JP5412919B2 - Sealed battery and method for manufacturing sealed battery - Google Patents

Sealed battery and method for manufacturing sealed battery Download PDF

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JP5412919B2
JP5412919B2 JP2009082774A JP2009082774A JP5412919B2 JP 5412919 B2 JP5412919 B2 JP 5412919B2 JP 2009082774 A JP2009082774 A JP 2009082774A JP 2009082774 A JP2009082774 A JP 2009082774A JP 5412919 B2 JP5412919 B2 JP 5412919B2
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lid
battery
case
sealed battery
opening edge
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JP2010238404A (en
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守彦 奥田
修司 堤
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GS Yuasa International Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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Description

本発明は、ケースに発電要素を収容し、ケースの開口縁部に蓋体を嵌合してなる密閉型電池及び密閉型電池の製造方法に関する。   The present invention relates to a sealed battery in which a power generation element is accommodated in a case and a lid is fitted to an opening edge of the case, and a method for manufacturing the sealed battery.

近年、ビデオカメラ,モバイルコンピュータ,携帯電話機等の携帯電子機器の小型軽量化及び多様化に伴い、その電源である電池に対して、小型かつ軽量であり、高エネルギー密度を有し、貯蔵安定性等の信頼性も高く、長期間繰り返して充放電が可能である二次電池の開発が強く要求されている。
これらの要求を満たす二次電池として、非水電解質を含有する非水電解質二次電池が挙げられる。
In recent years, along with the downsizing and diversification of portable electronic devices such as video cameras, mobile computers, mobile phones, etc., the battery as the power source is smaller and lighter, has high energy density, and storage stability. Therefore, there is a strong demand for the development of a secondary battery that is highly reliable and that can be repeatedly charged and discharged for a long period of time.
As a secondary battery that satisfies these requirements, a non-aqueous electrolyte secondary battery containing a non-aqueous electrolyte can be given.

非水電解質二次電池の代表例として、リチウムイオン二次電池が挙げられる。リチウムイオン二次電池は、リチウムイオンの吸蔵・放出が可能である活物質からなる負極と、遷移金属酸化物、弗化黒鉛、及びリチウムと遷移金属との複合酸化物等からなる正極と、非水電解質とを有する。非水電解質は、非プロトン性有機溶媒にLiBF4 、LiPF6 、LiClO4 、LiAsF6 、LiCF3 SO3 等のリチウム塩を混合してなる。 A typical example of the non-aqueous electrolyte secondary battery is a lithium ion secondary battery. A lithium ion secondary battery includes a negative electrode made of an active material capable of occluding and releasing lithium ions, a positive electrode made of transition metal oxide, fluorinated graphite, a composite oxide of lithium and transition metal, and the like. A water electrolyte. The non-aqueous electrolyte is formed by mixing a lithium salt such as LiBF 4 , LiPF 6 , LiClO 4 , LiAsF 6 , LiCF 3 SO 3 in an aprotic organic solvent.

リチウムイオン二次電池の一例として、前記正極及び負極がセパレータを介して巻回された扁平巻状の電極群を、一面が開口し、アルミニウム(Al)又はAl合金からなるケースに収容し、ケースの開口をAl又はAl合金製の蓋体により密閉してなるものが挙げられる。   As an example of a lithium ion secondary battery, a flat wound electrode group in which the positive electrode and the negative electrode are wound through a separator is accommodated in a case made of aluminum (Al) or an Al alloy, with one side opened. The opening is sealed with an Al or Al alloy lid.

このリチウムイオン二次電池等の密閉型電池においては、仕様を超えた条件で充放電されたり、加熱されたりした場合に、電池内部でガスが発生し、電池の内圧が異常に上昇する。蓋体及びケースが内圧の異常上昇に耐えられなくなった場合、破裂して収容物が飛散する虞がある。これを防ぐために、蓋体又はケースには、電池内圧が所定値以上に上昇した場合に開裂して電池内圧を開放する開裂弁が設けられている。   In a sealed battery such as a lithium ion secondary battery, when charged / discharged or heated under conditions exceeding the specification, gas is generated inside the battery, and the internal pressure of the battery abnormally increases. When the lid and the case cannot withstand the abnormal increase in internal pressure, there is a risk of explosion and the contents being scattered. In order to prevent this, the lid or case is provided with a cleavage valve that cleaves to release the battery internal pressure when the battery internal pressure rises above a predetermined value.

図10は、従来の電池(密閉型電池)51を示す斜視図である。
電池51は、銅集電体に負極合剤を塗布してなる負極板、及びAl集電体に正極合剤を塗布してなる正極板がセパレータを介して巻回された扁平巻状の電極群、並びに非水電解質(図示せず)を、一面が開口した略直方体状をなし、Al又はAl合金製のケース52に収容し、ケース52の開口をAl又はAl合金製の蓋体53により閉塞してなる。
FIG. 10 is a perspective view showing a conventional battery (sealed battery) 51.
The battery 51 is a flat wound electrode in which a negative electrode plate obtained by applying a negative electrode mixture to a copper current collector and a positive electrode plate obtained by applying a positive electrode mixture to an Al current collector are wound through a separator. The group and the non-aqueous electrolyte (not shown) have a substantially rectangular parallelepiped shape with one side opened, and are accommodated in a case 52 made of Al or Al alloy, and the opening of the case 52 is covered by a lid 53 made of Al or Al alloy. It becomes obstructed.

平面視が略矩形状をなす蓋体53の中央部には、平板状の頭部及び円筒状の脚部を有し、断面視がT字状をなす負極端子54が、表面が露出するようにガスケット55に嵌め込まれた状態で、蓋体53を貫通するように設けられている。電池51は、ケース52、及び蓋体53の負極端子54が設けられている部分以外の部分が正極(端子)となる。   The center portion of the lid 53 having a substantially rectangular shape in plan view has a flat head portion and a cylindrical leg portion, and the surface of the negative electrode terminal 54 having a T shape in cross section is exposed. It is provided so as to penetrate the lid 53 in a state of being fitted into the gasket 55. In the battery 51, a portion other than the portion where the case 52 and the negative electrode terminal 54 of the lid 53 are provided becomes a positive electrode (terminal).

蓋体53の一端部には、平面視が略長円状をなす上述の開裂弁56がプレス加工によって凹設されており、蓋体53の他端部には、平面視が略矩形状をなす凹部57がプレス加工によって設けられている。   The above-mentioned cleavage valve 56 having a substantially oval shape in plan view is recessed at one end of the lid 53 by pressing, and the other end of the lid 53 has a substantially rectangular shape in plan view. A recessed portion 57 is formed by press working.

図11は、蓋体53を示す斜視図である。図中、開裂弁56及び凹部57は省略している。
図11に示すように、蓋体53の各側面は、蓋体53の表面と90度の角度をなす垂設面部53aと、裏面寄りにC面取りしてなるC面部53bとから構成されている。
FIG. 11 is a perspective view showing the lid 53. In the figure, the cleavage valve 56 and the recess 57 are omitted.
As shown in FIG. 11, each side surface of the lid body 53 is composed of a hanging surface portion 53 a that forms an angle of 90 degrees with the surface of the lid body 53, and a C surface portion 53 b formed by chamfering the back surface. .

図12は、蓋体53の周縁部とケース52の開口縁部とをレーザ溶接する状態を示す斜視図であり、図13は、図12のXIII−XIII線断面図である。
図12に示すように、蓋体53をケース52の開口縁部に嵌合し、蓋体53の周縁部と前記開口縁部との境界部分(図中、太線で示した部分)をレーザ溶接する。図13中、58は溶接部を示す。
12 is a perspective view showing a state in which the peripheral edge portion of the lid 53 and the opening edge portion of the case 52 are laser-welded, and FIG. 13 is a cross-sectional view taken along line XIII-XIII in FIG.
As shown in FIG. 12, the lid 53 is fitted to the opening edge of the case 52, and the boundary portion between the peripheral edge of the lid 53 and the opening edge (the portion indicated by the bold line in the figure) is laser welded. To do. In FIG. 13, 58 indicates a welded portion.

図14は、溶接部58が凝固した後の状態を示す断面図である。
溶接部58が凝固して縮んだ場合に、ケース52は剛性によって外側に反り、結果として電池51が膨らむことになる。
FIG. 14 is a cross-sectional view showing a state after the weld 58 has solidified.
When the weld 58 is solidified and contracts, the case 52 warps outward due to rigidity, and as a result, the battery 51 expands.

特許文献1には、蓋体をケースより少しオーバーサイズに作製し、蓋体の側面の裏面寄りテーパ部を備え、溶接時に、該テーパ部によりルート部の先端近くまで溶け込むので、ルート割れを防止することができ、密閉性が良好である電池ケースの接合方法の発明が開示されている。   In Patent Document 1, the lid is made slightly oversized from the case, and has a tapered portion near the back surface of the side of the lid, which melts to the vicinity of the root of the root portion during welding, preventing root cracks. An invention of a battery case joining method that can be performed and has good sealing performance is disclosed.

特開2002−8615号公報JP 2002-8615 A

特許文献1の電池ケースの接合方法においては、蓋体をケースより少しオーバーサイズに作製しており、溶接部58が凝固したときに、図13の電池と同様に、又はそれ以上に、接合部の凝固収縮によりケースが少し外側に反った状態で、電池が作製されるという問題があった。
従来の電池及び特許文献1の電池においては、ケースの外側に反った部分が電池の最大厚みとなり、この最大厚みの低減化が求められていた。
In the battery case joining method of Patent Document 1, the lid is made slightly oversized from the case, and when the welded portion 58 is solidified, the joined portion is the same as or more than the battery in FIG. There was a problem that the battery was produced in a state where the case was slightly bent outward due to the solidification shrinkage.
In the conventional battery and the battery of Patent Document 1, a portion warped to the outside of the case is the maximum thickness of the battery, and reduction of the maximum thickness has been demanded.

本発明は斯かる事情に鑑みてなされたものであり、ケースの側面が内側に凹んだ状態で作製されることにより電池の最大厚みが低減し、使用時の膨れも抑制されている密閉型電池及び密閉型電池の製造方法を提供することを目的とする。   The present invention has been made in view of such circumstances, and the sealed battery in which the maximum thickness of the battery is reduced and the swelling during use is suppressed by being manufactured with the side surface of the case recessed inward. And it aims at providing the manufacturing method of a sealed battery.

第1発明に係る密閉型電池は、開口縁部が長円状又は矩形状をなす有底筒状のケースに発電要素を収容し、前記開口縁部に蓋体を嵌合し、該蓋体の周縁部と前記開口縁部とを溶接してなる密閉型電池において、前記蓋体の長手側面の裏面寄りに、前記蓋体の短手方向の中央部に傾斜した傾斜部を備え、前記長手側面に対応する前記ケースの側面を、該側面が内側に凹むように前記傾斜部に密着させた状態で、前記蓋体の周縁部と前記開口縁部とを溶接してなることを特徴とする。   A sealed battery according to a first aspect of the present invention includes a power generation element accommodated in a bottomed cylindrical case having an oval or rectangular opening edge, and a lid is fitted to the opening edge. In the sealed battery formed by welding the peripheral edge of the lid and the edge of the opening, the battery is provided with an inclined portion that is inclined near the back surface of the longitudinal side surface of the lid body in the center portion in the short direction of the lid body, The side surface of the case corresponding to the side surface is welded to the peripheral edge portion of the lid and the opening edge portion in a state where the side surface is in close contact with the inclined portion so as to be recessed inward. .

本発明においては、発電要素を圧迫するように、ケースの側面を内側に凹ませた状態で作製されるので、ケースが外側に反るのが抑制され、密閉型電池(電池)の最大厚みが低減する。使用時の電池の膨れも抑制される。そして、ケースの側面が蓋体の傾斜部に密着した状態で蓋体の周縁部とケースの開口縁部とが溶接されるので、溶接不良は生じず、電池の密閉性は良好である。   In the present invention, the case is produced with the side surface of the case being recessed inward so as to compress the power generation element, so that the case is prevented from warping outward, and the maximum thickness of the sealed battery (battery) is increased. To reduce. Swelling of the battery during use is also suppressed. And since the peripheral part of a cover body and the opening edge part of a case are welded in the state which the side surface of the case closely_contact | adhered to the inclination part of the cover body, a welding defect does not arise and the sealing property of a battery is favorable.

第2発明に係る密閉型電池は、第1発明において、前記蓋体の長手側面の長手方向の中央部に、前記傾斜部を備えることを特徴とする。   The sealed battery according to a second aspect of the present invention is characterized in that, in the first aspect, the inclined portion is provided at a central portion in the longitudinal direction of the longitudinal side surface of the lid.

本発明においては、ケースの側面の中央部を圧迫し、前記側面の内壁を蓋体の中央部に設けられた傾斜部に密着させた状態で、蓋体の周縁部とケースの開口縁部とを溶接して作製されるので、効果的に電池の最大厚みを低減することができる。また、使用時に膨れやすい発電要素の中央部が圧迫されるので、電池の膨れを長期的に抑制することができる。   In the present invention, the central portion of the side surface of the case is pressed and the inner wall of the side surface is brought into close contact with the inclined portion provided in the central portion of the lid body, and the peripheral edge portion of the lid body and the opening edge portion of the case Therefore, the maximum thickness of the battery can be effectively reduced. Moreover, since the center part of the electric power generation element which is easy to swell at the time of use is pressed, the swelling of a battery can be suppressed for a long term.

第3発明に係る密閉型電池は、第1発明において、前記傾斜部は、前記長手側面の両端部から中央部に向かうに従い、漸増的に傾斜するように設けられていることを特徴とする。   The sealed battery according to a third invention is characterized in that, in the first invention, the inclined portion is provided so as to be gradually inclined from both end portions of the longitudinal side surface toward the central portion.

蓋体の側面の端部に、蓋体の厚み方向の略全体に亘って傾斜部を設けた場合、対応するケースの角部を良好に該傾斜部に密着することができず、溶接不良の部分が生じる可能性もある。
本発明においては、傾斜部が、前記長手側面の両端部から中央部に向かうに従い、漸増的に傾斜するように設けられているので、蓋体の側面とケースの開口縁部とが良好に密着し、良好に溶接され得る。
When an inclined part is provided at the end of the side surface of the lid over substantially the entire thickness of the lid, the corner of the corresponding case cannot be satisfactorily adhered to the inclined part, resulting in poor welding. Part can also occur.
In the present invention, since the inclined portion is provided so as to be gradually inclined as it goes from the both end portions of the longitudinal side surface to the central portion, the side surface of the lid body and the opening edge portion of the case are satisfactorily adhered. And can be welded well.

第4発明に係る密閉型電池は、第1乃至第3発明のいずれかにおいて、前記傾斜部と前記蓋体の表面とのなす角度は、80度以上90度未満であることを特徴とする。   A sealed battery according to a fourth invention is characterized in that, in any one of the first to third inventions, an angle formed by the inclined portion and the surface of the lid is 80 degrees or more and less than 90 degrees.

本発明においては、蓋体の周縁部とケースの開口縁部とが良好に密着して溶接され得る。   In the present invention, the peripheral edge of the lid and the opening edge of the case can be well adhered and welded.

第5発明に係る密閉型電池は、第1乃至第4発明のいずれかにおいて、前記発電要素は非水電解質を含むことを特徴とする。   A sealed battery according to a fifth aspect of the present invention is characterized in that, in any one of the first to fourth aspects, the power generation element includes a non-aqueous electrolyte.

本発明においては、高エネルギー密度化が要求され、しかも薄型化が要求されている非水電解質電池に対し、良好に薄型化を実現することができ、使用時の電池の膨れを抑制することができる。   In the present invention, a non-aqueous electrolyte battery that is required to have a high energy density and that is required to be thin can be realized to be thin and can be prevented from being swollen during use. it can.

第6発明に係る密閉型電池の製造方法は、第1発明の密閉型電池の製造方法であって、前記蓋体の長手側面の裏面寄りに備えられ、前記蓋体の短手方向の中央部に傾斜した傾斜部に、前記ケースの対応する側面を、該側面が内側に凹むように密着させた状態で、前記蓋体の周縁部と前記ケースの開口縁部とを溶接することを特徴とする。
A method for manufacturing a sealed battery according to a sixth aspect of the invention is a method for manufacturing a sealed battery according to the first aspect of the invention, provided near the back surface of the long side surface of the lid, and a central portion in the short direction of the lid. the inclined portion which is inclined, the corresponding side of the case, in a state where the side surface is brought into close contact so as to be recessed inwardly, and Turkey to weld the opening edge portion of the the peripheral portion of the lid case Features.

本発明においては、発電要素を圧迫するようにケースの内側を凹ませた状態で作製するので、最大厚みが低減し、使用時の膨れも抑制された電池が得られる。   In the present invention, the battery is manufactured in a state where the inside of the case is recessed so as to press the power generation element, so that a battery having a reduced maximum thickness and suppressed swelling during use can be obtained.

本発明によれば、ケースの側面を内側に凹ませ、発電要素を圧迫した状態で電池を作製するので、ケースが外側に反るのが抑制され、電池の最大厚みが低減する。使用時の電池の膨れも抑制される。そして、ケースの側面が蓋体の傾斜部に密着した状態で蓋体の周縁部とケースの開口縁部とが溶接されるので、溶接不良は生じず、電池の密閉性は良好に保持される。   According to the present invention, since the battery is manufactured with the side surface of the case recessed inward and the power generation element pressed, the case is prevented from warping outward and the maximum thickness of the battery is reduced. Swelling of the battery during use is also suppressed. And since the peripheral part of a cover body and the opening edge part of a case are welded in the state which the side surface of the case closely_contact | adhered to the inclined part of the cover body, a welding defect does not arise and the sealing property of a battery is kept favorable. .

本発明の実施の形態1に係る密閉型電池(電池)を示す斜視図である。1 is a perspective view showing a sealed battery (battery) according to Embodiment 1 of the present invention. 本発明の実施の形態1に係る電池の蓋体を示す一部破断側面図である。It is a partially broken side view which shows the cover body of the battery which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る蓋体を示す拡大斜視図である。It is an expansion perspective view which shows the cover body concerning Embodiment 1 of this invention. 図3のIV−IV線断面図である。It is the IV-IV sectional view taken on the line of FIG. 本発明の実施の形態1に係る蓋体の周縁部とケースの開口縁部とをレーザ溶接する状態を示す斜視図である。It is a perspective view which shows the state which laser-welds the peripheral part of the cover which concerns on Embodiment 1 of this invention, and the opening edge part of a case. 図5のVI−VI線断面図である。FIG. 6 is a cross-sectional view taken along line VI-VI in FIG. 5. 本発明の実施の形態1に係る電池の一部拡大断面図である。It is a partial expanded sectional view of the battery which concerns on Embodiment 1 of this invention. 本発明の実施の形態2に係る蓋体を示す斜視図である。It is a perspective view which shows the cover body concerning Embodiment 2 of this invention. 電池の最大厚みを測定した結果を示すグラフである。It is a graph which shows the result of having measured the maximum thickness of a battery. 従来の電池を示す斜視図である。It is a perspective view which shows the conventional battery. 従来の電池の蓋体を示す斜視図である。It is a perspective view which shows the cover body of the conventional battery. 従来の電池の蓋体の周縁部とケースの開口縁部とをレーザ溶接する状態を示す斜視図である。It is a perspective view which shows the state which laser-welds the peripheral part of the cover body of the conventional battery, and the opening edge part of a case. 図12のXIII−XIII線断面図である。It is the XIII-XIII sectional view taken on the line of FIG. 従来の電池の溶接部が凝固した後の状態を示す断面図である。It is sectional drawing which shows the state after the welding part of the conventional battery solidified.

以下、本発明をその実施の形態を示す図面に基づいて具体的に説明する。
実施の形態1.
図1は本発明の実施の形態1に係る密閉型電池(以下、電池という)1を示す斜視図、図2は電池1の蓋体3を示す一部破断側面図である。
Hereinafter, the present invention will be specifically described with reference to the drawings showing embodiments thereof.
Embodiment 1 FIG.
1 is a perspective view showing a sealed battery (hereinafter referred to as a battery) 1 according to Embodiment 1 of the present invention, and FIG. 2 is a partially broken side view showing a lid 3 of the battery 1.

電池1はリチウムイオン二次電池であり、銅集電体に負極合剤を塗布してなる負極板、及びAl集電体に正極合剤を塗布してなる正極板がセパレータを介して巻回された扁平巻状の電極群、並びに非水電解質(図示せず)を、一面が開口した略直方体状をなし、Al又はAl合金製のケース2に収容し、ケース2の開口を、矩形状をなし、Al又はAl合金製の蓋体3により閉塞してなる。   The battery 1 is a lithium ion secondary battery in which a negative electrode plate formed by applying a negative electrode mixture to a copper current collector and a positive electrode plate formed by applying a positive electrode mixture to an Al current collector are wound through a separator. The flat wound electrode group and the non-aqueous electrolyte (not shown) have a substantially rectangular parallelepiped shape with one surface opened, and are accommodated in a case 2 made of Al or Al alloy, and the opening of the case 2 has a rectangular shape. It is closed by a lid 3 made of Al or Al alloy.

蓋体3の中央部には、平板状の頭部41、及び円筒状の脚部42を有し、断面視がT字状をなす負極端子4が、該負極端子4の表面を除き、合成樹脂製であり、絶縁性を有するガスケット5に包囲された状態で、蓋体3を貫通するように設けられている。負極端子4は、ニッケル材又はニッケルめっきを施した鋼材からなる。電池1は、ケース2、及び蓋体3の負極端子4が設けられている部分以外の部分が正極(端子)となる。
蓋体3の一端部には、電池1の内部圧力の異常な上昇時に圧力を開放するために他の部分よりも肉厚を薄くしており、平面視が略長円状をなす開裂弁31がプレス加工により凹設されている。開裂弁31は、裏面が蓋体3の他の部分の裏面と同一平面上にあるように設けられている。蓋体3の他端部には、平面視が略矩形状をなす凹部32がプレス加工により設けられており、該凹部32の下側には突設部33が形成されている。
A negative electrode terminal 4 having a flat head portion 41 and a cylindrical leg portion 42 in a central portion of the lid 3 and having a T-shaped cross-sectional view is synthesized except for the surface of the negative electrode terminal 4. It is made of resin and is provided so as to penetrate through the lid 3 in a state surrounded by an insulating gasket 5. The negative electrode terminal 4 is made of nickel material or nickel-plated steel material. In the battery 1, a portion other than the portion where the negative electrode terminal 4 of the case 2 and the lid 3 is provided is a positive electrode (terminal).
At one end portion of the lid 3, the thickness is made thinner than the other portions in order to release the pressure when the internal pressure of the battery 1 is abnormally increased, and the cleavage valve 31 has a substantially oval shape in plan view. Is recessed by pressing. The cleavage valve 31 is provided so that the back surface is on the same plane as the back surface of the other part of the lid 3. At the other end of the lid 3, a recess 32 having a substantially rectangular shape in plan view is provided by pressing, and a projecting portion 33 is formed below the recess 32.

蓋体3の裏面の中央部には、合成樹脂製の絶縁体6が、該絶縁体6の蓋体3の一端部側の長さを他端部側の長さより長くした状態で設けられている。該絶縁体6の凹部には、銅製であり、板状をなす集電体7が収容されている。該集電体7にはタブ71が垂設され、該タブ71には、前記電極群の負極板に接続された負極リードが接続されるように構成されている。負極端子4の脚部42は、絶縁体6及び集電体7を貫通した後、端部がかしめられて蓋体3に固定される。
前記突設部33には、Al製であり、板状をなす集電体8が接続されている。該集電体8に垂設されたタブ81には、前記電極群の正極板に接続された正極リードが接続される。
電池1に、過充電及び過放電を防止するための保護回路及び入出力端子を有する保護回路基板を配して電池パックを構成するときに、負極端子4はリードを介して該保護回路基板の一方の接続端子と接続され、凹部32はクラッド材及びリードを介して保護回路基板の他方の接続端子と接続されるように構成されている。
A synthetic resin insulator 6 is provided at the center of the back surface of the lid 3 in a state where the length of one end of the lid 3 of the insulator 6 is longer than the length of the other end. Yes. The recess 6 of the insulator 6 is made of copper and accommodates a plate-like current collector 7. A tab 71 is suspended from the current collector 7, and a negative lead connected to the negative plate of the electrode group is connected to the tab 71. The leg portion 42 of the negative electrode terminal 4 passes through the insulator 6 and the current collector 7, and then the end portion thereof is caulked to be fixed to the lid 3.
The protruding portion 33 is connected to a plate-like current collector 8 made of Al. A tab 81 suspended from the current collector 8 is connected to a positive electrode lead connected to a positive electrode plate of the electrode group.
When a battery pack is configured by arranging a protection circuit board having an input / output terminal and a protection circuit for preventing overcharge and overdischarge on the battery 1, the negative terminal 4 is connected to the protection circuit board via a lead. Connected to one connection terminal, the recess 32 is configured to be connected to the other connection terminal of the protection circuit board via the clad material and the lead.

図3は蓋体3を示す拡大斜視図であり、図4は図3のIV−IV線断面図である。図3及び図4において、開裂弁31及び凹部32は省略している。
蓋体3の2つの長手側面はそれぞれ、中央部の、該長手側面の長さの略1/3に相当する部分に、垂設面部3aと傾斜部3bとを備えている。垂設面部3aは、蓋体3の表面寄りに、表面と90度の角度をなすように形成されている。傾斜部3bは、蓋体3の裏面寄りに形成され、蓋体3の短手方向の中央部に傾斜している。傾斜部3bは、前記長手側面の高さ(蓋体厚み)の略80%に相当する部分に形成されている。
蓋体3の側面の前記傾斜部3bが設けられていない部分は、蓋体3の表面側は該表面と90度をなし、裏面側にはC面取りしてなるC面部3cが形成されている。
蓋体3は上述した形状を有するように、プレス加工により製造される。
3 is an enlarged perspective view showing the lid 3, and FIG. 4 is a cross-sectional view taken along line IV-IV in FIG. 3 and 4, the cleavage valve 31 and the recess 32 are omitted.
Each of the two longitudinal side surfaces of the lid 3 is provided with a hanging surface portion 3a and an inclined portion 3b at a portion of the central portion corresponding to approximately 1/3 of the length of the longitudinal side surface. The hanging surface portion 3 a is formed near the surface of the lid 3 so as to form an angle of 90 degrees with the surface. The inclined portion 3 b is formed closer to the back surface of the lid body 3, and is inclined to the center portion in the short direction of the lid body 3. The inclined portion 3b is formed in a portion corresponding to approximately 80% of the height (lid thickness) of the long side surface.
The portion of the side surface of the lid 3 where the inclined portion 3b is not provided is formed with a C-surface portion 3c formed by chamfering the C-surface on the back surface side, with the surface side of the lid body 3 forming 90 degrees with the surface. .
The lid 3 is manufactured by pressing so as to have the shape described above.

傾斜部3bは長手側面の中央部の、該長手側面の長さの1/3以上1/2以下に相当する部分に形成されるのが好ましい。また、傾斜部3bは長手側面の高さの30%以上に相当する部分に形成されるのが好ましい。傾斜部3bは長手側面の高さ方向全体に亘って形成してもよいが、長手側面に垂設面部3aを備えるのが好ましい。
そして、傾斜部3bと蓋体3の表面に平行な面とのなす角度は80度以上90度未満であるのが好ましい。
傾斜部3bは蓋体3の少なくとも1つの長手側面に形成してあればよいが、電池1の最大厚みがより低減されるので、2つの長手側面に形成してあるのが好ましい。
The inclined portion 3b is preferably formed in a portion corresponding to 1/3 or more and 1/2 or less of the length of the longitudinal side surface at the central portion of the longitudinal side surface. The inclined portion 3b is preferably formed in a portion corresponding to 30% or more of the height of the longitudinal side surface. Although the inclined part 3b may be formed over the entire height direction of the longitudinal side surface, it is preferable to provide the hanging surface part 3a on the longitudinal side surface.
The angle formed between the inclined portion 3b and the plane parallel to the surface of the lid 3 is preferably 80 degrees or more and less than 90 degrees.
The inclined portion 3b only needs to be formed on at least one longitudinal side surface of the lid body 3. However, since the maximum thickness of the battery 1 is further reduced, the inclined portion 3b is preferably formed on two longitudinal side surfaces.

以下に、電池1の製造方法について説明する。
まず、蓋体3に設けられた前記タブ71に前記電極群の負極リードを接続し、前記タブ81に前記正極リードを接続した状態で、前記電極群をケース2に挿入し、蓋体3をケース2の開口縁部に嵌合する。
次に、蓋体3の周縁部とケース2の開口縁部とをレーザ溶接する。
図5は、前記周縁部と開口縁部とをレーザ溶接する状態を示す斜視図、図6は図5のVI−VI線断面図、図7は一部拡大断面図である。図6において、負極端子4及びガスケット5は省略している。
図5〜7に示すように、ケース2の広側面の中央部を内側に凹むように押圧し、該広側面の内壁を蓋体3の傾斜部3bに密着させた状態で、蓋体3の周縁部と前記開口縁部とが接している部分(図5の太線で示した部分)をレーザ溶接する。ケース2が内側に押圧されているので、溶接部11が凝固し、縮んだ場合においてもケース2が外側に反って膨れることはなく、電池1の最大厚みが低減される。
そして、蓋体3の図示しない注入孔から非水電解質を注入し、該注入孔を閉塞することにより電池1が得られる。
Below, the manufacturing method of the battery 1 is demonstrated.
First, with the negative electrode lead of the electrode group connected to the tab 71 provided on the lid 3 and the positive electrode lead connected to the tab 81, the electrode group is inserted into the case 2, and the lid 3 is It fits into the opening edge of case 2.
Next, the peripheral edge of the lid 3 and the opening edge of the case 2 are laser welded.
5 is a perspective view showing a state in which the peripheral edge portion and the opening edge portion are laser-welded, FIG. 6 is a sectional view taken along line VI-VI in FIG. 5, and FIG. 7 is a partially enlarged sectional view. In FIG. 6, the negative electrode terminal 4 and the gasket 5 are omitted.
As shown in FIGS. 5 to 7, the central portion of the wide side surface of the case 2 is pressed inwardly so that the inner wall of the wide side surface is in close contact with the inclined portion 3 b of the lid body 3. Laser welding is performed on a portion where the peripheral edge portion is in contact with the opening edge portion (the portion indicated by a thick line in FIG. 5). Since the case 2 is pressed inward, even when the welded portion 11 is solidified and contracted, the case 2 does not warp outward and the maximum thickness of the battery 1 is reduced.
Then, the battery 1 is obtained by injecting a nonaqueous electrolyte from an injection hole (not shown) of the lid 3 and closing the injection hole.

本実施の形態においては、上述したように、蓋体3の長手側面の中央部に傾斜部3bを備えており、ケース2の広側面の中央部を圧迫し、ケース2の広側面を傾斜部3bに密着させた状態で蓋体3の周縁部とケース2の開口縁部とを溶接するので、密閉性良好に溶接することができるとともに、効果的に電池1の最大厚みを低減することができる。また、使用時に膨れやすい発電要素の中央部を圧迫することができるので、電池1の膨れを長期的に抑制することができる。   In the present embodiment, as described above, the inclined portion 3b is provided in the central portion of the longitudinal side surface of the lid 3, the central portion of the wide side surface of the case 2 is pressed, and the wide side surface of the case 2 is inclined. Since the peripheral edge of the lid 3 and the opening edge of the case 2 are welded in close contact with 3b, it is possible to weld with good sealing performance and to effectively reduce the maximum thickness of the battery 1. it can. Moreover, since the center part of the electric power generation element which is easy to swell at the time of use can be pressed, the swelling of the battery 1 can be suppressed in the long term.

実施の形態2.
実施の形態2に係る電池は、実施の形態1に係る電池1と同様の構成を有し、蓋体13の形状が実施の形態1に係る蓋体3の形状と異なる。
図8は蓋体13を示す斜視図である。
蓋体13の中央部には、平板状の頭部及び円筒状の脚部を有し、断面視がT字状をなす負極端子14が、該負極端子14の表面を除き、合成樹脂製であり、絶縁性を有するガスケット15に包囲された状態で、蓋体13を貫通するように設けられている。
Embodiment 2. FIG.
The battery according to the second embodiment has the same configuration as the battery 1 according to the first embodiment, and the shape of the lid 13 is different from the shape of the lid 3 according to the first embodiment.
FIG. 8 is a perspective view showing the lid 13.
The negative electrode terminal 14 having a flat head portion and a cylindrical leg portion in a central portion of the lid body 13 and having a T shape in cross section is made of a synthetic resin except for the surface of the negative electrode terminal 14. In addition, it is provided so as to penetrate through the lid body 13 while being surrounded by an insulating gasket 15.

蓋体13の2つの長手側面はそれぞれ、両端部から中央部に向かうに従い、漸増的に傾斜するように構成されている。長手側面は中央部の、該長手側面の長さの略1/3に相当し、最も傾斜が大きい第1傾斜部13aと、端部から中央部に向かい、次第に傾斜面積及び傾斜の度合が大きくなり、側面視が三角形状をなす第2傾斜部13b,13bとを備えている。第1傾斜部13aは、前記長手側面の高さ(蓋体厚み)の略80%に相当する部分に形成されている。
長手側面の第1傾斜部13a、及び第2傾斜部13b,13bが形成されていない部分は、蓋体3の表面側は該表面と90度をなし、裏面側はC面取りされている。
蓋体3の短手側面は、蓋体3の表面側は該表面と90度をなし、裏面側にはC面取りされてC面部13cが形成されている。
Each of the two longitudinal side surfaces of the lid 13 is configured to be gradually inclined as it goes from both end portions to the central portion. The long side surface corresponds to approximately one third of the length of the long side surface of the central portion, the first inclined portion 13a having the largest inclination, and the inclination area and the degree of inclination gradually increase from the end toward the central portion. The second inclined portions 13b and 13b having a triangular shape in a side view are provided. The 1st inclination part 13a is formed in the part corresponded to about 80% of the height (lid body thickness) of the said longitudinal side surface.
As for the part in which the 1st inclination part 13a and 2nd inclination part 13b, 13b of a longitudinal side surface are not formed, the surface side of the cover body 3 makes | forms this surface 90 degree | times, and the back surface side is chamfered.
The short side surface of the lid body 3 is 90 degrees with the surface side of the lid body 3, and a C surface portion 13 c is formed by chamfering the back surface side.

第1傾斜部13aは長手側面の中央部の、該長手側面の長さの1/3以上1/2以下に相当する部分に形成されるのが好ましい。また、第1傾斜部3は長手側面の高さの30%以上に相当する部分に形成されるのが好ましい。第1傾斜部3は長手側面の高さ方向全体に亘って形成してもよいが、長手側面は表面寄りに該表面と90度をなす部分を備えるのが好ましい。
そして、第1傾斜部13aと蓋体3の表面に平行な面とのなす角度は80度以上90度未満であるのが好ましく、これに対応して、第2傾斜部13b,13bは、端部から中央部に向かうに従い、傾斜が漸増するように形成される。
第1傾斜部13a、及び第2傾斜部13b,13bは蓋体3の少なくとも1つの長手側面に形成してあればよいが、電池1の最大厚みがより低減されるので、2つの長手側面に形成してあるのが好ましい。
The first inclined portion 13a is preferably formed in a portion corresponding to 1/3 or more and 1/2 or less of the length of the longitudinal side surface at the central portion of the longitudinal side surface. Moreover, it is preferable that the 1st inclination part 3 is formed in the part corresponded to 30% or more of the height of a longitudinal side surface. Although the 1st inclination part 3 may be formed over the whole height direction of a longitudinal side surface, it is preferable that a longitudinal side surface is provided with the part which makes 90 degree | times with this surface near the surface.
The angle formed between the first inclined portion 13a and the plane parallel to the surface of the lid 3 is preferably not less than 80 degrees and less than 90 degrees. Correspondingly, the second inclined portions 13b, 13b The slope is formed so as to gradually increase from the portion toward the center portion.
The first inclined portion 13a and the second inclined portions 13b and 13b may be formed on at least one longitudinal side surface of the lid 3, but the maximum thickness of the battery 1 is further reduced, so that the two longitudinal side surfaces are formed. Preferably it is formed.

実施の形態2に係る電池は、実施の形態1に係る電池1と同様に、蓋体13をケース2の開口縁部に嵌合した後、ケース2の広側面の中央部を内側に凹むように押圧し、該広側面の内壁を蓋体13の第1傾斜部13a、及び第2傾斜部13b,13bに密着させた状態で、蓋体13の周縁部と前記開口縁部とが接している部分をレーザ溶接することにより製造される。   In the battery according to the second embodiment, like the battery 1 according to the first embodiment, the lid 13 is fitted to the opening edge of the case 2 and then the central portion of the wide side surface of the case 2 is recessed inside. In the state where the inner wall of the wide side is in close contact with the first inclined portion 13a and the second inclined portions 13b and 13b of the lid body 13, the peripheral edge portion of the lid body 13 and the opening edge portion are in contact with each other. It is manufactured by laser welding the part.

本実施の形態においては、第2傾斜部13b,13bが、蓋体13の長手側面の両端部から中央部に向かうに従い、漸増的に傾斜するように設けられているので、蓋体13の長手側面とケース2の開口縁部とがさらに良好に密着することができ、良好に蓋体13の周縁部と前記開口縁部とが溶接され得る。そして、蓋体13の長手側面の中央部に形成された第1傾斜部13aの傾斜の度合が最も大きいので、ケース2の広側面の中央部を圧迫して電池を製造するときに、効果的に電池の最大厚みを低減することができる。また、使用時に膨れやすい発電要素の中央部が圧迫されているので、電池の膨れを抑制することができる。   In the present embodiment, the second inclined portions 13b and 13b are provided so as to be gradually inclined from the both end portions of the longitudinal side surface of the lid body 13 toward the central portion. A side surface and the opening edge part of case 2 can adhere | attach more favorably, and the peripheral part of the cover body 13 and the said opening edge part can be welded favorably. And since the inclination of the 1st inclination part 13a formed in the center part of the longitudinal side surface of the cover body 13 is the largest, when manufacturing a battery by pressing the center part of the wide side surface of case 2, it is effective. In addition, the maximum thickness of the battery can be reduced. Moreover, since the center part of the electric power generation element which is easy to swell at the time of use is pressed, the swelling of a battery can be suppressed.

以下に好適な実施例を用いて本発明を説明するが、本発明は、本実施例により、何ら限定されるものではなく、その主旨を変更しない範囲において、適宜変更して実施することができる。   The present invention will be described below with reference to preferred examples. However, the present invention is not limited to the examples, and can be appropriately modified and implemented without departing from the scope of the present invention. .

前記実施の形態1に係る電池1を作製した。
ケース2の大きさは、幅34mm、高さ36mm、厚み5.2mmである。
蓋体3の大きさは、縦4.8mm、横33.5mm、厚み0.8mmである。蓋体3の裏面には上下方向の寸法が0.2mmであるC面部3cを形成した。
傾斜部3bは、蓋体3の長手側面の中央部の、長さが蓋体3の長さの1/3に相当し、高さが該長手側面の高さの80%に相当する部分に形成した。
そして、傾斜部3bの、蓋体3の表面に平行な面となす角度(傾斜部角度)を80度、82度、84度、85度、86度、87度、88度、89度、89.5度に変えて、9種類の蓋体3を作製した。各蓋体3を、それぞれケース2の開口縁部に嵌合し、ケース2の広側面の中央部を押圧し、広側面の内壁を傾斜部3bに押し付けた状態で、YAGレーザを用いて蓋体3の周縁部と前記開口縁部とをレーザ溶接して、各実施例の電池1を作製した。溶接条件は、レーザ出力3〜4J、溶接速度10〜15mm/secである。比較例として、長手側面と表面とがなす角度が90度である蓋体(傾斜部角度が90度である場合に相当する)を作製し、実施例と同様にして電池を作製した。
The battery 1 according to the first embodiment was produced.
The case 2 has a width of 34 mm, a height of 36 mm, and a thickness of 5.2 mm.
The size of the lid 3 is 4.8 mm in length, 33.5 mm in width, and 0.8 mm in thickness. On the back surface of the lid 3, a C surface portion 3 c having a vertical dimension of 0.2 mm was formed.
The inclined portion 3b has a length corresponding to 1/3 of the length of the lid 3 and a height corresponding to 80% of the height of the longitudinal side of the central portion of the longitudinal side of the lid 3. Formed.
And the angle (inclination part angle) which makes the surface parallel to the surface of the lid 3 of the inclined part 3b is 80 degrees, 82 degrees, 84 degrees, 85 degrees, 86 degrees, 87 degrees, 88 degrees, 89 degrees, 89 Nine types of lids 3 were produced by changing the angle to 5 degrees. Each lid 3 is fitted to the opening edge of the case 2, the center of the wide side surface of the case 2 is pressed, and the inner wall of the wide side is pressed against the inclined portion 3 b using a YAG laser. The battery 1 of each Example was produced by laser welding the peripheral edge of the body 3 and the opening edge. The welding conditions are a laser output of 3 to 4 J and a welding speed of 10 to 15 mm / sec. As a comparative example, a lid body (corresponding to the case where the inclined portion angle is 90 degrees) having an angle between the long side surface and the surface of 90 degrees was produced, and a battery was produced in the same manner as in the example.

各電池につき、完成電池の最大厚みを測定した。
図9は、電池の最大厚みを測定した結果を示すグラフであり、横軸は傾斜部角度(度)、縦軸は電池の最大厚み(mm)である。
図9より、傾斜部角度が80度以上90度未満である実施例の場合、前記角度が90度である比較例より電池の最大厚みが低減していることが分かる。実施例の中でも、傾斜部角度が85度以上89.5度以下である場合、さらに電池の最大厚みを低減することができ、傾斜部角度が88度である場合、最も電池の最大厚みが低減することが分かる。
以上より、蓋体3の長手側面に傾斜部3bを備えることにより、電池1の最大厚みがケース2の幅狭側面の厚みに近づくように良好に低減し、電池1の薄型化を図ることができることが確認された。
For each battery, the maximum thickness of the finished battery was measured.
FIG. 9 is a graph showing the results of measuring the maximum thickness of the battery, in which the horizontal axis represents the angle of the inclined portion (degrees) and the vertical axis represents the maximum thickness (mm) of the battery.
From FIG. 9, it can be seen that the maximum thickness of the battery is reduced in the example in which the angle of the inclined portion is 80 degrees or more and less than 90 degrees compared to the comparative example in which the angle is 90 degrees. Among the examples, when the inclined portion angle is 85 degrees or more and 89.5 degrees or less, the maximum thickness of the battery can be further reduced, and when the inclined portion angle is 88 degrees, the maximum thickness of the battery is reduced most. I understand that
As described above, by providing the inclined portion 3 b on the longitudinal side surface of the lid 3, the maximum thickness of the battery 1 can be satisfactorily reduced so as to approach the thickness of the narrow side surface of the case 2, and the battery 1 can be thinned. It was confirmed that it was possible.

なお、前記実施の形態1及び2においては、蓋体3,13の側面が裏面寄りにC面部3c,13cを備える場合につき説明しているがこれに限定されるものではなく、R面部を備えることにしてもよい。
また、ケース2の開口縁部及び蓋体3,13が矩形状をなす場合には限定されず、ケース2の開口縁部及び蓋体3,13が長円状をなす場合であってもよい。
そして、ケース2がAl製又はAl合金製である場合につき説明しているがこれに限定されるものではなく、ケース2は他の金属製であってもよい。
In the first and second embodiments, the case where the side surfaces of the lid bodies 3 and 13 are provided with the C surface portions 3c and 13c closer to the back surface is described, but the present invention is not limited to this, and the R surface portion is provided. You may decide.
Moreover, it is not limited when the opening edge part of the case 2 and the cover bodies 3 and 13 make a rectangular shape, The case where the opening edge part of the case 2 and the cover bodies 3 and 13 make an oval shape may be sufficient. .
The case 2 is made of Al or Al alloy, but is not limited to this. The case 2 may be made of other metals.

さらに、蓋体3,13の周縁部とケース2の開口縁部とをレーザ溶接する場合には限定されず、電子ビーム溶接等の他の熱源溶接により蓋体の周縁部とケースの開口縁部とを溶接することにしてもよい。
また、電池1がリチウムイオン二次電池である場合につき説明しているがこれに限定されるものではなく、ニッケル・水素二次電池、ニッケル・カドミウム二次電池等の他の二次電池、及び一次電池であってもよい。
Further, the present invention is not limited to the case where laser welding is performed on the peripheral edge of the lid bodies 3 and 13 and the opening edge of the case 2, but the peripheral edge of the lid and the opening edge of the case by other heat source welding such as electron beam welding. And may be welded.
Further, the case where the battery 1 is a lithium ion secondary battery has been described, but the present invention is not limited to this, and other secondary batteries such as a nickel / hydrogen secondary battery, a nickel / cadmium secondary battery, and the like A primary battery may be used.

1 電池
2 ケース
3、13 蓋体
3a 垂設面部
3b 傾斜部
3c、13c C面部
13a 第1傾斜部
13b 第2傾斜部
4、14 負極端子
41 頭部
42 脚部
5、15 ガスケット
6 絶縁体
7、8 集電体
71、81 タブ
DESCRIPTION OF SYMBOLS 1 Battery 2 Case 3, 13 Lid 3a Hanging surface part 3b Inclined part 3c, 13c C surface part 13a 1st inclined part 13b 2nd inclined part 4, 14 Negative electrode terminal 41 Head 42 Leg part 5, 15 Gasket 6 Insulator 7 8 Current collector 71, 81 Tab

Claims (6)

開口縁部が長円状又は矩形状をなす有底筒状のケースに発電要素を収容し、前記開口縁部に蓋体を嵌合し、該蓋体の周縁部と前記開口縁部とを溶接してなる密閉型電池において、
前記蓋体の長手側面の裏面寄りに、前記蓋体の短手方向の中央部に傾斜した傾斜部を備え、
前記長手側面に対応する前記ケースの側面を、該側面が内側に凹むように前記傾斜部に密着させた状態で、前記蓋体の周縁部と前記開口縁部とを溶接してなることを特徴とする密閉型電池。
A power generation element is housed in a bottomed cylindrical case having an oval or rectangular opening edge, a lid is fitted to the opening edge, and the peripheral edge of the lid and the opening edge are In a sealed battery formed by welding,
Near the back side of the long side surface of the lid, provided with an inclined portion inclined in the center in the short direction of the lid,
In the state where the side surface of the case corresponding to the longitudinal side surface is in close contact with the inclined portion so that the side surface is recessed inward, the peripheral edge portion of the lid body and the opening edge portion are welded. A sealed battery.
前記蓋体の長手側面の長手方向の中央部に、前記傾斜部を備えることを特徴とする請求項1に記載の密閉型電池。 The sealed battery according to claim 1, wherein the inclined portion is provided in a central portion in a longitudinal direction of a longitudinal side surface of the lid. 前記傾斜部は、前記長手側面の両端部から中央部に向かうに従い、漸増的に傾斜するように設けられていることを特徴とする請求項1に記載の密閉型電池。 2. The sealed battery according to claim 1, wherein the inclined portion is provided so as to be gradually inclined from both end portions of the longitudinal side surface toward a central portion. 前記傾斜部と前記蓋体の表面とのなす角度は、80度以上90度未満であることを特徴とする請求項1乃至3のいずれかに記載の密閉型電池。 The sealed battery according to any one of claims 1 to 3, wherein an angle formed between the inclined portion and the surface of the lid is 80 degrees or more and less than 90 degrees. 前記発電要素は非水電解質を含むことを特徴とする請求項1乃至4のいずれかに記載の密閉型電池。 The sealed battery according to claim 1, wherein the power generation element includes a non-aqueous electrolyte. 請求項1に記載の密閉型電池の製造方法であって、
前記蓋体の長手側面の裏面寄りに備えられ、前記蓋体の短手方向の中央部に傾斜した傾斜部に、前記ケースの対応する側面を、該側面が内側に凹むように密着させた状態で
前記蓋体の周縁部と前記ケースの開口縁部とを溶接することを特徴とする密閉型電池の製造方法。
It is a manufacturing method of the sealed battery according to claim 1,
A state in which the side surface corresponding to the case is in close contact with the inclined portion that is provided near the back surface of the long side surface of the lid body and is inclined to the center portion in the short side direction of the lid body so that the side surface is recessed inside. In
Method of manufacturing a sealed battery, wherein the benzalkonium be welded to the opening edge of the case and the periphery of the lid.
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