JP5327502B2 - Charger - Google Patents

Description

  The present invention relates to a charging device for charging a secondary battery such as a lithium ion battery.

  For example, a rechargeable secondary battery is used as a power source for supplying power to a motor that is a drive source of a cordless power tool. Further increase in capacity and weight reduction is desired for this secondary battery. . In response to this demand, lithium ion batteries having a high output density have become widespread.

By the way, a lithium ion battery may be deteriorated or ignited by overcharge / overdischarge. As described in Patent Document 1, in general, a dedicated protection IC or microcomputer is provided in a battery pack, and overdischarge / Overvoltage is monitored, and when the battery voltage is below or above a predetermined value, the dedicated protection IC or microcomputer outputs a signal, and based on this signal, a measure against safety is taken that interrupts the charge / discharge path. It has been.
JP-A-6-141479

  However, for example, a protection IC is provided in the battery pack, a microcomputer provided in the charging device corresponding to a signal from the protection IC, and an independent control circuit different from the microcomputer provide a charging stop means in the charging device. If there is a double charge stop control means that controls and stops charging when overcharged, there is a problem that depending on the situation, there is a possibility that charging may not be stopped reliably when overcharged . This will be described below.

  In general, a battery protection IC monitors the voltage of each battery cell one by one, and judges that the voltage is overvoltage when even one of a large number of cells reaches a predetermined value or more. Output a signal. Here, it is assumed that the voltage determined to be an overvoltage is, for example, 4.25V. The charging device is configured to stop charging when it receives a signal from the battery pack that it is overvoltage (over one cell exceeds 4.25 V). After the stop, no current flows through the battery, so the battery voltage drops from 4.25 V determined to be an overvoltage.

  Generally, even after the voltage drops from 4.25 V, the battery protection IC continues to output a signal that determines that it is an overvoltage until it drops below a certain predetermined voltage. For example, it is assumed that the signal is continuously output from 4.25V to 100mV. That is, when the battery reaches 4.25 V, it is determined that the battery is overvoltage, and charging is stopped. Thereafter, a signal that determines that the battery is overvoltage is continuously output until the battery voltage becomes 4.15 V (100 mV drop) or less.

  Here, a microcomputer provided in the charging device corresponding to a signal from the protection IC and an independent control circuit different from the microcomputer control the charging stop means in the charging device, and stop charging when overcharged. Consider a case where double charge stop control means is provided.

  When the battery reaches overvoltage and a signal that determines that it is overvoltage is output from the battery pack, the microcomputer receives this signal and decides to stop charging, but determines that the microcomputer has received this signal. Requires some time. For example, when receiving a signal, the microcomputer receives a signal at a certain sampling time interval, and this sampling interval is set to 5 milliseconds. It is uncertain to receive a signal that determines an overvoltage at a certain sampling time and to determine that it is an overvoltage in a single reception in view of factors such as noise. Therefore, for example, when a signal indicating an overvoltage is received ten times consecutively, it is more reliable if it is determined that the overvoltage occurs.

  However, in order to count 10 consecutive times, if the sampling interval is 5 ms, a time of 5 ms × 10 times = 50 ms is required. At this time, an independent control circuit different from the above-described microcomputer attempts to stop charging by controlling the charging stop means irrespective of the judgment of the microcomputer.

  Here, the case where the charge stop control in the charge stop means is faster than the microcomputer stop determination (when the signal indicating that it is an overvoltage is output and then stopped at a speed of 50 milliseconds or less). Think. At this time, when charging is stopped by the charging stop means (the microcomputer has not made a determination to stop charging at this time), the voltage drops. At this time, as described above, if the voltage does not drop to 4.15V, the signal continues to be output from the battery pack, but if it drops to 4.15V, the signal is not output. At this time, if the voltage drops to 4.15 V within 50 milliseconds required to determine that the microcomputer is overvoltage, the microcomputer cannot be determined to be overvoltage.

  As described above, before the microcomputer determines that the voltage is overvoltage, another charge stop control means stops charging, and the voltage drops to 4.15 V before the microcomputer determines that the voltage is overvoltage. In such a case, the overvoltage signal is not output, the charge stoppage by the overcharge stop means is canceled, and charging is performed again. Thereafter, the battery voltage again reaches 4.25 V or more due to charging, and charging is temporarily stopped. However, there is a possibility that the microcomputer cannot be recognized and charging is repeated.

  On the other hand, it takes a certain time until the signal is output after the protection IC reaches 4.25 V which is determined to be an overvoltage. This is the same as the reason why it takes time for the microcomputer to receive a signal and determine that it is an overvoltage. For this reason, the overvoltage signal is actually output after slightly exceeding the set value of 4.25V. There is no particular problem as long as the battery is charged a little over 4.25V for several times, but if this operation is repeated as described above, it may greatly exceed the set value of 4.25V (see FIG. 4). Such a phenomenon is likely to occur in a state where the voltage drop is large after the charging current is stopped. For example, when charging a battery at low temperatures or charging a battery that is nearing the end of its life, the internal resistance is higher than usual and the voltage rises high, but the voltage drop after stopping charging is also large. Such a phenomenon may occur.

  The present invention has been made in view of the above problems, and an object thereof is to provide a charging device that can reliably detect an overcharged state of a lithium ion battery and ensure high safety. .

In order to achieve the above object, the present invention provides a charging device for charging a battery pack provided with a protection circuit that outputs a signal when detecting that a charging voltage of a secondary battery has reached a predetermined overvoltage. and interrupting means connected to the charging path between the battery pack, and first control means for applying control signals to said blocking means for blocking the blocking means in response to an output signal from the protective circuit, the 2 determining whether the over-voltage of the charging voltage of the next battery, and a microcomputer to apply a second control signal for blocking the blocking means to the blocking means when it is determined that an overvoltage, said control means, said blocking means One feature is that delay means for delaying the first control signal to be cut off is provided.

Another feature of the present invention is that the blocking means includes a switching element that performs a switching operation in response to the first control signal or the second control signal .

Another feature of the present invention is that the output signal from the protection circuit is a signal for informing whether or not the charging voltage of the secondary battery is an overvoltage, and the microcomputer has a charging voltage of the secondary battery. When it is determined that the content indicates an overvoltage, an operation of stopping charging is performed.

  According to the present invention, when the microcomputer and the charge stop control circuit receive the signal that informs the battery state output from the battery pack and determine that the charge is stopped, the charge stop control circuit controls the charge stop means to perform charging. Since the operation to stop the battery is delayed from the determination / determination of the charge stop by the microcomputer, when the overcharge state of the lithium ion battery is detected, the charge of the lithium ion battery can be stopped reliably, and high Safety can be ensured.

  Embodiments of the present invention will be described below with reference to the accompanying drawings.

  FIG. 1 is a circuit diagram of a charging apparatus according to the present invention, in which 1 is an AC power source, 2 is a battery pack including an assembled battery and a protection IC, and 2a is an assembled battery formed by connecting a plurality of unit cells in series. It is. 2b is a protection IC that monitors the battery voltage and outputs a signal when overcharge or overdischarge is detected. This protection IC 2b monitors the voltage for each cell, and even one of a plurality of cells exceeds a predetermined voltage. In the case, it is determined that the voltage is overvoltage.

  Reference numeral 3 denotes a shunt resistor which is a current detection means for detecting a charging current flowing in the battery pack 2a, and 4 is a switching stop means for stopping the SW control IC 23 in accordance with a signal from the output port 51a of the microcomputer 50. And resistors 4b, 4c, 4d and a transistor 4e. Reference numeral 5 denotes charging current signal transmission means for feeding back the charging current and charging voltage signals to the SW control IC 23, and is constituted by a photocoupler or the like.

  Reference numeral 6 denotes display means for displaying the state of charge, and is composed of an LED 6a and resistors 6b and 6c. Here, the LED 6a has a configuration capable of developing three colors of red, green, and orange, where red represents before charging, orange represents charging, and green represents after charging.

  Reference numeral 7 denotes a cell number discrimination resistor, which has a function of dividing the resistance of the cell number discrimination circuit 9 and the reference value Vcc. The divided value is input to the A / D port 52 of the microcomputer 50, and the microcomputer 50 determines the number of cells based on the value. Reference numeral 8 denotes a temperature sensitive element such as a thermistor provided close to the battery pack 2a.

  A rectifying / smoothing circuit 10 includes a full-wave rectifying circuit 11 and a smoothing capacitor 12. Reference numeral 20 denotes a high-frequency transformer 21, a MOSFET 22 and SW control IC 23, a SW control IC constant voltage circuit 24, a starting resistor 25, and a switching circuit composed of a pull-up resistor 26 connected to a switching IC stop input terminal. The secondary winding 21b is composed of a secondary winding 21a, a secondary winding 21b, a tertiary winding 21c, and a quaternary winding 21d, and the secondary winding 21b is SW controlled with respect to the primary winding 21a to which a DC input voltage is applied. The output winding for the IC 23, the tertiary winding 21c is an output winding for charging the battery pack 2, and the fourth winding 21d is a power output winding for ICs on the secondary side. In addition, with respect to the primary winding 21a, the secondary winding 21b and the quaternary winding 21d have the same polarity and the tertiary winding 21c has a reverse polarity.

  The SW control IC 23 is a switching power supply IC that adjusts the output voltage by changing the drive pulse width of the MOSFET 22. The constant voltage circuit 24 for SW control IC includes a diode 24a, a three-terminal regulator 24b, and capacitors 24c and 24d, and has a function of making the output voltage from the secondary winding 21b constant. . In the normal state, the SW control IC 23 is supplied with the power supply voltage via the resistor 26 at the switching IC stop input terminal connected to the pull-up resistor 26. In the switching stop means 4, the transistor 4e is turned on. When 0V is input, the switching operation is stopped, and the stop state is not released unless the voltage at the terminal to which the power supply voltage is input falls below a predetermined voltage. That is, the specification is such that the outlet of the charging device must be unplugged in order to restore the SW control IC 23 that has once stopped the switching operation. The switching operation is stopped, for example, when an excessive charging current is detected because the feedback system has failed and is in an uncontrolled state.

  Reference numeral 30 denotes a rectifying / smoothing circuit, which includes a diode 31, a smoothing capacitor 32, and a discharging resistor 33.

  Reference numeral 40 denotes a constant voltage circuit including a diode 111, capacitors 42 and 43, a three-terminal regulator 44, and a reset port 45. This is a power source for secondary ICs.

  Reference numeral 50 denotes a microcomputer (microcomputer), which includes output ports 51a and 51b, an A / D port 52, and a reset port 53.

  A charging current control circuit 60 includes operational amplifiers 61 and 65, resistors 62, 63, 64, 66 and 67, and a diode 68.

  Reference numeral 70 denotes charging current setting means, which includes resistors 71 and 72. Here, a value obtained by dividing the reference voltage Vcc by the resistors 71 and 72 is a reference value for setting the charging current.

  Reference numeral 80 denotes battery temperature detection means, which is constituted by resistors 81 and 82. Here, the reference voltage Vcc is divided by the parallel resistance of the temperature sensing element 8 and the resistor 82 and the resistor 81, and the value is input to the A / D port 52 of the microcomputer 50 as battery temperature information.

  Reference numeral 90 denotes battery voltage detection means, which is constituted by resistors 91 and 92. The battery voltage is divided by resistors 91 and 92, and the value is input to the A / D port 52 of the microcomputer 50 as battery voltage information.

  Reference numeral 100 denotes charging voltage control means, which includes resistors 101, 103, 105, 106, 107, 108, 109, a potentiometer 102, a capacitor 104, a shunt regulator 110, a rectifier diode 111, and an FET 112. The charging voltage is determined so that the series resistance of the resistor 101 and the potentiometer 102, and the divided voltage values of the resistors 105, 106, 109 and the FET 112 become the reference value of the shunt regulator 110. For example, the value determined by the series resistance of the resistor 101 and the potentiometer 102 and the resistor 105 is a value for charging a lithium ion battery of 4 cells, a parallel resistance of the resistor 105 and the resistor 106 (a parallel resistance by turning on the FET 112) ) Is determined to be a value for charging a 5-cell lithium ion battery. In this way, a high-accuracy voltage can be output corresponding to the number of cells.

  Reference numeral 120 denotes a relay which is a charging path switching means. This relay 120 is provided with a diode 121 for preventing reverse voltage, and the ON / OFF control is performed via the output port 51b of the microcomputer 50. . That is, the relay 120 is turned on by outputting a high signal from the output port 51 b of the microcomputer 50 and turning on the FET 122 via the diode 129. The relay 120 is turned off by outputting a low signal from the output port 51 b of the microcomputer 50 and turning off the FET 122 via the diode 129.

  A capacitor 124 for delaying a signal input to the gate, a resistor 125, and a resistor 123 for discharging are connected to the gate of the FET 122. The relay 120 is configured to be turned off by a signal from the protection IC 2b installed in the battery pack 2. Here, the protection IC 2b outputs a low signal in a normal state, and outputs a high signal when it is determined that the voltage is an overvoltage. When the protection IC 2b is outputting a low signal in the normal state, the FET 127 is in an OFF state, and a voltage corresponding to Vcc is applied to the cathode side of the diode 130 via the resistor 128. The voltage corresponding to Vcc is also input to the A / D port 52 of the microcomputer 50. The microcomputer 50 determines that the state is normal when a value equivalent to Vcc is input to the A / D port 52.

  On the other hand, in the normal state, a high signal is output from the output port 51b of the microcomputer 50 to turn on the relay 120 in order to supply the charging current of the battery. In this case, in a normal state, the voltage applied to the cathode of the diode 130 as a result of outputting the low signal from the protection IC 2b does not affect the operation of the relay 120 controlled by the microcomputer 50.

On the other hand, when the protection IC 2b outputs a high signal in the overcharge state, Vcc is applied to the gate of the FET 127 via the resistor 126, and the cathode side of the diode 130 is connected to the ground. It becomes the same potential (that is, 0 V). This voltage is also input to the A / D port 52 of the microcomputer 50. The microcomputer 50 determines that an overvoltage state occurs when 0 V is input to the A / D port 52.

  Normally, the microcomputer 50 turns off the relay 120 and stops charging when the signal from the protection IC 2b is input to the A / D port 52. In the unlikely event that the relay 120 is turned on from the output port 51b of the microcomputer 50 due to some abnormality in the microcomputer 50 and peripheral circuits, even when a high signal continues to be output, the cathode side of the diode 130 is at the ground potential. Since the high signal for turning on the relay 120 of the output port 51b of the microcomputer 50 falls to the ground potential, the relay 120 cannot be turned on. Thus, even if some abnormality occurs in the microcomputer 50 and the relay 120 cannot be controlled, the relay 120 is controlled by another circuit so that double control is performed.

  If it is faster for the above-described separate circuit to recognize the overvoltage than the microcomputer 50 recognizes as an overvoltage, there is a possibility that an overcharged state may occur depending on the case. For this reason, as described above, the capacitor 122 for delaying the signal input to the gate, the resistor 125, and the resistor 123 for discharging are connected to the gate of the FET 122, and the microcomputer 50 is faster. The overvoltage can be recognized and the overvoltage can be reliably detected (see FIG. 2).

  Next, the flow of charge control will be described with reference to the flowchart of FIG.

  First, when the power is turned on, the microcomputer 50 initially sets the output ports 51a and 52b. Next, the display means 6 displays that it is before charging. In the present embodiment, a high signal is output from the output port 51a of the microcomputer 50 connected to the resistor 6b of the display means 6, and the display means 6 is lit red to indicate that it is before charging (step 401). Next, it is determined whether or not the battery is connected to the charger (step 402). For example, the battery may be connected when the value of the A / D port 52 of the microcomputer 50 input via the battery temperature detecting means 80 is changed. Next, the number of cells is determined from the value of the A / D port 52 of the microcomputer 50 input via the cell number determination means 9 (step 403). Next, an output voltage is set according to the number of cells determined in step 403 (step 404).

  In this embodiment, the output setting of 4 cells is performed by turning off the FET 112, and the output setting of 5 cells is performed by turning on the FET 112.

  Next, a high signal is output from the output port 51a and the FET 122 is turned on to turn on the relay 120 to start charging (step 405). When charging is started, the display means 6 displays that charging is in progress (step 406). A high signal is output from the output port 51a connected to the resistors 6b and 6c of the display means 6 and is lit in orange to indicate that charging is in progress.

  Next, it is determined whether or not the battery is in an overcharged state based on whether or not 0V is input to the A / D port 52 of the microcomputer 50 based on a signal from the protection IC 2b (step 407). If it is determined in step 407 that the battery is in an overcharged state, a low signal is output from the output port 51b and the FET 122 is turned off to turn off the relay 120 and stop charging (step 409). At this time, even if there is some abnormality in the microcomputer 50 or the like and the charging does not stop, the double protection structure is such that the relay 120 is turned off by a signal from a circuit different from the microcomputer 50. As described above.

  Next, it is determined whether or not the charging current is a predetermined value or less (step 408). The charging apparatus according to the present embodiment performs constant current / constant voltage charging control, and the charging current decreases when a certain predetermined voltage is reached. Thereafter, a case where the current drops to a predetermined current is determined as a full charge. In step 408, if the charging current reaches a predetermined value or less, it is determined that the battery is fully charged, a low signal is output from the output port 51b of the microcomputer 50, and the FET 120 is turned off to turn off the relay 120 and stop charging. (Step 409). The display on the display means 6 after charging is stopped is lit in green (step 410). In order to light green, a high signal is output from the output port 51a connected to the resistor 6c of the display means 6. Thereafter, when the battery is removed from the charger (step 411), the process returns to step 401.

  As described above, according to the present embodiment, the capacitor 122 for delaying the signal input to the gate, the resistor 125, and the resistor 123 for discharge are connected to the gate of the FET 122. It is now possible to recognize that the battery is overvoltage faster, so it is possible to detect the overvoltage of each cell (lithium ion battery) of the battery pack 2a and to stop charging reliably. Can be secured.

  In this embodiment, a relay is used as the charging stop means. However, the present invention is not limited to this. For example, in this embodiment, an output unit for main charging and an output serving as a power source for ICs. The part is output by one transformer, but these are output by two separate transformers, and when charging is stopped, a circuit that stops charging by stopping only the main output part is used as charging stopping means. Also good.

It is a circuit diagram of the charging device which concerns on this invention. It is a schematic diagram which shows one Embodiment of operation | movement of the charging device which concerns on this invention. It is a flowchart which shows charge control operation | movement of the charging device which concerns on this invention. It is a schematic diagram which shows one Embodiment of operation | movement of the conventional charging device.

Explanation of symbols

1 AC power source 2 Battery pack 2a Battery pack 2b Protection IC
3 Shunt resistance (current detection means)
4 switching stop means 4a photocoupler 4b to 4d resistance 5 charging current signal transmission means 6 display means 6a LED
6b, 6c Resistance 7 Cell number discrimination resistor 8 Temperature sensing element 9 Cell number discrimination circuit 10 Rectification smoothing circuit 11 Full wave rectification circuit 12 Smoothing capacitor 20 Switching circuit 21 High frequency transformer 21a High frequency transformer primary winding 21b High frequency transformer 2 Secondary winding 21c Tertiary winding of high-frequency transformer 21d High-frequency transformer quaternary winding 22 MOSFET
23 SW control IC
24 SW control IC constant voltage circuit 24a Diode 24b Three-terminal regulator 24c, 24d Capacitor 25 Start-up resistor 26 Pull-up resistor 30 Rectifier smoothing circuit 31 Diode 32 Smoothing capacitor 33 Discharge resistor 40 Constant voltage circuit 42, 43 Capacitor 44 Three-terminal regulator 45 reset port 50 microcomputer 51a, 51b microcomputer output port 52 microcomputer A / D port 53 reset port 60 charging current control circuit 61 operational amplifier 62-64 resistance 65 operational amplifier 66, 67 resistance 68 diode 70 charging current setting means 71, 72 resistance 80 battery temperature detection means 81, 82 resistance 90 battery voltage detection means 91, 92 resistance 100 charging voltage control means 101 resistance 102 potentiometer 103 resistance 104 capacitor 105 to 109 Resistor 110 Shunt regulator 111 Rectifier diode 112 FET
120 relay (charging path switching means)
121 diode 122 FET
123 resistor 124 capacitor 125 resistor 127 FET
128 resistor 129 diode

Claims (3)

In a charging device for charging a battery pack provided with a protection circuit that outputs a signal when detecting that a charging voltage of a secondary battery has reached a predetermined overvoltage,
A charging path blocking means connected between the charging power source and the battery pack;
Control means for applying a first control signal for shutting off the shut-off means to the shut-off means in response to an output signal from the protection circuit;
Determining whether the over-voltage of the charging voltage of the secondary battery, when it is determined that an overvoltage and an MCU to add a second control signal for blocking the blocking means to the blocking means,
The charging device according to claim 1 , wherein the control unit includes a delay unit that delays a first control signal that blocks the blocking unit. The charging device according to claim 1, wherein the blocking unit includes a switching element that performs a switching operation in response to the first control signal or the second control signal . The output signal from the protection circuit is a signal for informing whether or not the charging voltage of the secondary battery is an overvoltage, and the microcomputer indicates that the charging voltage of the secondary battery is an overvoltage. 3. The charging device according to claim 2, wherein when it is determined that there is, an operation for stopping charging is performed.

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