JP5418159B2 - Glass fiber sizing agent, method for producing glass fiber sizing agent, and glass fiber - Google Patents
Glass fiber sizing agent, method for producing glass fiber sizing agent, and glass fiber Download PDFInfo
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- JP5418159B2 JP5418159B2 JP2009255987A JP2009255987A JP5418159B2 JP 5418159 B2 JP5418159 B2 JP 5418159B2 JP 2009255987 A JP2009255987 A JP 2009255987A JP 2009255987 A JP2009255987 A JP 2009255987A JP 5418159 B2 JP5418159 B2 JP 5418159B2
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- glass fiber
- sizing agent
- fiber sizing
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- polyolefin resin
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- 239000003365 glass fiber Substances 0.000 title claims description 45
- 239000003795 chemical substances by application Substances 0.000 title claims description 40
- 238000004513 sizing Methods 0.000 title claims description 34
- 238000004519 manufacturing process Methods 0.000 title claims description 5
- 229920005672 polyolefin resin Polymers 0.000 claims description 31
- 229920005989 resin Polymers 0.000 claims description 30
- 239000011347 resin Substances 0.000 claims description 30
- -1 polypropylene Polymers 0.000 claims description 26
- 239000002253 acid Substances 0.000 claims description 21
- 239000007787 solid Substances 0.000 claims description 21
- 239000004743 Polypropylene Substances 0.000 claims description 20
- 229920001155 polypropylene Polymers 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 150000007514 bases Chemical class 0.000 claims description 7
- 239000003960 organic solvent Substances 0.000 claims description 7
- 239000002904 solvent Substances 0.000 claims description 5
- 230000003472 neutralizing effect Effects 0.000 claims description 4
- 239000006087 Silane Coupling Agent Substances 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 239000012736 aqueous medium Substances 0.000 claims 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 13
- 239000006185 dispersion Substances 0.000 description 8
- 239000011521 glass Substances 0.000 description 8
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 7
- 239000012744 reinforcing agent Substances 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 150000008064 anhydrides Chemical class 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
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- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
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- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 3
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- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical compound CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
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- 239000004698 Polyethylene Substances 0.000 description 2
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- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- ZXEKIIBDNHEJCQ-UHFFFAOYSA-N isobutanol Chemical compound CC(C)CO ZXEKIIBDNHEJCQ-UHFFFAOYSA-N 0.000 description 2
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 238000010526 radical polymerization reaction Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- 239000001124 (E)-prop-1-ene-1,2,3-tricarboxylic acid Substances 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical group OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical group CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 1
- IWTYTFSSTWXZFU-UHFFFAOYSA-N 3-chloroprop-1-enylbenzene Chemical compound ClCC=CC1=CC=CC=C1 IWTYTFSSTWXZFU-UHFFFAOYSA-N 0.000 description 1
- AYKYXWQEBUNJCN-UHFFFAOYSA-N 3-methylfuran-2,5-dione Chemical compound CC1=CC(=O)OC1=O AYKYXWQEBUNJCN-UHFFFAOYSA-N 0.000 description 1
- OFNISBHGPNMTMS-UHFFFAOYSA-N 3-methylideneoxolane-2,5-dione Chemical compound C=C1CC(=O)OC1=O OFNISBHGPNMTMS-UHFFFAOYSA-N 0.000 description 1
- LVNLBBGBASVLLI-UHFFFAOYSA-N 3-triethoxysilylpropylurea Chemical compound CCO[Si](OCC)(OCC)CCCNC(N)=O LVNLBBGBASVLLI-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- NDWUBGAGUCISDV-UHFFFAOYSA-N 4-hydroxybutyl prop-2-enoate Chemical group OCCCCOC(=O)C=C NDWUBGAGUCISDV-UHFFFAOYSA-N 0.000 description 1
- JTHZUSWLNCPZLX-UHFFFAOYSA-N 6-fluoro-3-methyl-2h-indazole Chemical compound FC1=CC=C2C(C)=NNC2=C1 JTHZUSWLNCPZLX-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- UEEJHVSXFDXPFK-UHFFFAOYSA-N N-dimethylaminoethanol Chemical compound CN(C)CCO UEEJHVSXFDXPFK-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 229940091181 aconitic acid Drugs 0.000 description 1
- 239000005456 alcohol based solvent Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- MAOSFLAYGYQLBB-UHFFFAOYSA-N butane-1,4-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OCCCCO MAOSFLAYGYQLBB-UHFFFAOYSA-N 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N butyl acetate Chemical compound CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- GTZCVFVGUGFEME-IWQZZHSRSA-N cis-aconitic acid Chemical compound OC(=O)C\C(C(O)=O)=C\C(O)=O GTZCVFVGUGFEME-IWQZZHSRSA-N 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
- 229940018557 citraconic acid Drugs 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229960002887 deanol Drugs 0.000 description 1
- 239000012972 dimethylethanolamine Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000002296 dynamic light scattering Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000003759 ester based solvent Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- DWYKRMTVNUXSIM-UHFFFAOYSA-N hexane-1,6-diol;prop-2-enoic acid Chemical compound OC(=O)C=C.OCCCCCCO DWYKRMTVNUXSIM-UHFFFAOYSA-N 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- HNEGQIOMVPPMNR-NSCUHMNNSA-N mesaconic acid Chemical compound OC(=O)C(/C)=C/C(O)=O HNEGQIOMVPPMNR-NSCUHMNNSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- HNEGQIOMVPPMNR-UHFFFAOYSA-N methylfumaric acid Natural products OC(=O)C(C)=CC(O)=O HNEGQIOMVPPMNR-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
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- GTZCVFVGUGFEME-UHFFFAOYSA-N trans-aconitic acid Natural products OC(=O)CC(C(O)=O)=CC(O)=O GTZCVFVGUGFEME-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Landscapes
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Surface Treatment Of Glass Fibres Or Filaments (AREA)
Description
本発明は、チョップトストランドやロービング、ヤーン他をはじめとするガラス繊維の集束剤に関する The present invention relates to a glass fiber sizing agent including chopped strands, rovings, yarns and the like.
一般にガラス繊維は、溶融ガラスを白金ブッシングの底部に設けられた多数のノズルから引きすことによって成型され、各ガラス繊維（フィラメント）の表面には、集束剤が塗布された後、数百〜数千本束ねられて一本のストランドとされる。また、ガラス繊維強化熱可塑性樹脂組成物は、上記のようにして得られたストランドを所定長に切断し、あるいはストランドを一旦巻き取ってから引き出し、所定長に切断することによってガラスチョップトストランドにした後、これを熱可塑性マトリックス樹脂と加熱しながら混練し、次いで各種の成型法によって所定形状に成型することによって製造される。 In general, glass fiber is formed by drawing molten glass from a number of nozzles provided at the bottom of a platinum bushing, and after a sizing agent is applied to the surface of each glass fiber (filament), several hundred to several Thousands are bundled into one strand. In addition, the glass fiber reinforced thermoplastic resin composition is obtained by cutting the strand obtained as described above into a predetermined length, or winding the strand once and then drawing out and cutting it into a predetermined length into a glass chopped strand. Then, this is kneaded with a thermoplastic matrix resin while heating, and then molded into a predetermined shape by various molding methods.
従来、ポリエチレン、ポリプロピレン等のポリオレフィン系樹脂をマトリクス樹脂として用いた熱可塑性樹脂の補強剤として使用されるガラス繊維として、変性ポリプロピレン系樹脂のエマルジョン等が使用され、中でもガラス集束剤としての重要な性能である、ガラス繊維の集束性と、このガラス繊維を補強剤として用いたＦＲＴＰ（ガラスファイバ強化熱可塑性樹脂）の機械的強度を両立させるべく、低分子量の変性ポリオレフィン樹脂と、高分子量のポリオレフィン樹脂を併用して、乳化剤を用いて乳化したエマルジョンを用いることが提案されている（例えば、特許文献１参照。）。 Conventionally, emulsions of modified polypropylene resins have been used as glass fibers used as reinforcing agents for thermoplastic resins using polyolefin resins such as polyethylene and polypropylene as matrix resins. Among them, important performance as a glass sizing agent The low molecular weight modified polyolefin resin and the high molecular weight polyolefin resin in order to achieve both the convergence of the glass fiber and the mechanical strength of FRTP (glass fiber reinforced thermoplastic resin) using the glass fiber as a reinforcing agent. It has been proposed to use an emulsion emulsified with an emulsifier in combination (see, for example, Patent Document 1).
しかしながらこの場合、変性ポリプロピレンの分子量が、上記のようなガラス集束剤としての諸性能に大きく左右されており、かつ２種以上の変性ポリプロピレンの併用であっても、ガラスの集束性と、このガラスを補強剤として用いたＦＲＴＰの機械的強度の高度な両立は不可能であった。 However, in this case, the molecular weight of the modified polypropylene is greatly influenced by the various performances as the glass sizing agent as described above, and even when two or more kinds of modified polypropylene are used in combination, the sizing property of the glass and the glass It was impossible to achieve a high level of mechanical strength with FRTP using as a reinforcing agent.
従って、本発明の課題は、ガラス繊維集束性、及び該ガラス繊維を集束剤として用いたＦＲＴＰの機械強度の両者を満たす水性ガラス繊維集束剤を提供することにある。 Accordingly, an object of the present invention is to provide an aqueous glass fiber sizing agent that satisfies both the glass fiber sizing property and the mechanical strength of FRTP using the glass fiber as a sizing agent.
本発明者は、重量平均分子量が１５０００〜１５００００、且つ、固形分酸価が１００〜３００である変性ポリオレフィン樹脂を、特に好ましくは、該樹脂を塩基性物質で中和して水中に分散した分散液を集束剤として用いると広範囲な分子量域にて単独でガラス集束剤における上記の諸性能の高度な両立を発現することを見出し、本発明に至った。 The inventor of the present invention preferably dispersed a modified polyolefin resin having a weight average molecular weight of 15,000 to 150,000 and a solid content acid value of 100 to 300, in which the resin is neutralized with a basic substance and dispersed in water. When the liquid was used as a sizing agent, it was found that a high degree of coexistence of the various performances described above in the glass sizing agent was manifested alone in a wide molecular weight range, and the present invention was achieved.
即ち、本発明は、重量平均分子量が１５０００〜１５００００、且つ、固形分酸価が１００〜３００である、二塩基カルボン酸変性ポリオレフィン樹脂（Ａ）を含有することを特徴とするガラス繊維集束剤、該二塩基カルボン酸変性ポリオレフィン樹脂（Ａ）を中和して水に分散した水性ガラス繊維集束剤、水性ガラス繊維集束剤の製造方法を提供する。 That is, the present invention includes a glass fiber sizing agent comprising a dibasic carboxylic acid-modified polyolefin resin (A) having a weight average molecular weight of 15,000 to 150,000 and a solid content acid value of 100 to 300, An aqueous glass fiber sizing agent in which the dibasic carboxylic acid-modified polyolefin resin (A) is neutralized and dispersed in water, and a method for producing an aqueous glass fiber sizing agent are provided.
また、本発明は、重量平均分子量が１５０００〜１５００００、固形分酸価が１００〜３００である、変性ポリオレフィン樹脂（Ａ）からなる集束剤を表面に被覆したガラス繊維をを提供する。
Moreover, this invention provides the glass fiber which coat | covered the sizing agent which consists of a modified polyolefin resin (A) whose weight average molecular weight is 15000-150000 and whose solid content acid value is 100-300 on the surface.
本発明のガラス繊維集束剤によれば、重量平均分子量が１５０００〜１５００００、固形分酸価が１００〜３００である二塩基カルボン酸（ａ）、ビニル単量体(ｂ)による変性ポリオレフィン樹脂（Ａ）を用いるため、低分子量の変性ポリプロピレンを併用する必要がなく、加えてガラス繊維集束剤の性能（ガラス繊維集束性、及び該ガラス繊維を集束剤として用いたＦＲＴＰの機械強度）をより高度なレベルにて発現できるものである。 According to the glass fiber sizing agent of the present invention, a modified polyolefin resin (A) comprising a dibasic carboxylic acid (a) having a weight average molecular weight of 15,000 to 150,000 and a solid content acid value of 100 to 300, and a vinyl monomer (b). ), It is not necessary to use a modified polypropylene having a low molecular weight. In addition, the performance of glass fiber sizing agent (glass fiber sizing property and mechanical strength of FRTP using the glass fiber as a sizing agent) is improved. It can be expressed at the level.
本発明のガラス繊維集束剤は、変性ポリオレフィン樹脂（Ａ）が必須成分であり、また好ましくは、変性ポリオレフィン樹脂（Ａ）の一部あるいは全部を中和剤（Ｂ）にて中和したのち、水分散させてなるものであり、さらには該水分散体を脱溶剤したものでもよい。 In the glass fiber sizing agent of the present invention, the modified polyolefin resin (A) is an essential component, and preferably, after neutralizing a part or all of the modified polyolefin resin (A) with the neutralizing agent (B), It is a product obtained by water dispersion, and may further be obtained by removing the water dispersion.
また、本発明の水分散体は、造膜性、ガラス繊維ぬれ性、ガラス繊維の集束性、及びこのガラス繊維を補強剤として用いたＦＲＴＰの機械的強度等の理由から１０〜５００ｎｍの範囲の平均粒子径であることが好ましい。ここで言う平均粒子径とは、動的光散乱法により測定した体積基準での平均粒子径を指す。 Further, the aqueous dispersion of the present invention has a film forming property, glass fiber wettability, glass fiber bundling property, and mechanical strength of FRTP using this glass fiber as a reinforcing agent. The average particle size is preferred. The average particle diameter here refers to the average particle diameter on a volume basis measured by a dynamic light scattering method.
また、前記水性樹脂は、本発明の水性樹脂分散体の全量に対して１０〜７０重量％の範囲で含まれることが、樹脂貯蔵安定性及び樹脂塗工適性の理由により好ましい。 The aqueous resin is preferably contained in an amount of 10 to 70% by weight based on the total amount of the aqueous resin dispersion of the present invention for reasons of resin storage stability and resin coating suitability.
次に、前記水性樹脂を構成する変性ポリオレフィン樹脂（Ａ）について説明する。 Next, the modified polyolefin resin (A) constituting the aqueous resin will be described.
本発明で使用する変性ポリオレフィン樹脂（Ａ）としては、例えばエチレン、プロピレン、１−ブテン、１−ペンテン、１−ヘキセン、１−ヘプテン、１−オクテン、１−ノネン等のホモポリマーやコポリマーを使用することができ、具体的には、ポリエチレン、ポリプロピレン、ポリブタジエン、エチレン−プロピレン共重合体、天然ゴム、合成イソプロピレンゴム、エチレン−酢酸ビニル共重合体等を使用することができる。前記変性ポリオレフィン樹脂（Ａ）がコポリマーである場合には、ランダムコポリマーであってもブロックコポリマーであっても良い。 Examples of the modified polyolefin resin (A) used in the present invention include homopolymers and copolymers such as ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene and 1-nonene. Specifically, polyethylene, polypropylene, polybutadiene, ethylene-propylene copolymer, natural rubber, synthetic isopropylene rubber, ethylene-vinyl acetate copolymer, and the like can be used. When the modified polyolefin resin (A) is a copolymer, it may be a random copolymer or a block copolymer.
また、前記変性ポリオレフィン樹脂（Ａ）としては、上記で例示したポリオレフィン樹脂と不飽和二塩基カルボン酸（ａ）と反応させて得られたものや、不飽和二塩基カルボン酸（ａ）とビニル単量体（ｂ）とを反応させて得られたもの等の、いわゆる変性ポリオレフィン系樹脂を使用することが好ましい。 Examples of the modified polyolefin resin (A) include those obtained by reacting the above-exemplified polyolefin resin with the unsaturated dibasic carboxylic acid (a), and unsaturated dibasic carboxylic acid (a) and vinyl monomer. It is preferable to use a so-called modified polyolefin resin such as one obtained by reacting the monomer (b).
前記ポリオレフィン樹脂の変性に使用可能な二塩基カルボン酸（ａ）成分としては、例えばマレイン酸、無水マレイン酸、フマル酸、シトラコン酸、無水シトラコン酸、メサコン酸、イタコン酸、無水イタコン酸、アコニット酸、無水アコニット酸やそれらの無水物が挙げられる。なかでも（無水）マレイン酸を使用することが、変性量制御や導入率向上、さらにはガラスの集束性と、このガラスを補強剤として用いたＦＲＴＰの機械的強度等の理由により好ましい。 Examples of the dibasic carboxylic acid (a) component that can be used for modification of the polyolefin resin include maleic acid, maleic anhydride, fumaric acid, citraconic acid, citraconic anhydride, mesaconic acid, itaconic acid, itaconic anhydride, and aconitic acid. And aconitic anhydrides and anhydrides thereof. Among them, it is preferable to use maleic anhydride (anhydrous anhydride) for reasons such as control of the modification amount and improvement of the introduction rate, further, the converging property of glass, and the mechanical strength of FRTP using this glass as a reinforcing agent.
また、前記ポリオレフィン樹脂の変性に使用可能なビニル単量体（ｂ）としては、例えば（メタ）アクリル酸メチル、（メタ）アクリル酸エチル、（メタ）アクリル酸プロピル、（メタ）アクリル酸ブチル、（メタ）アクリル酸−２−ヒドロキシエチル、（メタ）アクリル酸−２−ヒドロキシプロピル、（メタ）アクリル酸−４−ヒドロキブチル、（メタ）アクリル酸シクロヘキシル、（メタ）アクリル酸テトラヒドロフルフリル、（メタ）アクリル酸イソボルニル、（メタ）アクリル酸ベンジル、（メタ）アクリル酸−２−ヒドロキシブチル、（メタ）アクリル酸ベンジル、（メタ）アクリル酸グリシジル、（メタ）アクリル酸、ジ（メタ）アクリル酸（ジ）エチレングリコ−ル、ジ（メタ）アクリル酸−１，４−ブタンジオ−ル、ジ（メタ）アクリル酸−１，６−ヘキサンジオ−ル、トリ（メタ）アクリル酸トリメチロ−ルプロパン、ジ（メタ）アクリル酸グリセリン、（メタ）アクリル酸−２−エチルヘキシル、（メタ）アクリル酸ラウリル、（メタ）アクリル酸ステアリル、アクリルアミド等の（メタ）アクリル酸エステルや、スチレン、α−メチルスチレン、パラメチルスチレン、クロロメチルスチレン等を使用することができる。 Examples of the vinyl monomer (b) that can be used for modifying the polyolefin resin include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, (Meth) acrylic acid-2-hydroxyethyl, (meth) acrylic acid-2-hydroxypropyl, (meth) acrylic acid-4-hydroxybutyl, (meth) acrylic acid cyclohexyl, (meth) acrylic acid tetrahydrofurfuryl, ( Isobornyl (meth) acrylate, benzyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, benzyl (meth) acrylate, glycidyl (meth) acrylate, (meth) acrylic acid, di (meth) acrylic acid (Di) ethylene glycol, di (meth) acrylic acid-1,4-butanediol, di (meth) ) Acrylic acid-1,6-hexanediol, trimethylolpropane tri (meth) acrylate, glycerin di (meth) acrylate, 2-ethylhexyl (meth) acrylate, lauryl (meth) acrylate, (meth) (Meth) acrylic acid esters such as stearyl acrylate and acrylamide, styrene, α-methylstyrene, paramethylstyrene, chloromethylstyrene, and the like can be used.
前記ポリオレフィン樹脂の変性は、例えば有機溶剤に溶解したポリオレフィン樹脂と、前記不飽和カルボン酸等とを混合し、前記ポリオレフィン樹脂の軟化温度または融点以上の温度で加熱し溶融状態にてラジカル重合と水素引き抜き反応を同時に行うことで可能になる。 The modification of the polyolefin resin is, for example, mixing a polyolefin resin dissolved in an organic solvent with the unsaturated carboxylic acid and the like, heating at a temperature equal to or higher than the softening temperature or melting point of the polyolefin resin, and radical polymerization and hydrogen in a molten state. This is possible by performing the pull-out reaction simultaneously.
また、前記変性ポリオレフィン樹脂（Ａ）としては、前記の通り、ガラス繊維の集束性と、このガラス繊維を補強剤として用いたＦＲＴＰの機械的強度付与の理由から１５０００〜１５００００の重量平均分子量を有するものを使用することが好ましい。なお、前記重量平均分子量はゲル浸透クロマトグラフィー（ＧＰＣ）を用いて測定された値を指す。 In addition, the modified polyolefin resin (A) has a weight average molecular weight of 15,000 to 150,000, as described above, from the viewpoint of converging glass fibers and imparting mechanical strength of FRTP using the glass fibers as a reinforcing agent. It is preferable to use one. In addition, the said weight average molecular weight points out the value measured using gel permeation chromatography (GPC).
更に、変性ポリオレフィン樹脂（Ａ）の固形分酸価としては、上記同理由により、１００〜３００であることが望ましい（酸成分として、二塩基無水物を用いる場合は、水でジカルボン酸として換算した値を採る。）。 Furthermore, the solid content acid value of the modified polyolefin resin (A) is preferably 100 to 300 for the same reason (when dibasic anhydride is used as the acid component, it is converted as dicarboxylic acid with water). Take the value.)
該変性ポリオレフィン樹脂は、溶剤に溶解した状態で、塩基性化合物（Ｂ）によりカルボン酸を（一部）中和し、その後水添加により水分散化を行うことが可能である。更に該水分散物を減圧蒸留により、脱溶剤を行うことも可能である。 The modified polyolefin resin can be dispersed in water by neutralizing (partially) the carboxylic acid with the basic compound (B) in a state dissolved in a solvent, and then adding water. Furthermore, it is also possible to remove the solvent from the aqueous dispersion by distillation under reduced pressure.
塩基性化合物（Ｂ）としては、例えばアンモニアの他、トリエチルアミン、ジメチルエタノールアミン、ピリジン、モルホリン等の有機アミンや、モノエタノールアミン等のアルカノールアミンや、Ｎａ、Ｋ、Ｌｉ、Ｃａ等を含む金属塩基化合物等が挙げられる。 Examples of the basic compound (B) include ammonia, organic amines such as triethylamine, dimethylethanolamine, pyridine, and morpholine, alkanolamines such as monoethanolamine, and metal bases including Na, K, Li, and Ca. Compounds and the like.
該塩基性化合物による中和率は、変性ポリオレフィンの固形分酸価にもよるが、分散後の樹脂安定性を考慮すれば、１００％以上が好ましい。 The neutralization rate with the basic compound depends on the solid content acid value of the modified polyolefin, but is preferably 100% or more in consideration of the resin stability after dispersion.
本発明で用いる有機溶剤（ｃ）について説明する。有機溶剤としては、エステル系、芳香族系、ケトン系、アルコール系等々の有機溶剤が使用可能であるが、ラジカル重合温度あるいは脱溶剤等を考慮すると、エステル系あるいはアルコール系、とりわけノルマル酢酸ブチル、ノルマル酢酸エチル、イソブタノール、ノルマルブタノール、イソプロピルアルコールが好ましい。 The organic solvent (c) used in the present invention will be described. As organic solvents, organic solvents such as esters, aromatics, ketones, alcohols, etc. can be used, but considering radical polymerization temperature or solvent removal, ester solvents or alcohol solvents, especially normal butyl acetate, Normal ethyl acetate, isobutanol, normal butanol, and isopropyl alcohol are preferred.
本発明の水性ガラス繊維集束剤の製造方法は、二塩基カルボン酸（ａ）とビニル単量体(ｂ)とを重合して得られる、重量平均分子量が１５０００〜１５００００、固形分酸価が１００〜３００である変性ポリオレフィン樹脂（Ａ）を有機溶剤（ｃ）にて溶解し、（無水）酸基の一部あるいは全部を塩基性化合物（Ｂ）にて中和したのち、水分散させ、さらに脱溶剤してなる水性樹脂を含有することを特徴とする水性ガラス繊維集束剤の製造方法であり、塩基性化合物（Ｂ）、有機溶剤（ｃ）は、前記の物質を用いることができる。 The method for producing an aqueous glass fiber sizing agent of the present invention is obtained by polymerizing dibasic carboxylic acid (a) and vinyl monomer (b), and has a weight average molecular weight of 15,000 to 150,000 and a solid content acid value of 100. -300 modified polyolefin resin (A) is dissolved in organic solvent (c), part or all of (anhydrous) acid groups are neutralized with basic compound (B), then dispersed in water, This is a method for producing an aqueous glass fiber sizing agent, characterized by containing an aqueous resin obtained by removing the solvent, and the above-mentioned substances can be used as the basic compound (B) and the organic solvent (c).
また、本発明のガラス繊維集束剤は、シランカップリング剤、特に、γ−アミノプロピルトリエトキシシラン、γ−ウレイドプロピルトリエトキシシラン、γ−アミノプロピルトリエトキシシラン等を含有すると、マトリックス樹脂とガラス繊維の表面に形成されるポリオレフィン樹脂との結合力が増加し、ポリオレフィン系ＦＲＴＰの機械的強度が向上するため好ましい。 The glass fiber sizing agent of the present invention contains a silane coupling agent, particularly γ-aminopropyltriethoxysilane, γ-ureidopropyltriethoxysilane, γ-aminopropyltriethoxysilane, etc. The bond strength with the polyolefin resin formed on the fiber surface is increased, and the mechanical strength of the polyolefin-based FRTP is improved, which is preferable.
また、本発明のガラス繊維集束剤は、上記した成分に加え、本発明の効果を損なわない範囲で、ウレタン樹脂、アクリル樹脂、エポキシ樹脂等の結束剤、潤滑剤、帯電防止剤等の成分を添加できる。 Further, the glass fiber sizing agent of the present invention contains components such as a binder such as urethane resin, acrylic resin, and epoxy resin, lubricant, antistatic agent, etc., in addition to the above-described components, as long as the effects of the present invention are not impaired. Can be added.
また、本発明のガラス繊維強化熱可塑性樹脂は、ガラス繊維を５〜６５重量％の範囲で含有させることができる。 Moreover, the glass fiber reinforced thermoplastic resin of this invention can contain glass fiber in 5 to 65 weight%.
マトリックス樹脂としては、ポリプロピレン等のポリオレフィン樹脂に最適であるが、その他マトリックス樹脂、たとえばナイロン樹脂、ＰＥＴ樹脂、ＰＢＴ樹脂等にも使用できる。 The matrix resin is optimal for polyolefin resins such as polypropylene, but can also be used for other matrix resins such as nylon resin, PET resin, PBT resin and the like.
以下、本発明を実施例に基づいて詳細に説明する。 Hereinafter, the present invention will be described in detail based on examples.
実施例１
重量平均分子量が８００００、固形分酸価が２００の無水マレイン酸変性ポリプロピレン樹脂の水分散体を固形分で３．０重量％、γ−アミノプロピルトリエトキシシランを固形分としてガラス繊維集束剤の固形分の０．５重量％となる量を加えてを用いてガラス繊維集束剤（水分散液）を調合し、１３μｍ径の繊維表面に均一に塗布した。この繊維を集束させた後、長さ３ｍｍに切断、乾燥してチョップドストランドを作成した。
Example 1
A solid of glass fiber sizing agent having a weight average molecular weight of 80,000, an aqueous dispersion of a maleic anhydride-modified polypropylene resin having a solid content acid value of 200 as a solid content, and γ-aminopropyltriethoxysilane as a solid content. A glass fiber sizing agent (aqueous dispersion) was prepared by adding an amount of 0.5 wt. After converging the fibers, the fibers were cut to a length of 3 mm and dried to prepare chopped strands.
また、上記チョップトストランドを２０重量部、ポリプロピレン樹脂７９重量部、無水マレイン酸変性ポリプロピレン樹脂１重量部を２４０℃で加熱しながら混練し、公知の方法によってペレット化した後、このペレットを射出成型することによってＦＲＴＰ成型品を作成した。 Further, 20 parts by weight of the chopped strand, 79 parts by weight of polypropylene resin, and 1 part by weight of maleic anhydride-modified polypropylene resin were kneaded while heating at 240 ° C., pelletized by a known method, and then the pellet was injection molded. By doing so, an FRTP molded product was created.
集束性、機械的強度の評価方法
集束性・・・該チョップトストランドの集束性は、作成したチョップトストランド
５０ｇと、ポリプリピレン樹脂１００ｇを容積１Ｌのタンブラーに投入し、１０分間混合した後、発生した毛羽を採取してその重量を測定することによって評価した。得られた結果を表１に示す。なお、表中の評価結果は、下記の判定基準に依る。
○；0.15g未満、△；0.15〜1.5g、×；1.5g以上
Evaluation method of convergence and mechanical strength Convergence ... Convergence of the chopped strand occurs after 50 g of the prepared chopped strand and 100 g of polypropylene resin are placed in a 1 L volume tumbler and mixed for 10 minutes. The fluff was collected and evaluated by measuring its weight. The obtained results are shown in Table 1. The evaluation results in the table depend on the following criteria.
○: Less than 0.15 g, Δ: 0.15-1.5 g, ×: 1.5 g or more
機械的強度・・・上記にて得られたＦＲＴＰ成型品の引っ張り強度（ＡＳＴＭ Ｄ６３８）に基づいて測定した。得られた結果を表１に示す。なお、表中の評価結果は、下記の判定基準に依る。
○；90MPa以上、△；70〜90MPa、×；70MPa以下
Mechanical strength: Measured based on the tensile strength (ASTM D638) of the FRTP molded product obtained above. The obtained results are shown in Table 1. The evaluation results in the table depend on the following criteria.
○: 90 MPa or more, Δ: 70 to 90 MPa, ×: 70 MPa or less
実施例２
重量平均分子量が２００００、固形分酸価が２００の無水マレイン酸変性ポリプロピレン樹脂を用いた以外は、実施例１と同様にして、集束剤、チョップトストランド及びＦＲＴＰ成型品を作成した。得られた結果を表１に示す。
Example 2
A bundling agent, chopped strands and FRTP molded product were prepared in the same manner as in Example 1 except that a maleic anhydride-modified polypropylene resin having a weight average molecular weight of 20000 and a solid content acid value of 200 was used. The obtained results are shown in Table 1.
実施例３
重量平均分子量が１４００００、固形分酸価が２００の無水マレイン酸変性ポリプロピレン樹脂を用いた以外は、実施例１と同様にして、集束剤、チョップトストランド及びＦＲＴＰ成型品を作成した。得られた結果を表１に示す。
Example 3
A bundling agent, chopped strands and FRTP molded product were prepared in the same manner as in Example 1 except that a maleic anhydride-modified polypropylene resin having a weight average molecular weight of 140,000 and a solid content acid value of 200 was used. The obtained results are shown in Table 1.
実施例４
重量平均分子量が８００００、固形分酸価が１１０の無水マレイン酸変性ポリプロピレン樹脂を用いた以外は、実施例１と同様にして、集束剤、チョップトストランド及びＦＲＴＰ成型品を作成した。得られた結果を表１に示す。
Example 4
A bundling agent, chopped strands and FRTP molded product were prepared in the same manner as in Example 1 except that a maleic anhydride-modified polypropylene resin having a weight average molecular weight of 80000 and a solid content acid value of 110 was used. The obtained results are shown in Table 1.
実施例５
重量平均分子量が８００００、固形分酸価が２９０の無水マレイン酸変性ポリプロピレン樹脂を用いた以外は、実施例１と同様にして、集束剤、チョップトストランド及びＦＲＴＰ成型品を作成した。得られた結果を表１に示す。
Example 5
A bundling agent, chopped strands and FRTP molded product were prepared in the same manner as in Example 1 except that a maleic anhydride-modified polypropylene resin having a weight average molecular weight of 80000 and a solid content acid value of 290 was used. The obtained results are shown in Table 1.
比較例２
重量平均分子量が１００００、固形分酸価が２００の無水マレイン酸変性ポリプロピレン樹脂を用いた以外は、実施例１と同様にして、集束剤、チョップトストランド及びＦＲＴＰ成型品を作成した
Comparative Example 2
A bundling agent, chopped strand and FRTP molded product were prepared in the same manner as in Example 1 except that a maleic anhydride-modified polypropylene resin having a weight average molecular weight of 10,000 and a solid content acid value of 200 was used.
比較例３
重量平均分子量が２０００００、固形分酸価が２００の無水マレイン酸変性ポリプロピレン樹脂を用いた以外は、実施例１と同様にして、集束剤、チョップトストランド及びＦＲＴＰ成型品を作成した
Comparative Example 3
A bundling agent, chopped strands and FRTP molded product were prepared in the same manner as in Example 1 except that a maleic anhydride-modified polypropylene resin having a weight average molecular weight of 200,000 and a solid content acid value of 200 was used.
比較例４
重量平均分子量が８００００、固形分酸価が６０の無水マレイン酸変性ポリプロピレン樹脂を用いた以外は、実施例１と同様にして、集束剤、チョップトストランド及びＦＲＴＰ成型品を作成した
Comparative Example 4
A bundling agent, chopped strands and FRTP molded product were prepared in the same manner as in Example 1 except that a maleic anhydride-modified polypropylene resin having a weight average molecular weight of 80000 and a solid content acid value of 60 was used.
比較例５
重量平均分子量が８００００、固形分酸価が４００の無水マレイン酸変性ポリプロピレン樹脂を用いた以外は、実施例１と同様にして、集束剤、チョップトストランド及びＦＲＴＰ成型品を作成した
Comparative Example 5
A bundling agent, chopped strands and FRTP molded product were prepared in the same manner as in Example 1 except that a maleic anhydride-modified polypropylene resin having a weight average molecular weight of 80000 and a solid content acid value of 400 was used.
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