JP5419041B2 - A habit removal flat stitch sewing method using a tatami flat stitch sewing apparatus. - Google Patents

A habit removal flat stitch sewing method using a tatami flat stitch sewing apparatus. Download PDF

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JP5419041B2
JP5419041B2 JP2009252993A JP2009252993A JP5419041B2 JP 5419041 B2 JP5419041 B2 JP 5419041B2 JP 2009252993 A JP2009252993 A JP 2009252993A JP 2009252993 A JP2009252993 A JP 2009252993A JP 5419041 B2 JP5419041 B2 JP 5419041B2
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健生 讃岐
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Kyokuto Sanki Co Ltd
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この発明は、平刺縫着装置によるクセ取り平刺縫着方法に関し、特に、畳の側辺に縁布と縁下紙とを重ね合わせて縫着しながら畳の側辺を所定寸法に裁断する工程において、クセがある畳であっても、クセを取って平刺した畳の縁幅を一定に保つように構成したものである。以下、畳の側辺に縁布と縁下紙とを重ね合わせて縫着しながら畳の側辺を所定寸法に裁断することを「平刺」という。そして、「クセを取る」とは、平刺縫着装置において、隣り合う測定点におけるクセの偏差(傾斜)に合わせて畳の側辺を切断することをいう。   The present invention relates to a method for flattening stitches with a flat stitch sewing device, and in particular, cutting a side of a tatami into a predetermined size while sewing a tatami mat with a hem cloth and an underlay paper. In this process, even if the tatami is a tatami mat, the edge width of the tatami mat that has been pricked by the habit is kept constant. Hereinafter, cutting the side of the tatami into a predetermined dimension while sewing the tatami mat on the side of the tatami is referred to as “flat stitch”. Then, “to remove the habit” means to cut the side of the tatami mat in accordance with the habit deviation (inclination) at adjacent measurement points in the flat sew sewing device.

新築の部屋、例えば、六畳間に畳を敷き込む際には、図5に示すように、仕上げ寸法よりも若干大きい畳床を用意し、隣の畳に接する側の側辺(「上前」と呼ばれている)と一方の框との角度が直角になるように上前および框を直線状に裁断し、敷居に接する側の側辺(「下前」と呼ばれている)と他方の框との角度を部屋の実形状に合わせ、さらに、下前を敷居の形状に近似的に一致するように中央で内方または外方へ「く」字状に屈曲させた形状に裁断している。なお、図5において、点線は六畳間の標準寸法を示している。   When laying a tatami mat between new tatami mats, for example, six tatami mats, prepare a tatami floor that is slightly larger than the finished size, as shown in FIG. And the side of the side that touches the sill (called the “bottom front”) Match the angle with the other ridge to the actual shape of the room, and further cut into a shape that is bent in a "<" shape inwardly or outwardly in the center so that the lower front approximately matches the shape of the sill doing. In FIG. 5, the dotted line indicates the standard dimension between six mats.

図6に示すように、畳の寸法のとり方として、一畳の畳の寸法を測定する場合には、「クセ」の測定点として、框に近い両端部の寸法(イ)、(ホ)と中央部の寸法(ハ)との3箇所を選んで測定する手法(a)と、両端部の寸法(イ)、(ホ)と中央部の寸法(ハ)の他に、1/4の部分の寸法(ロ)および3/4の部分の寸法(ニ)との5箇所を選んで測定する手法(b)がある。   As shown in FIG. 6, when measuring the size of a tatami mat as a way of measuring the size of a tatami mat, the dimensions (b) and (e) In addition to the method (a) of measuring three locations with the central dimension (c) and the dimensions of the both ends (a), (e) and the central part (c) There is a method (b) of selecting and measuring five locations of the size (b) and the size (d) of the 3/4 portion.

これら2種類の測定法のうち、手法(a)を「間中測定法」と呼び、手法(b)を「小間中測定法」と呼んでいる。そして、図6(c)に示すように、測定した畳の実寸法を標準寸法の畳と比較して、下前基準線との差を「クセ」と呼び、隣り合う測定点における「クセ」の差を「偏差」と呼んでいる。   Of these two types of measurement methods, method (a) is called “intermediate measurement method”, and method (b) is called “booth measurement method”. Then, as shown in FIG. 6C, the measured actual size of the tatami is compared with the standard size tatami, and the difference from the lower front reference line is called “habit”. This difference is called “deviation”.

そして、平刺縫着装置によって、隣り合う測定点におけるクセの偏差に合わせて畳の側辺を切断することを「クセを取る」と呼んでいる。   Then, cutting a side of the tatami mat in accordance with the deviation of the habit at adjacent measurement points by the flat sew sewing device is called “getting habit”.

平刺縫着装置は、図7の正面図、図8の側面図および図9の平面図に示すように、ミシン針21を有する平刺ミシン装置2と、畳床を裁断する刃物32および畳表を裁断する刃物33を有する裁断装置3とを備え、畳の平刺縫着動作を行うものである。   As shown in the front view of FIG. 7, the side view of FIG. 8 and the plan view of FIG. 9, the flat sew sewing device includes a flat piercing sewing machine 2 having a sewing needle 21, a cutting tool 32 for cutting a tatami floor, and a tatami surface. And a cutting device 3 having a cutting tool 33 for cutting tatami mats, and performs a tatami flat stitch sewing operation.

敷居の形状に合わせて下前のクセを取りながら平刺するために、平刺ミシン装置2および裁断装置3は、平刺縫着方向と直交する方向(以下、「畳の幅方向」という)へ移動自在に構成されている。   In order to make a flat stab while taking the lower habit according to the shape of the sill, the flat sew sewing machine device 2 and the cutting device 3 are in a direction orthogonal to the flat sew sewing direction (hereinafter referred to as the “tatami width direction”). It is configured to move freely.

第1基台1上のレール11に第2基台20が載せられており、この第2基台20に平刺ミシン装置2を載せて固定されており、畳のクセ取りを行うためのクセ取りモータ12を第1基台1に設けて、このクセ取りモータ12によって、第2基台20を動かして平刺ミシン装置2を第1基台1に対して畳の幅方向に移動し得るように構成されている。   A second base 20 is placed on the rail 11 on the first base 1 and the flat sewing machine 2 is placed on the second base 20 and fixed. The take-up motor 12 is provided on the first base 1, and the flat base sewing machine 2 can be moved in the width direction of the tatami with respect to the first base 1 by moving the second base 20 by the habit removing motor 12. It is configured as follows.

裁断装置3は、畳の幅方向へ移動自在に第2基台20のレール22に載せられて、平刺ミシン装置2に対して畳の幅方向に移動し得るように構成されている。裁断装置3は、第2基台20のレール22に載せられているので、平刺ミシン装置2の畳の幅方向の移動に連動して移動するが、裁断装置用モータ23によって、第2基台20に固定された平刺ミシン装置2に対して畳の幅方向に独立して移動し得るように構成されている。   The cutting device 3 is mounted on the rail 22 of the second base 20 so as to be movable in the width direction of the tatami, and is configured to move in the width direction of the tatami sewing machine 2. Since the cutting device 3 is mounted on the rail 22 of the second base 20, the cutting device 3 moves in conjunction with the movement of the flat stitch sewing machine 2 in the tatami width direction. It is configured to be able to move independently in the width direction of the tatami mat with respect to the flat sewing machine device 2 fixed to the table 20.

平刺縫着装置において、製作する畳の縁幅を変更する際には、ミシン針21に対する畳床裁断用刃物32の刃先31の位置(畳上面における裁断位置)を変更して、ミシン針21と畳床裁断用刃物32の刃先31との間隔を変えることによって、縁幅wを変更する装置が、下記特許文献1に開示されている。また、クセ取り寸法に従って畳を縫着および裁断する際に、畳を畳台に固定し、その畳台を畳の丈方向に移動させるように構成した装置も知られている。   When changing the edge width of the tatami mat to be manufactured in the flat stitch sewing apparatus, the position of the cutting edge 31 of the tatami floor cutting blade 32 with respect to the sewing needle 21 (the cutting position on the tatami top surface) is changed, and the sewing needle 21 A device that changes the edge width w by changing the distance between the blade 31 and the cutting edge 31 of the tatami floor cutting blade 32 is disclosed in Patent Document 1 below. There is also known an apparatus configured to fix a tatami mat to a tatami table and move the tatami mat in the length direction of the tatami when sewing and cutting the tatami according to the habit-removing dimensions.

特開2000−84278号公報JP 2000-84278 A

このように、従来の平刺ミシン装置2および裁断装置3を備えた平刺縫着装置においては、平刺ミシン装置2は、畳の幅方向に移動可能に第2基台20に載せて固定されており、畳床裁断用刃物32は、周囲に鋸歯状の刃を有する円形の刃物であってモータ34によって回転させられるもので、畳の幅方向に移動可能に第2基台20のレール22に載せられている。したがって、裁断装置3は、平刺ミシン装置2とは独立して、畳の幅方向に移動可能に構成されている。   As described above, in the flat sew sewing device provided with the conventional flat stab sewing machine 2 and the cutting apparatus 3, the flat sew sewing machine 2 is mounted and fixed on the second base 20 so as to be movable in the tatami width direction. The tatami floor cutting blade 32 is a circular blade having serrated blades around it, and is rotated by a motor 34. 22 Therefore, the cutting device 3 is configured to be movable in the tatami width direction independently of the flat stab sewing machine device 2.

なお、裁断用刃物には、円形の刃物32に限ることはなく、従来より使用されている一定の角度範囲を揺動する扇形の揺動刃でもよいのである。   The cutting blade is not limited to the circular blade 32, and may be a fan-shaped rocking blade that rocks a certain angle range that has been conventionally used.

ミシン針21の直前に畳床裁断用刃物32の刃先31が来るように畳床裁断用刃物32を配置することは、機構上困難であるから、図7の正面図および図9の平面図に示すように、ミシン針21と畳床裁断用刃物32の刃先31とは、平刺方向に対して長さsだけずらせて配置している。   Since it is difficult to arrange the tatami floor cutting blade 32 so that the cutting edge 31 of the tatami floor cutting blade 32 comes immediately before the sewing needle 21, the front view of FIG. 7 and the plan view of FIG. As shown, the sewing needle 21 and the cutting edge 31 of the tatami floor cutting blade 32 are shifted by a length s with respect to the flat stab direction.

図8の側面図および図9の平面図に示すように、第2基台20に載せられている畳床裁断用刃物32の位置を調整して、ミシン針21と畳床裁断用刃物32との間隔wを調整することにより縁幅を変更している。   As shown in the side view of FIG. 8 and the plan view of FIG. 9, the position of the tatami floor cutting blade 32 placed on the second base 20 is adjusted, and the sewing needle 21 and the tatami floor cutting blade 32 are The edge width is changed by adjusting the interval w.

このように、ミシン針21と畳床裁断用刃物32の刃先31とを長さsだけずらせて配置した状態においては、縁布および縁下紙の縫着に後れて畳床と畳表を裁断することになるが、2つの測定点(図6参照)におけるクセに偏差がない場合(下前が上前と平行な場合)には、図4(a)に示すように、ミシン目52と裁断面51が平行になって一定の縁幅wで平刺することができる。   In this way, in a state where the sewing needle 21 and the cutting edge 31 of the tatami floor cutting blade 32 are shifted by the length s, the tatami floor and the tatami surface are cut after the sewing of the margin cloth and the margin paper. However, when there is no deviation in the habit at the two measurement points (see FIG. 6) (when the lower front is parallel to the upper front), as shown in FIG. The cut surface 51 is parallel and can be stabbed with a constant edge width w.

また、クセを取った畳であっても、図4(b)に示すように、縫着した縁の幅が下前側の全長にわたって設定した一定の幅wで縫着されなければならない。しかし、平刺縫着装置が有する上記構造上の問題により、クセを取りながら全長にわたって設定した縁幅wで縫着することが困難であった。   Further, even a tatami mat with a habit must be sewn with a constant width w set over the entire length of the lower front side, as shown in FIG. 4B. However, due to the above structural problems of the flat stitch sewing apparatus, it is difficult to sew with the edge width w set over the entire length while removing the habit.

次に、従来の平刺縫着装置を使用して、両端の測定点(框)にはクセがなく、中央の測定点において内クセ(畳の幅が小さくなる方向のクセ)を有する畳のクセkを取りながら平刺する場合を例に挙げて説明する。   Next, using a conventional flat sew sewing device, there is no habit at the measurement points (框) at both ends, and there is an inner habit (habit in the direction in which the width of the tatami is reduced) at the center measurement point. An example will be described in which flattening is performed while taking a habit.

図4(c)に誇張して示すように、畳の移動速度に比例した速度で、平刺ミシン装置2を畳に接近・離間する方向(畳の幅方向)にクセkまで移動させながら平刺縫着動作を行う。   As shown exaggeratedly in FIG. 4 (c), the flat sewing machine device 2 is moved in the direction approaching and separating from the tatami (the width of the tatami) to the habit k at a speed proportional to the moving speed of the tatami. Perform sew-on operation.

平刺開始時に、ミシン針21は框の点a1にあり、畳床裁断用刃物32の刃先31は框から長さsだけ離れた点b11にあって静止している。 At the start of flat stab, the sewing needle 21 is at the heel point a 1 and the cutting edge 31 of the tatami floor cutting blade 32 is stationary at a point b 11 away from the heel by a length s.

平刺ミシン装置のミシン針21によって一方の框側から縫着を始めて長さsだけ進むと、畳床裁断用刃物32の刃先31が、框の下前の基準線より離れた点b21に達して裁断を始めるが、このとき、既にミシン針21は距離sだけ先行した点a2にあるので、ミシン目52と裁断面51との間隔は、裁断面が内側に片寄ってwよりも狭くなる。 When sewing is started from one side of the heel by the sewing needle 21 of the flat stab sewing machine and the length s is advanced, the cutting edge 31 of the tatami floor cutting blade 32 is at a point b 21 away from the reference line in front of the heel. At this time, since the sewing needle 21 is already at the point a 2 preceding by the distance s, the interval between the perforation 52 and the cut surface 51 is narrower than w because the cut surface is offset inward. Become.

したがって、このまま平刺動作を続けると、縁幅は、当初設定された幅wよりも狭い縁幅で縫着され続ける。   Therefore, if the flat stab operation is continued as it is, the edge width continues to be sewn with an edge width narrower than the initially set width w.

ミシン針21が中央部の点a3まで進むと、平刺方向を外向きに変更して、平刺ミシン装置2を畳から離れる方向に移動させながら平刺縫着動作を行うので、図4(c)の後半に示すように、ミシン針21より裁断用刃物の刃先31が長さsだけ後れた点b41にあるから、裁断面51はミシン目52よりも外側に片寄って縁幅はwよりも広くなる。 When the sewing needle 21 advances to the center point a 3 , the flat needle direction is changed to the outward direction, and the flat needle sewing device 2 performs the flat needle sewing operation while moving the flat needle sewing machine 2 away from the tatami. As shown in the latter half of (c), since the cutting edge 31 of the cutting tool is behind the sewing needle 21 at the point b 41 , the cutting surface 51 is offset outward from the perforation 52 and the edge width is increased. Is wider than w.

また、裁断用刃物の刃先31をクセに合わせて畳床を裁断する場合には、図4(d)に誇張して示すように、框の下前から縁幅wだけ離れた位置をミシン針21の起点a1として、下前の基準線と平行に縫着を開始して長さsだけ離れた点a21まで進むと、畳床裁断用刃物32の刃先31が框の点b2に達してクセを取りながら平刺を行う。 Also, when cutting the tatami floor with the cutting edge 31 of the cutting tool aligned with the habit, as shown exaggeratedly in FIG. As the starting point a 1 of 21, when sewing starts parallel to the lower reference line and proceeds to a point a 21 that is separated by a length s, the cutting edge 31 of the tatami floor cutting blade 32 becomes the point b 2 of the heel. Reach and prick with a habit.

この裁断開始時には、ミシン針21は框から長さsだけ離れた点a21にあるが、下前の基準線から間隔wしか離れおらず、この点a21からクセを取りながら平刺するので、ミシン目52と裁断面51との間隔はwよりも狭くなる。 The cutting start, but the needle 21 is in a 21 point distant by a length s from stiles, only not leave distance w from the reference line of the lower front, since the flat spines while taking habit from this point a 21 The interval between the perforation 52 and the cut surface 51 is narrower than w.

裁断が中央の点b4まで進んで平刺方向を外向きに変更し、平刺ミシン装置2を畳から離れる方向に移動させながら縫着および裁断動作を行うと、図4(d)の後半に示すように、裁断用刃物の刃先31が点b4に達したとき、ミシン針21が長さsだけ進んだ点a31にあるので、ミシン目52は裁断面51より内向きに片寄って縁幅がwよりも広くなる。 When the cutting progresses to the center point b 4 , the flat stitch direction is changed outward, and the flat stitch machine 2 is moved away from the tatami, the sewing and cutting operations are performed, and the latter half of FIG. As shown in FIG. 4 , when the cutting edge 31 of the cutting tool reaches the point b 4 , the perforation 52 is offset inward from the cut surface 51 because the perforation needle 21 is at the point a 31 advanced by the length s. The edge width becomes wider than w.

このように、ミシン針21と裁断用刃物32の刃先31とが、長さsだけずらせて配置していることに起因して、クセを取りながら畳を平刺すると、縁幅が設定した値wと相違する現象が生じる。   As described above, when the sewing machine needle 21 and the cutting edge 31 of the cutting blade 32 are shifted by the length s, the edge width is set when the tatami is flattened while removing the habit. A phenomenon different from w occurs.

クセの偏差kが小さい場合には、目視しても分からないが、クセのkが約15mm以上になると、中央部を境にして両側の縁幅の相違が明らかに分かるようになる。   When the habit deviation k is small, it cannot be seen visually, but when the habit k is about 15 mm or more, the difference between the edge widths on both sides of the central portion can be clearly seen.

そこで、この発明の畳のクセ取り縫着方法は、このようなクセを取りながら平刺する際に、縁幅が設定したとおり一定にならないという課題を解決するために考えられたものである。   Therefore, the tatami habit removing / sewing method of the present invention has been conceived to solve the problem that the edge width does not become constant as set when piercing while taking such habit.

上記課題を解決するために、この発明の畳のクセ取り平刺縫着方法は、平刺する畳の幅方向に移動可能でクセを取りながら平刺する平刺ミシン装置と、この平刺ミシン装置のミシン針と裁断用刃物の刃先との間に畳の丈方向の間隔sを有する裁断用刃物を備えた畳裁断装置と、上記平刺ミシン装置に対して、上記畳裁断装置を畳の幅方向に移動させる手段とを具備する畳の平刺縫着装置を使用して、
平刺縫着開始時に、裁断用刃物の刃先を長さr=k(s/L)(ただし、k:2つの測定点におけるクセの偏差、L:框からクセを測定した測定点までの長さ)だけ下前基準線よりも畳の幅方向に離れた位置に設定して、傾斜(k/L)を有する平刺予定線に沿って平刺縫着を行う方法である。
In order to solve the above-described problems, the method of flattening and sewing a tatami mat of the present invention includes a flat-stitch sewing machine that can move in the width direction of a tatami mat to be flattened, The tatami cutting apparatus is provided with a tatami cutting apparatus having a cutting blade having a spacing s in the tatami length direction between the sewing needle of the apparatus and the cutting edge of the cutting blade, and the tatami cutting apparatus is tatami mat Using a tatami flat stitch sewing device comprising means for moving in the width direction,
At the start of flat stitch sewing, the cutting edge of the cutting blade is length r = k (s / L) (where k is the deviation of the habit at two measurement points, L: the length from the heel to the measurement point at which the habit is measured) This is a method of setting flat stitches along a planned flat stitch line having an inclination (k / L) by setting it at a position farther away from the lower front reference line in the tatami width direction.

この発明の他の畳のクセ取り平刺縫着方法は、平刺する畳の幅方向に移動可能でクセを取りながら平刺する平刺ミシン装置と、この平刺ミシン装置のミシン針と裁断用刃物の刃先との間に畳の丈方向の間隔sを有する裁断用刃物を備えた畳裁断装置と、上記畳裁断装置に対して、上記平刺ミシン装置を畳の幅方向に移動させる手段とを具備する畳の平刺縫着装置を使用して、
平刺縫着開始時に、裁断用刃物の刃先を長さr=k(s/L)(ただし、k:隣接する測定点におけるクセの偏差、L:框からクセを測定した部位までの長さ)だけ下前基準線よりも畳の幅方向に離れた位置に設定して、傾斜(k/L)を有する平刺予定線に沿って平刺縫着を行う方法である。
According to another method of the present invention for removing a tatami garment, a stab stitching device that is movable in the width direction of a tatami mat to be stabbed and that stabs while taking a habit, and a sewing needle and cutting of the stab sewing machine device. A tatami cutting device provided with a cutting tool having a spacing s in the tatami length between the cutting edge of the knives and a means for moving the flat sew sewing machine device in the width direction of the tatami with respect to the tatami cutting device And using a tatami flat stitch sewing device comprising
At the start of flat stitch sewing, the cutting edge of the cutting blade is length r = k (s / L) (where k is the deviation of the habit at adjacent measurement points, L: the length from the heel to the part where the habit was measured) ) Is set at a position farther away from the lower front reference line in the width direction of the tatami mat, and flat stitch sewing is performed along a planned flat stitch line having an inclination (k / L).

この発明の畳のクセ取り平刺縫着方法によると、クセの形状が対称、非対称、斜め一直線などの如何なる形状であっても、クセを取りながら平刺を行って、下前側の全長にわたって設定した一定の縁幅wで平刺を行うことができる。   According to the tatami mating flat stitch sewing method of the present invention, even if the shape of the habit is symmetrical, asymmetrical, diagonally straight, etc., it is set over the entire length of the lower front side by performing flat stab while taking the habit It is possible to perform a flat prick with a certain edge width w.

この発明のクセ取り平刺縫着方法によりクセに合わせて畳を製造する工程を説明するための平面図、The top view for demonstrating the process of manufacturing a tatami mat in accordance with a habit by the habit removal flat stitch sewing method of this invention, この発明のクセ取り平刺縫着方法によりクセに合わせて畳を製造する他の工程を説明するための平面図、The top view for demonstrating the other process of manufacturing a tatami according to peculiarity by the peculiarity flat stitch sewing method of this invention, 他の平刺縫着装置を使用して、この発明のクセ取り平刺縫着方法によりクセに合わせて畳を製造する工程を説明するための平面図、The top view for demonstrating the process of manufacturing a tatami according to a peculiarity by the peculiarity flat stab sewing method of this invention using other flat sew sewing devices, 従来のクセ取り平刺縫着方法によりクセを取って畳を製造する工程を説明するための平面図、The top view for demonstrating the process of taking a habit by the conventional habit removal flat stitch sewing method, and manufacturing a tatami mat, 六畳間にクセを取った畳を敷き込んだ状態の一例を示す平面図、A plan view showing an example of a state in which a tatami mat with a habit is laid between six tatami mats, クセのある畳の寸法の取り方を説明する図、The figure explaining how to take the dimension of the tatami with habit, この発明のクセ取り平刺縫着方法で使用する平刺縫着装置の一例を示す正面図、The front view which shows an example of the flat stitch sewing apparatus used with the habit removal flat stitch sewing method of this invention, 平刺縫着装置の一例を示す側面図、A side view showing an example of a flat stitch sewing device, 平刺縫着装置の一例を示す平面図である。It is a top view which shows an example of a flat stitch sewing apparatus.

畳の平刺縫着装置を用いて、畳の内クセ(畳の幅が小さくなる方向のクセ)を取りながら平刺縫着する場合を例に挙げて、この発明の平刺縫着動作の原理を図1に基づいて説明する。   Using the tatami flat sew sewing device as an example, the flat sew sewing operation of the present invention is performed by taking a flat sew stitch while taking the peculiarity of the tatami mat (the peculiarity of the width of the tatami mat). The principle will be described with reference to FIG.

図1に示す畳は、平刺縫着開始点(第1測定点)および平刺縫着終了点(第3測定点)のクセが0で、中央の点(第2測定点)Qのクセが内側方向へkである(縫い始め位置よりも次の縫着位置の巾寸法が小さい)畳を例に挙げて説明する。以下、畳の内側方向へ向うクセを取る傾斜を正の数値、畳の外側方向へ向かうクセを取る傾斜を負の数値で表して説明する。   In the tatami mat shown in FIG. 1, the habit of the flat stitch sewing start point (first measurement point) and the flat stitch sewing end point (third measurement point) is 0, and the habit of the center point (second measurement point) Q is 0. A tatami mat that is k inward (the width dimension of the next sewing position is smaller than the sewing start position) will be described as an example. In the following description, the inclination taking the habit toward the inner side of the tatami is represented by a positive numerical value, and the inclination taking the habit toward the outer side of the tatami is represented by a negative numerical value.

図1(a)に示すように、畳5の上前側を縫着する場合には、第2基台20のレール22に載せられている裁断装置3の位置を調整して、ミシン針21と畳床裁断用刃物32の刃先31との間隔wを変えることにより縁幅を設定する。   As shown in FIG. 1A, when the upper front side of the tatami 5 is sewn, the position of the cutting device 3 placed on the rail 22 of the second base 20 is adjusted, The edge width is set by changing the interval w between the cutting edge 32 of the tatami floor cutting blade 32 and the cutting edge 31.

ミシン針21と畳床裁断用刃物32の刃先31とを長さsだけずらせて配置した状態で、縁布および縁下紙を縫着し、後れて畳床と畳表を裁断しても、クセを取らない場合には、図1(a)に上前側を示すように、ミシン目52と裁断面51が間隔wをあけて平行になり、一定の縁幅wで平刺することができる。   With the sewing needle 21 and the cutting edge 31 of the tatami floor cutting blade 32 shifted by the length s, the hem and the paper under the hem are sewn, and the tatami floor and the tatami surface are cut later. When the habit is not removed, as shown in FIG. 1A, the perforation 52 and the cut surface 51 are parallel to each other with an interval w, and can be stabbed with a constant edge width w. .

クセを取る場合には、平刺縫着開始時に、ミシン針21は框の点a1に静止し、畳床裁断用刃物32の刃先31は点b1に静止している。そして、予め畳表を両框に縫い付けた畳5を畳台4に載せて固定し、この畳台4を畳の丈方向に移動させながら平刺縫着動作を行う。 In the case of taking a habit, the sewing needle 21 is stationary at the heel point a 1 and the cutting edge 31 of the tatami floor cutting blade 32 is stationary at the point b 1 at the start of flat stab sewing. Then, the tatami mat 5 on which the tatami mats are sewn in advance is placed and fixed on the tatami mat table 4, and a flat stitch sewing operation is performed while moving the tatami mat table 4 in the tatami mat length direction.

クセを取りながら平刺縫着動作を行う場合にも、図4(b)に示すように、裁断面51とミシン目52との間隔が一定でなければならないから、図1(a)および要部を拡大した図1(b)に示すように、ミシン針21を下前基準線から幅wだけ離れた框の点a1に合わせる。 Even when performing flat stab sewing operation while removing the habit, as shown in FIG. 4B, the distance between the cut surface 51 and the perforation 52 must be constant. As shown in FIG. 1B in which the portion is enlarged, the sewing needle 21 is aligned with the heel point a 1 that is separated from the lower front reference line by a width w.

そして、第2基台20に搭載されている裁断装置3を、畳の幅方向に移動させて、ミシン針21から間隔sだけ離れた位置pにおいて、裁断刃32の刃先31を点pから点q(b1)まで間隔rだけ移動させる。 Then, the cutting device 3 mounted on the second base 20 is moved in the width direction of the tatami mat, and the cutting edge 31 of the cutting blade 32 is moved from the point p at a position p away from the sewing needle 21 by the interval s. The distance r is moved to q (b 1 ).

この間隔rの設定について説明すると、原点Oを含む直角三角形(pOq)は、原点Oを共通にして中央部のクセkを含む直角三角形(POQ)と相似形であるから、線O−qおよび線O−Qの傾斜(勾配)は、r/s=k/Lであって同じである。   The setting of the distance r will be described. Since the right triangle (pOq) including the origin O is similar to the right triangle (POQ) including the central point K and the origin O in common, the lines Oq and The slope (gradient) of the line OQ is r / s = k / L and is the same.

したがって、点pと点qとの間隔rは、
r=k(s/L)
であって、取るべきクセkの値によって決まる。
Therefore, the distance r between the points p and q is
r = k (s / L)
And it depends on the value of the habit k to be taken.

このように、ミシン針21と畳床裁断用刃物32の刃先31との位置関係を設定して平刺動作を開始する。畳台4の移動距離をエンコーダ(図示せず)によって検出し、この検出された移動距離に基づいて、第2基台20に固定された平刺ミシン装置2を移動させて傾斜(k/L)を有する平刺予定線に沿ってクセを取りながら平刺を行う。   As described above, the positional relationship between the sewing needle 21 and the cutting edge 31 of the tatami floor cutting blade 32 is set, and the flat stab operation is started. The moving distance of the tatami bed 4 is detected by an encoder (not shown), and the flat bar sewing machine 2 fixed to the second base 20 is moved and tilted (k / L) based on the detected moving distance. ) Is performed while taking a habit along the planned line for piercing.

前半の縫着が終わってミシン針21が中央の点a3まで到達すると、後半の縫着に移行する。次に、この後半に移行する過程をクセの形状が対称である場合について説明する。 When the sewing machine needle 21 finished sewing the first half to reach to the point a 3 in the center, to migrate to the sewing of the second half. Next, the process of shifting to the latter half will be described for the case where the shape of the habit is symmetrical.

図1(c)に示すように、ミシン針が中央の点a3まで到達したとき、第2基台20に固定された平刺ミシン装置2は、移動方向を反転して後半の傾斜(−k/L)を有する平刺予定線に沿って移動し始める。 As shown in FIG. 1 (c), when the sewing needle reaches to the point a 3 central, Hiratoge sewing device 2 fixed to the second base plate 20 is inverted by the second half of the inclined movement direction (- k / L) begins to move along the planned line of flat stitches.

しかし、第2基台20に載せられた畳床裁断用刃物32の刃先31は、中央の点b4から距離sだけ後の点b3にあり、反転した移動方向の傾斜(−k/L)を打ち消して前半の傾斜(k/L)を維持するために、畳5が距離sを移動中に、裁断用刃物3を平刺ミシン装置2の移動方向とは反対方向へモータ23により第2基台20に対して2倍の傾斜(2k/L)で移動させることが必要である。 However, the cutting edge 31 of the tatami floor cutting blade 32 placed on the second base 20 is at a point b 3 after a distance s from the central point b 4 , and has an inverted inclination (−k / L) in the moving direction. ) And the cutting blade 3 is moved by the motor 23 in the direction opposite to the moving direction of the flat sewing machine 2 while the tatami 5 is moving the distance s. It is necessary to move with respect to the two bases 20 at twice the inclination (2 k / L).

そして、畳床裁断用刃物32の刃先31が中央の点b4まで到達し、ミシン針21が中央から距離sだけ進んで点a4まで到達すると、モータ23による畳床裁断用刃物32の2倍の傾斜(2k/L)の移動を停止させて、以後、傾斜(−k/L)を有する後半の裁断予定線に沿って反対側の框まで裁断するのである。 Then, when the cutting edge 31 of the tatami floor cutting blade 32 reaches the center point b 4 and the sewing needle 21 advances from the center by a distance s to reach the point a 4 , 2 of the tatami floor cutting blade 32 by the motor 23 is reached. The movement of the double inclination (2 k / L) is stopped, and then the cutting is performed to the opposite side along the cutting line of the latter half having the inclination (−k / L).

このようにして、クセが有る下前の平刺が終了したときには、裁断用刃物の刃先31が反対側の框と下前基準線との交点b5まで到達し、ミシン針21は框の点a5を通過して框より長さsだけ離れた点a6まで到達している。 In this way, when the front stab with the habit is finished, the cutting edge 31 of the cutting blade reaches the intersection b 5 between the opposite side heel and the lower front reference line, and the sewing needle 21 is pointed to the heel. It passes through a 5 and reaches point a 6 that is a distance s away from the ridge.

次に、クセの形状が非対称である場合(1つの測定点を挟む両側の傾斜が相違する場合)における後半の平刺縫着過程を説明する。   Next, the latter half flat stitch sewing process when the shape of the habit is asymmetric (when the inclinations on both sides across one measurement point are different) will be described.

クセの形状が非対称の場合には、畳床裁断用刃物32の刃先31が反対側の框に到達して平刺工程が終了したとき、図2(a)および要部を拡大した図2(b)に示すように、下前基準線よりも偏差δだけずれた位置(クセがδ)で終了する。   When the shape of the habit is asymmetrical, when the cutting edge 31 of the cutting tool 32 for tatami floor cutting reaches the opposite edge and the flat piercing process is completed, FIG. 2 (a) and FIG. As shown in b), the process ends at a position shifted by a deviation δ from the lower front reference line (the habit is δ).

このとき、中央のクセkの屈曲点a3、b4から終了点a51、b51までの傾斜は、
−(k−δ)/L
である。
At this time, the inclination from the bending points a 3 and b 4 of the central habit k to the end points a 51 and b 51 is
− (K−δ) / L
It is.

図2(b)に示すように、前半の縫着が終わってミシン針21が中央の点a3まで到達したとき、第2基台20に固定された平刺ミシン装置2は、移動方向を反転して後半の傾斜{−(k−δ)/L}を有する縫着予定線に沿って移動し始める。 As shown in FIG. 2 (b), when the sewing needle 21 finished sewing the first half has reached a point a 3 central, Hiratoge sewing device 2 fixed to the second base plate 20, the moving direction It reverses and starts moving along the planned sewing line having the latter slope {− (k−δ) / L}.

しかし、第2基台20のレール22に載せられた畳床裁断用刃物32の刃先31は、中央の点b4から距離sだけ後れた点b3にあり、反転した移動方向の傾斜{−(k−δ)/L}を打ち消して前半の傾斜(k/L)を維持するために、点b3から点b4までの距離sを裁断中に、第2基台20の移動方向とは反対方向へ、畳床裁断用刃物32を前半の傾斜と後半の傾斜との和の傾斜{(k/L)+(k−δ)/L}で移動させることが必要である。 However, the cutting edge 31 of the tatami floor cutting blade 32 placed on the rail 22 of the second base 20 is at a point b 3 that is a distance s away from the central point b 4 and is inclined in the reversed moving direction { -(K-δ) / L} is canceled and the moving direction of the second base 20 during the cutting of the distance s from the point b 3 to the point b 4 in order to maintain the first half inclination (k / L) In the opposite direction, it is necessary to move the tatami floor cutting blade 32 with a slope {(k / L) + (k−δ) / L} which is the sum of the slope of the first half and the slope of the second half.

そして、畳床裁断用刃物32の刃先31が中央の点b4まで到達し、ミシン針21が中央から距離sだけ進んだ点a4まで到達すると、畳床裁断用刃物32の傾斜{(k/L)+(k−δ)/L}の移動を停止させて、以後、第2基台20に固定された平刺ミシン装置2に連動して傾斜{−(k−δ)/L}を有する後半の裁断予定線に沿って反対側の框まで裁断するのである。 When the cutting edge 31 of the tatami floor cutting blade 32 reaches the center point b 4 and the sewing needle 21 reaches the point a 4 advanced from the center by the distance s, the inclination of the tatami floor cutting blade 32 {(k / L) + (k−δ) / L} is stopped, and thereafter, the tilt {− (k−δ) / L} is interlocked with the flat bar sewing machine 2 fixed to the second base 20. It cuts to the opposite side along the planned cutting line in the latter half.

このようにして、クセを取りながら平刺縫着を行うと、クセの形状が非対称であっても、下前側の全長にわたって設定した縁幅wで平刺を行うことができる。   In this manner, when flat stitch sewing is performed while removing the habit, even if the habit shape is asymmetrical, it is possible to perform the flat stitch with the edge width w set over the entire length of the lower front side.

図5に示す畳Tのように、クセの形状が屈曲することなく、斜め一直線の場合には、以上で説明した「く」字状に屈曲したクセ取り平刺工程の前半および後半の動作のうち、前半の工程のみを実行すればよいのである。   As in the case of the tatami T shown in FIG. 5, in the case of a straight line without bending the shape of the habit, the operation of the first half and the latter half of the habit removing flat piercing process bent in the above-mentioned “U” shape is performed. Of these, only the first half of the process needs to be performed.

(その他の実施の形態)
以上で説明した実施の形態において使用した平刺縫着装置は、図7〜図9に示すように、第1基台1上のレール11に第2基台20を載せ、この第2基台20に平刺ミシン装置2を載せて固定しておき、裁断装置3を第2基台20のレール22に載せて、平刺ミシン装置2に対して畳の幅方向に移動し得るように構成されている。
(Other embodiments)
As shown in FIGS. 7 to 9, the flat sew device used in the embodiment described above places the second base 20 on the rail 11 on the first base 1, and this second base The flat sewing machine device 2 is placed and fixed on 20, and the cutting device 3 is mounted on the rail 22 of the second base 20 and can be moved in the width direction of the tatami with respect to the flat sewing machine device 2. Has been.

しかし、第1基台1上のレール11に第2基台20を載せ、この第2基台20に裁断装置3を載せて固定しておき、平刺ミシン装置2を第2基台20のレール22に載せて、裁断装置3に対して畳の幅方向に移動し得るように構成してもよいのである。   However, the second base 20 is placed on the rail 11 on the first base 1, and the cutting device 3 is placed and fixed on the second base 20, and the flat sewing machine device 2 is attached to the second base 20. It may be configured so as to be placed on the rail 22 and move in the width direction of the tatami with respect to the cutting device 3.

次に、このように構成した平刺縫着装置を使用して、クセの形状が非対称である場合を例に挙げて後半の平刺工程を説明する。なお、前半の平刺工程は、図1および図2によって説明した工程と同じである。   Next, using the flat sew sewing device configured as described above, the latter half of the flat piercing process will be described by taking as an example a case where the shape of the habit is asymmetric. The first half piercing step is the same as the step described with reference to FIGS.

クセの形状が非対称の場合には、畳床裁断用刃物32の刃先31が反対側の框に到達して平刺工程が終了したとき、図3(a)および要部を拡大した図3(b)に示すように、下前基準線よりも偏差δだけずれた位置(クセがδ)で終了する。   When the shape of the habit is asymmetrical, when the cutting edge 31 of the cutting tool 32 for tatami floor cutting reaches the opposite side of the blade and the flat piercing process is completed, FIG. 3A and FIG. As shown in b), the process ends at a position shifted by a deviation δ from the lower front reference line (the habit is δ).

このとき、中央のクセkの屈曲点a3、b4から終了点a51、b51までの傾斜(勾配)は、
−(k−δ)/L
である。
At this time, the inclination (gradient) from the bending points a 3 and b 4 of the central habit k to the end points a 51 and b 51 is
− (K−δ) / L
It is.

図3(b)に示すように、前半の縫着が終わってミシン針21が中央の点a3まで到達したとき、第2基台20に固定された裁断装置3の刃物32の刃先31は、中央の点b4から距離sだけ後の点b3にあるが、中央の点b4まで傾斜(k/L)を有する裁断予定線に沿って裁断を継続する。 As shown in FIG. 3 (b), when the sewing needle 21 finished sewing the first half has reached a point a 3 central cutting edge 31 of the blade 32 of the cutting device 3, which is fixed to the second base plate 20 The cutting is continued along the planned cutting line which is at the point b 3 after the distance s from the central point b 4 but has an inclination (k / L) to the central point b 4 .

そのために、ミシン針21が中央の点a3に到達したとき、第2基台20のレール22に載せられた平刺ミシン装置2の移動方向を反転して後半の傾斜{−(k−δ)/L}を有する縫着予定線に沿って移動させなければならない。 Therefore, when the sewing needle 21 reaches the center point a 3 , the moving direction of the flat bar sewing machine device 2 placed on the rail 22 of the second base 20 is reversed, and the latter inclination {− (k−δ ) / L} must be moved along the planned sewing line.

そこで、平刺ミシン装置2が、裁断装置3を固定した第2基台20の前半の傾斜(k/L)を打ち消して後半の傾斜{−(k−δ)/L}に移行するために、平刺ミシン装置2を第2基台20の移動方向とは反対方向へ、前半の傾斜と後半の傾斜との和の傾斜{(k/L)+(k−δ)/L}で移動させることが必要である。   Therefore, in order for the flat bar sewing machine 2 to cancel the inclination (k / L) of the first half of the second base 20 to which the cutting apparatus 3 is fixed and shift to the inclination {− (k−δ) / L} of the second half. The flat stitch sewing machine 2 is moved in the direction opposite to the moving direction of the second base 20 with the sum of the first half and the latter half {(k / L) + (k−δ) / L}. It is necessary to make it.

そして、畳床裁断用刃物32の刃先31が中央の点b4まで到達し、ミシン針21が中央から距離sだけ進んだ点a4まで到達すると、平刺ミシン装置2の傾斜{(k/L)+(k−δ)/L}の移動を停止させて、以後、第2基台20に固定された畳床裁断用刃物32に連動して傾斜{−(k−δ)/L}を有する後半の裁断予定線に沿って反対側の框まで裁断するのである。 Then, when the cutting edge 31 of the tatami floor cutting blade 32 reaches the center point b 4 and the sewing needle 21 reaches the point a 4 advanced from the center by the distance s, the inclination {(k / L) + (k−δ) / L} is stopped, and then the inclination {− (k−δ) / L} is interlocked with the tatami floor cutting blade 32 fixed to the second base 20. It cuts to the opposite side along the planned cutting line in the latter half.

なお、クセの形状が対称の場合には、クセδを0に設定すればよいのである。   If the shape of the habit is symmetric, the habit δ may be set to 0.

以上で説明した実施の形態においては、平刺ミシン装置2のミシン針21と畳床裁断用刃物32の刃先31との位置関係について説明したが、この位置関係をミシン針21と畳表裁断用刃物33との位置関係に適用することができる。   In the embodiment described above, the positional relationship between the sewing needle 21 of the flat bar sewing machine 2 and the cutting edge 31 of the tatami floor cutting blade 32 has been described. This positional relationship is represented by the sewing needle 21 and the tatami surface cutting blade. It can be applied to the positional relationship with 33.

図7の正面図に示すように、畳表裁断用刃物33は、八角形の刃物で全周に刃先が形成されたものであり、ミシン針21と畳表裁断用刃物33の刃先との畳の丈方向の間隔は比較的小さい。しかし、クセの偏差kが大きい場合には、図4(c)で説明した現象が顕著に現れて、クセkが12mmの場合には、畳床と畳表との間に幅1mm程度の段差を生じる。   As shown in the front view of FIG. 7, the tatami surface cutting blade 33 is an octagonal blade with a cutting edge formed on the entire circumference, and the length of the tatami between the sewing needle 21 and the cutting edge of the tatami surface cutting blade 33. The direction spacing is relatively small. However, when the habit deviation k is large, the phenomenon described with reference to FIG. 4C appears prominently. When the habit k is 12 mm, there is a step of about 1 mm in width between the tatami floor and the tatami surface. Arise.

そこで、畳床裁断用刃物32において実施した制御の裁断用刃物32の刃先31とミシン針21との畳の丈方向の長さsの代わりに、ミシン針21と畳表裁断用刃物33の刃先31との間隔を当てはめることにより、畳表裁断用刃物33にも同様に適用することができる。   Therefore, instead of the length s in the tatami length direction between the cutting edge 31 of the control cutting blade 32 and the sewing needle 21 implemented in the tatami floor cutting blade 32, the cutting edge 31 of the sewing needle 21 and the tatami surface cutting blade 33. Can be applied to the tatami mat cutting tool 33 in the same manner.

古い畳の表換えを行う場合には、畳床裁断用刃物32を邪魔にならない場所に待避させて、畳表裁断用刃物33だけを動作させて平刺すればよいのである。   In order to change the old tatami mat, it is only necessary to retract the tatami floor cutting blade 32 to a place where it does not get in the way and operate only the tatami surface cutting blade 33 to perform the flat stab.

以上で説明した実施の形態においては、裁断装置3および平刺ミシン装置2を畳の幅方向に移動自在に基台1に載せて、基台1を固定し、畳を載せた畳台4を畳の丈方向に動かして平刺縫着を行っているが、畳を載せた畳台4を固定し、平刺ミシン装置2および裁断装置3を載せた基台1を畳の丈方向に動かしながら平刺縫着を行ってもよいのである。   In the embodiment described above, the cutting device 3 and the flat stitch sewing machine device 2 are placed on the base 1 so as to be movable in the width direction of the tatami, the base 1 is fixed, and the tatami stand 4 on which the tatami is placed is mounted. The flat sew is sewn by moving in the length direction of the tatami mat, but the tatami table 4 on which the tatami mat is placed is fixed, and the base 1 on which the flat sew sewing machine device 2 and the cutting device 3 are placed is moved in the tatami length direction. However, flat stitching may be performed.

以上で説明した平刺工程は、図6(a)に示す「間中測定法」により3点の測定点(イ、ハ、ホ)で収集したクセに基づくものであるが、図6(b)に示す「小間中測定法」により5点の測定点(イ〜ホ)で収集したクセに基づいて平刺動作を行う場合には、隣接する2つの測定点におけるクセの偏差を傾斜として設定すれば、同様の平刺工程を実施することができる。   The flat puncture process described above is based on the habit collected at three measurement points (I, C, H) by the “intermediate measurement method” shown in FIG. ) In the case of performing a flat stab operation based on the habit collected at 5 measurement points (i to e) by the “booth measurement method” shown in FIG. Then, the same flat piercing process can be performed.

1 基台
11 レール
12 クセ取りモータ
2 平刺ミシン装置
21 ミシン針
22 レール
3 裁断装置
31 刃先
32 畳床裁断用刃物
33 畳表裁断用刃物
34 モータ
4 畳台
5 畳
1 base
11 rails
12 Habit removal motor 2 Flat stitch sewing machine
21 Sewing needle
22 Rail 3 Cutting device
31 cutting edge
32 Tatami floor cutting tool
33 Tatami mat cutting blade
34 Motor 4 tatami mat 5 tatami mat

Claims (6)

平刺する畳の幅方向に移動可能でクセを取りながら平刺する平刺ミシン装置と、
該平刺ミシン装置のミシン針と裁断用刃物の刃先との間に畳の丈方向の間隔sを有する裁断用刃物を備えた畳裁断装置と、
上記平刺ミシン装置に対して、上記畳裁断装置を畳の幅方向に移動させる手段とを具備する畳の平刺縫着装置を使用して、
平刺縫着開始時に、裁断用刃物の刃先を長さr=k(s/L)(ただし、k:隣接する測定点におけるクセの偏差、L:框からクセを測定した測定点までの長さ)だけ下前基準線よりも畳の幅方向に離れた位置に設定して、傾斜(k/L)を有する平刺予定線に沿って平刺を行うことを特徴とする畳のクセ取り平刺縫着方法。
A flat sewing machine that can be moved in the width direction of the tatami mat to be flat-stabbed,
A tatami cutting apparatus including a cutting tool having a stile length interval s between a sewing needle of the flat stab sewing machine and a cutting edge of the cutting tool;
Using a tatami flat sew sewing device comprising means for moving the tatami cutting device in the tatami width direction with respect to the flat sew sewing machine,
At the start of flat stitching, the cutting edge of the cutting blade has a length r = k (s / L) (where k is the deviation of the habit at adjacent measurement points, L is the length from the wrinkle to the measurement point at which the habit is measured) Tatami), which is set at a position farther away from the lower front reference line in the width direction of the tatami mat and performs the stabbing along the planned stabbing line having an inclination (k / L). Flat stitch sewing method.
反対側の框において下前基準線よりも偏差δ(0を含む)だけ離れた位置で裁断が終了する場合、
平刺ミシン装置のミシン針が、クセを測定した部位まで到達したとき、傾斜{−(k−δ)/L}を有する縫着予定線に沿って縫着を行うことを特徴とする請求項1に記載の畳のクセ取り縫着方法。
When cutting is completed at a position separated by a deviation δ (including 0) from the lower front reference line on the opposite side,
The sewing machine needle of the flat needle sewing machine performs sewing along a planned sewing line having an inclination {-(k-δ) / L} when the sewing needle reaches the site where the habit is measured. The tatami peculiar sewing method according to 1.
平刺ミシン装置のミシン針が、クセを測定した部位まで到達した後、裁断用刃物の刃先がクセを測定した部位までの距離sを裁断する間、平刺ミシン装置に対して畳裁断装置を傾斜{(k/L)+(k−δ)/L}に沿って裁断を行うことを特徴とする請求項2に記載の畳のクセ取り縫着方法。     After the sewing needle of the flat needle sewing machine reaches the part where the habit has been measured, while the cutting edge of the cutting blade cuts the distance s to the part where the habit has been measured, the tatami cutting apparatus is applied to the flat needle sewing machine. The tatami garment sewing method according to claim 2, wherein cutting is performed along an inclination {(k / L) + (k-δ) / L}. 平刺する畳の幅方向に移動可能でクセを取りながら平刺する平刺ミシン装置と、
該平刺ミシン装置のミシン針と裁断用刃物の刃先との間に畳の丈方向の間隔sを有する裁断用刃物を備えた畳裁断装置と、
上記畳裁断装置に対して、上記平刺ミシン装置を畳の幅方向に移動させる手段とを具備する畳の平刺縫着装置を使用して、
平刺縫着開始時に、裁断用刃物の刃先を長さr=k(s/L)(ただし、k:隣接する測定点におけるクセの偏差、L:框からクセを測定した部位までの長さ)だけ下前基準線よりも畳の幅方向に離れた位置に設定して、傾斜(k/L)を有する平刺予定線に沿って平刺を行うことを特徴とする畳のクセ取り平刺縫着方法。
A flat sewing machine that can be moved in the width direction of the tatami mat to be flat-stabbed,
A tatami cutting apparatus including a cutting tool having a stile length interval s between a sewing needle of the flat stab sewing machine and a cutting edge of the cutting tool;
Using the tatami flat sew sewing device provided with means for moving the flat knitting sewing machine in the tatami width direction with respect to the tatami cutting device,
At the start of flat stitch sewing, the cutting edge of the cutting blade is length r = k (s / L) (where k is the deviation of the habit at adjacent measurement points, L: the length from the heel to the part where the habit was measured) ) Is set at a position away from the lower front reference line in the width direction of the tatami mat, and is flattened along a planed line with a slope (k / L). Stitching method.
反対側の框において下前基準線よりも偏差δ(0を含む)だけ離れた位置で裁断が終了する場合、
裁断用刃物の刃先が、クセを測定した部位まで到達したとき、傾斜{−(k−δ)/L}を有する平刺予定線に沿って裁断を行うことを特徴とする請求項4に記載の畳のクセ取り縫着方法。
When cutting is completed at a position separated by a deviation δ (including 0) from the lower front reference line on the opposite side,
5. The cutting according to claim 4, wherein when the cutting edge of the cutting blade reaches a part where the habit is measured, cutting is performed along a planned flat stab line having an inclination {− (k−δ) / L}. How to seize the tatami mat.
平刺ミシン装置のミシン針が、クセを測定した部位まで到達した後、裁断用刃物の刃先がクセを測定した部位までの距離sを裁断する間、畳裁断装置に対して平刺ミシン装置を傾斜{(k/L)+(k−δ)/L}に沿って縫着を行うことを特徴とする請求項5に記載の畳のクセ取り縫着方法。     After the sewing needle of the flat needle sewing machine reaches the part where the habit is measured, the flat needle sewing machine is attached to the tatami cutting machine while the cutting edge of the cutting blade cuts the distance s to the part where the habit has been measured. The tatami garment sewing method according to claim 5, wherein sewing is performed along an inclination {(k / L) + (k-δ) / L}.
JP2009252993A 2009-11-04 2009-11-04 A habit removal flat stitch sewing method using a tatami flat stitch sewing apparatus. Active JP5419041B2 (en)

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