JP5408438B2 - Battery case for vehicle - Google Patents

Battery case for vehicle Download PDF

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Publication number
JP5408438B2
JP5408438B2 JP2010006970A JP2010006970A JP5408438B2 JP 5408438 B2 JP5408438 B2 JP 5408438B2 JP 2010006970 A JP2010006970 A JP 2010006970A JP 2010006970 A JP2010006970 A JP 2010006970A JP 5408438 B2 JP5408438 B2 JP 5408438B2
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Prior art keywords
side peripheral
peripheral edge
tray
cover
groove
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JP2011146288A (en
Inventor
ウェン レオン ルー
雄高 藤原
秀記 吉岡
靖浩 井上
文博 緒方
静一 高崎
英喜 本城
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Mitsubishi Motors Corp
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Mitsubishi Motors Corp
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Priority to JP2010006970A priority Critical patent/JP5408438B2/en
Application filed by Mitsubishi Motors Corp filed Critical Mitsubishi Motors Corp
Priority to CN201080038749.5A priority patent/CN102484231B/en
Priority to KR1020127005260A priority patent/KR101312756B1/en
Priority to PCT/JP2010/070863 priority patent/WO2011086771A1/en
Priority to US13/393,081 priority patent/US8900744B2/en
Priority to EP10843126.3A priority patent/EP2525426B1/en
Publication of JP2011146288A publication Critical patent/JP2011146288A/en
Priority to JP2013231131A priority patent/JP2014067719A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

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  • Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
  • Battery Mounting, Suspending (AREA)

Description

本発明は、車両用バッテリケースに係り、詳しくは電動車両を駆動するバッテリを収納するためのバッテリケースに関するものである。   The present invention relates to a vehicle battery case, and more particularly to a battery case for storing a battery that drives an electric vehicle.

近年、大容量のバッテリが搭載され、当該バッテリの電力で駆動される駆動モータを動力源の1つとするハイブリッド車や電気自動車が広く開発されている。
このような電動車両に搭載されるバッテリケースは、一例としてバッテリを収納する樹脂で構成されたトレイ部材と、当該トレイ部材を覆う樹脂で構成されたカバー部材とから構成される。また、バッテリとして、例えばリチウムイオン電池が使用される。
In recent years, hybrid vehicles and electric vehicles that have a large-capacity battery and that use a drive motor driven by the power of the battery as one of the power sources have been widely developed.
A battery case mounted on such an electric vehicle includes, as an example, a tray member made of a resin that houses a battery and a cover member made of a resin that covers the tray member. As the battery, for example, a lithium ion battery is used.

リチウムイオン電池のような高度の防水性が要求されるバッテリを収納する方法として、例えば特許文献1には、カバー部材とトレイ部材との周縁部の接合部に防水用のシール部材を設ける構成とすることで、接合部からの水の浸入を防止している。   As a method for housing a battery that requires a high degree of waterproofness such as a lithium ion battery, for example, Patent Document 1 includes a structure in which a waterproof seal member is provided at a joint portion of a peripheral portion between a cover member and a tray member. This prevents water from entering from the joint.

特開2009−87645号公報JP 2009-87645 A

このようなシール部材では、カバー部材及びトレイ部材の周縁部を締結部材により締結することで、締結部材の軸線方向に押圧する圧縮力が作用し、カバー部材及びトレイ部材とシール部材とが接触する接触面が加圧され、これにより接触面圧が確保されてシール性能が維持される。
この点で、上記特許文献1に開示された従来技術では、カバー部材とトレイ部材との接合の周縁部にシール部材が供給されている構成であるため、カバー部材及びトレイ部材の周縁部の肉厚等の形状のばらつきや、冷熱温度の影響や熱クリープによるカバー部材及びトレイ部材の変形に伴い、接触面を略均等に加圧することができなくなるためにシール性能が低下してしまい、防水性や信頼性が低下するという問題がある。
In such a sealing member, by fastening the peripheral portions of the cover member and the tray member with the fastening member, a compressive force pressing in the axial direction of the fastening member acts, and the cover member, the tray member, and the sealing member come into contact with each other. The contact surface is pressurized, whereby the contact surface pressure is secured and the sealing performance is maintained.
In this regard, in the conventional technique disclosed in Patent Document 1, the seal member is supplied to the peripheral edge of the joint between the cover member and the tray member. Due to variations in shape such as thickness, the influence of cold temperature and deformation of the cover member and tray member due to thermal creep, the contact surface cannot be pressurized almost evenly, resulting in reduced sealing performance and water resistance. There is a problem that reliability is lowered.

また、カバー部材及びトレイ部材周縁部の変形の防止や、形状のばらつきによる接触面圧のばらつきを略均等にするために締結部材の間隔を狭くすると、部品点数が増加する上に工数が増加するために生産性が低下し、好ましいことではない。
本発明は、上述した課題を解決すべくなされたものであり、その目的とするところは、カバー部材及びトレイ部材のシール部の変形や形状のばらつきによらず、接触面圧を確保してバッテリケースに必要なシール性能を安定させることの可能な車両用バッテリケースを提供することにある。
Further, if the interval between the fastening members is reduced in order to prevent deformation of the peripheral portions of the cover member and the tray member and to make the contact surface pressure variation due to the shape variation substantially uniform, the number of parts increases and the man-hour increases. Therefore, productivity is lowered, which is not preferable.
The present invention has been made to solve the above-described problems, and an object of the present invention is to secure a contact surface pressure regardless of deformation or variation in the shape of the seal portions of the cover member and the tray member, and to maintain the battery. An object of the present invention is to provide a vehicle battery case capable of stabilizing the sealing performance required for the case.

上記の目的を達成するべく、請求項1の車両用バッテリケースは、車両を駆動するバッテリを収納する車両用バッテリケースにおいて、前記バッテリを保持する保持部と、該保持部から径方向外側に延びるトレイ側周縁部とから構成されたトレイ部材と、前記バッテリを覆うカバー部と、カバー部から径方向外側に延びるとともに前記トレイ側周縁部に重なり合うカバー側周縁部とから構成されたカバー部材と、前記トレイ側周縁部と前記カバー側周縁部とが重なり合う状態に保持する保持部材とを備え、前記トレイ側周縁部及び前記カバー側周縁部のいずれか一方に、周方向に沿って連続して設けられた溝部と、前記トレイ側周縁部及び前記カバー側周縁部のいずれか他方に、周方向に沿って連続して立設されるとともに前記溝部に係合可能な凸部とが形成され、該凸部と前記溝部との間に配置される弾性部材をさらに備え、前記凸部及び前記弾性部材の少なくともいずれか一方は、前記弾性部材の溝部側表面が前記溝部の内壁に接触するように、前記凸部の連続方向に垂直な断面視において、断面が前記凸部の先端側から基端に向けて幅広に形成されることを特徴とする。   In order to achieve the above object, a vehicle battery case according to claim 1 is a vehicle battery case for storing a battery for driving a vehicle, and a holding portion for holding the battery, and extends radially outward from the holding portion. A tray member constituted by a tray side peripheral portion, a cover portion covering the battery, and a cover member constituted by a cover side peripheral portion extending radially outward from the cover portion and overlapping the tray side peripheral portion, A holding member that holds the tray-side peripheral edge and the cover-side peripheral edge so as to overlap with each other, and is continuously provided in one of the tray-side peripheral edge and the cover-side peripheral edge along the circumferential direction. The groove portion and the tray-side peripheral portion or the cover-side peripheral portion are continuously provided along the circumferential direction and engageable with the groove portion. And an elastic member disposed between the convex portion and the groove portion, and at least one of the convex portion and the elastic member has a groove portion-side surface of the elastic member. In cross-sectional view perpendicular to the continuous direction of the convex portion, the cross section is formed to be wide from the distal end side to the proximal end of the convex portion so as to contact the inner wall of the groove portion.

請求項2の車両用バッテリケースでは、請求項1において、前記凸部の連続方向に垂直な断面視において、前記弾性部材の断面形状は前記凸部に嵌め込み可能な略V字形状または略逆V字形状であることを特徴とする。
請求項3の車両用バッテリケースでは、請求項1または2において、前記弾性部材は弾性ゴム部材であることを特徴とする。
According to a second aspect of the present invention, in the vehicle battery case according to the first aspect, in the cross-sectional view perpendicular to the continuous direction of the convex portion, the cross-sectional shape of the elastic member is substantially V-shaped or substantially inverted V that can be fitted into the convex portion. It has a character shape.
The vehicle battery case according to claim 3 is characterized in that, in claim 1 or 2, the elastic member is an elastic rubber member.

請求項4の車両用バッテリケースでは、請求項1乃至3のいずれかにおいて、前記溝部は、前記凸部の連続方向に水平な断面視において、内底壁の面積よりも開口部面積が拡大する形状であることを特徴とする。
請求項5の車両用バッテリケースでは、請求項1乃至4のいずれかにおいて、前記溝部は、底壁を貫通して設けられた空気孔と、前記弾性部材を前記溝部へ係合した後に前記空気孔を閉塞する密閉栓とを備えたことを特徴とする。
According to a fourth aspect of the present invention, in the vehicle battery case according to any one of the first to third aspects, the groove portion has an opening area larger than an area of the inner bottom wall in a cross-sectional view horizontal in the continuous direction of the convex portion. It is a shape.
According to a fifth aspect of the present invention, in the vehicle battery case according to any one of the first to fourth aspects, the groove portion includes the air hole provided through the bottom wall and the air after the elastic member is engaged with the groove portion. And a sealing plug for closing the hole.

請求項6の車両用バッテリケースでは、請求項1乃至5のいずれかにおいて、前記弾性部材及び前記溝部の内壁の少なくともいずれか一方には、いずれか他方に接触する1つ以上の突起部が設けられていることを特徴とする。
請求項7の車両用バッテリケースでは、請求項1乃至6のいずれかにおいて、前記トレイ側周縁部に接触して配置され、一端が前記トレイ側周縁部から径方向外側へ所定長さ延びて設けられる第1狭持部材と、前記カバー側周縁部に接触して配置され、一端が前記カバー側周縁部から径方向外側へ所定長さ延びて設けられる第2狭持部材とをさらに備え、前記第1及び第2狭持部材は、前記トレイ側周縁部及びカバー側周縁部より径方向外側の所定位置で締結部材により締結されることを特徴とする。
According to a sixth aspect of the present invention, there is provided a vehicle battery case according to any one of the first to fifth aspects, wherein at least one of the elastic member and the inner wall of the groove is provided with one or more protrusions that are in contact with the other. It is characterized by being.
According to a seventh aspect of the present invention, there is provided a battery case for a vehicle according to any one of the first to sixth aspects, wherein the battery case is disposed in contact with the peripheral edge of the tray side, and one end is provided to extend radially outward from the peripheral edge of the tray. A first holding member, and a second holding member disposed in contact with the cover-side peripheral edge and having one end extending a predetermined length radially outward from the cover-side peripheral edge, The first and second holding members are fastened by a fastening member at a predetermined position radially outward from the tray side peripheral edge and the cover side peripheral edge.

請求項8の車両用バッテリケースでは、請求項1乃至7のいずれかにおいて、前記凸部と前記溝部とが係合した際に、前記溝部の広がりを規制する規制部を備えることを特徴とする。   A vehicle battery case according to an eighth aspect of the invention is characterized in that, in any one of the first to seventh aspects, the vehicle battery case further includes a regulating portion that regulates the expansion of the groove portion when the convex portion and the groove portion are engaged. .

請求項1の車両用バッテリケースによれば、カバー側周縁部及びトレイ側周縁部は保持部材により重なり合う状態に保持され、カバー側周縁部及びトレイ側周縁部のいずれか一方に周方向に連続した溝部が設けられ、いずれか他方の周縁部の周方向に沿って連続した凸部が設けられており、溝部と凸部との間には連続した弾性部材が配置されており、凸部及び弾性部材の少なくともいずれか一方は、弾性部材の溝部側表面が溝部の内壁に接触するように、凸部の連続方向に垂直な断面視で断面が凸部の先端側から基端に向けて幅広に形成される。   According to the vehicle battery case of claim 1, the cover side peripheral portion and the tray side peripheral portion are held in an overlapping state by the holding member, and are continuous in the circumferential direction with either the cover side peripheral portion or the tray side peripheral portion. A groove is provided, and a convex part that is continuous along the circumferential direction of the other peripheral part is provided, and a continuous elastic member is disposed between the groove part and the convex part. At least one of the members has a cross section that widens from the front end side of the convex portion to the base end in a cross-sectional view perpendicular to the continuous direction of the convex portion so that the groove side surface of the elastic member contacts the inner wall of the groove portion It is formed.

従って、保持部材によりトレイ側周縁部及びカバー側周縁部が重なり合う状態に保持されることにより、保持部材の軸線方向に押圧する圧縮力が作用し、カバー側周縁部からトレイ側周縁部に向かって押圧され、凸部及び弾性部材の少なくともいずれか一方が凸部の連続方向に垂直な断面視において幅広であって弾性部材が溝部の内壁に接触しつつ溝部に押し込まれるので、接触面積が拡大して溝部の内壁から弾性部材との接触面直方向に押圧する圧縮力を受ける面積が拡大することにより、高い接触面圧が得られる。   Accordingly, the holding member holds the tray-side peripheral edge and the cover-side peripheral edge so as to overlap each other, so that a compressive force that presses in the axial direction of the holding member acts, and the cover-side peripheral edge toward the tray-side peripheral edge. When pressed, at least one of the convex portion and the elastic member is wide in a cross-sectional view perpendicular to the continuous direction of the convex portion, and the elastic member is pushed into the groove portion while being in contact with the inner wall of the groove portion. By increasing the area that receives the compressive force that presses in the direction perpendicular to the contact surface with the elastic member from the inner wall of the groove portion, a high contact surface pressure is obtained.

これにより、保持部材の保持力がばらつく場合でも、カバー側周縁部をトレイ側周縁部方向へ押圧する圧縮力が作用すると、弾性部材が溝部に押し込まれることにより溝部の内壁から弾性部材との接触面直方向に押圧する圧縮力が作用するので、接触面直方向に作用する圧縮力のばらつきは低減され、シール性能を安定させることができるとともに信頼性を向上させることができる。   As a result, even when the holding force of the holding member varies, when the compressive force that presses the cover-side peripheral edge toward the tray-side peripheral edge acts, the elastic member is pushed into the groove to contact the elastic member from the inner wall of the groove. Since the compressive force that presses in the direction perpendicular to the surface acts, variation in the compressive force that acts in the direction perpendicular to the contact surface is reduced, and the sealing performance can be stabilized and the reliability can be improved.

また、バッテリケースを構成するカバー部材やトレイ部材の形状がばらついたとしても、保持部材の軸線方向に押圧する圧縮力により弾性部材が溝部に押し込まれることにより、弾性部材のシール性能を維持することができるとともにバッテリケースの防水性を向上させることができる。
さらに、冷熱温度の影響等でカバー部材やトレイ部材が変形して形状がばらついたとしても、弾性部材のシール性能を維持することができる。
Moreover, even if the shape of the cover member or tray member constituting the battery case varies, the elastic member is pushed into the groove portion by the compressive force that presses in the axial direction of the holding member, thereby maintaining the sealing performance of the elastic member. In addition, the waterproofness of the battery case can be improved.
Furthermore, even if the cover member or the tray member is deformed due to the influence of the cold temperature or the like and the shape varies, the sealing performance of the elastic member can be maintained.

請求項2の車両用バッテリケースによれば、凸部の連続方向に垂直な断面視において、弾性部材の断面形状は凸部に嵌め込み可能な略V字形状または略逆V字形状であるので、弾性部材の凸部への艤装性を向上させることができ、生産性を向上させることができる。
請求項3の車両用バッテリケースによれば、弾性部材は弾性ゴム部材であることにより溝部との接触面を良好にシールするので、シール性能が向上し、防水性を向上させることができる。
According to the vehicle battery case of the second aspect, in the cross-sectional view perpendicular to the continuous direction of the convex portion, the cross-sectional shape of the elastic member is a substantially V shape or a substantially inverted V shape that can be fitted into the convex portion. It is possible to improve the outfitting property of the elastic member to the convex portion, and to improve the productivity.
According to the vehicle battery case of the third aspect, since the elastic member is an elastic rubber member, the contact surface with the groove is satisfactorily sealed, so that the sealing performance is improved and the waterproof property can be improved.

請求項4の車両用バッテリケースによれば、溝部は凸部の連続方向に水平な断面視で見た断面における内底壁の面積よりも開口部面積が拡大される形状であるので、弾性部材との接触面積が拡大されることにより溝部の内壁から接触面への圧縮力がより高くなるので、シール性能がより向上し、防水性を向上させることができる。
請求項5の車両用バッテリケースによれば、溝部は底壁を貫通した空気孔を備えているので、弾性部材の溝部への艤装時に、弾性部材を係合させる際に溝部の底壁にかかる圧力を空気孔から圧抜きすることができるので、弾性部材の艤装性のばらつきを改善させることができる。
According to the vehicle battery case of the fourth aspect, since the groove has a shape in which the opening area is larger than the area of the inner bottom wall in a cross section viewed in a horizontal cross section in the continuous direction of the protrusion, the elastic member As the contact area is expanded, the compressive force from the inner wall of the groove portion to the contact surface becomes higher, so that the sealing performance can be further improved and the waterproof property can be improved.
According to the vehicle battery case of the fifth aspect, since the groove portion includes the air hole penetrating the bottom wall, when the elastic member is fitted to the groove portion, the groove is applied to the bottom wall of the groove portion. Since the pressure can be released from the air holes, variations in the wearability of the elastic member can be improved.

また、凸部に嵌め込まれた弾性部材を溝部へ係合した後に密閉栓で空気孔を閉塞することにより、溝部の底壁は連続した底壁となるので、溝部に係合された弾性部材の溝部側表面と内壁との閉空間の密閉性が確保され、弾性部材のシール性能を確保することができる。
請求項6の車両用バッテリケースによれば、弾性部材及び溝部の内壁の少なくともいずれか一方に、いずれか他方に接触する1つ以上の突起部が設けられているので、弾性部材との接触面数及び接触面積が拡大され、溝部の内壁から接触面への圧縮力がより高くなるので、シール性能がより向上することにより防水性を向上させることができる。
Further, by closing the air hole with a sealing plug after engaging the elastic member fitted in the convex portion with the groove portion, the bottom wall of the groove portion becomes a continuous bottom wall, so that the elastic member engaged with the groove portion The sealing property of the closed space between the groove side surface and the inner wall is ensured, and the sealing performance of the elastic member can be ensured.
According to the vehicle battery case of claim 6, since at least one of the elastic member and the inner wall of the groove portion is provided with one or more protrusions that contact the other, the contact surface with the elastic member The number and the contact area are enlarged, and the compressive force from the inner wall of the groove portion to the contact surface becomes higher, so that the waterproofness can be improved by further improving the sealing performance.

請求項7の車両用バッテリケースによれば、トレイ側周縁部に接触して配置され、一端がトレイ側周縁部の径方向外側に所定長さ延びて設けられた第1狭持部材と、カバー側周縁部に接触して配置され、一端がカバー側周縁部の径方向外側に所定長さ延びて設けられた第2狭持部材とは、トレイ側周縁部及びカバー側周縁部から径方向外側の所定位置で締結部材により締結される。   According to the vehicle battery case of claim 7, the first holding member that is disposed in contact with the tray-side peripheral edge and that has one end extending a predetermined length radially outward of the tray-side peripheral edge, and the cover The second holding member which is disposed in contact with the side peripheral edge and has one end extending a predetermined length radially outward of the cover peripheral edge is radially outward from the tray peripheral edge and the cover peripheral edge. It is fastened by a fastening member at a predetermined position.

これにより、締結部材の軸線方向に締結力がかかるのでカバー側周縁部がトレイ側周縁部方向に押圧されて凸部に嵌め込まれたシール部材が溝部の内壁に押し込まれ、弾性部材と内壁との接触面直方向に圧縮力が作用するので、高い接触面圧を得ることができ、シール性能が向上することにより防水性を向上させることができる。
また、接触面直方向に作用する押圧力のばらつきが低減されるので、締結部材の締め付けトルクのトルク管理が容易になり、生産性を向上させることができる。
As a result, since a fastening force is applied in the axial direction of the fastening member, the cover-side peripheral portion is pressed in the tray-side peripheral portion direction, and the seal member fitted into the convex portion is pushed into the inner wall of the groove portion, and the elastic member and the inner wall Since the compressive force acts in the direction perpendicular to the contact surface, a high contact surface pressure can be obtained, and the waterproofness can be improved by improving the sealing performance.
In addition, since variation in the pressing force acting in the direction perpendicular to the contact surface is reduced, torque management of the fastening torque of the fastening member is facilitated, and productivity can be improved.

請求項8の車両用バッテリケースによれば、凸部と溝部とが係合した際に、溝部の広がりを規制する規制部を備えているので、溝部が広がることにより接触面圧が低減し、シール性能が低減することを抑制することができる。また、広がりを規制することによって、凸部に嵌め込まれたシール部材が溝部の内壁に強く押し込まれるので楔効果がより発揮することとなり、より高い接触面圧を得てシール性能が向上することにより、防水性を向上させることができる。   According to the vehicle battery case of the eighth aspect, when the convex portion and the groove portion are engaged with each other, since the restriction portion that restricts the expansion of the groove portion is provided, the contact surface pressure is reduced by expanding the groove portion, Decreasing the sealing performance can be suppressed. In addition, by restricting the spread, the seal member fitted into the convex portion is strongly pushed into the inner wall of the groove portion, so that the wedge effect is more exerted, and the seal performance is improved by obtaining a higher contact surface pressure. , Can improve waterproofness.

本発明に係るバッテリケースが載置された電気自動車の斜視図である。1 is a perspective view of an electric vehicle on which a battery case according to the present invention is placed. 図1に示したバッテリケースの概略構成図である。It is a schematic block diagram of the battery case shown in FIG. 本発明の第1実施形態に係るバッテリケースの分解斜視図である。It is a disassembled perspective view of the battery case which concerns on 1st Embodiment of this invention. 図2のA−A線に沿う縦断面の拡大図である。FIG. 3 is an enlarged view of a longitudinal section taken along line AA in FIG. 2. 本発明の第2実施形態に係るバッテリケースの分解斜視図である。It is a disassembled perspective view of the battery case which concerns on 2nd Embodiment of this invention. 第2実施形態における、図2のA−A線に沿う縦断面の拡大図である。It is an enlarged view of the longitudinal section which follows the AA line of FIG. 2 in 2nd Embodiment. 本発明の第3実施形態における、図2のA−A線に沿う縦断面の拡大図である。It is an enlarged view of the longitudinal section which follows the AA line of FIG. 2 in 3rd Embodiment of this invention. 図7の分解図である。FIG. 8 is an exploded view of FIG. 7. 本発明の第4実施形態における、図2のA−A線に沿う縦断面の拡大図である。It is an enlarged view of the longitudinal section which follows the AA line of FIG. 2 in 4th Embodiment of this invention. 図9の分解図である。FIG. 10 is an exploded view of FIG. 9. 本発明の第5実施形態における、図2のA−A線に沿う縦断面の拡大図である。It is an enlarged view of the longitudinal section which follows the AA line of FIG. 2 in 5th Embodiment of this invention. 図11の分解図である。FIG. 12 is an exploded view of FIG. 11. 本発明の第6実施形態における、図2のA−A線に沿う縦断面の拡大図である。It is an enlarged view of the longitudinal section which follows the AA line of FIG. 2 in 6th Embodiment of this invention. 図13の分解図である。FIG. 14 is an exploded view of FIG. 13. 本発明の第7実施形態における、図2のA−A線に沿う縦断面の拡大図である。It is an enlarged view of the longitudinal section which follows the AA line of FIG. 2 in 7th Embodiment of this invention. 図15の分解図である。FIG. 16 is an exploded view of FIG. 15.

以下、本発明の一実施形態について図面を参照しながら説明する。
図1は、本発明に係るバッテリケースが搭載された電気自動車の斜視図である。
図1に示すように、電気自動車1は車体2の床下に載置されたバッテリケース10と、図示しない外部からの充電経路とを備えており、当該充電経路から電力の供給を受けて充電を行う充電器12が車体2の後部に配置され、バッテリケース10は充電器12に接続されて蓄電するように構成されている。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
FIG. 1 is a perspective view of an electric vehicle equipped with a battery case according to the present invention.
As shown in FIG. 1, the electric vehicle 1 includes a battery case 10 placed under the floor of the vehicle body 2 and an external charging path (not shown), and is charged by receiving electric power from the charging path. The charger 12 to be performed is disposed at the rear portion of the vehicle body 2, and the battery case 10 is configured to be connected to the charger 12 to store electricity.

図2に示すように、バッテリケース10は、樹脂トレイ(トレイ部材)20と、カバー(カバー部材)22と、樹脂トレイ20の外周を覆う第1板金プレート(第1狭持部材)24と、カバー22の周縁部を覆う第2板金プレート(第2狭持部材)26と、第1及び第2板金プレート24、26を締結するボルト28及びナット29(保持部材)とから構成されている。   As shown in FIG. 2, the battery case 10 includes a resin tray (tray member) 20, a cover (cover member) 22, a first sheet metal plate (first holding member) 24 that covers the outer periphery of the resin tray 20, A second sheet metal plate (second holding member) 26 covering the peripheral edge of the cover 22, a bolt 28 and a nut 29 (holding member) for fastening the first and second sheet metal plates 24, 26 are configured.

樹脂トレイ20やカバー22は電気絶縁性を有する樹脂で構成されており、当該樹脂は、例えばガラス繊維などの補強部材により強化されている。
図3に、本発明の第1実施形態である、バッテリケース10の分解斜視図を示している。
図3に示すように、樹脂トレイ20にはバッテリモジュール30が複数配置されて設けられている。バッテリモジュール30は、リチウムイオン電池で構成されるバッテリセルを複数個直列に接続したものである。なお、二次電池であればリチウムイオン電池に限られない。
The resin tray 20 and the cover 22 are made of an electrically insulating resin, and the resin is reinforced by a reinforcing member such as glass fiber.
FIG. 3 shows an exploded perspective view of the battery case 10 according to the first embodiment of the present invention.
As shown in FIG. 3, a plurality of battery modules 30 are provided on the resin tray 20. The battery module 30 is obtained by connecting a plurality of battery cells formed of lithium ion batteries in series. Note that the secondary battery is not limited to a lithium ion battery.

樹脂トレイ20の外周には第1板金プレート24が配置されて設けられており、第1板金プレート24の一端は、樹脂トレイ20の径方向外側にトレイ側周縁部32よりも所定の長さ延びで形成されており、当該一端には貫通孔34がそれぞれ穿設されている。
樹脂トレイ側周縁部32は、カバー側周縁部36と重なり合う。カバー側周縁部36には第2板金プレート26が配置されて設けられており、第2板金プレート26の一端は、カバー22の径方向外側にカバー側周縁部36よりも所定長さ延びて形成されており、当該一端には第1板金プレート24に穿設された貫通孔34と重なる所定の位置に貫通孔38が穿設されている。
A first sheet metal plate 24 is disposed on the outer periphery of the resin tray 20, and one end of the first sheet metal plate 24 extends a predetermined length from the tray side peripheral edge portion 32 on the radially outer side of the resin tray 20. Each of the through holes 34 is formed at one end thereof.
The resin tray side peripheral edge 32 overlaps the cover side peripheral edge 36. A second sheet metal plate 26 is disposed on the cover side peripheral edge 36, and one end of the second sheet metal plate 26 is formed on the radially outer side of the cover 22 by extending a predetermined length from the cover side peripheral edge 36. At one end, a through hole 38 is formed at a predetermined position overlapping the through hole 34 formed in the first sheet metal plate 24.

樹脂トレイ側周縁部32には、カバー側周縁部36と重なり合わさる重合部40に周方向に沿って連続した突出部(凸部)42が立設されている。
詳しくは、図4のA−A線に沿う縦断面の拡大図を示すように、樹脂トレイ側周縁部32に立設された突出部42の断面は、突出部42の連続方向に垂直な断面視において先端44から基端に向かって幅が拡大する末広がり状の形状である。
The resin tray side peripheral portion 32 is provided with a protruding portion (convex portion) 42 that is continuous along the circumferential direction with the overlapping portion 40 that overlaps the cover side peripheral portion 36.
Specifically, as shown in the enlarged view of the vertical cross section along the line AA in FIG. It is a divergent shape whose width increases from the distal end 44 toward the proximal end when viewed.

突出部42には連続したシール部材(弾性部材)46が嵌め込まれている。シール部材46の突起部42に嵌め込まれた状態で見た断面は略逆V字形状であり、シール部材46の断面形状は突出部42の基端方向に幅が拡大する末広がり形状である。なお、シール部材46は、例えば弾性ゴム部材から構成されたシール部材であるが、必要な防水性を得られるものであればこれに限られない。   A continuous sealing member (elastic member) 46 is fitted into the protruding portion 42. The cross section of the seal member 46 as viewed in a state of being fitted into the protruding portion 42 has a substantially inverted V shape, and the cross sectional shape of the seal member 46 is a divergent shape whose width increases in the proximal direction of the protruding portion 42. The seal member 46 is a seal member made of, for example, an elastic rubber member, but is not limited to this as long as necessary waterproofness can be obtained.

シール部材46が突出部42の頂面44に接する面の背面には、リップ(突起部)48が設けられている。
溝部50はトレイ側周縁部32よりも肉厚なカバー側周縁部36に設けられ、突出部42を覆うよう連続して設けられており、突出部42の連続方向に水平な断面視で見た断面における内底壁(内壁)52の面積よりも開口部面積が拡大する末広がり形状に形成されている。
A lip (protrusion) 48 is provided on the back surface of the surface where the seal member 46 contacts the top surface 44 of the protrusion 42.
The groove part 50 is provided in the cover side peripheral part 36 thicker than the tray side peripheral part 32, is provided continuously so as to cover the protruding part 42, and is seen in a horizontal sectional view in the continuous direction of the protruding part 42. It is formed in a divergent shape in which the opening area is larger than the area of the inner bottom wall (inner wall) 52 in the cross section.

これより、溝部50に突出部42を係合することで、溝部50の内側壁(内壁)54にシール部材46の溝部側表面が押圧されて接触するとともに、リップ48が内底壁52に押圧されて接触する。
突出部42が立設された樹脂トレイ側周縁部32には、突出部42が溝部50に係合する際に、突出部42及びシール部材46の圧力Pによって溝部が広がらないように溝部50の形状を維持するように規制する規制部100が設けられる。
Thus, by engaging the protruding portion 42 with the groove portion 50, the groove side surface of the seal member 46 is pressed and brought into contact with the inner wall (inner wall) 54 of the groove portion 50, and the lip 48 is pressed against the inner bottom wall 52. Being touched.
The resin tray side peripheral edge portion 32 where the protruding portion 42 is erected has a groove portion 50 so that the groove portion does not expand due to the pressure P of the protruding portion 42 and the seal member 46 when the protruding portion 42 engages with the groove portion 50. A restricting portion 100 that restricts the shape is provided.

これにより、圧力Pに対して第一及び第二板金プレート24、26と突出部42及びシール部材46とが楔効果を向上させるので、シール性能がより向上する。なお、規制部100は周方向に沿って連続した環状に設けてもよいが、必要に応じて所定の間隔をあけた突起形状としてもよい。
トレイ側周縁部32の重合部40の背面の周方向に沿って、背面端から外壁56に向かってリブ58がそれぞれ伸びて設けられており、リブ58により樹脂トレイ20の剛性が確保される。第1板金プレート24はリブ58の下端に接するように配置されており、他端は樹脂トレイ20の底壁60に延びて設けられている。
As a result, the first and second sheet metal plates 24, 26, the projecting portion 42, and the seal member 46 improve the wedge effect with respect to the pressure P, so that the sealing performance is further improved. In addition, although the control part 100 may be provided in the cyclic | annular form continuous along the circumferential direction, it is good also as a protrusion shape which opened the predetermined space | interval as needed.
Ribs 58 are provided from the rear end toward the outer wall 56 along the circumferential direction of the back surface of the overlapping portion 40 of the tray side peripheral edge portion 32, and the rigidity of the resin tray 20 is ensured by the ribs 58. The first sheet metal plate 24 is disposed so as to contact the lower end of the rib 58, and the other end is provided to extend to the bottom wall 60 of the resin tray 20.

カバー側周縁部36の重合部40の背面には背面端に凸部62が突出して設けられており、凸部62は周方向に沿ってそれぞれ配置されている。凸部62を覆う屈曲部64が設けられた第2板金プレート26の他端は、折り曲げられてカバー側周縁部36に当接しており、凸部62は第2板金プレート26の引き抜き防止部材となる。
第1板金プレート24及び第2板金プレート26は、各一端に穿設された貫通孔34、38にボルト28及びナット29をそれぞれ嵌め合わせて締結されている。これにより、樹脂トレイ側周縁部32とカバー側周縁部36とが第1板金プレート24及び第2板金プレート26によって狭持される。
On the back surface of the overlapping portion 40 of the cover side peripheral portion 36, a convex portion 62 is provided protruding from the back end, and the convex portions 62 are respectively arranged along the circumferential direction. The other end of the second sheet metal plate 26 provided with the bent portion 64 covering the convex portion 62 is bent and is in contact with the cover side peripheral edge portion 36, and the convex portion 62 is a pull-out preventing member of the second sheet metal plate 26. Become.
The first sheet metal plate 24 and the second sheet metal plate 26 are fastened by fitting bolts 28 and nuts 29 into through holes 34 and 38 drilled at the respective ends. Accordingly, the resin tray side peripheral edge portion 32 and the cover side peripheral edge portion 36 are held between the first sheet metal plate 24 and the second sheet metal plate 26.

このように、本実施形態によれば、トレイ側周縁部32には突出部42が立設されており、突出部42の連続方向に垂直な断面視において突出部42の断面形状は突出部42の先端44から基端に向かって末広がり状であり、突出部42には、断面形状が略逆V字形状であって、突出部42の基端方向に幅が拡大する末広がり形状のシール部材46が嵌め込まれる。トレイ側周縁部32よりも肉厚なカバー側周縁部36には周方向に沿って連続した溝部50が設けられ、溝部50に突出部42及び突出部42に嵌め込まれたシール部材46が係合される。そして、樹脂トレイ20の外周には第1板金プレート24が、カバー側周縁部36の背面には第2板金プレート26がそれぞれ配置されて設けられており、それぞれの周縁部32、36から径方向外側に所定の長さ延びた第1及び第2板金プレート24、26の一端に穿設された貫通孔34、38にボルト28及びナット29をそれぞれ嵌め合わせて締結することにより、トレイ側周縁部32とカバー側周縁部36とが第1板金プレート24及び第2板金プレート26によって狭持される。   As described above, according to the present embodiment, the protruding portion 42 is erected on the tray side peripheral edge portion 32, and the sectional shape of the protruding portion 42 in the sectional view perpendicular to the continuous direction of the protruding portion 42 is the protruding portion 42. The projecting portion 42 has an approximately V-shaped cross-section, and the projecting portion 42 has a substantially inverted V-shaped cross-section, and the projecting portion 42 has a diverging-shaped sealing member 46 whose width increases in the proximal direction. Is inserted. The cover-side peripheral edge portion 36 that is thicker than the tray-side peripheral edge portion 32 is provided with a groove portion 50 that is continuous along the circumferential direction, and the groove portion 50 is engaged with the projecting portion 42 and the seal member 46 fitted into the projecting portion 42. Is done. The first sheet metal plate 24 is disposed on the outer periphery of the resin tray 20, and the second sheet metal plate 26 is disposed on the back surface of the cover side peripheral edge 36, and the radial direction extends from the peripheral edges 32, 36. A tray side peripheral portion is formed by fitting and fastening bolts 28 and nuts 29 to through holes 34 and 38 formed at one end of first and second sheet metal plates 24 and 26 extending to a predetermined length on the outside. 32 and the cover side peripheral edge 36 are sandwiched between the first sheet metal plate 24 and the second sheet metal plate 26.

従って、ボルト28及びナット29により締結された第1及び第2板金プレート24、26はカバー側周縁部36をトレイ側周縁部32方向に押圧し、突出部42に嵌め込まれたシール部材46が溝部50に押し込まれる。
これにより、シール部材46の末広がり形状によって溝部50の内側壁54とシール部材46との接触面積が拡大するので、接触面直方向に接触面を押圧する圧縮力が作用する面積も拡大するので高い接触面圧を得ることができ、シール性能が向上することにより防水性を向上させることができる。
Accordingly, the first and second sheet metal plates 24 and 26 fastened by the bolt 28 and the nut 29 press the cover side peripheral edge portion 36 in the direction of the tray side peripheral edge portion 32, and the seal member 46 fitted in the protruding portion 42 has the groove portion. 50.
As a result, the contact area between the inner wall 54 of the groove 50 and the seal member 46 is increased by the divergent shape of the seal member 46, so the area on which the compressive force that presses the contact surface in the direction perpendicular to the contact surface also increases is high The contact surface pressure can be obtained, and the waterproofness can be improved by improving the sealing performance.

また、各ボルト28及びナット29を締結することによる各ボルト28の軸線方向の締結力がばらつく場合でも、カバー側周縁部36をトレイ側周縁部32方向へ押圧する押圧力が作用し、シール部材46が溝部50に押し込まれることにより溝部50の内側壁54からシール部材46との接触面直方向に接触面を押圧する圧縮力が作用するので、接触面直方向に作用する圧縮力のばらつきは低減され、シール性能を安定させることができるとともに信頼性を向上させることができる。   Further, even when the fastening force in the axial direction of each bolt 28 due to fastening of each bolt 28 and nut 29 varies, a pressing force that presses the cover side peripheral edge portion 36 toward the tray side peripheral edge portion 32 acts, and the seal member When 46 is pushed into the groove 50, a compressive force that presses the contact surface in the direction perpendicular to the contact surface from the inner wall 54 of the groove 50 acts on the contact surface. As a result, the sealing performance can be stabilized and the reliability can be improved.

さらに、シール部材46が溝部50に押し込まれることにより接触面直方向に作用する圧縮力のばらつきは低減されるので、ボルト28の締め付けトルクのトルク管理が容易になり、生産性を向上させることができる。
また、シール部材46は略逆V字形状であるので、突出部42への艤装性が向上され、生産性を向上させることができる。
Furthermore, since the variation of the compressive force acting in the direction perpendicular to the contact surface is reduced when the seal member 46 is pushed into the groove portion 50, torque management of the tightening torque of the bolt 28 is facilitated and productivity can be improved. it can.
Further, since the seal member 46 has a substantially inverted V shape, the fitting property to the protruding portion 42 is improved, and the productivity can be improved.

また、シール部材46は弾性ゴム部材から構成されるので、溝部50との接触面を良好にシールすることによりシール性能が向上し、防水性を向上させることができる。
そして、シール部材46の突出部42の先端44に接する面の背面にはリップ48が設けられており、リップ48が溝部50の内底壁52に接触することにより、シール部材46の接触面数が増加して接触面積が拡大するので、接触面直方向に作用する圧縮力がより高まり、シール性能が向上することにより防水性を向上させることができる。
Moreover, since the sealing member 46 is comprised from an elastic rubber member, sealing performance can be improved by sealing the contact surface with the groove part 50 well, and waterproofing can be improved.
A lip 48 is provided on the back surface of the surface of the seal member 46 that contacts the tip 44 of the protruding portion 42, and the lip 48 contacts the inner bottom wall 52 of the groove portion 50, so that the number of contact surfaces of the seal member 46 is increased. Since the contact area is increased and the contact area is enlarged, the compressive force acting in the direction perpendicular to the contact surface is further increased, and the waterproof performance can be improved by improving the sealing performance.

また、第1及び第2板金プレート24、26により樹脂トレイ20の外周及びカバー側周縁部36が狭持されて締結されることにより、トレイ側周縁部32及びカバー側周縁部36はトレイ側周縁部32方向に押圧されるので、シール部材46は溝部50の内側壁54に締め込まれ、シール部材46の接触面は内側壁54からの圧縮力により押圧され、接触面直方向の圧縮力が増加するので、シール性能が向上することにより、防水性を向上させることができる。   Further, the outer periphery of the resin tray 20 and the cover-side peripheral edge 36 are sandwiched and fastened by the first and second sheet metal plates 24, 26, so that the tray-side peripheral edge 32 and the cover-side peripheral edge 36 become the tray-side peripheral edge. Since the seal member 46 is pressed in the direction of the portion 32, the seal member 46 is fastened to the inner wall 54 of the groove portion 50, the contact surface of the seal member 46 is pressed by the compressive force from the inner wall 54, and the compressive force in the direction perpendicular to the contact surface is Since it increases, waterproof performance can be improved by improving sealing performance.

次に、本発明に係る第2実施形態について説明する。
本実施形態の車両用バッテリケースは、第1実施形態に対して、カバー側周縁部36に突出部42を立設し、カバー側周縁部36より肉厚なトレイ側周縁部32に溝部50を設けた点が相違しており、その他の構成は共通している。従って、共通箇所の説明は省略し、相違点について説明する。
Next, a second embodiment according to the present invention will be described.
Compared to the first embodiment, the vehicle battery case of the present embodiment has a protruding portion 42 erected on the cover-side peripheral edge 36 and a groove 50 on the tray-side peripheral edge 32 that is thicker than the cover-side peripheral edge 36. The points provided are different, and other configurations are common. Therefore, the description of the common part is omitted, and the difference is described.

図5は、本発明の第2実施形態に係る車両用バッテリケースの分解斜視図を示している。
図5に示すように、トレイ側周縁部32には溝部50が設けられている。
詳しくは、図6に図2のA−A線に沿う縦断面の拡大図を示すように、トレイ側周縁部32はカバー側周縁部36よりも肉厚であり、突出部42の連続方向に水平な断面視で見た断面形状において内底壁52の面積よりも開口部面積が拡大した形状の溝部50が設けられている。そして、カバー側周縁部36に立設された突出部42に略V字形状のシール部材46が嵌め込まれ、突出部42とともにシール部材46が溝部50に嵌め合わされている。
FIG. 5 shows an exploded perspective view of a vehicle battery case according to a second embodiment of the present invention.
As shown in FIG. 5, a groove 50 is provided in the tray side peripheral edge 32.
Specifically, as shown in FIG. 6 which is an enlarged view of a vertical section along the line AA in FIG. 2, the tray side peripheral edge portion 32 is thicker than the cover side peripheral edge portion 36, and in the continuous direction of the protruding portion 42. A groove portion 50 having a shape in which the opening area is larger than the area of the inner bottom wall 52 in the cross-sectional shape viewed in a horizontal cross-sectional view is provided. Then, a substantially V-shaped sealing member 46 is fitted into the protruding portion 42 erected on the cover side peripheral edge portion 36, and the sealing member 46 is fitted into the groove portion 50 together with the protruding portion 42.

また、突出部42が立設されたカバー側周縁部36には、突出部42が溝部50に係合する際に、突出部42及びシール部材46の圧力Pによって溝部50が広がらないように溝部50の形状を維持するよう規制する規制部100が設けられる。
樹脂トレイ20の外周には第1板金プレートが、カバー側周縁部36には第2板金プレートが接して配置されており、トレイ側周縁部32及びカバー側周縁部36から径方向外側に所定長さ延びた所定位置でボルト28及びナット29により締結されている。
Further, the cover-side peripheral portion 36 where the protruding portion 42 is erected has a groove portion so that the groove portion 50 does not expand due to the pressure P of the protruding portion 42 and the seal member 46 when the protruding portion 42 engages with the groove portion 50. A restricting portion 100 is provided to restrict the shape of 50.
A first sheet metal plate is disposed on the outer periphery of the resin tray 20, and a second sheet metal plate is disposed on the cover side peripheral edge 36, and a predetermined length is formed radially outward from the tray side peripheral edge 32 and the cover side peripheral edge 36. The bolt 28 and the nut 29 are fastened at a predetermined extended position.

このように、本実施形態によれば、トレイ側周縁部32に設けられた溝部50には、カバー側周縁部36に立設された突出部42に嵌め込まれたシール部材46が係合されており、樹脂トレイ20の外周に接触して設けられた第1板金プレート24と、カバー側周縁部36に接触して設けられた第2板金プレート26とが配置され、一端がトレイ側周縁部32及びカバー側周縁部36の径方向外側に所定長さ延びた所定位置でボルト28及びナット29により締結される。   As described above, according to the present embodiment, the groove portion 50 provided in the tray side peripheral edge portion 32 is engaged with the seal member 46 fitted in the protruding portion 42 erected on the cover side peripheral edge portion 36. The first sheet metal plate 24 provided in contact with the outer periphery of the resin tray 20 and the second sheet metal plate 26 provided in contact with the cover side peripheral edge 36 are arranged, and one end of the tray side peripheral edge 32 is provided. The bolt 28 and the nut 29 are fastened at a predetermined position extending a predetermined length outward in the radial direction of the cover side peripheral edge 36.

このような構成にすることにより、ボルト28及びナット29の軸線方向に押圧力が作用するので、カバー側周縁部36はトレイ側周縁部32方向に押圧され、カバー側周縁部36に立設された突出部42に嵌め込まれたシール部材46は溝部50に押し込まれ、上記第1実施形態と同様の効果を得ることができる。
また、シール部材46は略V字形状であるので、突出部42への艤装性が向上され、生産性を向上させることができる。
With such a configuration, a pressing force acts in the axial direction of the bolt 28 and the nut 29, so that the cover-side peripheral edge 36 is pressed in the direction of the tray-side peripheral edge 32 and is erected on the cover-side peripheral edge 36. The sealing member 46 fitted into the protruding portion 42 is pushed into the groove 50, and the same effect as in the first embodiment can be obtained.
Moreover, since the sealing member 46 is substantially V-shaped, the outfitting property to the protrusion part 42 is improved, and productivity can be improved.

次に、本発明に係る第3実施形態について説明する。
本実施形態の車両用バッテリケースは、第1実施形態に対して、溝部50は有底円筒状であるという点が相違しており、その他の構成は共通している。従って、共通箇所の説明は省略し、相違点について説明する。
図7は、本発明の第3実施形態に係る、図2のA−A線に沿う縦断面の拡大図である。
Next, a third embodiment according to the present invention will be described.
The vehicle battery case of the present embodiment is different from the first embodiment in that the groove portion 50 has a bottomed cylindrical shape, and other configurations are common. Therefore, the description of the common part is omitted, and the difference is described.
FIG. 7 is an enlarged view of a longitudinal section taken along line AA of FIG. 2 according to the third embodiment of the present invention.

図7に示すように、カバー側周縁部36に設けられた溝部50は有底の円筒状であり、溝部50にはシール部材46が係合されている。
図8に図7の分解図を示すように、突出部42に嵌め込まれたシール部材46は突出部42の先端44から基端に向かって末広がり形状であり、突出部42に嵌め込まれたシール部材46の両端の幅は溝部50の幅よりも拡大して構成されている。
As shown in FIG. 7, the groove portion 50 provided in the cover side peripheral edge portion 36 has a bottomed cylindrical shape, and the seal member 46 is engaged with the groove portion 50.
As shown in the exploded view of FIG. 7, the seal member 46 fitted into the projecting portion 42 has a divergent shape from the distal end 44 to the base end of the projecting portion 42, and the seal member fitted into the projecting portion 42. The width at both ends of 46 is configured to be larger than the width of the groove 50.

このような構成にすることにより、ボルト28及びナット29の軸線方向に押圧力が作用するので、カバー側周縁部36はトレイ側周縁部32方向に押圧され、トレイ側周縁部32に立設された突出部42に嵌め込まれたシール部材46は溝部50に押し込まれるので、上記第1実施形態と同様の効果を得ることができる。
次に、本発明に係る第4実施形態について説明する。
With such a configuration, a pressing force acts in the axial direction of the bolt 28 and the nut 29, so that the cover side peripheral edge 36 is pressed in the direction of the tray side peripheral edge 32 and is erected on the tray side peripheral edge 32. Since the seal member 46 fitted into the protruding portion 42 is pushed into the groove portion 50, the same effect as in the first embodiment can be obtained.
Next, a fourth embodiment according to the present invention will be described.

本実施形態の車両用バッテリケースは、第1実施形態に対して、溝部50の形状が内底壁52から略中央まで円筒形状をなしており、略中央から重合部40に向かって幅が拡大する末広がり形状であるという点が相違しており、その他の構成は共通している。従って、共通箇所の説明は省略し、相違点について説明する。
図9は、本発明の第4実施形態に係る、図2のA−A線に沿う縦断面の拡大図である。
The vehicle battery case of the present embodiment has a groove portion 50 that is cylindrical from the inner bottom wall 52 to the approximate center with respect to the first embodiment, and the width increases from the approximate center toward the overlapping portion 40. The other difference is that it has a divergent shape, and other configurations are common. Therefore, the description of the common part is omitted, and the difference is described.
FIG. 9 is an enlarged view of a longitudinal section taken along line AA of FIG. 2 according to the fourth embodiment of the present invention.

図9に示すように、カバー側周縁部36に設けられた溝部50は内底壁52から略中央まで円筒形状をなしており、略中央から重合部40に向かって幅が拡大する末広がり形状である。
図10に図9の分解図を示すように、溝部50の断面における略中央近傍の幅は、突出部42に嵌め込まれたシール部材46の断面における幅よりも縮小して構成されている。
As shown in FIG. 9, the groove portion 50 provided in the cover side peripheral edge portion 36 has a cylindrical shape from the inner bottom wall 52 to the approximate center, and has a divergent shape whose width increases from the approximate center toward the overlapping portion 40. is there.
As shown in the exploded view of FIG. 9 in FIG. 10, the width in the vicinity of the center in the cross section of the groove portion 50 is configured to be smaller than the width in the cross section of the seal member 46 fitted in the protruding portion 42.

このような構成にすることにより、ボルト28及びナット29の軸線方向に押圧力が作用するので、カバー側周縁部36はトレイ側周縁部32方向に押圧され、トレイ側周縁部32に立設された突出部42に嵌め込まれたシール部材46は溝部50に押し込まれ、溝部50の末広がり形状によってシール部材46と内側壁54との接触面積が拡大するので、上記第1実施形態と同様の効果を得ることができる。   With such a configuration, a pressing force acts in the axial direction of the bolt 28 and the nut 29, so that the cover side peripheral edge 36 is pressed in the direction of the tray side peripheral edge 32 and is erected on the tray side peripheral edge 32. Since the seal member 46 fitted into the protruding portion 42 is pushed into the groove portion 50 and the contact area between the seal member 46 and the inner wall 54 is increased by the shape of the groove portion 50 spreading outward, the same effect as in the first embodiment can be obtained. Can be obtained.

次に、本発明に係る第5実施形態について説明する。
本実施形態の車両用バッテリケースは、第4実施形態に対して、溝部50の末広がり形状における内側壁54に面するシール部材46の両側面には側面突起部がそれぞれ設けられている点が相違しており、その他の構成は共通している。従って、共通箇所の説明は省略し、相違点について説明する。
Next, a fifth embodiment according to the invention will be described.
The vehicle battery case of this embodiment is different from the fourth embodiment in that side projections are provided on both side surfaces of the seal member 46 facing the inner wall 54 in the shape of the end portion of the groove portion 50. Other configurations are common. Therefore, the description of the common part is omitted, and the difference is described.

図11は、本発明の第5実施形態に係る、図2のA−A線に沿う縦断面の拡大図である。
図11に示すように、溝部50の末広がり形状における内側壁54に面するシール部材46の両側面には側面突起部(突起部)66がそれぞれ設けられている。
図12に図11の分解図を示すように、シール部材46の側面突起部66、66における幅は、シール部材が当接する溝部50の末広がり形状における溝部50内の幅よりも拡大して形成される。
FIG. 11 is an enlarged view of a longitudinal section taken along line AA of FIG. 2 according to the fifth embodiment of the present invention.
As shown in FIG. 11, side protrusions (protrusions) 66 are provided on both side surfaces of the seal member 46 facing the inner wall 54 in the shape of the end of the groove portion 50.
As shown in the exploded view of FIG. 11, the width of the side protrusions 66, 66 of the seal member 46 is formed to be larger than the width in the groove portion 50 in the divergent shape of the groove portion 50 with which the seal member abuts. The

このような構成にすることにより、ボルト28及びナット29の軸線方向に押圧力が作用するので、カバー側周縁部36はトレイ側周縁部32方向に押圧され、トレイ側周縁部32に立設された突出部42に嵌め込まれたシール部材46は溝部50に押し込まれ、シール部材46の両側面に設けられた側面突起部66が溝部50の内側壁54に接触して内側壁54から押圧されるので、上記第4実施形態と同様の効果を得ることができる。   With such a configuration, a pressing force acts in the axial direction of the bolt 28 and the nut 29, so that the cover side peripheral edge 36 is pressed in the direction of the tray side peripheral edge 32 and is erected on the tray side peripheral edge 32. The seal member 46 fitted into the protruding portion 42 is pushed into the groove 50, and the side projections 66 provided on both side surfaces of the seal member 46 come into contact with the inner wall 54 of the groove 50 and are pressed from the inner wall 54. Therefore, the same effect as the fourth embodiment can be obtained.

次に、本発明の第6実施形態について説明する。
本実施形態の車両用バッテリケースは、第4実施形態に対して、シール部材46の形状は突出部42の連続方向に垂直な断面視において断面が略逆V字形状であり、シール部材46は略同一幅であるという点が相違しており、その他の構成は共通している。従って、共通箇所の説明は省略し、相違点について説明する。
Next, a sixth embodiment of the present invention will be described.
In the vehicle battery case of the present embodiment, the shape of the seal member 46 is substantially reverse V-shaped in a cross-sectional view perpendicular to the continuous direction of the projecting portion 42, as compared to the fourth embodiment. The difference is that they have substantially the same width, and other configurations are common. Therefore, the description of the common part is omitted, and the difference is described.

図13は、本発明の第6実施形態に係る、図2のA−A線に沿う縦断面の拡大図である。
図13に示すように、突出部42にはシール部材46が嵌め込まれており、突出部42に嵌め込まれた状態で見たシール部材46は略逆V字形状である。
図14に図13の分解図を示すように、溝部50内の略中央近傍における幅は、突出部42に嵌め込まれたシール部材46の幅よりも縮小して構成されている。
FIG. 13 is an enlarged view of a longitudinal section taken along line AA of FIG. 2 according to the sixth embodiment of the present invention.
As shown in FIG. 13, a seal member 46 is fitted into the protrusion 42, and the seal member 46 viewed in the state of being fitted into the protrusion 42 has a substantially inverted V shape.
As shown in the exploded view of FIG. 13 in FIG. 14, the width in the vicinity of the center in the groove portion 50 is configured to be smaller than the width of the seal member 46 fitted in the protruding portion 42.

このような構成にすることにより、ボルト28及びナット29の軸線方向に押圧力が作用するので、カバー側周縁部36はトレイ側周縁部32方向に押圧され、トレイ側周縁部32に立設された突出部42に嵌め込まれたシール部材46は溝部50に押し込まれ、内側壁54との接触面積が拡大するので、上記第4実施形態と同様の効果を得ることができる。   With such a configuration, a pressing force acts in the axial direction of the bolt 28 and the nut 29, so that the cover side peripheral edge 36 is pressed in the direction of the tray side peripheral edge 32 and is erected on the tray side peripheral edge 32. Since the seal member 46 fitted into the protruding portion 42 is pushed into the groove 50 and the contact area with the inner wall 54 is expanded, the same effect as in the fourth embodiment can be obtained.

次に、本発明の第7実施形態について説明する。
本実施形態の車両用バッテリケースは、第3実施形態に対して、溝部50の底壁に貫通孔を設け、密閉栓により貫通孔を閉塞するという点が相違しており、その他の構成は共通している。従って、共通箇所の説明は省略し、相違点について説明する。
図15は、本発明の第7実施形態に係る、図2のA−A線に沿う縦断面の拡大図である。
Next, a seventh embodiment of the present invention will be described.
The vehicle battery case of the present embodiment is different from the third embodiment in that a through hole is provided in the bottom wall of the groove 50 and the through hole is closed with a sealing plug, and other configurations are common. doing. Therefore, the description of the common part is omitted, and the difference is described.
FIG. 15 is an enlarged view of a longitudinal section taken along line AA of FIG. 2 according to the seventh embodiment of the present invention.

図15に示すように、溝部50の底壁68に穿設された貫通孔(空気孔)70は密閉栓72により閉塞され、底壁68は連続した底壁となる。
図16に図15の分解図を示すように、貫通孔70は溝部50の空気孔となる。
このような構成にすることにより、突出部42に嵌め込まれたシール部材46を溝部50に係合する時にシール部材46と溝部50とが接触して接触面が形成されてシール部材46の溝部側表面と底壁68の間に閉空間が形成されることを防止するので、シール部材46を押し込むことによりシール部材46の溝部側表面と底壁68とで構成される空間の圧力が増加しても貫通孔70から圧力が抜かれてシール部材46の艤装性が悪化することを防止するので、艤装性が向上し、生産性を向上させることができる。
As shown in FIG. 15, a through hole (air hole) 70 formed in the bottom wall 68 of the groove 50 is closed by a sealing plug 72, and the bottom wall 68 becomes a continuous bottom wall.
As shown in the exploded view of FIG. 15 in FIG. 16, the through hole 70 becomes an air hole of the groove 50.
With this configuration, when the seal member 46 fitted in the protruding portion 42 is engaged with the groove portion 50, the seal member 46 and the groove portion 50 come into contact with each other to form a contact surface, so that the groove portion side of the seal member 46 is formed. Since a closed space is prevented from being formed between the surface and the bottom wall 68, the pressure of the space formed by the groove-side surface of the seal member 46 and the bottom wall 68 is increased by pushing the seal member 46. In addition, since the pressure from the through hole 70 is prevented and the wearability of the seal member 46 is prevented from being deteriorated, the wearability is improved and the productivity can be improved.

また、密閉栓72で貫通孔70を閉塞することにより底壁68は連続した底壁となり、溝部50の密閉性が確保されるので、シール性能が向上することにより防水性を向上させることができる。
また、上記第3実施形態と同様の効果を得ることができる。
以上で実施形態の説明を終えるが、本発明は上述した実施形態に限定されるものではない。
Further, by closing the through-hole 70 with the sealing plug 72, the bottom wall 68 becomes a continuous bottom wall, and the sealing performance of the groove 50 is ensured, so that the waterproof performance can be improved by improving the sealing performance. .
Moreover, the same effect as the said 3rd Embodiment can be acquired.
Although the description of the embodiment is finished as described above, the present invention is not limited to the above-described embodiment.

例えば、上記各実施形態では、突出部42の連続方向に垂直な断面視で見た突出部42の断面における幅が、先端44から基端に向かって拡大する末広がり状の形状としているが、突出部42の先端44から基端に向かって同一幅形状とし、突出部42に嵌め込まれた弾性部材46の断面が突出部42の先端44から基端に向かって幅広の形状となるように形成してもよい。   For example, in each of the above embodiments, the width of the cross section of the protrusion 42 as viewed in a cross section perpendicular to the continuous direction of the protrusion 42 is a divergent shape that expands from the distal end 44 toward the proximal end. The shape of the elastic member 46 fitted into the projecting portion 42 is formed so that the cross section of the elastic member 46 is wide from the distal end 44 of the projecting portion 42 to the proximal end. May be.

また、上記各実施形態では、樹脂トレイ20の外周及びカバー側周縁部36にそれぞれ第1及び第2板金プレート24、26を接して配置し、トレイ側周縁部32及びカバー側周縁部36から径方向外側の所定位置でボルト28及びナット29により締結し、カバー側周縁部36をトレイ側周縁部32方向に押圧する構成としているが、カバー側周縁部36をトレイ側周縁部32方向に押圧することができれば、これに限られない。   Further, in each of the above embodiments, the first and second sheet metal plates 24 and 26 are disposed in contact with the outer periphery of the resin tray 20 and the cover-side peripheral edge 36, respectively, and the diameters are increased from the tray-side peripheral edge 32 and the cover-side peripheral edge 36. The cover 28 is tightened by a bolt 28 and a nut 29 at a predetermined position on the outer side in the direction, and the cover-side peripheral edge 36 is pressed in the direction of the tray-side peripheral edge 32, but the cover-side peripheral edge 36 is pressed in the direction of the tray-side peripheral edge 32. If possible, it is not limited to this.

また、上記各実施形態では、トレイ側周縁部32の背面には剛性を確保するためのリブ58が、カバー側周縁部36の背面には第2板金プレート26の引き抜き防止部材として凸部62がそれぞれ配置されて設けられているが、リブ58や凸部62は設けなくてもよい。
さらに、上記各実施形態では、シール部材46にリップ48を設けているが、溝部50にシール部材46と接触する突起部を設けてもよい。
Further, in each of the above embodiments, the rib 58 for securing rigidity is provided on the back surface of the tray-side peripheral edge portion 32, and the convex portion 62 is provided on the back surface of the cover-side peripheral edge portion 36 as a pull-out preventing member for the second sheet metal plate 26. The ribs 58 and the protrusions 62 need not be provided, although they are arranged and provided.
Further, in each of the above embodiments, the lip 48 is provided on the seal member 46, but a protrusion that contacts the seal member 46 may be provided in the groove 50.

また、上記各実施形態では電気自動車を例に説明したが、ハイブリッド車にも適用可能である。   Moreover, although each said embodiment demonstrated the electric vehicle to the example, it is applicable also to a hybrid vehicle.

1 電気自動車
10 バッテリケース
20 樹脂トレイ(トレイ部材)
22 カバー(カバー部材)
32 トレイ側周縁部
36 カバー側周縁部
42 突出部(凸部)
46 シール部材(弾性部材)
48 リップ(突起部)
50 溝部
66 側面突起部(突起部)
70 貫通孔(空気孔)
72 密閉栓
100 規制部
1 Electric Vehicle 10 Battery Case 20 Resin Tray (Tray Member)
22 Cover (cover member)
32 Tray side peripheral part 36 Cover side peripheral part 42 Projection part (convex part)
46 Sealing member (elastic member)
48 Lip (protrusion)
50 Groove 66 Side projection (projection)
70 Through hole (air hole)
72 Seal plug 100 Regulatory Department

Claims (8)

車両を駆動するバッテリを収納する車両用バッテリケースにおいて、
前記バッテリを保持する保持部と、該保持部から径方向外側に延びるトレイ側周縁部とから構成されたトレイ部材と、
前記バッテリを覆うカバー部と、カバー部から径方向外側に延びるとともに前記トレイ側周縁部に重なり合うカバー側周縁部とから構成されたカバー部材と、
前記トレイ側周縁部と前記カバー側周縁部とが重なり合う状態に保持する保持部材とを備え、
前記トレイ側周縁部及び前記カバー側周縁部のいずれか一方に、周方向に沿って連続して設けられた溝部と、
前記トレイ側周縁部及び前記カバー側周縁部のいずれか他方に、周方向に沿って連続して立設されるとともに前記溝部に係合可能な凸部とが形成され、
該凸部と前記溝部との間に配置される弾性部材をさらに備え、
前記凸部及び前記弾性部材の少なくともいずれか一方は、前記弾性部材の溝部側表面が前記溝部の内壁に接触するように、前記凸部の連続方向に垂直な断面視において、断面が前記凸部の先端側から基端に向けて幅広に形成されることを特徴とする車両用バッテリケース。
In a vehicle battery case for storing a battery for driving the vehicle,
A tray member composed of a holding portion for holding the battery, and a tray side peripheral portion extending radially outward from the holding portion;
A cover member configured by a cover portion that covers the battery and a cover-side peripheral portion that extends radially outward from the cover portion and overlaps the tray-side peripheral portion;
A holding member that holds the tray side peripheral edge and the cover side peripheral edge in an overlapping state;
A groove portion provided continuously along the circumferential direction on either the tray-side peripheral edge portion or the cover-side peripheral edge portion;
A convex portion that is continuously provided along the circumferential direction and engageable with the groove portion is formed on the other of the tray side peripheral portion and the cover side peripheral portion,
An elastic member disposed between the convex portion and the groove portion;
At least one of the convex portion and the elastic member has a cross-section in the sectional view perpendicular to the continuous direction of the convex portion so that the groove side surface of the elastic member contacts the inner wall of the groove portion. A battery case for vehicles, wherein the vehicle battery case is formed wider from the distal end side toward the proximal end.
前記凸部の連続方向に垂直な断面視において、前記弾性部材の断面形状は前記凸部に嵌め込み可能な略V字形状または略逆V字形状であることを特徴とする、請求項1に記載の車両用バッテリケース。   The cross-sectional shape of the elastic member in a cross-sectional view perpendicular to the continuous direction of the convex portion is a substantially V shape or a substantially inverted V shape that can be fitted into the convex portion. Vehicle battery case. 前記弾性部材は弾性ゴム部材であることを特徴とする、請求項1または2に記載の車両用バッテリケース。   The vehicle battery case according to claim 1, wherein the elastic member is an elastic rubber member. 前記溝部は、前記凸部の連続方向に水平な断面視において、内底壁の面積よりも開口部面積が拡大する形状であることを特徴とする、請求項1乃至3のいずれかに記載の車両用バッテリケース。   4. The groove according to claim 1, wherein the groove has a shape in which an opening area is larger than an area of an inner bottom wall in a horizontal cross-sectional view in a continuous direction of the convex portion. Battery case for vehicles. 前記溝部は、
底壁を貫通して設けられた空気孔と、
前記弾性部材を前記溝部へ係合した後に前記空気孔を閉塞する密閉栓と、
を備えたことを特徴とする、請求項1乃至4のいずれかに記載の車両用バッテリケース。
The groove is
An air hole provided through the bottom wall;
A sealing plug that closes the air hole after engaging the elastic member with the groove;
The vehicle battery case according to any one of claims 1 to 4, further comprising:
前記弾性部材及び前記溝部の内壁の少なくともいずれか一方には、いずれか他方に接触する1つ以上の突起部が設けられていることを特徴とする、請求項1乃至5のいずれかに記載の車両用バッテリケース。   The at least any one of the said elastic member and the inner wall of the said groove part is provided with the 1 or more protrusion part which contacts any other, The one in any one of Claim 1 thru | or 5 characterized by the above-mentioned. Battery case for vehicles. 前記トレイ側周縁部に接触して配置され、一端が前記トレイ側周縁部から径方向外側へ所定長さ延びて設けられる第1狭持部材と、
前記カバー側周縁部に接触して配置され、一端が前記カバー側周縁部から径方向外側へ所定長さ延びて設けられる第2狭持部材とをさらに備え、
前記第1及び第2狭持部材は、前記トレイ側周縁部及びカバー側周縁部より径方向外側の所定位置で締結部材により締結されることを特徴とする、請求項1乃至6のいずれかに記載の車両用バッテリケース。
A first holding member that is disposed in contact with the peripheral edge of the tray and is provided with one end extending a predetermined length radially outward from the peripheral edge of the tray;
A second holding member that is disposed in contact with the cover-side peripheral edge and has one end extending a predetermined length radially outward from the cover-side peripheral edge;
The first and second holding members are fastened by a fastening member at a predetermined position radially outward from the tray side peripheral edge and the cover side peripheral edge. The vehicle battery case as described.
前記凸部と前記溝部とが係合した際に、前記溝部の広がりを規制する規制部を備えることを特徴とする、請求項1乃至7のいずれかに記載の車両用バッテリケース。   The vehicle battery case according to any one of claims 1 to 7, further comprising a restricting portion that restricts an expansion of the groove portion when the convex portion and the groove portion are engaged with each other.
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PCT/JP2010/070863 WO2011086771A1 (en) 2010-01-15 2010-11-24 Battery case for vehicle
US13/393,081 US8900744B2 (en) 2010-01-15 2010-11-24 Automotive battery case
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