JP5326988B2 - Fluid control valve - Google Patents

Fluid control valve Download PDF

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JP5326988B2
JP5326988B2 JP2009242308A JP2009242308A JP5326988B2 JP 5326988 B2 JP5326988 B2 JP 5326988B2 JP 2009242308 A JP2009242308 A JP 2009242308A JP 2009242308 A JP2009242308 A JP 2009242308A JP 5326988 B2 JP5326988 B2 JP 5326988B2
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temperature
heating element
fluid
temperature sensing
control valve
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JP2011089560A (en
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正宣 松坂
芳邦 伊藤
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Aisin Corp
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Aisin Seiki Co Ltd
Aisin Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fluid control valve which is interposed in a fluid passage and includes a temperature sensing part arranged in fluid for operating based on a temperature to be changed with heat transfer between the fluid and a heating element, and which controls the distribution of the fluid with the operation of the temperature sensing part while preventing the overheat of the temperature sensing part and actualizing quick temperature rise of the temperature sensing part. <P>SOLUTION: The fluid control valve 100 is interposed in a heater circuit C1, includes the temperature sensing part 50 arranged in cooling water for operating based on a temperature to be changed with heat transfer between the cooling water and the heating element 60, and controls the distribution of the cooling water with the operation of the temperature sensing part 50. The fluid control valve 100 includes a PTC element 90 for which a resistance value is changed with the temperature of the cooling water. The heating element 60 and the PTC element 90 are connected in series to each other, and a heating value for the heating element 60 is adjusted by the resistance value for the PTC element 90 to control the temperature of the temperature sensing part 50. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、流体通路に介在し、流体中に配設され温度に基づき作動する感温部と、感温部を加熱する発熱体とを備え、感温部の作動により流体の流通を制御する流体制御弁に関する。   The present invention includes a temperature sensing part that is disposed in a fluid passage and operates based on temperature, and a heating element that heats the temperature sensing part, and controls circulation of the fluid by the operation of the temperature sensing part. The present invention relates to a fluid control valve.

車両において、車室ヒータによる車室内の暖房を行うとき、冷却水の温度が所定の温度の場合、エンジン冷却水の温度に基づき作動する感温部により開弁し、昇温したエンジン冷却水を車室ヒータへ流通させる流体制御弁がある。   When the vehicle interior is heated by the vehicle compartment heater in the vehicle, if the temperature of the cooling water is a predetermined temperature, the valve is opened by a temperature sensing unit that operates based on the temperature of the engine cooling water, There is a fluid control valve that circulates to the passenger compartment heater.

このような流体制御弁においては、エンジン冷間時における始動後、車室ヒータによる車室内の暖房が要求される場合、エンジン冷却水は低温又は昇温中であり所定の温度以下であるため、開弁せず、エンジン冷却水は車室ヒータへ流通しない。   In such a fluid control valve, when heating of the vehicle interior by the vehicle compartment heater is required after starting when the engine is cold, the engine cooling water is at a low temperature or being heated and is below a predetermined temperature, The valve does not open and the engine coolant does not flow to the passenger compartment heater.

これに対し、例えば特許文献1に開示されるような冷却水中に配設された感温部を発熱体で強制的に加熱して開弁する構造により、昇温中のエンジン冷却水を車室ヒータへ流通させる流体制御弁の採用が考えられる。   On the other hand, for example, a temperature-sensing portion disposed in the cooling water as disclosed in Patent Document 1 is forcedly heated by a heating element to open the valve so that the engine cooling water being heated is The use of a fluid control valve that circulates to the heater can be considered.

特開2003−328753号公報Japanese Patent Laid-Open No. 2003-328753

しかしながら、特許文献1の流体制御弁の発熱体にニクロムヒータを用いた場合を検討すると、冷却水が高温になったとき、高温の冷却水中に配設された感温部にニクロムヒータの発熱による熱が加わり、感温部が過熱し、感温部が損傷する恐れがある。   However, considering the case where a nichrome heater is used as the heating element of the fluid control valve of Patent Document 1, when the cooling water reaches a high temperature, the nichrome heater generates heat in the temperature sensing portion disposed in the high-temperature cooling water. Heat is applied, the temperature sensing part may overheat, and the temperature sensing part may be damaged.

また、発熱体に自体の温度上昇により発熱量が減少する特性を有するPTC素子を用いた場合、PTC素子がPTC素子自体の発熱により昇温して発熱量が減少し、PTC素子から十分な発熱量が得られず感温部の昇温が遅くなる問題がある。   Further, when a PTC element having a characteristic that the amount of heat generation is reduced due to a rise in temperature of the PTC element is used as the heating element, the temperature of the PTC element is raised by the heat generation of the PTC element itself, and the amount of heat generation is reduced. There is a problem that the amount cannot be obtained and the temperature rise in the temperature sensing portion is delayed.

本発明は、上記の問題に鑑みてなされたものであり、感温部の過熱を防止するとともに感温部を速く昇温できる流体制御弁を提供することを課題とする。   This invention is made | formed in view of said problem, and makes it a subject to provide the fluid control valve which can heat up a temperature sensitive part rapidly while preventing overheating of a temperature sensitive part.

上記の技術的課題を解決するために本発明にて講じられた第1の技術的手段は、流体通路に介在し、流体中に配設され前記流体及び発熱体との熱の授受により変化する温度に基づき作動する感温部を有し、前記感温部の作動により前記流体の流通を制御する流体制御弁であって、前記流体の温度により抵抗値が変化する可変抵抗体を備え、前記発熱体と前記可変抵抗体とは直列に接続され、前記発熱体は前記可変抵抗体の抵抗値により発熱量を調節され前記感温部の温度を制御する流体制御弁としたことである。   In order to solve the above technical problem, the first technical means taken in the present invention is interposed in the fluid passage, and is changed in response to heat exchange between the fluid and the heating element disposed in the fluid. A fluid control valve that has a temperature sensing part that operates based on temperature, and that controls the flow of the fluid by actuation of the temperature sensing part, comprising a variable resistor whose resistance value varies with the temperature of the fluid; The heating element and the variable resistor are connected in series, and the heating element is a fluid control valve that controls the temperature of the temperature sensing part by adjusting the amount of heat generated by the resistance value of the variable resistor.

第2の技術的手段は、請求項1において、前記感温部の作動により移動し前記流体が流通する流路を開閉する弁部を備え、前記可変抵抗体は前記弁部を挟んで前記発熱体と反対側の前記流路に配設されることとしたことである。   The second technical means comprises a valve portion that opens and closes a flow path through which the fluid flows by operating the temperature sensing portion according to claim 1, and the variable resistor sandwiches the valve portion and generates the heat. It is to be disposed in the flow path on the opposite side of the body.

第3の技術的手段は、請求項1又は請求項2において、前記可変抵抗体は、前記流路の前記発熱体より上流側に配設されることとしたことである。   A third technical means is that, in claim 1 or claim 2, the variable resistor is disposed upstream of the heating element in the flow path.

請求項1の発明によると、流体の温度により変化する可変抵抗体の抵抗値により発熱体の発熱量が調節されるため、感温部は流体から受ける熱量と発熱体から受ける発熱量により温度を制御され過熱を防止できる。また、発熱体と可変抵抗体が直列に接続されるため、可変抵抗体は発熱体の発熱の影響を受けずに流体の温度により発熱体の発熱量を調節でき、感温部を速く昇温できる。   According to the first aspect of the present invention, since the heat generation amount of the heating element is adjusted by the resistance value of the variable resistor that changes according to the temperature of the fluid, the temperature sensing unit adjusts the temperature by the heat amount received from the fluid and the heat generation amount received from the heating element. Controlled and can prevent overheating. In addition, since the heating element and the variable resistor are connected in series, the variable resistor can adjust the heat generation amount of the heating element according to the temperature of the fluid without being affected by the heat generation of the heating element, and the temperature sensing part can be heated quickly. it can.

請求項2の発明によると、可変抵抗体は弁部を挟んで発熱体と反対側の流路に配設されるため、可変抵抗体は発熱体の発熱の影響を受けず、感温部を速く昇温できる。   According to the invention of claim 2, since the variable resistor is disposed in the flow path opposite to the heating element with the valve portion interposed therebetween, the variable resistor is not affected by the heat generated by the heating element, and the temperature sensing portion is provided. The temperature can be increased quickly.

請求項3の発明によると、可変抵抗体は発熱体より流路の上流側に配設されため、可変抵抗体は発熱体の発熱の影響を受けず、感温部を速く昇温できる。   According to the invention of claim 3, since the variable resistor is disposed upstream of the flow path from the heating element, the variable resistor is not affected by the heat generated by the heating element and can quickly raise the temperature of the temperature sensing portion.

本発明に係る流体制御弁が適用されるエンジン冷却回路を示す概略図。1 is a schematic diagram showing an engine cooling circuit to which a fluid control valve according to the present invention is applied. 本発明の実施例に係る流体制御弁の閉弁状態を示す概略図。Schematic which shows the valve closing state of the fluid control valve based on the Example of this invention. 本発明の実施例に係る流体制御弁の開弁状態を示す概略図。Schematic which shows the valve opening state of the fluid control valve which concerns on the Example of this invention.

以下、本発明の実施例を図1乃至図3に基づいて説明する。   Embodiments of the present invention will be described below with reference to FIGS.

図1は、本発明の実施例の流体制御弁100が搭載されるエンジン冷却回路Cを示す概略図である。図2は、本発明の実施例を示す流体制御弁100の閉弁状態を示す概略図である。図3は、本発明の実施例を示す流体制御弁100の開弁状態を示す概略図である。   FIG. 1 is a schematic diagram showing an engine cooling circuit C on which a fluid control valve 100 according to an embodiment of the present invention is mounted. FIG. 2 is a schematic diagram illustrating a closed state of the fluid control valve 100 according to the embodiment of the present invention. FIG. 3 is a schematic view showing the open state of the fluid control valve 100 according to the embodiment of the present invention.

エンジン冷却回路Cは、エンジン1、ポンプ2、ラジエータ3、サーモスタット4、車室ヒータ5及び流体制御弁100から構成される。冷却水(流体)は、エンジン1により駆動されるポンプ2によりエンジン冷却回路C内を循環する。   The engine cooling circuit C includes an engine 1, a pump 2, a radiator 3, a thermostat 4, a vehicle compartment heater 5, and a fluid control valve 100. Cooling water (fluid) is circulated in the engine cooling circuit C by a pump 2 driven by the engine 1.

流体制御弁100及び車室ヒータ5は、エンジン1から実質的にポンプ2に連通するヒータ回路(流体通路)C1中に配設(介在)されている。   The fluid control valve 100 and the passenger compartment heater 5 are disposed (intervened) in a heater circuit (fluid passage) C1 that communicates with the pump 2 substantially from the engine 1.

ラジエータ3及びサーモスタット4は、エンジン1からポンプ2に連通するラジエータ回路C2に配設されている。エンジン1の始動後、冷却水が所定の温度になるとサーモスタット4が開弁し、冷却水がラジエータ3を循環しラジエータ3から放熱し冷却される。   The radiator 3 and the thermostat 4 are disposed in a radiator circuit C <b> 2 that communicates from the engine 1 to the pump 2. When the cooling water reaches a predetermined temperature after the engine 1 is started, the thermostat 4 is opened, and the cooling water circulates through the radiator 3 and dissipates heat from the radiator 3 to be cooled.

流体制御弁100は、一端側に入口11、他端側に出口12が設けられ、入口11と出口12との間に中央に貫通する貫通孔(流路)13aが形成された隔壁13が設けられ、冷却水が入口11から出口12へ貫通孔13aを介して流通するハウジング(流路)10を有する。   The fluid control valve 100 has an inlet 11 on one end side, an outlet 12 on the other end side, and a partition wall 13 in which a through hole (flow path) 13a penetrating in the center is formed between the inlet 11 and the outlet 12. And a housing (flow path) 10 through which the cooling water flows from the inlet 11 to the outlet 12 through the through hole 13a.

ハウジング10内には、貫通孔13aを貫通し突出するように入口11側から出口12側に向かって延在し先端が閉塞された円筒状のピストン20が固定されている。ピストン20の先端部20aには、発熱体60が配設されている。発熱体60に電流を供給する電線Eがピストン20内に挿通され、ハウジング10の外部へ導出されている。ピストン20の先端側には、一端側にピストン20が挿通される略有底円筒状のケース30がピストン20に対し相対移動可能に外挿されている。ケース30の外周には外径が貫通孔13aの内径より大きい円環状の弁体(弁部)40が、ケース30と一体的に移動可能に固定されている。ピストン20の外周にはケース30内に空間Sを液密的に形成する外周にシール部材(図示略)が設けられた円板状の仕切り板21が固定されている。空間Sには、温度の高低により体積変化可能なワックスWが封入されている。ケース30、ワックスW及び仕切り板21により感温部50が構成されている。発熱体60は、感温部50の内側に配設されている。ワックスWが発熱体60により加熱され膨張したとき、ケース30がピストン20から離れる方向に移動することにより感温部50は作動する。感温部50は、冷却水及び発熱体60との熱の授受により温度が変化する。   A cylindrical piston 20 extending from the inlet 11 side toward the outlet 12 side and closed at the tip is fixed in the housing 10 so as to penetrate through the through hole 13a. A heating element 60 is disposed at the tip 20 a of the piston 20. An electric wire E for supplying current to the heating element 60 is inserted into the piston 20 and led out of the housing 10. A substantially bottomed cylindrical case 30 in which the piston 20 is inserted on one end side is externally inserted on the tip end side of the piston 20 so as to be movable relative to the piston 20. An annular valve body (valve portion) 40 having an outer diameter larger than the inner diameter of the through-hole 13 a is fixed to the outer periphery of the case 30 so as to be movable integrally with the case 30. A disc-shaped partition plate 21 provided with a seal member (not shown) is fixed to the outer periphery of the piston 20 on the outer periphery, which forms a space S in the case 30 in a liquid-tight manner. In the space S, a wax W whose volume can be changed depending on the temperature is enclosed. The case 30, the wax W, and the partition plate 21 constitute a temperature sensing unit 50. The heating element 60 is disposed inside the temperature sensing unit 50. When the wax W is heated and expanded by the heating element 60, the case 30 moves in a direction away from the piston 20 so that the temperature sensing unit 50 operates. The temperature of the temperature sensing unit 50 changes due to the transfer of heat with the cooling water and the heating element 60.

ケース30の径方向外側にはケース30の外周との間に隙間をおいてハウジング10に一体的に固定された円筒状のカバー70が配設されている。尚、ケース30の外周とカバー70との間には隙間がなくても良い。ケース30はカバー70に対して相対移動可能である。カバー70のハウジング10への固定側は、冷却水の流通に対する抵抗を低減する格子状の格子71が連続して形成され、ハウジング10に固定されている。カバー70の径方向外側には、一端が弁体40に係合し、他端がハウジング10に係合し、貫通孔13aが閉じるように弁体40を隔壁13方向に付勢するコイルスプリング80が設けられている。   A cylindrical cover 70 that is integrally fixed to the housing 10 with a gap between the case 30 and the outer periphery of the case 30 is disposed outside the case 30 in the radial direction. There may be no gap between the outer periphery of the case 30 and the cover 70. The case 30 can move relative to the cover 70. On the side of the cover 70 fixed to the housing 10, a lattice-like lattice 71 that continuously reduces the resistance to the circulation of the cooling water is formed and fixed to the housing 10. On the radially outer side of the cover 70, one end engages with the valve body 40, the other end engages with the housing 10, and the coil spring 80 biases the valve body 40 toward the partition wall 13 so that the through hole 13a is closed. Is provided.

ハウジング10内には、弁体40を挟んで発熱体60と反対側にPTC素子(可変抵抗体)90が配設されている。PTC素子90は、発熱体60より入口11側である上流側に配設されている。PTC素子90は、冷却水の温度により作動するようにハウジング10に形成された孔に嵌入又は累合され冷却水に接して配設されている。PTC素子90と発熱体60は、電気的に直列に接続されている。   A PTC element (variable resistor) 90 is disposed in the housing 10 on the opposite side of the heating element 60 with the valve body 40 interposed therebetween. The PTC element 90 is disposed on the upstream side which is the inlet 11 side from the heating element 60. The PTC element 90 is fitted or accumulated in a hole formed in the housing 10 so as to operate according to the temperature of the cooling water, and is disposed in contact with the cooling water. The PTC element 90 and the heating element 60 are electrically connected in series.

PTC素子90は、接する周囲の冷却水が低温の時は自体の電気抵抗が小さく、接する周囲の冷却水の温度が上昇すると自体の電気抵抗が増大する特性を有する素子である。PTC素子90は、冷却水の温度に基づき自体の電気抵抗が変化し、PTC素子90と直列に接続されたニクロムヒータからなる発熱体60を流れる電流を増減し、発熱量を調節する。感温部50は、昇温中の冷却水から受ける熱量と発熱体60から受ける発熱量により温度が制御される。   The PTC element 90 is an element having a characteristic that its own electrical resistance is small when the surrounding cooling water in contact with the PTC element 90 is at a low temperature and increases when the temperature of the surrounding cooling water in contact with the PTC element 90 is increased. The electrical resistance of the PTC element 90 changes based on the temperature of the cooling water, and the current flowing through the heating element 60 composed of a nichrome heater connected in series with the PTC element 90 is increased or decreased to adjust the heat generation amount. The temperature of the temperature sensing unit 50 is controlled by the amount of heat received from the cooling water being heated and the amount of heat received from the heating element 60.

次に、本実施例の作動について説明する。   Next, the operation of this embodiment will be described.

エンジン1の冷間時における始動後、車室ヒータ5による車室内の暖房が要求された場合、電線Eにより電気的に直列に接続されるPTC素子90と発熱体60に電流が供給され発熱体60が発熱する。図3に示すように、発熱体60の発熱によりケース30内の仕切り板21により仕切られた空間S内のワックスWが加熱され昇温し膨張する。ワックスWの膨張により、空間Sが拡大するようにケース30がピストン20から離れる方向にピストン20に対して相対移動し、ケース30の外周に固定された弁体40が隔壁13から離間する方向に移動する。弁体40の移動により貫通孔13aが開放され冷却水が流通可能となり、車室ヒータ5に昇温中の冷却水が循環し車室内が暖房される。ワックスWの膨張により、移動した感温部50は、カバー70の格子71を介して冷却水に露出される。   When heating of the vehicle interior by the vehicle interior heater 5 is required after the engine 1 is started when the engine 1 is cold, current is supplied to the PTC element 90 and the heat generating element 60 electrically connected in series by the electric wire E, thereby generating the heat generating element. 60 generates heat. As shown in FIG. 3, the wax W in the space S partitioned by the partition plate 21 in the case 30 is heated by the heat generated by the heating element 60, and the temperature rises and expands. The expansion of the wax W causes the case 30 to move relative to the piston 20 in a direction away from the piston 20 so that the space S expands, and the valve body 40 fixed to the outer periphery of the case 30 moves away from the partition wall 13. Moving. The through-hole 13a is opened by the movement of the valve body 40, and the cooling water can be circulated. The cooling water being heated is circulated through the vehicle interior heater 5 to heat the vehicle interior. Due to the expansion of the wax W, the moved temperature sensing unit 50 is exposed to the cooling water through the lattice 71 of the cover 70.

このとき、空間S内のワックスWがカバー70に覆われているため、発熱体60の発熱量が冷却水に放熱されず、感温部50を効率的に昇温する。尚、カバー70が断熱材より構成されていると、発熱量が冷却水に奪われ難くなり、感温部50を更に効率的に昇温できる。ワックスWの膨張により移動した感温部50は、カバー70の格子71を介してエンジンにより昇温された冷却水に露出され、感温部50の温度は冷却水の温度に近接し感温部50(シール部材)が過熱することを防止する。   At this time, since the wax W in the space S is covered with the cover 70, the heat generation amount of the heating element 60 is not radiated to the cooling water, and the temperature sensing unit 50 is efficiently heated. If the cover 70 is made of a heat insulating material, the amount of heat generated is less likely to be taken away by the cooling water, and the temperature sensing unit 50 can be heated more efficiently. The temperature sensing part 50 moved by the expansion of the wax W is exposed to the cooling water heated by the engine through the lattice 71 of the cover 70, and the temperature of the temperature sensing part 50 is close to the temperature of the cooling water. 50 (seal member) is prevented from overheating.

また、PTC素子90の特性により接する冷却水の温度が昇温するのに伴い自体の抵抗が増加し、直列に接続された発熱体60を流れる電流が減少し、発熱体60の発熱量が減少する。感温部50は昇温中の冷却水から受ける熱量と発熱体60から受ける熱量が調節されることにより、感温部50の温度が制御され、感温部50の過熱が防止される。また、PTC素子90が弁体40を挟んで発熱体60と反対側の上流側に配設されるため、PTC素子90は発熱体60の発熱の影響を受けずに流体の温度により発熱体60の発熱量を調節でき、感温部50を早く昇温できる。   Further, as the temperature of the cooling water in contact with the temperature of the PTC element 90 rises, its resistance increases, the current flowing through the heating elements 60 connected in series decreases, and the amount of heat generated by the heating elements 60 decreases. To do. By adjusting the amount of heat received from the cooling water being heated and the amount of heat received from the heating element 60, the temperature of the temperature sensing unit 50 is controlled, and the temperature sensing unit 50 is prevented from overheating. Further, since the PTC element 90 is disposed on the upstream side opposite to the heating element 60 with the valve body 40 interposed therebetween, the PTC element 90 is not affected by the heat generation of the heating element 60 and depends on the temperature of the heating element 60. The amount of heat generated can be adjusted, and the temperature sensing unit 50 can be quickly heated.

10・・・ハウジング(流路)
13a・・・貫通孔(流路)
40・・・弁体(弁部)
50・・・感温部
60・・・発熱体
90・・・PTC素子(可変抵抗体)
100・・・流体制御弁
C1・・・ヒータ回路(流体通路)
10 ... Housing (flow path)
13a ... through hole (flow path)
40 ... Valve body (valve part)
50 ... temperature sensing part 60 ... heating element 90 ... PTC element (variable resistor)
100: Fluid control valve C1: Heater circuit (fluid passage)

Claims (3)

流体通路に介在し、流体中に配設され前記流体及び発熱体との熱の授受により変化する温度に基づき作動する感温部を有し、前記感温部の作動により前記流体の流通を制御する流体制御弁であって、
前記流体の温度により抵抗値が変化する可変抵抗体を備え、
前記発熱体と前記可変抵抗体とは直列に接続され、前記発熱体は前記可変抵抗体の抵抗値により発熱量を調節され前記感温部の温度を制御する流体制御弁。
There is a temperature sensing part that is disposed in the fluid passage and is operated in accordance with the temperature that is changed by the transfer of heat with the fluid and the heating element, and the circulation of the fluid is controlled by the operation of the temperature sensing part. A fluid control valve
A variable resistor whose resistance value changes depending on the temperature of the fluid,
The fluid control valve, wherein the heating element and the variable resistor are connected in series, and the heating element adjusts the amount of heat generated by a resistance value of the variable resistor to control the temperature of the temperature sensing unit.
請求項1において、
前記感温部の作動により移動し前記流体が流通する流路を開閉する弁部を備え、
前記可変抵抗体は前記弁部を挟んで前記発熱体と反対側の前記流路に配設される流体制御弁。
In claim 1,
A valve part that opens and closes a flow path through which the fluid flows by the operation of the temperature sensing part;
The variable resistor is a fluid control valve disposed in the flow path opposite to the heating element with the valve portion interposed therebetween.
請求項1又は請求項2において、
前記可変抵抗体は、前記流路の前記発熱体より上流側に配設される流体制御弁。
In claim 1 or claim 2,
The variable resistor is a fluid control valve disposed upstream of the heating element in the flow path.
JP2009242308A 2009-10-21 2009-10-21 Fluid control valve Expired - Fee Related JP5326988B2 (en)

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