JP5338550B2 - Sludge dewatering agent and dewatering method - Google Patents

Sludge dewatering agent and dewatering method Download PDF

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JP5338550B2
JP5338550B2 JP2009182825A JP2009182825A JP5338550B2 JP 5338550 B2 JP5338550 B2 JP 5338550B2 JP 2009182825 A JP2009182825 A JP 2009182825A JP 2009182825 A JP2009182825 A JP 2009182825A JP 5338550 B2 JP5338550 B2 JP 5338550B2
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元樹 白石
孝行 小林
託爾 佐藤
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Mitsubishi Chemical Corp
Mitsubishi Rayon Co Ltd
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本発明は汚泥脱水剤および汚泥の脱水方法に関する。詳しくは、汚泥脱水剤としてアミジン構造単位を含む重合体を汚泥に添加して脱水した際に処理液中に発生し、配管やろ布への付着や詰まりの原因となるスカムを抑制し、ケーキ含水率等の汚泥脱水性能に影響を及ぼさない汚泥脱水剤、およびこの汚泥脱水剤を用いた脱水方法に関するものである。   The present invention relates to a sludge dewatering agent and a sludge dewatering method. Specifically, when a polymer containing amidine structural units is added to sludge as a sludge dewatering agent, it is generated in the treatment liquid, and it suppresses scum that causes sticking to pipes and filter cloths and causes clogging. The present invention relates to a sludge dewatering agent that does not affect the sludge dewatering performance such as the rate, and a dewatering method using this sludge dewatering agent.

従来、廃水処理等の際に生ずる含水汚泥の脱水には、汚泥の性状に応じカチオン性高分子凝集剤が広く用いられている。このようなカチオン性高分子凝集剤としては、例えば、ポリジアルキルアミノアルキル(メタ)アクリレートの塩又は第4級アンモニウム塩、ポリジアルキルアミノアルキル(メタ)アクリルアミドの塩又は第4級アンモニウム塩、ポリ(メタ)アクリルアミドのマンニッヒ変性物又はその第4級アンモニウム塩等のアクリル系カチオン性高分子が使用されている。しかしながら、近年、下水道の整備などにより、汚泥発生量が増加し、汚泥中の有機物量の増加、腐敗等による汚泥性状の悪化が進んできている。そのために、現在主として使用されている上記のようなカチオン性高分子凝集剤では、十分な処理が行えない場合が増えてきている。   Conventionally, cationic polymer flocculants have been widely used for dewatering hydrous sludge generated during wastewater treatment or the like, depending on the properties of the sludge. Examples of such cationic polymer flocculants include polydialkylaminoalkyl (meth) acrylate salts or quaternary ammonium salts, polydialkylaminoalkyl (meth) acrylamide salts or quaternary ammonium salts, poly ( An acrylic cationic polymer such as a Mannich modified product of meth) acrylamide or a quaternary ammonium salt thereof is used. However, in recent years, the amount of sludge generated has increased due to the development of sewers, etc., and the sludge properties have deteriorated due to an increase in the amount of organic matter in the sludge, decay and the like. For this reason, the cationic polymer flocculants as described above, which are mainly used at present, are increasingly unable to perform sufficient treatment.

このため、上記のカチオン性高分子凝集剤の改良としてアミジン構造単位を含むカチオン性高分子凝集剤が提案されている(特許文献1)。このようなアミジン単位を含むカチオン性高分子凝集剤は、汚泥の脱水に対して優れた脱水性能を有しているが、対象とする汚泥の性状によっては、脱水処理液内でスカムが発生する場合がある。スカムは配管内への付着や詰まりなどの原因となるので、除去操作等の労力が必要とされ効率的な脱水工程を阻害する事態となることから、脱水処理液内に発生するスカムを抑制する方法が望まれていた。スカムを抑制する方法としては、汚泥にアミジン系カチオン性高分子凝集剤を添加した後、所定割合のアニオン性基単位を含有するアニオン系高分子凝集剤を添加する方法(特許文献2)や、アミジン系カチオン性高分子凝集剤と特殊な物性のアクリル酸コポリマーからなる汚泥添加剤を用いる方法(特許文献3)、アミジン系カチオン性高分子凝集剤と自己乳化型消泡剤であるポリオキシアルキレン系重合体を用いる汚泥脱水方法(特許文献4)等が示されているが、スカムの発生は十分抑制されているとはいえない状況である。   For this reason, a cationic polymer flocculant containing an amidine structural unit has been proposed as an improvement of the above-mentioned cationic polymer flocculant (Patent Document 1). Cationic polymer flocculants containing such amidine units have excellent dewatering performance for sludge dewatering, but scum is generated in the dewatering treatment liquid depending on the properties of the target sludge. There is a case. Since scum causes sticking and clogging in the piping, it requires labor such as removal operation, which can prevent an efficient dehydration process, and therefore suppresses scum generated in the dehydration liquid. A method was desired. As a method for suppressing scum, after adding an amidine cationic polymer flocculant to sludge, a method of adding an anionic polymer flocculant containing a predetermined proportion of anionic group units (Patent Document 2), A method using a sludge additive comprising an amidine-based cationic polymer flocculant and an acrylic acid copolymer having special properties (Patent Document 3), an amidine-based cationic polymer flocculant and a polyoxyalkylene which is a self-emulsifying antifoaming agent Although a sludge dewatering method using a polymer (Patent Document 4) is shown, it can be said that the generation of scum is not sufficiently suppressed.

特開平5−192513号公報JP-A-5-192513 特開平9−300000号公報JP-A-9-300000 特開平11−277094号公報JP-A-11-277094 特開平9−299998号公報JP-A-9-299998

本発明は、脱水工程の際に配管等への付着による障害をもたらすスカムを抑制し、人的・経済的負担をかけることなく作業性の良い汚泥の脱水方法およびこの脱水方法に用いる汚泥脱水剤を提供することにある。   The present invention relates to a sludge dewatering method that suppresses scum that causes damage due to adhesion to pipes and the like during the dewatering step, has good workability without incurring human and economic burdens, and a sludge dewatering agent used in this dewatering method Is to provide.

本発明者等は、アミジン構造単位を含むカチオン性重合体を用いて汚泥の脱水処理を行った際の脱水処理液の性状について鋭意検討した結果、アミジン構造単位を含むカチオン性重合体を用いた処理水は、例えばアミノアルキル(メタ)アクリレート系カチオン性汚泥脱水剤で脱水処理した処理水に比べ、処理水中に浮遊する汚泥のミクロフロックが再凝集しやすいことを発見した。本発明者等は、このミクロフロックの再凝集現象がスカムの発生要因と特定し、この現象を解決すべく更に検討を行った結果、アミジン構造単位を含むカチオン性重合体からなる脱水剤と、他の高分子凝集剤、即ちカチオン性重合体、両性系共重合体、アニオン性重合体、及びノニオン性重合体から選ばれる少なくとも1種の重合体を所定割合で組み合わせることによって、ケーキ含水率の悪化を招くことなくスカムを抑制できる事を見出し、本発明を達成した。   As a result of intensive studies on the properties of the dehydration treatment liquid when the sludge was dehydrated using a cationic polymer containing an amidine structural unit, the present inventors used a cationic polymer containing an amidine structural unit. The treated water was found to be more likely to re-aggregate sludge microfloc floating in the treated water than treated water dehydrated with, for example, an aminoalkyl (meth) acrylate cationic sludge dewatering agent. The present inventors identified the microfloc re-aggregation phenomenon as a scum generation factor, and as a result of further study to solve this phenomenon, a dehydrating agent comprising a cationic polymer containing an amidine structural unit, By combining at least one polymer selected from other polymer flocculants, that is, a cationic polymer, an amphoteric copolymer, an anionic polymer, and a nonionic polymer in a predetermined ratio, the moisture content of the cake is increased. The present inventors have found that scum can be suppressed without causing deterioration.

すなわち、本発明の要旨は、下記一般式(1)及び/又は(2)で表される重合体(a)と、下記(A)群のカチオン性重合体(b)、アニオン性重合体(c)、ノニオン性重合体(d)、及び両性共重合体(e)から選ばれる少なくとも1種の重合体を含有し、且つ該重合体(a)と(A)群から選ばれる重合体の質量比が99:1〜91:9であることを特徴とする汚泥脱水剤及び該脱水剤を用いる汚泥脱水方法に存する。   That is, the gist of the present invention is that a polymer (a) represented by the following general formula (1) and / or (2), a cationic polymer (b) of the following group (A), an anionic polymer ( c), a nonionic polymer (d), and an amphoteric copolymer (e) containing at least one polymer selected from the group consisting of the polymer (a) and the group (A). The present invention resides in a sludge dewatering agent having a mass ratio of 99: 1 to 91: 9 and a sludge dewatering method using the dewatering agent.

下記一般式(1)及び/又は(2)で表されるアミジン構造単位を含む重合体(a)   Polymer (a) containing amidine structural unit represented by the following general formula (1) and / or (2)

Figure 0005338550
(式(1)、(2)中、R1〜R2は各々独立に水素原子またはメチル基であり、X-は陰イオンである。)
Figure 0005338550
(In formulas (1) and (2), R 1 and R 2 are each independently a hydrogen atom or a methyl group, and X is an anion.)

(A)群:
カチオン性重合体(b);
下記一般式(3)で表されるカチオン性単量体単位を必須構成単位として含む重合体(b)
(A) group:
A cationic polymer (b);
Polymer (b) containing a cationic monomer unit represented by the following general formula (3) as an essential constituent unit

Figure 0005338550
(式(3)中、R3は水素原子又はメチル基を、R4は炭素数1〜4のアルキレン基、R5は炭素数1〜4のアルキル基、R6は水素原子、炭素数1〜4のアルキル基又はベンジル基、Aは−O−又は−NH−、Y-は陰イオンを表す。)
Figure 0005338550
(In the formula (3), the R 3 is a hydrogen atom or a methyl group, R 4 is an alkylene group having 1 to 4 carbon atoms, R 5 is an alkyl group having 1 to 4 carbon atoms, R 6 is a hydrogen atom, C 1 -C to 4 alkyl group or a benzyl group, a is -O- or -NH-, Y - represents an anion).

アニオン性重合体(c);
下記一般式(4)及び/又は(5)で表されるアニオン性単量体単位を必須構成単位として含む重合体(c)
Anionic polymer (c);
Polymer (c) comprising an anionic monomer unit represented by the following general formula (4) and / or (5) as an essential constituent unit

Figure 0005338550
(式(4)中、R7は水素又はメチル基である。ZはH+、又はアルカリ金属イオンを表す。)
Figure 0005338550
(In formula (4), R 7 is hydrogen or a methyl group. Z represents H + or an alkali metal ion.)

Figure 0005338550
(式(5)中、ZはH+、又はアルカリ金属イオンを表す。)
Figure 0005338550
(In formula (5), Z represents H + or an alkali metal ion.)

ノニオン性重合体(d);
下記一般式(6)で表されるノニオン性単量体単位で構成される重合体(d)、
Nonionic polymer (d);
A polymer (d) composed of a nonionic monomer unit represented by the following general formula (6),

Figure 0005338550
(6)
(式(6)中、R8は水素又はメチル基である。R9、R10は、水素又は炭素数1〜4のアルキル基を表し、同じでも異なっていてもよい。)
及び
Figure 0005338550
(6)
(In the formula (6), R 8 is .R 9, R 10 is hydrogen or a methyl group, represents hydrogen or an alkyl group having 1 to 4 carbon atoms and may be the same or different.)
as well as

両性共重合体(e);
上記一般式(3)で表されるカチオン性単量体単位と、上記一般式(4)及び/又は(5)で表されるアニオン性単量体単位を必須構成単位として含む重合体(e−1)、又は該重合体(e−1)が更に上記一般式(6)で表されるノニオン性単量体単位を構成単位として含む重合体(e−2)
Amphoteric copolymer (e);
Polymer (e) containing the cationic monomer unit represented by the general formula (3) and the anionic monomer unit represented by the general formula (4) and / or (5) as essential constituent units -1) or a polymer (e-2) in which the polymer (e-1) further contains a nonionic monomer unit represented by the general formula (6) as a constituent unit

本発明の汚泥脱水剤を用いる脱水方法によって汚泥の脱水処理を行えば、アミジン構造単位を含むカチオン性脱水剤を使用した脱水工程で問題とされてきたスカムの発生による配管等への付着を抑制できるので、配管の閉塞によるトラブルを防止し、人的労力、経済的負担をかけることなく作業性も良好な脱水処理を実施することが出来る。   If the sludge is dehydrated by the dewatering method using the sludge dewatering agent of the present invention, it is possible to suppress adhesion to pipes due to the occurrence of scum, which has been a problem in the dewatering process using the cationic dehydrating agent containing the amidine structural unit. Therefore, troubles caused by blockage of the piping can be prevented, and dehydration with good workability can be performed without putting human labor and economic burden.

以下に本発明の詳細を説明する。
本発明の汚泥脱水剤は、前記一般式(1)及び/又は(2)で表される重合体(a)と、前記(A)群のカチオン性重合体(b)、アニオン性重合体(c)、ノニオン性重合体(d)、及び両性共重合体(e)から選ばれる少なくとも1種の重合体を含有するものである。
Details of the present invention will be described below.
The sludge dehydrating agent of the present invention comprises a polymer (a) represented by the general formula (1) and / or (2), a cationic polymer (b) of the group (A), an anionic polymer ( It contains at least one polymer selected from c), a nonionic polymer (d), and an amphoteric copolymer (e).

本発明で用いられる重合体(a)は、上記一般式(1)及び/又は(2)で表されるアミジン環構造単位を含む重合体であり、特開平5−192513号公報等に記載された公知の方法によって製造することができる。具体的には、N−ビニルホルムアミド及びアクリロニトリルを共重合し、合成した共重合体を塩酸酸性下、加水分解(酸変性)して一級アミノ基を生成させ、その後の熱処理により分子内側鎖の一級アミノ基とシアノ基を環化させアミジン環を形成させるものである。共重合するN−ビニルホルムアミドとアクリロニトリルの割合(モル比)は、通常、20:80〜95:5、好ましくは30:70〜90:10である。酸変性に使用される酸は、共重合体中の所望する一級アミノ基に対し、通常0.1〜2倍モル、好ましくは0.2〜1.5倍モル使用され、反応は30〜130℃、好ましくは40〜110℃で行われる。また、変性後の共重合体は、通常、70〜130℃、好ましくは80〜110℃に加熱され、環化によるアミジン環を含有する重合体が形成される。
なお、一般式(1)、(2)における陰イオンX-は、Cl-,Br-等のハロゲンイオン、1/2SO4 2-の硫酸基を表す。
The polymer (a) used in the present invention is a polymer containing an amidine ring structural unit represented by the above general formula (1) and / or (2), and is described in JP-A-5-192513. It can be produced by known methods. Specifically, N-vinylformamide and acrylonitrile are copolymerized, and the synthesized copolymer is hydrolyzed (acid-modified) under hydrochloric acid acidity to generate a primary amino group, and then the primary chain of the molecular inner chain is formed by subsequent heat treatment. An amino group and a cyano group are cyclized to form an amidine ring. The ratio (molar ratio) of N-vinylformamide and acrylonitrile to be copolymerized is usually 20:80 to 95: 5, preferably 30:70 to 90:10. The acid used for the acid modification is usually used in an amount of 0.1 to 2 times mol, preferably 0.2 to 1.5 times mol of the desired primary amino group in the copolymer. C., preferably 40 to 110.degree. The copolymer after modification is usually heated to 70 to 130 ° C., preferably 80 to 110 ° C., to form a polymer containing an amidine ring by cyclization.
In the general formulas (1) and (2), the anion X represents a halogen ion such as Cl or Br or a sulfate group of 1 / 2SO 4 2− .

重合体(a)中の一般式(1)及び/又は(2)で表されるアミジン環構造単位の含有量は、重合体の全構成単位に対し、通常20モル%以上、好ましくは30モル%以上であり、通常95モル%以下、好ましくは90モル%以下である。この含有量が20モル%未満ではpHが中性から弱アルカリ性の汚泥に対しての効果が低くなる場合があり、95モル%を超えてもそれ以上の効果は期待できない。また、重合体(a)の分子量としては10万〜500万であることが好ましく、更に好ましくは100万〜500万である。10万以下では、脱水力が低下し、500万以上では、重合体の製造における生産性の低下をまねく。0.5%塩粘度は1mPa・s以上20mPa・s以下が好ましい。   The content of the amidine ring structural unit represented by the general formula (1) and / or (2) in the polymer (a) is usually 20 mol% or more, preferably 30 mol, based on all the structural units of the polymer. %, Usually 95 mol% or less, preferably 90 mol% or less. If this content is less than 20 mol%, the effect on sludge having a neutral to weak alkaline pH may be lowered, and if it exceeds 95 mol%, no further effect can be expected. The molecular weight of the polymer (a) is preferably 100,000 to 5,000,000, more preferably 1,000,000 to 5,000,000. If it is 100,000 or less, the dehydrating power is lowered, and if it is 5 million or more, the productivity in the production of the polymer is lowered. The 0.5% salt viscosity is preferably 1 mPa · s or more and 20 mPa · s or less.

本発明において用いられるカチオン性重合体(b)は、前記一般式(3)で示されるカチオン性単量体単位を必須構成単位として含有するものであり、該カチオン性単量体単位を与える単量体の単独重合体或いは該単量体とノニオン性単量体との共重合体である。なお、一般式(3)におけるR4の炭素数1〜4のアルキレン基としては、メチレン基、エチレン基、プロピレン基等が挙げられ、中でもエチレン基が好ましい。また、R5〜R6の炭素数1〜4のアルキル基としては、メチル基、エチル基、プロピル基等が挙げられが、メチル基、エチル基が好ましい。
なお、一般式(3)における陰イオンY-は、Cl-,Br-等のハロゲンイオン、1/2SO4 2-の硫酸基を表す。
The cationic polymer (b) used in the present invention contains the cationic monomer unit represented by the general formula (3) as an essential constituent unit, and is a unit that gives the cationic monomer unit. It is a homopolymer of a monomer or a copolymer of the monomer and a nonionic monomer. As the alkylene group having 1 to 4 carbon atoms R 4 in the general formula (3), a methylene group, an ethylene group, a propylene group, and among them ethylene group is preferred. The alkyl group having 1 to 4 carbon atoms R 5 to R 6 include a methyl group, an ethyl group, and a propyl group, and a methyl group, an ethyl group are preferable.
The anion Y in the general formula (3) represents a halogen ion such as Cl or Br or a sulfate group of 1 / 2SO 4 2− .

一般式(3)で示されるカチオン性単量体単位を与える単量体としては、ジアルキルアミノアルキル(メタ)アクリレート系カチオン単量体等が挙げられ、具体的には、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート及びジエチルアミノ−2−ヒドロキシプロピル(メタ)アクリレート等のジアルキルアミノアルキル(メタ)アクリレートの塩酸塩及び硫酸塩等の3級塩、ジアルキルアミノアルキル(メタ)アクリレートの塩化メチル付加物等のハロゲン化アルキル付加物及び塩化ベンジル等のハロゲン化アリール付加物等の4級塩等が挙げられる。また、ジメチルアミノプロピル(メタ)アクリルアミド等のジアルキルアミノプロピル(メタ)アクリルアミド等の塩酸塩及び硫酸塩等の3級塩、ジアルキルアミノプロピル(メタ)アクリルアミドの塩化メチル付加物等のハロゲン化アルキル付加物及び塩化ベンジル付加物等のハロゲン化アリール付加物等の4級塩も挙げられる。これらの中でも、ジアルキルアミノアルキル(メタ)アクリレートハロゲン化アルキル付加物が好ましく、ジメチルアミノエチルアクリレートメチルクロライド付加物が特に好ましい。   Examples of the monomer that gives the cationic monomer unit represented by the general formula (3) include dialkylaminoalkyl (meth) acrylate cationic monomers, and specifically, dimethylaminoethyl (meth). Tertiary salts such as acrylates, dialkylaminoalkyl (meth) acrylates such as diethylaminoethyl (meth) acrylate and diethylamino-2-hydroxypropyl (meth) acrylate and tertiary salts such as sulfate, methyl chloride of dialkylaminoalkyl (meth) acrylate Examples include quaternary salts such as alkyl halide adducts such as adducts and aryl halide adducts such as benzyl chloride. In addition, hydrochloride salts such as dimethylaminopropyl (meth) acrylamide and the like, hydrochloride salts such as dialkylaminopropyl (meth) acrylamide and tertiary salts such as sulfate, and alkyl halide adducts such as methyl chloride adduct of dialkylaminopropyl (meth) acrylamide. And quaternary salts such as halogenated aryl adducts such as benzyl chloride adduct. Among these, dialkylaminoalkyl (meth) acrylate halogenated alkyl adducts are preferable, and dimethylaminoethyl acrylate methyl chloride adduct is particularly preferable.

カチオン性単量体単位を与える単量体と共重合し得るノニオン性単量体としては、(メタ)アクリルアミド、ジメチル(メタ)アクリルアミド等のジアルキル(メタ)アクリルアミドが挙げられるが、中でもアクリルアミドが好ましい。
カチオン性重合体(b)が共重合体の場合、重合体中の一般式(3)で示されるカチオン性単量体単位の含有量は、重合体の全構成単位に対し、通常1モル%以上、好ましくは20モル%以上であり、通常99モル%以下、好ましくは90モル%以下である。
本発明におけるカチオン性重合体(b)の分子量としては特に限定されず、広く高分子凝集剤として用いられている数百万以上のものであればよく、この中でも200万以上1500万以下程度のものが好ましい。0.5%塩粘度は3mPa・s以上200mPa・s以下が好ましい。
本発明のカチオン性重合体(b)は、公知の一般的な重合方法により製造することができ、例えば、上記一般式(3)で示されるカチオン性単量体単位を与える単量体を、要すればノニオン性単量体と共に、過硫酸カリウム等のラジカル重合開始剤の存在下、公知の方法により重合する。
Nonionic monomers that can be copolymerized with a monomer that gives a cationic monomer unit include dialkyl (meth) acrylamides such as (meth) acrylamide and dimethyl (meth) acrylamide, among which acrylamide is preferred. .
When the cationic polymer (b) is a copolymer, the content of the cationic monomer unit represented by the general formula (3) in the polymer is usually 1 mol% with respect to all the structural units of the polymer. Above, preferably 20 mol% or more, usually 99 mol% or less, preferably 90 mol% or less.
The molecular weight of the cationic polymer (b) in the present invention is not particularly limited as long as it is several million or more widely used as a polymer flocculant, and among these, about 2 million to 15 million or less. Those are preferred. The 0.5% salt viscosity is preferably 3 mPa · s or more and 200 mPa · s or less.
The cationic polymer (b) of the present invention can be produced by a known general polymerization method. For example, a monomer that gives a cationic monomer unit represented by the above general formula (3), If necessary, it is polymerized by a known method together with a nonionic monomer in the presence of a radical polymerization initiator such as potassium persulfate.

本発明において用いられるアニオン性重合体(c)は、前記一般式(4)及び/又は(5)で示されるアニオン性単量体単位を必須構成単位として含有するものであり、該アニオン性単量体単位を与える単量体の単独重合体、或いは該単量体とノニオン性単量体及び/又は該単量体と異なるアニオン性単量体との共重合体である。
なお、一般式(4)、(5)において、Zで示されるアルカリ金属イオンとしては、Na+、K+等が挙げられる。
一般式(4)で示される単量体単位を与える単量体としては、アクリル酸(塩)、メタクリル酸(塩)が挙げられ、中でも、アクリル酸(塩)が好ましい。
一般式(4)及び/又は(5)で示される単量体単位を与える単量体と共重合し得るノニオン性単量体としては(メタ)アクリルアミド、N,N−ジメチル(メタ)アクリルアミド等が挙げられ、中でもアクリルアミドが好ましい。また、一般式(4)及び/又は(5)で示される単量体単位以外のアニオン性単量体単位を与えるアニオン性単量体としては、イタコン酸(塩)、マレイン酸(塩)、スチレンスルホン酸(塩)等が挙げられる。
The anionic polymer (c) used in the present invention contains the anionic monomer unit represented by the general formula (4) and / or (5) as an essential constituent unit. It is a homopolymer of a monomer giving a monomer unit, or a copolymer of the monomer and a nonionic monomer and / or an anionic monomer different from the monomer.
In the general formulas (4) and (5), examples of the alkali metal ion represented by Z include Na + and K + .
Examples of the monomer that gives the monomer unit represented by the general formula (4) include acrylic acid (salt) and methacrylic acid (salt). Among them, acrylic acid (salt) is preferable.
Nonionic monomers that can be copolymerized with the monomer that gives the monomer unit represented by the general formula (4) and / or (5) include (meth) acrylamide, N, N-dimethyl (meth) acrylamide, and the like. Among them, acrylamide is preferable. Examples of the anionic monomer that gives an anionic monomer unit other than the monomer unit represented by the general formula (4) and / or (5) include itaconic acid (salt), maleic acid (salt), Examples thereof include styrene sulfonic acid (salt).

アニオン性重合体(c)が共重合体の場合、重合体中の一般式(4)及び/又は一般式(5)で示されるアニオン性単量体単位の含有量は、重合体の全構成単位に対し、通常0.1モル%以上、好ましくは1モル%以上であり、通常99モル%以下、好ましくは20モル%以下である。
本発明におけるアニオン性重合体(c)の分子量としては特に限定されず、広く高分子凝集剤として用いられている数百万以上のものであればよく、この中でも500万以上2000万以下程度のものが好ましい。0.5%塩粘度は30mPa・s以上400mPa・s以下が好ましい。
本発明のアニオン性重合体(c)は、カチオン性重合体(b)と同様に公知の一般的な重合方法により製造することができる。
When the anionic polymer (c) is a copolymer, the content of the anionic monomer unit represented by the general formula (4) and / or the general formula (5) in the polymer is the total composition of the polymer. It is usually 0.1 mol% or more, preferably 1 mol% or more, and usually 99 mol% or less, preferably 20 mol% or less, based on the unit.
The molecular weight of the anionic polymer (c) in the present invention is not particularly limited as long as it is several million or more widely used as a polymer flocculant, and among these, about 5 million to 20 million. Those are preferred. The 0.5% salt viscosity is preferably 30 mPa · s or more and 400 mPa · s or less.
The anionic polymer (c) of the present invention can be produced by a known general polymerization method in the same manner as the cationic polymer (b).

本発明におけるノニオン性重合体(d)は、前記一般式(6)で示される単量体単位を必須構成単位として含有するものであり、(メタ)アクリルアミド系単量体の重合体である。ノニオン性重合体としては、特にポリアクリルアミドが好ましい。
本発明におけるノニオン性重合体(d)の分子量としては特に限定されず、広く高分子凝集剤として用いられている数百万以上のものであればよく、この中でも500万以上2000万以下程度のものが好ましい。0.5%塩粘度は30mPa・s以上400mPa・s以下が好ましい。
The nonionic polymer (d) in the present invention contains the monomer unit represented by the general formula (6) as an essential constituent unit, and is a polymer of a (meth) acrylamide monomer. As the nonionic polymer, polyacrylamide is particularly preferable.
The molecular weight of the nonionic polymer (d) in the present invention is not particularly limited as long as it is several million or more widely used as a polymer flocculant, and among these, about 5 million to 20 million. Those are preferred. The 0.5% salt viscosity is preferably 30 mPa · s or more and 400 mPa · s or less.

本発明における両性共重合体(e)は、アニオン性基として上記一般式(4)で表されるアニオン性単量体単位と、カチオン性基として上記一般式(3)で表されるカチオン性単量体単位とを必須構成単位として含む重合体(e−1)、又は該重合体(e−1)が更に上記一般式(6)で表されるノニオン性単量体単位を構成単位として含む重合体(e−2)である。
両性共重合体(e)は、アニオン性基として一般式(4)のアニオン性単量体単位を与える単量体に由来するカルボキシル基を含有するが、一般式(5)で示されるスルホン酸基を含有していてもよく、更に他の単量体に由来するカルボキシル基を含有することもできる。アニオン性単量体単位を与える単量体として、具体的には、(メタ)アクリル酸(塩)であるが、その他にも2−アクリルアミド−2−メチルプロパンスルホン酸(塩)、イタコン酸(塩)、マレイン酸(塩)、スチレンスルホン酸(塩)等が挙げられる。
The amphoteric copolymer (e) in the present invention comprises an anionic monomer unit represented by the general formula (4) as an anionic group and a cationic property represented by the general formula (3) as a cationic group. The polymer (e-1) containing a monomer unit as an essential constituent unit, or the polymer (e-1) further comprising a nonionic monomer unit represented by the general formula (6) as a constituent unit It is a polymer (e-2) containing.
The amphoteric copolymer (e) contains a carboxyl group derived from a monomer that gives an anionic monomer unit of the general formula (4) as an anionic group, but the sulfonic acid represented by the general formula (5) It may contain a group, and may further contain a carboxyl group derived from another monomer. Specifically, the monomer that gives the anionic monomer unit is (meth) acrylic acid (salt), but 2-acrylamido-2-methylpropanesulfonic acid (salt), itaconic acid (salt) Salt), maleic acid (salt), styrene sulfonic acid (salt) and the like.

また、カチオン性基は、上記一般式(3)で表されるカチオン性単量体単位を与える単量体に由来するが、該単量体としては、ジアルキルアミノアルキル(メタ)アクリレート系カチオン単量体等が挙げられ、具体的には、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート及びジエチルアミノ−2−ヒドロキシプロピル(メタ)アクリレート等のジアルキルアミノアルキル(メタ)アクリレートの塩酸塩及び硫酸塩等の3級塩、ジアルキルアミノアルキル(メタ)アクリレートの塩化メチル付加物等のハロゲン化アルキル付加物及び塩化ベンジル等のハロゲン化アリール付加物等の4級塩等が挙げられる。また、ジメチルアミノプロピル(メタ)アクリルアミド等のジアルキルアミノプロピル(メタ)アクリルアミド等の塩酸塩及び硫酸塩等の3級塩、ジアルキルアミノプロピル(メタ)アクリルアミドの塩化メチル付加物等のハロゲン化アルキル付加物及び塩化ベンジル付加物等のハロゲン化アリール付加物等の4級塩も挙げられる。これらは、1種または2種以上を用いることができる。   In addition, the cationic group is derived from a monomer that gives the cationic monomer unit represented by the general formula (3). As the monomer, a dialkylaminoalkyl (meth) acrylate-based cationic unit is used. In particular, dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, and dialkylaminoalkyl (meth) acrylate hydrochlorides such as diethylamino-2-hydroxypropyl (meth) acrylate and Quaternary salts such as tertiary salts such as sulfates, halogenated alkyl adducts such as methyl chloride adducts of dialkylaminoalkyl (meth) acrylates, and aryl halide adducts such as benzyl chloride, and the like. In addition, hydrochloride salts such as dimethylaminopropyl (meth) acrylamide and the like, hydrochloride salts such as dialkylaminopropyl (meth) acrylamide and tertiary salts such as sulfate, and alkyl halide adducts such as methyl chloride adduct of dialkylaminopropyl (meth) acrylamide. And quaternary salts such as halogenated aryl adducts such as benzyl chloride adduct. These can use 1 type (s) or 2 or more types.

また前記一般式(6)で示されるノニオン性の単量体単位としては、(メタ)アクリルアミド、N,N−ジメチル(メタ)アクリルアミド等を挙げることができる。
本発明における両性共重合体(e)の分子量としては特に限定されず、広く高分子凝集剤として用いられている数百万以上のものであればよく、この中でも200万〜1500万程度のものが好ましい。0.5%塩粘度は3mPa・s以上200mPa・s以下が好ましい。
Examples of the nonionic monomer unit represented by the general formula (6) include (meth) acrylamide, N, N-dimethyl (meth) acrylamide and the like.
The molecular weight of the amphoteric copolymer (e) in the present invention is not particularly limited as long as it is several million or more widely used as a polymer flocculant, and among them, those having a molecular weight of about 2 million to 15 million Is preferred. The 0.5% salt viscosity is preferably 3 mPa · s or more and 200 mPa · s or less.

本発明で用いられる、上記カチオン性重合体(b)、アニオン性重合体(c)、ノニオン性重合体(d)、両性共重合体(e)の製造方法としては、これらの重合体を製造する公知の重合方法を適用することができ、沈殿重合、塊状重合、分散重合、水溶液重合等が挙げられ、特に限定されるものではない。 The cationic polymer (b), anionic polymer (c), nonionic polymer (d), and amphoteric copolymer (e) used in the present invention can be produced by producing these polymers. Any known polymerization method can be applied, and examples thereof include precipitation polymerization, bulk polymerization, dispersion polymerization, and aqueous solution polymerization, and are not particularly limited.

本発明の汚泥脱水剤は、上記アミジン構造単位を含む重合体(a)と(A)群の重合体(b)〜(e)から選ばれる少なくとも1種の重合体とを99:1〜91:9(質量比)の割合で含有することが必要である。(A)群の重合体がこの割合を超えて多すぎると、分離後のケーキ脱水率が悪化する傾向となり、少なすぎると本発明の効果が十分に達せられない。   The sludge dewatering agent of the present invention comprises a polymer (a) containing the amidine structural unit and at least one polymer selected from the polymers (b) to (e) in the group (A) from 99: 1 to 91. : It is necessary to contain in the ratio of 9 (mass ratio). When the amount of the polymer in the group (A) exceeds this ratio, the cake dehydration rate after separation tends to deteriorate, and when it is too small, the effect of the present invention cannot be sufficiently achieved.

本発明の汚泥脱水剤においては、上記アミジン構造単位を含む重合体(a)と組み合わせる(A)群の重合体としては、アニオン性重合体(c)及び両性共重合体(e)が好ましく、重合体(a)とアニオン性重合体(c)または両性共重合体(e)との割合は91:9〜95:5であるのが好ましい。   In the sludge dehydrating agent of the present invention, the polymer (A) combined with the polymer (a) containing the amidine structural unit is preferably an anionic polymer (c) and an amphoteric copolymer (e). The ratio of the polymer (a) to the anionic polymer (c) or the amphoteric copolymer (e) is preferably 91: 9 to 95: 5.

本発明の汚泥の脱水方法においては、汚泥に、本発明の汚泥脱水剤(高分子凝集剤)、即ち、上記アミジン環構造単位を含む重合体(a)と、カチオン性重合体(b)、アニオン性重合体(c)、ノニオン性重合体(d)、及び両性共重合体(e)からなる(A)群から選ばれる少なくとも1種の重合体を所定割合で添加、混合して凝集処理を行い、次いで得られた凝集物を機械脱水処理に付する。
本発明の高分子凝集剤を用いた脱水方法によれば、通常、汚泥に該高分子凝集剤を添加することによって汚泥の凝集フロックを形成させ、凝集物を脱水処理するが、具体的には、該凝集剤と汚泥を混和槽で混合し、形成された凝集フロックを脱水機で固液分離する。脱水機の形式は特に制限されるものではないが、通常、ベルトプレス脱水機、遠心デカンター脱水機、スクリュープレス脱水機、フィルタープレス脱水機等が称揚される。
In the sludge dewatering method of the present invention, the sludge dewatering agent (polymer flocculant) of the present invention, that is, the polymer (a) containing the amidine ring structural unit, the cationic polymer (b), At least one polymer selected from the group (A) consisting of an anionic polymer (c), a nonionic polymer (d), and an amphoteric copolymer (e) is added at a predetermined ratio and mixed to agglomerate. Then, the obtained aggregate is subjected to a mechanical dehydration treatment.
According to the dehydration method using the polymer flocculant of the present invention, sludge aggregation flocs are usually formed by adding the polymer flocculant to sludge, and the aggregate is dehydrated. The flocculant and sludge are mixed in a mixing tank, and the formed floc floc is solid-liquid separated with a dehydrator. The form of the dehydrator is not particularly limited, but usually a belt press dehydrator, a centrifugal decanter dehydrator, a screw press dehydrator, a filter press dehydrator, etc. are named.

本発明の高分子凝集剤の汚泥に対する添加量は、汚泥の性状等により異なり特に制限されないが、通常、高分子凝集剤の総添加量は、汚泥中の総固形分に対し、通常0.1質量%以上、好ましくは0.2質量%以上、通常3質量%以下、好ましくは2質量%以下である。添加量が0.1質量%より少ない場合は、十分な凝集性能が得られず、3質量%を超えて多く用いた場合でも期待する効果は得られない。   The amount of the polymer flocculant of the present invention added to the sludge varies depending on the properties of the sludge and is not particularly limited. Usually, the total amount of the polymer flocculant added is usually 0.1% of the total solid content in the sludge. It is at least mass%, preferably at least 0.2 mass%, usually at most 3 mass%, preferably at most 2 mass%. When the addition amount is less than 0.1% by mass, sufficient aggregation performance cannot be obtained, and even when the amount exceeds 3% by mass, the expected effect cannot be obtained.

本発明の汚泥脱水剤を構成するアミジン系重合体(a)と、(A)群から選ばれるカチオン性重合体(b)、アニオン性重合体(c)、ノニオン性重合体(d)、及び両性共重合体(e)の各高分子凝集剤の添加方法は、特に制限されないが、通常、溶液として添加される。その場合、それぞれの高分子凝集剤を個別に添加しても、一液として添加してもよいが、所定量の高分子凝集剤を予め混合して添加するのが好ましい。   An amidine polymer (a) constituting the sludge dehydrating agent of the present invention, a cationic polymer (b) selected from the group (A), an anionic polymer (c), a nonionic polymer (d), and The method for adding each polymer flocculant of the amphoteric copolymer (e) is not particularly limited, but is usually added as a solution. In this case, each polymer flocculant may be added individually or as a single solution, but it is preferable to add a predetermined amount of polymer flocculant in advance.

本発明は、脱水処理液内でスカムが起こりうる汚泥の処理に対して効果的に適用することができ、処理する汚泥としては、例えば、消化汚泥、余剰汚泥、生汚泥、混合汚泥、畜産汚泥、食品汚泥、化学汚泥などが挙げられる。   The present invention can be effectively applied to the treatment of sludge that may cause scum in the dewatering treatment liquid. Examples of the sludge to be treated include digested sludge, surplus sludge, raw sludge, mixed sludge, and livestock sludge. Food sludge, chemical sludge and the like.

以下に、実施例を挙げて本発明を詳細に説明するが、本発明はその要旨を越えない限り以下の実施例によりなんら限定されるものではない。   Hereinafter, the present invention will be described in detail with reference to examples. However, the present invention is not limited to the following examples unless it exceeds the gist.

(アミジン構造重合体の合成例)
(合成例1(P−1))
攪拌機、窒素導入管、冷却管を備えた50mlの四つ口フラスコにアクリロニトリルとN−ビニルホルムアミドの混合物(モル比55:45)6gと34gの脱塩水との混合物を入れた。窒素ガス中攪拌しつつ60℃に昇温し、10質量%の2,2’−アゾビス(2−アミジノプロパン)の2塩酸塩水溶液0.12gを添加し、さらに3時間保持し、水中に重合体が析出した懸濁物を得た。該懸濁物に水20g添加し、さらに濃塩酸を重合体のホルミル基に対し2当量添加し100℃で4時間保持し、黄色の高粘度液を得た。これを多量のアセトンに添加し、重合体を析出させ、細断し、60℃で1中夜乾燥後粉砕して水溶性カチオン性重合体を得た。
(Synthesis example of amidine structure polymer)
(Synthesis Example 1 (P-1))
A mixture of 6 g of a mixture of acrylonitrile and N-vinylformamide (molar ratio 55:45) and 34 g of demineralized water was placed in a 50 ml four-necked flask equipped with a stirrer, a nitrogen inlet tube, and a condenser tube. The temperature was raised to 60 ° C. while stirring in nitrogen gas, and 0.12 g of a 10% by mass 2,2′-azobis (2-amidinopropane) dihydrochloride aqueous solution was added, and the mixture was further maintained for 3 hours. A suspension in which the coalescence precipitated was obtained. 20 g of water was added to the suspension, and 2 equivalents of concentrated hydrochloric acid was added to the formyl group of the polymer, and kept at 100 ° C. for 4 hours to obtain a yellow high-viscosity liquid. This was added to a large amount of acetone, the polymer was precipitated, chopped, dried at 60 ° C. for 1 night and pulverized to obtain a water-soluble cationic polymer.

(組成)
アミジン構造重合体P−1を重水に溶解させ、NMRスペクトロメーター(日本電子社製、270MHz)にて13C−NMRスペクトルを測定した。13C−NMRスペクトルの各繰り返し単位に対応したピークの積分値より各単位の組成を算出した。なお、前記一般式(1)および(2)の構造単位は区別することなく、その総量として求めた。結果を表1に示す。
(composition)
The amidine structure polymer P-1 was dissolved in heavy water, and a 13 C-NMR spectrum was measured with an NMR spectrometer (manufactured by JEOL Ltd., 270 MHz). The composition of each unit was calculated from the integrated value of the peak corresponding to each repeating unit of the 13 C-NMR spectrum. The structural units of the general formulas (1) and (2) were determined as the total amount without distinction. The results are shown in Table 1.

Figure 0005338550
構成成分の略号は下記を示す。
アミジン:アミジン塩酸塩単位
NVF:N−ビニルホルムアミド単位
AN :アクリロニトリル単位
VAM:ビニルアミン塩酸塩単位
Figure 0005338550
The abbreviations of the constituent components are as follows.
Amidine: Amidine hydrochloride unit NVF: N-vinylformamide unit AN: Acrylonitrile unit VAM: Vinylamine hydrochloride unit

(カチオン性・両性重合体の合成例)
(合成例2(R−1))
1リットル三角フラスコにアクリル酸6モル%、ジメチルアミノエチルアクリレート・メチルクロライド4級塩13モル%、ジメチルアミノエチルメタクリレート・メチルクロライド4級塩1モル%、アクリルアミド80モル%、次亜リン酸15ppm(以下、ppm表示は全液量に対する質量割合を示す)を含有した単量体水溶液(全単量体濃度40重量%)960gを調整した。
遮光下で2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オン75ppmを単量体水溶液に加え、三角フラスコを15℃の恒温水槽に入れ、そのまま30分間窒素ガスで水溶液中の溶存酸素を置換した。
(Synthesis examples of cationic and amphoteric polymers)
(Synthesis Example 2 (R-1))
In a 1 liter Erlenmeyer flask, acrylic acid 6 mol%, dimethylaminoethyl acrylate / methyl chloride quaternary salt 13 mol%, dimethylaminoethyl methacrylate / methyl chloride quaternary salt 1 mol%, acrylamide 80 mol%, hypophosphorous acid 15 ppm ( Hereinafter, 960 g of an aqueous monomer solution (total monomer concentration: 40% by weight) containing ppm was indicated.
Under light shielding, 75 ppm of 2-hydroxy-2-methyl-1-phenylpropan-1-one was added to the monomer aqueous solution, and the Erlenmeyer flask was placed in a constant temperature water bath at 15 ° C., and dissolved oxygen in the aqueous solution with nitrogen gas as it was for 30 minutes. Was replaced.

厚さ1mmのステンレス板の周縁に、該ステンレス版の内底面が200×200mmの正方形になるように断面の一辺が24mmのゴム棒を貼り付けてある容器を用意した。この容器の内側に厚さ16μmの光透過性フィルム(厚さ12μmのポリエチレンテレフタレートおよび厚さ4μmのポリ塩化ビニリデンからなる積層フィルム)を敷き、このフィルム上に重合性単量体の水溶液を供給した。水溶液の上面を、水溶液と接するように上記と同種の光透過性フィルムで覆った。単量体水溶液からなる層の厚さは22mmであった。また、ステンレス板の裏側を、単量体水溶液を供給する前から10℃の水を吹き付け冷却し、ステンレス板の温度を10℃に調節した。さらに、重合終了まで10℃の水を吹き付けることを継続した。   A container was prepared in which a rubber rod with a side of a cross section of 24 mm was attached to the periphery of a stainless steel plate having a thickness of 1 mm so that the inner bottom surface of the stainless steel plate was a 200 × 200 mm square. A light-transmitting film having a thickness of 16 μm (a laminated film made of polyethylene terephthalate having a thickness of 12 μm and polyvinylidene chloride having a thickness of 4 μm) was laid on the inside of the container, and an aqueous solution of a polymerizable monomer was supplied onto the film. . The upper surface of the aqueous solution was covered with a light transmissive film of the same kind as described above so as to be in contact with the aqueous solution. The thickness of the layer made of the monomer aqueous solution was 22 mm. Further, the back side of the stainless steel plate was cooled by spraying water at 10 ° C. before supplying the monomer aqueous solution, and the temperature of the stainless steel plate was adjusted to 10 ° C. Furthermore, spraying water at 10 ° C. was continued until the polymerization was completed.

単量体水溶液の供給された容器の上方に、20W型蛍光ケミカルランプを設置した。あらかじめ水溶液表面で照射強度が5W/m2となるように調整した蛍光ケミカルランプを3分間点灯した。次に、水溶液表面で照射強度が0.5W/m2となるように調整した蛍光ケミカルランプを30分間点灯した。さらに、水溶液表面で照射強度が45W/m2となるように調整した蛍光ケミカルランプを15分間点灯し、重合を完結させ、ゲル状水溶性重合体シートを得た。
得られたゲル状水溶性重合体シートをはさみで10×5×1.5mmの大きさに細断し、60℃で16時間乾燥した。得られた乾燥ペレットを粉砕機で粉砕し、粉末の水溶性重合体を得た。
A 20 W fluorescent chemical lamp was installed above the container to which the monomer aqueous solution was supplied. A fluorescent chemical lamp that had been adjusted in advance so that the irradiation intensity was 5 W / m 2 on the surface of the aqueous solution was lit for 3 minutes. Next, a fluorescent chemical lamp adjusted to have an irradiation intensity of 0.5 W / m 2 on the surface of the aqueous solution was lit for 30 minutes. Further, a fluorescent chemical lamp adjusted to have an irradiation intensity of 45 W / m 2 on the surface of the aqueous solution was lit for 15 minutes to complete the polymerization, and a gel-like water-soluble polymer sheet was obtained.
The obtained gel-like water-soluble polymer sheet was chopped into 10 × 5 × 1.5 mm with scissors and dried at 60 ° C. for 16 hours. The obtained dry pellets were pulverized with a pulverizer to obtain a powdered water-soluble polymer.

K−1を除く銘柄は、構成成分及び組成、調合液組成を調整した以外は合成例2と同様の操作を行い、粉末の水溶性重合体を得た。仕込み組成表を表2に示す。K−1は、構成成分及び組成を表2のように調整し、単量体水溶液に加える2−ヒドロキシ−2−メチル−1−フェニルプロパン−1−オンを、75ppmから500ppmに変更し、それ以外は合成例2と同様の操作を行い、粉末の水溶性重合体を得た。   The brands other than K-1 were subjected to the same operation as in Synthesis Example 2 except that the constituent components, composition, and preparation liquid composition were adjusted to obtain a powdery water-soluble polymer. The charge composition table is shown in Table 2. K-1 was prepared by adjusting the components and composition as shown in Table 2 and changing 2-hydroxy-2-methyl-1-phenylpropan-1-one added to the monomer aqueous solution from 75 ppm to 500 ppm. Except for the above, the same operation as in Synthesis Example 2 was performed to obtain a powdery water-soluble polymer.

Figure 0005338550
構成成分の略号は下記を示す。
DMC:ジメチルアミノエチルメタクリレート・メチルクロライド4級塩
DME:ジメチルアミノエチルアクリレート・メチルクロライド4級塩
AAm:アクリルアミド
AA :アクリル酸
Figure 0005338550
The abbreviations of the constituent components are as follows.
DMC: dimethylaminoethyl methacrylate / methyl chloride quaternary salt DME: dimethylaminoethyl acrylate / methyl chloride quaternary salt AAm: acrylamide AA: acrylic acid

(アニオン性・ノニオン性重合物の合成例)
(合成例3(A−1))
5リットルのジュワー瓶にアクリルアミド77モル%、アクリル酸ソーダをアクリル酸換算で23モル%分含有した水溶液3000gを入れた。ジュワー瓶内部を窒素ガスで置換し、10℃に調温した。重合開始剤として、2,2’−アゾビス(2−アミジノプロパン)ジハイドロクロライド200ppm、過硫酸アンモニウム(APS)10ppm、亜硫酸水素ナトリウム(SHS)100ppmを加え、アクリルアミドを断熱重合させた。得られたゲル状水溶性重合体を肉挽き機にて裁断し、60℃で16時間乾燥した。得られた乾燥ペレットを粉砕機で粉砕し、粉末の水溶性重合体を得た。
構成成分及び組成、調合液組成を調整した以外は合成例3と同様の操作を行い、粉末の水溶性重合体を得た。仕込み組成表を表3に示す。
(Synthesis example of anionic / nonionic polymer)
(Synthesis Example 3 (A-1))
In a 5-liter dewar, 3000 g of an aqueous solution containing 77 mol% of acrylamide and 23 mol% of sodium acrylate in terms of acrylic acid was placed. The inside of the dewar was replaced with nitrogen gas, and the temperature was adjusted to 10 ° C. As a polymerization initiator, 2,2′-azobis (2-amidinopropane) dihydrochloride (200 ppm), ammonium persulfate (APS) (10 ppm), and sodium bisulfite (SHS) (100 ppm) were added, and acrylamide was subjected to adiabatic polymerization. The obtained gel water-soluble polymer was cut with a meat grinder and dried at 60 ° C. for 16 hours. The obtained dry pellets were pulverized with a pulverizer to obtain a powdered water-soluble polymer.
A powdery water-soluble polymer was obtained in the same manner as in Synthesis Example 3 except that the components, composition, and preparation liquid composition were adjusted. The charged composition table is shown in Table 3.

Figure 0005338550
Figure 0005338550

[0.5%塩粘度]
食塩4質量%を含む水溶液に高分子凝集剤を0.5質量%溶解し、完全溶解後にB型粘度計により回転数60rpm、25℃の条件において測定した。
[0.5% salt viscosity]
0.5% by mass of the polymer flocculant was dissolved in an aqueous solution containing 4% by mass of sodium chloride, and after complete dissolution, measurement was performed with a B-type viscometer at a rotational speed of 60 rpm and 25 ° C.

高分子凝集剤の評価を以下の試験方法により行った。
(試験方法)
汚泥を一定量ビーカーに取り、これに所定量の高分子凝集剤を添加して、スリワンモーターにて回転数1000rpmで20秒攪拌した後に、48メッシュナイロンろ布にて固液分離をおこなった。分離されたスラッジは、48メッシュナイロンろ布を用い、手絞りにて水を抜いた後に、0.1MPa圧にて60秒間プレスをし、その後ケーキを105℃にて20hr乾燥した。ケーキの乾燥前後の質量を測定し含水率を求めた。
固液分離された処理液は、100mlガラスビーカーに30ml分注し、マグネットスターラーにて回転数580rpmで攪拌しながら汚泥を0.5ml加え、再凝集フロックを形成させ、そのフロック径を記録した。
The polymer flocculant was evaluated by the following test method.
(Test method)
A certain amount of sludge was taken in a beaker, a predetermined amount of polymer flocculant was added thereto, and after stirring for 20 seconds at 1000 rpm with a Suriwan motor, solid-liquid separation was performed with a 48 mesh nylon filter cloth. . The separated sludge was drained by hand drawing using a 48 mesh nylon filter cloth, pressed at 0.1 MPa pressure for 60 seconds, and then the cake was dried at 105 ° C. for 20 hours. The moisture content was determined by measuring the weight of the cake before and after drying.
30 ml of the treatment liquid separated into solid and liquid was dispensed into a 100 ml glass beaker, and 0.5 ml of sludge was added while stirring at a rotational speed of 580 rpm with a magnetic stirrer to form a re-agglomerated floc, and the floc diameter was recorded.

(評価)
得られた再凝集フロックを内径5mmの口径を持つガラス筒に処理液と共に流し込んだ時、比較例1(高分子凝集剤としてアミジン構造単位を含む重合体(a)の単独使用)の再凝集フロックだけが詰まりを起こした。よって、比較例1の再凝集フロックの径を基準とし、この径よりも小さいフロック径の場合は、詰まりに対して効果がありとした。
また、比較例1のケーキ含水率+0.5%の値を上限とし、それ以下の範囲内であればケーキ含水率に影響を与えない範囲とした。
(Evaluation)
When the obtained re-agglomerated floc was poured into a glass tube having an inner diameter of 5 mm together with the treatment liquid, the re-agglomerated floc of Comparative Example 1 (single use of the polymer (a) containing an amidine structural unit as a polymer flocculant) Only clogged. Therefore, the diameter of the re-agglomerated floc of Comparative Example 1 was used as a reference, and a floc diameter smaller than this diameter was effective against clogging.
In addition, the upper limit was set to the value of cake moisture content of Comparative Example 1 + 0.5%, and the range was less than that, so that the moisture content of the cake was not affected.

(実施例1〜35)及び(比較例1〜6)
A市公共下水処理場の消化汚泥(pH7.1、固形分27,700mg/l)を用いて、上記試験方法により、一連の試験をおこなった。その結果を下記の表4〜表7に示す。
高分子凝集剤の配合比において、P−1[本願の重合体(a)]:その他の凝集剤[本願の(A)群の凝集剤(b)〜(e)]が90:10となる、比較例2、比較例3、比較例4、比較例5、比較例6では、ケーキ含水率が比較例1の含水率に対して+0.5%の範囲を超えており、含水率の悪化がみられた。以上により、実施例では含水率の悪化が見られずに再凝集フロック径は比較例1よりも小さくなっていることがわかる。よって、本処方は配管の付着や詰まりに対して効果があると判断した。
(Examples 1-35) and (Comparative Examples 1-6)
Using digested sludge (pH 7.1, solid content 27,700 mg / l) of A city public sewage treatment plant, a series of tests were conducted by the above test method. The results are shown in Tables 4 to 7 below.
In the blending ratio of the polymer flocculant, P-1 [polymer (a) of the present application]: other flocculants [flocculants (b) to (e) of group (A) of the present application] is 90:10. In Comparative Example 2, Comparative Example 3, Comparative Example 4, Comparative Example 4, Comparative Example 5, and Comparative Example 6, the moisture content of the cake exceeds the range of + 0.5% relative to the moisture content of Comparative Example 1, and the moisture content deteriorates. Was seen. From the above, it can be seen that the reaggregation floc diameter is smaller than that of Comparative Example 1 without the deterioration of the moisture content in the examples. Therefore, it was judged that this prescription is effective for adhesion and clogging of piping.

Figure 0005338550
Figure 0005338550

Figure 0005338550
Figure 0005338550

Figure 0005338550
Figure 0005338550

Figure 0005338550
Figure 0005338550

Claims (4)

下記一般式(1)及び/又は(2)で表されるアミジン構造単位を含む重合体(a)と、下記(A)群のカチオン性重合体(b)、アニオン性重合体(c)、ノニオン性重合体(d)、及び両性共重合体(e)から選ばれる少なくとも1種の重合体を含有し、且つ重合体(a)と(A)群から選ばれる重合体の質量比が99:1〜91:9であることを特徴とする汚泥脱水剤。
重合体(a)
Figure 0005338550

(式(1)、(2)中、R1〜R2は各々水素原子またはメチル基であり、X-は陰イオンである。)
(A)群:
カチオン性重合体(b);
下記一般式(3)で表されるカチオン性単量体単位を必須構成単位として含む重合体(b)
Figure 0005338550
(式(3)中、R3は水素原子又はメチル基を、R4は炭素数1〜4のアルキレン基、R5は炭素数1〜4のアルキル基、R6は水素原子、炭素数1〜4のアルキル基又はベンジル基、Aは−O−又は−NH−、Y-は陰イオンを表す。)
アニオン性重合体(c);
下記一般式(4)及び/又は(5)で表されるアニオン性単量体単位を必須構成単位として含む重合体(c)
Figure 0005338550
(式(4)中、R7は水素又はメチル基である。ZはH+、又はアルカリ金属イオンを表す。)
Figure 0005338550
(式(5)中、ZはH+、又はアルカリ金属イオンを表す。)
ノニオン性重合体(d);
下記一般式(6)で表されるノニオン性単量体単位で構成される重合体(d)、
Figure 0005338550
(式(6)中、R8は水素又はメチル基である。R9、R10は、水素又は炭素数1〜4のアルキル基を表し、同じでも異なっていてもよい。)
及び、
両性共重合体(e);
上記一般式(3)で表されるカチオン性単量体単位と、上記一般式(4)及び/又は(5)で表されるアニオン性単量体単位を必須構成単位として含む重合体(e−1)、又は該重合体(e−1)が更に上記一般式(6)で表されるノニオン性単量体単位を構成単位として含む重合体(e−2)
A polymer (a) containing an amidine structural unit represented by the following general formula (1) and / or (2), a cationic polymer (b) of the following group (A), an anionic polymer (c), It contains at least one polymer selected from the nonionic polymer (d) and the amphoteric copolymer (e), and the mass ratio of the polymer (a) and the polymer selected from the group (A) is 99. : 1 to 91: 9, a sludge dehydrating agent.
Polymer (a)
Figure 0005338550

(In formulas (1) and (2), R 1 to R 2 are each a hydrogen atom or a methyl group, and X is an anion.)
(A) group:
A cationic polymer (b);
Polymer (b) containing a cationic monomer unit represented by the following general formula (3) as an essential constituent unit
Figure 0005338550
(In the formula (3), the R 3 is a hydrogen atom or a methyl group, R 4 is an alkylene group having 1 to 4 carbon atoms, R 5 is an alkyl group having 1 to 4 carbon atoms, R 6 is a hydrogen atom, C 1 -C to 4 alkyl group or a benzyl group, a is -O- or -NH-, Y - represents an anion).
Anionic polymer (c);
Polymer (c) comprising an anionic monomer unit represented by the following general formula (4) and / or (5) as an essential constituent unit
Figure 0005338550
(In formula (4), R 7 is hydrogen or a methyl group. Z represents H + or an alkali metal ion.)
Figure 0005338550
(In formula (5), Z represents H + or an alkali metal ion.)
Nonionic polymer (d);
A polymer (d) composed of a nonionic monomer unit represented by the following general formula (6),
Figure 0005338550
(In the formula (6), R 8 is .R 9, R 10 is hydrogen or a methyl group, represents hydrogen or an alkyl group having 1 to 4 carbon atoms and may be the same or different.)
as well as,
Amphoteric copolymer (e);
Polymer (e) containing the cationic monomer unit represented by the general formula (3) and the anionic monomer unit represented by the general formula (4) and / or (5) as essential constituent units -1) or a polymer (e-2) in which the polymer (e-1) further contains a nonionic monomer unit represented by the general formula (6) as a constituent unit
(A)群から選ばれる重合体がアニオン性重合体(c)及び/又は両性共重合体(e)であることを特徴とする請求項1に記載の汚泥脱水剤。   The sludge dehydrating agent according to claim 1, wherein the polymer selected from the group (A) is an anionic polymer (c) and / or an amphoteric copolymer (e). (A)群から選ばれる重合体が両性共重合体(e)であり、重合体(a)と両性共重合体(e)の質量比が95:5〜91:9であることを特徴とする請求項1又は2に記載の汚泥脱水剤。   The polymer selected from the group (A) is an amphoteric copolymer (e), and the mass ratio of the polymer (a) and the amphoteric copolymer (e) is 95: 5 to 91: 9. The sludge dehydrating agent according to claim 1 or 2. 汚泥に対して、請求項1乃至3のいずれかに記載の汚泥脱水剤を添加し、次いで脱水を行うことを特徴とする汚泥脱水方法。   A sludge dewatering method comprising adding the sludge dewatering agent according to any one of claims 1 to 3 to sludge and then performing dewatering.
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