JP5453965B2 - The structure of the bottom of the cup container - Google Patents

The structure of the bottom of the cup container Download PDF

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JP5453965B2
JP5453965B2 JP2009161386A JP2009161386A JP5453965B2 JP 5453965 B2 JP5453965 B2 JP 5453965B2 JP 2009161386 A JP2009161386 A JP 2009161386A JP 2009161386 A JP2009161386 A JP 2009161386A JP 5453965 B2 JP5453965 B2 JP 5453965B2
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container
wall portion
cup container
ribs
cup
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JP2011016543A (en
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公一 石坂
裕介 伊藤
喜久夫 松岡
伸二 田中
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Toyo Seikan Kaisha Ltd
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この発明は飲料などを収容するカップ容器の特にボトム部の構造に関するものである。   The present invention relates to a structure of a bottom portion of a cup container that contains a beverage or the like.

カップ容器は一般に円筒状の胴部と胴部の下端を閉じるボトム部(底部)とを有し、内部に飲料等を内容物として充填し、胴部の上端に蓋材をヒートシール等によってシールし、包装して出荷され、店頭で販売される。このようなカップ容器は、例えばシート成形によって製造される。従来のカップ容器のボトム部形状は環状の接地部とその内側の底壁部とからなっている。この底壁部は平坦になっていることが多い(図7)。   The cup container generally has a cylindrical body and a bottom part (bottom part) that closes the lower end of the body part, is filled with beverages and the like inside, and a lid is sealed at the upper end of the body part by heat sealing or the like. They are then packaged and shipped and sold at stores. Such a cup container is manufactured by sheet molding, for example. The shape of the bottom part of the conventional cup container is composed of an annular grounding part and an inner bottom wall part. This bottom wall is often flat (FIG. 7).

実開平02−099713号公報Japanese Utility Model Publication No. 02-099713 特開2004−051109号公報JP 2004-0511109 A 特開2004−217266号公報JP 2004-217266 A

しかるに底壁部が平坦になっているカップ容器は内圧によってボトム部が外側に膨出変形し易いため、レトルト殺菌工程やウォーマーでの加温販売時等に図9に示すように熱膨張により変形を起こし、自立安定性が保てない場合があるという問題がある。そこでボトム部のこの変形を防ぐことが考えられた(特許文献1、特許文献2)。   However, the cup container with a flat bottom wall part is easily deformed by thermal expansion as shown in FIG. 9 during the retort sterilization process or warmer sales, etc. There is a problem that self-sustained stability may not be maintained. Therefore, it has been considered to prevent this deformation of the bottom portion (Patent Document 1, Patent Document 2).

特許文献1に記載されたカップ容器は、ボトム部の底壁部をドーム状に胴部の内方に凹ませて形成することによってボトム部の耐圧強度を高めるように構成されたものである(図8)。
しかるにこのように構成されたボトム部は、一時的に耐えうる圧力を超えてボトム部がバックリングにより反転して膨出した場合、その圧力が解消してもボトム部のバックリング状態が維持され、元の形状に復元しがたい問題がある。
特許文献2に記載されたカップ容器では、ボトム部をドーム状に胴部の内方に凹ませた上に、さらにリブを設けて耐圧強度を一層高める試みが行われているが、この文献に記載されたリブの構造では上述した復元性の課題は解決されない。
The cup container described in Patent Document 1 is configured to increase the pressure resistance of the bottom part by forming the bottom wall part of the bottom part in a dome shape by recessing inward of the body part ( FIG. 8).
However, when the bottom portion configured in this way exceeds a pressure that can be temporarily withstood and the bottom portion is inverted and bulged by buckling, the buckling state of the bottom portion is maintained even if the pressure is released. There is a problem that it is difficult to restore the original shape.
In the cup container described in Patent Document 2, an attempt has been made to further increase the pressure resistance by providing a rib on the inside of the body part indented in the dome shape and further providing a rib. The described rib structure does not solve the above-mentioned restoration problem.

なお、ボトム部をドーム状にしてリブを設ける構成は、PETボトルでは従来より様々な試みが行われている(例えば特許文献3)。ここでPETボトルはプリフォームから延伸ブロー成形法により成形され、強度の必要なボトム部を肉厚に残しつつ胴部は薄く延伸することが比較的容易である。
しかしながら、カップ容器においては一般に一定厚みのシートから成形されるため、肉厚の調整によりボトム部の強度を得るのは困難であり、技術的に全く事情が異なる。
In addition, various attempts have been made to provide ribs with a dome-shaped bottom portion in PET bottles (for example, Patent Document 3). Here, the PET bottle is formed from a preform by a stretch blow molding method, and it is relatively easy to stretch the body portion thinly while leaving the bottom portion requiring strength thick.
However, since the cup container is generally formed from a sheet having a constant thickness, it is difficult to obtain the strength of the bottom part by adjusting the thickness, and the technical circumstances are completely different.

この発明は上記の如き事情に鑑みてなされたものであって、ボトム部の耐圧強度を充分に高めるとともに、一時的にバックリングが起こっても容易に元の形状に復元可能なカップ容器を提供することを目的とするものである。   The present invention has been made in view of the circumstances as described above, and provides a cup container that can sufficiently increase the pressure resistance of the bottom portion and can be easily restored to its original shape even if temporary buckling occurs. It is intended to do.

この目的に対応して、この発明のカップ容器は、カップ容器の筒状の胴部の下端を閉じるボトム部であって、前記ボトム部は前記胴部の下端に連続する環状の接地部と、前記接地部の内周縁に接続して前記接地部よりも容器内方に位置しているリブ付き底壁部とを有し、前記リブ付き底壁部は、前記容器内方に向かって反り返って張り出している反り返り壁部と、前記反り返り壁部の表面上から容器外方又は容器内方に突出してかつ放射状に形成された複数のリブとを有し、前記複数のリブは、前記リブ付き底壁部の中央部近傍で互いに他のリブと連結していることを特徴としている。   Corresponding to this object, the cup container of the present invention is a bottom part that closes the lower end of the cylindrical body part of the cup container, and the bottom part is an annular grounding part continuous to the lower end of the body part, A ribbed bottom wall portion connected to the inner peripheral edge of the grounding portion and positioned inside the container relative to the grounding portion, and the ribbed bottom wall portion is warped toward the inside of the container. And a plurality of ribs that protrude radially outward from the surface of the warping wall portion and radially inward from the surface of the warping wall portion. It is characterized by being connected to other ribs in the vicinity of the center of the wall.

請求項1に記載された発明では、カップ容器のボトム部がドーム状に反り返る反り返り壁部と放射状に配置されたリブを有するリブ付き底壁部で構成され、さらにリブがボトム部中央で互いに連結されているので、耐圧強度が大きいとともに、バックリングから容易に復元可能なボトム部を構成することができる。   In the invention described in claim 1, the bottom portion of the cup container is configured by a curved wall portion that warps in a dome shape and a ribbed bottom wall portion having ribs arranged radially, and the ribs are connected to each other at the center of the bottom portion. Therefore, it is possible to configure a bottom portion that has high pressure resistance and can be easily restored from buckling.

請求項2に記載された発明では、カップ容器がシート成形容器であるので、柔軟な材料からなる容器において耐圧強度の大きいボトム部を得ることができる。   In the invention described in claim 2, since the cup container is a sheet-molded container, a bottom portion having a high pressure resistance can be obtained in a container made of a flexible material.

請求項3に記載された発明では、リブがボトム部の接地部よりも容器内方に退避して形成されているので、リブが接地部の機能の邪魔になることがなく、ボトム部は安定して自立することができる。   In the invention described in claim 3, since the rib is formed so as to be retracted inward of the container from the grounding portion of the bottom portion, the rib does not interfere with the function of the grounding portion, and the bottom portion is stable. And can be independent.

請求項4に記載した発明では、リブ付き底壁部の反り返り壁部とリブとは異なった半径の円弧状に反っているので、両者が協働して高い復元能力を発揮する。   In the invention described in claim 4, since the warped wall portion of the ribbed bottom wall portion and the rib are warped in a circular arc shape having different radii, both cooperate to exhibit a high restoring ability.

請求項5に記載した発明では、反り返り壁部とリブとは弧長が相違するのでカップ胴部の中心線方向の荷重が作用した場合の変形挙動が相違するので、両者が協働して高い復元能力を発揮する。   In the invention described in claim 5, since the arc length of the warped wall portion and the rib is different, the deformation behavior when the load in the center line direction of the cup body portion is different is different. Demonstrate recovery ability.

カップ容器の縦断面図Longitudinal section of cup container カップ容器の平面図Top view of cup container カップ容器の底面図Bottom view of cup container カップ容器の正面図Front view of cup container カップ容器の斜視図Perspective view of cup container カップ容器のボトム部の拡大部分説明図Expansive part explanatory drawing of the bottom part of the cup container 従来のカップ容器を示す図で、(a)は縦断面図、(b)は底面図It is a figure which shows the conventional cup container, (a) is a longitudinal cross-sectional view, (b) is a bottom view. 従来のカップ容器を示す図で、(a)は縦断面図、(b)は底面図It is a figure which shows the conventional cup container, (a) is a longitudinal cross-sectional view, (b) is a bottom view. 従来のカップ容器のボトムの変形を示す説明図Explanatory drawing which shows the deformation | transformation of the bottom of the conventional cup container

以下この発明の詳細を実施の形態を示す図面について説明する。図1から図6において1はカップ容器である。   The details of the present invention will be described below with reference to the drawings showing embodiments. 1 to 6, reference numeral 1 denotes a cup container.

カップ容器1は中心線2をもつ筒状の胴部3を有し、胴部3の上端は開口4をなし、その周縁部にシール用フランジ5を有する。胴部3の下端はボトム部6で閉じられている。   The cup container 1 has a cylindrical body portion 3 having a center line 2, the upper end of the body portion 3 forms an opening 4, and has a sealing flange 5 at the periphery thereof. The lower end of the body portion 3 is closed by the bottom portion 6.

カップ容器1はシート材を用いて圧空成形、真空成形、プラグ成形など公知の製造方法により製造することができる。シート材としては前述の製造方法に適するものであれば特に制限はなく、ポリオレフィン、ポリエステル、ポリアミドなどの熱可塑性樹脂、バリア性樹脂、酸素吸収性樹脂などの機能性材料、およびこれらの積層材を好適に使用できる。ボトム部6は中心線2周りの環状の接地部7とその内側に配置されたリブ付き底壁部8とから成っている。接地部7は外周縁で胴部3の下端に接続しており、リブ付き底壁部8は外周縁部11で接地部7の内周縁部12に接続している。   The cup container 1 can be manufactured by a known manufacturing method such as pressure forming, vacuum forming, or plug forming using a sheet material. The sheet material is not particularly limited as long as it is suitable for the above-described production method, and a functional material such as a thermoplastic resin such as polyolefin, polyester, and polyamide, a barrier resin, and an oxygen-absorbing resin, and a laminate thereof. It can be used suitably. The bottom portion 6 includes an annular grounding portion 7 around the center line 2 and a ribbed bottom wall portion 8 disposed on the inside thereof. The grounding portion 7 is connected to the lower end of the body portion 3 at the outer peripheral edge, and the ribbed bottom wall portion 8 is connected to the inner peripheral edge portion 12 of the grounding portion 7 at the outer peripheral edge portion 11.

リブ付き底壁部8は接地部7の位置よりも中心線2方向の容器内側に位置している。リブ付き底壁部8は反り返り壁部13と複数のリブ14a〜hを備えている。リブ付き底壁部8は接地部7の内周縁に直接接続してもよいが、短い段差部を介して接続するようにしてもよい。図示した例ではリブ14は8本だが、3本以上あれば本発明の効果は発揮される。   The ribbed bottom wall 8 is located inside the container in the direction of the center line 2 relative to the position of the grounding portion 7. The ribbed bottom wall portion 8 includes a curved wall portion 13 and a plurality of ribs 14a to 14h. The ribbed bottom wall portion 8 may be directly connected to the inner peripheral edge of the grounding portion 7, but may be connected via a short stepped portion. In the illustrated example, the number of the ribs 14 is 8, but the effect of the present invention is exhibited if there are 3 or more.

反り返り壁部13はリブ付き底壁部8の外周縁部11近傍から中心線2が通る中央部近傍まで形成されていて中心線2方向の容器の内方に向って反り返って張り出している。   The warping wall portion 13 is formed from the vicinity of the outer peripheral edge portion 11 of the ribbed bottom wall portion 8 to the vicinity of the center portion through which the center line 2 passes, and warps and protrudes toward the inside of the container in the direction of the center line 2.

反り返り壁部13はリブ付き底壁部8の外周縁部11から中央部15まで所定の中心角で扇状に形成されて中心線2周りに所定の角度間隔で配置されて間をリブ14a〜hでつながれて構成される。   The warped wall portion 13 is formed in a fan shape with a predetermined central angle from the outer peripheral edge portion 11 to the central portion 15 of the bottom wall portion 8 with ribs, and is arranged around the center line 2 at predetermined angular intervals, with the ribs 14a to 14h interposed therebetween. Connected and configured.

リブ14a〜hはリブ付き底壁部8の外周縁部11近傍から中央部15近傍まで反り返り壁部13の表面上から突出して反り返り壁部13と一体に形成されかつ放射状に形成されている。複数のリブ14a〜hのそれぞれは中央部15近傍で他のリブ14a〜hと連結している。   The ribs 14a to 14h project from the surface of the warped wall portion 13 from the vicinity of the outer peripheral edge 11 of the ribbed bottom wall portion 8 to the vicinity of the central portion 15 and are formed integrally with the warped wall portion 13 and formed radially. Each of the plurality of ribs 14 a to 14 h is connected to the other ribs 14 a to 14 h in the vicinity of the central portion 15.

リブ14a〜hは図6に示すように反り返り壁部13の外表面から中心線2方向の容器外方に突出し、または反り返り壁部13の内表面から容器内方に突出して形成される。ただしリブ14a〜hは接地部7より容器外方に突出することはなく、接地部7より容器内方に位置する。すなわち、リブ14a〜hの稜線16は接地部7の中心線2方向の位置よりも容器内方に位置している。   As shown in FIG. 6, the ribs 14 a to 14 h are formed to protrude outward from the outer surface of the warped wall portion 13 in the direction of the center line 2, or from the inner surface of the warped wall portion 13 to the inner side of the container. However, the ribs 14a to 14h do not protrude outward from the grounding portion 7 and are located inside the container from the grounding portion 7. That is, the ridge line 16 of the ribs 14 a to 14 h is located inside the container with respect to the position of the grounding portion 7 in the direction of the center line 2.

反り返り壁部13は半径rの仮想の部分球面に一致するように形成されている(図6)。この反り返り壁部13を表す仮想の部分球面の弧長(中心線2を含む断面において、一方の外周縁から中心線2との交点を通って他方の外周縁まで)はr・2θである。
反り返り壁部13の外表面から容器外方に突出するリブリブ14a〜hの稜線16は、rよりも大きい半径rの仮想の部分球面に一致し(r<r)、反り返り壁部13を表す仮想の部分球面と反り返り壁部13の外周縁で交わるように形成されている。稜線16の長さ2本分(図6のr・2θに相当)は、反り返り壁部13を表す仮想の部分球面の弧長より小さい。
リブ14a〜hは反り返り壁部13の内表面から容器内方に突出するように形成してもよく、その場合の稜線16Bは、rよりも小さい半径rの仮想の部分球面に一致するように形成される(r>r)。また稜線16Bの長さ2本分(図6のr・2θに相当)は、反り返り壁部13を表す仮想の部分球面の弧長より大きい。
図示した例では、反り返り壁部13、リブ14a〜hの稜線16(16B)はそれぞれ仮想の部分球面と全体が一致しているが、部分的に一致するようにしてもよい。すなわち中心線2を含む断面で見て、いくつかの半径の異なる円弧、あるいは短い直線を滑らかにつないで構成されるようにしてもよい。
このような場合、それぞれの最も長い区間で一致する仮想の部分球面同士が上記の関係を満たせばよい。
The warping wall portion 13 is formed so as to coincide with a virtual partial spherical surface having a radius r 0 (FIG. 6). The arc length of the imaginary partial spherical surface representing the curved wall portion 13 (in the cross section including the center line 2, from one outer periphery to the other outer periphery through the intersection with the center line 2) is r 0 · 2θ 0 is there.
Ridgeline 16 of Riburibu 14a~h projecting outwardly of the container from the outer surface of the wall portion 13 warp coincides with the virtual part spherical surface of radius greater r 1 than r 0 (r 0 <r 1 ), warp wall 13 is formed so as to intersect with a virtual partial spherical surface representing 13 at the outer peripheral edge of the curved wall portion 13. Two lengths of the ridge line 16 (corresponding to r 1 · 2θ 1 in FIG. 6) are smaller than the arc length of the imaginary partial spherical surface representing the curved wall portion 13.
Ribs 14a~h may be formed so as to protrude into the container inwardly from the inner surface of the wall portion 13 warp, the ridge line 16B of case, matches the virtual part spherical surface of the small radius r 2 than r 0 (R 0 > r 2 ). Further, the length of the two ridgelines 16B (corresponding to r 2 · 2θ 2 in FIG. 6) is larger than the arc length of the virtual partial spherical surface representing the curved wall portion 13.
In the illustrated example, the ridgeline 16 (16B) of the warped wall portion 13 and the ribs 14a to 14h is entirely coincident with the virtual partial spherical surface, but may be partially coincident. That is, when viewed in a cross-section including the center line 2, a plurality of arcs having different radii or short straight lines may be smoothly connected.
In such a case, it is only necessary that virtual partial spherical surfaces that coincide in the longest section satisfy the above relationship.

上記以外の形態としては、例えば反り返り壁部13を表す仮想の部分球面をそのまま下方(または上方)にずらした仮想の部分球面と一致するようにリブ14a〜hの稜線16(16B)を形成することもできる(r=r(r=r))。この場合、リブ14の稜線16(16B)の外周縁は適宜の曲面で反り返り壁部13の外周縁と滑らかにつなぐようにする。 As a form other than the above, for example, the ridge line 16 (16B) of the ribs 14a to 14h is formed so as to coincide with a virtual partial spherical surface obtained by shifting the virtual partial spherical surface representing the curved wall portion 13 as it is (or upward). (R 0 = r 1 (r 0 = r 2 )). In this case, the outer peripheral edge of the ridge line 16 (16B) of the rib 14 is curved with an appropriate curved surface so as to be smoothly connected to the outer peripheral edge of the wall portion 13.

このように構成されたカップ容器のボトム部においては、リブ付き底壁部8を構成する反り返り壁部13とリブ14a〜hとは形状及び構成が相違していて、中心線2方向の内圧に対する梁としての作用が相違し、内圧によってリブ14a〜hを容器外側に変形させる力が作用した場合、リブ14a〜hは中央部15で押し合って支えるので、大きな耐圧強度が得られるとともに、一時的にバックリングが生じても容易に元の形状に復元しようとする力が生じる。   In the bottom portion of the cup container configured as described above, the warped wall portion 13 and the ribs 14a to 14h constituting the ribbed bottom wall portion 8 are different in shape and configuration, and are resistant to the internal pressure in the direction of the centerline 2. When the action as a beam is different and a force that deforms the ribs 14a to 14h to the outside of the container due to internal pressure is applied, the ribs 14a to 14h are pressed against and supported by the central portion 15. Even if buckling occurs, a force to easily restore the original shape is generated.

以上の説明から明らかなとおり、この発明によれば、ボトム部の耐圧強度を充分に高めるとともに、一時的にバックリングが起こっても容易に元の形状に復元可能なカップ容器を得ることができる。   As is apparent from the above description, according to the present invention, it is possible to obtain a cup container that can sufficiently increase the pressure strength of the bottom portion and can be easily restored to the original shape even if buckling occurs temporarily. .

さらにこの発明では従来のカップ容器の製造工程においてボトム部の金型交換だけで対応可能なので大幅な金型設備費用の投資が必要なく実施することができる。   Furthermore, according to the present invention, since it is possible to cope with the conventional cup container manufacturing process only by exchanging the mold of the bottom portion, it is possible to carry out without requiring a large investment of mold equipment cost.

1 カップ容器
2 中心線
3 胴部
4 開口
5 シール用フランジ
6 ボトム部
7 接地部
8 リブ付き底壁部
11 外周縁部
12 内周縁部
13 反り返り壁部
14a〜h リブ
15 中央部
16、16B 稜線
DESCRIPTION OF SYMBOLS 1 Cup container 2 Centerline 3 trunk | drum 4 opening 5 sealing flange 6 bottom part 7 grounding part 8 ribbed bottom wall part 11 outer peripheral part 12 inner peripheral part 13 curved wall part 14a-h rib 15 center part 16, 16B ridgeline

Claims (5)

カップ容器の筒状の胴部の下端を閉じるボトム部であって、前記ボトム部は前記胴部の下端に連続する環状の接地部と、前記接地部の内周縁に接続して前記接地部よりも容器内方に位置しているリブ付き底壁部とを有し、前記リブ付き底壁部は、前記容器内方に向かって反り返って張り出している反り返り壁部と、前記反り返り壁部の表面上から容器外方又は容器内方に突出してかつ放射状に形成された複数のリブとを有し、前記複数のリブは、前記リブ付き底壁部の中央部近傍で互いに他のリブと連結していることを特徴とするカップ容器のボトム部構造。   A bottom portion that closes a lower end of a cylindrical barrel portion of the cup container, the bottom portion being connected to an annular grounding portion that is continuous with a lower end of the barrel portion, and an inner peripheral edge of the grounding portion. A ribbed bottom wall portion located on the inside of the container, the ribbed bottom wall portion warping and projecting toward the inside of the container, and a surface of the warped wall portion A plurality of ribs formed radially and projecting outward from the container or inside the container, and the plurality of ribs are connected to each other in the vicinity of the center of the bottom wall with the ribs. The bottom part structure of the cup container characterized by the above-mentioned. 前記カップ容器はシート成形容器であることを特徴とする請求項1記載のカップ容器のボトム部構造。   The bottom part structure of a cup container according to claim 1, wherein the cup container is a sheet forming container. 前記複数のリブは、前記反り返り壁部の外表面から容器外方に突出していて、かつ前記接地部よりも容器内方に位置していることを特徴とする請求項1記載のカップ容器のボトム部構造。   2. The bottom of the cup container according to claim 1, wherein the plurality of ribs protrude outward from the outer surface of the warped wall part and are located inside the container with respect to the grounding part. Part structure. 前記反り返り壁部は、所定半径の仮想の部分球面に一致する部分を有し、前記リブの稜線は、前記反り返り壁部の外表面から容器外方に突出していて、前記所定半径よりも大きい半径の仮想の部分球面に一致する部分を有し、または前記反り返り壁部の内表面から容器内方に突出していて、前記所定半径よりも小さい半径の仮想の部分球面に一致する部分を有することを特徴とする請求項1記載のカップ容器のボトム部構造。   The warping wall portion has a portion that coincides with a virtual partial spherical surface having a predetermined radius, and the ridge line of the rib protrudes outward from the outer surface of the warping wall portion, and has a radius larger than the predetermined radius. A portion that coincides with the virtual partial spherical surface, or a portion that protrudes inward from the inner surface of the curved wall portion and coincides with the virtual partial spherical surface having a radius smaller than the predetermined radius. The bottom part structure of the cup container of Claim 1 characterized by the above-mentioned. 容器の中心線と前記リブの稜線とを含む断面において、前記リブの稜線の長さの2本分の合計は、前記反り返り壁部を表す仮想の部分球面の弧長よりも小さいまたは大きい
ことを特徴とする請求項1記載のカップ容器のボトム部構造。
In the cross section including the center line of the container and the ridge line of the rib, the total length of the two ridge lines of the rib is smaller or larger than the arc length of the imaginary partial spherical surface representing the warping wall part. The bottom part structure of the cup container of Claim 1 characterized by the above-mentioned.
JP2009161386A 2009-07-08 2009-07-08 The structure of the bottom of the cup container Active JP5453965B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200488897Y1 (en) * 2017-11-29 2019-04-02 주식회사 하프컵스 Dessert cup

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4282364B2 (en) * 2003-04-30 2009-06-17 東罐興業株式会社 Heat-resistant wide-mouth synthetic resin container, manufacturing method and manufacturing apparatus
JP2005280329A (en) * 2004-03-02 2005-10-13 Frontier:Kk Plastic vessel and its manufacturing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200488897Y1 (en) * 2017-11-29 2019-04-02 주식회사 하프컵스 Dessert cup

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