JP5392053B2 - Manufacturing method of laminated ring - Google Patents

Manufacturing method of laminated ring Download PDF

Info

Publication number
JP5392053B2
JP5392053B2 JP2009285746A JP2009285746A JP5392053B2 JP 5392053 B2 JP5392053 B2 JP 5392053B2 JP 2009285746 A JP2009285746 A JP 2009285746A JP 2009285746 A JP2009285746 A JP 2009285746A JP 5392053 B2 JP5392053 B2 JP 5392053B2
Authority
JP
Japan
Prior art keywords
metal member
shaped metal
band
roller die
width direction
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2009285746A
Other languages
Japanese (ja)
Other versions
JP2011125892A (en
Inventor
裕二 鈴木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp filed Critical Toyota Motor Corp
Priority to JP2009285746A priority Critical patent/JP5392053B2/en
Publication of JP2011125892A publication Critical patent/JP2011125892A/en
Application granted granted Critical
Publication of JP5392053B2 publication Critical patent/JP5392053B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Heat Treatment Of Articles (AREA)

Description

本発明は、車両用ベルト式無段変速機の伝動ベルトに用いられる積層リングの製造方法に関し、特に、積層リングを構成する帯状金属部材の耐久性を高めるためにそれの幅方向の両端部に残留圧縮応力をそれぞれ付与する技術に関するものである。   The present invention relates to a method of manufacturing a laminated ring used for a transmission belt of a belt type continuously variable transmission for a vehicle, and in particular, to increase the durability of a band-shaped metal member constituting the laminated ring, at both ends in the width direction thereof. The present invention relates to a technique for imparting residual compressive stress.

複数の無端環状の帯状金属部材が密着状態で積層されて成り、環状に連ねられた複数のエレメントを支持するために車両用ベルト式無段変速機の伝動ベルトに用いられる積層リングが知られている。この積層リングは、例えば次のようにして製造される。先ず、マルエージング鋼またはステンレス鋼などの帯鋼がその両端部同士を溶接することで円筒状部材とされる。次いで、その円筒状部材がその軸心方向の所定間隔で分割されることにより複数の短円筒状部材とされる。次いで、それら複数の短円筒状部材が厚さ方向に圧延されて周長がそれぞれ調整されることで周長の異なる複数の無端環状の帯状金属部材とされる。次いで、それらに例えば窒化処理やショットピーニングなどの表面処理が施されると共に時効処理が施されることで例えば硬度や疲労強度などがそれぞれ向上される。次いで、それらが互いに密着状態で複数積層されることによって、積層リングが形成される。このような積層リングの製造方法として、例えば、特許文献1に記載された製造方法が知られている。   A multi-layer ring used for a transmission belt of a vehicular belt type continuously variable transmission for supporting a plurality of elements connected in a ring is known. Yes. This laminated ring is manufactured as follows, for example. First, a strip steel such as maraging steel or stainless steel is welded at both ends to form a cylindrical member. Next, the cylindrical member is divided at predetermined intervals in the axial direction to form a plurality of short cylindrical members. Next, the plurality of short cylindrical members are rolled in the thickness direction and the perimeters are adjusted to form a plurality of endless annular band-like metal members having different perimeters. Subsequently, surface treatment such as nitriding treatment or shot peening is performed on them, and an aging treatment is performed thereon, so that, for example, hardness and fatigue strength are improved. Next, a plurality of layers are stacked in close contact with each other to form a stacked ring. As a manufacturing method of such a laminated ring, for example, a manufacturing method described in Patent Document 1 is known.

特許文献1には、上記周長の調整に際して用いられる周長補正装置が記載されている。この周長補正装置は、回転ローラおよび被動ローラと、それらに巻き付けられた帯状金属部材の周方向の一部を内周側から外周側に向けて局部的に押圧することで帯状金属部材を周方向に引き延ばす矯正ローラとを備えて構成される。この周長補正装置を用いることで帯状金属部材には、幅方向の断面において外周側に凸状を成す円弧形状が付与され且つ周方向の残留応力が付与される。上記円弧形状が付与されることで、複数の帯状金属部材が互いに積層されたときにその積層状態が容易に保持されるようになる。また、伝動ベルトの使用中において帯状金属ベルトには内周側と外周側とで異なる大きさの応力が生じるが、このときの内周側と外周側との応力差が相殺されるように上記周方向の残留応力が帯状金属部材に予め付与されることで、上記内周側と外周側との応力差に起因する帯状金属部材の早期疲労を抑制することができる。   Patent Document 1 describes a circumference correction device used for adjusting the circumference. This circumferential length correction device surrounds the belt-shaped metal member by locally pressing a part of the circumferential direction of the rotating roller and the driven roller and the belt-shaped metal member wound around them from the inner circumferential side toward the outer circumferential side. And a straightening roller extending in the direction. By using this circumference correction device, the belt-like metal member is given a circular arc shape that is convex on the outer circumference side in the cross section in the width direction, and is given a residual stress in the circumferential direction. By providing the arc shape, when a plurality of band-shaped metal members are stacked on each other, the stacked state is easily maintained. In addition, during use of the transmission belt, the belt-like metal belt generates different stresses on the inner peripheral side and the outer peripheral side, but the stress difference between the inner peripheral side and the outer peripheral side at this time is canceled out. By preliminarily applying the circumferential residual stress to the band-shaped metal member, early fatigue of the band-shaped metal member due to the stress difference between the inner peripheral side and the outer peripheral side can be suppressed.

特開2009−22991号公報JP 2009-22991 A

ところで、積層リングの耐久性は、その使用により幅方向の両端部が疲労することにより低下すると考えられる。この耐久性の低下を抑制するために、従来の積層リングの製造方法には、窒化処理やショットピーニングなどの表面処理を帯状金属部材に施すことによりそれの全表面に残留圧縮応力を付与して疲労強度を高めるための表面処理工程が含まれている。それ以外にも、例えば、積層リングを構成する複数の帯状金属部材の数を増やすことによりそれら帯状金属部材の1つあたりに生じる応力を低減させることが考えられる。   By the way, it is thought that durability of a lamination | stacking ring falls because the both ends of the width direction are fatigued by the use. In order to suppress this decrease in durability, the conventional method for manufacturing a laminated ring is to apply a residual compressive stress to the entire surface of the band-shaped metal member by performing a surface treatment such as nitriding or shot peening. A surface treatment process for increasing fatigue strength is included. In addition, for example, it is conceivable to reduce the stress generated per one of the band-shaped metal members by increasing the number of the plurality of band-shaped metal members constituting the laminated ring.

しかしながら、上記表面処理を行うための装置は大がかりであり、また、帯状金属部材の数を増やすと部品コストが増加するため、製造コストが高くなるという問題があった。また、前記耐久性の低下を抑制するためには帯状金属部材の幅方向の両端部に残留圧縮応力をそれぞれ付与してそれら両端部の疲労強度を高めればよいところ、従来では帯状金属部材の全表面に残留圧縮応力が付与されていた。   However, the apparatus for performing the surface treatment is large-scale, and there is a problem that the manufacturing cost increases because the cost of parts increases when the number of strip-shaped metal members is increased. Further, in order to suppress the deterioration of the durability, it is only necessary to apply residual compressive stress to both end portions in the width direction of the band-shaped metal member to increase the fatigue strength at both ends. Residual compressive stress was applied to the surface.

本発明は以上の事情を背景としてなされたものであり、その目的とするところは、帯状金属部材の幅方向の両端部にそれぞれ周方向の残留圧縮応力が生じるようにその帯状金属部材に幅方向の残留応力分布を付与して帯状金属部材の耐久性を高めることができる積層リングの製造方法を提供することにある。   The present invention has been made against the background of the above circumstances, and the object of the present invention is to form a width direction of the band-shaped metal member so that circumferential compressive stresses are generated at both ends in the width direction of the band-shaped metal member. An object of the present invention is to provide a method for manufacturing a laminated ring that can increase the durability of a band-shaped metal member by providing a residual stress distribution.

かかる目的を達成するための請求項1にかかる発明の要旨とするところは、(a) 複数の無端環状の帯状金属部材が密着状態で積層されて成り、環状に連ねられた複数のエレメントを支持するために車両用ベルト式無段変速機の伝動ベルトに用いられる積層リングの製造方法であって、(b) 幅方向の断面が外周側に凸状を成す円弧状に形成された前記帯状金属部材に対して幅方向の中央部の外周側を部分的にその幅方向に延ばす加工を施すことにより、前記帯状金属部材の幅方向の両端部に周方向の残留圧縮応力をそれぞれ付与する残留応力付与工程を含み、前記残留応力付与工程は、(c-1) それぞれ軸心まわりに回転可能に設けられて前記帯状金属部材が巻き掛けられる少なくとも一対の支持ローラと、(c-2) その支持ローラの軸心と平行な軸心まわりに回転可能に前記帯状金属部材の内周側に設けられた第1ローラダイスと、(c-3) その第1ローラダイスよりも小径であって、その第1ローラダイスの軸心と平行な軸心まわりに回転可能に前記帯状金属部材に対して前記第1ローラダイスとは反対側に設けられ、前記帯状金属部材の幅方向の中央部を前記第1ローラダイスとの間で厚み方向に狭圧しつつ回転することにより、前記帯状金属部材の幅方向の中央部の外周側を部分的にその幅方向に延ばす第2ローラダイスとを、備える残留応力付与装置を用い、(d) 前記帯状金属部材の幅方向の両端部に周方向の残留圧縮応力をそれぞれ付与するものであり(e)前記第1ローラダイスおよび第2ローラダイスの前記帯状金属部材に当接する外周面は、その軸心を通る断面において外周側に凸状を成す円弧状にそれぞれ形成され、(f)前記第2ローラダイスの前記帯状金属部材に当接する外周面の前記軸心を通る断面における曲率半径は、前記第1ローラダイスの前記帯状金属部材に当接する外周面の前記軸心を通る断面における曲率半径よりも小さく設定され、(g)前記第2ローラダイスの前記帯状金属部材に当接する外周面の前記軸心を通る断面における曲率半径は、前記第2ローラダイスの外径の半分よりも小さく設定されていることにある。
To achieve this object, the gist of the invention according to claim 1 is that: (a) a plurality of endless annular belt-like metal members are stacked in close contact, and support a plurality of elements connected in an annular shape; A manufacturing method of a laminated ring used for a transmission belt of a belt type continuously variable transmission for a vehicle, wherein (b) the band-shaped metal formed in an arc shape whose cross section in the width direction is convex on the outer peripheral side Residual stress that applies circumferential residual compressive stress to both ends in the width direction of the band-shaped metal member by subjecting the member to a process in which the outer peripheral side of the central portion in the width direction is partially extended in the width direction. look including the application step, the residual stress applying step, the (c-1) and at least one pair of support rollers said belt-shaped metal member provided rotatably about the axis is wound, respectively, (c-2) Center axis parallel to the axis of the support roller A first roller die provided on the inner peripheral side of the belt-like metal member so as to be rotatable, and (c-3) having a smaller diameter than the first roller die and parallel to the axis of the first roller die The belt-shaped metal member is provided on the opposite side to the first roller die so as to be rotatable around a central axis, and a central portion in the width direction of the belt-shaped metal member is between the first roller die and the thickness direction. Using a residual stress applying device comprising: a second roller die that partially extends in the width direction of the outer peripheral side of the central portion in the width direction of the band-shaped metal member by rotating while narrowly compressing to (d) (E) the outer peripheral surfaces of the first roller die and the second roller die that are in contact with the band metal member are each provided with an axis thereof. In the cross section passing through the heart (F) a radius of curvature in a cross section passing through the axis of the outer peripheral surface of the second roller die abutting on the band-shaped metal member corresponds to the band-shaped metal member of the first roller die. (G) the radius of curvature in the cross section passing through the axis of the outer peripheral surface contacting the belt-shaped metal member of the second roller die is set to be smaller than the radius of curvature in the cross section passing through the axis of the outer peripheral surface in contact with That is, it is set to be smaller than half of the outer diameter of the second roller die .

請求項1にかかる発明の積層リングの製造方法によれば、幅方向の断面が外周側に凸状を成す円弧状に形成された帯状金属部材に対して幅方向の中央部の外周側を部分的にその幅方向に延ばす加工を施すことにより、前記帯状金属部材の幅方向の両端部に周方向の残留圧縮応力をそれぞれ付与する残留応力付与工程を含むことから、帯状金属部材の幅方向の両端部にそれぞれ周方向の残留圧縮応力が生じるようにその帯状金属部材に幅方向の残留応力分布を付与して帯状金属部材の耐久性を高めることができる。また、前記残留応力付与工程において用いられる残留応力付与装置は、複数の支持ローラに巻き掛けられた前記帯状金属部材の内周側に設けられた第1ローラダイスと、その第1ローラダイスよりも小径であって、前記帯状金属部材の幅方向の中央部を前記第1ローラダイスとの間で厚み方向に狭圧しつつ回転することにより前記帯状金属部材の幅方向の中央部の外周側を部分的にその幅方向に延ばす第2ローラダイスとを備えることから、第2ローラダイスが第1ローラダイスよりも小径であるほど帯状金属部材の幅方向の中央部の外周側がその内周側に比べて幅方向に延ばされて、帯状金属部材の幅方向の両端部が前記中央部に対して内周側へ相対移動されて周方向に圧縮されるので、第1ローラダイスおよび第2ローラダイスの外径に応じて帯状金属部材の幅方向の両端部に残留圧縮応力を付与することができる。さらに、前記第1ローラダイスおよび第2ローラダイスの前記帯状金属部材に当接する外周面は、その軸心を通る断面において外周側に凸状を成す円弧状にそれぞれ形成され、前記第2ローラダイスの前記帯状金属部材に当接する外周面の前記軸心を通る断面における曲率半径は、前記第1ローラダイスの前記帯状金属部材に当接する外周面の前記軸心を通る断面における曲率半径よりも小さく設定され、前記第2ローラダイスの前記帯状金属部材に当接する外周面の前記軸心を通る断面における曲率半径は、前記第2ローラダイスの外径の半分よりも小さく設定されていることから、帯状金属部材の中央部の外周側が第2ローラダイスにより幅方向に延ばされるときのその幅方向への材料流動性が高められるので、好適に帯状金属部材の両端部がそれぞれ中央部に対して内周側へ相対移動されて周方向に圧縮される。
According to the method for manufacturing a laminated ring of the invention according to claim 1, the outer peripheral side of the central portion in the width direction is partially formed with respect to the band-shaped metal member formed in an arc shape in which the cross section in the width direction is convex on the outer peripheral side. In particular, since a process of extending in the width direction includes a residual stress applying step for applying a residual compressive stress in the circumferential direction to both ends in the width direction of the band-shaped metal member, It is possible to enhance the durability of the band-shaped metal member by imparting a residual stress distribution in the width direction to the band-shaped metal member so that circumferential compressive stress is generated at both ends. Further, the residual stress applying device used in the residual stress applying step includes a first roller die provided on an inner peripheral side of the band-shaped metal member wound around a plurality of support rollers, and the first roller die. The outer peripheral side of the central portion in the width direction of the band-shaped metal member is partially rotated by narrowing the central portion in the width direction of the band-shaped metal member in the thickness direction between the first roller dies. Therefore, as the second roller die has a smaller diameter than the first roller die, the outer peripheral side of the central portion in the width direction of the band-shaped metal member is compared with the inner peripheral side. Since both end portions in the width direction of the band-shaped metal member are relatively moved toward the inner peripheral side with respect to the central portion and compressed in the circumferential direction, the first roller die and the second roller die are extended in the width direction. On the outside diameter Flip residual compressive stress at both ends in the width direction of the belt-shaped metal member can be imparted. Further, the outer peripheral surfaces of the first roller die and the second roller die, which are in contact with the band-shaped metal member, are respectively formed in an arc shape having a convex shape on the outer peripheral side in a cross section passing through the axial center thereof, and the second roller die The radius of curvature in the cross section passing through the axis of the outer peripheral surface abutting on the belt-shaped metal member is smaller than the radius of curvature in the cross section passing through the axis of the outer peripheral surface of the first roller die in contact with the belt-shaped metal member. Since the radius of curvature in the cross section passing through the axis of the outer peripheral surface of the second roller die that contacts the belt-shaped metal member is set to be smaller than half of the outer diameter of the second roller die, Since the material fluidity in the width direction when the outer peripheral side of the central portion of the band-shaped metal member is extended in the width direction by the second roller die is improved, both the band-shaped metal members are preferably used. Parts are compressed so as to be relatively moved toward the inner periphery side in the circumferential direction with respect to the respective central portion.

本発明に係る車両用ベルト式無段変速機の伝動ベルトの周方向の一部を示す斜視図である。It is a perspective view which shows a part of the circumferential direction of the transmission belt of the belt type continuously variable transmission for vehicles which concerns on this invention. 図1の積層リングを構成する複数の帯状金属部材のうち最も内周側の帯状金属部材について、その幅方向の断面を概念的に示す断面図である。It is sectional drawing which shows notionally the cross section of the width direction about the strip | belt-shaped metal member of the innermost circumference among the some strip | belt-shaped metal members which comprise the lamination | stacking ring of FIG. 図1の積層リングの製造工程を説明するための工程図である。It is process drawing for demonstrating the manufacturing process of the lamination | stacking ring of FIG. 図3の残留応力付与工程において用いられる残留応力付与装置の要部を示す概念図である。It is a conceptual diagram which shows the principal part of the residual stress provision apparatus used in the residual stress provision process of FIG. 図4の残留応力付与装置のV-V矢視部断面を示す断面図である。It is sectional drawing which shows the VV arrow part cross section of the residual stress provision apparatus of FIG. 正円状に配置された図1の帯状金属部材の幅方向の一端の曲率半径中心からの距離すなわち曲率半径が図3の残留応力付与工程前後で変化する様子を示す図である。It is a figure which shows a mode that the distance from the curvature-radius center of the end of the width direction of the strip | belt-shaped metal member of FIG. 1 arrange | positioned at perfect circle shape, ie, a curvature radius, changes before and after the residual stress provision process of FIG.

以下、本発明の一実施例を図面を参照して詳細に説明する。なお、以下の実施例において図は適宜簡略化或いは変形されており、各部の寸法比および形状等は必ずしも正確に描かれていない。   Hereinafter, an embodiment of the present invention will be described in detail with reference to the drawings. In the following embodiments, the drawings are appropriately simplified or modified, and the dimensional ratios, shapes, and the like of the respective parts are not necessarily drawn accurately.

図1は、本発明に係る車両用ベルト式無段変速機の伝動ベルト10の周方向の一部を示す斜視図である。図1において、上記伝動ベルト10は、それぞれ複数の無端環状の帯状金属部材12が密着状態でそれぞれ積層されて成る相互に並列に配設された第1積層リング14および第2積層リング16(以下、特に区別しない場合には積層リング14(16)と記載する)と、それら第1積層リング14および第2積層リング16に沿ってそれぞれ厚さ方向に環状に連ねられた板状の金属から成る複数のエレメント18とを備えている。エレメント18は、その幅方向の両側部に中央に向けて凹設された一対の凹溝20を備え、第1積層リング14および第2積層リング16は、複数のエレメント18の一方および他方の凹溝20内にそれぞれ挿入されている。積層リング14(16)は、複数のエレメント18を支持するために用いられるものである。積層リング14(16)は、例えば、内周側から外周側に向かうほど周長が順に大きくなるようにそれぞれ調整された9個の帯状金属部材12が内周側から順に積層されて成る。なお、図1では、便宜上、上記のように9層の帯状金属部材12から成る積層リング14(16)が必ずしも9層に図示されていない。   FIG. 1 is a perspective view showing a part in the circumferential direction of a transmission belt 10 of a belt type continuously variable transmission for a vehicle according to the present invention. In FIG. 1, the transmission belt 10 includes a first laminated ring 14 and a second laminated ring 16 (hereinafter referred to as a plurality of endless annular belt-like metal members 12, which are laminated in close contact with each other. (If not particularly distinguished, it is described as a laminated ring 14 (16)) and a plate-like metal connected in an annular shape in the thickness direction along the first laminated ring 14 and the second laminated ring 16 respectively. And a plurality of elements 18. The element 18 includes a pair of concave grooves 20 that are recessed toward the center on both side portions in the width direction. The first laminated ring 14 and the second laminated ring 16 are formed on one and the other concave portions of the plurality of elements 18. Each is inserted into the groove 20. The laminated ring 14 (16) is used to support a plurality of elements 18. The laminated ring 14 (16) is formed, for example, by laminating nine strip-shaped metal members 12 that are adjusted so that the circumferential length increases in order from the inner circumferential side to the outer circumferential side, in order from the inner circumferential side. In FIG. 1, for convenience, the laminated ring 14 (16) composed of the nine layers of the band-shaped metal member 12 is not necessarily illustrated in nine layers.

図2は、積層リング14(16)を構成する複数の帯状金属部材12のうち最も内周側の帯状金属部材12について、その幅方向の断面を概念的に示す断面図である。図2において、帯状金属部材12は、幅方向の断面が外周側に凸状を成す円弧状に形成されている。この帯状金属部材12には、その幅方向の中央部22の外周側に残留引張応力が付与され、それ以外すなわち中央部22の内周側および幅方向の両方の端部24に残留圧縮応力が付与されている。言い換えれば、帯状金属部材12には、その幅方向に残留応力分布が付与されている。図2において、残留引張応力領域A1は上記残留引張応力が付与された領域を示し、また、残留圧縮応力領域A2は上記残留圧縮応力が付与された領域を示している。   FIG. 2 is a cross-sectional view conceptually showing a cross section in the width direction of the innermost band-shaped metal member 12 among the plurality of band-shaped metal members 12 constituting the laminated ring 14 (16). In FIG. 2, the band-shaped metal member 12 is formed in an arc shape in which the cross section in the width direction is convex on the outer peripheral side. Residual tensile stress is applied to the strip-shaped metal member 12 on the outer peripheral side of the central portion 22 in the width direction, and residual compressive stress is applied to the other end portions 24 on the inner peripheral side of the central portion 22 and in the width direction. Has been granted. In other words, a residual stress distribution is given to the band-shaped metal member 12 in the width direction. In FIG. 2, a residual tensile stress region A1 indicates a region where the residual tensile stress is applied, and a residual compressive stress region A2 indicates a region where the residual compressive stress is applied.

帯状金属部材12の幅方向の断面すなわち図2に示す断面において、帯状金属部材12の内周面26の曲率半径Rは、その内周面26の内周側に位置してその内周面26と係合可能なエレメント18の凹溝20の一側面28の曲率半径Rよりも大きく設定されている。このため、帯状金属部材12が一側面28に対して厚み方向に当接しても、例えば、帯状金属部材12の端部24が中央部22に対して外周側へ相対移動するように変形させられてその端部24が周方向に引っ張られることで端部24の残留圧縮応力が低下することが抑制される。 In the cross section shown in the width direction of the cross-section i.e. Figure 2 of the belt-shaped metal member 12, the curvature radius R R of the inner peripheral surface 26 of the belt-shaped metal member 12, the inner peripheral surface thereof and positioned on the inner peripheral side of the inner circumferential surface 26 thereof It is set to be larger than 26 and the curvature radius R E of the one side 28 of the groove 20 of the engageable elements 18. For this reason, even if the band-shaped metal member 12 contacts the one side surface 28 in the thickness direction, for example, the end 24 of the band-shaped metal member 12 is deformed so as to move relative to the central portion 22 toward the outer peripheral side. It is suppressed that the residual compressive stress of the edge part 24 falls because the edge part 24 is pulled in the circumferential direction.

図3は、図1に示す積層リング14(16)の製造工程を説明するための工程図である。以下、この図3の工程図を参照して積層リング14(16)の製造方法を説明する。   FIG. 3 is a process diagram for explaining a manufacturing process of the laminated ring 14 (16) shown in FIG. Hereinafter, the manufacturing method of the laminated ring 14 (16) will be described with reference to the process diagram of FIG.

図3において、先ず、帯鋼切断工程P1では、例えばマルエージング鋼またはステンレス鋼などの帯鋼30が所定の長さに切断されて平板32とされる。   In FIG. 3, first, in a steel strip cutting process P <b> 1, a steel strip 30 such as maraging steel or stainless steel is cut into a predetermined length by cutting into a predetermined length.

次いで、溶接工程P2では、上記切断された平板32の一方および他方の切断面同士が互いに溶接されて円筒状部材34が形成される。   Next, in the welding step P2, one and the other cut surfaces of the cut flat plate 32 are welded together to form the cylindrical member 34.

次いで、第1溶体化工程P3では、溶接工程P2における溶接時の熱により溶接部位付近が部分的に硬くなった円筒状部材34の硬度を均質化するために、その円筒状部材34に第1の溶体化処理が施される。   Next, in the first solution heat treatment step P3, in order to homogenize the hardness of the cylindrical member 34 in which the vicinity of the welded portion is partially hardened by the heat at the time of welding in the welding step P2, the first cylindrical member 34 is subjected to the first solution. The solution treatment of is performed.

次いで、円筒状部材切断工程P4では、上記硬度が均質化された円筒状部材34が軸心方向の所定長さ毎に上記軸心に直交する方向に切断されて複数の短円筒状部材36が形成される。   Next, in the cylindrical member cutting step P4, the cylindrical member 34 having the homogenized hardness is cut in a direction perpendicular to the axial center for each predetermined length in the axial direction, so that a plurality of short cylindrical members 36 are obtained. It is formed.

次いで、バレル研磨工程P5では、上記短円筒状部材36の全部又はその一部が順次回転または振動する所定容器内に研磨材と共に入れられて研磨される。   Next, in the barrel polishing step P5, all or a part of the short cylindrical member 36 is put together with an abrasive in a predetermined container that is sequentially rotated or vibrated and polished.

次いで、圧延工程P6では、上記研磨された短円筒状部材36が所定の厚さに圧延されて環状部材38が形成される。   Next, in the rolling process P6, the polished short cylindrical member 36 is rolled to a predetermined thickness to form an annular member 38.

次いで、第2溶体化工程P7では、圧延工程P6における圧延により変形させられた環状部材38の金属組織の形状を元に復元させるために、その環状部材38に第2の溶体化処理が施される。   Next, in the second solution treatment step P7, in order to restore the metal structure of the annular member 38 deformed by rolling in the rolling step P6, the annular member 38 is subjected to a second solution treatment. The

次いで、周長調整工程P8では、上記第2の溶体化処理が施された環状部材38が予め定められた所定の周長に調整される。具体的には、環状部材28は、例えば、互いに平行に配設された図示しない一対の回転ローラに巻き掛けられて周方向に回転させられつつ、帯状金属部材12の内周側に設けられた図示しない矯正ローラにより内周側から外周側へ向けて押圧されることによって、所定の周長に調整される。上記回転ローラおよび矯正ローラの外周面は、帯状金属部材12の幅方向に平行な軸心を通る断面において外周側に凸状を成す円弧状に形成されている。帯状金属部材12は、周長の調整に際して上記外周面の円弧状の形状が転写されことにより、幅方向の断面が外周側に凸状を成す円弧状に形成される。   Next, in the circumference adjusting step P8, the annular member 38 subjected to the second solution treatment is adjusted to a predetermined circumference. Specifically, for example, the annular member 28 is provided on the inner peripheral side of the band-shaped metal member 12 while being wound around a pair of rotating rollers (not shown) arranged in parallel with each other and rotated in the circumferential direction. By being pressed from the inner peripheral side toward the outer peripheral side by a correction roller (not shown), it is adjusted to a predetermined peripheral length. The outer peripheral surfaces of the rotating roller and the correction roller are formed in a circular arc shape having a convex shape on the outer peripheral side in a cross section passing through an axis parallel to the width direction of the band-shaped metal member 12. The band-shaped metal member 12 is formed in an arc shape in which the cross section in the width direction is convex on the outer peripheral side by transferring the arc shape of the outer peripheral surface when adjusting the circumference.

次いで、残留応力付与工程P9では、周長が調整された帯状金属部材12の幅方向の両端部24に周方向の残留圧縮応力がそれぞれ付与される。   Next, in the residual stress applying step P9, the circumferential residual compressive stress is applied to both end portions 24 in the width direction of the band-shaped metal member 12 whose peripheral length is adjusted.

次いで、時効処理工程P10では、上記残留圧縮応力が付与された帯状金属部材12に時効処理がそれぞれ施される。この時効処理は、残留応力付与工程P9において付与された残留圧縮応力が開放されないように行われる。   Next, in the aging treatment step P10, an aging treatment is performed on the band-shaped metal member 12 to which the residual compressive stress is applied. This aging treatment is performed so that the residual compressive stress applied in the residual stress applying step P9 is not released.

次いで、積層工程P11では、上記時効処理された周長が異なる9個の帯状金属部材12が、内周側から外周側に向かうほど順に周長が大きくなるように互いに密着状態で積層されて、積層リング14(16)が形成される。   Next, in the stacking step P11, the nine strip-shaped metal members 12 having different peripheral lengths subjected to the aging treatment are stacked in close contact with each other so that the peripheral length sequentially increases from the inner peripheral side toward the outer peripheral side, A laminated ring 14 (16) is formed.

以下では、前記残留応力付与工程P9に関してさらに詳しく説明する。図4は、上記残留応力付与工程P9において用いられる残留応力付与装置40の要部を示す概念図である。図4において、残留応力付与装置40は、互いに平行な軸心C1乃至C4まわりに回転可能にそれぞれ設けられて帯状金属部材12が巻き掛けられる2対の支持ローラ42と、 それら支持ローラ42の軸心C1乃至C4に平行すなわち帯状金属部材12の幅方向に平行な軸心C5まわりに回転可能に帯状金属部材12の内周側に設けられた第1ローラダイス44と、その第1ローラダイス44の半径R1よりも小径な半径R2を有し、第1ローラダイス44の軸心C5と平行な軸心C6まわりに回転可能に帯状金属部材12に対して第1ローラダイス44とは反対側に設けられ、帯状金属部材12の周方向の一部が帯状金属部材12の幅方向に見て内周側に凸となる状態で後述の図5に示すように帯状金属部材12の中央部22を第1ローラダイス44との間で厚み方向に狭圧しつつ回転することにより、帯状金属部材12の中央部22の外周側を部分的にその幅方向に延ばす第2ローラダイス46とを備えている。   Hereinafter, the residual stress applying step P9 will be described in more detail. FIG. 4 is a conceptual diagram showing a main part of the residual stress applying device 40 used in the residual stress applying step P9. In FIG. 4, the residual stress applying device 40 includes two pairs of support rollers 42 that are rotatably provided around axes C <b> 1 to C <b> 4 that are parallel to each other and around which the band-shaped metal member 12 is wound, and shafts of the support rollers 42. A first roller die 44 provided on the inner peripheral side of the band-shaped metal member 12 so as to be rotatable around an axis C5 parallel to the centers C1 to C4, that is, parallel to the width direction of the band-shaped metal member 12, and the first roller die 44 The radius R2 is smaller than the radius R1 of the first roller die 44, and is rotatable about an axis C6 parallel to the axis C5 of the first roller die 44. A central portion 22 of the band-shaped metal member 12 is provided as shown in FIG. 5 to be described later in a state where a part of the band-shaped metal member 12 in the circumferential direction is convex toward the inner peripheral side when viewed in the width direction of the band-shaped metal member 12. 1st roller A second roller die 46 is provided that partially extends in the width direction on the outer peripheral side of the central portion 22 of the band-shaped metal member 12 by rotating while being narrowly pressed in the thickness direction with the die 44.

図5は、図4の残留応力付与装置40のV-V矢視部断面を示す断面図である。図5に示すように、第1ローラダイス44および第2ローラダイス46の帯状金属部材12に当接する外周面48および50は、図4に示す軸心C5およびC6を通る断面すなわち図5に示す断面において所定の曲率半径R3およびR4を有して外周側に凸状を成す円弧状に形成されている。上記曲率半径R3は、図5において実線で示す残留応力付与後の帯状金属部材12の内周面26の曲率半径Rよりも小さく設定されている。また、上記曲率半径R4は、第2ローラダイス46の外径の半分である半径R2よりも小さく設定されている。 FIG. 5 is a cross-sectional view showing a VV arrow section of the residual stress applying device 40 of FIG. As shown in FIG. 5, the outer peripheral surfaces 48 and 50 of the first roller die 44 and the second roller die 46 that are in contact with the band-shaped metal member 12 are shown in cross sections passing through the axes C5 and C6 shown in FIG. The cross section has a predetermined radius of curvature R3 and R4 and is formed in a circular arc shape that is convex on the outer peripheral side. The radius of curvature R3 is smaller than the radius of curvature R R of the inner peripheral surface 26 of the belt-shaped metal member 12 after the residual stress shown by the solid line granted in FIG. The radius of curvature R4 is set to be smaller than the radius R2 that is half of the outer diameter of the second roller die 46.

残留応力付与工程P9では、上記残留応力付与装置40が用いられて帯状金属部材12の幅方向の両端部24に残留圧縮応力がそれぞれ付与される。具体的には、帯状金属部材12の幅方向の中央部22の外周側が全周に亘って第2ローラダイス46により部分的に上記幅方向に延ばされることにより、図5の点線で示す状態から帯状金属部材12の幅方向の両端部24が全周に亘って中央部22に対して内周側に相対移動されて、図5の実線で示す状態となる。図6は、正円状に配置された帯状金属部材12の幅方向の一端の曲率半径中心からの距離すなわち曲率半径Reが残留応力付与工程P9前後で変化する様子を示す図である。図6に示すように、上記曲率半径Reは、点線で示す残留応力付与工程P9前の曲率半径Re1から実線で示す残留応力付与工程P9後の曲率半径Re2へと小さくなる。よって、帯状金属部材12の両端の周長Lは、周長L1(=2×Re1×π)から周長L2(=2×Re2×π)へと短くなる。それに伴って、帯状金属部材12の両端部24および中央部22の内周側は周方向に圧縮され、それらには周方向の残留圧縮応力が付与されて残留圧縮応力領域A1が形成される。上記付与される残留圧縮応力は、残留応力付与工程P9前後で中央部22に対して内周側に相対移動される量が大きい端部24側ほど大きくなる。   In the residual stress applying step P9, the residual stress applying device 40 is used to apply the residual compressive stress to both end portions 24 in the width direction of the band-shaped metal member 12. Specifically, the outer peripheral side of the central portion 22 in the width direction of the band-shaped metal member 12 is partially extended in the width direction by the second roller die 46 over the entire circumference, so that the state shown by the dotted line in FIG. Both end portions 24 in the width direction of the band-shaped metal member 12 are moved relative to the inner peripheral side with respect to the central portion 22 over the entire circumference, and a state indicated by a solid line in FIG. 5 is obtained. FIG. 6 is a diagram illustrating a state in which the distance from the center of the radius of curvature of one end in the width direction of the strip-shaped metal member 12 arranged in a perfect circle shape, that is, the radius of curvature Re, changes before and after the residual stress applying step P9. As shown in FIG. 6, the radius of curvature Re decreases from the radius of curvature Re1 before the residual stress applying step P9 shown by the dotted line to the radius of curvature Re2 after the residual stress applying step P9 shown by the solid line. Therefore, the circumferential length L at both ends of the strip-shaped metal member 12 is reduced from the circumferential length L1 (= 2 × Re1 × π) to the circumferential length L2 (= 2 × Re2 × π). Along with this, the inner peripheral sides of both end portions 24 and the central portion 22 of the band-shaped metal member 12 are compressed in the circumferential direction, and a residual compressive stress region A1 is formed by applying a circumferential compressive stress to them. The applied residual compressive stress increases toward the end portion 24 side where the amount of relative movement to the inner peripheral side with respect to the central portion 22 is large before and after the residual stress applying step P9.

なお、残留応力付与装置40では、前記中央部22の外周側が内周側に対して相対的に幅方向に延ばされる量は、第2ローラダイス46の半径R2が第1ローラダイス44の半径R1に比べて小さいほど大きくなる。また、前記両端部24が中央部22に対して内周側に相対移動される量および前記両端部24に付与される残留圧縮応力は、前記中央部22の外周側が内周側に対して相対的に幅方向に延ばされる量が大きいほど大きくなる。本実施例の第2ローラダイス46の半径R2および第1ローラダイス44の半径R1は、両端部24に付与すべき残留圧縮応力に応じて予め実験的に求められて設定されている。   In the residual stress applying device 40, the amount by which the outer peripheral side of the central portion 22 extends in the width direction relative to the inner peripheral side is such that the radius R2 of the second roller die 46 is the radius R1 of the first roller die 44. The smaller the size, the larger the size. Further, the amount by which the both end portions 24 are moved relative to the inner peripheral side with respect to the central portion 22 and the residual compressive stress applied to the both end portions 24 are relative to the outer peripheral side of the central portion 22 relative to the inner peripheral side. In particular, the larger the amount extended in the width direction, the larger. The radius R2 of the second roller die 46 and the radius R1 of the first roller die 44 of this embodiment are experimentally determined and set in advance according to the residual compressive stress to be applied to the both end portions 24.

図5に戻って、帯状金属部材12の厚さ寸法tは、中央部22の外周側が幅方向に延ばされるため、点線で示す残留応力付与工程P9前の厚さ寸法t1から実線で示す残留応力付与工程P9後の厚さ寸法t2へと小さく(薄く)なる。そして、中央部22の外周面52は、内周面26に比べて平坦な形状となる。   Returning to FIG. 5, the thickness t of the band-shaped metal member 12 is the residual stress indicated by the solid line from the thickness dimension t1 before the residual stress applying step P9 indicated by the dotted line because the outer peripheral side of the central portion 22 extends in the width direction. It becomes smaller (thinner) to the thickness dimension t2 after the application step P9. The outer peripheral surface 52 of the central portion 22 is flatter than the inner peripheral surface 26.

上述のように、本実施例の積層リング14(16)の製造方法によれば、幅方向の断面が外周側に凸状を成す円弧状に形成された帯状金属部材12に対して幅方向の中央部22の外周側を部分的にその幅方向に延ばす加工を施すことにより、その帯状金属部材12の幅方向の両端部24に周方向の残留圧縮応力をそれぞれ付与する残留応力付与工程P9を含むことから、帯状金属部材12の幅方向の両端部24にそれぞれ周方向の残留圧縮応力が生じるようにその帯状金属部材12に幅方向の残留応力分布を付与して帯状金属部材12の耐久性を高めることができる。   As described above, according to the manufacturing method of the laminated ring 14 (16) of the present embodiment, the widthwise cross section of the band-shaped metal member 12 formed in an arc shape having a convex shape on the outer peripheral side is formed in the width direction. Residual stress application step P9 for applying a residual compressive stress in the circumferential direction to both end portions 24 in the width direction of the band-shaped metal member 12 by partially extending the outer peripheral side of the central portion 22 in the width direction. Therefore, the band-shaped metal member 12 is provided with a residual stress distribution in the width direction so that circumferential compressive stress is generated at both end portions 24 in the width direction of the band-shaped metal member 12. Can be increased.

また、本実施例の積層リング14(16)の製造方法によれば、残留応力付与工程P9において用いられる残留応力付与装置40は、複数の支持ローラ42に巻き掛けられた帯状金属部材12の内周側に設けられた第1ローラダイス44と、その第1ローラダイス44よりも小径であって、帯状金属部材12の幅方向の中央部22を第1ローラダイス44との間で厚み方向に狭圧しつつ回転することによりその中央部22の外周側を部分的にその幅方向に延ばす第2ローラダイス46とを備えることから、第2ローラダイス46が第1ローラダイス44よりも小径であるほど帯状金属部材12の幅方向の中央部22の外周側がその内周側に比べて幅方向に延ばされて、帯状金属部材12の幅方向の両端部24が中央部22に対して内周側へ相対移動されて周方向に圧縮されるので、第1ローラダイス44の外径R1および第2ローラダイス46の外径R2に応じて帯状金属部材12の幅方向の両端部24に残留圧縮応力を付与することができる。   Moreover, according to the manufacturing method of the laminated ring 14 (16) of the present embodiment, the residual stress applying device 40 used in the residual stress applying step P9 includes the band-shaped metal member 12 wound around the plurality of support rollers 42. A first roller die 44 provided on the peripheral side and a diameter smaller than that of the first roller die 44, and a central portion 22 in the width direction of the band-shaped metal member 12 is formed in the thickness direction between the first roller die 44 and the first roller die 44. The second roller die 46 has a smaller diameter than the first roller die 44 because the second roller die 46 includes a second roller die 46 that partially extends the outer peripheral side of the central portion 22 in the width direction by rotating while narrowing pressure. The outer peripheral side of the central portion 22 in the width direction of the band-shaped metal member 12 is extended in the width direction as compared with the inner peripheral side, and both end portions 24 in the width direction of the band-shaped metal member 12 are inner peripheral with respect to the central portion 22. Phase to side Since it is moved and compressed in the circumferential direction, residual compressive stress is applied to both ends 24 in the width direction of the band-shaped metal member 12 according to the outer diameter R1 of the first roller die 44 and the outer diameter R2 of the second roller die 46. can do.

また、本実施例の積層リング14(16)の製造方法によれば、第2ローラダイス46の帯状金属部材12の内周面26に当接する外周面50は、その軸心C6を通る断面において所定の曲率半径R4を有して外周側に凸状を成す円弧状に形成され、上記所定の曲率半径R4は、第2ローラダイス46の外径の半分すなわち半径R2よりも小さく設定されていることから、帯状金属部材12の中央部22の外周側が第2ローラダイス46により幅方向に延ばされるときのその幅方向への材料流動性が高められるので、好適に帯状金属部材12の両端部24がそれぞれ中央部22に対して内周側へ移動されて周方向に圧縮される。   Moreover, according to the manufacturing method of the lamination | stacking ring 14 (16) of a present Example, the outer peripheral surface 50 contact | abutted to the inner peripheral surface 26 of the strip | belt-shaped metal member 12 of the 2nd roller die 46 is in the cross section which passes along the axial center C6. It has a predetermined radius of curvature R4 and is formed in an arc shape that is convex on the outer peripheral side, and the predetermined radius of curvature R4 is set to be smaller than half the outer diameter of the second roller die 46, that is, the radius R2. Therefore, when the outer peripheral side of the central portion 22 of the band-shaped metal member 12 is extended in the width direction by the second roller die 46, the material fluidity in the width direction is enhanced, and therefore the both end portions 24 of the band-shaped metal member 12 are preferably used. Are respectively moved to the inner peripheral side with respect to the central portion 22 and compressed in the circumferential direction.

以上、本発明の一実施例を図面を参照して詳細に説明したが、本発明はこの実施例に限定されるものではなく、別の態様でも実施され得る。   As mentioned above, although one Example of this invention was described in detail with reference to drawings, this invention is not limited to this Example, It can implement in another aspect.

たとえば、前述の実施例において、帯状金属部材12はマルエージング鋼やステンレス鋼から形成されていたが、それ以外の鋼材から形成されてもよい。   For example, in the above-described embodiment, the band-shaped metal member 12 is formed from maraging steel or stainless steel, but may be formed from other steel materials.

また、前述の実施例の残留応力付与工程P9において帯状金属部材12を環状の状態で周方向に回転させるための残留応力付与装置40の機械的構成は、一例が開示されたものであり、その他の公知の機械的構成であっても実現される。   In addition, the mechanical configuration of the residual stress applying device 40 for rotating the belt-shaped metal member 12 in the annular state in the circumferential direction in the residual stress applying step P9 of the above-described embodiment is an example, and other This is realized even with a known mechanical configuration.

また、前述の実施例において、第1ローラダイス44の外周面48の曲率半径R3は、図5において実線で示す残留応力付与後の帯状金属部材12の内周面26の曲率半径Rよりも小さく設定されていたが、例えば、曲率半径R以上であってもよい。 Further, although in the foregoing embodiments, the radius of curvature R3 of the outer peripheral surface 48 of the first roller die 44, than the radius of curvature R R of the inner peripheral surface 26 of the belt-shaped metal member 12 after the residual stress shown by the solid line granted 5 Although it was set small, for example, it may be larger than the curvature radius RR.

また、第1ローラダイス44は、必ずしも軸心C5を通る断面において外周側に凸状を成す円弧状でなくてもよい。例えば、円筒面状に形成されてもよい。   Further, the first roller die 44 does not necessarily have an arc shape that is convex on the outer peripheral side in a cross section passing through the axis C5. For example, it may be formed in a cylindrical surface shape.

また、帯状金属部材12には、例えば窒化処理などの表面処理がさらに施されてもよい。   Further, the band-shaped metal member 12 may be further subjected to a surface treatment such as a nitriding treatment.

なお、上述したのはあくまでも一実施形態であり、その他一々例示はしないが、本発明は、その主旨を逸脱しない範囲で当業者の知識に基づいて種々変更、改良を加えた態様で実施することができる。   It should be noted that the above description is merely an embodiment, and other examples are not illustrated. However, the present invention is implemented in variously modified and improved modes based on the knowledge of those skilled in the art without departing from the gist of the present invention. Can do.

10:伝動ベルト
12:帯状金属部材
18:エレメント
22:中央部
24:端部
40:残留応力付与装置
42:支持ローラ
44:第1ローラダイス
46:第2ローラダイス
50:外周面
P9:残留応力付与工程
C1〜C4:軸心(支持ローラの軸心)
C5:軸心(第1ローラダイスの軸心)
C6:軸心(第2ローラダイスの軸心)
R2:半径(第2ローラダイスの外径の半分)
R4:曲率半径
10: Transmission belt 12: Band-shaped metal member 18: Element 22: Central portion 24: End portion 40: Residual stress applying device 42: Support roller 44: First roller die 46: Second roller die 50: Outer peripheral surface P9: Residual stress Applying steps C1 to C4: shaft center (support roller shaft center)
C5: Axis (axis of the first roller die)
C6: Axis (Axis of the second roller die)
R2: Radius (half the outer diameter of the second roller die)
R4: radius of curvature

Claims (1)

複数の無端環状の帯状金属部材が密着状態で積層されて成り、環状に連ねられた複数のエレメントを支持するために車両用ベルト式無段変速機の伝動ベルトに用いられる積層リングの製造方法であって、
幅方向の断面が外周側に凸状を成す円弧状に形成された前記帯状金属部材に対して幅方向の中央部の外周側を部分的に該幅方向に延ばす加工を施すことにより、該帯状金属部材の幅方向の両端部に周方向の残留圧縮応力をそれぞれ付与する残留応力付与工程を含み、
前記残留応力付与工程は、
それぞれ軸心まわりに回転可能に設けられて前記帯状金属部材が巻き掛けられる少なくとも一対の支持ローラと、
該支持ローラの軸心と平行な軸心まわりに回転可能に前記帯状金属部材の内周側に設けられた第1ローラダイスと、
該第1ローラダイスよりも小径であって、該第1ローラダイスの軸心と平行な軸心まわりに回転可能に前記帯状金属部材に対して該第1ローラダイスとは反対側に設けられ、該帯状金属部材の幅方向の中央部を該第1ローラダイスとの間で厚み方向に狭圧しつつ回転することにより、該帯状金属部材の幅方向の中央部の外周側を部分的に該幅方向に延ばす第2ローラダイスと
を、備える残留応力付与装置を用いて、前記帯状金属部材の幅方向の両端部に周方向の残留圧縮応力をそれぞれ付与するものであり、
前記第1ローラダイスおよび第2ローラダイスの前記帯状金属部材に当接する外周面は、その軸心を通る断面において外周側に凸状を成す円弧状にそれぞれ形成され、
前記第2ローラダイスの前記帯状金属部材に当接する外周面の前記軸心を通る断面における曲率半径は、前記第1ローラダイスの前記帯状金属部材に当接する外周面の前記軸心を通る断面における曲率半径よりも小さく設定され、
前記第2ローラダイスの前記帯状金属部材に当接する外周面の前記軸心を通る断面における曲率半径は、前記第2ローラダイスの外径の半分よりも小さく設定されている
ことを特徴とする積層リングの製造方法。
A method of manufacturing a laminated ring, which is formed by laminating a plurality of endless annular band-shaped metal members in close contact with each other and used for a transmission belt of a belt type continuously variable transmission for a vehicle to support a plurality of elements linked in an annular shape. There,
The belt-like metal member formed in an arc shape whose cross section in the width direction has a convex shape on the outer peripheral side is subjected to a process of partially extending the outer peripheral side of the central portion in the width direction in the width direction, thereby forming the belt-like shape. the residual stress applying step respectively imparting a circumferential residual compressive stress at both ends in the width direction of the metal member seen including,
The residual stress applying step includes
At least a pair of support rollers, each of which is rotatably provided around an axis and on which the belt-shaped metal member is wound;
A first roller die provided on the inner peripheral side of the band-shaped metal member so as to be rotatable about an axis parallel to the axis of the support roller;
A diameter smaller than that of the first roller die and provided on the opposite side to the first roller die with respect to the band-shaped metal member so as to be rotatable around an axis parallel to the axis of the first roller die; By rotating the central portion in the width direction of the band-shaped metal member while narrowly pressing in the thickness direction between the first roller dies, the outer peripheral side of the central portion in the width direction of the band-shaped metal member is partially expanded to the width. A second roller die extending in the direction
The residual compressive stress is provided to both ends in the width direction of the band-shaped metal member using a residual stress applying device.
The outer peripheral surfaces of the first roller die and the second roller die that are in contact with the band-shaped metal member are each formed in a circular arc shape that is convex on the outer peripheral side in a cross section passing through the axis.
The radius of curvature in the cross section passing through the axial center of the outer peripheral surface of the second roller die that contacts the band-shaped metal member is in the cross section passing through the axial center of the outer peripheral surface of the first roller die that contacts the band-shaped metal member. Set smaller than the radius of curvature,
A radius of curvature in a cross section passing through the axis of the outer peripheral surface of the second roller die contacting the band-shaped metal member is set to be smaller than half of the outer diameter of the second roller die. Ring manufacturing method.
JP2009285746A 2009-12-16 2009-12-16 Manufacturing method of laminated ring Expired - Fee Related JP5392053B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2009285746A JP5392053B2 (en) 2009-12-16 2009-12-16 Manufacturing method of laminated ring

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2009285746A JP5392053B2 (en) 2009-12-16 2009-12-16 Manufacturing method of laminated ring

Publications (2)

Publication Number Publication Date
JP2011125892A JP2011125892A (en) 2011-06-30
JP5392053B2 true JP5392053B2 (en) 2014-01-22

Family

ID=44289062

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2009285746A Expired - Fee Related JP5392053B2 (en) 2009-12-16 2009-12-16 Manufacturing method of laminated ring

Country Status (1)

Country Link
JP (1) JP5392053B2 (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP6002842B2 (en) 2013-05-28 2016-10-05 京セラドキュメントソリューションズ株式会社 Drive mechanism with metal belt
JP7149067B2 (en) * 2017-12-05 2022-10-06 三星エスディアイ株式会社 PSA COMPOSITION FOR OPTICAL FILM, ADHESIVE LAYER, OPTICAL MEMBER, AND IMAGE DISPLAY DEVICE
JP7149066B2 (en) * 2017-12-05 2022-10-06 三星エスディアイ株式会社 PSA COMPOSITION FOR OPTICAL FILM, ADHESIVE LAYER, OPTICAL MEMBER, AND IMAGE DISPLAY DEVICE
JP7281069B2 (en) * 2019-01-08 2023-05-25 京セラドキュメントソリューションズ株式会社 belt driving device, image forming device

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57103952A (en) * 1980-12-18 1982-06-28 Hitachi Metals Ltd Endless metal belt for transmission of power
JPS6142401A (en) * 1984-08-06 1986-02-28 Nhk Spring Co Ltd Apparatus for producing endless metallic belt
JP4923287B2 (en) * 2007-07-20 2012-04-25 本田技研工業株式会社 Metal ring circumference corrector

Also Published As

Publication number Publication date
JP2011125892A (en) 2011-06-30

Similar Documents

Publication Publication Date Title
JP5999187B2 (en) Endless metal belt manufacturing method, endless metal belt, and belt-type continuously variable transmission
JP5392053B2 (en) Manufacturing method of laminated ring
US8713786B2 (en) Metal ring and method of producing the same
JP5494025B2 (en) Manufacturing method of laminated ring
WO2018062532A1 (en) Ring manufacturing method
US7168279B2 (en) Method of manufacturing metal ring for endless metal belt
JP2014121136A (en) Method of manufacturing stator core of rotary electric machine
JP5712743B2 (en) Manufacturing apparatus and manufacturing method of thin plate-like endless metal ring
WO2018221646A1 (en) Endless ring production method
JP5776455B2 (en) Endless metal ring manufacturing apparatus and manufacturing method
JP2010058156A (en) Apparatus for rolling endless belt-like metallic ring
JP5621685B2 (en) Manufacturing method of thin plate-like endless metal ring
JP4923287B2 (en) Metal ring circumference corrector
JP5949478B2 (en) Laminated ring and laminated ring manufacturing method
WO2018062355A1 (en) Ring manufacturing method and ring polishing method
WO2018221645A1 (en) Endless ring manufacturing method and endless ring
JP2011149518A (en) Method of manufacturing transmission belt
JP3977023B2 (en) Metal belt type continuously variable transmission
JP5580534B2 (en) Method for forming support ring of push belt for continuously variable transmission
JP2004001047A (en) Method for manufacturing metal core used for run flat tyre
JP5249833B2 (en) Metal ring loading / unloading device
JP3609338B2 (en) Metal ring rolling method
JP3700656B2 (en) Method for producing metal ring of metal multilayer belt
JP5776531B2 (en) Endless metal ring manufacturing apparatus and manufacturing method
JP2019120276A (en) Process of manufacture of cvt ring raw material

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20120206

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20130523

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20130528

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20130701

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20130917

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20130930

R151 Written notification of patent or utility model registration

Ref document number: 5392053

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R151

LAPS Cancellation because of no payment of annual fees