JP5356861B2 - Illumination device and manufacturing method thereof - Google Patents

Illumination device and manufacturing method thereof Download PDF

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JP5356861B2
JP5356861B2 JP2009047536A JP2009047536A JP5356861B2 JP 5356861 B2 JP5356861 B2 JP 5356861B2 JP 2009047536 A JP2009047536 A JP 2009047536A JP 2009047536 A JP2009047536 A JP 2009047536A JP 5356861 B2 JP5356861 B2 JP 5356861B2
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啓司 久間
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スパークリングライツ株式会社
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a decorative illumination device with a plurality of LED elements connected by a power line, wherein waterproofness can be maintained even if the power line is bent and pulled in various directions. <P>SOLUTION: The decorative illumination device includes: a power line 3 formed of lead wires 8 covered by an insulation material 9; and an LED element 2 composed of a light-emitting part 10 and an electrode terminal 11 protruded from the light-emitting part 10. The lead wire 8 exposed from the insulation material 9 at an end part of the power line 3 is connected with the electrode terminal 11 and then the plurality of the LED elements 2 are connected by the power line 3. The end part of the insulation material 9 up to the light-emitting part 10 is integrally covered by a resin material 13 which can be melted at a prescribed temperature or higher, and the resin material 13 has elasticity at the melting temperature or lower. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、LED素子を用いて建築物や植物などを装飾する電飾装置及びその製造方法に関する。   The present invention relates to an electrical decoration device that decorates buildings, plants, and the like using LED elements and a method for manufacturing the same.

従来、複数のLED素子を電力線でつなぎ合わせて、建築物や植物などを装飾する電飾装置がある(例えば、特許文献1〜3参照)。このような電飾装置を屋外で使用する際には、電飾装置が風雨に曝されるため、電飾装置の防水性を高める必要があり、例えば、特許文献2では、密閉構造の球状のプラスティック容器内に、発光ダイオード(LED素子)と基板とを配置し、基板に接続された給電線(電力線)をプラスティック容器の外部に導出している。   2. Description of the Related Art Conventionally, there is an electrical decoration device that decorates buildings, plants, and the like by connecting a plurality of LED elements with a power line (see, for example, Patent Documents 1 to 3). When such an illumination device is used outdoors, since the illumination device is exposed to wind and rain, it is necessary to improve the waterproofness of the illumination device. For example, in Patent Document 2, a spherical structure with a sealed structure is required. A light emitting diode (LED element) and a substrate are arranged in the plastic container, and a power supply line (power line) connected to the substrate is led out of the plastic container.

特開平6−304059号公報(第3頁、第2図)Japanese Patent Laid-Open No. 6-304059 (page 3, FIG. 2) 特開2002−8407号公報(第2頁、第1図)Japanese Patent Laid-Open No. 2002-8407 (2nd page, FIG. 1) 特開2008−301796号公報(第4頁、第1図)JP 2008-301796 A (page 4, FIG. 1)

しかしながら、特許文献1〜3に記載の電飾装置にあっては、複数のLED素子を配置した電力線を建築物や植物などの外面に這わせるように装飾するため、電力線は様々な方向に屈曲されて引っ張られるようになっており、電力線の屈曲方向や引張力によって、プラスティック容器などの防水用の部材と電力線との間に、水分が浸入する隙間が発生する虞がある。   However, in the electrical decoration device described in Patent Documents 1 to 3, the power line is bent in various directions in order to decorate the power line in which a plurality of LED elements are arranged so as to lie on the outer surface of a building or a plant. There is a risk that a gap for moisture to enter between the waterproofing member such as a plastic container and the power line may be generated due to the bending direction or tensile force of the power line.

本発明は、このような問題点に着目してなされたもので、複数のLED素子を電力線でつなぎ合わせた電飾装置において、電力線が様々な方向に屈曲されて引っ張られても、防水性を維持することができる電飾装置及びその製造方法を提供することを目的とする。   The present invention has been made paying attention to such a problem, and in an electrical decoration device in which a plurality of LED elements are connected by a power line, even if the power line is bent and pulled in various directions, it is waterproof. An object of the present invention is to provide an electrical decoration device that can be maintained and a method for manufacturing the same.

前記課題を解決するために、本発明の電飾装置は、
導線が絶縁材で被覆されて形成された電力線と、発光部と該発光部から突出される電極端子により構成されたLED素子と、を備え、該電力線の端部にて前記絶縁材から露出された前記導線が前記電極端子に接続されることで、複数の前記LED素子が前記電力線によりつなぎ合わされた電飾装置であって、
所定の溶融温度以上で溶融され、該溶融温度以下で軟性を有する樹脂材と、
前記樹脂材の周囲を被覆する円筒体と、
を備え、
前記樹脂材は、前記導線及び前記電極端子を少なくとも被覆し、
前記円筒体は、前記樹脂材の前記溶融温度より高い温度で熱収縮が開始される材質で形成されていることを特徴としている。
この特徴によれば、樹脂材の溶融で電極端子と導線とが被覆され、これら密着された部材と樹脂材との間に水分が浸入しないようになり、樹脂材は所定の溶融温度以下で固化し、その状態では、樹脂材が屈曲方向に変形し易いため、電力線が様々な方向に屈曲されて引っ張られても、樹脂材で被覆された部位に水分が浸入する虞がなくなり、電飾装置の防水性を維持することができる。
また、この特徴によれば、電飾装置の製造時において、樹脂材の溶融と円筒体の取り付けとを加熱作業で行なうことができ、かつ樹脂材の溶融時に、円筒体の熱収縮が開始されるため、熱収縮される円筒体の内面の形状に合わせて樹脂材の形状が決定されるようになり、導線及び電極端子と円筒体との間に、樹脂材を隙間無く充填できるようになる。
In order to solve the above-mentioned problem, the electrical decoration device of the present invention is
A power line formed by covering a conductive wire with an insulating material; and a light emitting unit and an LED element configured by an electrode terminal protruding from the light emitting unit, and is exposed from the insulating material at an end of the power line. In addition, by connecting the conductive wire to the electrode terminal, a plurality of the LED elements are connected by the power line,
A resin material which is melted at a predetermined melting temperature or higher and has a softness at the melting temperature or lower ;
A cylindrical body covering the periphery of the resin material;
With
The resin material covers at least the conductive wire and the electrode terminal,
The cylindrical body is formed of a material that starts thermal contraction at a temperature higher than the melting temperature of the resin material .
According to this feature , the electrode terminal and the conductive wire are covered by melting the resin material, so that moisture does not enter between the closely contacted member and the resin material, and the resin material is solidified at a predetermined melting temperature or less. and, in that state, liable resin material is deformed to the bending direction, also pulled power lines is bent in different directions, eliminates the risk of moisture entering the coated parts position in the resin material, illuminations The waterproofness of the device can be maintained.
Further, according to this feature, the resin material can be melted and the cylindrical body can be attached by a heating operation during the manufacture of the lighting device, and the thermal contraction of the cylindrical body is started when the resin material is melted. Therefore, the shape of the resin material is determined in accordance with the shape of the inner surface of the cylindrical body that is thermally contracted, and the resin material can be filled between the conducting wire and the electrode terminal and the cylindrical body without any gap. .

本発明の電飾装置は、
前記円筒体の内面には、前記樹脂材の前記溶融温度より高い温度で溶融される接着剤が塗布されていることを特徴としている。
この特徴によれば、電飾装置の製造時において、樹脂材の溶融と円筒体の接着剤による取り付けとを加熱作業で行なうことができ、かつ互いに接続された導線及び電極端子と樹脂材と円筒体との密着度が接着剤によって高まる。
The electrical decoration device of the present invention is
An adhesive which is melted at a temperature higher than the melting temperature of the resin material is applied to the inner surface of the cylindrical body .
According to this feature , the resin material can be melted and the cylindrical body can be attached by an adhesive during the manufacture of the electrical decoration device, and the lead wires and electrode terminals connected to each other, the resin material, and the cylinder can be connected. Adhesion increases with the body.

本発明の電飾装置は、
前記樹脂材は、溶融前に外周に溝部を有する所定の形状をなし、当該所定の形状の前記溝部に前記導線及び前記電極端子が配置されたときに溶融されて前記絶縁材の端部から前記発光部までを一体的に被覆することを特徴としている。
この特徴によれば、樹脂材の溶融で発光部と電極端子と導線と絶縁材とが密着され、これら密着された部材と樹脂材との間に水分が浸入しないようになり、樹脂材は所定の溶融温度以下で固化し、その状態では、樹脂材が屈曲方向に変形し易いため、電力線が様々な方向に屈曲されて引っ張られても、樹脂材で被覆された絶縁材の端部から発光部までの部位に水分が浸入する虞がなくなり、電飾装置の防水性を維持することができる。
The electrical decoration device of the present invention is
The resin material has a predetermined shape having a groove portion on the outer periphery before melting, and is melted when the conductive wire and the electrode terminal are arranged in the groove portion of the predetermined shape, from the end portion of the insulating material. It is characterized by integrally covering up to the light emitting part .
According to this feature , the light emitting portion, the electrode terminal, the conductive wire, and the insulating material are brought into close contact with each other by melting the resin material, so that moisture does not enter between the closely attached member and the resin material. Since the resin material is easily deformed in the bending direction in that state, even if the power line is bent and pulled in various directions, light is emitted from the end of the insulating material covered with the resin material. There is no risk of moisture entering the part up to the part, and the waterproofness of the electrical decoration device can be maintained.

本発明の電飾装置は、
前記導線及び前記電極端子は、それぞれ複数備え、各電極端子に前記導線がそれぞれ接続されており、
前記樹脂材は、溶融前に前記溝部を複数有し、当該複数の溝部のそれぞれに、前記導線及び前記電極端子のそれぞれが配置されたときに、前記導線及び前記電極端子により当該樹脂材が挟持されることを特徴としている。
この特徴によれば、溶融前に、樹脂材の溝部によって電極端子及び導線が覆われるように配置され、電極端子及び導線を覆った状態で樹脂材を溶融すると、溶融された樹脂材が導線及び電極端子の外周を覆い易くなる。
The electrical decoration device of the present invention is
A plurality of the conducting wires and the electrode terminals are provided, and the conducting wires are connected to the electrode terminals,
The resin material has a plurality of the groove portions before melting, and the resin material is sandwiched between the conductor wires and the electrode terminals when the conductor wires and the electrode terminals are respectively disposed in the groove portions. It is characterized by being.
According to this feature, before melting, the electrode terminal and the conductor are disposed so as to be covered by the groove portion of the resin material, and when the resin material is melted in a state of covering the electrode terminal and the conductor, the molten resin material is It becomes easy to cover the outer periphery of the electrode terminal.

本発明の電飾装置は、
前記複数の溝部のそれぞれの底面同士の間の幅は、前記複数の電極端子のそれぞれの離間幅より大きいことを特徴としている。
この特徴によれば、溶融前に、樹脂材は複数の電極端子及び導線の間に挟持された状態で保持され、作業中の樹脂材の脱落が防止される。
The electrical decoration device of the present invention is
The width between the bottom surfaces of the plurality of groove portions is larger than the separation width of the plurality of electrode terminals .
According to this feature, before melting, the resin material is held in a state of being sandwiched between the plurality of electrode terminals and the conductive wires, and the resin material is prevented from dropping during work.

本発明の電飾装置の製造方法は、
導線が絶縁材で被覆されて形成された電力線と、発光部と該発光部から突出される電極端子により構成されたLED素子と、を備え、該電力線の端部にて前記絶縁材から露出された前記導線が前記電極端子に接続されることで、複数の前記LED素子が前記電力線によりつなぎ合わされた電飾装置の製造方法であって、
前記導線を前記電極端子に接続し、該接続後に、所定の溶融温度以上で溶融される樹脂材を前記導線及び前記電極端子に近接して配置し、前記導線及び前記電極端子と前記樹脂材との周囲を、前記溶融温度より高い温度で熱収縮が開始される材質で形成された円筒体により覆い、該円筒体と前記樹脂材とを加熱していき、該樹脂材を前記溶融温度で溶融させて該樹脂材で前記導線及び前記電極端子を少なくとも被覆し前記円筒体を前記樹脂材の前記溶融温度より高い温度に加熱して熱収縮させ、その後、前記溶融温度以下で固化された前記樹脂材が軟性を有することを特徴としている。
この特徴によれば、樹脂材の溶融で電極端子と導線と絶縁材とが被覆され、これら密着された部材と樹脂材との間に水分が浸入しないようになり、樹脂材は所定の溶融温度以下で固化し、その状態では、樹脂材が屈曲方向に変形し易いため、電力線が様々な方向に屈曲されて引っ張られても、樹脂材で被覆された絶縁材の端部から発光部までの部位に水分が浸入する虞がなくなり、電飾装置の防水性を維持することができる。
また、この特徴によれば、電飾装置の製造時において、樹脂材の溶融と円筒体の取り付けとを加熱作業で行なうことができ、かつ樹脂材の溶融時に、円筒体の熱収縮が開始されるため、熱収縮される円筒体の内面の形状に合わせて樹脂材の形状が決定されるようになり、導線及び電極端子と円筒体との間に、樹脂材を隙間無く充填できるようになる。
The manufacturing method of the electrical decoration device of the present invention is:
A power line formed by covering a conductive wire with an insulating material; and a light emitting unit and an LED element configured by an electrode terminal protruding from the light emitting unit, and is exposed from the insulating material at an end of the power line. In addition, the conductive wire is connected to the electrode terminal, whereby a plurality of the LED elements are connected to each other by the power line,
The conductive wire is connected to the electrode terminal, and after the connection, a resin material that is melted at a predetermined melting temperature or higher is disposed in proximity to the conductive wire and the electrode terminal, and the conductive wire, the electrode terminal, and the resin material Is covered with a cylindrical body made of a material that starts thermal contraction at a temperature higher than the melting temperature, the cylindrical body and the resin material are heated, and the resin material is melted at the melting temperature. And at least covering the conductive wire and the electrode terminal with the resin material , heating the cylindrical body to a temperature higher than the melting temperature of the resin material, and then solidifying below the melting temperature. It is characterized in that the resin material has flexibility.
According to this feature , the electrode terminal, the conductor, and the insulating material are coated by melting the resin material, so that moisture does not enter between the closely contacted member and the resin material, and the resin material has a predetermined melting temperature. Since the resin material is easily deformed in the bending direction in that state, even if the power line is bent and pulled in various directions, the end from the insulating material covered with the resin material to the light emitting portion There is no risk of moisture entering the site, and the waterproofness of the electrical decoration device can be maintained.
Further, according to this feature, the resin material can be melted and the cylindrical body can be attached by a heating operation during the manufacture of the lighting device, and the thermal contraction of the cylindrical body is started when the resin material is melted. Therefore, the shape of the resin material is determined in accordance with the shape of the inner surface of the cylindrical body that is thermally contracted, and the resin material can be filled between the conducting wire and the electrode terminal and the cylindrical body without any gap. .

本発明の電飾装置の製造方法は、
前記円筒体の内面には、前記樹脂材の前記溶融温度より高い温度で溶融される接着剤が塗布されており、前記円筒体が前記樹脂材の前記溶融温度より高い温度で加熱されるときに、前記接着剤が溶融されることを特徴としている。
この特徴によれば、電飾装置の製造時において、樹脂材の溶融と円筒体の接着剤による取り付けとを加熱作業で行なうことができ、かつ互いに接続された導線及び電極端子と樹脂材と円筒体との密着度が接着剤によって高まる。
The manufacturing method of the electrical decoration device of the present invention is:
The inner surface of the cylindrical body is coated with an adhesive that is melted at a temperature higher than the melting temperature of the resin material, and the cylindrical body is heated at a temperature higher than the melting temperature of the resin material. The adhesive is melted .
According to this feature , the resin material can be melted and the cylindrical body can be attached by an adhesive during the manufacture of the electrical decoration device, and the lead wires and electrode terminals connected to each other, the resin material, and the cylinder can be connected. Adhesion increases with the body.

本発明の電飾装置の製造方法は、
前記樹脂材は、溶融前に外周に溝部を有する所定の形状をなし、当該所定の形状の前記溝部に前記導線及び前記電極端子配置前記導線及び前記電極端子と前記樹脂材の周囲とを前記円筒体により覆い、前記円筒体と前記樹脂材との前記加熱を行うことを特徴としている。
この特徴によれば、樹脂材の溶融で発光部と電極端子と導線と絶縁材とが密着され、これら密着された部材と樹脂材との間に水分が浸入しないようになり、樹脂材は所定の溶融温度以下で固化し、その状態では、樹脂材が屈曲方向に変形し易いため、電力線が様々な方向に屈曲されて引っ張られても、樹脂材で被覆された絶縁材の端部から発光部までの部位に水分が浸入する虞がなくなり、電飾装置の防水性を維持することができる
また、この特徴によれば、溶融前に、樹脂材の溝部によって電極端子及び導線が覆われるように配置され、電極端子及び導線を覆った状態で樹脂材を溶融すると、溶融された樹脂材が導線及び電極端子の外周を覆い易くなる。
The manufacturing method of the electrical decoration device of the present invention is:
The resin material has a predetermined shape having a groove portion on the outer periphery before melting , the conductive wire and the electrode terminal are arranged in the groove portion of the predetermined shape, and the conductor wire, the electrode terminal, and the periphery of the resin material, Is covered with the cylindrical body, and the heating of the cylindrical body and the resin material is performed .
According to this feature , the light emitting portion, the electrode terminal, the conductive wire, and the insulating material are brought into close contact with each other by melting the resin material, so that moisture does not enter between the closely attached member and the resin material. Since the resin material is easily deformed in the bending direction in that state, even if the power line is bent and pulled in various directions, light is emitted from the end of the insulating material covered with the resin material. There is no risk of moisture entering the part up to the part, and the waterproofness of the electrical decoration device can be maintained .
Further, according to this feature, before melting, the resin terminal is disposed so that the electrode terminal and the conductive wire are covered with the groove portion of the resin material, and when the resin material is melted in a state of covering the electrode terminal and the conductive wire, the molten resin material is It becomes easy to cover the outer periphery of a conducting wire and an electrode terminal.

本発明の電飾装置の製造方法は、
前記導線及び前記電極端子は、それぞれ複数備え、各電極端子に前記導線がそれぞれ接続されており、
前記樹脂材は、溶融前に前記溝部を複数有し、当該複数の溝部のそれぞれに、前記導線及び前記電極端子のそれぞれが配置されたときに、前記導線及び前記電極端子により当該樹脂材が挟持されることを特徴としている。
この特徴によれば、溶融前に、樹脂材の溝部によって電極端子及び導線が覆われるように配置され、電極端子及び導線を覆った状態で樹脂材を溶融すると、溶融された樹脂材が導線及び電極端子の外周を覆い易くなる。
The manufacturing method of the electrical decoration device of the present invention is:
A plurality of the conducting wires and the electrode terminals are provided, and the conducting wires are connected to the electrode terminals,
The resin material has a plurality of the groove portions before melting, and the resin material is sandwiched between the conductor wires and the electrode terminals when the conductor wires and the electrode terminals are respectively disposed in the groove portions. It is characterized by being.
According to this feature, before melting, the electrode terminal and the conductor are disposed so as to be covered by the groove portion of the resin material, and when the resin material is melted in a state of covering the electrode terminal and the conductor, the molten resin material is It becomes easy to cover the outer periphery of the electrode terminal.

本発明の電飾装置の製造方法は、
前記複数の溝部のそれぞれの底面同士の間の幅は、前記複数の電極端子のそれぞれの離間幅より大きいことを特徴としている。
この特徴によれば、溶融前に、樹脂材は複数の電極端子及び導線の間に挟持された状態で保持され、作業中の樹脂材の脱落が防止される。
The manufacturing method of the electrical decoration device of the present invention is:
The width between the bottom surfaces of the plurality of groove portions is larger than the separation width of the plurality of electrode terminals .
According to this feature, before melting, the resin material is held in a state of being sandwiched between the plurality of electrode terminals and the conductive wires, and the resin material is prevented from dropping during work.

本発明の電飾装置の製造方法は、
前記溶融温度は、45〜90℃の温度範囲となっていることを特徴としている。
この特徴によれば、製造時にLED素子が故障したり、屋外などでの使用時に、外気温により樹脂材が溶融されたりすることを防止できる。
The manufacturing method of the electrical decoration device of the present invention is:
The melting temperature is in a temperature range of 45 to 90 ° C.
According to this feature, it is possible to prevent the LED element from being broken during manufacture, or the resin material from being melted by the outside air temperature when used outdoors.

実施例における電飾装置を示す斜視図である。It is a perspective view which shows the electrical decoration apparatus in an Example. 樹脂材を電力線の間に挿入する状態を示す斜視図である。It is a perspective view which shows the state which inserts a resin material between electric power lines. 電力線の周囲を円筒体で覆う状態を示す斜視図である。It is a perspective view which shows the state which covers the circumference | surroundings of a power line with a cylindrical body. (a)は、加熱前の樹脂材と円筒体とを示す断面図であり、(b)は、加熱後の樹脂材と円筒体とを示す断面図である。(A) is sectional drawing which shows the resin material and cylindrical body before a heating, (b) is sectional drawing which shows the resin material and cylindrical body after a heating. 電飾装置のLED素子を示す斜視図である。It is a perspective view which shows the LED element of an electrical decoration apparatus.

本発明に係る電飾装置を実施するための形態を実施例に基づいて以下に説明する。   EMBODIMENT OF THE INVENTION The form for implementing the electrical decoration apparatus which concerns on this invention is demonstrated below based on an Example.

実施例に係る電飾装置につき、図1から図5を参照して説明する。図1の符号1は、本発明の適用された電飾装置である。この電飾装置1は、複数のLED素子2を電力線3でつなぎ合わせて構成されており、主に建築物や植物などの外面に這わせるように配置して、LED素子2を点灯し、LED素子2の発光により装飾を行うイルミネーション装置である。   An electrical decoration device according to an embodiment will be described with reference to FIGS. 1 to 5. The code | symbol 1 of FIG. 1 is the electrical decoration apparatus with which this invention was applied. The electrical decoration device 1 is configured by connecting a plurality of LED elements 2 with a power line 3, and is arranged so as to be placed mainly on the outer surface of a building or a plant, and the LED elements 2 are turned on, This is an illumination device for performing decoration by light emission from the element 2.

図1に示すように、電飾装置1は、その一方側の端部にコンセント等に差し込むための差込プラグ4が設けられている。差込プラグ4から延設される電力線3には、整流器5が設けられている。この整流器5から延設される電力線3には、複数のLED素子2が等間隔で配置されている。   As shown in FIG. 1, the electrical decoration device 1 is provided with an insertion plug 4 to be inserted into an outlet or the like at one end portion thereof. The power line 3 extending from the plug 4 is provided with a rectifier 5. A plurality of LED elements 2 are arranged at equal intervals on the power line 3 extending from the rectifier 5.

また、電飾装置1の他方側の端部には、連結プラグ6が設けられている。この連結プラグ6には、他の電飾装置1の差込プラグ4が差し込まれるようになっており、複数の電飾装置1を連結プラグ6で連結して使用することができる。尚、連結プラグ6には、蓋体7が設けられており、他の電飾装置1の差込プラグ4を差し込まない場合には、蓋体7により連結プラグ6を閉じて、連結プラグ6内に雨水等が入り込まないようになっている。   A connecting plug 6 is provided at the other end of the electrical decoration device 1. The plugs 4 of other electrical decoration devices 1 are inserted into the connection plug 6, and a plurality of electrical decoration devices 1 can be connected by the connection plugs 6. The connecting plug 6 is provided with a lid 7. When the plug 4 of another electrical decoration device 1 is not inserted, the connecting plug 6 is closed by the lid 7, and the inside of the connecting plug 6 is Rainwater etc. are not allowed to enter.

次に、電飾装置1を製造する際に、電力線3をLED素子2に接続する接続方法について詳述する。図2に示すように、電力線3は、導線8が絶縁材9で被覆されて形成されており、この電力線3は、その端部にて絶縁材9から導線8が露出されている。また、LED素子2は、半導体素子を硬質合成樹脂に封入して発光源となる発光部10と、この発光部10から突出される2本の電極端子11により構成されている。   Next, a method of connecting the power line 3 to the LED element 2 when manufacturing the electrical decoration device 1 will be described in detail. As shown in FIG. 2, the power line 3 is formed by covering a conductive wire 8 with an insulating material 9, and the conductive wire 8 is exposed from the insulating material 9 at the end of the power line 3. The LED element 2 includes a light emitting unit 10 that serves as a light source by enclosing a semiconductor element in a hard synthetic resin, and two electrode terminals 11 that protrude from the light emitting unit 10.

先ず、LED素子2の2本の電極端子11には、それぞれに電力線3の導線8がはんだ12により接続される。そして、これら2本の電極端子11及び導線8の間に、樹脂材13が配置される。この樹脂材13は、軟質合成樹脂で形成された略円柱形状をなし、その外周面には、樹脂材13の長手方向に沿って2条の溝部14が形成されている。   First, the conductor 8 of the power line 3 is connected to the two electrode terminals 11 of the LED element 2 by solder 12 respectively. A resin material 13 is disposed between the two electrode terminals 11 and the conductive wire 8. The resin material 13 has a substantially cylindrical shape made of a soft synthetic resin, and two grooves 14 are formed on the outer peripheral surface along the longitudinal direction of the resin material 13.

本実施例では、樹脂材13が熱可塑性の樹脂であるパラフィン等の材質で形成されている。この樹脂材13は、45〜90℃の温度範囲で溶融されるようになっており、本実施例における樹脂材13の溶融温度は60℃となっている。尚、樹脂材13を形成する材質は、45〜90℃の温度範囲で溶融される熱可塑性の樹脂であればどのような材質を用いてもよい。また、樹脂材13は、溶融温度以下で固化された状態で軟性を有する材質となっている。   In this embodiment, the resin material 13 is formed of a material such as paraffin which is a thermoplastic resin. The resin material 13 is melted in a temperature range of 45 to 90 ° C., and the melting temperature of the resin material 13 in this embodiment is 60 ° C. The material for forming the resin material 13 may be any material as long as it is a thermoplastic resin that is melted in the temperature range of 45 to 90 ° C. Moreover, the resin material 13 is made of a soft material when solidified at a melting temperature or lower.

2本の電力線3はLED素子2から二股に分かれており、この電力線3の間に樹脂材13を挿入して、2本の電極端子11及び導線8の間に樹脂材13を配置する。このとき樹脂材13の溝部14には、それぞれに電極端子11及び導線8が配置される。尚、2条の溝部14の奥面同士の間の幅は、2本の電極端子11の離間幅よりも若干大きくなっており、樹脂材13は2本の電極端子11の間に挟持された状態で保持され、作業中の樹脂材13の脱落が防止される。   The two power lines 3 are divided into two branches from the LED element 2, and a resin material 13 is inserted between the power lines 3 and the resin material 13 is disposed between the two electrode terminals 11 and the conductor 8. At this time, the electrode terminal 11 and the conducting wire 8 are respectively arranged in the groove portion 14 of the resin material 13. The width between the back surfaces of the two groove portions 14 is slightly larger than the separation width of the two electrode terminals 11, and the resin material 13 is sandwiched between the two electrode terminals 11. In this state, the resin material 13 during operation is prevented from falling off.

図3に示すように、互いに接続された導線8及び電極端子11の周囲を覆うように、円筒体15を被せる。円筒体15は、所定の温度以上で熱収縮が開始される材質で形成されている。本実施例では、架橋軟質難燃性ポリオレフィン樹脂を用いて円筒体15が形成されており、65℃の温度以上に加熱されると熱収縮を開始し、その直径が50%ほど収縮されるようになっている。   As shown in FIG. 3, a cylindrical body 15 is covered so as to cover the periphery of the conducting wire 8 and the electrode terminal 11 connected to each other. The cylindrical body 15 is formed of a material that starts thermal contraction at a predetermined temperature or higher. In this embodiment, the cylindrical body 15 is formed using a cross-linked soft flame retardant polyolefin resin, and when it is heated to a temperature of 65 ° C. or higher, thermal contraction starts, and its diameter is shrunk by about 50%. It has become.

円筒体15を導線8及び電極端子11の周囲に配置する際には、円筒体15の端部(先端側)がLED素子2の発光部10の端部(基部側)を覆うように配置し、かつ発光部10の端部から絶縁材9の端部までを覆うようにする。発光部10は、その一部が円筒体15に隠れるようになっているが、光が放射される発光部10の先端側は、露出されたままとなっている。   When the cylindrical body 15 is arranged around the conducting wire 8 and the electrode terminal 11, the cylindrical body 15 is arranged so that the end portion (tip side) of the cylindrical body 15 covers the end portion (base side) of the light emitting unit 10 of the LED element 2. And it covers so that it may cover from the edge part of the light emission part 10 to the edge part of the insulating material 9. FIG. Although a part of the light emitting unit 10 is hidden behind the cylindrical body 15, the tip side of the light emitting unit 10 from which light is emitted remains exposed.

尚、円筒体15の内面には、所定の温度以上で溶融される接着剤16が塗布されている(図4(a)参照)。本実施例では、接着剤16が65℃の温度以上に加熱されると溶融されて接着能力を発揮するようになっている。   Note that an adhesive 16 that is melted at a predetermined temperature or higher is applied to the inner surface of the cylindrical body 15 (see FIG. 4A). In this embodiment, when the adhesive 16 is heated to a temperature of 65 [deg.] C. or higher, it is melted and exhibits adhesive ability.

図4(a)は、加熱前の樹脂材13を示しており、図3におけるA−A端面に対応している。図4(b)は、加熱後の樹脂材13を示している。図4(a)に示すように、加熱前において樹脂材13の溝部14には、電力線3が配置され、そのほぼ半分の部位が樹脂材13で覆われるようになっている。   Fig.4 (a) has shown the resin material 13 before a heating, and respond | corresponds to the AA end surface in FIG. FIG. 4B shows the resin material 13 after heating. As shown in FIG. 4A, the power line 3 is arranged in the groove 14 of the resin material 13 before heating, and almost half of the power line 3 is covered with the resin material 13.

そして、導線8及び電極端子11の周囲を円筒体15で覆った状態で温風を当て、この温風により円筒体15と樹脂材13を加熱する。円筒体15と樹脂材13とは、温風を用いた加熱により温度が上昇するようになっていおり、樹脂材13は、その溶融温度である60℃になったときに溶融される。   And warm air is applied in the state which covered the circumference | surroundings of the conducting wire 8 and the electrode terminal 11 with the cylindrical body 15, and the cylindrical body 15 and the resin material 13 are heated with this warm air. The temperature of the cylindrical body 15 and the resin material 13 is increased by heating with warm air, and the resin material 13 is melted when the melting temperature reaches 60 ° C.

樹脂材13は2本の電極端子11の間に挟持された状態で保持されているため、溶融された樹脂材13が電極端子11の挟持力により変形されて、導線8及び電極端子11の周囲を覆うようになる。この樹脂材13の溶融後、さらに温風による加熱が継続される。そして、図4(b)に示すように、円筒体15が65℃になったときに熱収縮するとともに、接着剤16も65℃になったときに溶融されて、その接着能力を発揮する。   Since the resin material 13 is held in a state of being sandwiched between the two electrode terminals 11, the molten resin material 13 is deformed by the clamping force of the electrode terminal 11, so that the periphery of the conductor 8 and the electrode terminal 11 is It comes to cover. After the resin material 13 is melted, heating with warm air is continued. And as shown in FIG.4 (b), while the cylindrical body 15 becomes 65 degreeC, it heat-shrinks, and when the adhesive agent 16 also becomes 65 degreeC, it fuse | melts and exhibits the adhesive capability.

図5に示すように、熱収縮された円筒体15は、その先端部近傍の内面が接着剤16により発光部10の基端部近傍の外面に接着される。そのため円筒体15のずれ防止になり、円筒体15と発光部10とが一体的になる。   As shown in FIG. 5, the heat-shrinked cylindrical body 15 has an inner surface in the vicinity of the distal end thereof bonded to an outer surface in the vicinity of the proximal end portion of the light emitting unit 10 by the adhesive 16. Therefore, the cylindrical body 15 is prevented from shifting, and the cylindrical body 15 and the light emitting unit 10 are integrated.

その後、温風を用いた加熱を止めると、溶融された樹脂材13は溶融温度以下に冷めて、樹脂材13が円筒体15内部に充填された状態で固化される。固化された樹脂材13は円筒体15の基端部側の開口を塞ぎ、円筒体15内部に配置された導線8及び電極端子11は、樹脂材13で密封された状態になる。   Thereafter, when the heating using the warm air is stopped, the molten resin material 13 is cooled to a temperature equal to or lower than the melting temperature, and is solidified in a state where the resin material 13 is filled in the cylindrical body 15. The solidified resin material 13 closes the opening on the proximal end side of the cylindrical body 15, and the conductive wires 8 and the electrode terminals 11 arranged inside the cylindrical body 15 are sealed with the resin material 13.

尚、前述したように、本実施例の樹脂材13の溶融温度は、45〜90℃の温度範囲であればよい。90℃よりも高い温度で溶融される材質で樹脂材13を形成すると、製造時において加熱した際に、高熱により樹脂材13近傍のLED素子2が故障する虞があり、45℃よりも低い温度で溶融される材質で樹脂材13を形成すると、電飾装置1を屋外などで使用する際に、外気温が高温のときに樹脂材13が溶融される虞があるため、45〜90℃の温度範囲で溶融される材質が樹脂材13の形成に最も適している。   As described above, the melting temperature of the resin material 13 of this embodiment may be in the temperature range of 45 to 90 ° C. If the resin material 13 is formed of a material that is melted at a temperature higher than 90 ° C., the LED element 2 in the vicinity of the resin material 13 may fail due to high heat when heated at the time of manufacture, and the temperature is lower than 45 ° C. If the resin material 13 is formed of a material that is melted at a temperature of 45 ° C. to 90 ° C., the resin material 13 may be melted when the outside temperature is high when the decorating device 1 is used outdoors. A material melted in the temperature range is most suitable for forming the resin material 13.

以上説明したように、本発明の電飾装置1にあっては、導線8を電極端子11に接続し、該接続後に、所定の溶融温度以上で溶融される樹脂材13を導線及び電極端子11に近接して配置し、この樹脂材13を溶融温度以上に加熱して溶融させて、樹脂材13で絶縁材9の端部から発光部10までを一体的に被覆し、該被覆後に、溶融温度以下で固化された樹脂材13が軟性を有することで、樹脂材13の溶融で発光部10と電極端子11と導線8と絶縁材9とが密着され、これら密着された部材と樹脂材13との間に水分が浸入しないようになり、樹脂材13は所定の溶融温度以下で固化し、その状態では、樹脂材13が屈曲方向に変形し易いため、電力線3が様々な方向に屈曲されて引っ張られても、樹脂材13で被覆された絶縁材9の端部から発光部10までの部位に水分が浸入する虞がなくなり、電飾装置1の防水性を維持することができる。   As described above, in the electrical decoration device 1 of the present invention, the conductive wire 8 is connected to the electrode terminal 11, and after the connection, the resin material 13 melted at a predetermined melting temperature or higher is connected to the conductive wire and the electrode terminal 11. The resin material 13 is heated to a melting temperature or higher to be melted, and the resin material 13 is integrally covered from the end of the insulating material 9 to the light emitting portion 10, and then melted after the coating. Since the resin material 13 solidified below the temperature is soft, the light emitting portion 10, the electrode terminal 11, the conductive wire 8, and the insulating material 9 are brought into close contact with each other by melting of the resin material 13. Moisture does not enter between the resin material 13 and the resin material 13 is solidified below a predetermined melting temperature. In this state, the resin material 13 is easily deformed in the bending direction, so that the power line 3 is bent in various directions. Of the insulating material 9 covered with the resin material 13 even if pulled. The site of the part to the light-emitting portion 10 eliminates the possibility of moisture entering, you are possible to maintain the waterproof illumination device 1.

また、LED素子2は、複数本の電極端子11を有し、各電極端子11に導線8がそれぞれ接続されており、樹脂材13は、その溶融前に、複数本の電極端子11及び導線8の間に配置されることで、電飾装置1の製造時に樹脂材13を加熱して溶融させた後に、複数本の電極端子11及び電力線3の間に樹脂材13を充填させることができ、かつ樹脂材13により複数本の電極端子11同士の短絡を防ぎ、樹脂材13を絶縁材9として機能させることができる。   The LED element 2 has a plurality of electrode terminals 11, and the conductive wires 8 are connected to the respective electrode terminals 11. The resin material 13 has a plurality of electrode terminals 11 and a conductive wire 8 before melting. Since the resin material 13 is heated and melted during the manufacture of the electrical decoration device 1, the resin material 13 can be filled between the plurality of electrode terminals 11 and the power line 3. In addition, the resin material 13 can prevent a plurality of electrode terminals 11 from being short-circuited, and the resin material 13 can function as the insulating material 9.

また、溶融前の樹脂材13の長手方向には、溝部14が形成されており、この溝部14内に、導線8及び電極端子11が配置されるように、樹脂材13を複数本の電極端子11及び導線8の間に挿入し、この状態で樹脂材13を加熱することで、溶融前に、樹脂材13の溝部14によって電極端子11及び導線8が覆われるように配置され、電極端子11及び導線8を覆った状態で樹脂材13を溶融すると、溶融された樹脂材13が導線8及び電極端子11の外周を覆い易くなる。   In addition, a groove portion 14 is formed in the longitudinal direction of the resin material 13 before melting, and the resin material 13 is connected to a plurality of electrode terminals so that the conductor 8 and the electrode terminal 11 are disposed in the groove portion 14. 11 and the conductor 8, and the resin material 13 is heated in this state so that the electrode terminal 11 and the conductor 8 are covered with the groove 14 of the resin material 13 before melting. When the resin material 13 is melted in a state of covering the conductor 8, the melted resin material 13 can easily cover the outer periphery of the conductor 8 and the electrode terminal 11.

また、樹脂材13の溶融前に、互いに接続された導線8及び電極端子11の周囲を、溶融温度以上で熱収縮が開始される材質で形成された円筒体15により覆い、その後、円筒体15を溶融温度以上に加熱して熱収縮させることで、電飾装置1の製造時において、樹脂材13の溶融と円筒体15の取り付けとを加熱作業で行なうことができ、かつ樹脂材13の溶融時に、円筒体15の熱収縮が開始されるため、熱収縮される円筒体15の内面の形状に合わせて樹脂材13の形状が決定されるようになり、導線8及び電極端子11と円筒体15との間に、樹脂材13を隙間無く充填できるようになる。   Before the resin material 13 is melted, the conductor 8 and the electrode terminal 11 connected to each other are covered with a cylindrical body 15 formed of a material that starts thermal contraction at a melting temperature or higher, and then the cylindrical body 15 Is heated to the melting temperature or higher to cause heat shrinkage, so that the resin material 13 can be melted and the cylindrical body 15 can be attached by heating in the manufacture of the electrical decoration device 1, and the resin material 13 can be melted. Since the thermal contraction of the cylindrical body 15 is sometimes started, the shape of the resin material 13 is determined in accordance with the shape of the inner surface of the cylindrical body 15 to be thermally contracted, and the conductor 8 and the electrode terminal 11 and the cylindrical body are determined. 15, the resin material 13 can be filled without any gap.

また、円筒体15の内面には、溶融温度以上で溶融される接着剤16が塗布されており、円筒体15が溶融温度以上に加熱される時に、接着剤16が溶融されることで、電飾装置1の製造時において、樹脂材13の溶融と円筒体15の接着剤16による取り付けとを加熱作業で行なうことができ、かつ互いに接続された導線8及び電極端子11と樹脂材13と円筒体15との密着度が接着剤16によって高まる。   Further, an adhesive 16 that is melted at the melting temperature or higher is applied to the inner surface of the cylindrical body 15, and when the cylindrical body 15 is heated to the melting temperature or higher, the adhesive 16 is melted, At the time of manufacturing the decoration device 1, the melting of the resin material 13 and the attachment of the cylindrical body 15 with the adhesive 16 can be performed by a heating operation, and the conductor 8 and the electrode terminal 11, the resin material 13 and the cylinder connected to each other. The degree of adhesion with the body 15 is increased by the adhesive 16.

また、樹脂材13の溶融前に、円筒体15の端部が発光部10の端部を覆い、熱収縮後に、接着剤16により円筒体15の端部と発光部10の端部とが接着されることで、円筒体15と発光部10とが一体的に密着されるとともに、円筒体15の先端側と発光部10との密閉度が接着剤16によって高まる。   Further, the end of the cylindrical body 15 covers the end of the light emitting unit 10 before the resin material 13 is melted, and the end of the cylindrical body 15 and the end of the light emitting unit 10 are bonded by the adhesive 16 after heat shrinkage. As a result, the cylindrical body 15 and the light emitting unit 10 are integrally brought into close contact with each other, and the sealing degree between the distal end side of the cylindrical body 15 and the light emitting unit 10 is increased by the adhesive 16.

また、溶融温度は、45〜90℃の温度範囲となっていることで、製造時にLED素子が故障したり、屋外などでの使用時に、外気温により樹脂材13が溶融されたりすることを防止できる。   In addition, the melting temperature is in the range of 45 to 90 ° C., so that the LED element can be prevented from being broken during manufacture or the resin material 13 can be melted due to the outside temperature when used outdoors. it can.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。   Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration is not limited to these embodiments, and modifications and additions within the scope of the present invention are included in the present invention. It is.

例えば、前記実施例では、樹脂材13に熱可塑性の樹脂であるパラフィン等の材質が用いられているが、樹脂材13を形成する材質は、45〜90℃の温度範囲で溶融される熱可塑性の樹脂であればどのような材質を用いてもよく、ポリアミドやポリエチレンやポリプロピレンなどでもよい。   For example, in the above-described embodiment, a material such as paraffin which is a thermoplastic resin is used for the resin material 13, but the material forming the resin material 13 is a thermoplastic which is melted in a temperature range of 45 to 90 ° C. Any material may be used as long as it is a resin, such as polyamide, polyethylene, or polypropylene.

また、前記実施例では、溶融前の樹脂材13に、LED素子2が有する2本の電極端子11が配置される2条の溝部14が形成されているが、LED素子2が3本の電極端子11を有する場合には、樹脂材13に3条の溝部14を形成して、それぞれの溝部14に電極端子11を配置するようにしてもよい。   Moreover, in the said Example, although the two groove parts 14 by which the two electrode terminals 11 which the LED element 2 has are arrange | positioned are formed in the resin material 13 before melting, the LED element 2 has three electrodes. When the terminal 11 is provided, three groove portions 14 may be formed in the resin material 13 and the electrode terminal 11 may be disposed in each groove portion 14.

また、前記実施例は、複数のLED素子2を電力線3でつなぎ合わせて構成された電飾装置1におけるLED素子2と電力線3との接続部を例としているが、類似のLED素子2と電力線3との接続部が存在するものであれば、電飾装置1に限らず、その他の照明装置等に本実施例のLED素子2と電力線3との接続構造を適用することもできる。   Moreover, although the said Example has illustrated the connection part of the LED element 2 and the power line 3 in the electrical decoration apparatus 1 comprised by connecting the some LED element 2 with the power line 3, the similar LED element 2 and a power line are taken as an example. If the connection part with 3 exists, the connection structure of the LED element 2 and power line 3 of a present Example can also be applied not only to the electrical decoration apparatus 1 but to another illuminating device.

1 電飾装置
2 LED素子
3 電力線
4 差込プラグ
5 整流器
6 連結プラグ
7 蓋体
8 導線
9 絶縁材
10 発光部
11 電極端子
12 はんだ
13 樹脂材
14 溝部
15 円筒体
16 接着剤
DESCRIPTION OF SYMBOLS 1 Electric decoration apparatus 2 LED element 3 Power line 4 Plug plug 5 Rectifier 6 Connection plug 7 Cover body 8 Conductor 9 Insulation material 10 Light emission part 11 Electrode terminal 12 Solder 13 Resin material 14 Groove part 15 Cylindrical body 16 Adhesive

Claims (10)

導線が絶縁材で被覆されて形成された電力線と、発光部と該発光部から突出される電極端子により構成されたLED素子と、を備え、該電力線の端部にて前記絶縁材から露出された前記導線が前記電極端子に接続されることで、複数の前記LED素子が前記電力線によりつなぎ合わされた電飾装置であって、
所定の溶融温度以上で溶融され、該溶融温度以下で軟性を有する樹脂材と、
前記樹脂材の周囲を被覆する円筒体と、
を備え、
前記樹脂材は、前記導線及び前記電極端子を少なくとも被覆し、
前記円筒体は、前記樹脂材の前記溶融温度より高い温度で熱収縮が開始される材質で形成されていることを特徴とする電飾装置。
A power line formed by covering a conductive wire with an insulating material; and a light emitting unit and an LED element configured by an electrode terminal protruding from the light emitting unit, and is exposed from the insulating material at an end of the power line. In addition, by connecting the conductive wire to the electrode terminal, a plurality of the LED elements are connected by the power line,
A resin material which is melted at a predetermined melting temperature or higher and has a softness at the melting temperature or lower ;
A cylindrical body covering the periphery of the resin material;
With
The resin material covers at least the conductive wire and the electrode terminal,
The said cylindrical body is formed with the material from which heat contraction is started at the temperature higher than the said melting temperature of the said resin material, The electrical decoration apparatus characterized by the above-mentioned.
前記円筒体の内面には、前記樹脂材の前記溶融温度より高い温度で溶融される接着剤が塗布されていることを特徴とする請求項1に記載の電飾装置。 The electrical decoration device according to claim 1, wherein an adhesive that is melted at a temperature higher than the melting temperature of the resin material is applied to an inner surface of the cylindrical body. 前記樹脂材は、溶融前に外周に溝部を有する所定の形状をなし、当該所定の形状の前記溝部に前記導線及び前記電極端子が配置されたときに溶融されて前記絶縁材の端部から前記発光部までを一体的に被覆することを特徴とする請求項1または2に記載の電飾装置。 The resin material has a predetermined shape having a groove portion on the outer periphery before melting, and is melted when the conductive wire and the electrode terminal are arranged in the groove portion of the predetermined shape, from the end portion of the insulating material. The electric decoration device according to claim 1 or 2, wherein the light emitting unit is integrally covered . 前記導線及び前記電極端子は、それぞれ複数備え、各電極端子に前記導線がそれぞれ接続されており、
前記樹脂材は、溶融前に前記溝部を複数有し、当該複数の溝部のそれぞれに、前記導線及び前記電極端子のそれぞれが配置されたときに、前記導線及び前記電極端子により当該樹脂材が挟持されることを特徴とする請求項3に記載の電飾装置。
A plurality of the conducting wires and the electrode terminals are provided, and the conducting wires are connected to the electrode terminals,
The resin material has a plurality of the groove portions before melting, and the resin material is sandwiched between the conductor wires and the electrode terminals when the conductor wires and the electrode terminals are respectively disposed in the groove portions. The electrical decoration device according to claim 3, wherein:
前記複数の溝部のそれぞれの底面同士の間の幅は、前記複数の電極端子のそれぞれの離間幅より大きいことを特徴とする請求項4に記載の電飾装置。 5. The electrical decoration device according to claim 4, wherein a width between the bottom surfaces of the plurality of groove portions is larger than a separation width of each of the plurality of electrode terminals . 導線が絶縁材で被覆されて形成された電力線と、発光部と該発光部から突出される電極端子により構成されたLED素子と、を備え、該電力線の端部にて前記絶縁材から露出された前記導線が前記電極端子に接続されることで、複数の前記LED素子が前記電力線によりつなぎ合わされた電飾装置の製造方法であって、
前記導線を前記電極端子に接続し、該接続後に、所定の溶融温度以上で溶融される樹脂材を前記導線及び前記電極端子に近接して配置し、前記導線及び前記電極端子と前記樹脂材との周囲を、前記溶融温度より高い温度で熱収縮が開始される材質で形成された円筒体により覆い、該円筒体と前記樹脂材とを加熱していき、該樹脂材を前記溶融温度で溶融させて該樹脂材で前記導線及び前記電極端子を少なくとも被覆し前記円筒体を前記樹脂材の前記溶融温度より高い温度に加熱して熱収縮させ、その後、前記溶融温度以下で固化された前記樹脂材が軟性を有することを特徴とする電飾装置の製造方法。
A power line formed by covering a conductive wire with an insulating material; and a light emitting unit and an LED element configured by an electrode terminal protruding from the light emitting unit, and is exposed from the insulating material at an end of the power line. In addition, the conductive wire is connected to the electrode terminal, whereby a plurality of the LED elements are connected to each other by the power line,
The conductive wire is connected to the electrode terminal, and after the connection, a resin material that is melted at a predetermined melting temperature or higher is disposed in proximity to the conductive wire and the electrode terminal, and the conductive wire, the electrode terminal, and the resin material Is covered with a cylindrical body made of a material that starts thermal contraction at a temperature higher than the melting temperature, the cylindrical body and the resin material are heated, and the resin material is melted at the melting temperature. And at least covering the conductive wire and the electrode terminal with the resin material , heating the cylindrical body to a temperature higher than the melting temperature of the resin material, and then solidifying below the melting temperature. The manufacturing method of the electrical decoration apparatus characterized by the resin material having flexibility.
前記円筒体の内面には、前記樹脂材の前記溶融温度より高い温度で溶融される接着剤が塗布されており、前記円筒体が前記樹脂材の前記溶融温度より高い温度で加熱されるときに、前記接着剤が溶融されることを特徴とする請求項6に記載の電飾装置の製造方法。 The inner surface of the cylindrical body, the provided adhesive the is melted at above the melting temperature temperature of the resin material is applied, when the cylindrical body is heated at said temperature above the melting temperature of the resin material The method for manufacturing an electrical decoration device according to claim 6, wherein the adhesive is melted. 前記樹脂材は、溶融前に外周に溝部を有する所定の形状をなし、当該所定の形状の前記溝部に前記導線及び前記電極端子配置前記導線及び前記電極端子と前記樹脂材の周囲を前記円筒体により覆い、前記円筒体と前記樹脂材との前記加熱を行うことを特徴とする請求項6または7に記載の電飾装置の製造方法。 The resin material has a predetermined shape having a groove portion on the outer periphery before melting , the conductive wire and the electrode terminal are disposed in the predetermined shape of the groove portion, and the periphery of the conductive wire, the electrode terminal, and the resin material is arranged. The method for manufacturing an electrical decoration device according to claim 6 or 7, wherein the heating is performed by covering the cylindrical body and the cylindrical body and the resin material . 前記導線及び前記電極端子は、それぞれ複数備え、各電極端子に前記導線がそれぞれ接続されており、
前記樹脂材は、溶融前に前記溝部を複数有し、当該複数の溝部のそれぞれに、前記導線及び前記電極端子のそれぞれが配置されたときに、前記導線及び前記電極端子により当該樹脂材が挟持されることを特徴とする請求項に記載の電飾装置の製造方法。
A plurality of the conducting wires and the electrode terminals are provided, and the conducting wires are connected to the electrode terminals,
The resin material has a plurality of the groove portions before melting, and the resin material is sandwiched between the conductor wires and the electrode terminals when the conductor wires and the electrode terminals are respectively disposed in the groove portions. method of manufacturing a illumination device according to claim 8, wherein the to be.
前記複数の溝部のそれぞれの底面同士の間の幅は、前記複数の電極端子のそれぞれの離間幅より大きいことを特徴とする請求項9に記載の電飾装置の製造方法。  The width between each bottom face of these groove parts is larger than each separation width of these electrode terminals, The manufacturing method of the electrical decoration apparatus of Claim 9 characterized by the above-mentioned.
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