JP5924848B1 - Aqueous liquid of sizing agent for reinforced fiber, reinforced fiber and fiber reinforced composite material - Google Patents

Aqueous liquid of sizing agent for reinforced fiber, reinforced fiber and fiber reinforced composite material Download PDF

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JP5924848B1
JP5924848B1 JP2015192923A JP2015192923A JP5924848B1 JP 5924848 B1 JP5924848 B1 JP 5924848B1 JP 2015192923 A JP2015192923 A JP 2015192923A JP 2015192923 A JP2015192923 A JP 2015192923A JP 5924848 B1 JP5924848 B1 JP 5924848B1
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fiber
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sizing agent
aqueous liquid
modified polyolefin
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啓一郎 大島
啓一郎 大島
基樹 前田
基樹 前田
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Takemoto Oil and Fat Co Ltd
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Abstract

【課題】強化繊維用サイジング剤の水性液それ自体の安定性、強化繊維用サイジング剤を付着した強化繊維へのマトリックス樹脂の濡れ性及び強化繊維用サイジング剤を付着した強化繊維のマトリックス樹脂中での開繊性のいずれにも優れ、結果として強化繊維用サイジング剤を付着した強化繊維とマトリックス樹脂との接着性に優れた強化繊維用サイジング剤の水性液、かかる水性液中の強化繊維用サイジング剤を付着した強化繊維及びかかる強化繊維を含む強化繊維複合材料を提供する。【解決手段】特定の変性ポリオレフィン樹脂と水とを含有して成る強化繊維用サイジング剤の水性液であって、該変性ポリオレフィン樹脂の重量平均分子量と酸価が質量平均分子量/酸価=3000〜20000の範囲にあり、特定のpH測定方法で求められるpHが7.0以上であることを特徴とする強化繊維用サイジング剤の水性液を用いた。【選択図】なしThe stability of an aqueous liquid of a reinforcing fiber sizing agent itself, the wettability of a matrix resin to a reinforcing fiber having a reinforcing fiber sizing agent attached thereto, and the reinforcing fiber matrix resin having a reinforcing fiber sizing agent attached thereto. An aqueous liquid of a sizing agent for reinforcing fibers excellent in adhesion between the reinforcing fiber to which the sizing agent for reinforcing fibers is adhered and the matrix resin is excellent, and as a result, sizing for reinforcing fibers in the aqueous liquid A reinforcing fiber having an agent attached thereto and a reinforcing fiber composite material including the reinforcing fiber are provided. A sizing agent for reinforcing fibers comprising a specific modified polyolefin resin and water, wherein the weight average molecular weight and acid value of the modified polyolefin resin are mass average molecular weight / acid value = 3000. An aqueous liquid of a sizing agent for reinforcing fibers, which is in the range of 20000 and has a pH required by a specific pH measurement method of 7.0 or more, was used. [Selection figure] None

Description

本発明は、強化繊維用サイジング剤の水性液、かかる水性液中の強化繊維用サイジング剤を付着した強化繊維及びかかる強化繊維を含む繊維強化複合材料に関する。   The present invention relates to an aqueous liquid of a sizing agent for reinforcing fibers, a reinforcing fiber to which a sizing agent for reinforcing fiber in such an aqueous liquid is attached, and a fiber-reinforced composite material including the reinforcing fiber.

従来、強化繊維用サイジング剤として、エチレン−プロピレン共重合体等を主鎖とし、無水マレイン酸及び(メタ)クリル酸エステルでグラフト変性したもの(例えば、特許文献1参照)、変性ポリプロピレン樹脂とアミン化合物との中和物(例えば、特許文献2参照)等が、水性液の形態で使用されている。しかし、これら従来の強化繊維用サイジング剤の水性液には、強化繊維用サイジング剤の水性液それ自体の安定性、強化繊維用サイジング剤を付着した強化繊維へのマトリックス樹脂の濡れ性及び強化繊維用サイジング剤を付着した強化繊維のマトリックス樹脂中での開繊性がいずれも不良であり、結果として強化繊維用サイジング剤を付着した強化繊維とマトリックス樹脂との接着性も不良という問題がある。   Conventionally, as a sizing agent for reinforcing fibers, an ethylene-propylene copolymer or the like as a main chain and graft-modified with maleic anhydride and (meth) acrylic acid ester (for example, see Patent Document 1), modified polypropylene resin and amine A neutralized product with a compound (see, for example, Patent Document 2) is used in the form of an aqueous liquid. However, the aqueous liquids of these conventional reinforcing fiber sizing agents include the stability of the aqueous fiber of the reinforcing fiber sizing agent itself, the wettability of the matrix resin to the reinforcing fibers with the reinforcing fiber sizing agent attached thereto, and the reinforcing fibers. There is a problem that the fiber opening property of the reinforcing fiber to which the reinforcing sizing agent is adhered is poor in the matrix resin, and as a result, the adhesion between the reinforcing fiber to which the reinforcing fiber sizing agent is adhered and the matrix resin is also poor.

特開2005−256206号公報JP-A-2005-256206 国際公開WO2012/017877号公報International Publication WO2012 / 017877

本発明が解決しようとする課題は、強化繊維用サイジング剤の水性液それ自体の安定性、強化繊維用サイジング剤を付着した強化繊維へのマトリックス樹脂の濡れ性及び強化繊維用サイジング剤を付着した強化繊維のマトリックス樹脂中での開繊性のいずれにも優れ、結果として強化繊維用サイジング剤を付着した強化繊維とマトリックス樹脂との接着性に優れた強化繊維用サイジング剤の水性液、かかる水性液中の強化繊維用サイジング剤を付着した強化繊維及びかかる強化繊維を含む強化繊維複合材料を提供する処にある。   The problems to be solved by the present invention are the stability of the aqueous liquid of the reinforcing fiber sizing agent itself, the wettability of the matrix resin to the reinforcing fiber to which the reinforcing fiber sizing agent is attached, and the sizing agent for the reinforcing fiber attached. An aqueous liquid of a sizing agent for reinforcing fibers, which is excellent in both the fiber-opening properties of the reinforcing fibers in the matrix resin, and as a result, has excellent adhesion between the reinforcing fibers to which the sizing agent for reinforcing fibers is adhered and the matrix resin, such aqueous The object of the present invention is to provide a reinforcing fiber to which a sizing agent for reinforcing fiber in liquid is attached, and a reinforcing fiber composite material including such a reinforcing fiber.

本発明者らは、前記の課題を解決するべく研究した結果、特定の変性ポリオレフィン樹脂を含有し、pHが7.0以上である強化繊維用サイジング剤の水性液が正しく好適であることを見出した。   As a result of researches to solve the above-mentioned problems, the present inventors have found that an aqueous liquid of a sizing agent for reinforcing fibers containing a specific modified polyolefin resin and having a pH of 7.0 or more is suitable. It was.

すなわち本発明は、下記の変性ポリオレフィン樹脂と水とを含有して成る強化繊維用サイジング剤の水性液であって、該変性ポリオレフィン樹脂の重量平均分子量と酸価が質量平均分子量/酸価=3000〜20000の範囲にあり、下記のpH測定方法で求められるpHが7.0以上であることを特徴とする強化繊維用サイジング剤の水性液に係る。また本発明は、かかる強化繊維用サイジング剤の水性液中の変性ポリオレフィンが付着している強化繊維及びかかる強化繊維とポリオレフィン系マトリックス樹脂とを含む繊維強化複合材料に係る。   That is, the present invention is an aqueous liquid of a sizing agent for reinforcing fibers comprising the following modified polyolefin resin and water, wherein the weight average molecular weight and acid value of the modified polyolefin resin are mass average molecular weight / acid value = 3000. It is in the range of ˜20,000, and relates to an aqueous liquid of a sizing agent for reinforcing fibers, characterized in that the pH required by the following pH measurement method is 7.0 or more. The present invention also relates to a reinforcing fiber to which a modified polyolefin in an aqueous liquid of the reinforcing fiber sizing agent is attached, and a fiber-reinforced composite material including the reinforcing fiber and a polyolefin-based matrix resin.

変性ポリオレフィン樹脂:分子中にオレフィンから形成されている構成単位を90〜99.9質量%及び不飽和カルボン酸から形成されている構成単位を0.1〜10質量%(合計100質量%)の割合で有し、質量平均分子量が50000〜200000であり、且つ融点が70℃〜140℃であるもの。   Modified polyolefin resin: 90 to 99.9% by mass of structural units formed from olefin in the molecule and 0.1 to 10% by mass (total 100% by mass) of structural units formed from unsaturated carboxylic acid What has a ratio, a mass average molecular weight is 50000-200000, and melting | fusing point is 70 to 140 degreeC.

pH測定方法:強化繊維用サイジング剤の水性液を固形分濃度が1質量%となるように調製した試料のpHを溶液温度25℃でガラス電極(JIS Z 8802に準ずる)を用いて測定した値   pH measurement method: a value obtained by measuring the pH of a sample prepared from an aqueous liquid of a sizing agent for reinforcing fibers so that the solid content concentration is 1% by mass using a glass electrode (according to JIS Z 8802) at a solution temperature of 25 ° C.

先ず、本発明に係る強化繊維用サイジング剤の水性液(以下、本発明の水性液という)について説明する。本発明の水性液は、前記の変性ポリオレフィン樹脂と水とを含有して成る強化繊維用サイジング剤の水性液であって、該変性ポリオレフィン樹脂の質量平均分子量と酸価が質量平均分子量/酸価=3000〜20000の範囲にあり、また前記のpH測定方法で求められるpHが7.0以上であるものである。   First, the aqueous liquid of the sizing agent for reinforcing fibers according to the present invention (hereinafter referred to as the aqueous liquid of the present invention) will be described. The aqueous liquid of the present invention is an aqueous liquid of a sizing agent for reinforcing fibers comprising the modified polyolefin resin and water, and the mass average molecular weight and acid value of the modified polyolefin resin are the mass average molecular weight / acid value. The pH is in the range of 3000 to 20000, and the pH required by the pH measurement method is 7.0 or more.

変性ポリオレフィン樹脂は、分子中にオレフィンから形成されている構成単位を90〜99.9質量%及び不飽和カルボン酸から形成されている構成単位を0.1〜10質量%(合計100質量%)の割合で有し、質量平均分子量が50000〜200000であり、且つ融点が70℃〜140℃であるものである。変性ポリオレフィン樹脂の分子量が50000未満の場合は強化繊維とマトリックス樹脂との接着性が不足し、また強化繊維ストランドの集束性が劣り、逆に変性ポリオレフィン樹脂の分子量が200000を超える場合はサイジング剤の水性液それ自体の安定性が悪くなる。また変性ポリオレフィン樹脂の融点が70℃未満の場合はサイジング剤それ自体の耐熱性が劣り、逆に変性ポリオレフィン樹脂の融点が140℃を超える場合はマトリックス樹脂中における強化繊維の開繊性が悪くなる。本発明において、変性ポリオレフィン樹脂の質量平均分子量は、GPC法で測定されるポリスチレン換算の値である。   The modified polyolefin resin has 90 to 99.9% by mass of structural units formed from olefins in the molecule and 0.1 to 10% by mass (100% by mass in total) of structural units formed from unsaturated carboxylic acids. The mass average molecular weight is 50,000 to 200,000, and the melting point is 70 ° C to 140 ° C. When the molecular weight of the modified polyolefin resin is less than 50000, the adhesion between the reinforcing fiber and the matrix resin is insufficient, and the binding property of the reinforcing fiber strand is poor. Conversely, when the molecular weight of the modified polyolefin resin exceeds 200,000, the sizing agent The stability of the aqueous liquid itself deteriorates. Further, when the melting point of the modified polyolefin resin is less than 70 ° C., the heat resistance of the sizing agent itself is inferior, and conversely, when the melting point of the modified polyolefin resin exceeds 140 ° C., the fiber opening of the reinforcing fiber in the matrix resin is deteriorated. . In the present invention, the mass average molecular weight of the modified polyolefin resin is a value in terms of polystyrene measured by the GPC method.

変性ポリオレフィン樹脂の構成単位を形成することとなるオレフィンとしては、エチレン、プロピレン、1−ブテン、ブタジエン、1−ペンテン、3−メチル−1−ブテン、4−メチル−1−ペンテン、1−ヘキセン、2−ヘキセン、2,3−ジメチルブテン、ジシクロペンタジエン、1−オクテン、1−デセン、1−ドデセン、1−テトラデセン等が挙げられるが、なかでもエチレン、プロピレン及び炭素数4〜12のα−オレフィンから選ばれる少なくとも一つが好ましい。   Examples of the olefin that will form the structural unit of the modified polyolefin resin include ethylene, propylene, 1-butene, butadiene, 1-pentene, 3-methyl-1-butene, 4-methyl-1-pentene, 1-hexene, 2-hexene, 2,3-dimethylbutene, dicyclopentadiene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, and the like, among which ethylene, propylene, and α-carbon having 4 to 12 carbon atoms are included. At least one selected from olefins is preferred.

変性ポリオレフィン樹脂の構成単位を形成することとなる不飽和カルボン酸としては、マレイン酸、無水マレイン酸、フマル酸、無水マレイン酸、イタコン酸、無水イタコン酸、アクリル酸、メタクリル酸等の、カルボキシル基及び必要に応じてヒドロキシル基やアミノ基やエポキシ基等の官能基が導入された重合性二重結合を有する化合物等が挙げられるが、なかでもマレイン酸、無水マレイン酸、フマル酸、無水マレイン酸、イタコン酸、無水イタコン酸等の不飽和ジカルボン酸が好ましい。   The unsaturated carboxylic acid that will form the structural unit of the modified polyolefin resin includes maleic acid, maleic anhydride, fumaric acid, maleic anhydride, itaconic acid, itaconic anhydride, acrylic acid, methacrylic acid, and the like. And compounds having a polymerizable double bond into which a functional group such as a hydroxyl group, amino group, or epoxy group is introduced, if necessary, maleic acid, maleic anhydride, fumaric acid, maleic anhydride, among others. Unsaturated dicarboxylic acids such as itaconic acid and itaconic anhydride are preferred.

本発明の処理剤に供する変性ポリオレフィン樹脂は、前述のように、分子中にオレフィンから形成されている構成単位を90〜99.9質量%及び不飽和カルボン酸から形成されている構成単位を0.1〜10質量%(合計100質量%)の割合で有するものであるが、なかでもオレフィンから形成されている構成単位を96〜99.5質量%及び不飽和カルボン酸から形成されている構成単位を0.5〜4質量%(合計100質量%)の割合で有するものが好ましい。分子中に不飽和カルボン酸から形成されている構成単位が0.1質量%未満の場合はサイジング剤の水性液それ自体の安定性が悪くなり、逆に10質量%を超える場合は強化繊維とマトリックス樹脂との接着性が悪くなる。   As described above, the modified polyolefin resin used in the treatment agent of the present invention contains 90 to 99.9% by mass of structural units formed of olefins in the molecule and 0 of structural units formed of unsaturated carboxylic acids. 0.1 to 10% by mass (total 100% by mass), among which 96 to 99.5% by mass of structural units formed from olefins and unsaturated carboxylic acids What has a unit in the ratio of 0.5-4 mass% (total 100 mass%) is preferable. When the structural unit formed from unsaturated carboxylic acid in the molecule is less than 0.1% by mass, the stability of the aqueous liquid of the sizing agent itself deteriorates. Adhesiveness with the matrix resin is deteriorated.

変性ポリオレフィン樹脂の質量平均分子量と酸価は、質量平均分子量/酸価=3000〜20000の範囲であるが、質量平均分子量/酸価=10000〜20000の範囲が好ましい。ポリオレフィン樹脂の質量平均分子量/酸価=3000未満の場合は強化繊維とマトリックス樹脂との接着性が悪くなり、逆に20000を超える場合はサイジング剤の水性液それ自体の安定性が悪くなる。本発明において、変性ポリオレフィン樹脂の酸価はJIS K 0070に準じて測定される値である。   The mass average molecular weight and the acid value of the modified polyolefin resin are in the range of mass average molecular weight / acid value = 3000 to 20000, but are preferably in the range of mass average molecular weight / acid value = 10000 to 20000. When the mass average molecular weight / acid value of the polyolefin resin is less than 3000, the adhesion between the reinforcing fiber and the matrix resin is deteriorated, and when it exceeds 20000, the stability of the aqueous liquid of the sizing agent itself is deteriorated. In the present invention, the acid value of the modified polyolefin resin is a value measured according to JIS K 0070.

本発明の水性液のpHは、前述したように7.0以上である。水性液のpHが7.0未満である場合は水性液それ自体の安定性が悪くなる。水性液のpHの調整は、変性ポリオレフィン樹脂の水性液にアルカリ成分を加えることで行うが、水酸化カリウム、水酸化ナトリウム、モルホリン、アンモニア、メチルアミン、エチルアミン、ジメチルアミン、トリエチルアミン、エタノールアミン、ジメチルエタノールアミン等を用いてpHを7.0以上にすることが好ましい。   The pH of the aqueous liquid of the present invention is 7.0 or higher as described above. When the pH of the aqueous liquid is less than 7.0, the stability of the aqueous liquid itself deteriorates. The pH of the aqueous liquid is adjusted by adding an alkaline component to the aqueous liquid of the modified polyolefin resin, but potassium hydroxide, sodium hydroxide, morpholine, ammonia, methylamine, ethylamine, dimethylamine, triethylamine, ethanolamine, dimethyl It is preferable to adjust the pH to 7.0 or higher using ethanolamine or the like.

本発明において、固形分はサイジング剤の水性液から水を除いた成分のことであり、固形分濃度はサイジング剤の水性液に含まれる水以外の成分の割合である。かかる固形分濃度は、熱風乾燥器を用いて、試料を105℃で2時間乾燥し、乾燥前後の試料の質量より、(乾燥後の試料の質量(g)/乾燥前の試料の質量(g))×100で算出できる。   In the present invention, the solid content is a component obtained by removing water from the aqueous liquid of the sizing agent, and the solid content concentration is a ratio of components other than water contained in the aqueous liquid of the sizing agent. The solid content concentration was determined by drying the sample at 105 ° C. for 2 hours using a hot air dryer, and calculating (mass of the sample after drying (g) / mass of the sample before drying (g )) X100.

本発明の水性液における変性ポリオレフィン樹脂と水との含有割合は特に制限されないが、変性ポリオレフィン樹脂を0質量%超50質量%以下及び水を50質量%以上100質量%未満(合計100質量%)の割合で含有して成ることが好ましい。   The content ratio of the modified polyolefin resin and water in the aqueous liquid of the present invention is not particularly limited, but the modified polyolefin resin is more than 0% by mass and less than 50% by mass and the water is 50% by mass to less than 100% by mass (total 100% by mass). It is preferable to contain in the ratio.

本発明の水性液は、公知の方法で調製できる。例えば、酸変性ポリオレフィンを、エーテル系溶剤、アルコール系溶剤、芳香族系溶剤及び水に加熱溶解させ、アルカリを添加し、冷却した後に、エーテル系溶剤、アルコール系溶剤及び芳香族系溶剤を減圧除去することにより得られる。使用する水は、水中に微量に存在するカルシウム、マグネシウム等の硬度成分や鉄等の重金属を除去した水が好ましく、イオン交換水又は蒸留水を用いることができる。   The aqueous liquid of the present invention can be prepared by a known method. For example, heat-dissolve acid-modified polyolefin in ether solvent, alcohol solvent, aromatic solvent and water, add alkali and cool, then remove ether solvent, alcohol solvent and aromatic solvent under reduced pressure Can be obtained. The water used is preferably water from which hardness components such as calcium and magnesium and heavy metals such as iron are removed, and ion-exchanged water or distilled water can be used.

次に本発明に係る強化繊維(以下、本発明の強化繊維という)について説明する。本発明の強化繊維は、本発明の水性液中の変性ポリオレフィン樹脂が付着している強化繊維である。強化繊維としては、その種類に特に制限はないが、炭素繊維、ガラス繊維、アラミド繊維、バサルト繊維、ポリエチレン繊維、ポリエチレンテレフタレート繊維、ポリブチレンテレフタレート繊維、ポリエチレンナフタレート繊維、ポリアリレート繊維、ポリアセタール繊維、PBO繊維、ポリフェニレンサルフィド繊維及びポリケトン繊維から選ばれる少なくとも一つが好ましい。   Next, the reinforcing fiber according to the present invention (hereinafter referred to as the reinforcing fiber of the present invention) will be described. The reinforcing fiber of the present invention is a reinforcing fiber to which the modified polyolefin resin in the aqueous liquid of the present invention is attached. As the reinforcing fiber, the type is not particularly limited, but carbon fiber, glass fiber, aramid fiber, basalt fiber, polyethylene fiber, polyethylene terephthalate fiber, polybutylene terephthalate fiber, polyethylene naphthalate fiber, polyarylate fiber, polyacetal fiber, At least one selected from PBO fiber, polyphenylene sulfide fiber and polyketone fiber is preferable.

強化繊維に本発明の水性液中の変性ポリオレフィン樹脂を付着させる際には、本発明の水性液中に強化繊維を浸漬する方法、本発明の水性液をスプレーする方法、本発明の水性液中にオイリオングローラーの一部を浸し、回転させて、オイリングローラー表面に本発明の水性液が常に存在する状態にした状態で、かかるオイリングローラー表面に強化繊維を接触走行させる方法等が挙げられる。   When attaching the modified polyolefin resin in the aqueous liquid of the present invention to the reinforcing fibers, a method of immersing the reinforcing fibers in the aqueous liquid of the present invention, a method of spraying the aqueous liquid of the present invention, and an aqueous liquid of the present invention. And a method in which a reinforcing fiber is brought into contact with the surface of the oiling roller in a state where the aqueous liquid of the present invention is always present on the surface of the oiling roller.

本発明の水性液が塗布された強化繊維を、接触型や非接触型のヒーターで処理することにより、水分を除去し、本発明の水性液中の変性ポリオレフィン樹脂を強化繊維に付着させることが望ましい。   By treating the reinforcing fiber coated with the aqueous liquid of the present invention with a contact or non-contact type heater, moisture can be removed and the modified polyolefin resin in the aqueous liquid of the present invention can be adhered to the reinforcing fiber. desirable.

最後に本発明に係る繊維強化複合材料(以下、本発明の繊維強化複合材料という)について説明する。本発明の強化繊維複合材料は、ポリオレフィン系マトリックス樹脂と本発明の強化繊維とを含むものであり、この強化繊維には本発明の水性液中の変性ポリオレフィン樹脂が付着している。   Finally, the fiber-reinforced composite material according to the present invention (hereinafter referred to as the fiber-reinforced composite material of the present invention) will be described. The reinforcing fiber composite material of the present invention includes a polyolefin-based matrix resin and the reinforcing fiber of the present invention, and the modified polyolefin resin in the aqueous liquid of the present invention adheres to the reinforcing fiber.

本発明の繊維強化複合材料に供するポリオレフィン系マトリックス樹脂としては、その種類に特に制限はなく、ポリエチレン、ポリプロピレン、プロピレン−エチレン共重合体、プロピレン−ブテン共重合体、プロピレン−エチレン−ブテン共重合体等が挙げられる。これらのポリオレフィン系マトリックス樹脂は、本発明の強化繊維との接着性をさらに向上させる等の目的で、その一部または全部が変性したものであっても差し支えない。   The polyolefin-based matrix resin used for the fiber-reinforced composite material of the present invention is not particularly limited in type, and polyethylene, polypropylene, propylene-ethylene copolymer, propylene-butene copolymer, propylene-ethylene-butene copolymer. Etc. These polyolefin matrix resins may be partially or wholly modified for the purpose of further improving the adhesiveness with the reinforcing fiber of the present invention.

本発明の繊維強化複合材料の製造方法としては、特に制限はなく、チョップドファイバーや長繊維ペレット等を用いたコンパウンド射出成型、UDシートや織物シート等を用いたプレス成型、その他にフィラメントワインディング成型等の公知の方法を採用できる。本発明の繊維強化複合材料中における本発明の強化繊維の含有量についても特に制限はなく、強化繊維の種類、形態、熱可塑性マトリックス樹脂の種類等により適宜選択することができる。   The method for producing the fiber-reinforced composite material of the present invention is not particularly limited, and is a compound injection molding using chopped fibers or long fiber pellets, a press molding using a UD sheet or a woven sheet, and a filament winding molding or the like. These known methods can be employed. There is no restriction | limiting in particular also about content of the reinforced fiber of this invention in the fiber reinforced composite material of this invention, According to the kind of reinforcement fiber, a form, the kind of thermoplastic matrix resin, etc., it can select suitably.

以上説明した本発明によると、強化繊維用サイジング剤の水性液それ自体の安定性、強化繊維用サイジング剤を付着した強化繊維へのマトリックス樹脂の濡れ性及び強化繊維用サイジング剤を付着した強化繊維のマトリックス樹脂中での開繊性のいずれにも優れ、結果として強化繊維用サイジング剤を付着した強化繊維とマトリックス樹脂との接着性に優れた強化繊維用サイジング剤の水性液、かかる水性液中の強化繊維用サイジング剤を付着した強化繊維及びかかる強化繊維を含む強化繊維複合材料を提供することができるという効果がある。   According to the present invention described above, the stability of the aqueous liquid of the reinforcing fiber sizing agent itself, the wettability of the matrix resin to the reinforcing fiber to which the reinforcing fiber sizing agent is attached, and the reinforcing fiber to which the sizing agent for reinforcing fiber is attached. An aqueous liquid of a sizing agent for reinforcing fibers excellent in adhesiveness between the reinforcing fiber to which the sizing agent for reinforcing fibers is adhered and the matrix resin is excellent in both of the opening properties in the matrix resin, and in such an aqueous liquid. There is an effect that it is possible to provide a reinforcing fiber to which the sizing agent for reinforcing fiber is attached and a reinforcing fiber composite material including the reinforcing fiber.

以下、本発明の構成及び効果をより具体的にするため、実施例等を挙げるが、本発明がこれらの実施例に限定されるというものではない。尚、以下の実施例及び比較例において、部は質量部を、また%は質量%を意味する。   Hereinafter, in order to make the configuration and effects of the present invention more specific, examples and the like will be described. However, the present invention is not limited to these examples. In the following Examples and Comparative Examples, “part” means “part by mass” and “%” means “% by mass”.

試験区分1 (変性ポリオレフィン樹脂の調製)
・変性ポリオレフィン樹脂(DO−1)の調製
ポリプロピレン樹脂をオートクレーブで攪拌しながら加熱溶解させ、無水マレイン酸を加えてポリプロピレンに無水マレイン酸をグラフト共重合させて、分子中にプロピレンから形成された構成単位を99.2質量%及び無水マレイン酸から形成された構成単位を0.8質量%(合計100質量%)の割合で有する質量平均分子量90000、酸価4.6KOHmg/g、融点135℃の変性ポリオレフィン樹脂(DO−1)を得た。
Test category 1 (Preparation of modified polyolefin resin)
-Preparation of modified polyolefin resin (DO-1) Polypropylene resin is heated and dissolved with stirring in an autoclave, maleic anhydride is added, and maleic anhydride is graft-copolymerized onto polypropylene to form propylene in the molecule. A mass average molecular weight of 90000 having a unit of 99.2% by mass and a unit formed from maleic anhydride in a proportion of 0.8% by mass (total of 100% by mass), an acid value of 4.6 KOHmg / g, and a melting point of 135 ° C. A modified polyolefin resin (DO-1) was obtained.

・変性ポリオレフィン樹脂(DO−2)の調製
プロピレン−エチレン共重合体(プロピレンから形成された構成単位90モル%、エチレンから形成された構成単位10モル%)をオートクレーブで攪拌しながら加熱溶解させ、無水マレイン酸を加えてプロピレン−エチレン共重合体に無水マレイン酸をグラフト共重合させて、分子中にプロピレンから形成された構成単位を92.3質量%、エチレンから形成された構成単位を6.8質量%及び無水マレイン酸から形成された構成単位を0.9質量%(合成100質量%)の割合で有する質量平均分子量80000、酸価5.1KOHmg/g、融点130℃の変性ポリオレフィン樹脂(DO−2)を得た。
-Preparation of modified polyolefin resin (DO-2) Propylene-ethylene copolymer (90 mol% of structural units formed from propylene, 10 mol% of structural units formed from ethylene) was heated and dissolved while stirring in an autoclave, Maleic anhydride is added and maleic anhydride is graft-copolymerized to the propylene-ethylene copolymer to give 92.3% by mass of the structural unit formed from propylene in the molecule and 6. A modified polyolefin resin having a weight average molecular weight of 80000, an acid value of 5.1 KOHmg / g, and a melting point of 130 ° C. having a structural unit formed from 8% by mass and maleic anhydride in a proportion of 0.9% by mass (100% by mass of synthesis) DO-2) was obtained.

・変性ポリオレフィン樹脂(DO−3)の調製
プロピレン−1−ブテン共重合体(プロピレンから形成された構成単位76モル%、1−ブテンから形成された構成単位24モル%)をオートクレーブで攪拌しながら加熱溶解させ、無水マレイン酸を加えてプロピレン−1−ブテン共重合体に無水マレイン酸をグラフト共重合させて、分子中にプロピレンから形成された構成単位を69.7質量%、1−ブテンから形成された構成単位を29.3質量%及び無水マレイン酸から形成された構成単位を1.0質量%(合計100質量%)の割合で有する質量平均分子量80000、酸価5.7KOHmg/g、融点80℃の変性ポリオレフィン樹脂(DO−3)を得た。
-Preparation of modified polyolefin resin (DO-3) While stirring propylene-1-butene copolymer (76 mol% of structural units formed from propylene, 24 mol% of structural units formed from 1-butene) in an autoclave It is dissolved by heating, maleic anhydride is added, and maleic anhydride is graft copolymerized with the propylene-1-butene copolymer, so that the structural unit formed from propylene in the molecule is 69.7% by mass from 1-butene. A mass average molecular weight of 80000 having a structural unit formed from 29.3% by mass and a structural unit formed from maleic anhydride in a proportion of 1.0% by mass (total of 100% by mass), acid value of 5.7 KOH mg / g, A modified polyolefin resin (DO-3) having a melting point of 80 ° C. was obtained.

・変性ポリオレフィン樹脂(DO−4)の調製
ポリプロピレン樹脂をオートクレーブで攪拌しながら加熱溶解させ、無水マレイン酸を加えてポリプロピレンに無水マレイン酸をグラフト共重合させて、分子中にプロピレンから形成された構成単位を98.8質量%及び無水マレイン酸から形成された構成単位を1.2質量%(合計100質量%)の割合で有する質量平均分子量75000、酸価6.9KOHmg/g、融点120℃の変性ポリオレフィン樹脂(DO−4)を得た。
-Preparation of modified polyolefin resin (DO-4) Polypropylene resin is heated and dissolved with stirring in an autoclave, maleic anhydride is added, and maleic anhydride is graft-copolymerized onto polypropylene to form propylene in the molecule. A mass average molecular weight of 75,000 having a unit of 98.8% by mass and a unit formed from maleic anhydride in a proportion of 1.2% by mass (total of 100% by mass), an acid value of 6.9 KOHmg / g, and a melting point of 120 ° C. A modified polyolefin resin (DO-4) was obtained.

・変性ポリオレフィン樹脂(DO−5)の調製
プロピレン−1−ブテン−エチレン共重合体(プロピレンから形成された構成単位85モル%、1−ブテンから形成された構成単位10モル%、エチレンから形成された構成単位5モル%)をオートクレーブで攪拌しながら加熱溶解させ、無水マレイン酸を加えてプロピレン−1−ブテン−エチレン共重合体に無水マレイン酸をグラフト共重合させて、分子中にプロピレンから形成された構成単位を80.9質量%、1−ブテンから形成された構成単位を12.7質量%、エチレンから形成された構成単位を3.2質量%及び無水マレイン酸から形成された構成単位を3.2質量%(合計100質量%)の割合で有する質量平均分子量70000、酸価18.3KOHmg/g、融点130℃の変性ポリオレフィン樹脂(DO−5)を得た。
-Preparation of modified polyolefin resin (DO-5) Propylene-1-butene-ethylene copolymer (85 mol% of structural units formed from propylene, 10 mol% of structural units formed from 1-butene, formed from ethylene 5 mol%) was heated and dissolved with stirring in an autoclave, maleic anhydride was added, and the propylene-1-butene-ethylene copolymer was graft copolymerized with maleic anhydride to form propylene in the molecule. 80.9% by mass of the structural unit formed, 12.7% by mass of the structural unit formed from 1-butene, 3.2% by mass of the structural unit formed from ethylene, and the structural unit formed from maleic anhydride Having a mass average molecular weight of 70,000, an acid value of 18.3 KOHmg / g, and a melting point of 130 ° C. A modified polyolefin resin (DO-5) was obtained.

・変性ポリオレフィン樹脂(DO−6)の調製
プロピレン−1−ブテン共重合体(プロピレンから形成された構成単位80モル%、1−ブテンから形成された構成単位20モル%)をオートクレーブで攪拌しながら加熱溶解させ、無水マレイン酸を加えてプロピレン−1−ブテン共重合体に無水マレイン酸をグラフト共重合させて、分子中にプロピレンから形成された構成単位を73.1質量%、1−ブテンから形成された構成単位を24.4質量%及び無水マレイン酸から形成された構成単位を2.5質量%(合成100質量%)の割合で有する質量平均分子量60000、酸価14.3KOHmg/g、融点95℃の変性ポリオレフィン樹脂(DO−6)を得た。
-Preparation of modified polyolefin resin (DO-6) While stirring propylene-1-butene copolymer (80 mol% of structural units formed from propylene, 20 mol% of structural units formed from 1-butene) in an autoclave It is dissolved by heating, maleic anhydride is added, and maleic anhydride is graft copolymerized with the propylene-1-butene copolymer, so that the structural unit formed from propylene in the molecule is 73.1% by mass from 1-butene. A mass average molecular weight of 60000 having a structural unit formed from 24.4% by mass and a structural unit formed from maleic anhydride in a proportion of 2.5% by mass (synthesis 100% by mass), acid value of 14.3 KOH mg / g, A modified polyolefin resin (DO-6) having a melting point of 95 ° C. was obtained.

・変性ポリオレフィン樹脂(DO−7)の調製
プロピレン−1−ブテン共重合体(プロピレンから形成された構成単位76モル%、1−ブテンから形成された構成単位24モル%)をオートクレーブで攪拌しながら加熱溶解させ、無水マレイン酸を加えてプロピレン−1−ブテン共重合体に無水マレイン酸をグラフト共重合させて、分子中にプロピレンから形成された構成単位を68.6量%、1−ブテンから形成された構成単位を28.9質量%及び無水マレイン酸から形成された構成単位を2.5質量%(合計100質量%)の割合で有する質量平均分子量70000、酸価14.3KOHmg/g、融点70℃の変性ポリオレフィン樹脂(DO−7)を得た。
-Preparation of modified polyolefin resin (DO-7) While stirring propylene-1-butene copolymer (76 mol% of structural units formed from propylene, 24 mol% of structural units formed from 1-butene) in an autoclave It is dissolved by heating, maleic anhydride is added, and maleic anhydride is graft copolymerized with the propylene-1-butene copolymer, so that 68.6% by weight of the structural unit formed from propylene in the molecule is obtained from 1-butene. A weight average molecular weight of 70,000 having an amount of 28.9% by mass of the formed unit and 2.5% by mass (100% by mass in total) of units formed from maleic anhydride, an acid value of 14.3 KOHmg / g, A modified polyolefin resin (DO-7) having a melting point of 70 ° C. was obtained.

・変性ポリオレフィン樹脂(RDO−1)の調製
プロピレン−1−ブテン共重合体(プロピレンから形成された構成単位90モル%、1−ブテンから形成された構成単位10モル%)をオートクレーブで攪拌しながら加熱溶解させ、無水マレイン酸を加えてプロピレン−1−ブテン共重合体に無水マレイン酸をグラフト共重合させて、分子中にプロピレンから形成された構成単位を79.5量%、1−ブテンから形成された構成単位を11.8質量%及び無水マレイン酸から形成された構成単位を8.7質量%(合計100質量%)の割合で有する質量平均分子量55000、酸価50KOHmg/g、融点90℃の変性ポリオレフィン樹脂(RDO−1)を得た。
-Preparation of modified polyolefin resin (RDO-1) Propylene-1-butene copolymer (90 mol% of structural units formed from propylene, 10 mol% of structural units formed from 1-butene) with stirring in an autoclave It is dissolved by heating, maleic anhydride is added, and maleic anhydride is graft copolymerized with the propylene-1-butene copolymer, so that the structural unit formed from propylene in the molecule is 79.5% by weight from 1-butene. Mass average molecular weight 55000 having a constitutional unit formed of 11.8% by mass and a constitutional unit formed from maleic anhydride at a ratio of 8.7% by mass (total of 100% by mass), acid value 50 KOH mg / g, melting point 90 A modified polyolefin resin (RDO-1) at 0 ° C. was obtained.

・変性ポリオレフィン樹脂(RDO−2)の調製
ポリプロピレン樹脂をオートクレーブで攪拌しながら加熱溶解させ、無水マレイン酸を加えてポリプロピレンに無水マレイン酸をグラフト共重合させて、分子中にプロピレンから形成された構成単位を65.0質量%及び無水マレイン酸から形成された構成単位を35.0質量%(合計100質量%)の割合で有する質量平均分子量55000、酸価200KOHmg/g、融点155℃の変性ポリオレフィン樹脂(RDO−2)を得た。
-Preparation of modified polyolefin resin (RDO-2) Polypropylene resin was heated and dissolved with stirring in an autoclave, maleic anhydride was added, and graft copolymerization of maleic anhydride with polypropylene was carried out, and the structure formed from propylene in the molecule A modified polyolefin having a mass average molecular weight of 55000, an acid value of 200 KOHmg / g, and a melting point of 155 ° C., having a unit of 65.0% by mass and a unit of 35.0% by mass (total 100% by mass) formed from maleic anhydride Resin (RDO-2) was obtained.

・変性ポリオレフィン樹脂(RDO−3)の調製
プロピレン−エチレン共重合体(プロピレンから形成された構成単位を80モル%、エチレンから形成された構成単位を20モル%)をオートクレーブで攪拌しながら加熱溶解させ、無水マレイン酸を加えてプロピレン−エチレン共重合体に無水マレイン酸をグラフト共重合させて、分子中にプロピレンから形成された構成単位を78.3質量%、エチレンから形成された構成単位を13.0質量%及び無水マレイン酸から形成された構成単位を8.7質量%(合計100質量%)の割合で有する質量平均分子量10000、酸価50KOHmg/g、融点60℃の変性ポリオレフィン樹脂(RDO−3)を得た。
Preparation of modified polyolefin resin (RDO-3) Propylene-ethylene copolymer (80 mol% of structural units formed from propylene and 20 mol% of structural units formed from ethylene) is heated and dissolved while stirring in an autoclave. Then, maleic anhydride is added and maleic anhydride is graft-copolymerized to the propylene-ethylene copolymer to obtain 78.3% by mass of a structural unit formed from propylene in the molecule and a structural unit formed from ethylene. A modified polyolefin resin having a weight average molecular weight of 10,000, an acid value of 50 KOH mg / g, and a melting point of 60 ° C. having a constitutional unit formed from 13.0 mass% and maleic anhydride in a proportion of 8.7 mass% (total of 100 mass%) RDO-3) was obtained.

・変性ポリオレフィン樹脂(RDO−4)の調製
ポリプロピレン樹脂をオートクレーブで攪拌しながら加熱溶解させ、無水マレイン酸を加えてポリプロピレンに無水マレイン酸をグラフト共重合させて、分子中にプロピレンから形成された構成単位を99.7質量%及び無水マレイン酸から形成された構成単位を0.3質量%(合計100質量%)の割合で有する質量平均分子量140000、酸価1.7KOHmg/g、融点160℃の変性ポリオレフィン樹脂(RDO−4)を得た。
-Preparation of modified polyolefin resin (RDO-4) A structure in which polypropylene resin is heated and dissolved while stirring in an autoclave, maleic anhydride is added, and maleic anhydride is graft-copolymerized onto polypropylene to form propylene in the molecule. A mass average molecular weight of 140000 having a unit of 99.7% by mass and a unit formed from maleic anhydride in a proportion of 0.3% by mass (total of 100% by mass), an acid value of 1.7 KOHmg / g, and a melting point of 160 ° C. A modified polyolefin resin (RDO-4) was obtained.

以上で調製した変性ポリオレフィン樹脂(DO−1)〜(DO−7)、(RDO−1)〜(RDO−4)及びポリプロピレン樹脂(RDO−5)について、それらの構成単位の種類と割合、質量平均分子量、酸価、質量平均分子量/酸価を表1にまとめて示した。   About the modified polyolefin resins (DO-1) to (DO-7), (RDO-1) to (RDO-4) and the polypropylene resin (RDO-5) prepared above, the types and proportions of their structural units, and the mass The average molecular weight, acid value, and mass average molecular weight / acid value are summarized in Table 1.

Figure 0005924848
Figure 0005924848

試験区分2 (強化繊維用サイジング剤の水性液の調製)
・実施例1
イオン交換水150g、変性ポリオレフィン樹脂(DO−1)60g、テトラヒドロフラン70g、イソプロピルアルコール5g及びトルエン5gを撹拌機付きフラスコに入れ、70℃に昇温した後、同温度で2時間、加熱溶解した。次に、ジメチルエタノールアミン1.3gを加え、2時間かけて徐々に40℃まで冷却した後、91KPaの減圧度で有機溶剤を留去し、変性ポリオレフィン樹脂の水分散体を得た。更に、水を加えて濃度調節を行い、変性ポリオレフィン樹脂の濃度が30%の強化繊維用サイジング剤の水性液(実施例1)を得た。
Test Category 2 (Preparation of aqueous solution of sizing agent for reinforcing fibers)
Example 1
150 g of ion-exchanged water, 60 g of modified polyolefin resin (DO-1), 70 g of tetrahydrofuran, 5 g of isopropyl alcohol and 5 g of toluene were placed in a flask equipped with a stirrer, heated to 70 ° C., and heated and dissolved at the same temperature for 2 hours. Next, after adding 1.3 g of dimethylethanolamine and gradually cooling to 40 ° C. over 2 hours, the organic solvent was distilled off at a reduced pressure of 91 KPa to obtain an aqueous dispersion of a modified polyolefin resin. Further, the concentration was adjusted by adding water to obtain an aqueous liquid (Example 1) of a sizing agent for reinforcing fibers having a modified polyolefin resin concentration of 30%.

・実施例2〜7及び比較例1〜6の調製
実施例1と同様の方法で、強化繊維用サイジング剤の水性液(実施例2〜7)及び(比較例1〜6)を調製した。これらの内容を表2にまとめて示した。
-Preparation of Examples 2-7 and Comparative Examples 1-6 In the same manner as in Example 1, aqueous liquids of sizing agents for reinforcing fibers (Examples 2-7) and (Comparative Examples 1-6) were prepared. These contents are summarized in Table 2.

試験区分3(炭素繊維のサイジング及び評価)
・pHの測定
試験区分2で調製した強化繊維用サイジング剤の水性液(実施例1〜7)及び(比較例1〜6)について、固形分濃度が1質量%となるように調製した試料を、溶液温度25℃でガラス電極(JIS Z 8802に準ずる)を用いて測定した。結果を表2にまとめて示した。
Test category 3 (carbon fiber sizing and evaluation)
-Measurement of pH About the aqueous liquids (Examples 1 to 7) and (Comparative Examples 1 to 6) of the reinforcing fiber sizing agent prepared in Test Category 2, samples prepared so that the solid content concentration was 1% by mass. The measurement was performed using a glass electrode (according to JIS Z 8802) at a solution temperature of 25 ° C. The results are summarized in Table 2.

・安定性の評価
試験区分2で調製した強化繊維用サイジング剤の水性液(実施例1〜7)及び(比較例1〜6)を25℃で1週間静置した後、その外観を肉眼で観察し、以下の基準で評価した。結果を表2にまとめて示した。
○:分離や沈殿は見られず、良好な安定性を保っていた。
×:沈殿や分離が生じた。
-Evaluation of stability After leaving the aqueous liquids (Examples 1 to 7) and (Comparative Examples 1 to 6) of the reinforcing fiber sizing agent prepared in Test Category 2 at 25 ° C for 1 week, the appearance was visually observed. Observed and evaluated according to the following criteria. The results are summarized in Table 2.
○: No separation or precipitation was observed, and good stability was maintained.
X: Precipitation and separation occurred.

・炭素繊維のサイジング
試験区分2で調製した強化繊維用サイジング剤の水性液(実施例1〜7)及び(比較例1〜6)を固形分濃度が2%となるようにそれぞれ水希釈し、処理浴に入れた。ポリアクリロニトリル系繊維から得た未サイジングの炭素繊維(引張強度3500MPa、引張弾性率2.3×10MPa、12000フィラメント)を連続的に上記処理浴に浸漬し、各サイジング剤の希釈液が炭素繊維に対して50質量%付着するようにローラーの絞り条件を調節して、該炭素繊維にサイジング剤の希釈液を付着させた。引き続き連続的に120℃のオーブンに5分間通して乾燥を実施し、各サイジング剤が固形分で1質量%付着した炭素繊維を得た。かくしてサイジング処理した炭素繊維について、接着性、濡れ性及び開繊性の評価を行なった。
Carbon fiber sizing The aqueous liquids (Examples 1 to 7) and (Comparative Examples 1 to 6) of the reinforcing fiber sizing agent prepared in Test Category 2 were each diluted with water so that the solid content concentration was 2%. Placed in treatment bath. Non-sized carbon fiber (tensile strength 3500 MPa, tensile elastic modulus 2.3 × 10 5 MPa, 12000 filament) obtained from polyacrylonitrile fiber is continuously immersed in the treatment bath, and a dilute solution of each sizing agent is carbon. The roller squeezing conditions were adjusted so that 50% by mass adhered to the fiber, and a diluted solution of the sizing agent was adhered to the carbon fiber. Subsequently, drying was carried out by continuously passing through an oven at 120 ° C. for 5 minutes to obtain a carbon fiber to which 1% by mass of each sizing agent adhered in solid content. The carbon fiber thus sized was evaluated for adhesion, wettability, and spreadability.

・接着性の評価
前記の試料から1本の炭素繊維を取り出し、緊張した状態でその両端をホルダーに接着剤で固定した。ポリプロピレン樹脂(プライムポリマー製、J3000GP)を直径が90〜110μmの樹脂滴状粒となるように炭素繊維に付着させ、試験片とした。この試料片を2枚のブレードではさみ、この状態で2枚のブレードを0.05mm/分の速度で繊維軸方向に移動させた時、これらのブレードによって樹脂滴状粒が炭素繊維から剥離する際に生じる最大応力Fをロードセルにて計測した。計測した値を用いて、下記の数1により界面せん断強度τを算出した。同様の操作を20回行い、得られた界面せん断強度の平均値を以下の基準により評価した。結果を表2にまとめて示した。
◎:界面せん断強度が18MPa以上
○:界面せん断強度が14MPa〜18MPa
×:界面せん断強度が14MPa以下
-Evaluation of adhesiveness One carbon fiber was taken out from the sample, and both ends thereof were fixed to the holder with an adhesive in a tense state. A polypropylene resin (manufactured by Prime Polymer, J3000GP) was attached to the carbon fiber so as to form resin droplets having a diameter of 90 to 110 μm to obtain a test piece. When the sample piece is sandwiched between two blades and the two blades are moved in the fiber axis direction at a speed of 0.05 mm / min in this state, the resin droplets are separated from the carbon fibers by these blades. The maximum stress F generated during the measurement was measured with a load cell. Using the measured value, the interfacial shear strength τ was calculated by the following formula 1. The same operation was performed 20 times, and the average value of the obtained interface shear strength was evaluated according to the following criteria. The results are summarized in Table 2.
◎: Interfacial shear strength is 18 MPa or more ○: Interfacial shear strength is 14 MPa to 18 MPa
X: Interfacial shear strength is 14 MPa or less

Figure 0005924848
Figure 0005924848

数1において、
F:炭素繊維から樹脂滴状粒が剥離する際に生じる最大応力(kgf)
D:1本の炭素繊維の直径(mm)
L:樹脂滴状粒の繊維軸方向の直径(mm)
In Equation 1,
F: Maximum stress (kgf) generated when resin droplets peel from carbon fiber
D: Diameter of one carbon fiber (mm)
L: Diameter of resin droplets in the fiber axis direction (mm)

・濡れ性の評価
前記の接着性評価における試験片の20個について、各樹脂滴状粒の炭素繊維フィラメントに対する接触角を測定し、その平均値を求めた。サイジング剤未処理炭素繊維について、同様にして求めた接触角の平均値と比較を行い、以下の基準で評価した。結果を表2にまとめて示した。
○:サイジング剤未処理炭素繊維の接触角に比較して1度以上接触角が小さい。
×:サイジング剤未処理炭素繊維の接触角とほぼ同等(接触角の差が±1度未満)
-Evaluation of wettability The contact angle with respect to the carbon fiber filament of each resin droplet was measured about 20 test pieces in the above-mentioned adhesion evaluation, and the average value was calculated. The sizing agent-untreated carbon fiber was compared with the average value of contact angles obtained in the same manner, and evaluated according to the following criteria. The results are summarized in Table 2.
○: The contact angle is smaller by 1 degree or more than the contact angle of the untreated sizing agent carbon fiber.
X: Almost equivalent to the contact angle of untreated sizing agent carbon fiber (difference in contact angle is less than ± 1 degree)

・開繊性の評価
合計5本の直径1cmのクロムメッキ梨地ピンを、左右に3cm間隔、上下に5cm間隔で、交互に上下にずらして配置し、前記のサイジング剤が塗布された試料をこれらのクロムメッキ梨地ピンに接触させながら全体として波状に糸速1m/分で通過させて、通過前の炭素繊維束の幅W1と通過後の炭素繊維束の幅W2を測定し、下記の数2により変動幅を求め、以下の基準で評価した。結果を表2にまとめて示した。
・ Evaluation of spreadability A total of five 1 cm diameter chrome-plated satin pins are alternately shifted up and down at intervals of 3 cm on the left and right and 5 cm on the top and bottom, and the samples to which the above sizing agent is applied While passing through the chrome-plated satin pin of the wire, it was passed as a whole at a yarn speed of 1 m / min, and the width W1 of the carbon fiber bundle before passing and the width W2 of the carbon fiber bundle after passing were measured. The fluctuation range was calculated by the following criteria and evaluated according to the following criteria. The results are summarized in Table 2.

Figure 0005924848
Figure 0005924848

数2において、
W1:合計5本のクロムメッキ梨地ピンを通過する前の炭素繊維束の幅(mm)
W2:合計5本のクロムメッキ梨地ピンを通過した後の炭素繊維束の幅(mm)
In Equation 2,
W1: Width of the carbon fiber bundle (mm) before passing through a total of 5 chrome-plated satin pins
W2: Width of the carbon fiber bundle after passing through a total of five chrome-plated satin pins (mm)

○:変動幅が3mm以上
×:変動幅が3mm未満










○: Fluctuation width is 3 mm or more ×: Fluctuation width is less than 3 mm










Figure 0005924848
Figure 0005924848

表2において、
*1:安定性が悪いため、測定しなかった
In Table 2,
* 1: Not measured due to poor stability

Claims (9)

下記の変性ポリオレフィン樹脂と水とを含有して成る強化繊維用サイジング剤の水性液であって、該変性ポリオレフィン樹脂の質量平均分子量と酸価が質量平均分子量/酸価=3000〜20000の範囲にあり、下記のpH測定方法で求められるpHが7.0以上であることを特徴とする強化繊維用サイジング剤の水性液。
変性ポリオレフィン樹脂:分子中にオレフィンから形成されている構成単位を90〜99.9質量%及び不飽和カルボン酸から形成されている構成単位を0.1〜10質量%(合計100質量%)の割合で有し、質量平均分子量が50000〜200000であり、且つ融点が70〜140℃であるもの。
pH測定方法:強化繊維用サイジング剤の水性液を固形分濃度が1質量%となるように調製した試料のpHを溶液温度25℃でガラス電極(JIS Z 8802に準ずる)を用いて測定した値
An aqueous liquid of a sizing agent for reinforcing fibers comprising the following modified polyolefin resin and water, wherein the weight average molecular weight and acid value of the modified polyolefin resin are in the range of mass average molecular weight / acid value = 3000 to 20000. An aqueous liquid of a sizing agent for reinforcing fibers, characterized in that the pH required by the following pH measurement method is 7.0 or more.
Modified polyolefin resin: 90 to 99.9% by mass of structural units formed from olefin in the molecule and 0.1 to 10% by mass (total 100% by mass) of structural units formed from unsaturated carboxylic acid It has a ratio, a mass average molecular weight of 50,000 to 200,000, and a melting point of 70 to 140 ° C.
pH measurement method: a value obtained by measuring the pH of a sample prepared from an aqueous liquid of a sizing agent for reinforcing fibers so that the solid content concentration is 1% by mass using a glass electrode (according to JIS Z 8802) at a solution temperature of 25 ° C.
変性ポリオレフィン樹脂が、オレフィンがエチレン、プロピレン及び炭素数4〜12のα−オレフィンから選ばれる少なくとも一つである場合のものである請求項1記載の強化繊維用サイジング剤の水性液。   The aqueous liquid of the sizing agent for reinforcing fibers according to claim 1, wherein the modified polyolefin resin is one in which the olefin is at least one selected from ethylene, propylene and an α-olefin having 4 to 12 carbon atoms. 変性ポリオレフィン樹脂が、不飽和カルボン酸が不飽和ジカルボン酸である場合のものである請求項1又は2記載の強化繊維用サイジング剤の水性液。   The aqueous liquid of the sizing agent for reinforcing fibers according to claim 1 or 2, wherein the modified polyolefin resin is one in which the unsaturated carboxylic acid is an unsaturated dicarboxylic acid. 変性ポリオレフィン樹脂が、分子中にオレフィンから形成されている構成単位を96〜99.5質量%及び不飽和カルボン酸から形成されている構成単位を0.5〜4質量%(合計100質量%)の割合で有するものである請求項1〜3のいずれか一つの項記載の強化繊維用サイジング剤の水性液。   The modified polyolefin resin is composed of 96 to 99.5% by mass of structural units formed from olefins in the molecule and 0.5 to 4% by mass (100% by mass in total) of structural units formed from unsaturated carboxylic acids. The aqueous liquid of the sizing agent for reinforcing fibers according to any one of claims 1 to 3, wherein the aqueous liquid is a sizing agent for reinforcing fibers. 変性ポリオレフィン樹脂の質量平均分子量と酸価が質量平均分子量/酸価=10000〜20000の範囲にある請求項1〜4のいずれか一つの項記載の強化繊維用サイジング剤の水性液。   The aqueous liquid of the sizing agent for reinforcing fibers according to any one of claims 1 to 4, wherein the modified polyolefin resin has a mass average molecular weight and an acid value in a range of mass average molecular weight / acid value = 10,000 to 20,000. 変性ポリオレフィン樹脂を0質量%超50質量%以下及び水を50質量%以上100質量%未満(合計100質量%)の割合で含有して成る請求項1〜5のいずれか一つの項記載の強化繊維用サイジング剤の水性液。   The reinforcement | strengthening as described in any one of Claims 1-5 which contains a modified polyolefin resin in the ratio of more than 0 mass% and 50 mass% or less and water 50 mass% or more and less than 100 mass% (total 100 mass%). Aqueous liquid for fiber sizing agent. 請求項1〜6のいずれか一つの項記載の強化繊維用サイジング剤の水性液中の変性ポリオレフィン樹脂が付着していることを特徴とする強化繊維。   A modified polyolefin resin in an aqueous liquid of the sizing agent for reinforcing fiber according to any one of claims 1 to 6, is attached to the reinforcing fiber. 強化繊維が、炭素繊維、ガラス繊維、アラミド繊維、バサルト繊維、ポリエチレン繊維、ポリエチレンテレフタレート繊維、ポリブチレンテレフタレート繊維、ポリエチレンナフタレート繊維、ポリアリレート繊維、ポリアセタール繊維、PBO繊維、ポリフェニレンサルフィド繊維及びポリケトン繊維から選ばれる少なくとも一つである請求項7記載の強化繊維。   Reinforcing fiber is carbon fiber, glass fiber, aramid fiber, basalt fiber, polyethylene fiber, polyethylene terephthalate fiber, polybutylene terephthalate fiber, polyethylene naphthalate fiber, polyarylate fiber, polyacetal fiber, PBO fiber, polyphenylene sulfide fiber and polyketone fiber The reinforcing fiber according to claim 7, which is at least one selected from the group consisting of: ポリオレフィン系マトリックス樹脂と請求項7又は8記載の強化繊維とを含むことを特徴とする繊維強化複合材料。   A fiber-reinforced composite material comprising a polyolefin-based matrix resin and the reinforcing fiber according to claim 7 or 8.
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