JP5443903B2 - Short fiber measuring device and short fiber supply method using the device - Google Patents

Short fiber measuring device and short fiber supply method using the device Download PDF

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JP5443903B2
JP5443903B2 JP2009202962A JP2009202962A JP5443903B2 JP 5443903 B2 JP5443903 B2 JP 5443903B2 JP 2009202962 A JP2009202962 A JP 2009202962A JP 2009202962 A JP2009202962 A JP 2009202962A JP 5443903 B2 JP5443903 B2 JP 5443903B2
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竜一 近松
由也 近藤
勉 屋代
一博 小林
崇 國藤
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Obayashi Corp
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Description

本発明は、コンクリートに混合される短繊維の重量を測定する計量測定装置及びこの装置を用いた短繊維の供給方法に関する。   The present invention relates to a measuring device for measuring the weight of short fibers mixed in concrete and a method for supplying short fibers using this device.

従来より、コンクリートの強度や剛性を高め、或いは、爆裂を防止するために、コンクリートに短繊維を混合する技術が用いられている。   Conventionally, in order to increase the strength and rigidity of concrete or prevent explosion, a technique of mixing short fibers with concrete has been used.

短繊維入りのコンクリートを製造するための装置として、例えば、特許文献1には、鋼繊維を大量に貯留するとともに、予め設定された所定量の鋼繊維を供給するための供給部と、この供給部から供給された鋼繊維とコンクリートとを混合するための混練部と、を備えたコンクリート混練装置が開示されている。このコンクリート混練装置の供給部では、貯留された鋼繊維の重量を測定し、供給前後での重量の減少量を鋼繊維の供給量として求めている。例えば、コンクリートと混合する鋼繊維の所定量を50kgとし、供給部の現在の貯留重量を500kgとした場合、貯留重量が450kgになるまで鋼繊維を混練部に供給する。   As an apparatus for manufacturing concrete containing short fibers, for example, Patent Document 1 discloses a supply unit for storing a large amount of steel fibers and supplying a predetermined amount of steel fibers, and this supply. There is disclosed a concrete kneading apparatus including a kneading unit for mixing steel fibers supplied from the unit and concrete. In the supply unit of the concrete kneading apparatus, the weight of the stored steel fiber is measured, and the decrease in weight before and after the supply is obtained as the supply amount of the steel fiber. For example, when the predetermined amount of steel fibers to be mixed with concrete is 50 kg and the current storage weight of the supply unit is 500 kg, the steel fibers are supplied to the kneading unit until the storage weight reaches 450 kg.

特開2005−53102号公報JP 2005-53102 A

しかしながら、特許文献1に記載のコンクリート混練装置では、繊維が絡まり供給時の誤差が大きくなり、所定量の鋼繊維を精度良く供給できないという問題点があった。   However, the concrete kneading apparatus described in Patent Document 1 has a problem that fibers are entangled and an error during supply increases, and a predetermined amount of steel fibers cannot be supplied with high accuracy.

本発明は上記の点に鑑みてなされたものであり、鋼繊維等の短繊維を精度良く計量して供給することが可能な計量装置及びその装置を用いた短繊維の供給方法を提供することを目的とする。   The present invention has been made in view of the above points, and provides a measuring device capable of accurately measuring and supplying short fibers such as steel fibers and a method for supplying short fibers using the device. With the goal.

上記の目的を達成するため、本発明の短繊維の計量装置は、コンクリート混合用の短繊維の供給装置から供給された当該短繊維を貯留するための、下端が開口する容器と、
前記容器の下端側開口部を開閉可能な可動扉と、
前記容器内の前記短繊維の重量を測定するための測定器と、を備え
前記容器は、その上端から下端まで内寸が同一である形状、或いは、上端から下端に向かって内寸が大きくなる形状を有することを特徴とする。
In order to achieve the above object, the short fiber measuring device of the present invention is a container having a lower end opened for storing the short fibers supplied from a short fiber supply device for mixing concrete,
A movable door capable of opening and closing the lower end side opening of the container;
A measuring instrument for measuring the weight of the short fibers in the container ,
The container is characterized in that the inner dimension is the same from the upper end to the lower end, or the inner dimension increases from the upper end to the lower end .

本発明によれば、供給装置から容器内に供給された短繊維の重量を測定するための測定器を備えているので、短繊維の重量を精度良く測定することができる。したがって、容器内の短繊維を所望の量に正確に調整することができる。   According to the present invention, since the measuring device for measuring the weight of the short fiber supplied from the supply device into the container is provided, the weight of the short fiber can be measured with high accuracy. Therefore, the short fibers in the container can be accurately adjusted to a desired amount.

また、本発明によれば、容器の下端側開口部を開閉可能な可動扉を備えているので、正確に測定された短繊維を下端側開口部からすべて排出することができる。そして、排出された短繊維をコンクリートと混合することにより、高品質のコンクリートを製作できる。
さらに、本発明によれば、容器は、その上端から下端まで内寸が同一、或いは、上端から下端に向かって内寸が大きくなる形状なので、可動扉を開くと短繊維はスムーズに落下し、このため、短繊維の排出口である下端側開口部で短繊維が絡み合って塊状となり、下端側開口部を閉塞することが無い。したがって、容器内のすべての短繊維を短時間で効率良く排出することができる。
Moreover, according to this invention, since the movable door which can open and close the lower end side opening part of a container is provided, all the short fibers measured correctly can be discharged | emitted from a lower end side opening part. And high quality concrete can be manufactured by mixing the discharged short fiber with concrete.
Furthermore, according to the present invention, the container has the same inner dimension from the upper end to the lower end, or the inner dimension increases from the upper end toward the lower end, so that the short fiber falls smoothly when the movable door is opened, For this reason, the short fibers are entangled with each other at the lower end side opening, which is a short fiber outlet, so that the lower end side opening is not blocked. Therefore, all the short fibers in the container can be efficiently discharged in a short time.

また、本発明において、前記可動扉は、
前記下端側開口部を覆うように設けられ、前記容器の下端部に取り付けられたヒンジを支点として回動可能な扉と、
一端が前記容器に、他端が前記扉に接続され、前記扉を回動させるための駆動装置と、を備えることとしても良い。
In the present invention, the movable door is
A door that is provided so as to cover the lower end side opening, and is rotatable about a hinge attached to the lower end of the container;
One end may be connected to the container, the other end connected to the door, and a drive device for rotating the door.

本発明によれば、可動扉は簡易な機構なので故障が少ない。また、安価に製作することができる。   According to the present invention, since the movable door is a simple mechanism, there are few failures. Moreover, it can be manufactured at low cost.

また、本発明は、コンクリート混合用の短繊維の供給装置から供給された当該短繊維を貯留するための、下端が開口する容器と、前記容器の下端側開口部を開閉可能な可動扉と、前記容器内の前記短繊維の重量を測定するための測定器と、を備え
前記容器は、その上端から下端まで内寸が同一である形状、或いは、上端から下端に向かって内寸が大きくなる形状を有する計量装置を用いた前記短繊維の供給方法において、
前記供給装置から供給された前記短繊維を前記容器内に貯留し、
前記容器内の前記短繊維の重量を測定しつつ、前記容器内の前記短繊維の重量が予め設定された所定値になるように前記短繊維の量を調整し、
前記容器内のすべての前記短繊維をコンクリートの製造設備へ供給することを特徴とする。
Further, the present invention is a container having a lower end for storing the short fibers supplied from a short fiber supply device for mixing concrete, a movable door capable of opening and closing the lower end side opening of the container, A measuring instrument for measuring the weight of the short fibers in the container ,
In the container, the short fiber supplying method using the measuring device having the same inner dimension from the upper end to the lower end, or the shape in which the inner dimension increases from the upper end to the lower end ,
Storing the short fibers supplied from the supply device in the container;
While measuring the weight of the short fibers in the container, adjust the amount of the short fibers so that the weight of the short fibers in the container is a predetermined value,
All the short fibers in the container are supplied to a concrete production facility.

本発明によれば、容器内の短繊維を所望の量に正確に調整することができる。そして、正確な量の短繊維をすべて排出してコンクリートと混合することにより、高品質のコンクリートを製作できる。   According to the present invention, the short fibers in the container can be accurately adjusted to a desired amount. A high quality concrete can be produced by discharging all the correct amount of short fibers and mixing with the concrete.

本発明によれば、短繊維を精度良く計量して供給することが可能な計量装置及びそれを用いた短繊維の供給方法を提供できる。   ADVANTAGE OF THE INVENTION According to this invention, the measuring apparatus which can measure and supply a short fiber with sufficient precision, and the supply method of a short fiber using the same can be provided.

本実施形態に係る短繊維を含むコンクリートの製作設備を示す概略図である。It is the schematic which shows the production equipment of the concrete containing the short fiber which concerns on this embodiment. 本実施形態に係る計量装置を示す正面図である。It is a front view which shows the measuring device which concerns on this embodiment. 本実施形態に係る計量装置を示す側面図である。It is a side view which shows the measuring device which concerns on this embodiment. 本実施形態に係る計量装置の扉を開いた状態を示す図である。It is a figure which shows the state which opened the door of the weighing | measuring device which concerns on this embodiment.

以下、本発明の好ましい実施形態について図面を用いて詳細に説明する。   Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the drawings.

図1は、本実施形態に係る短繊維1を含むコンクリートの製作設備を示す概略図である。
図1に示すように、短繊維1は、まず、連続供給装置3の貯留槽4に大量に投入されて貯留される。次に、予め設定された所定量の短繊維1が連続供給装置3から計量装置5に供給される。そして、計量装置5にて短繊維1の重量を精度良く測定しつつ、予め設定された所定値になるように短繊維1の量を細かく調整する。最後に、上記所定値に調整された短繊維1は、コンクリート混練機6に供給されて短繊維1を含むコンクリートが製作される。
FIG. 1 is a schematic view showing a production facility for concrete containing short fibers 1 according to the present embodiment.
As shown in FIG. 1, the short fibers 1 are first charged and stored in a large amount in the storage tank 4 of the continuous supply device 3. Next, a predetermined amount of short fibers 1 set in advance are supplied from the continuous supply device 3 to the weighing device 5. Then, while accurately measuring the weight of the short fiber 1 with the measuring device 5, the amount of the short fiber 1 is finely adjusted so as to be a predetermined value set in advance. Finally, the short fiber 1 adjusted to the predetermined value is supplied to the concrete kneader 6 to produce concrete containing the short fiber 1.

短繊維1は、長さが数mm〜60mm程度で、鋼材やプラスチック系材料からなるものを用いる。かかる短繊維1としては、例えば、鋼繊維、ポリプロピレン繊維、ビニロン繊維、ポリエチレン繊維、アラミド繊維、炭素繊維、ガラス繊維等を用いることができる。   The short fiber 1 has a length of about several mm to 60 mm and is made of a steel material or a plastic material. Examples of the short fiber 1 include steel fiber, polypropylene fiber, vinylon fiber, polyethylene fiber, aramid fiber, carbon fiber, and glass fiber.

連続供給装置3は、短繊維1を大量に貯留するとともに、予め設定された所定量の短繊維1を連続的に計量装置5へ供給する一般的な装置である。短繊維1の供給量の測定方法は、背景技術に記載した方法と同様であり、供給前後の短繊維1の重量を測定し、その減少量を供給量とする。このとき、連続供給装置3は、大量の短繊維1を貯留するため、計量器の測定精度は、例えば、±1kg程度であり、グラム単位での計量ができるものではない。   The continuous supply device 3 is a general device that stores a large amount of the short fibers 1 and continuously supplies a predetermined amount of the short fibers 1 to the measuring device 5 continuously. The method for measuring the supply amount of the short fiber 1 is the same as the method described in the background art. The weight of the short fiber 1 before and after supply is measured, and the amount of decrease is defined as the supply amount. At this time, since the continuous supply device 3 stores a large amount of short fibers 1, the measurement accuracy of the measuring device is, for example, about ± 1 kg and cannot be measured in units of grams.

図2及び図3は、それぞれ本実施形態に係る計量装置5の正面図及び側面図である。
図2及び図3に示すように、計量装置5は、連続供給装置3から供給された短繊維1を貯留するための、下端が開口する容器7と、容器7の下端開口部13を開閉可能な可動扉8と、容器7内に供給された短繊維1の重量を測定するための測定器9と、を備える。
2 and 3 are a front view and a side view of the weighing device 5 according to the present embodiment, respectively.
As shown in FIGS. 2 and 3, the metering device 5 can open and close the container 7 whose lower end is opened and the lower end opening 13 of the container 7 for storing the short fibers 1 supplied from the continuous supply device 3. A movable door 8 and a measuring instrument 9 for measuring the weight of the short fiber 1 supplied into the container 7.

容器7は、例えば、角型の筒状で、上端から下端まで内寸が同一の形状を有する。この容器7の外周面には、外方に突出するように複数の支持板10が取り付けられていて、この支持板10を介して架台11に取り付けられている。
連続供給装置3から供給された短繊維1は、容器7の上端開口部12から容器7内に投入される。
The container 7 is, for example, a rectangular cylinder and has the same inner dimension from the upper end to the lower end. A plurality of support plates 10 are attached to the outer peripheral surface of the container 7 so as to protrude outward, and are attached to the gantry 11 via the support plates 10.
The short fibers 1 supplied from the continuous supply device 3 are put into the container 7 from the upper end opening 12 of the container 7.

可動扉8は、容器7の下端開口部13を覆うように設けられ、容器7の下部に取り付けられたヒンジ14を支点として回動可能な一対のバケット状の扉15と、一端が容器7に、他端が扉15に接続され、各扉15を回動させるための駆動装置16と、を備える。   The movable door 8 is provided so as to cover the lower end opening 13 of the container 7, and a pair of bucket-like doors 15 that can be rotated about a hinge 14 attached to the lower part of the container 7 as a fulcrum, and one end to the container 7. The other end is connected to the door 15 and includes a driving device 16 for rotating each door 15.

一対の扉15同士を閉じ合わせると、容器7の下端開口部13の全体が覆われて、容器7内に短繊維1を収納することができるようになる。   When the pair of doors 15 are closed together, the entire lower end opening 13 of the container 7 is covered, and the short fibers 1 can be stored in the container 7.

容器7内の短繊維1を排出する際は、閉じた状態の一対の扉15を、駆動装置16で各扉15を互いに離間する方向に回動させることにより、容器7内の下端開口部13が開き、短繊維1を下方に排出することができるようになる。なお、本実施形態においては、駆動装置16としてジャッキを用いたが、これに限定されるものではなく、扉15を開閉できるものであれば他の機構を用いても良い。   When discharging the short fibers 1 in the container 7, the pair of closed doors 15 are rotated by the drive device 16 in the direction in which the doors 15 are separated from each other, whereby the lower end opening 13 in the container 7. Is opened, and the short fibers 1 can be discharged downward. In the present embodiment, a jack is used as the driving device 16, but the present invention is not limited to this, and other mechanisms may be used as long as the door 15 can be opened and closed.

測定器9は、各支持板10と各架台11との間にそれぞれ設置されている。測定器9は、容器7、可動扉8及び短繊維1の全重量を合計して測定し、それから容器7及び可動扉8の重量分を差し引いて短繊維1の重量とする。なお、本実施形態においては、測定器9として、例えば、±100gの精度で計量可能なロードセルを用いた。   The measuring device 9 is installed between each support plate 10 and each mount 11. The measuring device 9 measures the total weight of the container 7, the movable door 8 and the short fiber 1, and subtracts the weight of the container 7 and the movable door 8 to obtain the weight of the short fiber 1. In the present embodiment, for example, a load cell that can be measured with an accuracy of ± 100 g is used as the measuring instrument 9.

容器7及び可動扉8の重量は、予め測定されていて、これらの重量を差し引いた値が測定器9に表示される。すなわち、短繊維1が容器7内に入っていないときには、測定器9は0kgを表示し、容器7内に短繊維1が投入された場合は、その重量を直接表示する。   The weights of the container 7 and the movable door 8 are measured in advance, and a value obtained by subtracting these weights is displayed on the measuring instrument 9. That is, when the short fiber 1 is not contained in the container 7, the measuring instrument 9 displays 0 kg, and when the short fiber 1 is put into the container 7, the weight is directly displayed.

そして、測定器9で短繊維1の重量を測定しながら、容器7内の短繊維1の重量が予め設定した設定値となるように、容器7内の短繊維1の量を調整する。短繊維1として鋼繊維を用いた際の調整方法は、例えば、容器7内の鋼繊維が上記所定値よりも多い場合は、磁石を容器7内に入れてその磁石に余分な分の鋼繊維を磁着させて容器7外に除去したり、容器7内の鋼繊維が上記所定値よりも少ない場合は、不足分の鋼繊維を磁石に磁着させて容器7内に投入する。   And while measuring the weight of the short fiber 1 with the measuring device 9, the quantity of the short fiber 1 in the container 7 is adjusted so that the weight of the short fiber 1 in the container 7 may become a preset value. The adjustment method when using steel fibers as the short fibers 1 is, for example, when there are more steel fibers in the container 7 than the predetermined value, a magnet is put in the container 7 and the extra steel fibers in the magnet When the steel fiber in the container 7 is less than the predetermined value, the insufficient steel fiber is magnetized on the magnet and put into the container 7.

こうして、容器7内の短繊維1の重量を調整することにより、短繊維1の重量が上記所定値になったら、図4に示すように、駆動装置16を駆動させて一対の扉15を同時に開き、容器7内のすべての短繊維1を下方に排出する。このとき、容器7は、上端から下端まで内寸が一定の形状を有しているので、短繊維1が容器7内に残ること無く、短時間ですべて排出される。容器7の下には、コンクリート混練機6が設けられていて、容器7から排出された短繊維1は、コンクリートと混合される。   In this way, by adjusting the weight of the short fiber 1 in the container 7, when the weight of the short fiber 1 reaches the predetermined value, the drive device 16 is driven as shown in FIG. Open and discharge all the short fibers 1 in the container 7 downward. At this time, since the container 7 has a shape whose inner dimension is constant from the upper end to the lower end, the short fibers 1 are not discharged in the container 7 and are all discharged in a short time. Under the container 7, a concrete kneader 6 is provided, and the short fibers 1 discharged from the container 7 are mixed with concrete.

以上説明した本実施形態における短繊維1の計量装置5によれば、連続供給装置3から供給された短繊維1の重量を測定するための測定器9を備えているので、短繊維1の重量を精度良く測定することができる。したがって、短繊維1を上記所定値に正確に調整することができる。   According to the measuring device 5 of the short fiber 1 in the present embodiment described above, the measuring device 9 for measuring the weight of the short fiber 1 supplied from the continuous supply device 3 is provided. Can be measured with high accuracy. Therefore, the short fiber 1 can be accurately adjusted to the predetermined value.

また、可動扉8を備えているので、正確に測定された短繊維1をすべて排出することができる。排出された短繊維1をコンクリートと混合することにより、高品質のコンクリートを製作できる。   Moreover, since the movable door 8 is provided, all the short fibers 1 measured accurately can be discharged. High quality concrete can be produced by mixing the discharged short fibers 1 with concrete.

また、容器7は、上端から下端まで内寸が同一なので、可動扉8が開くと短繊維1はスムーズに落下し、このため、下端開口部13で短繊維1が絡み合って塊状となって、当該開口部13を閉塞することが無い。したがって、容器7内のすべての短繊維1を短時間で効率良く排出することができる。   In addition, since the container 7 has the same inner dimensions from the upper end to the lower end, the short fibers 1 fall smoothly when the movable door 8 is opened. Therefore, the short fibers 1 are entangled in the lower end opening 13 to form a lump. The opening 13 is not blocked. Therefore, all the short fibers 1 in the container 7 can be efficiently discharged in a short time.

また、計量装置5は簡易な機構なので故障が少ない。また、安価に製作することができる。   Moreover, since the weighing device 5 is a simple mechanism, there are few failures. Moreover, it can be manufactured at low cost.

なお、本実施形態においては、容器7として、角型のものを用いたが、この形状に限定されるものではなく、円型のものを用いても良い。   In the present embodiment, a rectangular container 7 is used. However, the container 7 is not limited to this shape, and a circular container may be used.

また、本実施形態においては、容器7として、上端から下端まで内寸が同一のものを用いたが、これに限定されるものではなく、容器7の内寸が上端開口部12から下端開口部13に向かって大きくなる角錐型や円錐型等の形状のものでも良く、この形状によれば、可動扉8が開くと短繊維1はスムーズに落下する。このため、下端開口部13で短繊維1が絡み合って塊状となり、当該開口部13を閉塞するようなことが無い。したがって、容器7内のすべての短繊維1を短時間で効率良く排出することができる。   In the present embodiment, the container 7 has the same inner dimension from the upper end to the lower end, but is not limited thereto, and the inner dimension of the container 7 is from the upper end opening 12 to the lower end opening. A shape such as a pyramid shape or a cone shape that increases toward 13 may be used. According to this shape, the short fiber 1 falls smoothly when the movable door 8 is opened. For this reason, the short fibers 1 are entangled at the lower end opening 13 to form a lump, and the opening 13 is not blocked. Therefore, all the short fibers 1 in the container 7 can be efficiently discharged in a short time.

1 短繊維
3 連続供給装置
4 貯留槽
5 計量装置
6 コンクリート混練機
7 容器
8 可動扉
9 測定器
10 支持板
11 架台
12 上端開口部
13 下端開口部
14 ヒンジ
15 扉
16 駆動装置
DESCRIPTION OF SYMBOLS 1 Short fiber 3 Continuous supply apparatus 4 Storage tank 5 Metering apparatus 6 Concrete kneading machine 7 Container 8 Movable door 9 Measuring instrument 10 Supporting plate 11 Stand 12 Upper end opening part 13 Lower end opening part 14 Hinge 15 Door 16 Driving device

Claims (3)

コンクリート混合用の短繊維の供給装置から供給された当該短繊維を貯留するための、下端が開口する容器と、
前記容器の下端側開口部を開閉可能な可動扉と、
前記容器内の前記短繊維の重量を測定するための測定器と、を備え
前記容器は、その上端から下端まで内寸が同一である形状、或いは、上端から下端に向かって内寸が大きくなる形状を有することを特徴とする短繊維の計量装置。
A container having a lower end opened for storing the short fibers supplied from a short fiber supply device for mixing concrete;
A movable door capable of opening and closing the lower end side opening of the container;
A measuring instrument for measuring the weight of the short fibers in the container ,
The short fiber weighing device , wherein the container has a shape having the same inner dimension from the upper end to the lower end, or a shape in which the inner dimension increases from the upper end to the lower end .
前記可動扉は、
前記下端側開口部を覆うように設けられ、前記容器の下端部に取り付けられたヒンジを支点として回動可能な扉と、
一端が前記容器に、他端が前記扉に接続され、前記扉を回動させるための駆動装置と、を備えることを特徴とする請求項1に記載の短繊維の計量装置。
The movable door is
A door that is provided so as to cover the lower end side opening, and is rotatable about a hinge attached to the lower end of the container;
The short fiber measuring device according to claim 1, further comprising: a drive device that has one end connected to the container and the other end connected to the door, and is configured to rotate the door.
コンクリート混合用の短繊維の供給装置から供給された当該短繊維を貯留するための、下端が開口する容器と、前記容器の下端側開口部を開閉可能な可動扉と、前記容器内の前記短繊維の重量を測定するための測定器と、を備え、前記容器は、その上端から下端まで内寸が同一である形状、或いは、上端から下端に向かって内寸が大きくなる形状を有する計量装置を用いた前記短繊維の供給方法において、
前記供給装置から供給された前記短繊維を前記容器内に貯留し、
前記容器内の前記短繊維の重量を測定しつつ、前記容器内の前記短繊維の重量が予め設定された所定値になるように前記短繊維の量を調整し、
前記容器内のすべての前記短繊維をコンクリートの製造設備へ供給することを特徴とする短繊維の供給方法。
A container having a lower end opened for storing the short fibers supplied from a short fiber supply device for mixing concrete, a movable door capable of opening and closing the lower end opening of the container, and the short in the container A measuring device for measuring the weight of the fiber, and the container has a shape having the same inner dimension from the upper end to the lower end, or a shape in which the inner dimension increases from the upper end to the lower end. In the method for supplying short fibers using
Storing the short fibers supplied from the supply device in the container;
While measuring the weight of the short fibers in the container, adjust the amount of the short fibers so that the weight of the short fibers in the container is a predetermined value,
A method for supplying short fibers, wherein all the short fibers in the container are supplied to a concrete production facility.
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