JP5381927B2 - Washing and drying method and washing and drying apparatus - Google Patents

Washing and drying method and washing and drying apparatus Download PDF

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JP5381927B2
JP5381927B2 JP2010171727A JP2010171727A JP5381927B2 JP 5381927 B2 JP5381927 B2 JP 5381927B2 JP 2010171727 A JP2010171727 A JP 2010171727A JP 2010171727 A JP2010171727 A JP 2010171727A JP 5381927 B2 JP5381927 B2 JP 5381927B2
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storage tank
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敬太 柳川
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Denso Corp
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Description

本発明は、汚れに対し疎油性を示す洗浄液を、大気圧沸点以上の加圧過加熱液の状態で、被洗浄物品に噴射することで、汚れの除去と乾燥を同じ工程で行う洗浄乾燥方法及び洗浄乾燥装置に関するものである。   The present invention relates to a cleaning and drying method for removing dirt and drying in the same process by spraying a cleaning liquid exhibiting oleophobic property against dirt in a pressurized overheated liquid having an atmospheric pressure boiling point or higher to an article to be cleaned. And a washing and drying apparatus.

先願で非公知文献である特許文献1に記載したように、発明者は、以下の省エネルギー型の小型連続式洗浄装置を発明している。この先願の装置では、大気圧時と加圧時とで顕著に沸点が変化する液体で、油脂類に対し疎油性を示す液体、たとえば、水や含水アルコール、あるいはハイドロフルオロカーボン(HFC)やハイドロフルオロエーテル(HFE)等のフッ素系化合物で、大気圧の沸点(飽和温度)が40℃以上の液体を加圧し、被洗浄部品を囲う洗浄乾燥室に噴射している。   As described in Patent Document 1 which is a non-known document in the prior application, the inventor has invented the following energy-saving small continuous cleaning apparatus. In the apparatus of this prior application, a liquid whose boiling point changes remarkably at atmospheric pressure and under pressure, and a liquid that exhibits oleophobicity to fats and oils, such as water, hydrous alcohol, hydrofluorocarbon (HFC), hydrofluoro A liquid such as ether (HFE) having a boiling point of atmospheric pressure (saturation temperature) of 40 ° C. or higher is pressurized and injected into a cleaning / drying chamber surrounding the component to be cleaned.

また、噴射された加圧過加熱洗浄液は、瞬時に、あるいは被洗浄部品表面で気化膨張し、その膨張による流速と熱エネルギーなどの作用で、被洗浄部品表面の油脂や異物を除去する。噴射された洗浄液の分子は、油脂類に対し疎油性を示すため、気化膨張に伴う衝突力が、斥力(反発力)として作用し、油脂の払拭除去効果を発現している。   Also, the sprayed pressurized overheated cleaning liquid is vaporized and expanded instantaneously or on the surface of the component to be cleaned, and oils and foreign substances on the surface of the component to be cleaned are removed by the action of the flow velocity and thermal energy due to the expansion. Since the molecules of the jetted cleaning liquid are oleophobic with respect to fats and oils, the collision force accompanying vaporization and expansion acts as a repulsive force (repulsive force), and the effect of wiping and removing fats and oils is exhibited.

更に、洗浄乾燥室に形成される空隙容積よりも、洗浄乾燥室に噴射した洗浄液の蒸気の大気圧下の容積を大きくすることで、上記払拭除去効果を高めている。   Further, the wiping and removing effect is enhanced by increasing the volume under the atmospheric pressure of the vapor of the cleaning liquid sprayed into the cleaning / drying chamber rather than the void volume formed in the cleaning / drying chamber.

図4は特許文献1に記載の構成(本発明の効果を説明するための比較例としての洗浄乾燥装置)を示す模式構成図である。図4において、油脂類が付着した被洗浄部品1は、搬送コンベア2で、洗浄乾燥工程の位置へ送られる。洗浄乾燥装置には、洗浄液4を貯液する貯液槽5が備えられている。   FIG. 4 is a schematic configuration diagram showing a configuration described in Patent Document 1 (a cleaning / drying apparatus as a comparative example for explaining the effects of the present invention). In FIG. 4, the parts to be cleaned 1 to which the oils and fats are attached are sent to the position of the cleaning and drying process by the conveyor 2. The cleaning / drying apparatus is provided with a liquid storage tank 5 for storing the cleaning liquid 4.

貯液槽5には、大気圧時と加圧時とで顕著に沸点が変化する液体で、油脂類に対し疎油性を示す液体、たとえば、水や含水アルコールあるいはハイドロフルオロカーボン(HFC)やハイドロフルオロエーテル(HFE)などのフッ素系化合物で、大気圧の沸点、つまり標準沸点(飽和温度)が40℃以上の液体を貯液している。   The liquid storage tank 5 is a liquid whose boiling point changes remarkably between atmospheric pressure and pressurization, and is oleophobic for oils and fats, such as water, hydrous alcohol, hydrofluorocarbon (HFC), hydrofluoro A fluorine-based compound such as ether (HFE) that stores a liquid having a boiling point of atmospheric pressure, that is, a standard boiling point (saturation temperature) of 40 ° C. or higher.

貯液槽5から圧送ポンプ6により、洗浄液用配管7を通し、洗浄液4は噴射ノズル3へ圧送される。圧送途中に加熱用熱交換器8が設けられ、洗浄液を大気圧沸点(飽和温度)以上の過加熱液、望ましくはその圧力における沸点近くの過加熱液の状態まで加熱する。   The cleaning liquid 4 is pumped from the liquid storage tank 5 to the spray nozzle 3 through the cleaning liquid pipe 7 by the pump 6. A heat exchanger 8 for heating is provided in the middle of pressure feeding, and the cleaning liquid is heated to a superheated liquid having an atmospheric pressure boiling point (saturation temperature) or higher, preferably to a state of a superheated liquid near the boiling point at the pressure.

その加圧過加熱液を噴射ノズル3から大気圧下にある被洗浄部品1に噴射することで、洗浄と乾燥を同じ洗浄乾燥工程で行う。なお、洗浄乾燥工程は、被洗浄部品1を囲う洗浄乾燥室10を設け、噴射された洗浄液の下流には、洗浄液4の蒸気を排出し回収する蒸気回収口13が設けられ、噴射ノズル3の洗浄液噴射孔から蒸気回収口13までに形成される空隙容積よりも、洗浄乾燥室に噴射した洗浄液4の蒸気の大気圧下の容積が大きくなるように設計されている。   By injecting the pressurized overheated liquid from the injection nozzle 3 onto the part to be cleaned 1 under atmospheric pressure, cleaning and drying are performed in the same cleaning and drying process. In the cleaning / drying process, a cleaning / drying chamber 10 surrounding the part to be cleaned 1 is provided, and a steam recovery port 13 for discharging and recovering the steam of the cleaning liquid 4 is provided downstream of the sprayed cleaning liquid. It is designed so that the volume under the atmospheric pressure of the vapor of the cleaning liquid 4 injected into the cleaning / drying chamber is larger than the gap volume formed from the cleaning liquid injection hole to the vapor recovery port 13.

噴射ノズル3から噴射された洗浄液4と被洗浄部品1に付着していた汚れは貯液槽5へ回収する。連続的に洗浄乾燥処理を繰り返すと、被洗浄部品1により持ち込まれる汚れは貯液槽5に蓄積することになる。   The cleaning liquid 4 sprayed from the spray nozzle 3 and the dirt adhering to the part to be cleaned 1 are collected in the liquid storage tank 5. When the cleaning and drying process is repeated continuously, the dirt brought in by the part to be cleaned 1 accumulates in the liquid storage tank 5.

貯液槽5に蓄積した油脂類は、洗浄液4には溶解しないので、洗浄液よりも比重が小さい油脂類であれば、貯液槽5内で浮上し、上層部に油脂類、下層部に洗浄液4を形成し、貯液槽5は油分離槽としての機能も果たす。上層部の油脂類を汚れ排出手段としてのドレン排出管24より排出し、持ち込まれた汚れを取り除く。   Since the fats and oils accumulated in the liquid storage tank 5 are not dissolved in the cleaning liquid 4, if the fats and oils have a specific gravity smaller than that of the cleaning liquid, they float in the liquid storage tank 5, and the upper part of the fats and oils and the lower part of the cleaning liquid 4 and the liquid storage tank 5 also functions as an oil separation tank. The upper layer oils and fats are discharged from a drain discharge pipe 24 as a dirt discharge means to remove the introduced dirt.

特願2010−094897号公報Japanese Patent Application No. 2010-094897

しかしながら上記特許文献1からなる先願(比較例)では、水や含水アルコールなどの大気圧沸点(飽和温度)がフッ素系化合物よりも高い洗浄液4では、被洗浄部品表面で洗浄液4の蒸気が凝縮し易く、凝縮液を形成した箇所では、油脂の除去効果が低下するとともに洗浄液4の残留、いわゆる乾燥不良を起こし易い。   However, in the prior application (comparative example) consisting of the above-mentioned Patent Document 1, in the cleaning liquid 4 whose atmospheric pressure boiling point (saturation temperature) such as water or hydrous alcohol is higher than that of the fluorine-based compound, the vapor of the cleaning liquid 4 is condensed on the surface of the part to be cleaned. In the location where the condensate is formed, the effect of removing the oil and fat is reduced, and the cleaning liquid 4 remains, that is, the so-called poor drying is likely to occur.

また、水よりも大気圧沸点(飽和温度)の低いフッ素系化合物は、蒸気圧が高く、水などに比べ凝縮液を形成し難い。よって、凝縮液を形成したとしても、大気圧下で容易に蒸発し、乾燥不良にはつながらないものの大気環境への温暖化物質の放出につながるため、洗浄液4の蒸気は確実に回収しなければならない。   In addition, a fluorine-based compound having a lower atmospheric pressure boiling point (saturation temperature) than water has a high vapor pressure and is less likely to form a condensate than water. Therefore, even if the condensate is formed, the vapor of the cleaning liquid 4 must be reliably recovered because it easily evaporates under atmospheric pressure and does not lead to poor drying, but leads to the release of warming substances to the atmospheric environment. .

このように、上記比較例では、噴射ノズルから噴射された洗浄液4の蒸気が全て蒸気回収口13に回収されず、洗浄液4の蒸気が凝縮し易く、凝縮液を形成した箇所では、油脂の除去効果が低下するとともに洗浄液4の残留、いわゆる乾燥不良を起こし易い。または、大気環境への温暖化物質(フッ素系化合物)の放出という問題が発生する。   As described above, in the above comparative example, not all the vapor of the cleaning liquid 4 injected from the injection nozzle is collected in the vapor recovery port 13, and the vapor of the cleaning liquid 4 is easily condensed. The effect decreases and the cleaning liquid 4 remains, that is, a so-called dry failure is likely to occur. Or the problem of discharge | release of the warming substance (fluorine type compound) to atmospheric environment generate | occur | produces.

本発明は、このような従来の技術に存在する問題点に着目して成されたものであり、被洗浄物品に付着した油脂や異物などの汚れを除去する物品の洗浄において、洗浄液を再使用でき、油脂や異物などの汚れの除去効果が低下せず、洗浄液の残留を抑制するか、または大気環境への温暖化物質の放出につながらない洗浄乾燥方法及び洗浄乾燥装置を得ることを目的とする。   The present invention has been made paying attention to such problems existing in the prior art, and reuses a cleaning liquid in cleaning an article that removes dirt such as oil and fat adhering to the article to be cleaned. An object of the present invention is to provide a cleaning and drying method and a cleaning and drying apparatus that do not deteriorate the effect of removing dirt such as fats and oils and foreign matters, suppress the remaining of the cleaning liquid, or do not lead to the release of a warming substance to the atmospheric environment. .

本発明は上記目的を達成するために、下記の技術的手段を採用する。すなわち、請求項1に記載の発明では、洗浄液を大気圧下では沸点以上となる加圧過加熱液とする加圧過加熱工程、被洗浄物品が内蔵された洗浄乾燥容器に加圧過加熱液を噴射し加圧過加熱液を蒸気とする噴射工程、洗浄乾燥容器に隣接した蒸気回収口を備える蒸気排出容器と蒸気回収口に連通する吸引口を備える吸引手段とを用いて洗浄乾燥容器の洗浄乾燥室内に噴射された加圧過加熱液の蒸気を吸引口に吸引する吸引工程、及び吸引口に吸引された加圧過加熱液の蒸気を加圧過加熱液として再利用する再利用工程を有し、吸引工程において、洗浄液を含む循環液を循環液用配管の内部に循環させることにより、吸引口から加圧過加熱液の蒸気を吸引させる吸引手段を用い、噴射工程において、洗浄乾燥室内に噴射された加圧過加熱液の蒸気の大気圧下の容積が、洗浄乾燥容器の容器容積から、被洗浄物品の容積を差し引いた残容積よりも大きくなるよう加圧過加熱液が噴射され、吸引工程において、洗浄乾燥室内に噴射された加圧過加熱液の蒸気の量以上の量を吸引口から吸引し、噴射工程において、洗浄乾燥容器内の洗浄乾燥室内に噴射される加圧過加熱液は貯液槽からの洗浄液を加圧し過加熱したものからなり、吸引工程において、循環液用配管内を循環する循環液は、洗浄液よりも比重の小さい油性であって洗浄液とは相溶せず、洗浄液と循環液とを比重差により分離して蓄える貯液槽から循環ポンプを介して循環液用配管内を通過し貯液槽に戻ることにより循環し、吸引口から吸引した加圧過加熱液の蒸気を循環液と共に貯液槽内に回収することを特徴としている。 In order to achieve the above object, the present invention employs the following technical means. That is, in the first aspect of the present invention, a pressurized overheating step in which the cleaning liquid is a pressurized overheated liquid having a boiling point or higher under atmospheric pressure, and the pressurized overheated liquid is contained in a cleaning / drying container containing the article to be cleaned. Of the washing and drying container using a jetting process in which the pressurized overheated liquid is vaporized, a steam discharge container having a steam recovery port adjacent to the cleaning and drying container, and a suction means having a suction port communicating with the steam recovery port . A suction process for sucking the vapor of the pressurized superheated liquid sprayed into the washing and drying chamber into the suction port, and a reuse process for reusing the vapor of the pressurized superheated liquid sucked into the suction port as the pressurized superheated liquid In the suction process, the circulating fluid containing the cleaning liquid is circulated inside the circulating fluid piping, and suction means for sucking the vapor of the pressurized superheated liquid from the suction port is used. Steam of pressurized overheated liquid injected into the room The pressurized superheated liquid is injected so that the volume under atmospheric pressure is larger than the remaining volume obtained by subtracting the volume of the article to be cleaned from the container volume of the cleaning / drying container, and is injected into the cleaning / drying chamber in the suction process. In the spraying process, the pressurized overheated liquid injected into the cleaning / drying chamber in the cleaning / drying container is added with the cleaning liquid from the storage tank. In the suction process, the circulating fluid circulating in the circulating fluid pipe is less oily than the cleaning fluid and is incompatible with the cleaning fluid, and there is a difference in specific gravity between the cleaning fluid and the circulating fluid. The liquid of the pressurized superheated liquid that is circulated by returning to the liquid storage tank through the circulating pump through the circulating pump from the liquid storage tank that is separated and stored by the storage pump and stored together with the circulating liquid It is characterized by collecting in the tank.

この発明によれば、洗浄液を加圧過加熱液として洗浄乾燥室内に噴射し、吸引手段の吸引口を蒸気回収口に導いて、洗浄乾燥室内に噴射された加圧過加熱液の蒸気を吸引口から吸引して、吸引された加圧過加熱液の蒸気を再利用するから、加圧過加熱液の蒸気が凝縮した凝縮液は、被洗浄物品の表面に形成され難いため、油の除去効果が低下することがない。また、凝縮液が残留せず、乾燥不良を引き起こすことがない。また、洗浄液として、温暖化物質を使用したとしても、加圧過加熱液の蒸気を吸引口から吸引して、吸引された加圧過加熱液の蒸気を再利用するから、大気環境への温暖化物質の放出につながることがない。
更に、吸引手段は、洗浄液を含む循環液が循環液用配管の内部に循環することにより吸引口に負圧が生じる吸引手段からなるから、加圧過加熱液の蒸気を吸引して吸引手段内で洗浄液と混合できるため、加圧過加熱液の蒸気を速やかに液化して洗浄液として回収することが出来る。加えて、洗浄乾燥室内に噴射された加圧過加熱液の蒸気の大気圧下の容積が、洗浄乾燥容器の容器容積から、被洗浄物品の容積を差し引いた残容積よりも大きくなるように加圧過加熱液を噴射している。よって、洗浄乾燥室の外に加圧過加熱液の蒸気が漏れる可能性があるが、噴射された加圧過加熱液の蒸気の量以上の量で吸引口から吸引するから、洗浄乾燥室の外に加圧過加熱液の蒸気が漏れることを抑制することが出来、また、加圧過加熱液の蒸気を確実に再利用することが出来る。次に、循環液用配管内を循環する循環液は、洗浄液を蓄える貯液槽から循環ポンプを介して吸引手段内を通過し貯液槽に戻ることにより循環し、吸引口から吸引した加圧過加熱液の蒸気を貯液槽内に洗浄液として回収して、再び貯液槽から洗浄液として圧送されて再利用することが出来ると共に、被洗浄物品を洗浄した直後の吸引手段の吸引口から吸引された加圧過加熱液の蒸気と汚れた油を含む循環液と洗浄乾燥室内に圧送される前の洗浄液とが同じ貯液槽内に存在するから、貯液槽を油分離槽として機能させ、被洗浄部品から除去された油脂類の汚れは、循環液に吸着して回収することが出来る。
According to this invention, the cleaning liquid is injected as a pressurized overheating liquid into the cleaning and drying chamber, the suction port of the suction means is guided to the vapor recovery port, and the vapor of the pressurized overheating liquid injected into the cleaning and drying chamber is sucked. Since the vapor of the pressurized superheated liquid sucked from the mouth is reused, the condensed liquid condensed from the vapor of the pressurized superheated liquid is difficult to form on the surface of the article to be cleaned. The effect is not reduced. Further, no condensate remains and no drying failure is caused. In addition, even if a warming substance is used as the cleaning liquid, the vapor of the pressurized overheating liquid is sucked from the suction port and the vapor of the pressurized overheating liquid is reused. It does not lead to the release of chemical substances.
Further, the suction means includes suction means for generating a negative pressure at the suction port when the circulating fluid containing the cleaning liquid circulates inside the piping for the circulating fluid . Therefore, the vapor of the pressurized overheated liquid can be quickly liquefied and recovered as a cleaning liquid. In addition, the volume of the pressurized superheated liquid sprayed into the cleaning / drying chamber under the atmospheric pressure is increased so as to be larger than the remaining volume obtained by subtracting the volume of the article to be cleaned from the container volume of the cleaning / drying container. The overheated liquid is sprayed. Therefore, there is a possibility that the vapor of the pressurized superheated liquid leaks out of the cleaning / drying chamber. It is possible to prevent the vapor of the pressurized overheating liquid from leaking to the outside, and it is possible to reliably reuse the vapor of the pressurized overheating liquid. Next, the circulating fluid circulating in the circulating fluid piping is circulated by returning from the storage tank storing the cleaning liquid through the circulating pump through the suction means and returning to the storage tank. The steam of the overheated liquid can be recovered as a cleaning liquid in the storage tank, and pumped again from the storage tank as the cleaning liquid for reuse, and suctioned from the suction port of the suction means immediately after cleaning the article to be cleaned Since the circulating fluid containing the vapor of pressurized overheated liquid and dirty oil and the cleaning liquid before being pumped into the cleaning and drying chamber exist in the same storage tank, the storage tank functions as an oil separation tank. The fats and oils removed from the parts to be cleaned can be adsorbed by the circulating fluid and recovered.

請求項に記載の発明では、吸引工程において、循環液は、冷却用熱交換器で冷却されながら循環することを特徴としている。 The invention according to claim 2 is characterized in that, in the suction step, the circulating liquid circulates while being cooled by the cooling heat exchanger.

この発明によれば、循環液を冷却用熱交換器で冷却しながら循環させることで、循環液に含まれる洗浄乾燥室内に噴射された加圧過加熱液の蒸気を効率よく液化し回収することが出来る。   According to the present invention, the circulating liquid is circulated while being cooled by the cooling heat exchanger, thereby efficiently liquefying and recovering the vapor of the pressurized superheated liquid injected into the cleaning / drying chamber contained in the circulating liquid. I can do it.

請求項に記載の発明では、吸引工程において、冷却用熱交換器は、貯液槽内において循環液を冷却することを特徴としている。 The invention according to claim 3 is characterized in that, in the suction step, the cooling heat exchanger cools the circulating liquid in the liquid storage tank.

この発明によれば、冷却用熱交換器は、貯液槽内において循環液を冷却するから、冷却用熱交換器の設置が容易となる。   According to this invention, since the cooling heat exchanger cools the circulating liquid in the liquid storage tank, the installation of the cooling heat exchanger becomes easy.

請求項に記載の発明では、洗浄液を貯える貯液槽、被洗浄物品が内蔵された洗浄乾燥容器、貯液槽から洗浄液を導き出して大気圧下では沸点以上となる加圧過加熱液とする加圧過加熱手段、加圧過加熱液を洗浄乾燥容器内の被洗浄物品に噴射し加圧過加熱液を蒸気とする噴射手段、洗浄乾燥容器に隣接して配設され洗浄乾燥容器内に連通する蒸気回収口を備えた蒸気排出容器、及び蒸気排出容器に接続された吸引口を介して洗浄乾燥容器内の被洗浄物品に噴射された蒸気を吸引し貯液槽内に洗浄液として回収する吸引手段を備え、吸引手段は、吸引口を有するエジェクタと、回収された洗浄液を含む循環液を、エジェクタを介して循環させる循環ポンプとからなり、循環液は、洗浄液よりも比重の小さい油性であって洗浄液とは相溶せず、貯液槽から洗浄液を導き出して大気圧下では沸点以上となる加圧過加熱液とする加圧過加熱手段は、貯液槽の洗浄液を圧送する圧送ポンプと洗浄液を加熱する加熱用熱交換器とからなり、循環ポンプは貯液槽内の上層の循環液を循環させ、圧送ポンプは貯液槽内の下層の洗浄液を圧送することを特徴としている。 In the invention according to claim 4 , the liquid storage tank for storing the cleaning liquid, the cleaning / drying container in which the article to be cleaned is incorporated, and the pressurized overheating liquid which is led out from the liquid storage tank and becomes the boiling point or higher at atmospheric pressure. pressurizing process heating means, injection means for the steam injection and pressurization process heated liquid to be cleaned articles the pressurization process heating liquid washing drying vessel, is disposed adjacent to the cleaning and drying containers washing drying vessel A steam discharge container provided with a steam recovery port that communicates with the inside, and a vapor jetted onto an article to be cleaned in the cleaning / drying container through a suction port connected to the steam discharge container, and as a cleaning liquid in the liquid storage tank e Bei suction means for recovering, suction means includes an ejector having a suction port, a circulating liquid containing the recovered cleaning solution consists of a circulation pump for circulating through the ejector, circulating fluid, the specific gravity than the washing liquid Small oily and not compatible with cleaning liquid The pressurized overheating means for deriving the cleaning liquid from the liquid tank and making it a pressurized overheated liquid that has a boiling point or higher under atmospheric pressure includes a pressure feed pump for pumping the cleaning liquid in the liquid storage tank, and a heat exchanger for heating the cleaning liquid. The circulation pump circulates the upper layer circulating liquid in the liquid storage tank, and the pressure feed pump pumps the lower layer cleaning liquid in the liquid storage tank .

この発明によれば、蒸気排出容器に接続された吸引口を介して被洗浄物品に噴射された加圧過加熱液の蒸気を吸引し、貯液槽内に洗浄液として回収する吸引手段を備えから、被洗浄部品の表面で蒸気が凝縮し難く、凝縮液が形成され難いため、汚れた油の除去効果が低下することがなく、また、洗浄液が凝縮液として残留せず乾燥不良を引き起こすことがない。また、洗浄液として、温暖化物質を使用したとしても、加圧過加熱液の蒸気を吸引口から吸引して、吸引された加圧過加熱液の蒸気を洗浄液として再利用するから、大気環境への温暖化物質の放出につながることがない。また、吸引手段は、吸引口を有するエジェクタと、回収された洗浄液を含む循環液を、エジェクタを介して循環させる循環ポンプとからなるから、加圧過加熱液の蒸気を吸引してエジェクタ内で循環液と混合できるため、加圧過加熱液の蒸気を速やかに液化して洗浄液または循環液として回収することが出来る。更に、循環ポンプは、貯液槽内の上層の循環液を循環させ、圧送ポンプは、貯液槽内の下層の洗浄液を圧送するから、貯液槽の上層の循環液をエジェクタ内に通過させて吸引口から洗浄液を回収すると共に、下層の油分離された汚れの少ない洗浄液を加圧過加熱液にして噴射手段に供給することができ、被洗浄部品から除去された油脂類の汚れは、循環液に吸着して回収することができる。 According to this invention, the vacuum overheated liquid sprayed to the article to be cleaned is sucked through the suction port connected to the steam discharge container, and the suction means for collecting the steam as the cleaning liquid in the liquid storage tank is provided. The surface of the parts to be cleaned is difficult to condense and the condensate is difficult to form, so the effect of removing dirty oil will not be reduced, and the cleaning liquid will not remain as a condensate, causing poor drying. Absent. Moreover, even if a warming substance is used as the cleaning liquid, the vapor of the pressurized overheating liquid is sucked from the suction port and the vapor of the pressurized overheating liquid is reused as the cleaning liquid. Does not lead to the release of greenhouse gases. Further, the suction means includes an ejector having a suction port and a circulation pump that circulates the circulating fluid containing the recovered cleaning liquid through the ejector. Since it can be mixed with the circulating liquid, the vapor of the pressurized overheated liquid can be quickly liquefied and recovered as a cleaning liquid or a circulating liquid. Furthermore, the circulation pump circulates the upper layer circulating fluid in the liquid storage tank, and the pressure feed pump pumps the lower layer cleaning liquid in the liquid storage tank, so that the upper layer circulating liquid in the liquid storage tank passes through the ejector. In addition to recovering the cleaning liquid from the suction port, it is possible to supply the under-oil-separated cleaning liquid with a small amount of dirt as a pressurized overheating liquid to the injection means, and the dirt of oils and fats removed from the parts to be cleaned is It can be recovered by adsorption to the circulating fluid.

請求項に記載の発明では、貯液槽内の上層の循環液を冷却する冷却用熱交換器が、貯液槽内に設けられていることを特徴としている。 The invention according to claim 5 is characterized in that a cooling heat exchanger for cooling the upper layer circulating liquid in the liquid storage tank is provided in the liquid storage tank.

この発明によれば、循環液を冷却用熱交換器で冷却しながら循環させることで、循環液に含まれる洗浄乾燥室内に噴射された加圧過加熱液の蒸気を効率よく液化することが出来る。   According to the present invention, the circulating liquid is circulated while being cooled by the cooling heat exchanger, whereby the vapor of the pressurized overheated liquid injected into the cleaning / drying chamber contained in the circulating liquid can be efficiently liquefied. .

本発明の第1実施形態を構成する洗浄乾燥装置の模式構成図である。1 is a schematic configuration diagram of a cleaning / drying apparatus constituting a first embodiment of the present invention. 上記実施形態における被洗浄物品の容積と、洗浄物品の周囲の洗浄乾燥室内の空隙容積と、洗浄乾燥容器の容積との関係を説明する模式構成図である。It is a schematic block diagram explaining the relationship between the volume of the article to be cleaned, the void volume in the cleaning / drying chamber around the cleaning article, and the volume of the cleaning / drying container in the embodiment. 本発明の第2実施形態を構成する洗浄乾燥装置の模式構成図である。It is a schematic block diagram of the washing-drying apparatus which comprises 2nd Embodiment of this invention. 特許文献1に記載の洗浄乾燥装置を示す模式構成図である。It is a schematic block diagram which shows the washing | cleaning-drying apparatus of patent document 1.

以下に、図面を参照しながら本発明を実施するための複数の形態を説明する。各形態において先行する形態で説明した事項に対応する部分には同一の参照符号を付して重複する説明を省略する場合がある。各形態において構成の一部のみを説明している場合は、構成の他の部分については先行して説明した他の形態を適用することができる。   A plurality of modes for carrying out the present invention will be described below with reference to the drawings. In each embodiment, parts corresponding to the matters described in the preceding embodiment may be denoted by the same reference numerals, and redundant description may be omitted. When only a part of the configuration is described in each mode, the other modes described above can be applied to the other parts of the configuration.

各実施形態で具体的に組合せが可能であることを明示している部分同士の組合わせばかりではなく、特に組合せに支障が生じなければ、明示していなくても実施形態同士を部分的に組合せることも可能である。   Not only combinations of parts that clearly show that combinations can be specifically made in each embodiment, but also combinations of the embodiments even if they are not clearly indicated unless there is a problem with the combination. It is also possible.

(第1実施形態)
以下、本発明の第1実施形態について図1及び図2を用いて詳細に説明する。図1は、本発明の第1実施形態を構成する洗浄乾燥装置の模式構成図である。図1において、油脂類が付着した被洗浄部品1は、模式的に図示された搬送コンベア2で、洗浄乾燥工程の位置へ送られる。洗浄乾燥工程の位置には、噴射ノズル3と、洗浄液4を貯液する貯液槽5が備えられている。
(First embodiment)
Hereinafter, a first embodiment of the present invention will be described in detail with reference to FIGS. 1 and 2. FIG. 1 is a schematic configuration diagram of a cleaning / drying apparatus constituting the first embodiment of the present invention. In FIG. 1, a part to be cleaned 1 to which oils and fats are attached is sent to the position of a cleaning / drying process by a conveying conveyor 2 schematically shown. At the position of the cleaning / drying step, a spray nozzle 3 and a liquid storage tank 5 for storing the cleaning liquid 4 are provided.

貯液槽5には、大気圧時と加圧時とで顕著に沸点が変化する液体で、油脂類に対し疎油性を示す液体、たとえば、水や含水アルコール、あるいはハイドロフルオロカーボン(HFC)やハイドロフルオロエーテル(HFE)などのフッ素系化合物で、大気圧の沸点(飽和温度)が40℃以上の液体を洗浄液4として貯液している。   The liquid storage tank 5 is a liquid whose boiling point changes remarkably between atmospheric pressure and pressurized pressure and is oleophobic for oils and fats, such as water, hydrous alcohol, hydrofluorocarbon (HFC), hydro A liquid such as fluoroether (HFE) having a boiling point (saturation temperature) of atmospheric pressure of 40 ° C. or higher is stored as the cleaning liquid 4.

なお、沸点とは、ある物質の臨界点以下の圧力と液体の飽和蒸気圧が等しくなる温度のことで、沸騰点ともいう。例えば、一定圧力のもとで水を加熱すると温度は上昇し、その圧力に相当した一定温度に達すると温度上昇は止まり沸騰が始まる。   The boiling point is a temperature at which the pressure below the critical point of a substance and the saturated vapor pressure of the liquid are equal, and is also referred to as a boiling point. For example, when water is heated under a constant pressure, the temperature rises, and when the temperature reaches a certain temperature corresponding to the pressure, the temperature rise stops and boiling begins.

この温度をその圧力に相当する「飽和温度」といい、その時の圧力をその温度に対する「飽和圧力」という。飽和温度の水を「飽和水(沸騰水)」といい、蒸発してできた蒸気を「飽和蒸気」という。 この飽和蒸気は、放熱や熱の利用により凝縮水へ状態変化する。 この凝縮水は「復水」あるいは「ドレン」とも呼ばれる。   This temperature is called “saturation temperature” corresponding to the pressure, and the pressure at that time is called “saturation pressure” with respect to that temperature. Water at the saturation temperature is called “saturated water (boiling water)”, and the vapor generated by evaporation is called “saturated steam”. This saturated steam changes its state to condensed water by heat radiation and utilization of heat. This condensed water is also called “condensate” or “drain”.

また、ハイドロフルオロカーボン(HFC)とは、塩素を含まずオゾン層を破壊しないことから、代替フロンとして使用量が急増しているフロンガスの一種である。オゾン層は破壊しないが、非常に強力な温室効果をもつとされている。   Further, hydrofluorocarbon (HFC) is a kind of chlorofluorocarbon gas whose use amount is rapidly increasing as an alternative chlorofluorocarbon because it does not contain chlorine and does not destroy the ozone layer. It does not destroy the ozone layer, but has a very strong greenhouse effect.

また、ハイドロフルオロエーテル(HFE)は、適度な溶解性を持ちながら、各種材料との適合性に優れ、洗浄・溶剤・熱媒体などに広く用いられている。構造中に塩素原子を含まないため、オゾン層破壊係数は0で、引火点も無く安全である。   Hydrofluoroether (HFE) has an appropriate solubility and is excellent in compatibility with various materials, and is widely used for cleaning, solvent, heat medium and the like. Since the structure does not contain chlorine atoms, the ozone depletion coefficient is 0, and there is no flash point and it is safe.

次に、貯液槽5から加圧手段としての圧送ポンプ6により、洗浄液用配管7を通し、洗浄液4は噴射手段としての噴射ノズル3へ圧送される。圧送途中に加熱手段としての加熱用熱交換器8が設けられ、洗浄液4は、大気圧のもとでの沸点(飽和温度)以上の過加熱液、望ましくは、その圧力における沸点近くの過加熱液の状態まで加熱される。その加圧過加熱液を噴射ノズル3から大気圧下にある被洗浄部品1に噴射することで、洗浄と乾燥を同じ洗浄乾燥工程で行う。   Next, the cleaning liquid 4 is pumped from the liquid storage tank 5 through the cleaning liquid pipe 7 to the spray nozzle 3 as the spraying means by the pressure feed pump 6 as the pressurizing means. A heat exchanger 8 for heating as a heating means is provided in the middle of pressure feeding, and the cleaning liquid 4 is a superheated liquid having a boiling point (saturation temperature) or higher at atmospheric pressure, preferably overheating near the boiling point at that pressure. Heated to liquid state. By injecting the pressurized overheated liquid from the injection nozzle 3 onto the part to be cleaned 1 under atmospheric pressure, cleaning and drying are performed in the same cleaning and drying process.

なお、洗浄乾燥工程には、被洗浄部品1を囲う洗浄乾燥室10を持つ洗浄乾燥容器11を設けている。噴射ノズル3から噴射された洗浄液4の下流には、洗浄乾燥容器11に隣接して蒸気排出容器12が設けられている。   In the cleaning / drying process, a cleaning / drying container 11 having a cleaning / drying chamber 10 surrounding the part to be cleaned 1 is provided. A steam discharge container 12 is provided downstream of the cleaning liquid 4 sprayed from the spray nozzle 3 and adjacent to the cleaning and drying container 11.

この蒸気排出容器12には、洗浄液4の蒸気を洗浄乾燥室10から排出し、貯液槽5内に回収する蒸気回収口13が設けられている。そして、噴射ノズル3の洗浄液噴射孔から蒸気回収口13までに形成される空隙容積よりも、洗浄乾燥室10に噴射した洗浄液4の蒸気の大気圧下の容積が大きくなるように設計されている。   The steam discharge container 12 is provided with a steam recovery port 13 for discharging the steam of the cleaning liquid 4 from the cleaning / drying chamber 10 and recovering it in the liquid storage tank 5. The volume of the vapor of the cleaning liquid 4 sprayed into the cleaning / drying chamber 10 is designed to be larger than the gap volume formed from the cleaning liquid spray hole of the spray nozzle 3 to the steam recovery port 13. .

図2は被洗浄物品1の容積Qwと、被洗浄物品1の周囲の洗浄乾燥室10内の空隙容積Qgと洗浄乾燥容器11の容積Qcとの関係を説明する模式構成図である。図2において、洗浄乾燥容器11は、被洗浄物品1の容積Qwと、被洗浄物品1の周囲の空隙容積(残容積)Qgとの合計の容器容積Qc(Qc=Qg+Qw)を有する。   FIG. 2 is a schematic configuration diagram illustrating the relationship between the volume Qw of the article 1 to be cleaned, the void volume Qg in the cleaning / drying chamber 10 around the article 1 to be cleaned, and the volume Qc of the cleaning / drying container 11. In FIG. 2, the cleaning / drying container 11 has a total container volume Qc (Qc = Qg + Qw) of the volume Qw of the article 1 to be cleaned and the void volume (remaining volume) Qg around the article 1 to be cleaned.

洗浄乾燥室10内に噴射された洗浄液4の蒸気の大気圧下の容積が、空隙容積(残容積)Qgよりも大きくなる量の加圧過加熱の洗浄液4を噴射している。そして、洗浄乾燥室10内に噴射された洗浄液4の蒸気の量以上の量で洗浄液4の蒸気を図1の蒸気回収口13から吸引している。   The pressurized overheated cleaning liquid 4 is sprayed in such an amount that the volume of the steam of the cleaning liquid 4 sprayed into the cleaning / drying chamber 10 is larger than the void volume (remaining volume) Qg. And the vapor | steam of the washing | cleaning liquid 4 is attracted | sucked from the vapor | steam collection | recovery port 13 of FIG. 1 with the quantity more than the quantity of the vapor | steam of the washing | cleaning liquid 4 injected in the washing | cleaning drying chamber 10. FIG.

このように、洗浄乾燥室10内に噴射された洗浄液4の蒸気の大気圧下の容積が、空隙容積(残容積)Qgよりも大きくなるよう加圧過加熱の洗浄液4を噴射しているため、洗浄効果が高くなる反面、洗浄乾燥室10の外に洗浄液4の蒸気が漏れる可能性があるが、洗浄乾燥室10内に噴射された洗浄液4の蒸気の量以上の量で洗浄液4の蒸気を蒸気回収口13から吸引するから、洗浄乾燥室10の外に洗浄液4の蒸気が漏れることを抑制することが出来、また、洗浄液4の蒸気を確実に再利用することが出来ている。   Thus, the pressurized overheated cleaning liquid 4 is injected so that the volume of the cleaning liquid 4 sprayed into the cleaning / drying chamber 10 under the atmospheric pressure is larger than the void volume (remaining volume) Qg. Although the cleaning effect is enhanced, there is a possibility that the vapor of the cleaning liquid 4 leaks out of the cleaning / drying chamber 10, but the vapor of the cleaning liquid 4 is more than the amount of the cleaning liquid 4 injected into the cleaning / drying chamber 10. Can be prevented from leaking out of the cleaning / drying chamber 10, and the steam of the cleaning liquid 4 can be reliably reused.

貯液槽5には、洗浄液4とは相溶せず、かつ洗浄液4よりも比重の小さい油性の循環液15が貯液される。貯液槽5には、上層部に循環液15の層、下層部には洗浄液4の層が形成される。   In the liquid storage tank 5, an oily circulating liquid 15 that is incompatible with the cleaning liquid 4 and has a specific gravity smaller than that of the cleaning liquid 4 is stored. In the liquid storage tank 5, a layer of the circulating liquid 15 is formed in the upper layer portion, and a layer of the cleaning liquid 4 is formed in the lower layer portion.

下層部の洗浄液4の層には、洗浄液用配管16が連通され、上層部の循環液15の層には、洗浄液循環の経路とは別に、循環液用配管17と循環ポンプ18からなる循環液15を循環させる経路が設けられている。   A cleaning liquid pipe 16 communicates with the lower layer of the cleaning liquid 4, and a circulating liquid consisting of a circulating liquid pipe 17 and a circulation pump 18 is provided in the upper layer of the circulating liquid 15 separately from the cleaning liquid circulation path. A path for circulating 15 is provided.

循環液15を循環させる経路中にはエジェクタ20が設けられている。エジェクタ20の吸引口21が蒸気排出容器12内の蒸気回収口13に連通している。貯液槽5の循環液15を循環ポンプ18により、循環させることにより、蒸気回収口13からエジェクタ20へ洗浄乾燥室10内に噴射された洗浄液4の蒸気が吸引されることになる。   An ejector 20 is provided in the path for circulating the circulating fluid 15. The suction port 21 of the ejector 20 communicates with the steam recovery port 13 in the steam discharge container 12. By circulating the circulating liquid 15 in the liquid storage tank 5 by the circulation pump 18, the vapor of the cleaning liquid 4 injected into the cleaning / drying chamber 10 from the vapor recovery port 13 to the ejector 20 is sucked.

なお、図1では、循環ポンプ18は、エジェクタ20の下流に配置されているが、エジェクタ20に対し上流側に設置し、エジェクタ20へ循環液15を圧送するように配置してもよい。   In FIG. 1, the circulation pump 18 is disposed downstream of the ejector 20. However, the circulation pump 18 may be disposed upstream of the ejector 20 so that the circulating fluid 15 is pumped to the ejector 20.

蒸気回収口13から洗浄液4の蒸気を吸引することにより、洗浄乾燥室10に噴射された洗浄液4の蒸気、凝縮液、及び被洗浄部品1から取り除かれた油脂などの付着汚れが、洗浄乾燥室10内の空気とともにエジェクタ20により、循環液用配管17へ循環液と混合されて移送され、貯液槽5内の循環液15の層へ送られる。   By sucking the vapor of the cleaning liquid 4 from the vapor recovery port 13, the adhering dirt such as the vapor of the cleaning liquid 4 injected into the cleaning / drying chamber 10, the condensate, and the oil / fat removed from the parts 1 to be cleaned is removed. The air is mixed with the circulating fluid into the circulating fluid pipe 17 by the ejector 20 together with the air in the fluid 10 and is transported to the layer of the circulating fluid 15 in the liquid storage tank 5.

洗浄液4の蒸気は、循環液15と混合されることで洗浄液4として貯液槽5に回収される。循環液15と洗浄液4とは相溶しないため、貯液槽5内で循環液15と洗浄液4との比重差により、洗浄液4は、貯液槽5の下層部へ分離されて溜まることになる。   The vapor of the cleaning liquid 4 is collected in the storage tank 5 as the cleaning liquid 4 by being mixed with the circulating liquid 15. Since the circulating liquid 15 and the cleaning liquid 4 are not compatible with each other, the cleaning liquid 4 is separated and collected in the lower layer of the liquid storage tank 5 due to the specific gravity difference between the circulating liquid 15 and the cleaning liquid 4 in the liquid storage tank 5. .

蒸気回収口13から洗浄液4とともに吸引された空気は、貯液槽5の循環液15の層中で浮上し、エア抜き配管23より大気中へ放出される。被洗浄部品1から取り除かれた油脂などの汚れは、油性の循環液15に溶解し、定期的に不要な分を循環液15とともにドレン排出管24より排出する。   The air sucked together with the cleaning liquid 4 from the vapor recovery port 13 rises in the layer of the circulating liquid 15 in the liquid storage tank 5 and is released into the atmosphere from the air vent pipe 23. Dirt such as fats and oils removed from the part to be cleaned 1 is dissolved in the oil-based circulating liquid 15, and unnecessary portions are periodically discharged from the drain discharge pipe 24 together with the circulating liquid 15.

上記第1実施形態の作用効果について以下に説明する。円筒状の洗浄乾燥室10に中空円筒状の被洗浄部品1(直径6mm、高さ長さ8mm)を図2の空隙容積(残容積)Qgが2立方センチとなるように配置している。   The operational effects of the first embodiment will be described below. A cylindrical part to be cleaned 1 (diameter 6 mm, height length 8 mm) is arranged in a cylindrical cleaning / drying chamber 10 such that the void volume (remaining volume) Qg in FIG. 2 is 2 cubic centimeters.

被洗浄部品には、あらかじめ不水溶性の切削研削油剤(例えば、ユシロ化学工業社の不水溶性油ユシロンカットアーバスKZ216)を約100mg/dm塗布している。また、洗浄液4として、大気圧のもとでの沸点が100℃の水を圧送ポンプ6と加熱手段としての加熱用熱交換器8を用いて0.3MPa、130℃の加圧過加熱液の状態としている。 About 100 mg / dm 2 of a water-insoluble cutting grinding oil (for example, a water-insoluble oil Yusilon cut arbus KZ216 from Yushiro Chemical Industry Co., Ltd.) is applied to the parts to be cleaned in advance. Further, as the cleaning liquid 4, water having a boiling point of 100 ° C. under atmospheric pressure is used as a pressurized superheated liquid of 0.3 MPa and 130 ° C. using a pressure pump 6 and a heat exchanger 8 for heating as heating means. State.

貯液槽5内の循環液15として飽和炭化水素(ドデカン)を用い、エジェクタ20の吸引口21から、0.2リットル/秒の噴射された洗浄液4の蒸気を蒸気回収口13から吸引しながら、洗浄乾燥室10内へ、0.3MPa、130℃の加圧過加熱液の状態とした水を5秒間噴射している。   Saturated hydrocarbon (dodecane) is used as the circulating liquid 15 in the liquid storage tank 5, while sucking the vapor of the cleaning liquid 4 injected at 0.2 liter / second from the vapor recovery port 13 from the suction port 21 of the ejector 20. Then, water in a state of a pressurized overheating liquid of 0.3 MPa and 130 ° C. is sprayed into the cleaning / drying chamber 10 for 5 seconds.

その結果、洗浄後の被洗浄部品1の付着油分量は10mg/dm以下まで除去することができる。また、洗浄液4として、水を用いた場合、被洗浄部品1の表面に凝縮水が形成され易いが、蒸気回収口13からのエジェクタ20による吸引作用により、洗浄後の凝縮水の残留は確認されなかった。 As a result, the amount of oil adhering to the part 1 to be cleaned after cleaning can be removed to 10 mg / dm 2 or less. Further, when water is used as the cleaning liquid 4, condensed water is likely to be formed on the surface of the part to be cleaned 1, but the residual condensed water after cleaning is confirmed by the suction action by the ejector 20 from the steam recovery port 13. There wasn't.

循環液15としては、洗浄液4とは相溶せず、なおかつ洗浄液4より比重の小さい、炭素数5以上の疎水性炭化水素類が望ましい。炭化水素類を用いることで、被洗浄部品から除去された油脂類の汚れは、循環液に吸着して回収されることになる。   As the circulating liquid 15, hydrophobic hydrocarbons having 5 or more carbon atoms that are incompatible with the cleaning liquid 4 and have a specific gravity smaller than that of the cleaning liquid 4 are desirable. By using hydrocarbons, the dirt of fats and oils removed from the parts to be cleaned is adsorbed and collected by the circulating fluid.

以上のように上記第1実施形態では、洗浄液4を大気圧沸点以上の加圧過加熱液として被洗浄物品1が内蔵された洗浄乾燥容器11内の洗浄乾燥室10に噴射している。洗浄乾燥容器11に隣接して蒸気排出容器12を設け、この蒸気排出容器12には、洗浄乾燥室10内に連通する蒸気回収口13を備えている。   As described above, in the first embodiment, the cleaning liquid 4 is sprayed into the cleaning / drying chamber 10 in the cleaning / drying container 11 in which the article to be cleaned 1 is housed as a pressurized overheating liquid having an atmospheric pressure boiling point or higher. A steam discharge container 12 is provided adjacent to the cleaning / drying container 11, and the steam discharge container 12 includes a steam recovery port 13 communicating with the cleaning / drying chamber 10.

そして、洗浄液4が循環するエジェクタ20の吸引口21を蒸気回収口13に導いて、洗浄乾燥室10内に噴射された洗浄液4の蒸気を蒸気排出容器12の蒸気回収口13から吸引して、吸引された洗浄液4の蒸気を再利用している。   Then, the suction port 21 of the ejector 20 through which the cleaning liquid 4 circulates is guided to the steam recovery port 13, and the steam of the cleaning liquid 4 injected into the cleaning / drying chamber 10 is sucked from the steam recovery port 13 of the steam discharge container 12, The sucked cleaning liquid 4 is reused.

これによれば、被洗浄部品1の表面で洗浄液4の蒸気が凝縮し難く、凝縮液が形成され難いため、油脂の除去効果が低下することがない。また、洗浄液4が残留せず乾燥不良を引き起こすことがない。   According to this, since the vapor | steam of the washing | cleaning liquid 4 is hard to condense on the surface of the to-be-cleaned component 1, and it is hard to form a condensed liquid, the removal effect of fats and oils does not fall. Further, the cleaning liquid 4 does not remain and does not cause drying failure.

また、洗浄液4として、温暖化物質を使用したとしても、洗浄液4の蒸気を蒸気回収口13から吸引して、吸引された洗浄液4の蒸気を貯液槽5に戻して再利用するから、大気環境への温暖化物質の放出につながることがない。   Further, even if a warming substance is used as the cleaning liquid 4, the vapor of the cleaning liquid 4 is sucked from the vapor recovery port 13, and the vapor of the sucked cleaning liquid 4 is returned to the storage tank 5 for reuse. Does not lead to the release of greenhouse substances into the environment.

(第2実施形態)
次に、本発明の第2実施形態について説明する。なお、以降の各実施形態においては、上述した第1実施形態と同一の構成要素には同一の符号を付して説明を省略し、異なる構成および特徴について説明する。図3は、本発明の第2実施形態を構成する洗浄乾燥装置の模式構成図である。図3において、25は貯液槽5内の循環液15を冷却する冷却用熱交換器である。
(Second Embodiment)
Next, a second embodiment of the present invention will be described. In the following embodiments, the same components as those in the first embodiment described above are denoted by the same reference numerals, description thereof will be omitted, and different configurations and features will be described. FIG. 3 is a schematic configuration diagram of a cleaning / drying apparatus constituting the second embodiment of the present invention. In FIG. 3, reference numeral 25 denotes a cooling heat exchanger for cooling the circulating liquid 15 in the liquid storage tank 5.

このようにして、冷却用熱交換器25にて少なくとも循環液15を室温以下、望ましくは10℃以下に冷却した状態で循環液用配管17内において、循環ポンプ18を駆動して循環させることで、蒸気回収口13から吸引した洗浄液4を効率よく液化回収することができ、貯液槽5での洗浄液4の分離を効率的に行うことができる。なお、冷却用熱交換器25を循環液用配管17の途中に取り付けて循環液15を冷却してもよい。   In this manner, the circulating pump 15 is driven and circulated in the circulating fluid piping 17 in a state where at least the circulating fluid 15 is cooled to room temperature or lower, preferably 10 ° C. or lower in the cooling heat exchanger 25. The cleaning liquid 4 sucked from the vapor recovery port 13 can be efficiently liquefied and recovered, and the cleaning liquid 4 can be efficiently separated in the liquid storage tank 5. The cooling heat exchanger 25 may be attached in the middle of the circulating fluid pipe 17 to cool the circulating fluid 15.

1 被洗浄部品
2 搬送コンベア
3 噴射ノズル
4 洗浄液
5 貯液槽
6 圧送ポンプ
8 加熱用熱交換器
10 洗浄乾燥室
11 洗浄乾燥容器
12 蒸気排出容器
13 蒸気回収口
15 循環液
16 洗浄液用配管
17 循環液用配管
18 循環ポンプ
20 エジェクタ
21 吸引口
23 エア抜き配管
24 ドレン排出管
25 冷却用熱交換器
Qc 洗浄乾燥容器の容積
Qg 被洗浄物品の周囲の洗浄乾燥室内の残容積となる空隙容積
Qw 被洗浄物品の容積
DESCRIPTION OF SYMBOLS 1 Parts to be cleaned 2 Conveyor 3 Jet nozzle 4 Cleaning liquid 5 Storage tank 6 Pressure feed pump 8 Heat exchanger for heating 10 Washing drying chamber 11 Washing drying container 12 Steam discharge container 13 Steam recovery port 15 Circulating liquid 16 Cleaning liquid piping 17 Circulation Liquid pipe 18 Circulating pump 20 Ejector 21 Suction port 23 Air vent pipe 24 Drain discharge pipe 25 Cooling heat exchanger Qc Volume of the washing and drying container Qg Void volume that becomes the remaining volume in the washing and drying chamber around the article to be washed Qw Covered Cleaning article volume

Claims (5)

洗浄液を大気圧下では沸点以上となる加圧過加熱液とする加圧過加熱工程、
被洗浄物品が内蔵された洗浄乾燥容器に前記加圧過加熱液を噴射し、前記加圧過加熱液を蒸気とする噴射工程、
前記洗浄乾燥容器に隣接した蒸気回収口を備える蒸気排出容器と、前記蒸気回収口に連通する吸引口を備える吸引手段とを用いて、前記洗浄乾燥容器の洗浄乾燥室内に噴射された前記加圧過加熱液の蒸気を前記吸引口に吸引する吸引工程、及び
前記吸引口に吸引された前記加圧過加熱液の蒸気を前記加圧過加熱液として再利用する再利用工程を有し、
前記吸引工程において、前記洗浄液を含む循環液を循環液用配管の内部に循環させることにより、前記吸引口から前記加圧過加熱液の蒸気を吸引させる吸引手段を用い、
前記噴射工程において、前記洗浄乾燥室内に噴射された前記加圧過加熱液の蒸気の大気圧下の容積が、前記洗浄乾燥容器の容器容積から、前記被洗浄物品の容積を差し引いた残容積よりも大きくなるよう前記加圧過加熱液が噴射され、
前記吸引工程において、前記洗浄乾燥室内に噴射された前記加圧過加熱液の蒸気の量以上の量を前記吸引口から吸引し、
前記噴射工程において、前記洗浄乾燥容器内の前記洗浄乾燥室内に噴射される前記加圧過加熱液は貯液槽からの前記洗浄液を加圧し過加熱したものからなり、
前記吸引工程において、前記循環液用配管内を循環する前記循環液は、前記洗浄液よりも比重の小さい油性であって前記洗浄液とは相溶せず、前記洗浄液と前記循環液とを比重差により分離して蓄える前記貯液槽から循環ポンプを介して前記循環液用配管内を通過し前記貯液槽に戻ることにより循環し、
前記吸引口から吸引した前記加圧過加熱液の蒸気を前記循環液と共に前記貯液槽内に回収することを特徴とする洗浄乾燥方法。
A pressurized overheating step in which the cleaning liquid is at a boiling point or higher under atmospheric pressure,
An injection step of injecting the pressurized overheated liquid into a cleaning / drying container containing the article to be cleaned, and using the pressurized overheated liquid as a vapor;
The pressurization sprayed into the cleaning / drying chamber of the cleaning / drying container using a steam discharge container having a steam recovery port adjacent to the cleaning / drying container and a suction means having a suction port communicating with the steam recovery port. A suction step of sucking the vapor of the superheated liquid into the suction port; and a reuse step of reusing the vapor of the pressurized overheated liquid sucked into the suction port as the pressurized overheated liquid,
In the suction step, by using a suction means for sucking the vapor of the pressurized overheated liquid from the suction port by circulating the circulating liquid containing the cleaning liquid into the circulation liquid pipe ,
In the spraying step, the volume under atmospheric pressure of the vapor of the pressurized superheated liquid sprayed into the cleaning / drying chamber is less than the remaining volume obtained by subtracting the volume of the article to be cleaned from the container volume of the cleaning / drying container. The pressurized overheated liquid is jetted so that
In the suction step, an amount equal to or greater than the amount of vapor of the pressurized overheated liquid sprayed into the cleaning / drying chamber is sucked from the suction port,
In the injection process, the pressurizing process heating liquid that is injected into the cleaning and drying chamber of the washing and drying container consists those pressurized overheating the washing liquid from the storage tank,
In the suction process, the circulating fluid that circulates the circulating liquid for the pipe, the not compatible with each other and the cleaning liquid a small oil specific gravity than the washing liquid, the specific gravity difference between the circulating liquid and the washing liquid It circulates by passing through the piping for circulating fluid through the circulating pump from the reservoir for storing separately and returning to the reservoir,
A cleaning and drying method, wherein the vapor of the pressurized overheated liquid sucked from the suction port is collected in the liquid storage tank together with the circulating liquid.
前記吸引工程において、前記循環液は、冷却用熱交換器で冷却されながら循環することを特徴とする請求項に記載の洗浄乾燥方法。 2. The cleaning and drying method according to claim 1 , wherein in the suction step, the circulating liquid is circulated while being cooled by a cooling heat exchanger. 前記吸引工程において、前記冷却用熱交換器は、前記貯液槽内において前記循環液を冷却することを特徴とする請求項に記載の洗浄乾燥方法。 3. The cleaning and drying method according to claim 2 , wherein, in the suction step, the cooling heat exchanger cools the circulating liquid in the liquid storage tank. 洗浄液を貯える貯液槽、
被洗浄物品が内蔵された洗浄乾燥容器、
前記貯液槽から前記洗浄液を導き出して大気圧下では沸点以上となる加圧過加熱液とする加圧過加熱手段、
前記加圧過加熱液を前記洗浄乾燥容器内の被洗浄物品に噴射し、前記加圧過加熱液を蒸気とする噴射手段、
前記洗浄乾燥容器に隣接して配設され、前記洗浄乾燥容器内に連通する蒸気回収口を備えた蒸気排出容器、及び
前記蒸気排出容器に接続された吸引口を介して前記洗浄乾燥容器内の前記被洗浄物品に噴射された前記蒸気を吸引し前記貯液槽内に前記洗浄液として回収する吸引手段を備え、
前記吸引手段は、前記吸引口を有するエジェクタと、前記回収された前記洗浄液を含む循環液を、前記エジェクタを介して循環させる循環ポンプとからなり、前記循環液は、前記洗浄液よりも比重の小さい油性であって前記洗浄液とは相溶せず、
前記貯液槽から前記洗浄液を導き出して大気圧下では沸点以上となる加圧過加熱液とする前記加圧過加熱手段は、前記貯液槽の前記洗浄液を圧送する圧送ポンプと前記洗浄液を加熱する加熱用熱交換器とからなり、前記循環ポンプは前記貯液槽内の上層の前記循環液を循環させ、前記圧送ポンプは前記貯液槽内の下層の前記洗浄液を圧送することを特徴とする洗浄乾燥装置。
Storage tank for storing cleaning liquid,
A cleaning / drying container containing the article to be cleaned;
Pressurized overheating means for deriving the cleaning liquid from the liquid storage tank and forming a pressurized overheated liquid that has a boiling point or higher under atmospheric pressure,
An injection means for injecting the pressurized overheated liquid onto an article to be cleaned in the cleaning and drying container, and using the pressurized overheated liquid as a vapor;
A steam discharge container provided with a steam recovery port disposed adjacent to the cleaning / drying container and communicating with the cleaning / drying container; and a suction port connected to the steam discharging container; A suction means for sucking the vapor sprayed on the article to be cleaned and collecting it as the cleaning liquid in the liquid storage tank ;
The suction means includes an ejector having the suction port and a circulation pump that circulates the circulating fluid containing the recovered cleaning liquid through the ejector, and the circulating liquid has a specific gravity smaller than that of the cleaning liquid. Oily and incompatible with the cleaning solution,
The pressurized overheating means for deriving the cleaning liquid from the liquid storage tank and making it a pressurized overheating liquid that has a boiling point or higher at atmospheric pressure, heats the cleaning liquid and a pressure feed pump that pumps the cleaning liquid in the liquid storage tank A heat exchanger for heating, wherein the circulation pump circulates the circulating liquid in the upper layer in the liquid storage tank, and the pressure feed pump pressure-feeds the cleaning liquid in the lower layer in the liquid storage tank. Washing and drying equipment.
前記貯液槽内の上層の前記循環液を冷却する冷却用熱交換器が、前記貯液槽内に設けられていることを特徴とする請求項に記載の洗浄乾燥装置。 The washing / drying apparatus according to claim 4 , wherein a cooling heat exchanger for cooling the circulating liquid in an upper layer in the liquid storage tank is provided in the liquid storage tank.
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