JP5325889B2 - V belt for high load transmission - Google Patents

V belt for high load transmission Download PDF

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JP5325889B2
JP5325889B2 JP2010529600A JP2010529600A JP5325889B2 JP 5325889 B2 JP5325889 B2 JP 5325889B2 JP 2010529600 A JP2010529600 A JP 2010529600A JP 2010529600 A JP2010529600 A JP 2010529600A JP 5325889 B2 JP5325889 B2 JP 5325889B2
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belt
contact portion
high load
pair
reinforcing member
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JPWO2010032387A1 (en
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隆一 城戸
宏行 坂中
光彦 高橋
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Bando Chemical Industries Ltd
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Bando Chemical Industries Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16GBELTS, CABLES, OR ROPES, PREDOMINANTLY USED FOR DRIVING PURPOSES; CHAINS; FITTINGS PREDOMINANTLY USED THEREFOR
    • F16G5/00V-belts, i.e. belts of tapered cross-section
    • F16G5/16V-belts, i.e. belts of tapered cross-section consisting of several parts
    • F16G5/166V-belts, i.e. belts of tapered cross-section consisting of several parts with non-metallic rings

Description

本発明は、高負荷伝動用Vベルトに関するものである。   The present invention relates to a V-belt for high load transmission.

高負荷伝動用Vベルトは、従来から、例えば溝間隔が可変の可変プーリを含む複数のVプーリに巻き掛けられて自動車等のベルト式無段変速機に使用されている。この高負荷伝動用Vベルトは、各プーリの溝面からの側圧を各ブロックで受けてそれら各プーリと各ブロックとの間で動力授受を行うと共に、各張力帯によって動力伝達を行うように構成されている(例えば、特許文献1参照)。   Conventionally, a high load transmission V-belt is wound around a plurality of V pulleys including a variable pulley having a variable groove interval and used in a belt type continuously variable transmission such as an automobile. This high load transmission V-belt is configured to receive the side pressure from the groove surface of each pulley at each block, transfer power between each pulley and each block, and transmit power by each tension band. (For example, refer to Patent Document 1).

図11は、従来の高負荷伝動用Vベルト100を概略的に示す断面図である。 11, a conventional high-load drive V-belt 100 is a longitudinal sectional view schematically showing.

高負荷伝動用Vベルト100は、図11に示すように、ベルト長さ方向に互いに平行に延びるように環状に形成された一対の張力帯101と、その一対の張力帯101に対して全長に亘って所定ピッチで互いに並ぶように複数取り付けられたブロック102とを備えている。   As shown in FIG. 11, the high load transmission V-belt 100 has a pair of tension bands 101 formed in an annular shape so as to extend parallel to each other in the belt length direction, and has a total length with respect to the pair of tension bands 101. A plurality of blocks 102 are provided so as to be aligned with each other at a predetermined pitch.

各ブロック102は、両側部にベルト幅方向の外側に開放された切り欠き溝状の一対の嵌合部103を有し、これら各嵌合部103に張力帯101がそれぞれ嵌合されている。これら各ブロック102は、プーリから受ける比較的大きな側圧に耐えることが可能なように、基幹部分に金属製の補強部材104が埋設され、この補強部材104がフェノール系複合樹脂等の樹脂で被覆されて構成されており、プーリの溝面に接触する接触部105が均一な厚さの樹脂で構成されている。   Each block 102 has a pair of notched groove-like fitting portions 103 opened to the outside in the belt width direction on both sides, and a tension band 101 is fitted to each fitting portion 103. Each of these blocks 102 is embedded with a metal reinforcing member 104 in the backbone so that it can withstand a relatively large lateral pressure received from the pulley, and this reinforcing member 104 is covered with a resin such as a phenol-based composite resin. The contact portion 105 that contacts the groove surface of the pulley is made of a resin having a uniform thickness.

特許第3044212号公報Japanese Patent No. 3044212

図12は、走行中における従来の高負荷伝動用Vベルト100を概略的に示す断面図である。 Figure 12 is a longitudinal sectional view schematically showing a conventional high-load drive V-belt 100 during traveling.

高負荷伝動用Vベルト100は、図12に示すように、走行中において、特に変速するためにVプーリの溝間隔が狭められたときに、各ブロック102にプーリ106からの側圧が加わることにより、接触部105がベルト外側に撓むように変形しやすい。ここで、図12中の2点鎖線は、接触部105が撓んでいない状態のブロック102を示している。また、図12中の曲線107は接触部105がプーリ106から受ける側圧の分布を示し、この曲線107がプーリ106の溝面に垂直方向に離れている程にその部分での側圧が大きくなっていることを示している。このように、接触部105がベルト外側に撓むことにより、プーリ106から接触部105が受ける側圧がベルト内側に向かって大きくなるため、上述のように接触部105が均一な厚さの樹脂によって構成されている場合には、接触部105が受ける側圧がベルト内側で局部的に大きくなりやすい。このため、プーリ106からの局部的に大きな側圧により接触部105が破壊されてブロック102が破損しやすい問題がある。   As shown in FIG. 12, the high load transmission V-belt 100 has a side pressure from the pulley 106 applied to each block 102 when the groove interval of the V-pulley is narrowed during traveling, particularly when shifting. The contact portion 105 is easily deformed so as to bend outward of the belt. Here, a two-dot chain line in FIG. 12 indicates the block 102 in a state where the contact portion 105 is not bent. Further, a curve 107 in FIG. 12 shows a distribution of the side pressure that the contact portion 105 receives from the pulley 106, and the side pressure in the portion increases as the curve 107 moves away from the groove surface of the pulley 106 in the vertical direction. It shows that. As described above, since the contact portion 105 bends to the outside of the belt, the side pressure received by the contact portion 105 from the pulley 106 increases toward the inside of the belt, so that the contact portion 105 is made of resin having a uniform thickness as described above. When configured, the side pressure received by the contact portion 105 tends to increase locally inside the belt. For this reason, there is a problem that the contact portion 105 is broken by the locally large side pressure from the pulley 106 and the block 102 is easily damaged.

本発明は、斯かる点に鑑みてなされたものであり、その目的とするところは、各ブロックにおけるVプーリに接触する接触部の破損を抑制することにある。   This invention is made | formed in view of such a point, The place made into the objective is to suppress the failure | damage of the contact part which contacts the V pulley in each block.

上記の目的を達成するために、この発明では、各ブロックのうちVプーリの溝面に接触する樹脂製の接触部について当該ブロックの補強部材に対する被覆厚さベルト内側に向かって大きくしたTo achieve the above object, in this invention, the resin contact portion for contacting the groove surface of the V-pulley of the block, and increase the coating thickness for the reinforcing member of the block toward the belt inner side.

具体的に、本発明は、ベルト長さ方向に延びるように環状に形成された張力帯と、張力帯にベルト長さ方向に沿って互いに並ぶように取り付けられた複数のブロックとを備え、上記各ブロックが、ブロック本体を補強する補強部材と、該補強部材の側面のうち少なくとも一部を覆うように設けられてVプーリの溝面に接触する樹脂製の接触部とを有する高負荷伝動用Vベルトを対象とし、以下の解決手段を講じたものである。 Specifically, the onset Ming, a tension band which is formed into an annular shape so as to extend in the longitudinal direction of the belt, and a plurality of blocks mounted so as to be aligned with each other along the longitudinal direction of the belt to the tension band Each of the blocks includes a reinforcing member that reinforces the block body, and a resin contact portion that is provided so as to cover at least a part of the side surface of the reinforcing member and contacts the groove surface of the V pulley. The following solution is taken for the load transmission V-belt .

すなわち、本発明に係る高負荷伝動用Vベルトは、上記接触部における上記補強部材の被覆厚さがベルト内側に向かって大きくなるように形成されており、上記接触部における上記Vプーリの溝面に接触する接触面と上記補強部材における上記接触部が設けられた側面とがなす角度が8度以上且つ20度以下であることを特徴とする。 That is, the high load transmission V-belt according to the present invention is formed so that the covering thickness of the reinforcing member in the contact portion increases toward the belt inner side, and the groove surface of the V pulley in the contact portion. The angle formed between the contact surface that contacts the surface and the side surface of the reinforcing member on which the contact portion is provided is 8 degrees or more and 20 degrees or less .

上記構成の高負荷伝動用Vベルトにおいて、上記張力帯が互いに平行に延びるように一対に設けられ、上記補強部材は、上記一対の張力帯を挟むように設けられた一対のビーム部と、上記一対の張力帯の間に設けられて上記一対のビーム部を互いに連結するピラー部とで構成され、上記一対のビーム部の少なくとも一方に設けられた上記接触部の被覆厚さがベルト内側に向かって大きくなっていてもよい。   In the high load transmission V-belt having the above-described configuration, the tension band is provided in a pair so as to extend in parallel with each other, and the reinforcing member includes a pair of beam portions provided so as to sandwich the pair of tension bands, and A pillar portion provided between a pair of tension bands and connecting the pair of beam portions to each other, and a coating thickness of the contact portion provided on at least one of the pair of beam portions is directed toward the inner side of the belt. May be larger.

このような構成においては、上記一対のビーム部の双方に設けられた上記接触部の被覆厚さがベルト内側に向かって大きくなっていることが好ましい。 In such a configuration, it is preferable that the coating thickness of the contact portion provided on both of the pair of beam portions increases toward the belt inner side.

また、上記一対の張力帯がベルト幅方向に並び、上記補強部材を構成する一対のビーム部が、ベルト幅方向にそれぞれ延び、ベルト厚さ方向において上記一対の張力帯を挟むように設けられていてもよい。The pair of tension bands are arranged in the belt width direction, and the pair of beam portions constituting the reinforcing member extend in the belt width direction, and are provided so as to sandwich the pair of tension bands in the belt thickness direction. May be.

このような構成においては、上記各ビーム部における上記張力帯と対応する面がベルト幅方向において上記張力帯と平行に延び、上記補強部材には、上記各ビーム部の張力帯側に位置する面を均一な被覆厚さで覆って該張力帯と接触すると共に上記各ビーム部のベルト幅方向における両側面を覆う樹脂部が設けられ、上記接触部が、上記樹脂部のうち上記各ビーム部のベルト幅方向における両側面を覆う部分で構成されていることが好ましい。In such a configuration, the surface corresponding to the tension band in each beam portion extends in parallel with the tension band in the belt width direction, and the reinforcing member has a surface located on the tension band side of each beam portion. Is provided with a uniform covering thickness so as to contact the tension band and to cover both side surfaces of each beam portion in the belt width direction. It is preferable that it is composed of portions covering both side surfaces in the belt width direction.

さらに、上記樹脂部のうち上記ビーム部の張力帯側に位置する面を覆う部分の被覆厚さは、上記接触部のベルト内側に向かって大きくなっている被覆厚さよりも薄いことが好ましい。Furthermore, it is preferable that the coating thickness of a portion covering the surface of the resin portion located on the tension band side of the beam portion is thinner than the coating thickness that increases toward the belt inside of the contact portion.

−作用−
次に、本発明の作用について説明する。
-Action-
Next, the operation of the present invention will be described.

本発明に係る高負荷伝動用Vベルトによると、各ブロックを補強する補強部材の少なくとも一部を覆うように設けられてVプーリの溝面に接触する樹脂製の接触部は、補強部材の被覆厚さがベルト内側に向かって大きくなるように形成されている。そのことにより、接触部自体におけるVプーリからの側圧に対する緩衝性がベルト内側に向かって高くなり、ベルト走行中において接触部がベルト外側に撓むように変形したとしても、Vプーリから接触部が受ける側圧がベルト内側に向かう程に大きく分散されるため、ベルト内側において接触部が受ける側圧が局部的に大きくなることが抑制される。したがって、各ブロックにおける接触部の破損が抑制される。   According to the V-belt for high load transmission according to the present invention, the resin contact portion that is provided so as to cover at least a part of the reinforcing member that reinforces each block and contacts the groove surface of the V pulley is covered with the reinforcing member. The thickness is formed so as to increase toward the inside of the belt. As a result, the buffering performance against the side pressure from the V pulley at the contact portion itself increases toward the inside of the belt, and even if the contact portion is deformed to bend toward the outside of the belt while the belt is running, the side pressure received by the contact portion from the V pulley. Is greatly dispersed toward the inner side of the belt, so that the side pressure received by the contact portion on the inner side of the belt is suppressed from being locally increased. Therefore, the damage of the contact part in each block is suppressed.

さらに、Vプーリから接触部が受ける側圧の分散に伴い、Vプーリから接触部が受ける剪断力も分散されてベルト内側で局部的に大きくなることが抑制されることにより、接触部におけるベルト内側での局部的な摩耗の促進が抑制され、接触部の耐摩耗寿命が向上する。   Furthermore, with the dispersion of the side pressure received by the contact portion from the V pulley, the shear force received by the contact portion from the V pulley is also dispersed and suppressed from increasing locally inside the belt, thereby preventing the contact portion from being inside the belt. The promotion of local wear is suppressed, and the wear life of the contact portion is improved.

例えば、張力帯が互いに平行に延びるように一対に設けられ、補強部材が、一対の張力帯を挟むように設けられた一対のビーム部と、一対の張力帯の間に設けられて一対のビーム部を互いに連結するピラー部とで構成され、一対のビーム部の少なくとも一方に設けられた接触部の被覆厚さがベルト内側に向かって大きくなっている場合にも、その被覆厚さがベルト内側に向かって大きくなっている接触部において、本発明の作用効果が具体的に奏される。   For example, a pair of tension bands are provided so as to extend in parallel with each other, and a reinforcing member is provided between a pair of beam portions provided so as to sandwich the pair of tension bands and a pair of beams. Even if the coating thickness of the contact portion provided on at least one of the pair of beam portions increases toward the inner side of the belt, the coating thickness is the inner side of the belt. The action and effect of the present invention are concretely exhibited at the contact portion that increases toward the surface.

特に、一対のビーム部の双方に設けられた接触部の被覆厚さがベルト内側に向かって大きくなっている場合には、一対のビーム部の双方に設けられた接触部の破損が抑制されるため、一対のビーム部の一方に設けられた接触部のみの被覆厚さがベルト内側に向かって大きくなっている場合に対して、各ブロックの破損がより抑制される。   In particular, when the coating thickness of the contact portions provided on both of the pair of beam portions increases toward the inside of the belt, breakage of the contact portions provided on both of the pair of beam portions is suppressed. Therefore, breakage of each block is further suppressed as compared with the case where the coating thickness of only the contact portion provided on one of the pair of beam portions is increased toward the belt inner side.

ところで、接触部におけるVプーリの溝面に接触する接触面と補強部材における接触部が設けられた側面とがなす角度が8度よりも小さい場合には、ベルト内側に向かって接触部の緩衝性が良好に高められ難く、Vプーリから接触部が受ける側圧が十分に分散され難い。このため、ブロックの側圧強度が十分に高められ難い。一方、その接触部の接触面と補強部材の側面とがなす角度が20度よりも大きい場合には、接触部の機械的強度がベルト内側で比較的低くなるため、高負荷条件下のベルト走行でのブロックの耐久強度が比較的大きく低下し、ベルト走行中において、特にベルト走行開始時や低速なベルト走行中等のように極度的な高負荷がブロックに加わったときに、接触面に作用するVプーリからの剪断力によって接触部がベルト内側で早期に破断する虞が高くなる。すなわち、高負荷条件下の走行でのベルト自体の耐久強度が比較的大きく低下する虞がある。   By the way, when the angle formed by the contact surface that contacts the groove surface of the V pulley in the contact portion and the side surface of the reinforcing member on which the contact portion is provided is smaller than 8 degrees, the cushioning property of the contact portion toward the belt inner side Is not easily increased, and the side pressure received by the contact portion from the V pulley is not sufficiently dispersed. For this reason, it is difficult to sufficiently increase the side pressure strength of the block. On the other hand, when the angle formed by the contact surface of the contact portion and the side surface of the reinforcing member is larger than 20 degrees, the mechanical strength of the contact portion is relatively low inside the belt, so that the belt travels under a high load condition. The durability strength of the block at this time is relatively low, and it acts on the contact surface during belt running, especially when an extremely high load is applied to the block, such as when starting belt running or running at low speed. There is a high possibility that the contact portion will break early in the belt due to the shearing force from the V pulley. That is, there is a possibility that the durability strength of the belt itself during traveling under a high load condition may be relatively reduced.

これに対して、本発明に係る高負荷伝動用Vベルトでは、上記接触部の接触面と補強部材の側面とがなす角度が8度以上且つ20度以下であるので、ベルト内側に向かって接触部の緩衝性が確実且つ良好に高められてVプーリから接触部が受ける側圧が十分に分散されることにより、ブロックの側圧強度が十分に高められ、そして、接触部の機械的強度がベルト内側においても比較的高く保たれることにより、高負荷条件下におけるベルト走行でのブロックの耐久強度の低下が比較的小さくなる。これにより、各ブロックの破損が良好に抑制される。 In contrast, in the high-load drive V-belt according to the present invention, since the angle and forms a side of the contact surface and the reinforcing member of the contact portion is less than and 20 degrees 8 degrees, the contact toward the belt inner side The buffering of the contact part is reliably and well enhanced, and the side pressure received by the contact part from the V pulley is sufficiently dispersed, so that the side pressure strength of the block is sufficiently increased, and the mechanical strength of the contact part is increased inside the belt. Is maintained at a relatively high level, the decrease in the durability of the block during belt running under a high load condition is relatively small. Thereby, damage of each block is suppressed favorably.

本発明によれば、各ブロックを補強する補強部材の側面のうち少なくとも一部を覆うように設けられてVプーリの溝面に接触する樹脂製の接触部は、補強部材の被覆厚さがベルト内側に向かって大きくなるように形成され、当該接触部におけるVプーリの溝面に接触する接触面と補強部材における当該接触部が設けられた側面とがなす角度が8度以上且つ20度以下であるので、各ブロックにおける接触部の破損を抑制できる。その結果、高負荷伝動用Vベルトを長寿命化できる。 According to the present invention, the resin-made contact portion that is provided so as to cover at least a part of the side surface of the reinforcing member that reinforces each block and contacts the groove surface of the V pulley has a covering thickness of the reinforcing member. The angle formed by the contact surface that contacts the groove surface of the V pulley at the contact portion and the side surface of the reinforcing member on which the contact portion is provided is 8 degrees or more and 20 degrees or less. Since it exists , the damage of the contact part in each block can be suppressed. As a result, the life of the high load transmission V-belt can be extended.

図1は、実施形態1の高負荷伝動用Vベルトが使用される無段変速機を概略的に示す側面図である。FIG. 1 is a side view schematically showing a continuously variable transmission using the high load transmission V-belt of the first embodiment. 図2は、無段変速機を構成するVプーリの一部を概略的に示す断面図である。Figure 2 is a longitudinal cross-sectional view schematically illustrating a part of a V-pulley constituting the continuously variable transmission. 図3は、実施形態1の高負荷伝動用Vベルトの一部を概略的に示す斜視図である。FIG. 3 is a perspective view schematically showing a part of the high load transmission V-belt of the first embodiment. 図4は、図3のIV−IV線断面を概略的に示す図である。4 is a diagram schematically showing a cross section taken along line IV-IV in FIG. 図5は、走行中における高負荷伝動用Vベルトを概略的に示す断面図である。Figure 5 is a longitudinal cross-sectional view schematically showing a V-belt for high load transmission during traveling. 図6は、接触部の接触面と補強部材の側面(接着面)とがなす角度とブロックの側圧強度比との関係を示すグラフ図である。FIG. 6 is a graph showing the relationship between the angle formed by the contact surface of the contact portion and the side surface (adhesion surface) of the reinforcing member and the side pressure strength ratio of the block. 図7は、高負荷耐久強度評価実験に用いた走行試験装置を概略的に示す断面図である。FIG. 7 is a cross-sectional view schematically showing a running test apparatus used in a high load durability test. 図8は、接触部の接触面と補強部材の側面(接着面)とがなす角度とブロックの高負荷耐久強度比との関係を示すグラフ図である。FIG. 8 is a graph showing the relationship between the angle formed by the contact surface of the contact portion and the side surface (adhesion surface) of the reinforcing member and the high load durability strength ratio of the block. 図9は、その他の実施形態における内ビーム部のみで接触部の被覆厚さがベルト内側に向かって大きくなっている高負荷伝動用Vベルトを概略的に示す断面図である。Figure 9 is a longitudinal sectional view showing a high-duty power transmission V-belt coating thickness of the contact portion is larger toward the belt inner side only by the inner beam portion in the other embodiment schematically. 図10は、その他の実施形態における外ビーム部のみで接触部の被覆厚さがベルト内側に向かって大きくなっている高負荷伝動用Vベルトを概略的に示す断面図である。Figure 10 is a longitudinal cross-sectional view schematically showing a high-load drive V-belt coating thickness of the contact portion only the outer beam portion is greater toward the belt inner side in the other embodiments. 図11は、従来の高負荷伝動用Vベルトを概略的に示す断面図である。Figure 11 is a longitudinal sectional view schematically showing a conventional high-load drive V-belt. 図12は、走行中における従来の高負荷伝動用Vベルトを概略的に示す断面図である。12 is a longitudinal sectional view schematically showing a conventional high-load drive V-belt during the running.

以下、本発明の実施形態を図面に基づいて詳細に説明する。尚、本発明は、以下の各実施形態に限定されるものではない。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The present invention is not limited to the following embodiments.

《発明の実施形態1》
図1〜図8は、本発明に係る高負荷伝動用Vベルトの実施形態1を示している。
Embodiment 1 of the Invention
1 to 8 show a first embodiment of a high load transmission V-belt according to the present invention.

図1は、高負荷伝動用VベルトBが使用される無段変速機Tを概略的に示す側面図である。図2は、高負荷伝動用VベルトBが巻き掛けられた状態の無段変速機Tを構成するプーリ3,4の一部を概略的に示す断面図である。図3は、本実施形態1の高負荷伝動用VベルトBの一部を概略的に示す斜視図である。図4は、図3のIV−IV線に沿って高負荷伝動用VベルトBを概略的に示す断面図である。図5は、ベルト走行中における高負荷伝動用VベルトBを概略的に示す断面図である。図6〜図8は、後述するように、本実施形態の評価実験における試験装置及び試験結果を示す図である。 FIG. 1 is a side view schematically showing a continuously variable transmission T in which a V belt B for high load transmission is used. Figure 2 is a longitudinal cross-sectional view schematically illustrating a part of the pulley 3 and 4 constituting the continuously variable transmission T of the state in which the high-load drive V-belt B is wound. FIG. 3 is a perspective view schematically showing a part of the high load transmission V-belt B of the first embodiment. Figure 4 is a longitudinal cross-sectional view schematically showing a high-load drive V-belt B along the line IV-IV of FIG. Figure 5 is a longitudinal sectional view schematically showing a high-load drive V-belt B in the belt run. 6-8 is a figure which shows the test apparatus and test result in the evaluation experiment of this embodiment so that it may mention later.

本実施形態の高負荷伝動用Vベルト(以下、単にVベルトと称する)Bは、例えばベルト伝動装置である無段変速機Tに使用される。   A high-load transmission V-belt (hereinafter simply referred to as a V-belt) B according to this embodiment is used in a continuously variable transmission T that is a belt transmission, for example.

無段変速機Tは、図1に示すように、駆動軸1と、この駆動軸1に平行に配置された従動軸2とを備え、これら駆動軸1及び従動軸2に駆動プーリ3及び従動プーリ4がそれぞれ取り付けられている。これら駆動プーリ3及び従動プーリ4は、図2に示すように、各軸1,2に一体に形成されてその軸方向に固定された固定シーブ5と、その軸方向に摺動可能に支持されて固定シーブ5との間にVベルトBが出入りする断面V字状のベルト溝を形成する可動シーブ6とを有する変速Vプーリであり、固定シーブ5に対して可動シーブ6を接近又は離間させることで溝間隔を変化させることが可能に構成されている。   As shown in FIG. 1, the continuously variable transmission T includes a drive shaft 1 and a driven shaft 2 arranged in parallel to the drive shaft 1, and a drive pulley 3 and a driven shaft are connected to the drive shaft 1 and the driven shaft 2. Each pulley 4 is attached. As shown in FIG. 2, the drive pulley 3 and the driven pulley 4 are integrally formed with the shafts 1 and 2 and fixed in the axial direction thereof, and supported so as to be slidable in the axial direction. And a movable sheave 6 that forms a belt groove with a V-shaped cross section through which the V-belt B enters and exits from the fixed sheave 5, and moves the movable sheave 6 toward or away from the fixed sheave 5. Thus, the groove interval can be changed.

この無段変速機Tは、駆動プーリ3及び従動プーリ4における各シーブ5,6間のベルト溝にVベルトBが巻き掛けられてその溝間隔を変化させることで各プーリ3,4におけるベルト巻き掛け径を調整できるように構成され、駆動プーリ3の回転力をVベルトBを介して従動プーリ4に伝達するようになっている。そして、無段変速機Tは、両プーリ3,4のベルト巻き掛け径を互いに逆方向に変えて変速し、図1に示すように駆動プーリ3の巻き掛け径を従動プーリ4の巻き掛け径よりも大きくしたときに加速状態となり、図示は省略するが逆に従動プーリ4の巻き掛け径を駆動プーリ3の巻き掛け径よりも大きくしたときに減速状態となる。また、駆動プーリ3と従動プーリ4との間には、VベルトBをベルト外側から押圧してVベルトBに張力を付与する平プーリであるテンショナプーリ7が配置されている。   In this continuously variable transmission T, a belt V is wound around the belt groove between the sheaves 5 and 6 of the driving pulley 3 and the driven pulley 4 and the groove interval is changed to change the belt winding around the pulleys 3 and 4. The configuration is such that the hanging diameter can be adjusted, and the rotational force of the drive pulley 3 is transmitted to the driven pulley 4 via the V-belt B. The continuously variable transmission T shifts the belt winding diameters of the pulleys 3 and 4 in opposite directions, and changes the winding diameter of the driving pulley 3 to the winding diameter of the driven pulley 4 as shown in FIG. However, although it is not shown in the drawing, it is decelerated when the winding diameter of the driven pulley 4 is made larger than the winding diameter of the drive pulley 3. Between the driving pulley 3 and the driven pulley 4, a tensioner pulley 7 that is a flat pulley that presses the V belt B from the outside of the belt and applies tension to the V belt B is disposed.

VベルトBは、図3に示すように、ベルト幅方向に並んでベルト長さ方向に互いに平行に延びるように環状に形成された一対の張力帯10と、両張力帯10にベルト長さ方向に沿って互いに並ぶように取り付けられた複数のブロック20とを備えている。   As shown in FIG. 3, the V-belt B has a pair of tension bands 10 formed in an annular shape so as to extend in parallel with each other in the belt length direction along with the belt width direction. And a plurality of blocks 20 attached to be aligned with each other.

一対の張力帯10は、硬質ゴムからなる保形層11と、保形層11の内部にベルト長さ方向に延びるようにスパイラル状に配置された心線12とを有している。   The pair of tension bands 10 includes a shape retaining layer 11 made of hard rubber, and a core wire 12 arranged in a spiral shape so as to extend in the belt length direction inside the shape retaining layer 11.

保形層11には、例えばメタクリル酸亜鉛で強化された水素化ニトリルゴム(H−NBR)に、アラミド短繊維やナイロン短繊維等の短繊維が混入された耐熱性に優れて且つ永久変形し難い硬質ゴムが用いられる。この硬質ゴムには、JIS−C硬度計で測定したときに75°程度以上のゴム硬度が必要である。この保形層11の両面には、耐摩耗性を高める等の目的で帆布13がそれぞれ接着して設けられている。これら各帆布13は、例えばナイロン製の帆布にメタクリル酸亜鉛で強化された水素化ニトリルゴム(H−NBR)を含浸させた後にその水素化ニトリルゴムを加硫して作製される。   The shape-retaining layer 11 is excellent in heat resistance and permanently deformed, for example, by mixing short fibers such as aramid short fibers and nylon short fibers with hydrogenated nitrile rubber (H-NBR) reinforced with zinc methacrylate. Hard rubber that is difficult is used. This hard rubber requires a rubber hardness of about 75 ° or more when measured with a JIS-C hardness meter. Canvas 13 is bonded to both sides of the shape retaining layer 11 for the purpose of improving wear resistance. Each of these canvases 13 is produced by impregnating a hydrogenated nitrile rubber (H-NBR) reinforced with zinc methacrylate into a nylon canvas, for example, and then vulcanizing the hydrogenated nitrile rubber.

これら各張力帯10には、ベルト長さ方向に対して所定の間隔で並ぶと共にそれぞれベルト幅方向に延びる複数の内溝14が内側被噛合部としてベルト内側に形成されている一方、各内溝14に対応してそれぞれベルト幅方向に延びる複数の外溝15が外側被噛合部としてベルト外側に形成されている。   In each of these tension bands 10, a plurality of inner grooves 14 that are arranged at predetermined intervals in the belt length direction and extend in the belt width direction are formed on the inner side of the belt as inner meshed portions. A plurality of outer grooves 15 corresponding to 14 and extending in the belt width direction are formed outside the belt as outer meshed portions.

各ブロック20は、ベルト幅方向に沿った縦断面が略工字形状に形成され、ベルト幅方向にそれぞれ延びると共に一対の張力帯10を挟むように設けられた一対のビーム部20a,20bと、一対の張力帯10の間に設けられて一対のビーム部20a,20bにおけるベルト幅方向の中央部分を互いに連結するピラー部20cとで構成されている。 Each block 20 is formed a vertical cross-section along the belt width direction in a substantially Engineering-shape, a pair of beam portions 20a, 20b provided so as to sandwich the pair of tension bands 10 with each extending in the belt width direction, A pillar portion 20c is provided between the pair of tension bands 10 and connects the central portions in the belt width direction of the pair of beam portions 20a and 20b to each other.

一対のビーム部を構成するベルト内側に配置された内ビーム部20a及びベルト外側に配置された外ビーム部20bは、ベルト外側からベルト内側に向かってベルト幅方向の長さが徐々に短くなるように形成され、ベルト幅方向の両側で各プーリ3,4に接触する接触面27a同士がなす角度が各プーリ3,4の溝面がなす角度と略同じになっている。ピラー部20cにおけるベルト幅方向の両側には、それぞれベルト幅方向の外側に開放され、各張力帯10が嵌合された切り欠き溝状の一対の嵌合部21が区画形成されている。   The inner beam portion 20a disposed on the inner side of the belt and the outer beam portion 20b disposed on the outer side of the belt constituting the pair of beam portions are gradually shortened in the belt width direction from the outer side of the belt toward the inner side of the belt. The angles formed by the contact surfaces 27a that contact the pulleys 3 and 4 on both sides in the belt width direction are substantially the same as the angles formed by the groove surfaces of the pulleys 3 and 4. On both sides of the pillar portion 20c in the belt width direction, a pair of notched groove-like fitting portions 21 that are opened to the outside in the belt width direction and into which the respective tension bands 10 are fitted are defined.

各ブロック20の各嵌合部21には、張力帯10の内溝14に噛合するように突出した内突条部22が内側噛合部としてベルト内側に設けられている一方、張力帯10の外溝15に噛合するように突出した外突条部23が外側噛合部としてベルト外側に設けられている。これら内突条部22及び外突条部23が内溝14及び外溝15にそれぞれ噛合していることにより、各ブロック20がベルト長さ方向に沿って両張力帯10にそれぞれ係止固定されてそれら両張力帯10との動力授受を行うようになっている。   Each fitting portion 21 of each block 20 is provided with an inner protrusion 22 projecting so as to be engaged with the inner groove 14 of the tension band 10 as an inner engagement portion on the inner side of the belt. An outer ridge portion 23 protruding so as to mesh with the groove 15 is provided on the belt outer side as an outer meshing portion. Since the inner ridges 22 and the outer ridges 23 are engaged with the inner grooves 14 and the outer grooves 15, the blocks 20 are respectively locked and fixed to the two tension bands 10 along the belt length direction. Thus, power is exchanged with these two tension bands 10.

これら各ブロック20は、図4に示すように、基幹部分にブロック本体を補強する金属製の補強部材25が埋設され、この補強部材25が樹脂部26に覆われて構成されており、補強部材25におけるベルト幅方向の両側面を覆うように設けられて各プーリ3,4の溝面に接触する樹脂製の接触部27を有している。   As shown in FIG. 4, each of these blocks 20 is configured such that a metal reinforcing member 25 that reinforces the block main body is embedded in the backbone portion, and this reinforcing member 25 is covered with a resin portion 26. 25 is provided so as to cover both side surfaces of the belt 25 in the belt width direction, and has resin contact portions 27 that come into contact with the groove surfaces of the pulleys 3 and 4.

補強部材25は、ブロック本体と略同じ輪郭形状の略工字状にアルミニウム合金等によって形成され、ブロック本体の各ビーム部20a,20b及びピラー部20cをそれぞれ補強する一対のビーム部であるビーム補強部25a,25b及びピラー部であるピラー補強部25cで構成されている。すなわち、各ビーム部20a,20bは各ビーム補強部25a,25b及びそれら各ビーム補強部25a,25bを覆う樹脂部26a,26bとでそれぞれ構成され、ピラー部20cはピラー補強部25c及びそのピラー補強部25cを覆う樹脂部26cとで構成されている。   The reinforcing member 25 is formed of an aluminum alloy or the like in a substantially engineered shape having substantially the same contour shape as the block main body, and is a beam reinforcement that is a pair of beam portions that reinforce the beam portions 20a and 20b and the pillar portion 20c of the block main body. It is comprised by the part 25a, 25b and the pillar reinforcement part 25c which is a pillar part. That is, each beam part 20a, 20b is comprised by each beam reinforcement part 25a, 25b and resin part 26a, 26b which covers these each beam reinforcement part 25a, 25b, respectively, The pillar part 20c is the pillar reinforcement part 25c and its pillar reinforcement. It is comprised with the resin part 26c which covers the part 25c.

樹脂部26は、例えば、フェノール系複合樹脂等から構成され、各プーリ3,4からの回転力を効率的に受ける観点から常温での弾性率が9000MPa程度以上であることが好ましい。これら各ブロック20は、例えばインサート成型により、樹脂部26の内部に補強部材25がブロック20の中央部分に配置するように埋め込まれて形成される。   The resin portion 26 is made of, for example, a phenol-based composite resin, and preferably has an elastic modulus at room temperature of about 9000 MPa or more from the viewpoint of efficiently receiving the rotational force from the pulleys 3 and 4. Each of these blocks 20 is formed, for example, by insert molding so that the reinforcing member 25 is embedded inside the resin portion 26 so as to be disposed at the central portion of the block 20.

尚、本実施形態では、補強部材25が樹脂部26に被覆されて各ブロック20が構成されているとしているが、少なくとも接触部27及び嵌合部21が樹脂で構成されるように補強部材25に樹脂部26が設けられていればよく、その他の部分では補強部材25がブロック20の表面に露出していてもよい。   In the present embodiment, the reinforcing member 25 is covered with the resin portion 26 and each block 20 is configured. However, the reinforcing member 25 is configured so that at least the contact portion 27 and the fitting portion 21 are formed of resin. It is sufficient that the resin portion 26 is provided on the surface, and the reinforcing member 25 may be exposed on the surface of the block 20 in other portions.

そして、本実施形態におけるVベルトBの各ブロック20は、一対のビーム部20a,20bの双方において、接触部27における補強部材25の被覆厚さがベルト内側に向かって大きくなるように形成されている。   Each block 20 of the V-belt B in this embodiment is formed so that the covering thickness of the reinforcing member 25 in the contact portion 27 increases toward the belt inner side in both the pair of beam portions 20a and 20b. Yes.

ところで、接触部27における各プーリ3,4の溝面に接触する接触面27aと、その接触部27が設けられた補強部材25の側面、つまり補強部材25における接触部27との接着面25dとがなす角度αが8度よりも小さい場合には、ベルト内側に向かって接触部27の緩衝性が良好に高められ難く、各プーリ3,4から接触部27が受ける側圧が十分に分散され難い。このため、ブロック20の側圧強度が十分に高められ難い。一方、その接触部27の接触面27aと補強部材25の接着面25dとがなす角度αが20度よりも大きい場合には、接触部27の機械的強度がベルト内側で比較的低くなるため、高負荷条件下のベルト走行でのブロック20の耐久強度が比較的大きく低下し、ベルト走行中において、特にベルト走行開始時や低速なベルト走行中等のように極度的な高負荷がVベルトBに加わったときに、接触面27aに作用する各プーリ3,4からの剪断力によって接触部27がベルト内側で破断する虞が高くなる。すなわち、高負荷条件下の走行でのVベルトBの耐久強度が比較的大きく低下する虞がある。   By the way, the contact surface 27a that contacts the groove surface of each pulley 3 and 4 in the contact portion 27, and the side surface of the reinforcing member 25 provided with the contact portion 27, that is, the adhesive surface 25d of the reinforcing member 25 with the contact portion 27 Is less than 8 degrees, it is difficult to satisfactorily improve the buffering property of the contact portion 27 toward the inner side of the belt, and the side pressure received by the contact portion 27 from the pulleys 3 and 4 is not easily dispersed. . For this reason, it is difficult to sufficiently increase the lateral pressure strength of the block 20. On the other hand, when the angle α formed by the contact surface 27a of the contact portion 27 and the adhesive surface 25d of the reinforcing member 25 is larger than 20 degrees, the mechanical strength of the contact portion 27 is relatively low inside the belt. The durability strength of the block 20 in the belt running under a high load condition is relatively greatly reduced, and an extremely high load is applied to the V-belt B during the belt running, particularly at the start of the belt running or during the low-speed belt running. When added, there is a high possibility that the contact portion 27 breaks inside the belt due to the shearing force from the pulleys 3 and 4 acting on the contact surface 27a. That is, there is a possibility that the durability strength of the V-belt B during traveling under a high load condition may be relatively reduced.

このことから、本実施形態の各ブロック20は、接触部27の接触面27aと補強部材25の接着面25dとがなす角度αが8度以上且つ20度以下になっている。   From this, in each block 20 of the present embodiment, the angle α formed by the contact surface 27a of the contact portion 27 and the adhesive surface 25d of the reinforcing member 25 is 8 degrees or more and 20 degrees or less.

また、図3に示すように、各ブロック20におけるベルト内側の下半部はベルト長さ方向の厚さがベルト内側に向かって次第に小さくなるようにベルト長さ方向に沿った縦断面がテーパ状に形成されて各プーリ3,4に正曲げ状態で巻き掛けられるようになっている。一方、各ブロック20におけるベルト外側の上半部は、ベルト長さ方向の厚さがベルト外側に向かって次第に小さくなるようにベルト長さ方向に沿った縦断面がテーパ状に形成されてテンショナプーリ7に対してベルト外側面で当接して逆曲げ状態となることが可能に構成されている。   Further, as shown in FIG. 3, the longitudinal section along the belt length direction is tapered so that the lower half of the belt inner side in each block 20 gradually decreases in the belt length direction toward the belt inner side. And is wound around the pulleys 3 and 4 in a positive bending state. On the other hand, the upper half of the belt outer side in each block 20 is formed with a taper in the longitudinal section along the belt length direction so that the thickness in the belt length direction gradually decreases toward the belt outer side, and the tensioner pulley 7 is configured to be able to be in a reverse bending state by abutting on the belt outer surface.

以上のように、VベルトBは、無段変速機Tにおいて、各プーリ3,4の溝面からの側圧を各ブロック20で受けてそれら各プーリ3,4と各ブロック20との間で動力授受を行うと共に、各張力帯10によって動力伝達を行うように構成されている。   As described above, in the continuously variable transmission T, the V-belt B receives the side pressure from the groove surface of each pulley 3, 4 at each block 20, and the power is transmitted between each pulley 3, 4 and each block 20. While performing transmission and reception, it is comprised so that power transmission may be performed by each tension belt | band | zone 10. FIG.

−評価実験−
次に、具体的に実施した評価実験について説明する。評価実験としては、Vベルトを構成するブロックについて、側圧強度を評価するための側圧強度評価実験と、高負荷条件下のベルト走行での耐久強度を評価するための高負荷耐久強度評価実験とを行った。
-Evaluation experiment-
Next, a specific evaluation experiment will be described. As an evaluation experiment, for the blocks constituting the V-belt, a side pressure strength evaluation experiment for evaluating the side pressure strength and a high load endurance strength evaluation experiment for evaluating the endurance strength in belt running under high load conditions are performed. went.

(側圧強度評価実験)
側圧強度評価実験では、上記実施形態1と同様の構成を有するVベルトBのブロック20を含む本発明に係るVベルトのブロック20について、従来の構成を有するVベルトのブロックに対する側圧強度比を有限要素法を用いた解析によって求めた。
(Side pressure strength evaluation experiment)
In the side pressure strength evaluation experiment, the side pressure strength ratio of the V belt block 20 according to the present invention including the V belt B block 20 having the same configuration as that of the first embodiment is limited to that of the V belt block having the conventional configuration. It was obtained by analysis using the element method.

本評価実験では、実施例1〜実施例5として、接触部27の接触面27aと補強部材25の接着面25dとがなす角度αがそれぞれ7.5度、8.4度、15.7度、20.0度、22.1度である5つのブロック20について解析を行った。また、比較例として、その接触部の接触面と補強部材の接着面とがなす角度が0.0度、つまり接触部が均一な厚さに形成された従来の構成を有するブロックについても同様に解析を行った。これら実施例1〜実施例5及び比較例の各ブロックの解析モデルは、接触部の接触面と補強部材の接着面とがなす角度以外の構成については全て同じである。   In this evaluation experiment, as Examples 1 to 5, the angles α formed by the contact surface 27a of the contact portion 27 and the adhesive surface 25d of the reinforcing member 25 are 7.5 degrees, 8.4 degrees, and 15.7 degrees, respectively. Analysis was performed on five blocks 20 at 20.0 degrees and 22.1 degrees. Further, as a comparative example, the angle formed by the contact surface of the contact portion and the adhesion surface of the reinforcing member is 0.0 degrees, that is, the block having the conventional configuration in which the contact portion is formed with a uniform thickness is similarly applied. Analysis was performed. The analysis models of the blocks of Examples 1 to 5 and the comparative example are all the same except for the angle formed by the contact surface of the contact portion and the bonding surface of the reinforcing member.

この評価実験では、実施例及び比較例の各ブロックに対して、その接触部に一定の側圧を加え、その側圧に起因して接触部に生じる応力の最大値に基づいて側圧強度を求め、比較例のブロックについて得られた応力の最大値を基準値として、その比較例のブロックに対する実施例の各ブロック20の側圧強度比を求めた。   In this evaluation experiment, for each block of the example and the comparative example, a constant side pressure is applied to the contact portion, and the side pressure strength is obtained based on the maximum value of the stress generated in the contact portion due to the side pressure. The side pressure intensity ratio of each block 20 of the example with respect to the block of the comparative example was obtained using the maximum value of the stress obtained for the example block as a reference value.

Figure 0005325889
Figure 0005325889

この解析結果を表1及び図6に示す。図6は、接触部の接触面と補強部材の接着面とがなす角度と側圧強度比との関係を示すグラフ図である。   The analysis results are shown in Table 1 and FIG. FIG. 6 is a graph showing the relationship between the angle formed by the contact surface of the contact portion and the adhesion surface of the reinforcing member and the lateral pressure strength ratio.

これら表1及び図6に示すように、実施例1〜実施例5の各ブロック20は比較例のブロックに対していずれも側圧強度が高く、接触部27の接触面27aと補強部材25の接着面25dとが角度をなすことで側圧強度が高くなることが確認された。このことから、ブロック20は接触部27における補強部材25の被覆厚さがベルト内側に向かって大きくなるように形成されていることにより、接触部の被覆厚さが均一に形成されている場合に比べて、そのブロック20の側圧強度が高められる有利な効果を奏することが判明した。   As shown in Table 1 and FIG. 6, each of the blocks 20 of Examples 1 to 5 has higher lateral pressure strength than the block of the comparative example, and the contact surface 27 a of the contact portion 27 and the reinforcing member 25 are bonded. It was confirmed that the lateral pressure strength was increased by forming an angle with the surface 25d. Therefore, the block 20 is formed so that the covering thickness of the reinforcing member 25 in the contact portion 27 increases toward the belt inner side, so that the contact portion has a uniform covering thickness. In comparison, it has been found that there is an advantageous effect of increasing the lateral pressure strength of the block 20.

さらに、図6に示す解析結果から、接触部27の接触面27aと補強部材25の接着面25dとがなす角度αが8度以上の場合には従来の構成を有するブロックに対して側圧強度が確実に1.1倍以上に高められることが分かった。   Further, from the analysis result shown in FIG. 6, when the angle α formed by the contact surface 27a of the contact portion 27 and the adhesive surface 25d of the reinforcing member 25 is 8 degrees or more, the lateral pressure strength is higher than the block having the conventional configuration. It was found that it was certainly increased to 1.1 times or more.

(高負荷耐久強度評価実験)
高負荷耐久強度評価実験では、上記側圧強度評価実験で解析モデルとして用いた実施例1〜実施例5及び比較例のブロックをそれぞれ有する各Vベルトを作製し、それら各Vベルトを自動車のベルト式無段変速機に使用した場合の自動車の発進時から低速走行までのモードと同様のベルト走行条件で試験走行させることにより実施例1〜実施例5及び比較例の各ブロックの高負荷耐久強度を評価した。
(High load durability test)
In the high load endurance strength evaluation experiment, each V belt having the blocks of Examples 1 to 5 and the comparative example used as analysis models in the side pressure strength evaluation experiment was prepared, and each V belt was used as a belt type of an automobile The high load endurance strength of each of the blocks of Examples 1 to 5 and the comparative example is obtained by performing test running under the same belt running conditions as in the mode from the start of the automobile to the low speed running when used in a continuously variable transmission. evaluated.

この高負荷耐久強度評価実験は、図7に示すように、ボックス40内に、プーリ径が70mmである駆動プーリ41と、プーリ径が127mmである従動プーリ42とが配置された走行試験装置を用いて行った。   As shown in FIG. 7, this high load durability test is performed by using a running test apparatus in which a driving pulley 41 having a pulley diameter of 70 mm and a driven pulley 42 having a pulley diameter of 127 mm are arranged in a box 40. Used.

具体的には、実施例1〜実施例5及び比較例のブロックをそれぞれ有する各Vベルトを612mmの周長に作製し、これら各Vベルトを駆動プーリ41及び従動プーリ42に巻き掛け、ボックス40の内部温度を90℃程度に維持し、従動プーリ42に3285.2Nの軸加重(DW)を加えつつ、駆動プーリ41を2600rpmの回転速度になるように53.9N・mのトルクで駆動して、低速且つ高負荷条件下で各Vベルトをブロックが破損に至るまで走行させた。そして、その破損までに要した時間を各ブロックの高負荷耐久強度として求め、比較例のブロックについて得られた高負荷耐久強度を基準として、その比較例に対する実施例の各ブロック20の高負荷耐久強度比を求めた。   Specifically, each V-belt having the blocks of Examples 1 to 5 and the comparative example is manufactured to a circumferential length of 612 mm, each V-belt is wound around the driving pulley 41 and the driven pulley 42, and the box 40 The drive pulley 41 is driven at a torque of 53.9 N · m so that the rotational speed is 2600 rpm while maintaining the internal temperature of the cylinder at about 90 ° C. and applying a shaft load (DW) of 3285.2 N to the driven pulley 42. Thus, each V-belt was run under low-speed and high-load conditions until the block was damaged. Then, the time required until the breakage is obtained as the high load endurance strength of each block, and the high load endurance of each block 20 of the embodiment for the comparative example is based on the high load endurance strength obtained for the block of the comparative example. The intensity ratio was determined.

この評価実験の結果を表1及び図8に示す。図8は、接触部の接触面と補強部材の接着面とがなす角度と高負荷耐久強度比との関係を示すグラフ図である。   The results of this evaluation experiment are shown in Table 1 and FIG. FIG. 8 is a graph showing the relationship between the angle formed by the contact surface of the contact portion and the adhesive surface of the reinforcing member and the high load durability strength ratio.

これら表1及び図8に示すように、実施例1〜実施例4の各ブロック20については、比較例のブロックに対して高負荷耐久強度が0.90倍よりも大きく、若干の高負荷耐久強度の低下におさまるものの、実施例5のブロック20については、比較例のブロックに対して高負荷耐久強度が0.8倍近くにまで低下することが確認された。そして、図8に示す結果から、接触部27の接触面27aと補強部材25の接着面25dとがなす角度αが20度以下の場合には、従来の構成を有するブロックに対して高負荷耐久強度が0.9倍よりも大きく保たれて比較的小さい低下に抑えられることが分かった。   As shown in Table 1 and FIG. 8, each block 20 of Examples 1 to 4 has a high load durability greater than 0.90 times that of the block of the comparative example, and is slightly high load durability. Although reduced in strength, it was confirmed that the high load endurance strength of the block 20 of Example 5 was reduced to nearly 0.8 times that of the block of the comparative example. From the results shown in FIG. 8, when the angle α formed by the contact surface 27 a of the contact portion 27 and the adhesive surface 25 d of the reinforcing member 25 is 20 degrees or less, the block having the conventional configuration has a high load durability. It has been found that the strength is kept larger than 0.9 times and can be suppressed to a relatively small decrease.

以上の各評価実験から、接触部27の接触面27aと補強部材25の接着面25dとがなす角度αが8度以上且つ20度以下であることにより、従来の構成を有するVベルトに対して、ブロック20の側圧強度が確実に1.1倍以上に比較的大きく高められると共に、ブロック20の高負荷耐久強度が0.9倍よりも大きく保たれて比較的小さい低下に抑えられることが判明した。   From each evaluation experiment described above, the angle α formed by the contact surface 27a of the contact portion 27 and the adhesive surface 25d of the reinforcing member 25 is 8 degrees or more and 20 degrees or less. The lateral pressure strength of the block 20 is reliably increased to a relatively large value of 1.1 times or more, and the high load endurance strength of the block 20 is maintained to be larger than 0.9 times and can be suppressed to a relatively small decrease. did.

−実施形態1の効果−
したがって、この実施形態1によると、一対のビーム部20a,20bの双方において、各ブロック20を補強する補強部材25の両側面を覆うように設けられて各プーリ3,4の溝面に接触する樹脂製の接触部27は、補強部材25の被覆厚さがベルト内側に向かって大きくなるように形成されている。そのことにより、接触部27自体の緩衝性をベルト内側に向かって高くでき、図5に示すように、ベルト走行中において接触部27がベルト外側に撓むように変形したとしても、接触部27が各プーリ3,4から受ける側圧をベルト内側に向かう程に大きく分散できる。ここで、図中の2点鎖線は、接触部27が撓んでいない状態のブロック20を示している。また、図中の曲線31は、接触部27がプーリ3,4から受ける側圧の分布を示し、この曲線31がプーリ3,4の溝面に垂直方向に離れている程にその部分での側圧が大きくなっていることを示している。このように、接触部27が受ける側圧をベルト内側に向かう程に大きく分散できることにより、ベルト内側において接触部27が受ける側圧が局部的に大きくなることを抑制できる。したがって、各ブロック20における一対のビーム部20a,20bの双方における接触部27の破損を抑制できる。
-Effect of Embodiment 1-
Therefore, according to the first embodiment, both the pair of beam portions 20a and 20b are provided so as to cover both side surfaces of the reinforcing member 25 that reinforces each block 20, and contacts the groove surfaces of the pulleys 3 and 4. The resin contact portion 27 is formed so that the covering thickness of the reinforcing member 25 increases toward the belt inner side. As a result, the buffering property of the contact portion 27 itself can be increased toward the inner side of the belt. As shown in FIG. 5, even if the contact portion 27 is deformed to bend toward the outer side of the belt while the belt is running, The side pressure received from the pulleys 3 and 4 can be greatly dispersed toward the inside of the belt. Here, a chain double-dashed line in the drawing indicates the block 20 in a state where the contact portion 27 is not bent. Further, a curve 31 in the figure shows a distribution of the side pressure received by the contact portion 27 from the pulleys 3 and 4, and the side pressure at that portion increases as the curve 31 is separated from the groove surface of the pulleys 3 and 4 in the vertical direction. Indicates that it is growing. As described above, the side pressure received by the contact portion 27 can be greatly dispersed toward the inner side of the belt, so that the side pressure received by the contact portion 27 on the inner side of the belt can be suppressed from being locally increased. Therefore, damage to the contact portion 27 in both the pair of beam portions 20a and 20b in each block 20 can be suppressed.

そのことに加えて、各プーリ3,4から接触部27が受ける側圧の分散に伴い、各プーリ3,4から接触部27が受ける剪断力も分散されてベルト内側で局部的に大きくなることを抑制できることにより、接触部27におけるベルト内側での局部的な摩耗の促進を抑制でき、接触部27の耐摩耗寿命を向上させることができる。   In addition to this, with the dispersion of the side pressure received by the contact portion 27 from each pulley 3, 4, the shear force received by the contact portion 27 from each pulley 3, 4 is also dispersed and suppressed from locally increasing inside the belt. By being able to do, promotion of local wear inside the belt in contact part 27 can be controlled, and the wear-resistant life of contact part 27 can be improved.

さらに、接触部27における各プーリ3,4の溝面に接触する接触面27aと補強部材25における接触部27が設けられた接着面(側面)25dとがなす角度αが8度以上且つ20度以下であるため、ベルト内側に向かって接触部27の緩衝性を確実且つ良好に高めて各プーリ3,4から接触部27が受ける側圧を十分に分散できることにより、上述の側圧強度評価実験で示すように各ブロック20の側圧強度を十分に高めることができ、且つ、接触部27の機械的強度をベルト内側においても比較的高く保つことができることにより、上述の高負荷耐久強度評価実験で示すように高負荷条件下のベルト走行での各ブロック20の耐久強度の低下を比較的小さくできる。これにより、各ブロック20の破損を良好に抑制できる。その結果、高負荷伝動用VベルトBを長寿命化できる。   Furthermore, the angle α formed by the contact surface 27a that contacts the groove surface of each pulley 3 and 4 in the contact portion 27 and the adhesive surface (side surface) 25d provided with the contact portion 27 in the reinforcing member 25 is 8 degrees or more and 20 degrees. As described below, the above-described side pressure strength evaluation experiment shows that the side pressure received by the contact portions 27 from the pulleys 3 and 4 can be sufficiently dispersed by reliably and satisfactorily increasing the buffering properties of the contact portions 27 toward the belt inner side. As described above, the side load strength of each block 20 can be sufficiently increased, and the mechanical strength of the contact portion 27 can be kept relatively high even on the inner side of the belt. In addition, the decrease in the durability of each block 20 during belt running under a high load condition can be made relatively small. Thereby, the damage of each block 20 can be suppressed favorably. As a result, the life of the high load transmission V-belt B can be extended.

《その他の実施形態》
上記実施形態1では、一対のビーム部20a,20bの双方において接触部27の被覆厚さがベルト内側に向かって大きくなっているとしたが、本発明はこれに限られず、図9に示すように内ビーム部20aのみで接触部27の被覆厚さがベルト内側に向かって大きくなっていてもよく、図10に示すように外ビーム部20bのみで接触部27の被覆厚さがベルト内側に向かって大きくなっていてもよい。このように一対のビーム部20a,20bの一方において接触部27の被覆厚さがベルト内側に向かって大きくなっていれば、その被覆厚さがベルト内側に向かって大きくなっている接触部27の破損を抑制することが可能になる。
<< Other Embodiments >>
In the first embodiment, the coating thickness of the contact portion 27 is increased toward the inner side of the belt in both the pair of beam portions 20a and 20b. However, the present invention is not limited to this, and as shown in FIG. Further, the coating thickness of the contact portion 27 may be increased toward the inside of the belt only by the inner beam portion 20a, and the coating thickness of the contact portion 27 may be increased by the inner side of the belt only by the outer beam portion 20b as shown in FIG. It may be bigger toward you. Thus, if the coating thickness of the contact portion 27 increases toward the belt inner side in one of the pair of beam portions 20a and 20b, the coating thickness of the contact portion 27 increases toward the belt inner side. It becomes possible to suppress damage.

上記実施形態1では、接触部27におけるプーリ3,4の溝面に接触する接触面27aと補強部材25における接触部27が設けられた接着面(側面)25aとがなす角度αが8度以上且つ20度以下であるとしたが、本発明はこれに限られず、その接触部27の接触面27aと補強部材25の接着面25dとがなす角度は、8度よりも小さくてもよく、20度よりも大きくてもよい。   In the first embodiment, the angle α formed by the contact surface 27a that contacts the groove surface of the pulleys 3 and 4 in the contact portion 27 and the adhesive surface (side surface) 25a provided with the contact portion 27 in the reinforcing member 25 is 8 degrees or more. However, the present invention is not limited to this, and the angle formed by the contact surface 27a of the contact portion 27 and the adhesive surface 25d of the reinforcing member 25 may be smaller than 8 degrees. It may be larger than the degree.

上記実施形態1では、ベルト伝動装置として無段変速機TにVベルトBを使用する場合について説明しているが、本発明はこれに限られず、VベルトBは、その他のベルト伝動装置にも適用することが可能である。   In the first embodiment, the case where the V belt B is used for the continuously variable transmission T as the belt transmission device has been described. However, the present invention is not limited to this, and the V belt B can be used for other belt transmission devices. It is possible to apply.

以上説明したように、本発明は、高負荷伝動用Vベルトについて有用であり、特に、各ブロックにおけるVプーリに接触する接触部の破損を抑制することが要望される高負荷伝動用Vベルトに適している。   As described above, the present invention is useful for a high load transmission V-belt, and particularly for a high load transmission V-belt that is desired to suppress damage to a contact portion that contacts a V pulley in each block. Is suitable.

B 高負荷伝動用Vベルト
3 駆動プーリ(Vプーリ)
4 従動プーリ(Vプーリ)
10 張力帯
20 ブロック
25 補強部材
25a,25b ビーム補強部(ビーム部)
25c ピラー補強部(ピラー部)
25d 補強部材の接着面(接触部が設けられた側面)
27 接触部
27a 接触面
B V-belt for high load transmission 3 Drive pulley (V pulley)
4 Driven pulley (V pulley)
10 Tension band 20 Block 25 Reinforcement member 25a, 25b Beam reinforcement part (beam part)
25c Pillar reinforcement (pillar)
25d Adhesive surface of reinforcing member (side surface provided with contact portion)
27 Contact part 27a Contact surface

Claims (5)

ベルト長さ方向に延びるように環状に形成された張力帯と、
上記張力帯にベルト長さ方向に沿って互いに並ぶように取り付けられた複数のブロックとを備え、
上記各ブロックが、ブロック本体を補強する補強部材と、該補強部材の側面のうち少なくとも一部を覆うように設けられてVプーリの溝面に接触する樹脂製の接触部とを有する高負荷伝動用Vベルトであって、
上記接触部は、上記補強部材の被覆厚さがベルト内側に向かって大きくなるように形成されており、
上記接触部における上記Vプーリの溝面に接触する接触面と上記補強部材における上記接触部が設けられた側面とがなす角度は、8度以上且つ20度以下である
ことを特徴とする高負荷伝動用Vベルト。
A tension band formed in an annular shape so as to extend in the belt length direction;
A plurality of blocks attached to the tension belt so as to be aligned with each other along the belt length direction,
Each of the blocks includes a reinforcing member that reinforces the block main body, and a high load transmission that includes a resin contact portion that is provided so as to cover at least a part of the side surface of the reinforcing member and contacts the groove surface of the V pulley. V belt for
The contact portion is formed such that the covering thickness of the reinforcing member increases toward the belt inner side ,
The angle formed by the contact surface that contacts the groove surface of the V pulley in the contact portion and the side surface of the reinforcing member on which the contact portion is provided is 8 degrees or more and 20 degrees or less. V-belt for high load transmission.
請求項1に記載の高負荷伝動用Vベルトにおいて、
上記張力帯が互いに平行に延びるように一対に設けられ、
上記補強部材は、上記一対の張力帯を挟むように設けられた一対のビーム部と、上記一対の張力帯の間に設けられて上記一対のビーム部を互いに連結するピラー部とで構成され、
上記一対のビーム部の少なくとも一方に設けられた上記接触部の被覆厚さがベルト内側に向かって大きくなっている
ことを特徴とする高負荷伝動用Vベルト。
In the V belt for high load transmission according to claim 1,
A pair of tension bands extending in parallel to each other;
The reinforcing member is composed of a pair of beam portions provided so as to sandwich the pair of tension bands, and a pillar portion provided between the pair of tension bands and connecting the pair of beam portions to each other,
A high load transmission V-belt characterized in that a coating thickness of the contact portion provided on at least one of the pair of beam portions increases toward the inside of the belt.
請求項2に記載の高負荷伝動用Vベルトにおいて、
上記一対のビーム部の双方に設けられた上記接触部の被覆厚さがベルト内側に向かって大きくなっている
ことを特徴とする高負荷伝動用Vベルト。
The high load transmission V-belt according to claim 2,
A high-load transmission V-belt characterized in that a coating thickness of the contact portion provided on both of the pair of beam portions increases toward the inside of the belt.
請求項2又は3に記載の高負荷伝動用Vベルトにおいて、The high load transmission V-belt according to claim 2 or 3,
上記一対の張力帯は、ベルト幅方向に並び、The pair of tension bands are aligned in the belt width direction,
上記補強部材を構成する一対のビーム部は、ベルト幅方向にそれぞれ延び、ベルト厚さ方向において上記一対の張力帯を挟むように設けられ、The pair of beam portions constituting the reinforcing member extend in the belt width direction, and are provided so as to sandwich the pair of tension bands in the belt thickness direction.
上記各ビーム部における上記張力帯と対応する面は、ベルト幅方向において上記張力帯と平行に延び、A surface corresponding to the tension band in each beam portion extends in parallel with the tension band in the belt width direction,
上記補強部材には、上記各ビーム部の張力帯側に位置する面を均一な被覆厚さで覆って該張力帯と接触すると共に上記各ビーム部のベルト幅方向における両側面を覆う樹脂部が設けられ、The reinforcing member includes a resin portion that covers a surface of each beam portion that is located on the tension band side with a uniform coating thickness, contacts the tension band, and covers both side surfaces of each beam portion in the belt width direction. Provided,
上記接触部は、上記樹脂部のうち上記各ビーム部のベルト幅方向における両側面を覆う部分で構成されているThe contact portion is configured by a portion of the resin portion that covers both side surfaces of the beam portions in the belt width direction.
ことを特徴とする高負荷伝動用Vベルト。A V-belt for high load transmission characterized by the above.
請求項4に記載の高負荷伝動用Vベルトにおいて、The high load transmission V-belt according to claim 4,
上記樹脂部のうち上記ビーム部の張力帯側に位置する面を覆う部分の被覆厚さは、上記接触部のベルト内側に向かって大きくなっている被覆厚さよりも薄いThe coating thickness of the resin portion covering the surface located on the tension band side of the beam portion is thinner than the coating thickness increasing toward the belt inside of the contact portion.
ことを特徴とする高負荷伝動用Vベルト。A V-belt for high load transmission characterized by the above.
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JP2000120797A (en) * 1998-10-16 2000-04-25 Bando Chem Ind Ltd High load transmitting v belt
JP2005140222A (en) * 2003-11-06 2005-06-02 Bando Chem Ind Ltd Heavy load transmission v belt

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JP3780237B2 (en) * 2002-08-19 2006-05-31 バンドー化学株式会社 V belt for high load transmission
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CN102132067B (en) 2014-07-30

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