JP5413981B2 - Folding container - Google Patents

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JP5413981B2
JP5413981B2 JP2010171699A JP2010171699A JP5413981B2 JP 5413981 B2 JP5413981 B2 JP 5413981B2 JP 2010171699 A JP2010171699 A JP 2010171699A JP 2010171699 A JP2010171699 A JP 2010171699A JP 5413981 B2 JP5413981 B2 JP 5413981B2
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hinge
arm
wall
pair
standing
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JP2012030836A (en
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寿敏 山内
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Sanko Co Ltd
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Sanko Co Ltd
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Description

本発明は、四角形の底壁の一方の対向辺に1対の第1側壁が回動可能に連結されると共に残りの対向辺に1対の第2側壁が回動可能に連結され、第1、第2の側壁の順に底壁の上に重なって折畳状態になる一方、第2、第1の側壁の順に起立して組立状態になる折畳コンテナに関する。   According to the present invention, a pair of first side walls are rotatably connected to one opposing side of the rectangular bottom wall, and a pair of second side walls are rotatably connected to the remaining opposing sides. Further, the present invention relates to a folding container that is overlaid on a bottom wall in the order of the second side wall and is in a folded state, while being in an assembled state by standing in the order of the second and first side walls.

従来、この種の折畳コンテナでは、折畳状態からの組立作業をスムーズに行うべく、第1側壁を起立させる前に第2側壁を起立状態に保持するための自立係合機構が第2側壁と底壁との間に設けられている。具体的には、この種の折畳コンテナでは、第1及び第2の各側壁の下面から複数のヒンジアームが垂下していて、底壁の外縁部全体からは上方に支持突壁が突出している。また、支持突壁には、上面と内側面とに開口した複数のヒンジ凹部が形成され、各ヒンジアームの下端部が各ヒンジ凹部内に回転可能に連結されている。そして、第2側壁の下面の係合凹部に、支持突壁の上面から突出した係合突部を凹凸係合して第2側壁を自立させる構成や、係合凹部の底面に備えた係合突部を第2側壁のヒンジアームの先端の係合凹部に凹凸係合させて自立させる機構を備えたものが知られている(例えば、特許文献1参照)。   Conventionally, in this type of folding container, a self-supporting engagement mechanism for holding the second side wall in an upright state before the first side wall is raised in order to smoothly perform the assembly work from the folded state. And the bottom wall. Specifically, in this type of folding container, a plurality of hinge arms hang down from the lower surfaces of the first and second side walls, and the support protruding wall protrudes upward from the entire outer edge of the bottom wall. Yes. In addition, a plurality of hinge recesses opened on the upper surface and the inner side surface are formed on the support projecting wall, and the lower ends of the hinge arms are rotatably connected to the hinge recesses. Then, a configuration in which the engaging protrusion protruding from the upper surface of the supporting protrusion wall is engaged with the engaging recess on the lower surface of the second side wall to make the second side wall self-supporting, and the engagement provided on the bottom surface of the engaging recess There has been known one provided with a mechanism for allowing a protrusion to engage and disengage with an engagement recess at the tip of a hinge arm on a second side wall (see, for example, Patent Document 1).

特開2002−337977号公報(図6,図11,図13,図14)Japanese Patent Application Laid-Open No. 2002-337777 (FIGS. 6, 11, 13, and 14)

しかしながら、上記した従来の折畳コンテナのうち支持突壁の上面から突出した係合突部を備えたものでは、折畳コンテナを折畳状態にして積み上げた際に係合突部が潰れて係合力が弱まる事態が懸念された。また、ヒンジ凹部の底面に係合突部を備えたものでは、ヒンジアームの回動中心から係合突部までの距離を十分に確保するとヒンジアームの回動領域とヒンジ凹部の内面との干渉が問題になる一方、ヒンジアームの回動中心から先端の係合凹部までの距離を十分に確保しないと、係合凹部と係合突部との係合力を十分に確保することが困難になる。これらにより、従来のものでは、側壁の自立が安定しない場合が生じ得た。   However, in the above-described conventional folding container having an engagement protrusion protruding from the upper surface of the support protrusion wall, the engagement protrusion is crushed when the folding container is stacked in a folded state. There was concern about the situation where the resultant strength weakened. Further, in the case where the bottom surface of the hinge recess has an engagement protrusion, if the distance from the hinge arm rotation center to the engagement protrusion is sufficiently secured, the interference between the hinge arm rotation area and the inner surface of the hinge recess is sufficient. On the other hand, if the distance from the pivot center of the hinge arm to the engagement recess at the tip is not sufficiently secured, it is difficult to secure a sufficient engagement force between the engagement recess and the engagement protrusion. . As a result, in the conventional one, the case where the self-supporting side wall is not stable may occur.

本発明は、上記事情に鑑みてなされたもので、側壁の自立を従来より安定させることが可能な折畳コンテナの提供を目的とする。   This invention is made | formed in view of the said situation, and aims at provision of the folding container which can stabilize the self-supporting of a side wall conventionally.

上記目的を達成するためになされた請求項1の発明に係る折畳コンテナは、四角形の底壁と、底壁の外縁部のうち1対の対向辺に配置された1対の第1側壁と、残りの1対の対向辺に配置された1対の第2側壁とを別部品にして備え、底壁の外縁部全体から支持突壁が上方に突出し、第1及び第2の各側壁から垂下した複数のヒンジアームの下端部が、支持突壁の上面と内側面とに開放した複数のヒンジ凹部内に回動可能に連結され、第1、第2の側壁の順に底壁の上に重なって折畳状態になる一方、第2、第1の側壁の順に起立して組立状態になり、1対の第1側壁が1対の第2側壁の間に挟まって第2側壁の内倒れが防止されると共に、第1側壁の側部と第2側壁の内面との間の係合機構によって第1側壁の内倒れが防止されて組立状態に保持される折畳コンテナにおいて、第2側壁の少なくとも1つのヒンジアームの側面と、その又はそれらヒンジアームの側面に対してヒンジアームの回動軸方向で対向したヒンジ凹部の内側面とに、第2側壁を起立させたときに、ヒンジアームの回動軸方向から互いに凹凸係合して第2側壁を起立姿勢に保持する1対の起立凹凸係合部を設けると共に、ヒンジアームの側面とヒンジ凹部の内側面との何れか一方に、一方の起立凹凸係合部を支持しかつ第2側壁を折り畳み操作したときに、ヒンジアームの回動軸方向に弾性変形して1対の起立凹凸係合部の係合解除を許容する弾性支持部を備えたところに特徴を有する。



In order to achieve the above object, a folding container according to the invention of claim 1 includes a rectangular bottom wall and a pair of first side walls disposed on a pair of opposite sides of the outer edge of the bottom wall. And a pair of second side walls disposed on the opposite pair of opposite sides as separate parts, and a support projecting wall projecting upward from the entire outer edge of the bottom wall, from each of the first and second side walls. Lower ends of a plurality of hanging hinge arms are rotatably connected to a plurality of hinge recesses opened to the upper surface and the inner surface of the support protrusion wall, and are arranged on the bottom wall in the order of the first and second side walls. While overlapping and folding, the second and first side walls stand in the order of assembly, and the pair of first side walls are sandwiched between the pair of second side walls, and the second side wall falls inward. Is prevented, and the engagement mechanism between the side portion of the first side wall and the inner surface of the second side wall prevents the first side wall from falling down and is assembled. In the folding container to be held, the second side wall includes at least one hinge arm side surface and the inner side surface of the hinge recess facing the side surface of the hinge arm in the direction of the pivot axis of the hinge arm. When the two side walls are erected, a pair of standing concavo-convex engaging portions are provided to engage with each other from the direction of the pivot axis of the hinge arm to hold the second side wall in an upright posture, and the side surface of the hinge arm and the hinge When one of the inner side surfaces of the recess is supported by one of the raised and recessed engaging portions and the second side wall is folded, the pair of raised and recessed portions are elastically deformed in the direction of the pivot axis of the hinge arm. It is characterized in that it is provided with an elastic support part that allows the engagement of the joint part to be released.



請求項2の発明は、請求項1に記載の折畳コンテナにおいて、起立凹凸係合部を有しない各ヒンジアームは、第1又は第2の側壁から垂下された複数のアーム構成突片をヒンジアームの回動軸方向に対向配置して連絡壁にて連絡してなるアーム本体と、アーム本体の先端部両側面から相反する方向に突出した1対のヒンジ軸突部とを備えてなり、起立凹凸係合部を有しない各ヒンジ凹部は、支持突壁の内側面に開口した内側面開口が上面開口より幅狭でかつ上面開口の中央に配置された形状をなしかつ、ヒンジ凹部の内側面のうち内側面開口を間に挟んだ両側部分から支持突壁の厚さ方向に1対の孔内係止突部が突出して、それら1対の孔内係止突部の下面に1対のヒンジ軸突部が係止することで、ヒンジアームの下端部がヒンジ凹部内の下端部に回動可能に連結され、起立凹凸係合部を有したヒンジ凹部は、内側面開口が上面開口の幅方向の一端部に寄せて配置されて、内側面開口の一側部の開口縁から支持突壁の厚さ方向の奥部又は奥寄り位置まで面一になった摺接平坦面を有すると共に、その摺接平坦面の一部を陥没させてなる起立係合凹部を一方の起立凹凸係合部として備え、さらに、内側面開口を挟んで摺接平坦面と反対側に孔内係止突部を備えた構造をなし、起立凹凸係合部を有したヒンジアームは、アーム本体の一方の側面のみにヒンジ軸突部を備えると共に、アーム本体の他方の側面のアーム構成突片の一部を片持ち梁状に切り離して弾性支持部としての弾性片を備え、さらに、その弾性片の先端部から突出して起立係合凹部に凹凸係合可能な起立係合突部を他方の起立凹凸係合部として備えたところに特徴を有する。   According to a second aspect of the present invention, in the folding container according to the first aspect, each hinge arm that does not have the raised and recessed engaging portion hinges a plurality of arm-constituting projecting pieces suspended from the first or second side wall. An arm main body arranged oppositely in the direction of the axis of rotation of the arm and communicated by a connecting wall; and a pair of hinge shaft protrusions protruding in opposite directions from both side surfaces of the tip of the arm main body, Each hinge recess that does not have a raised / recessed engaging portion has a shape in which the inner surface opening that opens on the inner surface of the support projection wall is narrower than the upper surface opening and is arranged at the center of the upper surface opening, A pair of in-hole locking projections protrude in the thickness direction of the support projection wall from both side portions of the side surface sandwiching the inner side surface opening, and a pair is formed on the lower surface of the pair of in-hole locking projections. The lower end of the hinge arm is under the hinge recess. The hinge recess having a raised and recessed engaging portion that is pivotally connected to the opening portion is arranged with the inner side surface opening close to one end portion in the width direction of the upper surface opening, and the opening edge of one side portion of the inner side surface opening One of the upright engaging recesses having a sliding contact flat surface that is flush with the depth of the supporting protrusion wall in the thickness direction or a position closer to the back, and a part of the sliding contact flat surface is depressed. The hinge arm with a raised and recessed engaging portion is provided as an uneven engaging portion, and further has a structure with an in-hole engaging protrusion on the opposite side of the sliding contact flat surface across the inner surface opening. A hinge shaft protrusion is provided only on one side of the arm body, and a part of the arm component protrusion on the other side of the arm body is separated into a cantilever shape to provide an elastic piece as an elastic support part. The other side of the upright engaging projection that protrudes from the tip of the piece and can be engaged with the upright engaging recess Characterized in place with a standing concavo-convex engaging section.

請求項3の発明は、請求項2に記載の折畳コンテナにおいて、起立係合凹部は、上下方向に延びかつ上端部が支持突壁の上面に開放した溝形状をなしているところに特徴を有する。   The invention according to claim 3 is characterized in that, in the folding container according to claim 2, the standing engagement recess has a groove shape extending in the vertical direction and having an upper end opened to the upper surface of the support protruding wall. Have.

請求項4の発明は、請求項1乃至3の何れか1の請求項に記載の折畳コンテナにおいて、各第2の側壁には、少なくとも3つ以上のヒンジアームが備えられ、それら複数のヒンジアームのうち中央に位置したヒンジアームのみに起立凹凸係合部を備えたところに特徴を有する。   According to a fourth aspect of the present invention, in the folding container according to any one of the first to third aspects, at least three or more hinge arms are provided on each second side wall, and the plurality of hinges are provided. Only the hinge arm located at the center of the arms has a feature in that the raised and recessed engaging portions are provided.

[請求項1の発明]
請求項1の折畳コンテナは、折畳状態から第2側壁を起立させるとヒンジアームとヒンジ凹部との間で1対の起立凹凸係合部が凹凸係合して、第2側壁が起立状態に保持され、自立する。ここで、本発明では、1対の起立凹凸係合部が、ヒンジアームの回動軸方向において互いに対向したヒンジアームの側面とヒンジ凹部の内側面とに配置されているので、折畳コンテナを折畳状態にしたときに起立凹凸係合部が従来のように上方に突出するようなことはなく、起立凹凸係合部が他の折畳コンテナとの当接により潰れて係合力が弱まる懸念もなくなる。また、ヒンジ凹部の底面に起立凹凸係合部に相当する部位を備えた従来のものに比べて、ヒンジアームの回動中心から起立凹凸係合部までの距離を大きく確保することができ、起立凹凸係合部同士の係合力を高めることが可能になる。これにより、折畳状態から組立状態にする際に先に起立させる第2側壁の自立が従来より安定する。
[Invention of Claim 1]
In the folding container according to claim 1, when the second side wall is erected from the folded state, the pair of erected concave / convex engaging portions engages with each other between the hinge arm and the hinge concave portion, and the second side wall is in the upright state. And is independent. Here, in the present invention, since the pair of standing concavo-convex engaging portions are arranged on the side surface of the hinge arm and the inner side surface of the hinge recess facing each other in the rotation axis direction of the hinge arm, the folding container is There is no possibility that the raised / recessed engaging portion protrudes upward as in the conventional case when folded, and the raised / recessed engaging portion is crushed by contact with another folding container and the engaging force is weakened. Also disappear. In addition, the distance from the pivot center of the hinge arm to the standing concave / convex engaging portion can be secured larger than the conventional one having a portion corresponding to the standing concave / convex engaging portion on the bottom surface of the hinge concave portion. It becomes possible to increase the engaging force between the concave and convex engaging portions. Thereby, the self-supporting of the second side wall that is raised first when the folded state is changed to the assembled state is more stable than before.

[請求項2の発明]
請求項2の折畳コンテナの構成によれば、起立凹凸係合部を有したヒンジアーム及びヒンジ凹部が、起立凹凸係合部を有しない通常のヒンジアーム及びヒンジ凹部の幅方向の一端部を変更した構造になっているので、設計が容易になる。また、起立凹凸係合部を有したヒンジアームも、通常のヒンジアームと同様にヒンジ軸突部を備えてヒンジ凹部に回動可能に軸支されているので回動動作が安定し、起立凹凸係合部同士の係合及び係合解除の動作も安定する。
[Invention of claim 2]
According to the configuration of the folding container of claim 2, the hinge arm and the hinge recess having the standing concave / convex engaging portion are connected to one end portion in the width direction of the normal hinge arm and the hinge concave portion having no standing concave / convex engaging portion. Since the structure is changed, the design is facilitated. In addition, the hinge arm having the raised and recessed engaging portion has a hinge shaft protrusion and is pivotally supported by the hinge recessed portion like the normal hinge arm. The engagement and disengagement operations between the engaging portions are also stabilized.

[請求項3の発明]
請求項3の折畳コンテナの起立係合凹部は、上下方向に延びた溝形状をなして上端部が支持突壁の上面に開放しているので、底壁を樹脂の成形品とした場合に、樹脂成形金型の構造が簡素化され、金型制作費が抑えられる。
[Invention of claim 3]
The standing engagement concave part of the folding container according to claim 3 has a groove shape extending in the vertical direction and the upper end part is open to the upper surface of the support projecting wall. The structure of the resin mold is simplified and the mold production cost is reduced.

[請求項4の発明]
請求項4の折畳コンテナでは、起立凹凸係合部を有したヒンジアームが複数のヒンジアームの中央に配置したので中央以外の位置に配置した場合に比べて、起立凹凸係合部を有したヒンジアームから他の最も遠く離れたヒンジアームまでの距離が小さくなる。これにより、第2側壁と底壁の寸法上のばらつきに起因した起立凹凸係合部同士の係合深さのばらつきを抑えることができる。
[Invention of claim 4]
In the folding container according to claim 4, since the hinge arm having the standing uneven engaging portion is arranged at the center of the plurality of hinge arms, it has the standing uneven engaging portion as compared with the case where the hinge arm is arranged at a position other than the center. The distance from the hinge arm to the other most distant hinge arm is reduced. Thereby, the dispersion | variation in the engagement depth of the standing uneven | corrugated engagement parts resulting from the dispersion | variation in the dimension of a 2nd side wall and a bottom wall can be suppressed.

本発明の第1実施形態に係る折畳コンテナの組立状態の斜視図The perspective view of the assembly state of the folding container which concerns on 1st Embodiment of this invention 折畳コンテナの折畳状態の斜視図A perspective view of the folded state of the folding container 折畳コンテナの第1側壁の回動途中の斜視図The perspective view in the middle of rotation of the 1st side wall of a folding container 第1側壁の斜視図Perspective view of first side wall 第2側壁の斜視図Perspective view of second side wall ヒンジアームの斜視図Perspective view of hinge arm 底壁の斜視図Bottom wall perspective view 底壁の一部拡大斜視図Partially enlarged perspective view of bottom wall ヒンジ凹部とヒンジアームの平断面図Flat section of hinge recess and hinge arm 折畳コンテナの一部を破断した斜視図Perspective view with part of the folding container broken 折畳コンテナの一部を破断した斜視図Perspective view with part of the folding container broken 本発明の変形例に係るヒンジアームの斜視図The perspective view of the hinge arm which concerns on the modification of this invention

以下、本発明の一実施形態を図1〜図11に基づいて説明する。図1に示すように、本実施形態に係る折畳コンテナ10は、長方形の底壁30の外縁部のうち1対の短辺部分に1対の第1側壁11,11の下端部が回動可能に連結されると共に、1対の長辺部分に1対の第2側壁21,21の下端部が回動可能に連結されている。そして、図2に示すように、1対の第1側壁11,11を底壁30の上に重ねてからそれらの上に1対の第2側壁21,21を重ねて折畳状態にすることができる。また、図3に示すように、1対の第2側壁21,21を起立させた後に、1対の第1側壁11,11を起立させると図1に示した組立状態になる。その組立状態では、1対の第1側壁11,11が1対の第2側壁21,21の間に挟まることで第2側壁21,21の内倒れが防止されると共に、第1側壁11の側部と第2側壁21の内面21Nとの間の係合機構50(図4参照)によって第1側壁11の内倒れが防止され、これにより、折畳コンテナ10が組立状態に保持される。   Hereinafter, an embodiment of the present invention will be described with reference to FIGS. As shown in FIG. 1, the folding container 10 according to the present embodiment has a pair of first side walls 11, 11 having a lower end pivoted on a pair of short sides of an outer edge of a rectangular bottom wall 30. The lower end portions of the pair of second side walls 21 and 21 are rotatably coupled to the pair of long side portions. Then, as shown in FIG. 2, the pair of first side walls 11, 11 are overlaid on the bottom wall 30, and then the pair of second side walls 21, 21 are overlaid on them so as to be folded. Can do. As shown in FIG. 3, when the pair of first side walls 11, 11 are raised after the pair of second side walls 21, 21 are raised, the assembled state shown in FIG. 1 is obtained. In the assembled state, the pair of first side walls 11, 11 are sandwiched between the pair of second side walls 21, 21 to prevent the second side walls 21, 21 from falling down and The engagement mechanism 50 (see FIG. 4) between the side portion and the inner surface 21N of the second side wall 21 prevents the first side wall 11 from falling down, and thereby the folding container 10 is held in the assembled state.

具体的には、図5(A)に示すように、第2側壁21は、側壁本体21Sの外面から外面リブ21Lを突出させた構造になっている。また、図5(B)に示すように、第2側壁21の長手方向の両端部から1対のサイド突壁40,40が内側に直角曲げされ、それらサイド突壁40に第1〜第3のサイド係合孔41,42,43が上下に並べて形成されている。さらに、第2側壁21の内面21Nのうち各第1のサイド係合孔41と隣り合わせになる位置には、スライド係合孔46がそれぞれ陥没形成されている。   Specifically, as shown in FIG. 5A, the second side wall 21 has a structure in which outer surface ribs 21L protrude from the outer surface of the side wall body 21S. Further, as shown in FIG. 5B, a pair of side protruding walls 40, 40 are bent at right angles from both ends in the longitudinal direction of the second side wall 21, and the side protruding walls 40 are first to third. Side engaging holes 41, 42, 43 are formed side by side. Further, slide engagement holes 46 are formed in the inner surface 21N of the second side wall 21 at positions adjacent to the first side engagement holes 41, respectively.

図4に示すように、第1側壁11は、側壁本体11Sの外面から外面リブ11Lを突出させた構造になっている。また、第1側壁11の外面には、両側部を陥没させて1対のサイド陥没部11K,11Kが形成され、それら各サイド陥没部11Kに第1〜第3のサイド係合突部61,62,63が上下方向に並べて設けられている。そして、折畳コンテナ10を組立状態にしたときに、図1に示すように、サイド突壁40がサイド陥没部11Kに収まって、第1〜第3のサイド係合孔41,42,43に、第1〜第3のサイド係合突部61,62,63(図4参照)が凹凸係合し、第1と第2の側壁11,21が結合される。   As shown in FIG. 4, the first side wall 11 has a structure in which outer surface ribs 11L protrude from the outer surface of the side wall body 11S. In addition, a pair of side depressions 11K and 11K are formed on the outer surface of the first side wall 11 by depression of both sides, and the first to third side engagement protrusions 61, 62 and 63 are arranged in the vertical direction. When the folding container 10 is in the assembled state, as shown in FIG. 1, the side protruding wall 40 is accommodated in the side depressed portion 11 </ b> K, and the first to third side engaging holes 41, 42, 43 are inserted. The first to third side engaging protrusions 61, 62, 63 (see FIG. 4) engage with each other, and the first and second side walls 11, 21 are coupled.

また、図4に示すように、第1側壁11の上端部には、外面リブ11Lを左右方向に貫通するようにガイド孔65が形成されている。そして、1対のスライド係合バー67,67が左右対称に配置されてガイド孔65に挿通されている。また、第1側壁11の外面の上部中央にはカバー68が装着されており、そのカバー68の内側には、スライド係合バー67,67に重ねてスライド盤70が上下動可能に収容されている。また、スライド盤70は、下端部に備えた1対の弾性脚部72,72によって上方に付勢されている。さらに、スライド盤70に突出形成された1対のカム突部71,71が、1対のスライド係合バー67,67に形成されたカム溝69,69に係合している。そして、通常は、1対のスライド係合バー67,67の先端部が第1側壁11の両側面から突出していて、第1側壁11の上面の操作開口11Mを通してスライド盤70を押圧操作すると、1対のスライド係合バー67,67が第1側壁11の両側面からガイド孔65内に引っ込むようにスライドする。   As shown in FIG. 4, a guide hole 65 is formed at the upper end of the first side wall 11 so as to penetrate the outer rib 11L in the left-right direction. A pair of slide engagement bars 67, 67 are arranged symmetrically and inserted through the guide hole 65. In addition, a cover 68 is attached to the center of the upper surface of the first side wall 11, and inside the cover 68, a slide disk 70 is accommodated on the slide engagement bars 67, 67 so as to be movable up and down. Yes. The slide board 70 is urged upward by a pair of elastic legs 72, 72 provided at the lower end. Further, a pair of cam projections 71, 71 formed to protrude from the slide disc 70 are engaged with cam grooves 69, 69 formed in the pair of slide engagement bars 67, 67. Normally, the tip ends of the pair of slide engagement bars 67, 67 protrude from both side surfaces of the first side wall 11, and when the slide plate 70 is pressed through the operation opening 11M on the upper surface of the first side wall 11, The pair of slide engagement bars 67 and 67 slide so as to retract into the guide hole 65 from both side surfaces of the first side wall 11.

なお、前述した係合機構50(図4参照)は、上記した1対のスライド係合バー67,67とスライド盤70と前記した第2側壁21のスライド係合孔46とから構成されている。そして、折畳コンテナ10を組立状態にしたときに、スライド係合バー67,67の先端部がスライド係合孔46,46に凹凸係合して、第1側壁11の内倒れが防止される。   The above-described engagement mechanism 50 (see FIG. 4) includes the above-described pair of slide engagement bars 67 and 67, the slide disc 70, and the slide engagement hole 46 of the second side wall 21 described above. . When the folding container 10 is in the assembled state, the tip end portions of the slide engagement bars 67 and 67 engage with the slide engagement holes 46 and 46 to prevent the first side wall 11 from falling down. .

次に、第1及び第2の側壁11,21と底壁30との連結部分の詳細構造について以下説明する。図7に示すように、底壁30には、1対の短辺側の外縁部から上方に突出した1対の第1支持突壁31,31と、1対の長辺側の外縁部から上方に突出した1対の第2支持突壁32,32とが備えられている。   Next, the detailed structure of the connection part of the 1st and 2nd side walls 11 and 21 and the bottom wall 30 is demonstrated below. As shown in FIG. 7, the bottom wall 30 includes a pair of first support protrusion walls 31, 31 protruding upward from a pair of short side outer edges and a pair of long side outer edges. A pair of second support projecting walls 32, 32 projecting upward is provided.

各第1支持突壁31には、その長手方向の両端部と中央部とにヒンジ凹部33が形成されている。これらヒンジ凹部33は、図8に拡大して示したように、第1支持突壁31の上面に開口した上面開口33Aと第1支持突壁31の内側面面に開口した内側面開口33Bとを有している。その内側面開口33Bは、上面開口33Aより幅狭になって上面開口33Aの幅方向の中央に位置している。また、ヒンジ凹部33の内側面のうち内側面開口33Bを間に挟んだ両側部分からは、第1支持突壁31の壁さ厚方向に1対の孔内係止突部34,34が突出している。これら孔内係止突部34は、ヒンジ凹部33の上端部から上下方向の中間位置に亘って形成され、下端側に頂点を備えた三角形状をなしている。   Each first support protruding wall 31 is formed with hinge recesses 33 at both ends and the center in the longitudinal direction. As shown in an enlarged view in FIG. 8, these hinge recesses 33 include an upper surface opening 33 </ b> A opened on the upper surface of the first support protruding wall 31, and an inner side surface opening 33 </ b> B opened on the inner side surface of the first support protruding wall 31. have. The inner side surface opening 33B is narrower than the upper surface opening 33A and is located in the center of the upper surface opening 33A in the width direction. A pair of in-hole locking projections 34, 34 project in the wall thickness direction of the first support projection wall 31 from both side portions of the inside surface of the hinge recess 33 with the inner side opening 33 </ b> B interposed therebetween. ing. These in-hole locking projections 34 are formed from the upper end of the hinge recess 33 to the middle position in the vertical direction, and have a triangular shape with a vertex on the lower end side.

図7に示すように、各第2支持突壁32にも、第1側壁11と同様の複数(例えば、4つ。)のヒンジ凹部33が各第2支持突壁32の長手方向に左右対称に配置して設けられている。そして、第2支持突壁32の長手方向の中央には、他のヒンジ凹部33とは形状が一部異なるヒンジ凹部35(以下、他のヒンジ凹部33と区別する場合には「自立用ヒンジ凹部35」と呼ぶ)が設けられている。具体的には、図8に示すように、自立用ヒンジ凹部35の内側面開口35Bは、上面開口35Aの幅方向の一端部に寄せて配置され、内側面開口35Bの一側部の開口縁から第2支持突壁32の厚さ方向における奥寄り位置まで面一になった摺接平坦面36(本発明の「ヒンジ凹部の内側面」に相当する)が形成されている。また、自立用ヒンジ凹部35のうち内側面開口35Bを挟んで摺接平坦面36と反対側には、他のヒンジ凹部33と同様の孔内係止突部34が備えられている。ここで、自立用ヒンジ凹部35のうち第2支持突壁32の厚さ方向で内側面開口35Bと対向する内面をメイン内側面35Zと呼ぶすると、摺接平坦面36には、メイン内側面35Z側の縁部に沿って起立係合溝37が形成されている。起立係合溝37は、本発明の「起立凹凸係合部」及び「起立係合凹部」に相当し、自立用ヒンジ凹部35の上下方向全体に亘って延びた角溝状をなし、その起立係合溝37の一内側面は、メイン内側面35Zと面一になっている。   As shown in FIG. 7, each of the second support protrusion walls 32 also has a plurality of (for example, four) hinge recesses 33 similar to those of the first side wall 11 symmetric to the longitudinal direction of each second support protrusion wall 32. It is arranged and provided. Then, at the center in the longitudinal direction of the second support projecting wall 32, a hinge recess 35 having a partly different shape from that of the other hinge recess 33 (hereinafter referred to as “self-supporting hinge recess 33” is distinguished from the other hinge recess 33. 35 ”). Specifically, as shown in FIG. 8, the inner surface opening 35B of the self-supporting hinge recess 35 is disposed close to one end portion in the width direction of the upper surface opening 35A, and the opening edge of one side portion of the inner surface opening 35B. A flat slidable contact surface 36 (corresponding to the “inner side surface of the hinge recess” in the present invention) that is flush with the second support protrusion wall 32 from the depth direction in the thickness direction is formed. Further, on the opposite side of the self-standing hinge recess 35 from the sliding contact flat surface 36 across the inner side surface opening 35 </ b> B, an in-hole locking projection 34 similar to the other hinge recess 33 is provided. Here, when the inner surface facing the inner surface opening 35B in the thickness direction of the second support projection wall 32 in the self-supporting hinge recess 35 is referred to as a main inner surface 35Z, the sliding inner surface 35Z is included in the sliding contact flat surface 36. A standing engagement groove 37 is formed along the side edge. The standing engagement groove 37 corresponds to the “standing standing concave and convex engaging portion” and the “standing standing concave and concave portion” of the present invention, and has a square groove shape extending over the entire vertical direction of the self-standing hinge concave portion 35. One inner side surface of the engaging groove 37 is flush with the main inner side surface 35Z.

図4に示すように、第1側壁11の下面には、第1支持突壁31のヒンジ凹部33と対向する位置に複数のヒンジアーム22が設けられている。また、図5(A)に示すように、第2側壁21の下面にも、第2支持突壁32のヒンジ凹部33と対向する位置に複数のヒンジアーム22が設けられている。第2側壁21の各ヒンジアーム22は、図6(A)に示すように第2側壁21の下面から突出した複数(例えば、3つ)のアーム構成突片28を第2側壁21の回動軸方向に対向配置しかつ連絡壁27にて連絡した構造のアーム本体22Hと、そのアーム本体22Hの先端部両側面から相反する方向に突出した1対のヒンジ軸突部23,23とを備えてなる。   As shown in FIG. 4, a plurality of hinge arms 22 are provided on the lower surface of the first side wall 11 at a position facing the hinge recess 33 of the first support protruding wall 31. As shown in FIG. 5A, a plurality of hinge arms 22 are also provided on the lower surface of the second side wall 21 at a position facing the hinge recess 33 of the second support protruding wall 32. As shown in FIG. 6A, each hinge arm 22 of the second side wall 21 rotates a plurality of (for example, three) arm constituting projecting pieces 28 protruding from the lower surface of the second side wall 21. The arm main body 22H is configured to be opposed to each other in the axial direction and communicated by the connecting wall 27, and a pair of hinge shaft protrusions 23 and 23 protruding in opposite directions from both side surfaces of the tip end portion of the arm main body 22H. It becomes.

連絡壁27は、図6(B)に示すように、第2側壁21の内面21Nと面一になってアーム構成突片28群(図6(A)参照)に沿って下方に延びてから、アーム構成突片28群の下面に沿うように屈曲している。ここで、アーム本体22Hのうち第2側壁21の内面21Nと面一の連絡壁27を有した側を後方、その反対側を前方と呼ぶとすると、ヒンジ軸突部23は、図6(A)に示すように、アーム本体22Hの下縁部の先端寄り位置から後端寄り位置に亘る範囲に形成されて側方に張り出しかつ、後端寄り位置で上方に屈曲した形状をなしている。なお、図4に示すように、第1側壁11に備えたヒンジアーム22に関しても第2側壁21のヒンジアーム22と同じ構造をなしている。   As shown in FIG. 6B, the connecting wall 27 is flush with the inner surface 21N of the second side wall 21 and extends downward along the arm-constituting projection 28 group (see FIG. 6A). The arm-shaped projecting pieces 28 are bent along the lower surface. Here, assuming that the side of the arm main body 22H having the connecting wall 27 flush with the inner surface 21N of the second side wall 21 is called the rear side and the opposite side is called the front side, the hinge shaft protrusion 23 is shown in FIG. As shown in FIG. 5, the arm body 22 </ b> H is formed in a range extending from the front end position to the rear end position of the lower edge of the arm main body 22 </ b> H, and protrudes to the side, and is bent upward at the rear end position. As shown in FIG. 4, the hinge arm 22 provided on the first side wall 11 has the same structure as the hinge arm 22 on the second side wall 21.

第2側壁21の下面のうち自立用ヒンジ凹部35と対向する位置には、他のヒンジアーム22とは形状が一部異なるヒンジアーム29(以下、他のヒンジアーム22と区別する場合には「自立用ヒンジアーム29」と呼ぶ)が設けられている。図6(A)に示すように、自立用ヒンジアーム29のアーム本体29Hは、通常のヒンジアーム22と同様にアーム構成突片28群と連絡壁27とからなる。また、アーム構成突片28群のうち両側のアーム構成突片28,28には、第2側壁21側の基端部に板厚部28A,28Aが備えられて外側に膨出し、各板厚部28Aの下端部は、各アーム構成突片28の上下方向の中間に位置して傾斜面になっている。   On the lower surface of the second side wall 21, a position facing the self-supporting hinge recess 35 is a hinge arm 29 having a partly different shape from the other hinge arm 22 (hereinafter referred to as “ A self-supporting hinge arm 29 "). As shown in FIG. 6A, the arm main body 29 </ b> H of the self-supporting hinge arm 29 includes an arm-constituting projecting piece group 28 and a communication wall 27, as with the normal hinge arm 22. Further, the arm constituting protrusions 28, 28 on both sides of the group of arm constituting protrusions 28 are provided with plate thickness portions 28A, 28A at the base end portion on the second side wall 21 side, and bulge outward, and each plate thickness. The lower end portion of the portion 28A is an inclined surface located in the middle in the up-down direction of each arm constituting protrusion 28.

自立用ヒンジアーム29の一方の側面の下端部には、ヒンジアーム22と同様のヒンジ軸突部23が備えられ、自立用ヒンジアーム29の他方の側面(本発明の「ヒンジアームの側面」に相当する)の下端部には、ヒンジ軸突部23に代えて摺接突部26が設けられている。ここで、自立用ヒンジアーム29のアーム本体29Hに関しても、他のヒンジアーム22と同様に、連絡壁27側を後方、その反対側を前方と呼ぶとすると、摺接突部26は、アーム本体29Hの下縁部における後端部に配置されている。また、その摺接突部26は、図9(A)に示すように、ヒンジ軸突部23に比べてアーム本体29Hからの突出両が極めて小さくなっていて、摺接突部26の先端はアーム本体29Hの側面と平行な平坦面になっている。   A hinge shaft protrusion 23 similar to the hinge arm 22 is provided at the lower end of one side surface of the self-supporting hinge arm 29, and the other side surface of the self-supporting hinge arm 29 (the “side surface of the hinge arm” of the present invention). A slidable contact protrusion 26 is provided in place of the hinge shaft protrusion 23 at the lower end portion (corresponding). Here, regarding the arm main body 29H of the self-supporting hinge arm 29, similarly to the other hinge arms 22, if the connecting wall 27 side is referred to as the rear and the opposite side is referred to as the front, It is arrange | positioned at the rear-end part in the lower edge part of 29H. Further, as shown in FIG. 9A, the sliding contact projection 26 has both protrusions from the arm main body 29H extremely smaller than the hinge shaft projection 23, and the tip of the sliding contact projection 26 is It is a flat surface parallel to the side surface of the arm body 29H.

図6(A)に示すように、自立用ヒンジアーム29のうち摺接突部26を有したアーム構成突片28には、上端部と上下方向の中間部とにスリット22S,22Sが形成されている。上端部のスリット22Sは、第2側壁21の下面からアーム構成突片28の一部を切り離すように形成されて、アーム本体29Hの前端部から後端寄り位置まで延びている。また、上下方向の中間部のスリット22Sは、板厚部28Aより下方に位置し、上端部のスリット22Sと同じ長さをなして平行に延びている。これらにより、アーム構成突片28のうちスリット22S,22Sに挟まれた部分が片持ち梁状に切り離されて、本発明の「弾性支持部」としての弾性片24が形成されている。   As shown in FIG. 6 (A), the arm-constituting projection 28 having the sliding contact projection 26 of the self-supporting hinge arm 29 has slits 22S and 22S formed at the upper end portion and the middle portion in the vertical direction. ing. The slit 22S at the upper end is formed so as to separate a part of the arm component protrusion 28 from the lower surface of the second side wall 21, and extends from the front end of the arm body 29H to a position near the rear end. Further, the slit 22S in the middle portion in the vertical direction is positioned below the plate thickness portion 28A and extends in parallel with the same length as the slit 22S in the upper end portion. As a result, a portion of the arm constituting protrusion 28 sandwiched between the slits 22S and 22S is cut into a cantilever shape, and the elastic piece 24 as the “elastic support portion” of the present invention is formed.

弾性片24の先端部からは側方に向かって起立係合突部25が突出形成されている。詳細には、起立係合突部25は、本発明の「起立凹凸係合部」及び「起立係合突部」に相当し、弾性片24の先端部における上端に配置されている。また、起立係合突部25は、上下方向に延びた稜線部25Aを有し、その稜線部25Aより前側と後側とにガイド斜面25B,25Bを備えている。また、起立係合突部25の幅は、前記した起立係合溝37と略同一になっている。   From the front end of the elastic piece 24, a standing engagement protrusion 25 is formed so as to protrude laterally. Specifically, the standing engagement protrusion 25 corresponds to the “standing protrusion-engagement engaging portion” and the “standing engagement protrusion” of the present invention, and is disposed at the upper end of the distal end portion of the elastic piece 24. Further, the standing engagement protrusion 25 has a ridge line portion 25A extending in the vertical direction, and includes guide slopes 25B and 25B on the front side and the rear side of the ridge line portion 25A. The width of the standing engagement protrusion 25 is substantially the same as that of the above-described standing engagement groove 37.

本実施形態に係る折畳コンテナ10の構成に関する説明は、以上である。次に、この折畳コンテナ10の作用効果について説明する。折畳コンテナ10を組立状態(図1参照)から折畳状態(図2参照)にするには、スライド盤70を押し下げてスライド係合バー67,67をスライド係合孔46,46から引き抜き、第1側壁11を底壁30の上に倒す。次いで、1対の第2側壁21,21を倒して第1側壁11,11の上に重ねる。これにより、折畳コンテナ10が折畳状態になる。   The description regarding the structure of the folding container 10 which concerns on this embodiment is above. Next, the effect of this folding container 10 is demonstrated. In order to change the folding container 10 from the assembled state (see FIG. 1) to the folded state (see FIG. 2), the slide disc 70 is pushed down and the slide engagement bars 67 and 67 are pulled out from the slide engagement holes 46 and 46, The first side wall 11 is brought down on the bottom wall 30. Next, the pair of second side walls 21, 21 are brought down and overlapped on the first side walls 11, 11. Thereby, the folding container 10 will be in a folding state.

ここで、本実施形態の折畳コンテナ10では、自立用ヒンジアーム29の起立係合突部25がアーム本体29Hの側面に配置されているので、折畳状態にしたときに従来のように起立係合突部25が上方に突出することがなくなる。また、図2に示すように、折畳状態で自立用ヒンジアーム29は第2支持突壁32の上面より下方に位置して、起立係合突部25が第2支持突壁32の内面と第2側壁21の下面との間に配置されて保護される(図10参照)。これらにより、従来のように起立係合突部25が他の折畳コンテナとの当接により潰れて係合力が弱まるような事態の懸念はなくなる。   Here, in the folding container 10 of this embodiment, since the standing engagement protrusion 25 of the hinge arm 29 for self-supporting is arranged on the side surface of the arm main body 29H, it stands up like before when it is in the folded state. The engagement protrusion 25 does not protrude upward. Further, as shown in FIG. 2, the self-standing hinge arm 29 is positioned below the upper surface of the second support projecting wall 32 in the folded state, and the standing engagement projecting portion 25 is connected to the inner surface of the second support projecting wall 32. It arrange | positions between the lower surfaces of the 2nd side wall 21, and is protected (refer FIG. 10). As a result, there is no fear of a situation in which the standing engagement protrusion 25 is crushed by contact with another folding container and the engagement force is weakened as in the prior art.

折畳コンテナ10を折畳状態(図2参照)から組立状態(図1参照)にするには、まず、1対の第2側壁21,21を第1側壁11,11より先に起立させる。このとき、第2側壁21は、ヒンジ軸突部23の近傍の架空の回転軸を中心に回転してヒンジ軸突部23が孔内係止突部34の下方に潜り込んでその下面に係止する(図9(B)参照)。また、第2側壁21の下面は第1支持突壁31の上面に載置されて、第1支持突壁31上から第2側壁21が起立した姿勢になる。そして、第1支持突壁31が起立姿勢になったときに、図11に示すように自立用ヒンジアーム29の起立係合突部25が自立用ヒンジ凹部35の起立係合溝37に係合する。詳細には、図10に示すように、第2側壁21を倒れた姿勢から起立させる途中で、起立係合突部25のガイド斜面25B(図6(A)参照)が自立用ヒンジ凹部35の開口縁に摺接して起立係合突部25が摺接平坦面36(図8参照)に乗り上がって弾性片24が変形する。さらに、第2側壁21を起こして行くと起立係合突部25の稜線部25Aが摺接平坦面36上を摺接し、第2側壁21が丁度、起立姿勢になったところで、弾性片24の弾性復元により起立係合突部25が起立係合溝37に凹凸係合し(図11参照)、第2側壁21が起立姿勢に保持されて自立するか又は、第2側壁21の自立が起立係合突部25と起立係合溝37との凹凸係合によって補助される。   In order to change the folding container 10 from the folded state (see FIG. 2) to the assembled state (see FIG. 1), first, the pair of second side walls 21, 21 are raised before the first side walls 11, 11. At this time, the second side wall 21 rotates around an imaginary rotation shaft in the vicinity of the hinge shaft protrusion 23 so that the hinge shaft protrusion 23 sinks below the in-hole engagement protrusion 34 and is locked to its lower surface. (See FIG. 9B). Further, the lower surface of the second side wall 21 is placed on the upper surface of the first support protruding wall 31 so that the second side wall 21 stands up from the first support protruding wall 31. When the first support protrusion wall 31 is in the standing posture, the standing engagement protrusion 25 of the self-standing hinge arm 29 is engaged with the standing engagement groove 37 of the self-standing hinge recess 35 as shown in FIG. To do. Specifically, as shown in FIG. 10, the guide inclined surface 25 </ b> B (see FIG. 6A) of the standing engagement protrusion 25 is formed on the self-standing hinge recess 35 in the middle of raising the second side wall 21 from the tilted posture. The standing engagement protrusion 25 slidably contacts the opening edge and rides on the slidable contact flat surface 36 (see FIG. 8), so that the elastic piece 24 is deformed. Further, when the second side wall 21 is raised, the ridge line portion 25A of the standing engagement protrusion 25 is slidably contacted on the sliding contact flat surface 36, and the second side wall 21 is just in the standing posture. By the elastic restoration, the standing engagement protrusion 25 engages with the standing engagement groove 37 in a concave-convex manner (see FIG. 11), and the second side wall 21 is held in a standing posture to stand on its own, or the second side wall 21 stands on its own. It is assisted by the concavo-convex engagement between the engagement protrusion 25 and the standing engagement groove 37.

次いで、自立した第2側壁21,21から手を放して第1側壁11,11を起立させる。ここで、本実施形態では、起立係合突部25及び起立係合溝37が、ヒンジアーム22,29の回動軸方向において互いに対向したヒンジアーム29の側面とヒンジ凹部35の内側面とに配置されているのでヒンジ凹部33の底面に起立係合突部25に相当する部位を備えた従来のものに比べて、ヒンジアーム22,29の回動中心から起立係合突部25までの距離を大きく確保することができ、起立係合突部25と起立係合溝37との係合力を高めることが可能になる。しかも、起立係合突部25を支持する弾性片24の変形方向が第2側壁21の回動方向と直交した方向を向いているので、その弾性片24に相当する部位が第2側壁21の回動方向と同方向に変形する従来のものより高い係合力を得ることができる。これにより、第2側壁21の自立が安定し、第1側壁11の起立操作時に第2側壁21,21が第1側壁11と干渉するような事態が防がれて作業効率が向上する。そして、第1側壁11,11を起立姿勢にして折畳コンテナ10が組立状態になる。   Next, the first side walls 11 and 11 are raised up by releasing the hands from the second side walls 21 and 21 that are self-supporting. Here, in the present embodiment, the standing engagement protrusion 25 and the standing engagement groove 37 are formed on the side surface of the hinge arm 29 and the inner side surface of the hinge recess 35 that face each other in the rotation axis direction of the hinge arms 22 and 29. The distance from the pivot center of the hinge arms 22 and 29 to the standing engagement projection 25 compared to the conventional one having a portion corresponding to the standing engagement projection 25 on the bottom surface of the hinge recess 33 because it is arranged. Thus, the engagement force between the standing engagement protrusion 25 and the standing engagement groove 37 can be increased. In addition, since the deformation direction of the elastic piece 24 that supports the standing engagement protrusion 25 is oriented in a direction orthogonal to the rotation direction of the second side wall 21, the portion corresponding to the elastic piece 24 is the second side wall 21. An engagement force higher than that of the conventional one that is deformed in the same direction as the rotation direction can be obtained. Thereby, the self-supporting of the second side wall 21 is stabilized, and the situation where the second side walls 21 and 21 interfere with the first side wall 11 during the standing operation of the first side wall 11 is prevented, and the working efficiency is improved. Then, the folding container 10 is in an assembled state with the first side walls 11 and 11 in an upright posture.

上記したように本実施形態の折畳コンテナ10では、折畳状態から組立状態にする際に先に起立させる第2側壁21の自立が従来より安定する。また、自立用ヒンジアーム29及び自立用ヒンジ凹部35が、通常のヒンジアーム及びヒンジ凹部の一端部のみを変更した構造になっているので設計が容易である。しかも、自立用ヒンジアーム29も、通常のヒンジアーム22と同様にヒンジ軸突部23を備えてヒンジ凹部33に回動可能に軸支されているので回動動作が安定し、延いては起立凹凸係合部同士の係合及び係合解除の動作も安定する。また、自立用ヒンジアーム29のうちヒンジ軸突部23を有しない側面には、その側面全体より突出した摺接突部26が備えられているので、第2側壁21の回動時の摩擦抵抗が摺接突部26によって軽減されると共に、第2側壁21の回動軸方向のガタを抑えられる。   As described above, in the folding container 10 of the present embodiment, when the folded state is changed to the assembled state, the self-standing of the second side wall 21 that is raised first is more stable than before. In addition, since the self-supporting hinge arm 29 and the self-supporting hinge recess 35 have a structure in which only one end of the normal hinge arm and the hinge recess is changed, the design is easy. Moreover, the self-supporting hinge arm 29 also has a hinge shaft projection 23 and is pivotally supported by the hinge recess 33 in the same manner as the normal hinge arm 22, so that the rotation operation is stable, and as a result stands upright. The engagement and disengagement operations between the concave and convex engaging portions are also stabilized. Further, the side surface of the self-supporting hinge arm 29 that does not have the hinge shaft protrusion 23 is provided with the sliding contact protrusion 26 that protrudes from the entire side surface, so that the frictional resistance during rotation of the second side wall 21 is provided. Is reduced by the slidable contact projection 26 and the play of the second side wall 21 in the direction of the rotation axis can be suppressed.

また、起立係合溝37は、上下方向に延びかつ上端部が第2支持突壁32の上面に開放しているので(図11参照)、底壁30を樹脂成形金型で成形する場合に、その金型のうち起立係合溝37を成形する部位の構造が簡素化されて、金型制作費が抑えられる。   Further, since the standing engagement groove 37 extends in the vertical direction and the upper end portion is open to the upper surface of the second support projecting wall 32 (see FIG. 11), the bottom wall 30 is formed by a resin mold. The structure of the part of the mold where the standing engagement groove 37 is formed is simplified, and the mold production cost can be reduced.

さらには、自立用ヒンジアーム29を第2側壁21の中央に配置したので中央以外の位置に配置した場合に比べて、自立用ヒンジアーム29から他の最も遠く離れたヒンジアーム22までの距離が小さくなる。これにより、第2側壁21と底壁30の寸法上のばらつきに起因した起立係合突部25と起立係合溝37の互いの係合深さのばらつきを抑えることができる。   Furthermore, since the self-supporting hinge arm 29 is arranged at the center of the second side wall 21, the distance from the self-supporting hinge arm 29 to the other farthest hinge arm 22 is larger than when the self-supporting hinge arm 29 is arranged at a position other than the center. Get smaller. Thereby, the dispersion | variation in the mutual engagement depth of the standing engagement protrusion 25 and the standing engagement groove 37 resulting from the dispersion | variation in the dimension of the 2nd side wall 21 and the bottom wall 30 can be suppressed.

[他の実施形態]
本発明は、前記実施形態に限定されるものではなく、例えば、以下に説明するような実施形態も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
[Other Embodiments]
The present invention is not limited to the above-described embodiment. For example, the embodiments described below are also included in the technical scope of the present invention, and various other than the following can be made without departing from the scope of the invention. It can be changed and implemented.

(1)前記実施形態では、自立用ヒンジアーム29のアーム本体29Hにおける基端部に板厚部28Aが備えられていたが、図12(A)及び図12(B)に示した自立用ヒンジアーム29Vのように板厚部28Aを備えず、アーム本体29Hの側面にしてもよい。 (1) In the above-described embodiment, the plate thickness portion 28A is provided at the base end portion of the arm body 29H of the self-supporting hinge arm 29, but the self-supporting hinge shown in FIGS. 12 (A) and 12 (B). Unlike the arm 29V, the plate thickness portion 28A may not be provided, and the side surface of the arm main body 29H may be provided.

(2)前記実施形態では、自立用ヒンジアーム29側に本発明の起立係合突部(起立係合突部25)が形成れる一方、自立用ヒンジ凹部35の内面に起立係合凹部(起立係合溝37)が形成されていたが、それとは逆に自立用ヒンジアーム側に係合係合凹部を形成する一方、その自立用ヒンジ凹部に起立係合突部を形成してもよい。 (2) In the above-described embodiment, the standing engagement protrusion (standing engagement protrusion 25) of the present invention is formed on the self-standing hinge arm 29 side, while the standing engagement recess (standing) is formed on the inner surface of the self-standing hinge recess 35. The engagement groove 37) is formed, but conversely, the engagement engagement recess may be formed on the self-standing hinge arm side, while the standing engagement protrusion may be formed in the self-supporting hinge recess.

(3)前記実施形態では、各第2側壁21の1つずつの自立用ヒンジアーム29が備えられていたが、各第2側壁に複数の自立用ヒンジアームを備えた構成にしてもよい。 (3) In the above-described embodiment, one self-supporting hinge arm 29 is provided for each of the second side walls 21, but a plurality of self-supporting hinge arms may be provided on each second side wall.

10 折畳コンテナ
11 第1側壁
21 第2側壁
22,29,29V ヒンジアーム
22H,29H アーム本体
23 ヒンジ軸突部
24 弾性片
25 起立係合突部
26 摺接突部
27 連絡壁
28 アーム構成突片
30 底壁
31 第1支持突壁
32 第2支持突壁
32,32 第2支持突壁
33,35 ヒンジ凹部
33A,35A 上面開口
33B,35B 内側面開口
34 孔内係止突部
36 摺接平坦面
37 起立係合溝
DESCRIPTION OF SYMBOLS 10 Folding container 11 1st side wall 21 2nd side wall 22, 29, 29V Hinge arm 22H, 29H Arm main body 23 Hinge axial protrusion 24 Elastic piece 25 Standing engagement protrusion 26 Sliding contact protrusion 27 Connecting wall 28 Arm structure protrusion Piece 30 Bottom wall 31 1st support protrusion wall 32 2nd support protrusion wall 32, 32 2nd support protrusion wall 33, 35 Hinge recessed part 33A, 35A Top surface opening 33B, 35B Inner side surface opening 34 In-hole engagement protrusion 36 Sliding contact Flat surface 37 Standing engagement groove

Claims (4)

四角形の底壁と、前記底壁の外縁部のうち1対の対向辺に配置された1対の第1側壁と、残りの1対の対向辺に配置された1対の第2側壁とを別部品にして備え、
前記底壁の外縁部全体から支持突壁が上方に突出し、前記第1及び第2の各側壁から垂下した複数のヒンジアームの下端部が、前記支持突壁の上面と内側面とに開放した複数のヒンジ凹部内に回動可能に連結され、前記第1、第2の側壁の順に前記底壁の上に重なって折畳状態になる一方、前記第2、第1の側壁の順に起立して組立状態になり、前記1対の第1側壁が前記1対の第2側壁の間に挟まって前記第2側壁の内倒れが防止されると共に、前記第1側壁の側部と前記第2側壁の内面との間の係合機構によって前記第1側壁の内倒れが防止されて前記組立状態に保持される折畳コンテナにおいて、
前記第2側壁の少なくとも1つの前記ヒンジアームの側面と、その又はそれらヒンジアームの側面に対して前記ヒンジアームの回動軸方向で対向する前記ヒンジ凹部の内側面とに、前記第2側壁を起立させたときに、前記ヒンジアームの回動軸方向から互いに凹凸係合して前記第2側壁を起立姿勢に保持する1対の起立凹凸係合部を設けると共に、
前記ヒンジアームの側面と前記ヒンジ凹部の内側面との何れか一方に、一方の前記起立凹凸係合部を支持しかつ前記第2側壁を折り畳み操作したときに、前記ヒンジアームの回動軸方向に弾性変形して前記1対の起立凹凸係合部の係合解除を許容する弾性支持部を備えたことを特徴とする折畳コンテナ。
A rectangular bottom wall, a pair of first side walls disposed on a pair of opposing sides of the outer edge of the bottom wall, and a pair of second side walls disposed on the remaining pair of opposing sides. Prepare as a separate part,
A supporting projection wall protrudes upward from the entire outer edge of the bottom wall, and lower ends of a plurality of hinge arms suspended from the first and second side walls open to the upper surface and the inner side surface of the supporting projection wall. A plurality of hinge recesses are pivotally connected to each other and are folded in a state of being overlapped on the bottom wall in the order of the first and second side walls, while standing in the order of the second and first side walls. And the pair of first side walls are sandwiched between the pair of second side walls to prevent the second side walls from falling down, and the side portions of the first side walls and the second side walls In the folding container in which the first sidewall is prevented from falling down by the engagement mechanism between the inner surface of the sidewall and held in the assembled state,
And the side surface of at least one of the hinge arm of the second side wall, on the inner surface of the or the hinge recess facing in the direction of the rotation axis of the hinge arm with respect to the side surface thereof the hinge arm, the second sidewall Providing a pair of raised and recessed engaging portions for holding the second side wall in an upright posture by engaging with each other from the direction of the pivot axis of the hinge arm when standing up;
The pivot axis direction of the hinge arm when one of the side surface of the hinge arm and the inner side surface of the hinge recess supports one of the raised and recessed engaging portions and the second side wall is folded. A folding container comprising an elastic support portion that is elastically deformed to allow disengagement of the pair of raised concavo-convex engagement portions.
前記起立凹凸係合部を有しない各前記ヒンジアームは、前記第1又は第2の側壁から垂下された複数のアーム構成突片を前記ヒンジアームの回動軸方向に対向配置して連絡壁にて連絡してなるアーム本体と、前記アーム本体の先端部両側面から相反する方向に突出した1対のヒンジ軸突部とを備えてなり、
前記起立凹凸係合部を有しない各前記ヒンジ凹部は、前記支持突壁の内側面に開口した内側面開口が上面開口より幅狭でかつ前記上面開口の中央に配置された形状をなしかつ、前記ヒンジ凹部の内側面のうち前記内側面開口を間に挟んだ両側部分から前記支持突壁の厚さ方向に1対の孔内係止突部が突出して、それら1対の孔内係止突部の下面に前記1対のヒンジ軸突部が係止することで、前記ヒンジアームの下端部が前記ヒンジ凹部内の下端部に回動可能に連結され、
前記起立凹凸係合部を有した前記ヒンジ凹部は、前記内側面開口が前記上面開口の幅方向の一端部に寄せて配置されて、前記内側面開口の一側部の開口縁から前記支持突壁の厚さ方向の奥部又は奥寄り位置まで面一になった摺接平坦面を有すると共に、その摺接平坦面の一部を陥没させてなる起立係合凹部を一方の前記起立凹凸係合部として備え、さらに、前記内側面開口を挟んで前記摺接平坦面と反対側に前記孔内係止突部を備えた構造をなし、
前記起立凹凸係合部を有した前記ヒンジアームは、前記アーム本体の一方の側面のみに前記ヒンジ軸突部を備えると共に、前記アーム本体の他方の側面の前記アーム構成突片の一部を片持ち梁状に切り離して前記弾性支持部としての弾性片を備え、さらに、その弾性片の先端部から突出して前記起立係合凹部に凹凸係合可能な起立係合突部を他方の前記起立凹凸係合部として備えたことを特徴とする請求項1に記載の折畳コンテナ。
Each of the hinge arms that do not have the raised and recessed engaging portions has a plurality of arm-constituting projections suspended from the first or second side wall arranged opposite to each other in the direction of the pivot axis of the hinge arm. And a pair of hinge shaft protrusions protruding in opposite directions from both side surfaces of the distal end of the arm body,
Each of the hinge recesses that do not have the standing uneven engagement portion has a shape in which an inner surface opening that is opened on the inner surface of the support projecting wall is narrower than the upper surface opening and is arranged at the center of the upper surface opening, and A pair of in-hole locking protrusions project in the thickness direction of the support protruding wall from both side portions of the inner surface of the hinge recess sandwiching the inner side surface opening, and the pair of in-hole locking By locking the pair of hinge shaft protrusions on the lower surface of the protrusion, the lower end of the hinge arm is rotatably connected to the lower end of the hinge recess,
The hinge recess having the raised and recessed engaging portion is arranged such that the inner side surface opening is brought close to one end portion in the width direction of the upper surface opening, and the support protrusion protrudes from an opening edge of one side portion of the inner side surface opening. One of the above-mentioned standing projections and depressions has a sliding contact flat surface which is flush with the depth direction or depth position in the thickness direction of the wall, and a part of the sliding contact flat surface is depressed. Provided as a joint part, further comprising a structure provided with the in-hole locking protrusion on the opposite side of the sliding contact flat surface across the inner side opening,
The hinge arm having the raised and recessed engaging portion includes the hinge shaft protrusion only on one side surface of the arm main body, and a part of the arm constituting protrusion on the other side surface of the arm main body. It is provided with an elastic piece as the elastic support part by cutting it into a cantilever shape, and further, an upright engaging projection that protrudes from the tip of the elastic piece and engages with the upright engaging recess can be engaged with the upright engaging protrusion. The folding container according to claim 1, wherein the folding container is provided as an engaging portion.
前記起立係合凹部は、上下方向に延びかつ上端部が前記支持突壁の上面に開放した溝形状をなしていることを特徴とする請求項2に記載の折畳コンテナ。   3. The folding container according to claim 2, wherein the standing engagement concave portion has a groove shape extending in a vertical direction and having an upper end opened to an upper surface of the support protruding wall. 各前記第2の側壁には、少なくとも3つ以上の前記ヒンジアームが備えられ、それら複数のヒンジアームのうち中央に位置したヒンジアームのみに前記起立凹凸係合部を備えたことを特徴とする請求項1乃至3の何れか1の請求項に記載の折畳コンテナ。   Each of the second side walls is provided with at least three or more hinge arms, and only the hinge arm located at the center of the plurality of hinge arms is provided with the raised uneven engagement portion. The folding container according to any one of claims 1 to 3.
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US20170137175A1 (en) * 2015-11-17 2017-05-18 Inpack Global Co., Ltd. Folding container
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