JP5335703B2 - Reciprocating compressor - Google Patents

Description

  The present invention relates to a reciprocating compressor suitable for compressing a gas such as air.

  2. Description of the Related Art There is known a small and portable reciprocating compressor that is used as an air source for a nailing machine and the like, which is compressed in an air tank by a piston moving backward in a cylinder and stored in an air tank or the like. As this type of prior art, for example, there is one described in Patent Document 1.

JP 2009-2296 A

  In recent years, the above-described small reciprocating compressors are required to have high pressure, small size, and light weight. In particular, in order to increase the pressure, it is necessary to increase the strength by increasing the plate thickness of components such as a crankcase, but there is a problem that it is difficult to reduce the size and weight if the plate thickness is increased.

  An object of the present invention is to obtain a reciprocating compressor capable of ensuring strength without increasing the plate thickness of a crankcase.

  In order to achieve the above object, the present invention provides a crankcase having a rotating shaft passing therethrough and having an opening on one end side, and a flange having a plurality of flange screw holes provided in the crankcase and screwed into through bolts, A bearing having a cylinder attached to the flange by the through bolt, a connecting rod set inserted into the rotating shaft and having a connecting rod and a piston portion, and a bearing for closing the opening of the crankcase and supporting the rotating shaft. In a reciprocating compressor comprising a box and a fastening portion provided on an outer periphery of an end surface on the opening side of the crankcase and having a crankcase screw hole for connecting the bearing box, the crankcase opening side of the flange and the crank A rib that connects the fastening portion of the case, and the crankcase screw hole is provided at a position that does not interfere with the rib. And butterflies.

  Here, it is preferable that the rib be linear or curved with a substantially constant curvature. Further, the crankcase has a notch formed from the opening side to the flange portion, and is applied to a reciprocating compressor configured so that the connecting rod set can be inserted to the flange portion. Preferably, the rib may be configured to connect the portion of the flange near the notch and the fastening portion.

  Another feature of the present invention is that a crankcase having an opening on one end side and a rotating shaft having a motor rotor attached on the other end side is passed therethrough, and a plurality of screws are screwed into a through bolt provided in the crankcase. A flange having a screw hole, a cylinder, an air valve assembly and a cylinder head attached to the flange by the through bolt, and a connecting rod assembly inserted into the rotary shaft and having an eccentric, a bearing, a connecting rod and a piston portion And a bearing box that has a bearing that closes the opening of the crankcase and supports the rotating shaft, and a crankcase screw hole that is provided on the outer peripheral surface of the opening side of the crankcase and connects the bearing box. In the reciprocating compressor including the fastening portion, the crankcase is formed with a notch from the opening side to the flange portion. The connecting rod assembly can be inserted up to the flange portion, and the crankcase is connected to the flange portion in the vicinity of the notch and the fastening portion of the crankcase in a straight line or almost constant shape. And the crankcase screw hole is provided at a position where the rib does not interfere with the rib.

  In the above, the rib includes a first rib connecting the opening side of the flange and the fastening portion, a flange portion on the opening side between the plurality of flange screw holes, and the fastening portion. It is desirable to provide the 2nd rib which connects. The crankcase screw hole may be formed in the fastening portion between the first rib and the second rib.

The second rib may be constituted by a plurality of substantially parallel ribs.
In addition, a crankcase screw hole is provided in at least one of the fastening portion on the cutout portion side of the first rib and the fastening portion on the opposite cutout portion side of the second rib. You may make it avoid interference with a screw hole.

  The crankcase is preferably provided with a two-stage compression mechanism portion of a low-pressure stage and a high-pressure stage, and the rib is preferably provided at least in the compression mechanism section constituting the high-pressure stage.

  According to the present invention, the rib for connecting the crankcase opening side of the flange and the fastening portion of the crankcase is provided, and the crankcase screw hole is provided at a position where it does not interfere with the rib. It is possible to obtain a reciprocating compressor that can ensure the strength required for the crankcase without increasing the wall thickness, and can be reduced in size and weight.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a longitudinal sectional view showing a first embodiment of a reciprocating compressor according to the present invention. The disassembled perspective view which decomposes | disassembles and shows the compressor of FIG. FIG. 4 is a plan view of a crankcase portion shown in FIG. 2, showing Embodiment 2 of the present invention. FIG. 9 is a plan view of a crankcase portion shown in FIG. 2, showing Embodiment 3 of the present invention.

  Embodiments of a reciprocating compressor according to the present invention will be described below with reference to the drawings.

  A first embodiment of a reciprocating compressor according to the present invention will be described with reference to FIGS. This embodiment is a reciprocating compressor used for an air source for a nailing machine, and will be described as an example in which a crankcase 1 is provided with a two-stage compression mechanism portion of a low pressure stage and a high pressure stage. .

The overall configuration of the reciprocating compressor of this embodiment will be described with reference to FIG.
In the figure, reference numeral 1 denotes a crankcase having an opening on one end side and through which a rotating shaft 6 to which a motor rotor 8 is attached passes on the other end side. The crankcase 1 is formed in a cylindrical shape, and a disk-shaped wall portion is integrally provided on the rotor 8 side, and a stator 2 constituting the motor is directly fixed to the outside of the wall portion. The rotor 8 constituting the motor is attached to the rotary shaft 6 passing through the center of the crankcase 1 via a key 7. A bearing 3 for supporting the rotor 8 side of the rotating shaft 6 is mounted on the wall portion of the crankcase 1, and an opening side of the rotating shaft 6 is mounted on a bearing box 5 that closes the opening. 4 is supported. The bearing box 5 is fitted to the crankcase 1 so as to close the opening provided on the side opposite to the stator of the crankcase 1, and a fastening portion 33 formed at the opening end of the crankcase 1 by a fastening screw 40. Installed on. Reference numeral 43 denotes a bearing fixing nut for fixing the inner ring of the bearing 4 to the rotating shaft 6.

  A fan rotating shaft 11 for attaching a cooling fan 10 is connected to the rotor 8 side of the rotating shaft 6, and the rotor 8 is fixed to the rotating shaft 6 by the fan rotating shaft 11 and a washer 9.

  A connecting rod set 14A constituting a low pressure stage compression mechanism section and a connecting rod set 14B constituting a high pressure stage compression mechanism section are inserted together with a flywheel balance 17 through a key 12 at the center of the rotating shaft 6. Installed. The low-pressure stage connecting rod assembly 14A is provided with a lip ring 44 having a sealing function at the piston portion, and has an eccentric 16A and a bearing 15A on the rotating shaft side. The connecting rod assembly 14B of the high-pressure stage is provided with a piston ring 13 having a sealing function in the piston portion and a guide ring 42 for guiding the movement of the piston portion, and has an eccentric 16B and a bearing 15B on the rotating shaft side. .

  The crankcase 1 is provided with flanges 19A and 19B for mounting the cylinders 18A and 18B. The cylinder 18A together with the air valve assembly 20A and the cylinder head 21A is provided with the flange 19A by a through bolt (not shown). The compression chamber 23A is formed together with the piston portion. The cylinder 18B is fixed to the flange 19B by a through bolt 22 together with the air valve assembly 20B and the cylinder head 21B, and forms a compression chamber 23B together with the piston portion.

  When the rotating shaft 6 is rotated by driving the motor, the eccentric portion of the eccentric 16 (16A, 16B) causes the piston portion of the connecting rod assembly 14 (14A, 14B) to reciprocate within the cylinder 18 (18A, 18B). To do. In the suction process in which the piston portion moves from the top dead center to the bottom dead center, the compression chamber 23 (21A, 21B) and the compression chamber 23 (via a suction valve (not shown) of the air valve assembly 20 (20A, 20B)) ( 23A and 23B), and in the discharge step toward the top dead center, the compressed air is compressed and discharged through the discharge valve (not shown) of the air valve assembly 20 and the cylinder head 21. It becomes the composition which is done.

  FIG. 2 is an exploded perspective view showing the reciprocating compressor of FIG. 1 in an exploded manner. As shown in this figure, the non-stator side of the crankcase 1 has an opening 31 for inserting and attaching the connecting rod assembly 14 and the flywheel balance 17 to the rotating shaft 6. Further, as a relief when the connecting rod assembly 14 is inserted into the rotary shaft 6 and set to a portion to which the cylinder 18 (not shown in FIG. 2, see FIG. 1) is attached, a flange 19 (19A, 19B) that fixes the cylinder 18 is used. A notch 32 having a width equal to or greater than the neck width of the connecting rod assembly 14 is formed up to the opening 31 of the crankcase 1 on the opening 31 side.

At the periphery of the crankcase opening 31, there is a thick fastening portion 33 (which is preferably thicker than the thickness of the crankcase body) for fastening the bearing box 5 with the fastening screw 40 in the circumferential direction. Several fastening portions 33 are provided on both sides of the cutout portion 32 in the circumferential direction. In order to attach the cylinder 18, the flange 19 is provided with four flange screw holes 35, and the fastening portion extends from the flange screw hole 35 provided on the flange side 19a (near the notch 32). A plurality of ribs 37 and 38 are provided so as to connect 33. The rib 37 (first rib) is a linear rib so as to connect the opening side 19 a of the flange 19 and the fastening portion 33. The rib 38 (second rib) is a linear rib so as to connect the flange portion 19b on the opening 31 side (or the notch 32 side) and the fastening portion 33 between the flange screw holes 35. It is configured. As shown in the drawing, the ribs 37 and 38 are formed substantially in parallel, and a crankcase screw hole 41 for screwing the fastening screw 40 is formed between the ribs 37 and 38. The crankcase screw hole 41 is provided around each rib so as not to be located inside the ribs 37, 38, penetrate a part of the rib, or cut out. High rib strength is obtained by preventing the crankcase screw hole and the rib from interfering with each other. Further, in this embodiment, the ribs 37 and 38 are constituted by ribs having no linear bend, so that stress concentration is not concentrated on the rib so that a portion that is locally highly stressed does not occur. High rib strength can be obtained also from the point.
Note that the shape of the ribs 37 and 38 is not limited to a linear shape, and any shape that does not cause stress concentration may be used. Therefore, for example, a rib shape that is curved with a substantially constant curvature may be used.

  The bearing housing 5 is also provided with a screw seat 39 for passing the fastening screw 40 at a location corresponding to the fastening portion 33, and the bearing housing 5 is fitted so as to close the opening 31 of the crankcase 1. Thereafter, the fastening screw 40 is passed through the screw seat 39 from the bearing housing 5 side, and screwed into the crankcase screw hole 41 of the fastening portion to be fastened.

  Since the crankcase screw hole 41 is located between the ribs 37 and 38 in the fastening screw 40, interference between the crankcase screw hole 41 and the ribs 37 and 38 can be avoided as described above, and the fastening screw 40 The tip can also be disposed in the space between the ribs 37 and 38. Therefore, since the processing of the crankcase screw hole 41 can be a punch-through processing, the processing is also easy.

Next, how the force generated during the discharge process of the reciprocating compressor of the present embodiment configured as described above is transmitted will be described.
During the discharge process of the compressor, the air in the compression chamber 23 is compressed, and accordingly, a compression reaction force is applied in the direction of the rotation shaft 6 with respect to the connecting rod assembly 14 and with the cylinder head 21 with respect to the air valve assembly 20. Each direction works, and the force becomes maximum when the pressure in the compression chamber 23 reaches the maximum pressure. The force acting on the connecting rod assembly 14 is transmitted to the rotary shaft 6 via the bearings 15 (15A, 15B) and the eccentric 16, and is received by the bearings 3 and 4 mounted on the crankcase 1 and the bearing housing 5. On the other hand, the force acting on the air valve assembly 20 is transmitted to the cylinder head 21 and further lifts the flange screw hole 35 provided in the flange 19 via the through bolt 22.

  Due to the force acting in the two directions, the portion of the flange screw hole 35 of the flange 19 is pulled in the direction of the cylinder head 21 with the fastening portion 33 of the crankcase 1 as a fulcrum, and a large bending is caused between the fastening portion 33 and the flange 19. A moment is generated. Due to this bending moment, a large stress is generated in the crankcase 1 between the fastening portion 33 and the flange 19. In particular, in the present embodiment, since the notch 32 formed in the crankcase 1 is present, the stress generated in the crankcase near the notch is extremely large, and fatigue failure is caused depending on the magnitude of the generated stress. there is a possibility. In order to reduce the stress, the thickness of the crankcase 1 may be increased, but this leads to an increase in mass and is difficult to employ particularly in a portable compressor.

  In this embodiment, as described above, since the ribs 37 and 38 are provided, deformation between the fastening portion 33 and the flange 19 is effectively suppressed without significant increase in mass, and this portion The generated stress can be reduced. In particular, in this embodiment, since the fastening portion 33 and the flange 19 are connected by a straight rib without bending, the rib does not have a portion where a large stress is generated due to stress concentration, and the rib is the maximum. A limited effect can be obtained. Therefore, according to the present embodiment, an effect of reducing the stress generated in the crankcase without increasing the thickness of the crankcase 1 can be obtained.

  In this embodiment, the position of the fastening screw 40 that fastens the crankcase 1 and the bearing housing 5, that is, the position of the crankcase screw hole 41 is provided between the two ribs 37 and 38. The case screw hole 41 can be positioned inside the ribs 37 and 38, or the strength of the ribs can be prevented from being lowered by penetrating or notching a part of the ribs. Furthermore, when the crankcase screw hole 41 is processed, the screw hole can be punched through, so that the workability can be improved.

  A second embodiment of the present invention will be described with reference to FIG. 3, the same reference numerals as those in FIGS. 1 and 2 denote the same or corresponding parts, and the configuration of the parts not shown in FIG. 3 is the same as that in FIGS.

This embodiment is different from the first embodiment in that three ribs are provided to connect the flange 19 provided in the crankcase 1 and the fastening portion 33 of the crankcase for fastening the bearing housing 5.
That is, between the flange screw hole 35 and the rib 37 (first rib) connecting the portion of the flange screw hole 35 closest to the notch 32 of the flange 19 (flange opening side 19 a) and the fastening portion 33. Two substantially parallel ribs 38a and 38b (second ribs) for connecting the flange portion 19b close to the notch 32 (or the opening 31) and the fastening portion 33 are provided. Further, the fastening screw 40 is disposed between the rib 37 and the rib 38a so as not to interfere with the rib.

According to this embodiment, as the number of ribs is increased, the strength of the portion where the stress near the notch 32 of the crankcase 1 is increased can be improved over a wide range, and deformation can be suppressed to cause breakage. Can be further reduced.
Note that the number of the ribs may be four or more.

  A third embodiment of the present invention will be described with reference to FIG. 4, the same reference numerals as those in FIGS. 1 and 2 indicate the same or corresponding parts, and the configuration of the parts not shown in FIG. 4 is the same as that in FIGS.

  In this embodiment, the formation positions and the number of the ribs 37 and 38 are the same as those in the first embodiment, but the attachment positions of the fastening screws 40 that connect the crankcase 1 and the bearing housing 5 are different. That is, in this embodiment, the thick fastening portion 33 is expanded in the circumferential direction, and the crankcase screw hole 41 into which the fastening screw 40 is screwed is formed on both outer sides of the two ribs 37 and 38 (first rib 37). Further, it is provided on the side of the notch 32 and on the side of the second rib 38 opposite to the notch.

  According to the present embodiment, the vicinity of the notch 32 of the crankcase 1 is fastened to the bearing housing 5 by the plurality of fastening screws 40, so that the deformation near the notch 32 of the crankcase together with the ribs 37 and 38 is suppressed. Can be reduced.

As in the first and second embodiments, the fastening screw 40 may be further provided between the rib 37 and the rib 38. Further, it is not provided on both outer sides of the ribs, but may be provided on one side of the cutout portion 32 side of the first rib 37 or on the opposite cutout side of the second rib 38, and between the ribs. It is also possible to provide a total of two locations, one location and one location outside either of the ribs 37 and 38. Moreover, you may make it provide in a total of three places of the both sides of the ribs 37 and 38, and one place between the ribs 37 and 38.

  According to each of the embodiments described above, a rib that connects the crankcase opening side of the flange and the fastening portion of the crankcase is provided, and the crankcase screw hole is provided at a position that does not interfere with the rib. Therefore, it is possible to obtain a reciprocating compressor that can give the ribs sufficient strength, and therefore can ensure the strength required for the crankcase without increasing the thickness of the crankcase, and can be reduced in size and weight. Can do.

  Moreover, the deformation of the flange portion 19b between the flange screw holes is also effective by connecting the rib to the fastening portion 33 not only from the opening portion side 19a of the flange but also from the flange portion 19b on the opening side between the screw holes of the flange. Can be suppressed. Further, in the case where the fastening portion and the flange portion are connected by a plurality of ribs, it is possible to make each rib thin.

  Particularly, in the case where the fastening screws 40 are arranged between the plurality of ribs, the strength of the ribs can be prevented from being lowered due to the arrangement of the fastening screws, and a force acts on both of the plurality of ribs. The hit can also be suppressed. Furthermore, since the tool can be processed so as to penetrate between the ribs when the crankcase screw hole 41 is processed (piercing process), the workability can also be improved.

  In addition, each said Example is a reciprocating compressor used for the air source for nailers, etc., Comprising: The example where the two-stage compression mechanism part of the low pressure stage and the high pressure stage is provided in the crankcase 1 Explained. Such a compressor usually compresses from atmospheric pressure to about 0.6 MPa in the low pressure stage, and compresses from about 0.6 MPa to about 4 MPa in the high pressure stage. Accordingly, since a compression reaction force much greater than that of the low pressure stage acts in the compression mechanism section of the high pressure stage, the rib in the present invention is preferably provided at least in the compression mechanism section constituting the high pressure stage.

  Further, the present invention is not limited to a reciprocating compressor provided with a two-stage compression mechanism, but can be similarly applied to a reciprocating compressor having a single-stage compression mechanism. The effect is great when applied to a high-pressure reciprocating compressor.

DESCRIPTION OF SYMBOLS 1 Crankcase 2 Stator 3, 4 Bearing 5 Bearing box 6 Rotating shaft 7, 12 Key 8 Rotor 10 Cooling fan 11 Fan rotating shaft 13 Piston ring 14 Connecting rod assembly (14A: Connecting rod assembly of low pressure stage, 14B: Connecting rod assembly of high pressure stage Connecting rod assembly)
15 Bearings (15A ... low pressure stage bearings, 15B ... high pressure stage bearings)
16 eccentric (16A ... low pressure stage eccentric, 16B ... high pressure stage eccentric)
17 Flywheel balance 18 cylinder (18A ... low pressure stage cylinder, 18B ... high pressure stage cylinder)
19 Flange (19A: low-pressure stage flange, 19B: high-pressure stage flange, 19a: flange opening side, 19b: flange part on the opening side between flange screw holes)
20 Air valve assembly (20A: Low pressure air valve assembly, 20B: High pressure air valve assembly)
21 Cylinder head (21A: low pressure stage cylinder head, 21B: high pressure stage cylinder head)
22 through bolt 23 compression chamber (23A: compression chamber of low pressure stage, 23B: compression chamber of high pressure stage)
31 Opening 32 Notch 33 Fastening 34 Flange Opening Side 35 Flange Screw Hole 37 Rib (First Rib)
38, 38a, 38b Rib (second rib)
39 Screw seat 40 Fastening screw 41 Crankcase screw hole 42 Guide ring 43 Bearing fixing nut 44 Lip ring.

Claims (10)

A crankcase having a rotating shaft passing therethrough and having an opening on one end, a flange having a plurality of flange screw holes provided in the crankcase and screwed with a through bolt, and a cylinder attached to the flange by the through bolt A connecting rod set inserted into the rotating shaft and having a connecting rod and a piston portion, a bearing box that closes the opening of the crankcase and supports the rotating shaft, and an end surface on the opening side of the crankcase In a reciprocating compressor comprising a fastening portion provided on an outer periphery and having a crankcase screw hole for connecting the bearing housing,
2. A reciprocating compressor, comprising a rib for connecting the crankcase opening side of the flange and the fastening portion of the crankcase, wherein the crankcase screw hole is provided at a position not interfering with the rib.   2. The reciprocating compressor according to claim 1, wherein the rib is linear or curved with a substantially constant curvature.   3. The crankcase according to claim 1, wherein a notch is formed in the crankcase from the opening side to the flange portion so that the connecting rod set can be inserted to the flange portion. Reciprocating compressor.   The reciprocating compressor according to claim 3, wherein the rib is configured to connect the portion of the flange near the notch and the fastening portion. A crankcase having an opening on one end and a rotating shaft having a motor rotor mounted on the other end; and a flange having a plurality of flange screw holes provided in the crankcase and screwed to a through bolt; A cylinder, an air valve assembly and a cylinder head attached to the flange by the through-bolt; a connecting rod assembly inserted into the rotating shaft and having an eccentric, a bearing, a connecting rod and a piston portion; and an opening of the crankcase Reciprocating compression comprising: a bearing box having a bearing for closing the shaft and supporting the rotating shaft; and a fastening part provided on the outer periphery of the opening side end surface of the crankcase and having a crankcase screw hole for connecting the bearing box In the machine
In the crankcase, a notch is formed from the opening side to the flange portion, and the connecting rod set can be inserted up to the flange portion.
The crankcase is provided with a linear or curved rib having a substantially constant curvature that connects the flange portion near the notch and the fastening portion of the crankcase,
The crankcase screw hole is provided at a position where the crankcase screw hole does not interfere with the rib.   6. The rib according to claim 4, wherein the rib includes a first rib that connects the opening portion side of the flange and the fastening portion, and a flange portion between the plurality of flange screw holes and on the opening portion side. A reciprocating compressor comprising a second rib connecting the fastening portion.   The reciprocating compressor according to claim 6, wherein the crankcase screw hole is formed in the fastening portion between the first rib and the second rib.   8. The reciprocating compressor according to claim 6, wherein the second rib includes a plurality of substantially parallel ribs.   The crankcase screw hole according to any one of claims 6 to 8, wherein at least one of the fastening portion on the notch portion side of the first rib and the fastening portion on the opposite notch portion side of the second rib. A reciprocating compressor characterized by being provided.   The crankcase according to any one of claims 1 to 8, wherein the crankcase is provided with a two-stage compression mechanism portion of a low-pressure stage and a high-pressure stage, and the rib is provided at least in the compression mechanism part constituting the high-pressure stage. A reciprocating compressor characterized.

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