ところがこれらの従来の特許文献等に示された研磨装置において、特許文献1では研磨すべき書籍の小口、天、地等の被研磨面をその都度入れ替えるようにセットし直さなければならない面倒な手作業を必要とする。特許文献2では窓孔、両サイドの開放口面に書籍の小口、天、地等を揃えてブックホルダーに収納保持しなければならないばかりでなく、窓孔、開放口の端に位置する書籍に対して段差が生じる窓孔縁あるいは開放口縁が邪魔となってサンドペーパーベルトが被研磨面に十分に至らずに擦過しない状態になることがあり、体裁良く研磨できないことがある。特許文献3では書籍固定機構における書籍に対する押圧挟持とその解除動、昇降テーブルの昇降動、研磨ローラの往復進退動等が正確に制御される必要があり、また書籍に対する押圧が十分でないと研磨ローラの進退・回転研磨によってずれ動くこともあり、逆に押圧挟持力が強すぎるとその解除時に小型本が昇降テーブル面に落ち込まずに下面が揃えられないこともあるから、確実な研磨処理が困難な事態も生じ得る。
However, in the polishing apparatuses shown in these conventional patent documents and the like, in Patent Document 1, the troublesome hand that has to be reset so that the surface to be polished such as the fore, top, and ground of the book to be polished must be replaced each time. Requires work. In Patent Document 2, not only the book mouth, top, ground, etc. must be aligned and stored in the book holder on the opening hole on both sides, but also on the book located at the end of the window hole and opening. On the other hand, the edge of the window hole or the edge of the opening where the step is generated may become an obstacle, and the sandpaper belt may not reach the surface to be polished sufficiently and may not be rubbed. In Patent Document 3, it is necessary to accurately control the pressing and clamping movement of the book in the book fixing mechanism, the lifting movement of the lifting table, the reciprocating movement of the polishing roller, and the like. If the pressing and clamping force is too strong, the small book may not fall on the lifting table surface and the lower surface may not be aligned when it is released, making reliable polishing difficult. It can happen.
そこで本発明は叙上のような従来存した諸事情に鑑み創出されたもので、その目的は主としてソフトカバー書籍における小口部、天地部それぞれの研磨を大量、確実に処理でき、しかもばらつきがなく均一的に研磨処理できると共に、書籍の投入セット・書籍の固定・研磨・排出の一連の処理を連続的、並行的に処理してタイムロスがなく、作業能率を飛躍的に向上できるソフトカバー書籍用研磨機を提供することにある。
Therefore, the present invention was created in view of various circumstances that existed in the past, and its purpose is to be able to reliably process a large amount of each of the fore edge and top and bottom portions of a soft cover book, and there is no variation. For soft cover books that can be polished evenly and can be processed in a series of parallel and parallel processing, including book input set, book fixing, polishing, and discharge, without time loss and dramatically improving work efficiency. It is to provide a polishing machine.
上述した課題を解決するため、本発明にあっては、研磨すべき書籍B毎に順次投入する投入機構10と、投入された書籍B毎にその小口部、天部、地部それぞれを、循環する研磨帯37によって研磨するよう投入側(2)から排出側(5)に沿って隣接配置された研磨機構30と、この研磨機構30の前方位置で書籍Bを次段の研磨機構30側に間欠搬送する搬送機構20と、研磨機構30それぞれの前方位置に搬送された書籍Bを搬送機構20上から研磨機構30側に押し出し移動させる書籍移動支持機構40と、研磨機構30それぞれの前方位置で搬送機構20との間に配装されていて、書籍移動支持機構40によって搬送機構20から押し出された書籍Bを上下から挟持し、研磨機構30の研磨帯37面に書籍Bの未研磨部を擦過させて昇降させる研磨書籍昇降機構50と、研磨終了後の研磨書籍昇降機構50内の書籍Bを研磨書籍昇降機構50から搬送機構20上に戻す書籍戻し機構60と、搬送機構20上に戻された書籍Bの未研磨部を搬送機構20による搬送中で次段の研磨機構30側に向けるように転回させる書籍転回機構70と、各研磨部の研磨終了後の搬送機構20上の書籍Bを排出する排出機構90とを備えることを特徴とする。
書籍Bは、小口部、天部、地部が揃えられて平積み状になった所定冊数で1処理群として纏められて、研磨処理されるように構成することができる。
投入機構10は、投入側(2)の内外で循環駆動し、研磨すべき書籍Bを1処理群の書籍B毎に分離し、搬入する投入コンベア11と、この投入コンベア11上から搬送機構20上に書籍Bを移動投入するよう上下に昇降し、前後に進退する投入盤12とを備えて構成することができる。
搬送機構20は、研磨すべき書籍Bの小口部、天部、地部それぞれを研磨すべく次段の研磨機構30側に前進させ、あるいは研磨終了後で研磨機構30側から書籍Bが戻るそれぞれの研磨機構30前方の待機位置で、投入位置と研磨終了後の排出位置との間で書籍Bを一括して間欠搬送するようにして構成することができる。
搬送機構20は、具体的には、研磨機構30の前方部位で、投入機構10からの書籍Bの投入位置と研磨終了後の書籍Bの排出位置との間で間欠進退する搬送台22と、この搬送台22上面で搬送方向とは直交する方向で研磨機構30側それぞれに対して書籍Bを移動するよう搬送台22上面に配置した出入搬送部24とを備えて構成することができ、出入搬送部24は、投入機構10と排出機構90との間で隣接配置した研磨機構30の相互間隔に対応して搬送機構20上に順次に区画形成されていて、搬送方向に直交する方向で転動ガイドローラーを有して構成することができる。
研磨機構30は、書籍Bの搬送方向に直交した方向で進退調整されるように設けた研磨ベース31と、この研磨ベース31に支持した研磨駆動源33で従動回転される研磨駆動輪35によって、書籍Bの被研磨部である小口部、天部、地部を擦過するよう循環する研磨帯37とを備えて構成することができる。
書籍移動支持機構40は、搬送機構20における出入搬送部24の側方で、搬送機構20における搬送方向に直交する方向で進退するスライドロッド42と、出入搬送部24上の書籍Bに押し当てるようスライドロッド42に連結した押圧板43とから構成することができる。
研磨書籍昇降機構50は、研磨機構30の前方位置で鉛直方向に沿って立設されたガイドフレーム51と、このガイドフレーム51に沿って昇降可能に支持され、書籍Bを収容する書籍収容室53と、この書籍収容室53内に押し入れられた書籍Bを上下方向から押圧する押圧手段55と、書籍収容室53をガイドフレーム51に沿って昇降させる昇降手段57とを備えて構成することができる。
書籍戻し機構60は、搬送機構20における搬送方向に直交する方向で進退するスライドロッド62と、搬送機構20の出入搬送部24側に進出して研磨書籍昇降機構50内の書籍Bに押し当てるようスライドロッド62に連結した戻し押圧板63とから構成することができる。
書籍転回機構70は、搬送機構20におけるそれぞれの出入搬送部24下方で立脚状に設けられて、書籍Bを下方から昇降させ、出入搬送部24上方で転回する支持ロッド(76,77)を備えた昇降転回部(75,78)と、支持ロッド(76,77)の上方で支持ロッド(76,77)上端に上下方向で相対向して、書籍Bを上方から押圧するよう昇降する押圧部(79,81)とを備えて構成することができる。
排出機構90は、排出側(5)の内外で循環駆動する排出コンベア91と、搬送機構20上の書籍Bを排出コンベア91上に移動排出するよう、上下に昇降し、前後に進退する排出盤92とを備えて構成することができる。
In order to solve the above-described problems, in the present invention, a loading mechanism 10 that sequentially loads each book B to be polished and a small portion, a top portion, and a ground portion are circulated for each loaded book B. The polishing mechanism 30 disposed adjacently from the input side (2) to the discharge side (5) so as to be polished by the polishing band 37 to be polished, and the book B to the next polishing mechanism 30 side at a position in front of the polishing mechanism 30 The conveyance mechanism 20 that intermittently conveys, the book movement support mechanism 40 that pushes and moves the book B conveyed to the front position of the polishing mechanism 30 from the conveyance mechanism 20 to the polishing mechanism 30 side, and the front position of the polishing mechanism 30 respectively. The book B which is arranged between the transport mechanism 20 and is pushed out from the transport mechanism 20 by the book movement support mechanism 40 is sandwiched from above and below, and the unpolished portion of the book B is placed on the surface of the polishing band 37 of the polishing mechanism 30. Scrape Polished book lifting mechanism 50 for lifting and lowering, book return mechanism 60 for returning the book B in the polished book lifting mechanism 50 after polishing from the polished book lifting mechanism 50 to the transport mechanism 20, and the book returned to the transport mechanism 20 The book turning mechanism 70 that turns the unpolished portion of B to the next polishing mechanism 30 side during conveyance by the conveyance mechanism 20 and the book B on the conveyance mechanism 20 after polishing of each polishing portion is discharged. And a discharge mechanism 90.
The book B can be configured so as to be polished and processed as one processing group with a predetermined number of books in which the fore edge, top, and ground are aligned and flattened.
The input mechanism 10 is circulated and driven inside and outside the input side (2) to separate the books B to be polished into books B in one processing group and carry them in, and the transfer mechanism 20 from above the input conveyor 11. The book B can be configured to include a loading board 12 that moves up and down to move the book B up and down and back and forth.
The transport mechanism 20 advances to the next polishing mechanism 30 side to polish each of the fore edge, top, and ground of the book B to be polished, or returns the book B from the polishing mechanism 30 side after polishing. The book B can be configured to be intermittently conveyed collectively at the standby position in front of the polishing mechanism 30 between the input position and the discharge position after completion of polishing.
Specifically, the conveyance mechanism 20 is a front part of the polishing mechanism 30 and a conveyance table 22 that intermittently advances and retracts between the loading position of the book B from the loading mechanism 10 and the discharging position of the book B after the polishing is completed. An entrance / exit transport unit 24 disposed on the top surface of the transport table 22 so as to move the book B relative to the polishing mechanism 30 side in a direction orthogonal to the transport direction on the top surface of the transport table 22 can be configured. The conveyance unit 24 is sequentially partitioned on the conveyance mechanism 20 in correspondence with the mutual interval between the polishing mechanisms 30 arranged adjacent to each other between the input mechanism 10 and the discharge mechanism 90, and is rotated in a direction perpendicular to the conveyance direction. It can have a moving guide roller.
The polishing mechanism 30 includes a polishing base 31 provided so as to be advanced and retracted in a direction perpendicular to the conveyance direction of the book B, and a polishing drive wheel 35 that is driven and rotated by a polishing drive source 33 supported by the polishing base 31. A polishing band 37 that circulates so as to scrape the fore edge, the top, and the ground as the parts to be polished of the book B can be configured.
The book movement support mechanism 40 presses the slide rod 42 that moves forward and backward in the direction perpendicular to the transport direction in the transport mechanism 20 and the book B on the transport mechanism 24 at the side of the entrance / exit transport unit 24 in the transport mechanism 20. A pressing plate 43 connected to the slide rod 42 can be used.
The polishing book raising / lowering mechanism 50 includes a guide frame 51 erected along the vertical direction at a position in front of the polishing mechanism 30, and a book storage chamber 53 that holds the book B and is supported so as to be able to move up and down along the guide frame 51. And a pressing means 55 for pressing the book B pushed into the book storage chamber 53 from above and below, and an elevating means 57 for lifting and lowering the book storage chamber 53 along the guide frame 51. .
The book return mechanism 60 moves forward and backward in a direction orthogonal to the transport direction in the transport mechanism 20 and advances to the entrance / exit transport unit 24 side of the transport mechanism 20 and presses against the book B in the polishing book lift mechanism 50. A return pressing plate 63 connected to the slide rod 62 can be used.
The book turning mechanism 70 includes a support rod (76, 77) that is provided in a standing shape below each of the entrance / exit conveyance units 24 in the conveyance mechanism 20, and that raises / lowers the book B from below and turns the book B above the entry / exit conveyance unit 24. The up-and-down turning part (75, 78) and the pressing part that moves up and down to oppose the upper end of the support rod (76, 77) in the vertical direction above the support rod (76, 77) so as to press the book B from above. (79, 81).
The discharge mechanism 90 is a discharge conveyor 91 that circulates and drives on the inside and outside of the discharge side (5), and a discharge board that moves up and down vertically and moves back and forth so that the book B on the transport mechanism 20 is moved and discharged onto the discharge conveyor 91. 92.
以上のように構成された本発明に係るソフトカバー書籍用研磨機にあって、隣接配置した研磨機構30の前方位置で間欠進退する搬送機構20によって書籍Bを間欠搬送しながら、搬送機構20の間欠停止時に搬送機構20上の書籍Bを、その未研磨部を研磨機構30側に向けて順次に送り込み、研磨帯37にて擦過させる。その間、搬送機構20を後退させておき、後退位置にある搬送機構20上に研磨後の書籍Bを戻し、搬送機構20を再び前進させた搬送中に書籍Bを転回させ、その転回後に書籍Bを次段側の研磨機構30に送り込むことを繰り返して、書籍Bの小口部、天部、地部を順次に研磨させる。
研磨処理させる書籍Bは、平積み状で所定冊数で纏めた1処理群毎として投入側の投入口2から排出側の排出口5に至るまで間欠搬送し、また、その1処理群毎で研磨機構30それぞれに搬送機構20から送り込み研磨し、研磨後で搬送機構20に戻す一連の処理を、複数の処理群で纏めて次段の処理が行われるように移動させることで、連続、一括して1処理群毎に大量に処理させる。
研磨機構30それぞれの前方位置で搬送機構20が間欠停止し、その停止時の出入搬送部24上で書籍移動支持機構40による搬送機構20からの研磨書籍昇降機構50への送り込み、研磨書籍昇降機構50における上下で押圧した状態の書籍Bの研磨帯37に擦過させての昇降、擦過後の書籍戻し機構60による後退後の搬送機構20上への書籍Bの戻し、その後の次段側の研磨機構30への搬送中における次段側の研磨機構30に対する書籍Bの向きの転回等によって、研磨機構30それぞれに対し書籍Bの未研磨部の向きを入れ替えながら、研磨機構30それぞれで未研磨部を連続して順次に研磨させる。
搬送機構20の間欠進退は、前進時では投入機構10から次段側の研磨機構30を経て排出機構90側に順次に書籍Bを搬送し、また排出機構90で研磨終了後の書籍Bを排出させる。そして、後退時では投入機構10によって新たな未研磨の書籍Bが投入されて保持し、また研磨機構30それぞれに書籍Bを送り入れたことで空位となっている次段側に位置する出入搬送部24を前段側の研磨機構30の前方位置に位置決めさせ、次段側の研磨機構30への書籍Bの搬送のために準備し、待機させる。
また、搬送機構20が前進するときは書籍Bを搬送し、その停止時で書籍移動支持機構40によって書籍Bを研磨機構30側すなわち研磨書籍昇降機構50内に送り入れたとき、その後の研磨書籍昇降機構50の昇降と共に研磨機構30で書籍Bが研磨されるとき、搬送機構20は後退作動中で新たな書籍Bが投入されるのを準備する。また、搬送機構20の前進時では、搬送機構20における最前部の出入搬送部24上の書籍Bが排出機構90位置に至り、その排出が行われることで、書籍Bの投入、研磨、排出を円滑に処理させる。
投入機構10における投入盤12の上下動、進退動、書籍移動支持機構40における押圧板43の進退動、書籍戻し機構60における戻し押圧板63の進退動、排出機構90における排出盤92の進退動等で、平積み状の1処理群の書籍Bの次段処理のための移動を円滑にさせ、また重なっている未研磨部を揃えさせて研磨機構30側に送り込む。
研磨書籍昇降機構50における押圧手段55は、研磨機構30の研磨帯37面に書籍Bの未研磨部を擦過させた状態で研磨書籍昇降機構50が昇降するとき、書籍Bの上下から押圧していることで擦過作用によっても書籍Bのずれ、戻り・後退等を阻止し、未研磨部を確実に研磨させる。
書籍転回機構70において、支持ロッド(76,77)と押圧部(79,81)とによる書籍B上下からの押圧、挟持は、昇降転回部(75,78)で書籍Bの向きを転回させるときの書籍B相互間の位置ずれを阻止し、1処理群の書籍Bの未研磨部を揃えた状態で転回させ、研磨機構30側に送り込ませる。
In the soft cover book polishing machine according to the present invention configured as described above, while the book B is intermittently transferred by the transfer mechanism 20 that intermittently advances and retreats at the front position of the adjacently arranged polishing mechanism 30, the transfer mechanism 20 At the time of intermittent stop, the book B on the transport mechanism 20 is sequentially fed toward the polishing mechanism 30 with the unpolished portion thereof, and is scraped by the polishing band 37. Meanwhile, the transport mechanism 20 is moved backward, the polished book B is returned to the transport mechanism 20 in the retracted position, the book B is turned during the transport in which the transport mechanism 20 is advanced again, and the book B is turned after the turn. Is repeatedly sent to the polishing mechanism 30 on the next stage, and the fore edge, top, and ground of Book B are sequentially polished.
The books B to be polished are intermittently conveyed from the input port 2 on the input side to the discharge port 5 on the discharge side as a single processing group that is flat and collected in a predetermined number of books, and is polished for each processing group. By moving a series of processes that are fed and polished from the transport mechanism 20 to each mechanism 30 and then returned to the transport mechanism 20 after polishing so that the next process is performed collectively in a plurality of processing groups, A large amount is processed for each processing group.
The conveyance mechanism 20 is intermittently stopped at the front position of each polishing mechanism 30, and the book moving support mechanism 40 feeds the polishing book lifting mechanism 50 from the conveyance mechanism 20 to the polishing book lifting mechanism 50 on the entrance / exit conveyance section 24 at the time of the stop. 50 is moved up and down by rubbing against the polishing band 37 of the book B in a state of being pressed up and down, the book B is returned to the transport mechanism 20 after the retraction by the book return mechanism 60 after rubbing, and the subsequent polishing of the next stage is performed thereafter. The unpolished portion of each of the polishing mechanisms 30 is changed while the direction of the unpolished portion of the book B is changed with respect to each of the polishing mechanisms 30 by turning the direction of the book B with respect to the polishing mechanism 30 on the next stage during conveyance to the mechanism 30. Are successively and sequentially polished.
In the intermittent advance / retreat of the transport mechanism 20, the book B is sequentially transported from the input mechanism 10 to the discharge mechanism 90 side through the next-stage polishing mechanism 30 during the forward movement, and the book B after polishing is discharged by the discharge mechanism 90. Let At the time of retreat, a new unpolished book B is loaded and held by the loading mechanism 10, and the loading / unloading transport located on the next-stage side that is empty due to the book B being fed into each polishing mechanism 30. The part 24 is positioned in front of the preceding polishing mechanism 30, prepared for transporting the book B to the polishing mechanism 30 on the next stage, and placed on standby.
Further, when the transport mechanism 20 moves forward, the book B is transported, and when the book B is fed into the polishing mechanism 30 side, that is, the polishing book lift mechanism 50 by the book movement support mechanism 40 when the transport mechanism 20 stops, the subsequent polishing book When the book B is polished by the polishing mechanism 30 as the elevating mechanism 50 moves up and down, the transport mechanism 20 is in the backward operation and prepares for a new book B to be inserted. Further, when the transport mechanism 20 moves forward, the book B on the front-entry entrance / exit transport unit 24 in the transport mechanism 20 reaches the discharge mechanism 90 position, and the book B is inserted, polished, and discharged by being discharged. Process smoothly.
Vertical movement, advance / retreat of the input board 12 in the input mechanism 10, advance / retreat of the press plate 43 in the book movement support mechanism 40, advance / retreat of the return press plate 63 in the book return mechanism 60, advance / retreat of the discharge board 92 in the discharge mechanism 90. Etc., the movement for the next stage processing of the book B of the one processing group of the flat stack is made smooth, and the unpolished portions that are overlapped are aligned and sent to the polishing mechanism 30 side.
The pressing means 55 in the polishing book lifting / lowering mechanism 50 presses the book B from above and below when the polishing book lifting / lowering mechanism 50 moves up and down in a state where the unpolished portion of the book B is scraped against the surface of the polishing band 37 of the polishing mechanism 30. This prevents the book B from being displaced, returned or retracted by the rubbing action, and reliably polishes the unpolished portion.
In the book turning mechanism 70, the pressing and clamping from the top and bottom of the book B by the support rod (76, 77) and the pressing portion (79, 81) are performed when the direction of the book B is turned by the up-and-down turning portion (75, 78). The positional deviation between the books B is prevented, and the unpolished portions of the books B of one processing group are turned to be aligned and sent to the polishing mechanism 30 side.
本発明は以上説明したように構成されているため、表裏紙が書籍本体と面一状となっているソフトカバー書籍における小口部、天地部それぞれを研磨するにつき、円滑に、またその複数冊で纏めて一括的に大量に処理でき、しかもその研磨処理にばらつきがなく、均一に処理できる。また、平積み状にした所定冊数の1処理群毎に纏めて処理でき、しかも、その処理に際しそれぞれに対する一連の処理を連続的、並行的に処理することでタイムロスがなく、作業能率を飛躍的に向上できる。
Since the present invention is configured as described above, the front and back papers are smooth with the book body when polishing the fore edge and top and bottom of the soft cover book. A large amount of processing can be performed collectively, and the polishing processing has no variation and can be processed uniformly. In addition, a predetermined number of books in a flat stack can be processed together for each processing group, and a series of processing for each processing is processed continuously and in parallel, so there is no time loss and the work efficiency is dramatically improved. Can be improved.
すなわちこれは、本発明において、書籍Bを投入する投入機構10と、書籍Bの小口部、天部、地部それぞれを研磨帯37によって研磨するよう隣接配置された研磨機構30と、研磨機構30の前方位置で書籍Bを間欠搬送する搬送機構20と、搬送された書籍Bを研磨機構30側に移動させる書籍移動支持機構40と、研磨機構30それぞれの前方位置に配装されていて、書籍Bを上下から挟持して研磨帯37面に擦過させて昇降させる研磨書籍昇降機構50と、研磨終了後の書籍Bを搬送機構20上に戻す書籍戻し機構60と、戻された書籍Bの未研磨部を搬送中で次段の研磨機構30側に向けるように転回させる書籍転回機構70と、研磨終了後の書籍Bを排出する排出機構90とを備えたからであり、これによって、書籍Bの投入から排出に至る過程で、書籍Bの小口部、天部、地部それぞれを自動的に大量に、確実に研磨できる。
In other words, in the present invention, the loading mechanism 10 that loads the book B, the polishing mechanism 30 that is adjacently disposed so as to polish the fore edge, top, and ground of the book B by the polishing band 37, and the polishing mechanism 30 The book is disposed at the front position of each of the transport mechanism 20 that intermittently transports the book B at the front position, the book movement support mechanism 40 that moves the transported book B to the polishing mechanism 30 side, and the polishing mechanism 30. A polishing book lift mechanism 50 that sandwiches B from above and below and rubs it up and down on the surface of the polishing band 37; a book return mechanism 60 that returns the book B after polishing to the transport mechanism 20; This is because it includes a book turning mechanism 70 that turns the polishing unit so as to turn to the next polishing mechanism 30 side during conveyance, and a discharge mechanism 90 that discharges the book B after polishing. Input In the process leading to the discharge, small portions of the books B, top part, each land unit automatically in large quantities, can be reliably polished.
また、平積み状になった所定冊数で纏まった1処理群の書籍B毎で研磨処理し、その研磨を各段階で同時並行的に処理するから、タイムロスもなく大量に連続して処理でき、作業能率を飛躍的に向上できる。
In addition, since the polishing process is performed for each book B of one processing group gathered in a predetermined number of books in a flat stack, and the polishing is processed in parallel at each stage, it can be processed continuously in large quantities without time loss, Work efficiency can be dramatically improved.
搬送機構20は、間欠進退する搬送台22に、隣接配置した研磨機構30の間隔に対応して区画形成した出入搬送部24を備えているので、搬送機構20の前進作動時では研磨機構30それぞれの前方位置に書籍Bを搬送位置決めし、また後退作動時では次段の研磨機構30に搬送させる前段の書籍Bが戻されるときの次段の出入搬送部24を研磨機構30前方で待機準備でき、搬送機構20の間欠進退による搬送で連続的に処理できる。
Since the conveyance mechanism 20 is provided with an entrance / exit conveyance section 24 that is partitioned and formed in correspondence with the interval between the adjacent polishing mechanisms 30 on the conveyance table 22 that is intermittently advanced and retracted, each of the polishing mechanisms 30 when the conveyance mechanism 20 moves forward. The book B can be transported and positioned at the front position of the front, and the next-stage entrance / exit transport section 24 when the previous-stage book B to be transported to the next-stage polishing mechanism 30 is returned during the backward operation can be prepared for standby in front of the polishing mechanism 30. In addition, it can be continuously processed by conveyance by intermittent advance and retreat of the conveyance mechanism 20.
研磨機構30は循環する研磨帯37を備えているから、この研磨帯37に突き当てられる書籍Bの被研磨部、すなわち小口部、天部、地部のいずれでも、研磨書籍昇降機構50によって書籍Bが昇降されるのに伴いこれに擦過して連続的に研磨できる。
Since the polishing mechanism 30 includes a circulating polishing band 37, the polishing book lifting / lowering mechanism 50 causes the book B to be polished by the polishing book lifting / lowering mechanism 50 in any portion of the book B that is abutted against the polishing band 37. As B is raised and lowered, it can be rubbed and continuously polished.
書籍移動支持機構40は、搬送機構20による搬送方向に直交する方向で進退する押圧板43が、搬送機構20上の書籍Bを押し当てて研磨機構30側に移動させるから、研磨機構30の前方に配置されている研磨書籍昇降機構50の書籍収容室53内に円滑に収納でき、研磨機構30の研磨帯37による研磨位置に位置させることができる。
In the book movement support mechanism 40, the pressing plate 43 that advances and retreats in a direction orthogonal to the conveyance direction by the conveyance mechanism 20 presses the book B on the conveyance mechanism 20 and moves it to the polishing mechanism 30 side. Can be smoothly stored in the book storage chamber 53 of the polishing book lifting / lowering mechanism 50 disposed at the position, and can be positioned at the polishing position by the polishing band 37 of the polishing mechanism 30.
そして、研磨書籍昇降機構50では、書籍収容室53内で書籍Bを上下方向から押圧する押圧手段55を設けてあるから、この研磨書籍昇降機構50が昇降手段57によって昇降されることで書籍Bを研磨帯37に押し当てるとき、書籍Bの被研磨部は相互間で位置ずれあるいは後退戻り等が生じることはなく、被研磨部を研磨帯37面に確実に宛がい、擦過できる。
The polishing book lifting mechanism 50 is provided with pressing means 55 that presses the book B from the vertical direction in the book storage chamber 53, so that the polishing book lifting mechanism 50 is lifted and lowered by the lifting means 57. Is pressed against the polishing band 37, the portions to be polished of the book B are not displaced from each other or retreated, and the portion to be polished can be reliably applied to the surface of the polishing band 37 and rubbed.
書籍戻し機構60は、搬送機構20による搬送方向に直交する方向で進退する戻し押圧板63が、書籍収容室53内の書籍Bを搬送機構20上に確実に戻すのであり、しかも、研磨中では搬送機構20が後退位置にあるから、戻されたときの書籍Bは搬送機構20における次段の研磨機構30位置に対応する空位の出入搬送部24上に戻されるので、搬送機構20の前進によって、一旦は戻された書籍Bは次段の研磨機構30前方位置に搬送でき、その位置で待機させることができる。
In the book return mechanism 60, the return pressing plate 63 that advances and retreats in a direction orthogonal to the transport direction by the transport mechanism 20 reliably returns the book B in the book storage chamber 53 onto the transport mechanism 20, and during polishing. Since the transport mechanism 20 is in the retracted position, the returned book B is returned onto the empty entrance / exit transport unit 24 corresponding to the position of the next polishing mechanism 30 in the transport mechanism 20. Once the book B is returned, it can be transported to the front position of the next polishing mechanism 30 and can be kept waiting at that position.
書籍転回機構70は、搬送機構20の出入搬送部24位置に設けてあるから、搬送機構20の搬送中で書籍Bの向きを、その未研磨部が次段の研磨機構30側に向けられるように転回変更でき、次段の研磨機構30前方位置に至ったときには、書籍移動支持機構40、研磨書籍昇降機構50によって未研磨部を確実に研磨できる。
Since the book turning mechanism 70 is provided at the position of the entrance / exit transport unit 24 of the transport mechanism 20, the book B is oriented while the transport mechanism 20 is transported so that the unpolished part is directed to the polishing mechanism 30 side of the next stage. When the position reaches the front position of the next polishing mechanism 30, the unpolished portion can be reliably polished by the book movement support mechanism 40 and the polishing book lifting mechanism 50.
排出機構90では、搬送機構20の最終段位置の出入搬送部24上の研磨終了後の書籍Bを排出盤92によって押圧して排出コンベア91上に移動排出するから、一連の研磨作業が終了して排出された書籍Bを整理するだけで良く、作業能率を大きく向上できる。
In the discharge mechanism 90, since the book B after polishing on the input / output transport unit 24 at the final stage position of the transport mechanism 20 is pressed by the discharge plate 92 and moved onto the discharge conveyor 91, a series of polishing work is completed. It is only necessary to sort out the books B discharged in this manner, and the work efficiency can be greatly improved.
尚、上記の課題を解決するための手段、発明の効果の項それぞれにおいて付記した符号は、図面中に記載した構成各部を示す部分との参照を容易にするために付した。本発明は、これらの記載、図面中の符号等によって示された構造・形状等に限定されない。
In addition, the code | symbol attached | subjected in each means of the means for solving said subject and the effect of invention was attached | subjected in order to make easy reference with the part which shows each structure part described in drawing. The present invention is not limited to these descriptions, structures, shapes, and the like indicated by reference numerals and the like in the drawings.
以下、図面を参照して本発明を実施するための一形態を説明すると、図において示される符号1は所定の中空角形鋼材等で構枠されたメインフレームであり、このメインフレーム1の前後側面、左右側面、天井面は周囲に紙粉・紙屑が飛散されないように例えば透明なパネルによって覆われている。そして、メインフレーム1前面には、その一方の端部に開口形成された投入口2を経て研磨すべきソフトカバーの書籍Bを、所定冊数となる1処理群毎に投入セットする投入域、他方の端部に開口形成された排出口5を経て研磨後の書籍Bが排出される排出域が形成されており、内部に設けた投入機構10、搬送機構20、研磨機構30(30A,30B,30C)、書籍移動支持機構40、研磨書籍昇降機構50、書籍戻し機構60、書籍転回機構70、排出機構90等によって、書籍Bの小口部、天地部それぞれを研磨し、体裁を整えるようになっている。尚、本実施の形態の説明では、研磨機構30それ自体を区別する場合には符号30A、30B、30Cが使用されるも、区別されない場合には符号30が使用される。
Hereinafter, an embodiment for carrying out the present invention will be described with reference to the drawings. Reference numeral 1 shown in the figure is a main frame constructed of a predetermined hollow square steel material or the like, and front and rear sides of the main frame 1 The left and right side surfaces and the ceiling surface are covered with, for example, a transparent panel so that paper dust and paper waste are not scattered around. On the front surface of the main frame 1, a soft cover book B to be polished through a slot 2 formed at one end of the main frame 1 is loaded and set for each processing group having a predetermined number of books. A discharge area through which the polished book B is discharged is formed through the discharge opening 5 formed at the end of the paper, and a loading mechanism 10, a conveyance mechanism 20, and a polishing mechanism 30 (30 </ b> A, 30 </ b> B, 30C), the booklet B support mechanism 40, the polishing book lifting mechanism 50, the book return mechanism 60, the book turning mechanism 70, the discharge mechanism 90, etc., polish each of the small edge part and the top part of the book B so as to adjust the appearance. ing. In the description of the present embodiment, the reference numerals 30A, 30B, and 30C are used to distinguish the polishing mechanism 30 itself, but the reference numeral 30 is used when they are not distinguished.
図示のように、メインフレーム1における前部には、投入機構10と排出機構90との間で、書籍Bの小口部、天部あるいは地部それぞれを研磨するそれぞれの3個の第1、第2、第3の研磨機構30(30A,30B,30C)が隣接して等間隔を隔てて配置されており、これらの研磨機構30の前面には、研磨機構30それぞれで研磨する書籍B、すなわち3処理群の書籍Bを研磨機構30の研磨帯37に擦過させるように一括して昇降させる研磨書籍昇降機構50を配してある。また、研磨機構30の前方である研磨書籍昇降機構50に平行させて、書籍Bすなわち3処理群の書籍Bを一括して、投入位置から第1の研磨機構30A位置に、そして順次に第1の研磨機構30A位置から第2の研磨機構30B位置に、第2の研磨機構30B位置から第3の研磨機構30C位置に更には第3の研磨機構30C位置から排出機構90位置側にそれぞれ間欠搬送する搬送機構20を配置してある。
As shown in the figure, at the front part of the main frame 1, there are three first, first, and third parts that polish the fore edge, top, or ground part of the book B between the input mechanism 10 and the discharge mechanism 90, respectively. 2. The third polishing mechanism 30 (30A, 30B, 30C) is adjacently arranged at equal intervals, and on the front surface of these polishing mechanisms 30, a book B to be polished by each of the polishing mechanisms 30, that is, A polishing book raising / lowering mechanism 50 for raising and lowering the books B of the three treatment groups in a lump so as to be rubbed against the polishing band 37 of the polishing mechanism 30 is provided. Further, the book B, that is, the books B of the three processing groups are collectively moved from the loading position to the position of the first polishing mechanism 30A in parallel with the polishing book lifting / lowering mechanism 50 that is in front of the polishing mechanism 30. Intermittent conveyance from the polishing mechanism 30A position to the second polishing mechanism 30B position, from the second polishing mechanism 30B position to the third polishing mechanism 30C position, and further from the third polishing mechanism 30C position to the discharge mechanism 90 position side, respectively. A transport mechanism 20 is disposed.
また、搬送機構20には、搬送機構20上の1処理群の書籍Bを研磨機構30側それぞれに、また排出機構90側に移動させる書籍移動支持機構40が組み込まれており、搬送機構20によって隣接した次段側の研磨機構30の前方位置に搬送させた後の書籍Bを、搬送機構20上から研磨機構30側に移動させるようになっている。そしてまた、書籍転回機構70も組み込まれており、研磨終了後で研磨書籍昇降機構50から搬送機構20上に戻った書籍Bを、搬送機構20による一括搬送中に書籍転回機構70が作動して、書籍転回機構70によって小口部の研磨終了後で天部あるいは地部を、また天部の研磨終了後で地部をあるいは地部の終了後で天部を研磨すべく、平積み状の1処理群の書籍Bの向きを所定角度で転回して、小口部の研磨終了後で、未研磨の研磨部である天部あるいは地部を次段側の第2、第3の研磨機構30B、30C側に向けるようにしている。
Further, the transport mechanism 20 incorporates a book movement support mechanism 40 that moves the book B of one processing group on the transport mechanism 20 to the polishing mechanism 30 side and to the discharge mechanism 90 side. The book B after being transported to the front position of the adjacent next-stage polishing mechanism 30 is moved from the transport mechanism 20 to the polishing mechanism 30 side. Further, the book turning mechanism 70 is also incorporated, and the book turning mechanism 70 is activated during the batch conveyance by the conveyance mechanism 20 of the book B that has been returned from the polished book lifting / lowering mechanism 50 onto the conveyance mechanism 20 after the polishing is completed. In order to polish the top part or the ground part after the polishing of the fore edge by the book turning mechanism 70, and the ground part or the top part after the finishing of the top part, The direction of the book B in the treatment group is turned by a predetermined angle, and after finishing the polishing of the fore edge portion, the top or the ground portion which is an unpolished polishing portion is set to the second and third polishing mechanisms 30B on the next stage side, It is directed to the 30C side.
すなわち、図3、図4に示すようにメインフレーム1内の前部で順次に隣接して配置された第1、第2、第3の研磨機構30A、30B、30Cそれぞれで、平積み状の1処理群の書籍Bの小口部、天部、地部それぞれを研磨すべく、搬送機構20で書籍Bを研磨機構30それぞれの前方位置に間欠搬送し、研磨機構30それぞれに対して書籍移動支持機構40で搬送機構20上の書籍Bを研磨書籍昇降機構50内に移動させ、研磨機構30それぞれの研磨帯37に擦過させるように研磨書籍昇降機構50による昇降動で研磨させる。研磨後では、書籍戻し機構60によって研磨書籍昇降機構50内から搬送機構20上に書籍Bを戻し、搬送機構20によって搬送しながら書籍Bの未研磨部を書籍転回機構70で研磨機構30側に向きを変えておき、搬送機構20によって隣接する第2、第3の研磨機構30B、30C前方位置に搬送すると、書籍移動支持機構40で再び次段の研磨書籍昇降機構50内に書籍Bを移動させる。そして、移動後は同様にして書籍Bの天部、地部が研磨され、搬送機構20上に書籍Bが戻されると、搬送機構20の搬送作動で第3の研磨機構30Cから戻された研磨終了後の書籍Bは排出機構90上に搬出されるようになっている。
That is, as shown in FIGS. 3 and 4, the first, second, and third polishing mechanisms 30A, 30B, and 30C that are sequentially arranged adjacent to each other at the front portion in the main frame 1 The book B is intermittently transported to the front position of each polishing mechanism 30 by the transport mechanism 20 in order to polish each of the fore edge, top, and ground of the book B in one processing group, and the book moving support is supported for each polishing mechanism 30. The book B on the transport mechanism 20 is moved into the polishing book lifting mechanism 50 by the mechanism 40 and polished by the lifting and lowering movement by the polishing book lifting mechanism 50 so as to be rubbed against the polishing band 37 of each polishing mechanism 30. After polishing, the book B is returned from the polished book lifting mechanism 50 to the transport mechanism 20 by the book return mechanism 60, and the unpolished portion of the book B is moved to the polishing mechanism 30 side by the book turning mechanism 70 while being transported by the transport mechanism 20. When the direction is changed and the transport mechanism 20 transports the second and third polishing mechanisms 30B and 30C adjacent to each other to the front position, the book movement support mechanism 40 moves the book B into the next polishing book lifting mechanism 50 again. Let After the movement, the top part and the ground part of the book B are similarly polished, and when the book B is returned onto the transport mechanism 20, the polishing returned from the third polishing mechanism 30 </ b> C by the transport operation of the transport mechanism 20. The finished book B is carried out onto the discharge mechanism 90.
そのため、投入機構10、3個の研磨機構30、排出機構90それぞれは、これらの相互間を等間隔にして隣接配置されていて、これらの隣接配置に対応させて、研磨機構30それぞれの前面に計3個の研磨書籍昇降機構50が配されており、また投入位置と排出位置との間で間欠進退する搬送機構20に、同様に研磨機構30及び排出機構90の隣接配置間隔に対応して4個の書籍移動支持機構40及び同じく3個の書籍転回機構70が組み込み配装されている(図1参照)。
Therefore, the input mechanism 10, the three polishing mechanisms 30, and the discharge mechanism 90 are arranged adjacent to each other with an equal interval between them, and are arranged on the front surfaces of the polishing mechanisms 30 corresponding to these adjacent arrangements. A total of three polishing book lifting / lowering mechanisms 50 are arranged, and the conveyance mechanism 20 that intermittently moves back and forth between the loading position and the discharging position similarly corresponds to the adjacent arrangement interval of the polishing mechanism 30 and the discharging mechanism 90. Four book movement support mechanisms 40 and three book turning mechanisms 70 are installed and arranged (see FIG. 1).
次にこれらの各機構を順次に説明する。投入域における投入機構10は、メインフレーム1の投入口2の内外で循環駆動し、研磨すべき1処理群となるよう平積みされた所定冊数の書籍Bを1処理群の書籍B毎に分離し、搬入する投入コンベア11と、搬送機構20上に移動投入するよう上下に昇降し、前後に進退する投入盤12とを備える。
Next, each of these mechanisms will be described sequentially. The input mechanism 10 in the input area is circulated and driven inside and outside the input port 2 of the main frame 1 and separates a predetermined number of books B stacked in a single processing group to be polished for each book B in one processing group. And a loading conveyor 11 that carries in and a loading board 12 that moves up and down to move and move on the conveying mechanism 20 and moves forward and backward.
この投入機構10における投入コンベア11の前方である投入口2には、研磨すべき書籍Bが作業員によって平積み状にセットされるセット台3が設けられている。このセット台3の後端に投入コンベア11前端が連続していて、セット台3上の1処理群毎の書籍Bが押し込まれるように投入コンベア11上に押し出されると、投入コンベア11が搬送機構20側に送り入れるようになっている。
A set stand 3 on which books B to be polished are set in a flat stack by an operator is provided at the input port 2 in front of the input conveyor 11 in the input mechanism 10. When the front end of the input conveyor 11 is continuous with the rear end of the set table 3 and the book B for each processing group on the set table 3 is pushed out onto the input conveyor 11 so that the input conveyor 11 is transported. It is designed to be fed to the 20 side.
投入盤12は、投入コンベア11で送り入れられる書籍Bが搬送機構20の後端側部近傍位置で、エアシリンダの如き進退シリンダの作動で進退するようメインフレーム1の上部に設けられた投入ベースに、同じくエアシリンダの如き上下動シリンダを設け、この上下動シリンダのシリンダロッドに連繋されることで設けられており、これらの進退シリンダ、上下動シリンダの作動で下降しながら前進して、平積み状の1処理群の書籍Bをその後側から搬送機構20上に押し込むようにしている。
The input board 12 is an input base provided on the upper part of the main frame 1 so that the book B fed by the input conveyor 11 moves forward and backward by the operation of an advance / retreat cylinder such as an air cylinder at a position near the rear end side portion of the transport mechanism 20. Similarly, an up / down cylinder such as an air cylinder is provided and connected to a cylinder rod of the up / down cylinder. A stack of books B in one processing group is pushed onto the transport mechanism 20 from the rear side.
尚、セット台3上に平積みセットされる書籍Bは、投入コンベア11側が背表紙となるように作業員によって位置決めされるものとしてある。こうすることで、投入コンベア11及び投入盤12の押し込みによって搬送機構20上に投入されたときには、書籍Bの背表紙が搬送機構20の側方に配置されている研磨機構30と反対側に向けられるように、すなわち投入方向の後側に書籍Bの小口部が向くようにしてある。
In addition, the book B set flat on the set stand 3 is assumed to be positioned by an operator so that the input conveyor 11 side becomes a back cover. In this way, when the input conveyor 11 and the input board 12 are pushed onto the transport mechanism 20, the spine cover of the book B is directed to the opposite side of the polishing mechanism 30 disposed on the side of the transport mechanism 20. In other words, the fore-edge portion of the book B is directed to the rear side in the insertion direction.
搬送機構20は、研磨すべき1処理群毎の書籍Bの小口部、天部あるいは地部それぞれを研磨すべく次段の研磨機構30側に搬送するように前進し、また、研磨中では後退して、研磨終了後で研磨機構30から後退して戻る書籍Bそれぞれを空位の前段側部位で受け入れるように待機するのであり、投入機構10による投入位置と研磨終了後の排出機構90による排出位置との間で1処理群毎の書籍Bを、一括して間欠搬送するように構成されている。
The transport mechanism 20 moves forward so as to transport the small edge, top, or ground of the book B for each processing group to be polished to the next polishing mechanism 30 side, and retreats during polishing. Then, the apparatus waits to accept each of the books B retracted and returned from the polishing mechanism 30 after the polishing is completed at the front-side portion of the empty position, and the discharging position by the loading mechanism 10 and the discharging position by the discharging mechanism 90 after the polishing is completed. The book B for each processing group is intermittently conveyed at once.
すなわち、搬送機構20自体は、研磨機構30の前方部位で、投入機構10からの書籍Bの投入位置と研磨終了後の書籍Bの排出位置との間で間欠進退する搬送台22と、この搬送台22上面で搬送方向とは直交する方向で研磨機構30側それぞれに対して転動するよう搬送台22上面に配置した出入搬送部24とを備えている(図6参照)。
That is, the transport mechanism 20 itself is a front part of the polishing mechanism 30, and a transport base 22 that intermittently advances and retracts between the loading position of the book B from the loading mechanism 10 and the discharging position of the book B after the polishing is completed, and this transport. An entrance / exit transport unit 24 is provided on the top surface of the transport table 22 so as to roll with respect to the polishing mechanism 30 side in a direction orthogonal to the transport direction on the top surface of the base 22 (see FIG. 6).
搬送台22は、メインフレーム1内における投入口2側前方と排出口5側前方位置との間の左右方向に沿うようにしてメインフレーム1内に設けられている対状の搬送ガイドフレーム21上に進退自在に設けてある。この搬送台22は、搬送ガイドフレーム21に形成したガイドレールに沿って、研磨機構30相互間の間隔で、例えば搬送ガイドフレーム21に設けられたシリンダ等による搬送駆動源28によって間欠的に前進あるいは後退するようになっている。
The transport table 22 is located on a pair of transport guide frames 21 provided in the main frame 1 so as to extend in the left-right direction between the front position on the input port 2 side and the front position on the discharge port 5 side in the main frame 1. It is provided to freely move forward and backward. The transport table 22 is moved forward or intermittently along a guide rail formed on the transport guide frame 21 at intervals between the polishing mechanisms 30 by a transport drive source 28 such as a cylinder provided in the transport guide frame 21. It comes to retreat.
出入搬送部24は、投入機構10、3個の研磨機構30相互間、排出機構90それぞれを隣接配置した間隔幅で搬送台21上面に計4面にして、投入機構10側から排出機構90側に順次に、最後段部位の第1段、次いで第2段、第3段、最前段部位の第4段のものとして区画配設してある。そして、搬送台22における搬送方向に直交する方向に沿って書籍Bを移動させるように、搬送台22の搬送方向に沿う前後で対となるローラー枠23間に複数本のガイドローラーを横架することで形成してある。また、この出入搬送部24は、搬送台21が投入機構10側の後退位置に移動したとき、投入機構10、前段側の研磨機構30それぞれの前方に位置し、搬送台22が排出機構90側の前進位置に移動したとき、次段側の研磨機構30それぞれ、排出機構90の前方に位置している(図3、図4参照)。
The loading / unloading transport unit 24 has a total of four surfaces on the upper surface of the transporting base 21 at intervals between the charging mechanism 10, the three polishing mechanisms 30, and the discharging mechanism 90 adjacent to each other. Sequentially, the first stage of the last stage part, the second stage, the third stage, and the fourth stage of the foremost part are partitioned. Then, a plurality of guide rollers are horizontally mounted between the pair of roller frames 23 before and after the conveyance direction of the conveyance table 22 so as to move the book B along the direction orthogonal to the conveyance direction of the conveyance table 22. It is formed by that. Further, when the transport table 21 is moved to the retracted position on the loading mechanism 10 side, the loading / unloading transport unit 24 is positioned in front of the loading mechanism 10 and the preceding polishing mechanism 30, and the transport table 22 is located on the discharge mechanism 90 side. , The next-stage side polishing mechanism 30 is positioned in front of the discharge mechanism 90 (see FIGS. 3 and 4).
また、この出入搬送部24区域部位の四隅に位置させて搬送台22上に支持支柱25が立設されていて、支持支柱25上部には出入搬送部24上方を覆うように支持盤26が架装されており、1処理群の書籍Bを保持、収容し、転回させるに足る収容空間を形成している(図6参照)。
Further, support columns 25 are erected on the conveyance table 22 at the four corners of the area of the entry / exit conveyance unit 24, and a support plate 26 is installed on the support column 25 so as to cover the entrance / exit conveyance unit 24. A storage space sufficient to hold, store, and rotate the book B of one processing group is formed (see FIG. 6).
そして、図示のように搬送台22上の出入搬送部24それぞれに対応して、搬送台22における搬送方向の左方に研磨機構30、研磨書籍昇降機構50が配置されており、搬送台22自体の右側部には4個の書籍移動支持機構40を隣接配置させて組み入れてあって、この書籍移動支持機構40自体は搬送台22と共に移動する。
As shown in the figure, a polishing mechanism 30 and a polishing book lifting / lowering mechanism 50 are arranged on the left side of the conveyance direction on the conveyance table 22 corresponding to each of the entrance / exit conveyance units 24 on the conveyance table 22, and the conveyance table 22 itself. Four book movement support mechanisms 40 are arranged adjacent to each other on the right side, and the book movement support mechanism 40 itself moves together with the carriage 22.
研磨機構30(30A,30B,30C)は、図1、図3、図4に示すようにメインフレーム1内の前部に、書籍Bの小口部、天部、地部を各別に研磨するように、搬送方向に沿って3個に配置して、搬送機構20側から送り入れられる書籍Bの未研磨部である小口部、天部あるいは地部それぞれを研磨機構30それぞれが所定の研磨順序で順次に研磨するようにしてある。また、平積みされた1処理群の書籍Bの投入機構10による初期の投入向き、搬送中における書籍Bの向きの転回方向との関係によって、送り入れられる書籍Bの未研磨部が第1段階では小口部、第2段階では天部あるいは地部、第3段階では地部あるいは天部の研磨順序となる場合に限らず、これと異なることになればそれに対応して研磨されるのであり、この場合でも、研磨機溝30自体の構成自体に区別はなく、いずれが書籍Bの小口、天部、地部を研磨するかは特に限定されているものではない。図示にあっては、投入機構10側から排出機構90に至る間で、書籍Bの小口部を研磨する小口部研磨のための第1の研磨機構30A、天部を研磨する天部研磨のための第2の研磨機構30B、地部を研磨する地部研磨のための第3の研磨機構30Cが順次に配設されているものとしてある。また、これらは書籍B自体の大きさによって異なる小口部長さ、天地部高さに対応して研磨位置を前後にスライド調整できるようにしてある。
The polishing mechanism 30 (30A, 30B, 30C) is configured to polish the fore part, the top part, and the ground part of the book B separately on the front part in the main frame 1 as shown in FIGS. In addition, the polishing mechanism 30 is arranged in three along the transport direction, and the polishing mechanism 30 is arranged in a predetermined polishing order with respect to the small portion, the top portion, or the ground portion, which are unpolished portions of the book B fed from the transport mechanism 20 side. Polishing is performed sequentially. Further, the unpolished part of the book B to be fed in is in the first stage depending on the relationship between the initial loading direction by the loading mechanism 10 of the books B of one processing group stacked in a flat manner and the turning direction of the direction of the book B during conveyance. In the fore edge, in the second stage the top or ground part, in the third stage is not limited to the ground or top part polishing sequence, if it differs from this, it will be polished correspondingly, Even in this case, there is no distinction in the structure itself of the grinder groove 30 itself, and it is not particularly limited which grinds the fore edge, top portion, and ground portion of the book B. In the drawing, the first polishing mechanism 30A for polishing the fore edge of the book B between the input mechanism 10 side and the discharge mechanism 90, for polishing the top part for polishing the top part. The second polishing mechanism 30B and the third polishing mechanism 30C for polishing the ground portion for polishing the ground portion are sequentially arranged. In addition, the polishing position can be slid back and forth in accordance with the fore edge length and top / bottom height depending on the size of the book B itself.
研磨機構30自体は、メインフレーム1内の前部位置で、書籍Bの搬送方向に直交した方向で進退調整されるように設けた研磨ベース31と、この研磨ベース31に支持した研磨駆動源33で従動回転される研磨駆動輪35によって、書籍Bの被研磨部である小口部、天部、地部を擦過するよう循環する研磨帯37とを備えて成る(図7参照)。
The polishing mechanism 30 itself includes a polishing base 31 provided at a front position in the main frame 1 so as to be advanced and retracted in a direction orthogonal to the conveyance direction of the book B, and a polishing drive source 33 supported by the polishing base 31. The polishing belt 35 is rotated by the polishing drive wheel 35 and is provided with a polishing band 37 that circulates so as to scrape the small portion, the top portion, and the ground portion, which are the polished portions of the book B (see FIG. 7).
研磨ベース31は、メインフレーム1内の前部位置において上下で配装した対状のベースガイド32に支持されて鉛直方向に沿って配した盤状に形成されていて、またベースガイド62に沿って進退調整されることで書籍Bに対する擦過位置となるように研磨帯37が位置決めされて固定される。また、この研磨ベース31は、メインフレーム1の前面で開閉される点検扉を経て、研磨帯37の交換、点検その他が行えるように前面側に後退できるようにもなっている。
The polishing base 31 is supported by a pair of base guides 32 arranged at the top and bottom at the front position in the main frame 1 and is formed in a disk shape arranged along the vertical direction. Thus, the polishing band 37 is positioned and fixed so as to be a rubbing position with respect to the book B by the forward / backward adjustment. In addition, the polishing base 31 can be moved back to the front side so that the polishing band 37 can be replaced, inspected, and the like through an inspection door that is opened and closed on the front surface of the main frame 1.
この研磨ベース31の上部には研磨駆動源33であるモータが支持固定されており、下部には研磨帯37を前後方向で循環させるよう掛巡している研磨駆動輪34、研磨従動輪35、テンション輪36が支承されていて、研磨駆動源33で例えばベルト駆動される研磨駆動輪34によって、これらに掛巡させた研磨帯37を循環させるようにしている。研磨従動輪35は、書籍Bに対する研磨位置に位置決めされ、外周面で循環する研磨帯37が書籍Bの被研磨部を適度に擦過するような外径に設定されている。テンション輪36は研磨駆動輪34と研磨従動輪35との間に配されていて、研磨帯37に適宜なテンションを付与するようにしている。
A motor, which is a polishing drive source 33, is supported and fixed on the upper portion of the polishing base 31, and a polishing drive wheel 34, a polishing driven wheel 35, and the like, which circulate a polishing band 37 in the front-rear direction. A tension ring 36 is supported, and a polishing belt 37 driven by a belt, for example, is driven by a polishing drive source 33 to circulate a polishing band 37 wound around them. The polishing driven wheel 35 is positioned at a polishing position with respect to the book B, and is set to have an outer diameter such that the polishing band 37 circulating on the outer peripheral surface appropriately scrapes the polished portion of the book B. The tension wheel 36 is disposed between the polishing driving wheel 34 and the polishing driven wheel 35 so as to apply an appropriate tension to the polishing band 37.
研磨帯37は、外表面に所定の研磨材が付着、塗布等されていて、所定方向に循環することで、必要あれば正逆転することで書籍Bの被研磨部を擦過し、研磨するのであり、その摩耗、損耗後では適宜に交換されるようになっている。また、研磨帯37によって擦過されることで生じた紙粉等は集塵機構39によって集塵され、適宜に処理されるようになっている。
The polishing band 37 has a predetermined polishing material attached and coated on the outer surface, and circulates in a predetermined direction so that the portion to be polished of the book B is scraped and polished by reverse rotation as necessary. Yes, after the wear and wear, it is replaced as appropriate. Further, paper dust and the like generated by rubbing by the polishing band 37 are collected by a dust collecting mechanism 39 and appropriately processed.
尚、この研磨機構30の研磨駆動源33は、ハンドル操作によるロック及びその解除が可能なロック手段38によって研磨ベース31に着脱自在に固定されており、その保守・メンテナンスが容易となるようにしてある。
The polishing drive source 33 of the polishing mechanism 30 is detachably fixed to the polishing base 31 by a lock means 38 that can be locked and released by a handle operation, so that maintenance and maintenance can be facilitated. is there.
また、書籍移動支持機構40は、図3、図6に示すように搬送機構20によって搬送される1処理群毎の未研磨部がある書籍Bが研磨機構30それぞれの前方に位置したとき、搬送機構20における搬送台22の出入搬送部24上の書籍Bを、その未研磨部側を研磨機構30に向けて研磨書籍昇降機構50内に送り込むものとしている。そのため、出入搬送部24の四囲の支持支柱25における前後方向に沿う(搬送機構20における搬送方向とは直交する方向に沿う)支持支柱25相互間に架装したガイドレール41に沿って進退するスライドロッド42と、出入搬送部24上の書籍Bに押し当てるようスライドロッド42に鉛直方向に沿うように連結した押圧板43とから成る。スライドロッド42は例えばエアシリンダによって進退動され、研磨すべき書籍Bが研磨機構30それぞれの前方に位置されたとき、スライドロッド42によって押圧板43を介して出入搬送部24上の書籍Bを研磨機構30の前方に配置してある研磨書籍昇降機構50内に押し入れるようになっている。
3 and 6, the book movement support mechanism 40 is transported when the book B having an unpolished portion for each processing group transported by the transport mechanism 20 is positioned in front of each of the polishing mechanisms 30. It is assumed that the book B on the loading / unloading conveyance unit 24 of the conveyance table 22 in the mechanism 20 is sent into the polishing book lifting / lowering mechanism 50 with the unpolished part side facing the polishing mechanism 30. Therefore, the slide which advances / retreats along the guide rail 41 mounted between the support columns 25 along the front-rear direction of the support columns 25 at the four sides of the entrance / exit conveyance unit 24 (along the direction orthogonal to the conveyance direction in the conveyance mechanism 20). It consists of a rod 42 and a pressing plate 43 connected to the slide rod 42 so as to be pressed against the book B on the entrance / exit transport unit 24 along the vertical direction. The slide rod 42 is moved back and forth by, for example, an air cylinder, and when the book B to be polished is positioned in front of each of the polishing mechanisms 30, the book B on the entrance / exit transport unit 24 is polished by the slide rod 42 via the pressing plate 43. It is pushed into a polishing book lifting / lowering mechanism 50 arranged in front of the mechanism 30.
研磨書籍昇降機構50は、図1、図2、図8に示すように研磨機構30それぞれの直前に配置されており、書籍移動支持機構40によって押し入れられた書籍Bの未研磨部である小口部側、天部あるいは地部側を研磨機構30の研磨帯37に当接させた状態で昇降させるようになっている。すなわち、循環駆動する研磨帯37外面に書籍Bにおける研磨すべき小口部、天部あるいは地部を押し付けた状態で昇降させ、研磨帯37によって擦過させることで研磨させる。この研磨書籍昇降機構50自体は、メインフレーム1内で、鉛直方向で立設されたガイドフレーム51と、このガイドフレーム51に沿って昇降可能に支持され、1処理群毎の書籍Bを収容する書籍収容室53と、この書籍収容室53内に押し入れられた1処理群の書籍Bを上下方向から押圧する押圧手段55と、書籍収容室53をガイドフレーム51に沿って昇降させる昇降手段57とを備える。
1, 2, and 8, the polishing book lifting / lowering mechanism 50 is disposed immediately before each of the polishing mechanisms 30, and is a small edge portion that is an unpolished portion of the book B pushed in by the book movement support mechanism 40. The side, the top, or the ground side is lifted and lowered while being in contact with the polishing band 37 of the polishing mechanism 30. That is, polishing is performed by moving up and down with the outer edge of the polishing band 37 to be circulated pressed against the outer edge of the book B to be polished, the top or the ground, and rubbing with the polishing band 37. The polishing book lifting mechanism 50 itself is supported in the main frame 1 so as to be vertically movable along the guide frame 51 and accommodates the books B for each processing group. A book storage chamber 53, a pressing means 55 for pressing one processing group of books B pushed into the book storage chamber 53 from above and below, and an elevating means 57 for moving the book storage chamber 53 up and down along the guide frame 51. Is provided.
ガイドフレーム51は、メインフレーム1内における研磨機構30の直前位置に鉛直方向に沿って、研磨機構30それぞれで例えば対状にして立設されており、これの前面に設けたガイドレール52に噛み合うようにして書籍収容室53が配装されている。
The guide frame 51 is erected in, for example, a pair in the polishing mechanism 30 along the vertical direction immediately before the polishing mechanism 30 in the main frame 1 and meshes with a guide rail 52 provided on the front surface thereof. In this way, the book storage room 53 is arranged.
書籍収容室53は、上下に配された平面でほぼ矩形状の上下側板54A,54Bの四隅を立設状の支柱にて連結して成り、開放された前後側面を経て研磨機構30前方で書籍Bが出し入れされ、また収容した書籍Bを研磨帯37に宛がわせ、未研磨部を擦過させるようにしている。
The book storage chamber 53 is formed by connecting the four corners of upper and lower side plates 54A and 54B, which are substantially rectangular in a plane arranged vertically, with upright support columns, and the book in front of the polishing mechanism 30 through the opened front and rear sides. B is put in and out and the accommodated book B is directed to the polishing band 37 so that the unpolished part is rubbed.
押圧手段55は図例にあっては、書籍収容室53の上側板54Aにおける研磨機構30側に位置させて設けたエアシリンダとしてあり、そのシリンダロッド下端に連結した押圧片56が下降して1処理群の書籍B上面を押圧し、擦過時の書籍Bの位置ずれ等を阻止する。
In the illustrated example, the pressing means 55 is an air cylinder located on the polishing plate 30 side of the upper plate 54A of the book storage chamber 53, and the pressing piece 56 connected to the lower end of the cylinder rod is lowered to 1 The upper surface of the book B in the processing group is pressed to prevent misalignment of the book B during rubbing.
昇降手段57は同じく図例にあっては、メインフレーム1底部上に立設したエアシリンダとしてあり、そのシリンダロッド上端に書籍収容室53の下側板54Bを連結してあって、シリンダロッドの出没によって書籍収容室53を昇降させる。このように書籍収容室53を昇降させることで、押圧手段55によって上下から押圧挟持された1処理群の書籍Bを研磨機構30の研磨帯37面に当接させ、所定の未研磨部を研磨帯37で擦過させるものとなる。
Similarly, in the illustrated example, the elevating means 57 is an air cylinder erected on the bottom of the main frame 1, and the lower plate 54B of the book storage chamber 53 is connected to the upper end of the cylinder rod so that the cylinder rod can be moved up and down. The book storage chamber 53 is moved up and down. By raising and lowering the book storage chamber 53 in this way, the book B of one processing group pressed and sandwiched from above and below by the pressing means 55 is brought into contact with the surface of the polishing band 37 of the polishing mechanism 30 to polish a predetermined unpolished portion. The band 37 is used for rubbing.
研磨処理後の書籍Bは、書籍戻し機構60によって研磨書籍昇降機構50内から搬送機構20の出入搬送部24上に戻されるようになっている。すなわち、この書籍戻し機構60は、図2に示すように研磨機構30下方のメインフレーム1前部内に配置されており、搬送機構20における搬送方向と直交するようにメインフレーム1に架装した戻しガイドレール61に沿って進退するスライドロッド62と、研磨書籍昇降機構50における書籍収容室53内の書籍Bに押し当て、搬送機構20の出入搬送部24側に進出するようスライドロッド62に鉛直方向に沿うように連結した戻し押圧板63とから成る。スライドロッド62は例えばエアシリンダによって進退動され、研磨後の書籍Bが研磨機構30の研磨帯37下方に下降位置されたとき、スライドロッド62によって戻し押圧板63を介して書籍収容室53内の書籍Bを搬送機構20の出入搬送部24上に押し戻すようになっている。
The book B after the polishing process is returned by the book return mechanism 60 from the polished book lifting / lowering mechanism 50 onto the entrance / exit transport unit 24 of the transport mechanism 20. That is, the book return mechanism 60 is disposed in the front portion of the main frame 1 below the polishing mechanism 30 as shown in FIG. 2 and is mounted on the main frame 1 so as to be orthogonal to the transport direction in the transport mechanism 20. The slide rod 62 that advances and retreats along the guide rail 61 and the book B in the book storage chamber 53 in the polishing book lifting mechanism 50 are pressed against the slide rod 62 so as to advance toward the entrance / exit transport unit 24 side of the transport mechanism 20. And a return pressing plate 63 connected so as to extend along the line. The slide rod 62 is moved back and forth by, for example, an air cylinder. When the polished book B is lowered to the lower side of the polishing band 37 of the polishing mechanism 30, the slide rod 62 causes the inside of the book storage chamber 53 to pass through the return pressing plate 63. The book B is pushed back onto the entrance / exit transport unit 24 of the transport mechanism 20.
また、この書籍押し戻し機構60の戻し押圧板63において、その押し戻し作動前においての待機位置は、研磨機構30の研磨帯37による書籍Bに対する研磨位置の直下に設定されている。こうすることで、前記の書籍移動支持機構40によって書籍Bを研磨書籍昇降機構50内に押し入れるとき、この研磨書籍昇降機構50で昇降させて研磨する位置に対応して停止させることができ、被研磨面に対する研磨帯37の擦過作動を円滑、確実にすることができる。
In the return pressing plate 63 of the book push-back mechanism 60, the standby position before the push-back operation is set immediately below the polishing position for the book B by the polishing band 37 of the polishing mechanism 30. By doing so, when the book B is pushed into the polishing book lifting mechanism 50 by the book movement support mechanism 40, the polishing book lifting mechanism 50 can be lifted and stopped corresponding to the position to be polished. The rubbing operation of the polishing band 37 against the surface to be polished can be made smooth and reliable.
この書籍戻し機構60によって出入搬送部24上に戻された1処理群の書籍Bは、搬送機構20によって隣接する次段側の研磨機構30に搬送される間に、出入搬送部24に組み込まれている書籍転回機構70によって書籍Bの未研磨部が研磨機構30側に向けられるように水平方向に沿って転回される。すなわち、第1の研磨機構30Aで小口部が研磨された書籍Bは90度で左方に転回されて例えば天部が第2の研磨機構30B側に向けられ、第2の研磨機構30Bで地部が研磨された書籍Bは180度で左方あるいは右方に転回されて例えば地部が第3の研磨機構30C側に向けられるようにしている。尚、3個の研磨機構30によって順次に書籍Bの小口部、天部、地部が研磨されればよいから、これの研磨順序によって、転回方向、転回角度等は適宜に選択されるものとなっており、上記の研磨順序態様に限定されるものではない。
The book B of one processing group returned to the entrance / exit transport unit 24 by the book return mechanism 60 is incorporated in the entrance / exit transport unit 24 while being transported to the adjacent next-stage polishing mechanism 30 by the transport mechanism 20. The book turning mechanism 70 is turned along the horizontal direction so that the unpolished portion of the book B is directed to the polishing mechanism 30 side. In other words, the book B whose fore edge has been polished by the first polishing mechanism 30A is turned to the left at 90 degrees so that, for example, the top is directed to the second polishing mechanism 30B, and the second polishing mechanism 30B The book B whose part has been polished is turned to the left or right at 180 degrees so that, for example, the ground part is directed to the third polishing mechanism 30C side. In addition, since the fore edge, top, and ground of the book B need only be sequentially polished by the three polishing mechanisms 30, the turning direction, the turning angle, and the like are appropriately selected depending on the polishing order. The polishing order is not limited to the above.
すなわち、この書籍転回機構70は、図9に示すように搬送機構20におけるそれぞれの出入搬送部24下方で形鋼等によって構枠区画して形成した転回機構室71と、この転回機構室71上に立脚状に設けられて、書籍Bを下方から昇降させ、出入搬送部24上方で転回する支持ロッド(76,77)を備えた昇降転回部(75,78)と、支持ロッド(76,77)の上方で支持ロッド(76,77)上端に上下方向で相対向して、書籍Bを上方から押圧するよう昇降する押圧部(79,81)とを備えて成る。
That is, as shown in FIG. 9, the book turning mechanism 70 includes a turning mechanism chamber 71 formed by sectioning with a shape steel or the like below each of the entrance / exit transporting sections 24 in the transport mechanism 20, and the turning mechanism chamber 71. The up-and-down turning part (75, 78) provided with a support rod (76, 77) that is provided in a stand-like shape and raises and lowers the book B from below and turns around the entrance / exit transport part 24, and the support rod (76, 77). ) And the upper end of the support rod (76, 77) opposite to each other in the vertical direction, and a pressing portion (79, 81) that moves up and down to press the book B from above.
転回機構室71は、搬送機構20における前記支持盤26下方で、例えばその四隅から垂設した支持枠柱72と、この支持枠柱72下部に固定架装された支持基台73に設けた転回手段75と、この転回手段75によって転回される転回盤76上に設けられ、前記出入搬送部24上面で出没する下押圧板77と、出入搬送部24上方を覆っている前記支持盤26に設けられて、下押圧板77と共に書籍Bを上下から挟持する上押圧板79とを備えて成る。
The turning mechanism chamber 71 is provided under a support frame column 72 suspended from, for example, four corners of the transport mechanism 20 and a support base 73 fixedly mounted below the support frame column 72. Means 75, a lower pressing plate 77 which is provided on the turntable 76 rotated by the turning means 75, and which protrudes and appears on the upper surface of the entrance / exit transport unit 24, and the support plate 26 which covers the entrance / exit transport unit 24. The upper pressing plate 79 that holds the book B from the upper and lower sides together with the lower pressing plate 77 is provided.
支持枠柱72は、支持盤26下方で支持盤26自体から垂設されており、支持基台73と共に転回手段75の駆動部分を収納するに足りる大きさ・広さを形成している。
The support frame column 72 is suspended from the support plate 26 itself below the support plate 26, and has a size and a width sufficient to accommodate the drive portion of the turning means 75 together with the support base 73.
図示にあっての転回手段75は、支持基台73上に設けた転回モータとしてあって、この転回モータの出力軸に転回盤76を連結して成り、転回モータの回転で転回盤76を所定の角度例えば左方あるいは右方に90度あるいは180度で転回するようにしてある。尚、転回盤76はその転回面が水平方向に沿うもので、転回作動時ではがたつくことなく円滑に転回できるように適当な支持物で周囲から支持されている。
The turning means 75 shown in the figure is a turning motor provided on the support base 73, and is formed by connecting a turning board 76 to the output shaft of this turning motor. The turning board 76 is predetermined by the rotation of the turning motor. For example, it turns around 90 degrees or 180 degrees to the left or right. The turntable 76 has a turning surface that extends along the horizontal direction, and is supported from the periphery by an appropriate support so that it can be smoothly turned without rattling during the turning operation.
下押圧板77は、例えば転回盤76上に設けられた昇降シリンダ78のシリンダロッド上端に配されていて、前記出入搬送部24の中央部分で開口形成されている出没口27を経て出入搬送部24上面上にあるいは上面下に位置するように昇降シリンダ78によって昇降動される。この昇降動によって、出入搬送部24上面に書籍Bを持ち上げるように上昇し、転回後では下降して書籍Bを出入搬送部24上に載せた状態として、出入搬送部24下方に没入する。
The lower pressing plate 77 is, for example, arranged at the upper end of a cylinder rod of an elevating cylinder 78 provided on the turntable 76, and the entrance / exit conveyance unit through the entrance / exit 27 formed in the central portion of the entrance / exit conveyance unit 24. 24 is moved up and down by a lifting cylinder 78 so as to be positioned on or below the upper surface. By this up-and-down movement, the book B is lifted to the upper surface of the entrance / exit transport unit 24, and after the turn, the book B is lowered and is placed on the entrance / exit transport unit 24 so as to be immersed below the entrance / exit transport unit 24.
上押圧板79は、支持盤26上に配された押圧シリンダ81のシリンダロッド下端に配されていて、下押圧板77が昇降シリンダ78によって書籍Bを持ち上げるのに対応して押圧シリンダ81の作動によって書籍Bをこれの上方から押し付け、下押圧板77と共に書籍Bを挟持するようになっている。
The upper pressing plate 79 is disposed at the lower end of the cylinder rod of the pressing cylinder 81 disposed on the support plate 26, and the operation of the pressing cylinder 81 in response to the lower pressing plate 77 lifting the book B by the elevating cylinder 78. Thus, the book B is pressed from above, and the book B is held together with the lower pressing plate 77.
また、下押圧板77及び上押圧板79によって書籍Bを挟持した状態で転回手段75によって転回盤76を転回させるとき、下押圧板77あるいは上押圧板79は少なくともそのいずれか一方において、書籍Bの上下面に当接する当接部分が転回方向に追随するようにフリーに転回するようにしてある。
Further, when the turning plate 75 is rotated by the turning means 75 while the book B is held between the lower pressing plate 77 and the upper pressing plate 79, the lower pressing plate 77 or the upper pressing plate 79 is at least one of the books B The abutting portions that abut on the upper and lower surfaces rotate freely so that they follow the rotation direction.
尚、この書籍転回機構70において、転回する転回盤76上に昇降する下押圧板77を設けたものとしてあるも、昇降する昇降機構上に転回する転回機構を配して構成することもでき、要は、出入搬送部24上で、研磨書籍昇降機構50から書籍戻し機構60によって戻された1処理群の書籍Bが転回され、その未研磨部が研磨機構30側に向けられれば良い。
In the book turning mechanism 70, a lower pressing plate 77 that moves up and down is provided on the turning table 76 that rotates, and a turning mechanism that rotates on the lifting mechanism that moves up and down can be arranged. In short, it is only necessary that the book B of one processing group returned by the book return mechanism 60 from the polishing book lifting / lowering mechanism 50 is turned on the entrance / exit transport unit 24 and the unpolished part is directed to the polishing mechanism 30 side.
この書籍転回機構70による書籍Bの転回は、搬送機構20によって書籍Bを次段の研磨機構30の前方位置に搬送する間に行われ、書籍Bの未研磨部側が次段の研磨機構30に向けられた状態になると、書籍移動支持機構40によって研磨書籍昇降機構50内に送られ、これの昇降動に伴い研磨機構30によって研磨される。そして、書籍Bの小口部、天部、地部の研磨が最終段の第3の研磨機構30Cによって終了すると、書籍戻し機構60によって、搬送機構20における最終段部位の出入搬送部24上に書籍Bが戻される。搬送機構20上に戻された書籍Bは、排出機構90によってメインフレーム1の排出口5を経て外部に排出されるようになっている。
The turning of the book B by the book turning mechanism 70 is performed while the book B is transported to the front position of the next polishing mechanism 30 by the transport mechanism 20, and the unpolished portion side of the book B becomes the next polishing mechanism 30. When it is directed, it is fed into the polishing book lift mechanism 50 by the book movement support mechanism 40 and is polished by the polishing mechanism 30 as it moves up and down. When the polishing of the fore edge, top, and ground of the book B is finished by the third polishing mechanism 30C at the final stage, the book is returned onto the entrance / exit transport unit 24 at the final stage part of the transport mechanism 20 by the book return mechanism 60. B is returned. The book B returned to the transport mechanism 20 is discharged to the outside by the discharge mechanism 90 through the discharge port 5 of the main frame 1.
排出機構90は、搬送機構20が搬送方向の最前方位置にあるときの搬送機構20における最終段部位の出入搬送部24部分に対応して配置構成されており、図1に示すように排出域において、搬送機構20の側方位置から排出口5を経てメインフレーム1の外部に至るように設けられ、排出口5の内外で循環駆動する排出コンベア91と、搬送機構20上の1処理群の書籍Bを排出コンベア91上に移動排出するよう、上下に昇降し、前後に進退する排出盤92とを備える。また、排出コンベア91後端と搬送機構20の側方との間に排出台93を介装してある。
The discharge mechanism 90 is arranged and configured to correspond to the entrance / exit transfer portion 24 portion of the final stage portion of the transfer mechanism 20 when the transfer mechanism 20 is at the foremost position in the transfer direction. As shown in FIG. , A discharge conveyor 91 that is provided from the side position of the transport mechanism 20 to the outside of the main frame 1 through the discharge port 5 and circulates and drives inside and outside the discharge port 5, and one processing group on the transport mechanism 20. In order to move and discharge the book B onto the discharge conveyor 91, a discharge board 92 that moves up and down and moves back and forth is provided. A discharge table 93 is interposed between the rear end of the discharge conveyor 91 and the side of the transport mechanism 20.
排出盤92は、メインフレーム1における排出口5の後方位置で、エアシリンダの如き進退シリンダの作動で進退するようメインフレームの上部に設けられた排出ベースに、同じくエアシリンダの如き上下動シリンダを設け、この上下動シリンダのシリンダロッドに連繋されることで設けられており、これらの進退シリンダ、上下動シリンダの作動で下降しながら前進して、排出台93上の1処理群の書籍Bを排出コンベア91上に送り出すようになっている。
The discharge plate 92 is provided at the rear position of the discharge port 5 in the main frame 1 with a vertically moving cylinder, such as an air cylinder, on a discharge base provided at the upper part of the main frame so as to advance and retreat by the operation of an advance / retreat cylinder such as an air cylinder. It is provided by being linked to the cylinder rod of this vertical movement cylinder, and moves forward while descending by the operation of these advance and retreat cylinders and vertical movement cylinders, and a book B of one processing group on the discharge table 93 is provided. It is sent out onto the discharge conveyor 91.
そして、搬送機構20が前進位置にあって、最終段部位の出入搬送部24が排出コンベア91後方位置に至ると前記の書籍移動機構40が作動し、この書籍移動機構40によって最終段部位の出入搬送部24上の研磨済の書籍Bを排出台93上に押し出す。そして、上下動シリンダ及び進退シリンダが作動して排出台93上の研磨済みの書籍Bを排出コンベア91上に押し出し、載せるのであり、書籍Bが載せられた排出コンベア91はその循環作動で書籍Bをメインフレーム1外に排出する。
When the transport mechanism 20 is in the forward position and the entrance / exit transport unit 24 of the final stage portion reaches the rear position of the discharge conveyor 91, the book moving mechanism 40 is operated. The polished book B on the transport unit 24 is pushed onto the discharge table 93. Then, the vertically moving cylinder and the advancing / retreating cylinder are operated to push the polished book B on the discharge table 93 onto the discharge conveyor 91 and place it on the discharge conveyor 91. Is discharged out of the main frame 1.
また、メインフレーム1内では、研磨機構30による研磨作動域には、その近傍に集塵装置が配装されていて、例えばこの集塵装置におけるダクト状の集塵口を研磨作動域に臨ませておき、研磨時に生じる紙粉等が周囲に飛散しないように配慮してある。
Further, in the main frame 1, a dust collecting device is arranged in the vicinity of the polishing operation region by the polishing mechanism 30, and for example, a duct-shaped dust collecting port in this dust collecting device faces the polishing operation region. In addition, consideration is given so that paper dust or the like generated during polishing is not scattered around.
次に、いわゆるソフトカバー本である書籍Bの小口部、天部、地部を研磨するときの本発明に係るソフトカバー書籍用研磨機の作動を説明する。先ず、研磨すべき書籍Bを所定冊数で平積み状にして1処理群とし、この1処理群毎に投入口2前方のセット台3上にセットし、投入コンベア11を経て投入機構10の投入盤12の進退・上下動で1処理群の書籍B毎で、後方位置に後退している搬送機構20の最後段部位の出入搬送部24上に投入、押し込む。すると、搬送機構20が前進して第1段階で研磨する第1の研磨機構30Aの前方位置に書籍Bを搬送する(図10(a)参照)。搬送された書籍Bは、搬送機構20に組み込まれていることで書籍Bと共に研磨機構30の前方に位置する書籍移動支持機構40の押圧板43によって、第1の研磨機構30Aの前方に位置している研磨書籍昇降機構50の書籍収容室53内に押し込まれる(図10(b)参照)。書籍収容室53内に押し込まれた書籍Bは、押圧手段55によって上下から押圧的に挟持された状態となり、未研磨の被研磨面、例えば書籍Bの小口部が第1の研磨機構30Aの研磨帯37に押し付けられた状態で昇降手段57によって昇降されることで、研磨される(図10(c)参照)。
Next, the operation of the polishing machine for soft cover books according to the present invention when polishing the fore edge, top, and ground of book B, which is a so-called soft cover book, will be described. First, a predetermined number of books B to be polished are stacked into one processing group, and each processing group is set on the setting table 3 in front of the input port 2 and the input mechanism 10 is input via the input conveyor 11. As the board 12 moves forward / backward / upward / downward, it is inserted and pushed into the entrance / exit transport section 24 of the last stage part of the transport mechanism 20 that is retracted to the rear position for each book B in one processing group. Then, the transport mechanism 20 moves forward and transports the book B to the front position of the first polishing mechanism 30A that is polished in the first stage (see FIG. 10A). The transported book B is positioned in front of the first polishing mechanism 30A by the pressing plate 43 of the book movement support mechanism 40 positioned in front of the polishing mechanism 30 together with the book B by being incorporated in the transport mechanism 20. It is pushed into the book storage chamber 53 of the polishing book lifting mechanism 50 (see FIG. 10B). The book B pushed into the book storage chamber 53 is pressed from above and below by the pressing means 55, and the unpolished surface, for example, the small edge of the book B is polished by the first polishing mechanism 30A. Polishing is performed by being lifted and lowered by the lifting means 57 while being pressed against the band 37 (see FIG. 10C).
この研磨機構30による研磨作動中では、搬送機構20は後方位置に後退し、次段部位の出入搬送部24は第1の研磨機構30Aの前方に位置して待機する。と共に最後段位の出入り搬送部24は投入機構10の前方に位置し、ここに、研磨処理すべき次の1処理群の書籍Bが出入搬送部24上に投入、押し込まれる。
During the polishing operation by the polishing mechanism 30, the transport mechanism 20 is retracted to the rear position, and the entrance / exit transport section 24 at the next stage is positioned in front of the first polishing mechanism 30A and stands by. At the same time, the entry / exit transport unit 24 at the last stage is positioned in front of the input mechanism 10, and the next book B of the next processing group to be polished is input and pushed onto the input / output transport unit 24.
研磨終了後では、押圧手段55の解除と共に書籍戻し機構60の作動で、書籍収容室53内の書籍Bは、後退位置にある搬送機構20における第2段部位の出入搬送部24上に戻される(図10(d)参照)。戻されるときは、研磨機構30側に押圧移動されるときの前段位置の出入搬送部24部位とは異なり、搬送機構20が後退位置にあることで次段部位の出入搬送部24上に位置される。
After the polishing, the book B in the book storage chamber 53 is returned onto the entrance / exit transport unit 24 of the second stage in the transport mechanism 20 at the retracted position by the release of the pressing means 55 and the operation of the book return mechanism 60. (See FIG. 10D). When returning, the transport mechanism 20 is positioned on the entrance / exit transport section 24 of the next stage because the transport mechanism 20 is in the retracted position, unlike the entrance / exit transport section 24 section of the previous stage when being pressed and moved to the polishing mechanism 30 side. The
そして、再び搬送機構20が前進すると、その前進する搬送作動中では、書籍転回機構70によって、書籍Bを僅かにでも出入搬送部24上面から持ち上げた状態とすると同時に上下の押圧板77,79によって上下から挟持した状態として書籍Bを所定方向の向きに所定角度で転回させ、未研磨部である書籍Bの天部あるいは地部を研磨機構30側に向ける(図10(e)参照)。
When the transport mechanism 20 moves forward again, during the forward transport operation, the book turning mechanism 70 lifts the book B slightly from the upper surface of the loading / unloading transport section 24 and at the same time by the upper and lower pressing plates 77 and 79. The book B is rotated at a predetermined angle in a predetermined direction as being sandwiched from above and below, and the top portion or the ground portion of the book B, which is an unpolished portion, is directed toward the polishing mechanism 30 (see FIG. 10E).
搬送機構20が前進して(図10(f)参照)、書籍Bを次段側の第2の研磨機構30B前方位置に搬送すると、同様に書籍移動支持機構40によって研磨書籍昇降機構50内に押し込み、押し込まれた書籍Bは上下から押圧支持された状態で、研磨書籍昇降機構50の昇降動作と共に研磨機構30の研磨帯37によって天部あるいは地部が研磨される。研磨終了後では書籍戻し機構60の作動で、搬送機構20の後退作動によって今度は第3段目の出入搬送部24上に書籍Bが載せられ、載せられた状態で搬送機構20で更に前方に搬送されると、その搬送中で書籍転回機構70の作動で次段の第3の研磨機構30C側に未研磨部が向けられるように所定方向に所定角度で転回させ、未研磨部である書籍Bの地部あるいは天部を研磨機構30側に向ける。
When the transport mechanism 20 advances (see FIG. 10F) and the book B is transported to the front position of the second polishing mechanism 30B on the next stage side, the book movement support mechanism 40 similarly enters the polishing book lift mechanism 50. With the book B pushed in and pressed from above and below, the top portion or the ground portion is polished by the polishing band 37 of the polishing mechanism 30 together with the lifting operation of the polishing book lifting mechanism 50. After the polishing is completed, the book return mechanism 60 is actuated, and the book B is then placed on the third-stage entrance / exit transport unit 24 by the retracting operation of the transport mechanism 20. When the book is transported, the book turning mechanism 70 is rotated at a predetermined angle in a predetermined direction so that the unpolished part is directed to the third polishing mechanism 30C side of the next stage by the operation of the book turning mechanism 70, and the book which is the unpolished part The ground part or the top part of B is directed to the polishing mechanism 30 side.
搬送機構20の前進作動で第3の研磨機構30C前方位置に書籍Bが搬送されると、同様に書籍移動支持機構40、研磨書籍昇降機構50によって地部あるいは天部が研磨され、研磨後は書籍戻し機構60によって搬送機構20上に戻される。このとき、搬送機構20の後退作動によって、今度は第4段目(最終段目)の出入搬送部24上に書籍Bが載せられる。
When the book B is transported to the front position of the third polishing mechanism 30C by the forward operation of the transport mechanism 20, the ground portion or the top portion is similarly polished by the book movement support mechanism 40 and the polishing book lifting mechanism 50, and after polishing, The book is returned to the transport mechanism 20 by the book return mechanism 60. At this time, the book B is placed on the entrance / exit transport unit 24 in the fourth stage (final stage) by the backward operation of the transport mechanism 20.
そして更に搬送機構20が前進作動すると、第4段目の出入搬送部24は排出機構90の排出台93、排出コンベア91後方位置に至り、書籍移動支持機構40及び排出盤92の上下動進退動によって研磨済みの書籍Bを排出台93を経て排出コンベア91上に押し出し、排出コンベア91の作動で排出口5を経てメインフレーム1外に外出される。
When the transport mechanism 20 further moves forward, the fourth-stage entrance / exit transport unit 24 reaches the discharge table 93 of the discharge mechanism 90 and the rear position of the discharge conveyor 91, and the book movement support mechanism 40 and the discharge board 92 are moved forward and backward. Thus, the polished book B is pushed out onto the discharge conveyor 91 through the discharge table 93, and is moved out of the main frame 1 through the discharge port 5 by the operation of the discharge conveyor 91.
すなわち、1処理群毎に未研磨の書籍Bが投入される投入域の投入口2と、研磨後の書籍Bを排出する排出域の排出口5部位との間で間欠進退する搬送機構20によって1処理群の書籍Bが搬送される過程で、隣接配置した3個の研磨機構30それぞれによって書籍Bの小口部、天部、地部それぞれを研磨するのである。このとき、搬送機構20が後退位置にあるときには未研磨部位がある書籍Bそれぞれが搬送機構20の出入搬送部24それぞれ上に未研磨の書籍Bの投入あるいは研磨処理中の書籍Bが戻されるのであり、搬送機構20が前方側に書籍Bを搬送するとき、その搬送中に書籍Bを転回させ、未研磨部を次段の研磨機構30側に向ける。そして、搬送機構20が前進位置にあるとき、後退位置で投入あるいは戻された書籍Bを次段側の研磨機構30の前方位置に搬送したものとし、そこで書籍移動支持機構40、研磨書籍昇降機構50によって研磨すべき書籍Bを次段の研磨機構30側に送り、また昇降させることで研磨する。また、最前段位置の出入搬送部24上にあることで排出機構90部位に搬送された書籍Bは、排出機構90によって排出口5を経て排出されるのである。このような書籍Bの投入、搬送、研磨、排出の一連の処理は、未研磨の書籍Bが投入され、研磨後の書籍Bが排出される過程で、3個の研磨機構30それぞれに対して送り入れる書籍Bを入れ替えながら、これらを一括して同時並行的に処理することで行われる。
That is, by the transport mechanism 20 that intermittently advances and retracts between the input port 2 in the input area where the unpolished book B is input for each processing group and the discharge port 5 part of the output area where the polished book B is discharged. In the process of transporting the book B of one processing group, the fore edge, top, and ground of the book B are each polished by the three adjacently arranged polishing mechanisms 30. At this time, when the transport mechanism 20 is in the retracted position, each of the books B having an unpolished portion is loaded on the entrance / exit transport unit 24 of the transport mechanism 20 and the book B being polished is returned. Yes, when the transport mechanism 20 transports the book B to the front side, the book B is turned during the transport, and the unpolished part is directed to the next polishing mechanism 30 side. When the transport mechanism 20 is in the forward position, the book B inserted or returned in the retracted position is transported to the front position of the next-stage polishing mechanism 30, where the book movement support mechanism 40, the polishing book lifting mechanism The book B to be polished by 50 is sent to the polishing mechanism 30 side of the next stage and polished by moving up and down. Further, the book B transported to the discharge mechanism 90 by being on the entrance / exit transport unit 24 at the foremost stage position is discharged through the discharge port 5 by the discharge mechanism 90. Such a series of processing of loading, conveying, polishing, and discharging of the book B is performed for each of the three polishing mechanisms 30 in the process of loading the unpolished book B and discharging the polished book B. It is performed by processing these simultaneously and in parallel while exchanging the books B to be sent.