JP5361101B2 - Wire electric discharge machine and wire electric discharge machining method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a wire electric discharge machine and a wire electric discharge machining method capable of surely releasing a short circuit between a wire electrode and a work. <P>SOLUTION: The wire electric discharge machine 1 performs the electric discharge machining of the work 3 by inserting the wire electrode 2 into a prepared hole 4 formed at the work 3, and includes a short circuit detector 57 for detecting a short circuit between the wire electrode 2 and the work 3, and a short circuit releasing system for releasing the short circuit by opening and separating the wire electrode 2 and the work 3 in the prepared hole 4 by vibrating the wire electrode 2 when detecting the short circuit by the short circuit detector 57 in a state of inserting the wire electrode 2 into the prepared hole 4. The short circuit releasing system has a tension reducing means 97 for reducing the tension of the wire electrode 2 when detecting the short circuit by the short circuit detector 57. <P>COPYRIGHT: (C)2013,JPO&amp;INPIT

Description

The present invention relates to a wire electrical discharge machine and a wire electrical discharge machining method for releasing a short circuit by separating a wire electrode and a workpiece when a short circuit between the wire electrode and the workpiece is detected.

Wire electric discharge machining, in which electric discharge machining performed by generating an electric discharge between electrodes formed between a machining electrode and a workpiece, is applied to a saw blade-like cutting process using a wire electrode for a plate-like workpiece, has been widely known and has become widespread. This wire electric discharge machining may cause a short-circuit accident of the wire electrode between the electrodes.

Therefore, conventionally, as shown in Patent Document 1, for example, when a short circuit is detected between the wire electrode 112 and the workpiece 110 in the pilot hole 111 (processing start hole) opened in the workpiece 110 at the start of machining. (FIG. 8A) employs a short-circuit releasing method in which the wire electrode 112 and the work 110 are two-dimensionally moved relative to each other in a predetermined range in multiple directions to release the short-circuit (FIG. 8B). .

Japanese Examined Patent Publication No. 7-90424

  However, there is a limit to the processing accuracy of the pilot hole 111, causing a problem in straightness, and the pilot hole 111 may be formed to be inclined. In addition, in recent years, the pilot hole 111 has been further narrowed, and the wire electrode 112 and the work 110 are brought into contact with each other and short-circuited on either the upper surface or the lower surface of the work 110 at the start of processing. In this case, even if the wire electrode 112 and the workpiece 110 are two-dimensionally moved relative to each other and the contact on one surface side can be released as in the prior art, the other surface side In some cases, the short circuit could not be released, for example, due to an immediate contact and short circuit (FIG. 9B).

This invention is made | formed in view of the said subject, and it aims at providing the wire electrical discharge machine and the wire electrical discharge machining method which can cancel | release the short circuit of a wire electrode and a workpiece | work reliably.

In order to achieve the above object, a wire electric discharge machine according to a first aspect of the present invention is directed to a wire electric discharge machine that performs electric discharge machining of a workpiece by inserting the wire electrode into a pilot hole formed in the workpiece. When a short circuit is detected with a short circuit detector that detects a short circuit between the wire electrode and the wire electrode inserted in the pilot hole, the wire electrode is vibrated to open the wire electrode and the workpiece in the pilot hole. A short-circuit release system that releases the short-circuit by releasing the short-circuit release system, and when the short-circuit detector detects a short-circuit, the relative movement between the wire electrode and the workpiece is stopped at the position where the short-circuit is detected. And a tension reducing means for reducing the tension of the wire electrode and applying vibration to the wire electrode .

According to the present invention, when a short circuit is detected by a short circuit detector with a short circuit detector that detects a short circuit between the wire electrode and the workpiece, and the wire electrode is inserted into the pilot hole, the wire electrode is vibrated, A short-circuit release system that releases the short-circuit by separating the wire electrode and the workpiece in the pilot hole, and the short-circuit release system detects the short-circuit when the short-circuit is detected by the short-circuit detector. With the tension reduction means that reduces the tension of the wire electrode and imparts vibration to the wire electrode as the relative movement of the workpiece is stopped, the tension of the wire electrode is reduced and the wire electrode is loosened The wire electrode can be vibrated, and when a short circuit occurs between the wire electrode and the workpiece, the wire electrode and the workpiece are separated to reliably release the short circuit. Rukoto can.

If the short-circuit releasing system further has jet pressure increasing means for increasing the jet pressure of the processing liquid ejected when supplying the wire electrode to the pilot hole when a short circuit is detected by the short-circuit detector, The wire electrode can be vibrated by ejecting the high-pressure machining fluid jet, and the short circuit between the wire electrode and the workpiece can be reliably released (claim 2).

If the short-circuit release system further has a feed speed reduction means for reducing the feed speed of the wire electrode by the feed roller when a short circuit is detected by the short-circuit detector, the wire electrode can be reduced by reducing the feed speed. Since the workpiece is in contact with the workpiece for a long time in a damaged state, the discharge between the wire electrode and the workpiece becomes unstable, and the wire electrode can be vibrated.

The short-circuit release system further reduces the responsiveness of the tension control if it has a gain reducing means for reducing the gain of the tension control for controlling the tension of the wire electrode when a short-circuit is detected by the short-circuit detector. This can reduce the effect of suppressing the tension control on the vibration of the wire electrode caused by the short-circuit releasing system. Thereby, the state which the wire electrode is vibrating can be hold | maintained, and the short circuit with a wire electrode and a workpiece | work can be cancelled | released reliably (Claim 4).

In order to achieve the above object, a fifth aspect of the present invention relates to a wire electric discharge machining method. In the wire electric discharge machining method for performing electric discharge machining of a workpiece by inserting the wire electrode into a prepared hole formed in the workpiece, the wire electrode and the workpiece When detecting a short circuit between the wire electrode and the wire electrode through the pilot hole, the wire electrode is vibrated as if the relative movement between the wire electrode and the workpiece was stopped at the position where the short circuit was detected. A step of releasing the short circuit by separating the wire electrode and the workpiece in the pilot hole, and the step of canceling the short circuit includes the step of releasing the tension of the wire electrode when the short circuit is detected by the short circuit detector. A step of reducing and applying vibration to the wire electrode .

According to the present invention, the step of detecting a short circuit between the wire electrode and the workpiece, and the relative movement between the wire electrode and the workpiece at the position where the short circuit is detected when the short circuit is detected while the wire electrode is inserted into the pilot hole. A step of releasing the short circuit by causing the wire electrode to vibrate in the prepared hole to release the short circuit by vibrating the wire electrode in a stopped state. Since it has a step of reducing the tension of the wire electrode and applying vibration to the wire electrode when detected, the wire electrode is vibrated by reducing the tension of the wire electrode to make the wire electrode loose. When a short circuit occurs between the wire electrode and the workpiece, the wire electrode and the workpiece can be separated to reliably release the short circuit.

According to the present invention, the short circuit between the wire electrode and the workpiece can be reliably released.

It is a schematic diagram which shows the outline | summary of the whole structure in the wire electric discharge machine of this invention. It is sectional drawing of the side surface which shows the principal part of the vertical movement apparatus in the wire electric discharge machine of this invention. It is sectional drawing of the side surface which shows the vertical motion operation | movement of the 2nd wire guide in a vertical motion apparatus. It is sectional drawing of the side surface following FIG. 3 which shows the vertical motion of the 2nd wire guide in a vertical motion apparatus. It is sectional drawing of the side surface for demonstrating the state which the wire electrode and the workpiece | work separated in the pilot hole. It is a block diagram which shows the structure of a control apparatus. It is a flowchart for demonstrating the short circuit cancellation | release operation by a control apparatus. It is a figure which shows the conventional short circuit cancellation | release method. It is a figure for demonstrating the subject of the conventional short circuit cancellation method.

FIG. 1 shows a wire electric discharge machine 1 of the present invention. The automatic wire connection device 1 a automatically inserts the wire electrode 2 into the prepared hole 4 formed in the work 3. The automatic wire connection device 1 a includes a feed roller 10 that sends out the wire electrode 2 and a guide pipe 20 that guides the wire electrode 2.

The automatic wire connection device 1a includes a tip processing device 40 that cuts and discards the rough tip of the wire electrode 2. The tip processing device 40 holds the cutting device 41 that cuts the wire electrode 2, the disposal box 42 that collects the cutting pieces of the wire electrode 2 that are no longer needed after being cut by the cutting device 41, and the cutting pieces of the wire electrode 2. And a clamp 43 for transporting to the disposal box 42. The automatic wire connection device 1 a includes a tip detector 50 that detects the tip of the wire electrode 2 and a buckling detector 60 that detects looseness of the wire electrode 2.

  The supply mechanism 5 continuously supplies new wire electrodes 2 that have not been processed to the processing site. The supply mechanism 5 includes a reel 52 having a brake motor to which a wire bobbin 51 is attached and applies a back tension to the wire electrode 2, a servo pulley 53 that prevents tension fluctuation, and a feed roller that also serves as a tension mechanism that applies tension to the wire electrode 2. 10, a disconnection detector 54 such as a limit switch that detects disconnection of the wire electrode 2, a tension detector 55 such as a strain gauge that detects the tension of the wire electrode 2, the wire electrode 2 in the prepared hole 4, and the workpiece A short circuit detector 57 for detecting a short circuit between the three.

  The discharge mechanism 6 collects the used wire electrode 2 that has been used for processing and consumed, from the processing site. The discharge mechanism 6 gives an offset to the travel path of the wire electrode 2 stretched perpendicularly to the work 3 and also changes the traveling direction of the wire electrode 2 to be sent out, and the wire electrode 2 with fluid. A conveying device 62 for conveying, a winding roller 63 for winding the wire electrode 2, and a bucket 64 for collecting the used wire electrode 2 are included.

  A guide assembly 7 and a guide assembly 8 are provided above and below the workpiece 3. The guide assembly 7 provided on the upper side of the work 3 is a unit in which an upper wire guide 71, an upper energizing body 72, a machining liquid jet nozzle 73, and a connection nozzle (not shown) are integrated and accommodated in a housing. It is. Further, a lower wire guide, a lower energization body, and a machining liquid jet nozzle (not shown) are incorporated in the guide assembly 8 on the lower side of the work 3. The upper wire guide 71 and the lower wire guide position and guide the wire electrode 2 at a position as close as possible to the workpiece 3.

  The automatic connection device 1 a includes a jet supply device 70 that can supply a high-pressure electric discharge machining liquid as a jet to a connection nozzle accommodated in the guide assembly 7. Therefore, in the automatic connection device 1a of the embodiment, for example, the wire electrode 2 is slightly moved up and down as when the brass wire electrode 2 of 0.05 mm to 0.08 mm is inserted into the pilot hole 4 having a small clearance. Regardless of whether or not to perform, the jet is selectively supplied to the nozzle for connection as necessary, and the wire electrode 2 is inserted through the wire electrode 2 from the upper wire guide 71 to the lower hole 4 while being restrained by the jet. Is possible.

  The delivery roller 10 is provided above the prepared hole 4. The delivery roller 10 is generally provided above the upper wire guide 71 and the guide pipe 20. The delivery roller 10 includes a drive roller 12 that rotates forward and backward by a servo motor 11 and a pinch roller 13 that is driven by the drive roller 12 and presses the wire electrode 2.

  When the wire electrode 2 is wound up, the feed roller 10 rotates in the reverse direction until the tip of the wire electrode 2 is detected by the tip detector 60. When sending the wire electrode 2, the feed roller 10 rotates forward and slowly sends the wire electrode 2. Further, when the wire roller 2 travels, the feed roller 10 rotates forward at a required speed while receiving a signal from the tension detector 55 and cooperates with the winding roller 63 to apply a predetermined tension to the wire electrode 2. Give.

  The guide pipe 20 is provided between the feed roller 10 and the upper wire guide 71. The guide pipe 20 is lifted and lowered by a lifting device 21 that is operated by an actuator. When the automatic connection is not performed, the guide pipe 20 rises to the upper limit and stops. When the wire electrode 2 is inserted into the prepared hole 4, the guide pipe 20 descends at least directly above the upper wire guide 71 and guides the wire electrode 2 to the upper wire guide 71 as the wire electrode 2 is fed out.

  Here, the wire electric discharge machine 1 of the present invention has a vertical movement device 30. The vertical movement device 30 can apply minute vibrations to the wire electrode 2 by compressed air.

  The vertical movement device 30 shown in FIG. 1 is provided between the feed roller 10 and the prepared hole 4. The vertical movement device 30 supplies compressed air having a predetermined pressure in the downward direction and the upward direction along the travel route (regular passage trajectory) through which the wire electrode 2 is sent. The vertical movement device 30 applies an upward force to the traveling wire electrode 2 by moving the wire guide upward while holding the wire electrode 2 with the compressed air in the upward direction, and applies the downward force with the compressed air in the downward direction. By applying a downward force to the wire electrode 2, the wire electrode 2 can be vibrated minutely.

More specifically, the vertical movement device 30 supplies compressed air intermittently along the traveling path of the wire electrode 2 in the upward and downward directions, respectively.
That is, in the vertical movement device 30 shown in FIG. 1, in order to perform the operation of vibrating the wire electrode 2 minutely more smoothly, the wire electrode 2 and the downward direction in which the wire electrode 2 is sent out along the travel path of the wire electrode 2. Compressed air of a predetermined pressure is supplied by alternately switching between the direction in which 2 is sent out and the upward direction opposite to the direction in which it is sent out. As a result, it is possible to repeatedly perform the operation of pushing up the wire guide in a short time and applying an upward force to the traveling wire electrode 2 and the operation of applying a downward force to the wire electrode 2 and propelling it downward. .

FIG. 2 shows in detail the main body 30A of the vertical movement device 30 of the automatic wire connection device 1a in the wire electric discharge machine 1 of the present invention.
Specifically, the vertical movement device 30 includes a first wire guide 31 provided between the feed roller 10 and the pilot hole 4 and a second wire guide provided between the feed roller 10 and the first wire guide 31. Formed between the wire guide 32, the first compressed air supply passage 33 that supplies downward compressed air below the first wire guide 31, and the first wire guide 31 and the second wire guide 32. A second compressed air supply path 34 for supplying compressed air to the sealed space 30B, a compressed air supply apparatus 35 for supplying compressed air to the first compressed air supply path 33 and the second compressed air supply path 34, , Comprising.

  Specifically, the first wire guide 31 is provided between the feed roller 10 and the guide pipe 20. The second wire guide 32 is provided immediately above the first wire guide 31. The first compressed air supply path 33 is provided between the first wire guide 31 and the upper side of the pipe guide 20. Further, the second compressed air supply path 34 is provided between the first wire guide 31 and the second wire guide 32.

  The first wire guide 31 is a die-shaped wire guide. The first wire guide 31 has a predetermined gap between the guide hole and the wire electrode 2. Hereinafter, the gap between the guide hole and the wire electrode 2 is referred to as guide clearance. The first wire guide 31 has a guide clearance that does not substantially circulate. The practical guide clearance of the first wire guide 31 is 3 μm to 20 μm.

  In the present invention, the fact that the compressed air does not substantially flow is a range in which the compressed air causes the wire electrode 2 to move slightly up and down along the travel path by the cooperative action with the second wire guide 32. This means that compressed air does not pass through the guide hole in a state where the wire electrode 2 is passed through the guide hole. Therefore, it does not mean that the space between the wire electrode 2 and the first wire guide 31 is completely airtight. Since the first wire guide 31 has a slight guide clearance, the first wire guide 31 does not hinder the wire electrode 2 from smoothly traveling and being sent out along the travel path.

  The second wire guide 32 is a die-shaped wire guide. The second wire guide 32 has a guide clearance that is substantially the same size as the first wire guide and that does not allow compressed air to flow therethrough. The second wire guide 32 is housed in a funnel-shaped chamber 36 a of the cap 36 in a free state with respect to the housing of the cap 36. The cap 36 is a member that is fixed to the upper side of the main body 30A and covers the upper side of the through hole of the main body 30A. As shown in FIG. 2, the second wire guide 32 is normally located at the bottom of the chamber 36a due to its own weight.

  Since there is a gap between the second wire guide 32 and the inner surface of the chamber 36a, the second wire guide 32 is slightly tilted when it is lifted by rising upward compressed air. Since the second wire guide 32 has a slight clearance, when the second wire guide 32 is inclined, the inner surface of the guide hole and the wire electrode 2 come into contact with each other, and a frictional force is generated between the guide hole and the wire electrode 2. Occur.

  Therefore, the second wire guide 32 moves upward until it collides with the upper side of the chamber 36 a of the cap 36 while holding the wire electrode 2. As a result, the second wire guide 32 helps the wire electrode 2 move a predetermined distance straight upward.

  Accordingly, a relatively thick wire electrode 2 having a diameter of 0.2 mm or more that is difficult to be pushed up only by compressed air without supplying extremely high-pressure or high-speed compressed air is easily straightened upward by an expected sufficient distance. Can be moved. Further, since the second wire guide 32 moves upward by a distance determined by the height of the chamber 36a, it is not necessary to adjust the pressure of the compressed air in accordance with the moving distance of the wire electrode 2.

  Both the first wire guide 31 and the second wire guide 32 are exchangeably attached to the main body 30A of the vertical movement device 30. Therefore, the first wire guide 31 and the second wire guide 32 can be exchanged according to the diameter of the wire electrode 2. Therefore, by simply exchanging the first wire guide 31 and the second wire guide 32, the wire electrode 2 used in normal wire electric discharge machining from a fine wire having a diameter of 0.08 mm or less to a thick wire having a diameter of 0.2 mm or more can be obtained. The cap 36 can be moved by a distance defined by the chamber 36a.

  The first compressed air supply path 33 is provided along a direction orthogonal to the traveling path of the wire electrode 2 so that the compressed air flows from only one direction. Supplied downward along the travel route. That is, the first compressed air supply path 33 opens into the sealed space 30B formed by the circular pipe-shaped passage 37 between the first wire guide 31 and the guide pipe 20, and the compressed air is supplied to the sealed space 30B. Supply. Therefore, the meaning of sealing in the sealed space 30 </ b> B is that it is not opened except for the guide clearance of the first wire guide 31 and the pipe guide 20.

  Since the first wire guide 31 has a guide clearance that does not substantially flow the compressed air, the compressed air supplied from the first compressed air supply path 33 is along the travel path of the wire electrode 2 in the sealed space 30B. Head down. As a result, a strong downdraft is generated and a downward force is applied to the wire electrode 2.

  The second compressed air supply path 34 is provided along a direction orthogonal to the travel path of the wire electrode 2 so that the compressed air flows in from multiple directions. Supplied upward along the path. That is, the second compressed air supply path 34 supplies compressed air to the sealed space 30 </ b> C formed by the chamber piece 38 provided between the first wire guide 31 and the second wire guide 32. Therefore, the meaning of sealing in the sealed space 30 </ b> C is that it is not opened except for the guide clearance between the first wire guide 31 and the second wire guide 32. The chamber piece 38 is provided so as to surround the circumference of the travel path of the wire electrode 2 and communicates with the second compressed air supply path 34 at a plurality of locations in the sealed space 30C in order to maintain the balance of the force of the compressed air. Has an opening.

  Since the first wire guide 31 does not substantially circulate the compressed air, the compressed air supplied to the sealed space 30C is ejected upward. As a result, a strong ascending air current is generated, and the second wire guide 32 disposed in a free state on the bottom of the cap 36 is pushed up and floated. The second wire guide 32 is slightly tilted and moves upward until it collides with the chamber 36 a while holding the wire electrode 2 with the frictional force between the guide hole and the wire electrode 2.

  The compressed air supply device 35 shown in FIG. 1 intermittently supplies compressed air of a predetermined pressure to the second compressed air supply path 34 in a short time of several hundred milliseconds to several seconds. In order to return the second wire guide 32 in the state of moving upward to the original position at the bottom of the chamber 36a of the cap 36, and to obtain a driving force when the wire electrode 2 is fed downward, compression is performed. The air supply device 35 alternately supplies compressed air to the first compressed air supply path 33 and the second compressed air supply path 34 at predetermined time intervals.

  Specifically, the compressed air supply device 35 includes, for example, an air compressor, an air regulator, a two-way solenoid valve that operates at high speed, and a flow rate adjustment valve provided between the air regulator and the two-way solenoid valve. Comprising. The air regulator holds the compressed air at a predetermined pressure. The two-way solenoid valve switches the connection between the first compressed air supply path 33 and the second compressed air supply path 34 at a predetermined repetition time interval. The flow regulating valve controls the supply of compressed air.

  A minute vibration can be applied to the traveling wire electrode 2 by the vertical movement device 30 configured as described above, and the wire electrode 2 and the workpiece 3 can be separated in the prepared hole 4 to release the short circuit. The short-circuit releasing operation of the wire electrode 2 by the vertical movement device 30 will be described as follows.

  That is, as shown in FIG. 3, the compressed air is introduced from multiple directions along the direction orthogonal to the travel path of the wire electrode 2 through the second compressed air supply path 34 and the chamber piece 38, and the chamber 36a. It is supplied upward along the traveling route. As a result, the second wire guide 32 moves upward while holding the traveling wire electrode 2, and an upward force is applied to the wire electrode 2.

  Then, as shown in FIG. 4, the supply of compressed air from the second compressed air supply path 34 is stopped, and the compressed air is allowed to travel through the first compressed air supply path 33 and the passage 37. While flowing in only from one direction along the direction orthogonal to the route, it is supplied downward along the traveling route in the passage 37. By allowing the compressed air to flow in only from one direction, the wire electrode 2 is allowed to fall freely while holding the wire electrode 2 traveling on the second wire guide 32, while applying a force biased from the lateral direction to the wire electrode 2, and By supplying the compressed air downward, a downward force is applied to the traveling wire electrode 2.

  As a result, minute vibrations in the lateral direction can be applied to the traveling wire electrode 2, and as shown in FIG. 5A, the wire electrode 2 and the workpiece 3 come into contact with each other in the pilot hole 4 to cause a short circuit. Even in this case, as shown in FIG. 5B, the wire electrode 2 and the workpiece 3 can be separated to release the short circuit.

The vibration imparting effect of the wire electrode 2 by the vertical movement device 30 reduces the tension of the wire electrode 2, reduces the feeding speed of the wire electrode 2, increases the jet pressure of the machining liquid, and reduces the tension control gain. Can be improved.

That is, by reducing the tension of the wire electrode 2, the wire electrode 2 is slackened, and by reducing the feed rate of the wire electrode 2, the wire electrode 2 is damaged and is in contact with the workpiece 3 for a long time. As a result, the discharge between the wire electrode 2 and the workpiece 3 becomes unstable, and the tension pressure is controlled by increasing the jet pressure of the working fluid and applying an external pressure to the wire electrode 2. By reducing the gain of the wire electrode 2, the response of the tension control is lowered, and the effect of suppressing the tension control against the minute vibration of the wire electrode 2 is reduced, thereby improving the vibration applying effect of the wire electrode 2. Can do.

Here, in the present invention, the wire electric discharge machine 1 is provided with the control device 80 in order to reliably perform the short-circuit releasing operation by the vertical movement device 30.
As shown in FIG. 6, the control device 80 includes an input unit 81, a storage unit 82, and a processing unit 90.

The input unit 81 includes a keyboard, a mouse, a touch panel, and the like, and information necessary for various processes in the processing unit 90 is input by an operator operating the input unit 81 as required. From the input unit 81, for example, a short circuit determination release time at the start of machining is input.

Here, the short circuit determination release time at the start of machining is defined as the time for determining whether or not there is a short circuit between the wire electrode 2 and the workpiece 3 and performing a necessary short circuit release operation when a short circuit occurs. Counting is started when it is determined that the wire electrode 2 has been inserted into the pilot hole 4 by the connecting device 1a. In the short circuit determination release time at the start of machining, the relative movement between the wire electrode 2 and the workpiece 3 is stopped.

That is, when a short circuit is detected in the short circuit determination release time at the start of machining, the vertical movement device 30 is operated while the relative movement between the wire electrode 2 and the workpiece 3 is stopped at the position where the short circuit is detected. A minute vibration is applied to the wire electrode 2, and the wire electrode 2 and the workpiece 3 are separated in the prepared hole 4. The short circuit determination release time at the start of machining can be variably set by an input from the input unit 81.

The storage unit 82 is configured by a hard disk or the like, and stores various programs and set values necessary for execution of automatic connection operation, short-circuit release operation, tension control, and wire electric discharge machining. The various set values include the set values such as the tension of the wire electrode 2, the jet pressure of the working fluid, the feed speed of the wire electrode 2 and the gain of the tension control, and the set values necessary for performing the short-circuit releasing operation. Change setting values.

The processing unit 90 includes a set value setting unit 91, an automatic connection device control unit 92, an automatic connection operation completion determination unit 93, a counting unit 94, a short circuit determination unit 95, a vertical movement device control unit 96, a tension reduction unit 97, and a jet pressure increase. Functions as means 98, delivery speed reduction means 99, and gain reduction means 100. The processing unit 90 performs its function in cooperation with the CPU and the memory.

The set value setting means 91 has a function of setting a machining start short-circuit determination release time input from the input unit 81. Further, the set value setting means 91 is based on the information input from the input unit 81, such as the tension of the wire electrode 2 from the storage unit 82, the jet pressure of the working fluid, the delivery speed of the wire electrode 2, and the gain of tension control. Each setting value is read out, and the setting value is also set.

The automatic wire connection device control means 92 is automatically operated based on the set values such as the tension of the wire electrode 2, the jet pressure of the working fluid, the feed speed of the wire electrode 2, and the tension control gain set by the set value setting means 91. It has a function of generating a control signal for performing a connection operation and outputting the generated control signal to the automatic connection device 1a.

The automatic connection operation completion judging means 93 receives the tension detection value from the tension detector 55 and compares the input tension detection value with the tension set value set by the set value setting means 91 to automatically connect operation. Has a function of determining whether or not the process has been completed.

The counting means 94 starts counting the short-circuiting determination release time at the start of machining when the automatic wiring operation completion determining means 93 determines that the automatic wiring operation has been completed. The short circuit determination means 95 has a function of inputting a short circuit signal from the short circuit detector 57 and determining whether or not a short circuit has occurred based on the input short circuit signal.

When the short-circuit determining unit 95 determines that a short circuit has occurred, the vertical movement control unit 96 generates a control signal for executing the short-circuit releasing operation by the vertical movement unit 30, and uses the generated control signal as the vertical movement unit More specifically, 30 has a function of outputting to the compressed air supply device 35. When it is determined by the short-circuit determining unit 95 that a short circuit has occurred, the tension reducing unit 97 changes the tension set value to the changed set value, that is, reduces the tension set value, and outputs it to the delivery roller 10 and the take-up roller 63. It has a function to do.

The jet pressure increasing means 98 changes the set value of the jet pressure of the machining fluid ejected when supplying the wire electrode 2 to the prepared hole 4 when the short-circuit judging means 95 determines that a short circuit has occurred. It has a function of changing, that is, increasing the set value of the jet pressure and outputting it to the jet supply device 70. The delivery speed reduction means 99 has a function of changing the delivery speed of the wire electrode 2 to the change set value, that is, reducing the delivery speed and outputting to the delivery roller 10 when the short-circuit judgment means 95 determines that a short circuit has occurred. doing.

The gain reduction means 100 performs a tension control by changing the setting value of the tension control gain to the change setting value, that is, reducing the gain setting value when the short-circuit judgment means 95 determines that a short circuit has occurred. have. The vertical movement device 30, the tension reducing means 97, the jet pressure increasing means 98, the delivery speed reducing means 99, and the gain reducing means 100 constitute a short circuit cancellation system of the present invention.

Next, the short-circuit releasing operation by the control device 80 will be described in detail based on the flowchart of FIG.
First, in step S <b> 10, the operator inputs a machining start short-circuit determination release time from the input unit 81 and inputs information for reading each set value from the storage unit 82.

  Next, in step S20, the set value setting means 91 sets the machining start short-circuit determination release time input in step S10. Further, the set value setting means 91 sets each set value such as the tension of the wire electrode 2, the jet pressure of the working fluid, the feed speed of the wire electrode 2, the gain of the tension control, etc. from the storage unit 82 based on the information input in step S10. Each change set value necessary for performing the short-circuit releasing operation is input, and the input set value and change set value are set as required.

In step S30, the automatic connection device control means 92 generates a control signal based on each set value set in step S20, outputs the generated control signal to the automatic connection device 1a, and starts an automatic connection operation. .
Subsequently, in step S40, the automatic connection operation completion judging means 93 inputs the tension detection value from the tension detector 55, and compares the input tension detection value with the tension setting value set in step S20. If it is determined that the detected value has reached the set value, it is determined in step S50 that the automatic connection operation has been completed.

Next, in step S60, the counting means 94 starts counting the short circuit determination release time at the start of machining.
In step S70, when the short-circuit determining unit 95 inputs a short-circuit signal from the short-circuit detector 57 and determines that a short-circuit has been detected, in step S80, the wire electrode 2 and the workpiece 3 are relative to each other at the position where the short-circuit is detected. In a state in which the movement is stopped, the vertical movement device control means 96 generates a control signal, outputs the generated control signal to the vertical movement device 30, operates the compressed air supply device 35, and supplies the first compressed air supply. Compressed air is alternately supplied upward and downward along the travel path of the wire electrode 2 through the path 33 and the second compressed air supply path 34.

Further, in parallel with the operation of step S80, the tension reduction means 97 changes the tension set value in step S90, assuming that the relative movement of the wire electrode 2 and the workpiece 3 is stopped at the same position where the short circuit is detected. The tension is reduced by changing to the set value. In step S100, the jet pressure increasing means 98 changes the set value of the jet pressure to the changed set value to increase the jet pressure, and in step S110, the delivery speed reducing means 99 is changed. The set value of the feed rate is changed to the changed set value to reduce the feed rate, and in step S120, the gain reducing means 100 changes the gain set value to the changed set value to reduce the gain. In step S130, the count value is counted. Confirm that the time counted by the means 94 has reached the machining start short-circuit judgment release time input in step S10. Ri performs the operation of step S80 to step S120 until confirming the completion of the machining start time of the short circuit determination release time.

As described above, according to the present invention, the short circuit detector 57 that detects a short circuit between the wire electrode 2 and the work 3, and the short circuit detector 57 detects the short circuit while the wire electrode 2 is inserted into the pilot hole 4. Sometimes, the wire electrode 2 and the workpiece 3 are separated from each other in the pilot hole 4 by slightly vibrating the wire electrode 2 with the relative movement between the wire electrode 2 and the workpiece 3 stopped at the position where the short circuit is detected. More specifically, since the short-circuit releasing system for releasing the short-circuit includes the vertical movement device 30, the tension reducing means 97, the jet pressure increasing means 98, the delivery speed reducing means 99, and the gain reducing means 100, the wire electrode 2 When the short circuit occurs between the workpiece 3 and the workpiece 3, the wire electrode 2 and the workpiece 3 can be separated to release the short circuit.

Further, the vertical movement device 30 supplies compressed air having a predetermined pressure in the downward and upward directions along a normal trajectory that is provided between the feed roller 10 and the pilot hole 4 and feeds the wire electrode 2. The second wire guide 32 is pushed up while holding the wire electrode 2 by the compressed air in the direction, and the wire electrode 2 is pushed downward by the compressed air in the downward direction to slightly move the wire electrode 2 up and down. Therefore, the wire electrode 2 can be minutely vibrated in the left-right direction by a minute vertical movement, and the wire electrode 2 and the workpiece 3 can be separated from each other in the pilot hole 4 to reliably release the short circuit.

Further, the vertical movement device 30 includes a first wire guide 31 provided between the feed roller 10 and the pilot hole 4 and having a guide clearance of a size that does not allow the compressed air to substantially flow. A second wire guide 32 provided between the first wire guide 31 and the second wire guide 32 having a guide clearance of a size that does not allow the compressed air to flow substantially and being pushed up while the wire electrode 2 is held by the compressed air in the upward direction; A first compressed air supply path 33 that supplies compressed air in a downward direction along a normal passage trajectory below the first wire guide 31, and the first wire guide 31 and the second wire guide 32. Compressed air is supplied to the second compressed air supply path 34, the first compressed air supply path 33, and the second compressed air supply path 34 for supplying the upward compressed air along the regular passage trajectory. compression The air supply device 35 is provided, so that an upward force can be applied to the wire electrode 2 by the second wire guide 32 pushed up by the upward compressed air by the second compressed air supply path 34. A downward force can be applied to the wire electrode 2 by the downward compressed air by the first compressed air supply passage 33, and the wire electrode 2 and the workpiece 3 The short circuit can be reliably released.

Further, since the compressed air supply device 35 alternately supplies the compressed air to the first compressed air supply passage 33 and the second compressed air supply passage 34, the compressed air is alternately supplied downward and upward. It is possible to more easily apply a minute vertical movement to the wire electrode 2 while moving the second wire guide 32 up and down, and to more reliably release the short circuit between the wire electrode 2 and the workpiece 3. it can.

In addition, this invention is not limited to embodiment mentioned above, Of course, various application implementation or deformation | transformation implementation is possible as needed. That is, in the above-described embodiment, the short-circuit release system includes all of the vertical movement device 30, the tension reducing unit 97, the jet pressure increasing unit 98, the delivery speed reducing unit 99, and the gain reducing unit 100. Of course, even when the vertical movement device 30 and each of the means 97 to 100 are individually operated, minute vibration is applied to the wire electrode 2 as required. Note that the effect of imparting vibration to the wire electrode 2 is greatly improved by combining the reduction in the tension of the wire electrode 2 by the tension reducing means 97 and the increase in the jet pressure of the working fluid by the jet pressure increasing means 98.

In the embodiment described above, the vertical movement device 30 moves the second wire guide 32 up and down by compressed air. For example, the second wire guide 32 may be moved by a magnetic device or an electrical device. The guide 32 may be moved up and down. As long as the 2nd wire guide 32 moves up and down, the vibration provision effect of the wire electrode 2 of this invention can be show | played.

  The wire electric discharge machine of the present invention can be used for electric discharge machining that cuts a conductive workpiece by electric discharge using a tool as a wire electrode, and has excellent machining efficiency and work efficiency, contributing to the improvement of the productivity of precision molds and precision parts. To do.

DESCRIPTION OF SYMBOLS 1: Wire electric discharge machine, 1a: Automatic connection apparatus, 2: Wire electrode, 3: Workpiece, 4: Pilot hole, 5: Supply mechanism, 6: Discharge mechanism, 7, 8: Guide assembly, 10: Delivery roller, 11 : Servo motor, 12: Driving roller, 13: Pinch roller, 20: Guide pipe, 21: Lifting device, 30: Vertical motion device, 30A: Vertical motion device body, 30B: Sealed space, 30C: Sealed space, 31: No. 1 wire guide, 32: second wire guide, 33: first compressed air supply path, 34: second compressed air supply path, 35: compressed air supply apparatus, 36: cap, 36a: chamber, 37: Passage, 38: chamber piece, 39: pipe holder, 40: tip processing device, 41: cutting device, 42: disposal box, 43: clamp, 50: tip detector, 51: wire bobbin, 52: Lee 53: Servo pulley, 54: Disconnection detector, 55: Tension detector, 57: Short circuit detector, 60: Buckling detector, 61: Idling roller, 62: Conveying device, 63: Winding roller, 70: Jet supply Device: 71: Upper wire guide, 72: Upper energizer, 73: Working fluid jet nozzle, 80: Control device, 81: Input unit, 82: Storage unit, 90: Processing unit, 91: Set value setting means, 92: Automatic connection operation control means, 93: Automatic connection operation completion determination means, 94: Counting means, 95: Short-circuit determination means, 96: Vertical movement control means, 97: Tension reduction means, 98: Jet pressure increase means, 99: Delivery Speed reduction means, 100: gain reduction means, 110: workpiece, 111: pilot hole, 112: wire electrode

Claims (5)

In a wire electric discharge machine that performs electric discharge machining of the workpiece by inserting a wire electrode into a pilot hole formed in the workpiece, a short-circuit detector that detects a short circuit between the wire electrode and the workpiece, and the wire electrode in the pilot hole When the short circuit is detected by the short circuit detector in a state where the wire electrode is inserted, the wire electrode is vibrated to release the short circuit by releasing the wire electrode and the workpiece in the pilot hole. The short-circuit release system detects the short-circuit by the short-circuit detector and stops the relative movement between the wire electrode and the workpiece at the position where the short-circuit is detected. A wire electric discharge machine comprising tension reducing means for reducing the tension of the wire and applying vibration to the wire electrode . The short-circuit releasing system further includes jet pressure increasing means for increasing the jet pressure of the processing liquid ejected when the wire electrode is supplied to the pilot hole when the short-circuit detector detects the short-circuit. The wire electric discharge machine according to claim 1. The said short circuit cancellation | release system further has a delivery speed reduction means which reduces the delivery speed of the said wire electrode by the said delivery roller, when the said short circuit is detected by the said short circuit detector. Wire electric discharge machine. The said short circuit cancellation | release system further has a gain reduction means to reduce the gain of tension control which controls the tension | tensile_strength of the said wire electrode, when the said short circuit is detected by the said short circuit detector. The wire electric discharge machine described. In a wire electrical discharge machining method for performing electrical discharge machining of the workpiece by inserting a wire electrode into a pilot hole formed in the workpiece, detecting a short circuit between the wire electrode and the workpiece, and inserting the wire electrode into the pilot hole When the short-circuit is detected in a state where the short-circuit is detected, the wire electrode is vibrated in a state where the relative movement between the wire electrode and the workpiece is stopped at the position where the short-circuit is detected. anda step of releasing the shorting by the said workpiece opening released, the step of releasing the short circuit, when detecting the short-circuited by the short-circuit detector, reduce the tension of the wire electrode and the A wire electric discharge machining method comprising a step of applying vibration to a wire electrode .

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