JP5323339B2 - Wheel bearing device - Google Patents

Wheel bearing device Download PDF

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JP5323339B2
JP5323339B2 JP2007269730A JP2007269730A JP5323339B2 JP 5323339 B2 JP5323339 B2 JP 5323339B2 JP 2007269730 A JP2007269730 A JP 2007269730A JP 2007269730 A JP2007269730 A JP 2007269730A JP 5323339 B2 JP5323339 B2 JP 5323339B2
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convex
fitting
wheel
concave
press
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JP2009097628A (en
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仁博 小澤
亮 中川
祐一 淺野
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NTN Corp
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NTN Corp
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Priority to JP2007269730A priority Critical patent/JP5323339B2/en
Priority to CN200880111743.9A priority patent/CN101827715B/en
Priority to US12/682,622 priority patent/US8360655B2/en
Priority to PCT/JP2008/068281 priority patent/WO2009051047A1/en
Priority to DE200811002714 priority patent/DE112008002714T5/en
Priority to CN201410155007.0A priority patent/CN103939463B/en
Publication of JP2009097628A publication Critical patent/JP2009097628A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/80Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
    • Y02T10/86Optimisation of rolling resistance, e.g. weight reduction 

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  • Rolling Contact Bearings (AREA)
  • Mounting Of Bearings Or Others (AREA)
  • Sealing Of Bearings (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a bearing device for a wheel capable of restraining looseness in the circumferential direction, superior in connection workability of a hub wheel and an outside joint member of a constant velocity universal joint, and superior in maintainability capable of separating the hub wheel and the outside joint member of the constant velocity universal joint. <P>SOLUTION: This bearing device for the wheel is provided by separably joining the hub wheel 1 and a shaft part 12 of the outside joint member of the constant velocity universal joint 3 fitted to and inserted into a hole part 22 of the hub wheel 1 via a recess-projection fitting structure M. The recess-projection fitting structure M is constituted by pressing a projection part 35 arranged in any one of an outer diameter surface of the shaft part 12 and an inner diameter surface 37 of the hole part 22 of the hub wheel 1 and extending in the axial direction, in the other in the axial direction, and forming a recessed part 36 fitted in close contact to the projection part 35 by the projection part 35 in the other, and closely contacting the whole area of a fitting contact part 38 of the projection part 35 and the recessed part 36. The recess-projection fitting structure M allows separation by impartment of extraction force in the axial direction. A positioning inner wall 22c is arranged in the hole part 22 of the hub wheel 1. <P>COPYRIGHT: (C)2009,JPO&amp;INPIT

Description

本発明は、自動車等の車両において車輪を車体に対して回転自在に支持するための車輪用軸受装置に関する。   The present invention relates to a wheel bearing device for rotatably supporting a wheel with respect to a vehicle body in a vehicle such as an automobile.

車輪用軸受装置には、第1世代と称される複列の転がり軸受を単独に使用する構造から、外方部材に車体取付フランジを一体に有する第2世代に進化し、さらに、車輪取付フランジを一体に有するハブ輪の外周に複列の転がり軸受の一方に内側転走面が一体に形成された第3世代、さらには、ハブ輪に等速自在継手が一体化され、この等速自在継手を構成する外側継手部材の外周に複列の転がり軸受の他方の内側転走面が一体に形成された第4世代のものまで開発されている。   The wheel bearing device has evolved from a structure in which a double row rolling bearing called a first generation is used alone to a second generation in which a vehicle body mounting flange is integrated with an outer member. The third generation in which the inner raceway is integrally formed on one of the double row rolling bearings on the outer periphery of the hub wheel having an integral, and the constant velocity universal joint is integrated with the hub wheel. A fourth generation type has been developed in which the other inner rolling surface of the double row rolling bearing is integrally formed on the outer periphery of the outer joint member constituting the joint.

例えば、特許文献1には、第3世代と呼ばれるものが記載されている。第3世代と呼ばれる車輪用軸受装置は、図14に示すように、外径方向に延びるフランジ101を有するハブ輪102と、このハブ輪102に外側継手部材103が固定される等速自在継手104と、ハブ輪102の外周側に配設される外方部材105とを備える。   For example, Patent Document 1 describes what is called a third generation. As shown in FIG. 14, the wheel bearing device called the third generation includes a hub wheel 102 having a flange 101 extending in the outer diameter direction, and a constant velocity universal joint 104 in which an outer joint member 103 is fixed to the hub wheel 102. And an outer member 105 disposed on the outer peripheral side of the hub wheel 102.

等速自在継手104は、前記外側継手部材103と、この外側継手部材103の椀形部107内に配設される内側継手部材108と、この内側継手部材108と外側継手部材103との間に配設されるボール109と、このボール109を保持する保持器110とを備える。また、内側継手部材108の中心孔の内周面にはスプライン部111が形成され、この中心孔に図示省略のシャフトの端部スプライン部が挿入されて、内側継手部材108側のスプライン部111とシャフト側のスプライン部とが係合される。   The constant velocity universal joint 104 includes an outer joint member 103, an inner joint member 108 disposed in the bowl-shaped portion 107 of the outer joint member 103, and the inner joint member 108 and the outer joint member 103. A ball 109 is provided, and a holder 110 that holds the ball 109. Further, a spline portion 111 is formed on the inner peripheral surface of the center hole of the inner joint member 108, and an end spline portion of a shaft (not shown) is inserted into the center hole, and the spline portion 111 on the inner joint member 108 side The spline portion on the shaft side is engaged.

また、ハブ輪102は、筒部113と前記フランジ101とを有し、フランジ101の外端面114(反継手側の端面)には、図示省略のホイールおよびブレーキロータが装着される短筒状のパイロット部115が突設されている。なお、パイロット部115は、大径の第1部115aと小径の第2部115bとからなり、第1部115aにホイールが外嵌され、第2部115bにブレーキロータが外嵌される。   The hub wheel 102 has a cylindrical portion 113 and the flange 101, and a short cylindrical shape in which a wheel and a brake rotor (not shown) are mounted on the outer end surface 114 (end surface on the opposite joint side) of the flange 101. A pilot part 115 is provided in a protruding manner. The pilot portion 115 includes a large-diameter first portion 115a and a small-diameter second portion 115b. A wheel is externally fitted to the first portion 115a, and a brake rotor is externally fitted to the second portion 115b.

そして、筒部113の椀形部107側端部の外周面に切欠部116が設けられ、この切欠部116に内輪117が嵌合されている。ハブ輪102の筒部113の外周面のフランジ近傍には第1内側軌道面118が設けられ、内輪117の外周面に第2内側軌道面119が設けられている。また、ハブ輪102のフランジ101にはボルト装着孔112が設けられて、ホイールおよびブレーキロータをこのフランジ101に固定するためのハブボルトがこのボルト装着孔112に装着される。   A notch 116 is provided on the outer peripheral surface of the end portion of the cylindrical portion 113 on the side of the flange portion 107, and an inner ring 117 is fitted into the notch 116. A first inner raceway surface 118 is provided in the vicinity of the flange on the outer peripheral surface of the cylindrical portion 113 of the hub wheel 102, and a second inner raceway surface 119 is provided on the outer peripheral surface of the inner ring 117. Further, a bolt mounting hole 112 is provided in the flange 101 of the hub wheel 102, and a hub bolt for fixing the wheel and the brake rotor to the flange 101 is mounted in the bolt mounting hole 112.

外方部材105は、その内周に2列の外側軌道面120、121が設けられると共に、その外周にフランジ(車体取付フランジ)132が設けられている。そして、外方部材105の第1外側軌道面120とハブ輪102の第1内側軌道面118とが対向し、外方部材105の第2外側軌道面121と、内輪117の軌道面119とが対向し、これらの間に転動体122が介装される。   The outer member 105 is provided with two rows of outer raceway surfaces 120 and 121 on its inner periphery, and a flange (vehicle body mounting flange) 132 on its outer periphery. Then, the first outer raceway surface 120 of the outer member 105 and the first inner raceway surface 118 of the hub wheel 102 face each other, and the second outer raceway surface 121 of the outer member 105 and the raceway surface 119 of the inner ring 117 are formed. Opposing and the rolling element 122 is interposed between these.

ハブ輪102の筒部113に外側継手部材103の軸部123が挿入される。軸部123は、その反椀形部の端部にねじ部124が形成され、このねじ部124と椀形部107との間にスプライン部125が形成されている。また、ハブ輪102の筒部113の内周面(内径面)にスプライン部126が形成され、この軸部123がハブ輪102の筒部113に挿入された際には、軸部123側のスプライン部125とハブ輪102側のスプライン部126とが係合する。   The shaft portion 123 of the outer joint member 103 is inserted into the tube portion 113 of the hub wheel 102. The shaft portion 123 has a threaded portion 124 formed at the end of the ridged portion, and a spline portion 125 is formed between the threaded portion 124 and the hooked portion 107. Further, a spline portion 126 is formed on the inner peripheral surface (inner diameter surface) of the tube portion 113 of the hub wheel 102, and when the shaft portion 123 is inserted into the tube portion 113 of the hub wheel 102, The spline portion 125 engages with the spline portion 126 on the hub wheel 102 side.

そして、筒部113から突出した軸部123のねじ部124にナット部材127が螺着され、ハブ輪102と外側継手部材103とが連結される。この際、ナット部材127の内端面(裏面)128と筒部113の外端面129とが当接するとともに、椀形部107の軸部側の端面130と内輪117の外端面131とが当接する。すなわち、ナット部材127を締付けることによって、ハブ輪102が内輪117を介してナット部材127と椀形部107とで挟持される。
特開2004−340311号公報
Then, the nut member 127 is screwed onto the threaded portion 124 of the shaft portion 123 protruding from the cylindrical portion 113, and the hub wheel 102 and the outer joint member 103 are connected. At this time, the inner end surface (back surface) 128 of the nut member 127 and the outer end surface 129 of the cylindrical portion 113 are in contact with each other, and the end surface 130 on the shaft portion side of the hook-shaped portion 107 and the outer end surface 131 of the inner ring 117 are in contact with each other. That is, by tightening the nut member 127, the hub wheel 102 is sandwiched between the nut member 127 and the hook-shaped portion 107 via the inner ring 117.
JP 2004340403 A

従来では、前記したように、軸部123側のスプライン部125とハブ輪102側のスプライン部126とが係合するものである。このため、軸部123側及びハブ輪102側の両者にスプライン加工を施す必要があって、コスト高となるとともに、圧入時には、軸部123側のスプライン部125とハブ輪102側のスプライン部126との凹凸を合わせる必要があり、この際、歯面を合わせることによって、圧入すれば、この凹凸歯が損傷する(むしれる)おそれがある。また、歯面を合わせることなく、凹凸歯の大径合わせにて圧入すれば、円周方向のガタが生じやすい。このように、円周方向のガタがあると、回転トルクの伝達性に劣るとともに、異音が発生するおそれもあった。このため、従来のように、スプライン嵌合による場合、凹凸歯の損傷及び円周方向のガタの両者を成立させることは困難であった。   Conventionally, as described above, the spline portion 125 on the shaft portion 123 side and the spline portion 126 on the hub wheel 102 side are engaged. For this reason, it is necessary to perform spline processing on both the shaft portion 123 side and the hub wheel 102 side, which increases the cost and at the time of press-fitting, the spline portion 125 on the shaft portion 123 side and the spline portion 126 on the hub wheel 102 side. It is necessary to match the unevenness of the teeth. At this time, if the teeth are pressed by matching the tooth surfaces, the uneven teeth may be damaged (peeled). Moreover, if it press-fits by matching the large diameter of an uneven | corrugated tooth | gear, without matching a tooth surface, the play of a circumferential direction will arise easily. As described above, when there is a backlash in the circumferential direction, the transmission performance of the rotational torque is inferior and abnormal noise may occur. For this reason, it has been difficult to establish both the damage to the concavo-convex teeth and the play in the circumferential direction in the case of spline fitting as in the prior art.

また、筒部113から突出した軸部123のねじ部124にナット部材127を螺着する必要がある。このため、組立時にはねじ締結作業を有し、作業性に劣るとともに、部品点数も多く、部品管理性も劣ることになっていた。   Further, it is necessary to screw the nut member 127 to the screw portion 124 of the shaft portion 123 protruding from the cylindrical portion 113. For this reason, it has a screw fastening operation at the time of assembly, which is inferior in workability, has a large number of parts, and inferior in part manageability.

本発明は、上記課題に鑑みて、円周方向のガタの抑制を図ることができ、しかも、ハブ輪と等速自在継手の外側継手部材との連結作業性に優れるとともに、ハブ輪と等速自在継手の外側継手部材との分離が可能とされてメンテナンス性に優れた車輪用軸受装置を提供する。   In view of the above problems, the present invention can suppress circumferential backlash, and is excellent in connection workability between the hub wheel and the outer joint member of the constant velocity universal joint, and at the same time with the hub wheel and the constant velocity. Provided is a wheel bearing device that can be separated from an outer joint member of a universal joint and has excellent maintainability.

本発明は、ホイールに取り付けられるフランジを有するハブ輪と、ハブ輪の外周に嵌合した内輪、複列のインナレース、複列のアウタレース、およびインナレースとアウタレースの間に配置された複列の転動体を有する転がり軸受と、外側継手部材を有する等速自在継手とを備え、ハブ輪と、ハブ輪の孔部に嵌挿される等速自在継手の外側継手部材の軸部とを、凹凸嵌合構造を介して分離可能に結合することでハブ輪、転がり軸受、および外側継手部材をユニット化した車輪用軸受装置において、外側継手部材の軸部の外径面とハブ輪の孔部の内径面とのどちらか一方に設けられて軸方向に延びる凸部を、軸方向に沿って他方に圧入し、他方に凸部にて凸部に密着嵌合する凹部を形成して、凸部と凹部との嵌合接触部位全域が密着する前記凹凸嵌合構造を構成し、この凹凸嵌合構造は軸方向の引き抜き力付与による分離を許容し、かつ凹部が凸部で切削された部分を有しており、外側継手部材の軸部の反継手側の端面が当接して圧入を規制する位置決め用内壁をハブ輪の孔部に設けたことを特徴とするものである。 The present invention includes a hub ring having a flange attached to a wheel, an inner ring fitted to the outer periphery of the hub ring, a double row inner race, a double row outer race, and a double row disposed between the inner race and the outer race. A rolling bearing having rolling elements and a constant velocity universal joint having an outer joint member are provided, and the hub ring and the shaft portion of the outer joint member of the constant velocity universal joint inserted into the hole of the hub ring are fitted into the concave and convex portions. In a wheel bearing device in which a hub wheel, a rolling bearing, and an outer joint member are unitized by being separably coupled through a combined structure, the outer diameter surface of the shaft portion of the outer joint member and the inner diameter of the hole portion of the hub ring A convex portion extending in the axial direction that is provided on one of the surfaces is press-fitted into the other along the axial direction, and a concave portion that is closely fitted to the convex portion by the convex portion is formed on the other side. The concave portion where the entire fitting contact portion with the concave portion adheres closely Constitute a fitting structure, the recess-projection fitting structure allows separation by axial pulling force applied, and has a recess has been cut by the convex portions, anti-joint shaft section of the outer joint member A positioning inner wall for restricting press-fitting by abutting the end face on the side is provided in the hole of the hub wheel.

本発明の車輪用軸受装置によれば、凹凸嵌合構造は、凸部と凹部との嵌合接触部位の全体が密着しているので、この嵌合構造において、径方向及び円周方向においてガタが生じる隙間が形成されない。しかも、外側継手部材の軸部に軸方向の引き抜き力を付与すれば、ハブ輪の孔部から外側継手部材を取外すことができる。また、外側継手部材の軸部をハブ輪の孔部から引き抜いた後において、再度、外側手部材の軸部をハブ輪の孔部に圧入すれば、凸部と凹部との嵌合接触部位全域が密着する前記凹凸嵌合構造を構成することができる。さらに、凸部圧入開始側に軸部圧入ガイド構造を設けたので、軸部をハブ輪の孔部に圧入する際には、軸部圧入ガイド構造に沿って圧入させていくことができる。   According to the wheel bearing device of the present invention, the concave / convex fitting structure has the entire fitting contact portion between the convex portion and the concave portion in close contact with each other. No gap is formed. In addition, if an axial pulling force is applied to the shaft portion of the outer joint member, the outer joint member can be removed from the hole of the hub wheel. In addition, after the shaft portion of the outer joint member is pulled out from the hole portion of the hub wheel, if the shaft portion of the outer hand member is press-fitted again into the hole portion of the hub wheel, the entire fitting contact region between the convex portion and the concave portion can be obtained. The concave-convex fitting structure can be configured to closely contact each other. Furthermore, since the shaft portion press-fitting guide structure is provided on the convex portion press-fitting start side, when the shaft portion is press-fitted into the hole portion of the hub wheel, it can be press-fitted along the shaft portion press-fitting guide structure.

位置決め用内壁にて、圧入を規制することができ、所定の圧入量を確保できる。すなわち、凹凸嵌合構造の軸方向長さを所定量に確保することができる。   Press fitting can be regulated by the positioning inner wall, and a predetermined press fitting amount can be secured. That is, the axial length of the concave-convex fitting structure can be secured to a predetermined amount.

ハブ輪と外側継手部材の軸部とをねじ構造を介して固定するのが好ましい。これによって、圧入後において、ハブ輪からの外側継手部材の軸部の軸方向の抜けが規制される。   It is preferable to fix the hub wheel and the shaft portion of the outer joint member through a screw structure. As a result, the axial disconnection of the shaft portion of the outer joint member from the hub wheel after the press-fitting is restricted.

少なくとも再圧入時において、ねじ構造の螺進による圧入を可能とするのが好ましい。これによって、圧入用のプレス機等を使用することなく、外側継手部材の軸部をハブ輪の孔部に圧入することができる。   It is preferable to enable press-fitting by screwing of the screw structure at least during re-press-fitting. Accordingly, the shaft portion of the outer joint member can be press-fitted into the hole portion of the hub wheel without using a press-fitting press machine or the like.

この車輪用軸受装置では、前記外側継手部材、内側継手部材が内装されるマウス部と、このマウス部の底部から突設される前記軸部とを備えるものとし、ハブ輪の端部加締めることで転がり軸受の内輪に対して予圧付与するのが好ましい。この際、外側継手部材のマウス部と、ハブ輪の端部が加締られてなる加締部との間に隙間を設けるのが好ましく、また、この隙間を密封するシール部材を配置するのが好ましい。 In this wheel bearing device, the outer joint member, a mouth section in which the inner joint member is furnished, as shall a said shaft portion which is protruded from the bottom of the mouth portion, the end portion of the hub wheel preferably, applying a preload against the inner ring of the rolling bearing by Mel caulking. At this time, it is preferable to provide a gap between the mouth portion of the outer joint member and the crimped portion formed by crimping the end portion of the hub wheel, and a seal member for sealing the gap is disposed. preferable.

ハブ輪と外側継手部材の軸部との固定を行うねじ構造のボルト部材の座面と、位置決め用内壁との間にシール材を介在させるようにするも好ましい。 And the bearing surface of the bolt member of the screw structure for fixing the shaft portion of the hub wheel and the outer joint member is also preferred so as to interpose a sealing material between the positioning inner wall.

外側継手部材の軸部に前記凹凸嵌合構造の凸部を設けるとともに、少なくともこの凸部の軸方向端部の硬度をハブ輪の孔部内径部よりも高くして、前記軸部をハブ輪の孔部に凸部の軸方向端部側から圧入することによって、この凸部にてハブ輪の孔部内径面に凸部に密着嵌合する凹部を形成して、前記凹凸嵌合構造を構成してもよい。この際、凸部が相手側の凹部形成面(ハブ輪の孔部内径面)に食い込んでいくことによって、孔部が僅かに拡径した状態となって、凸部の軸方向の移動を許容し、軸方向の移動が停止すれば、孔部が元の径に戻ろうとして縮径することになる。これによって、凸部の凹部嵌合部位の全体がその対応する凹部に対して密着する。   A convex portion of the concave-convex fitting structure is provided on the shaft portion of the outer joint member, and at least the hardness of the axial end portion of the convex portion is made higher than the inner diameter portion of the hole portion of the hub wheel so that the shaft portion is the hub wheel. By press-fitting into the hole portion of the convex portion from the axial end portion side, a concave portion that closely fits to the convex portion is formed on the inner diameter surface of the hole portion of the hub wheel at the convex portion, and the concave-convex fitting structure is formed. It may be configured. At this time, the convex portion bites into the concave portion forming surface (the inner diameter surface of the hole portion of the hub wheel), so that the hole portion is slightly expanded in diameter, and the convex portion is allowed to move in the axial direction. However, if the movement in the axial direction stops, the diameter of the hole portion is reduced to return to the original diameter. Thereby, the whole recessed part fitting part of a convex part closely_contact | adheres to the corresponding recessed part.

前記圧入による凹部形成によって生じるはみ出し部を収納する収納部を、凹凸嵌合構造よりも反継手側の軸部外径側に設けるのが好ましい。ここで、はみ出し部は、凸部の凹部嵌合部位が嵌入(嵌合)する凹部の容量の材料分であって、形成される凹部から押し出されたもの、凹部を形成するために切削されたもの、又は押し出されたものと切削されたものの両者等から構成される。   It is preferable to provide a storage portion for storing a protruding portion generated by forming the concave portion by the press-fitting on the outer diameter side of the shaft portion on the opposite joint side than the concave-convex fitting structure. Here, the protruding portion is the material of the capacity of the concave portion into which the concave portion fitting portion of the convex portion is fitted (fitted), and is extruded from the formed concave portion, or cut to form the concave portion. It is comprised from what was extruded, what was extruded, and what was cut.

ハブ輪の孔部の内径面の内径寸法を、軸部外径面の凸部の最大直径寸法よりも小さく、軸部外径面の凸部間に形成された谷部の最小直径寸法よりも大きく設定することによって、凸部の突出方向中間部位、ハブ輪の孔部凹部形成前の凹部形成面の位置に対応させることができる。 The inner diameter of the inner surface of the hole portion of the hub wheel, smaller than the maximum diameter of the convex portion of the shaft outer diameter surface, than the smallest diameter of a valley portion formed between the convex portion of the shaft outer diameter surface by increasing set, the projecting direction intermediate region of the projections can be made to correspond to the position of the recessed surface of the front hole recesses formed in the hub wheel.

また、ハブ輪の孔部の内径面に前記凹凸嵌合構造の凸部を設けるとともに、少なくともこの凸部の軸方向端部の硬度を等速自在継手の外側継手部材の軸部の外径部よりも高くして、前記ハブ輪側の凸部をその軸方向端部側から外側継手部材の軸部に圧入することによって、この凸部にて外側継手部材の軸部の外径面に凸部に密着嵌合する凹部を形成して、前記凹凸嵌合構造を構成してもよい。凸部が軸部の外径面に食い込んでいくことによって、ハブ輪の孔部が僅かに拡径した状態となって、凸部の軸方向の移動を許容し、軸方向の移動が停止すれば、孔部が元の径に戻ろうとして縮径することになる。これによって、凸部とその凸部に嵌合する相手部材の凹部(シャフトの外径面)との嵌合接触部位全域が密着する。   Further, a convex portion of the concave-convex fitting structure is provided on the inner diameter surface of the hole portion of the hub wheel, and at least the hardness of the axial end portion of the convex portion is set to the outer diameter portion of the shaft portion of the outer joint member of the constant velocity universal joint. The convex portion on the hub wheel side is press-fitted into the shaft portion of the outer joint member from the axial end portion side, thereby projecting to the outer diameter surface of the shaft portion of the outer joint member. The concave-convex fitting structure may be formed by forming a concave portion that closely fits to the portion. As the convex portion bites into the outer diameter surface of the shaft portion, the hole of the hub wheel is slightly expanded in diameter, allowing the convex portion to move in the axial direction and stopping the axial movement. In this case, the diameter of the hole is reduced to return to the original diameter. As a result, the entire fitting contact region between the convex portion and the concave portion (outer diameter surface of the shaft) of the mating member fitted into the convex portion is brought into close contact.

この際、前記圧入による凹部形成によって生じるはみ出し部を収納する収納部をハブ輪の孔部の内径面に設けるのが好ましい。   At this time, it is preferable to provide an accommodating portion for accommodating the protruding portion generated by forming the concave portion by the press-fitting on the inner diameter surface of the hole portion of the hub wheel.

また、外側継手部材の軸部の外径寸法を、ハブ輪孔部の凸部の最小直径寸法よりも大きくするとともに、ハブ輪の孔部の凸部間に形成された谷部の最大内径寸法よりも小さくすることによって、凸部の突出方向中間部位、軸部の凹部形成前の凹部形成面の位置に対応させることができる。 Also, the outer diameter of the shaft portion of the outer joint member is made larger than the minimum diameter of the convex portion of the hub ring hole, and the maximum inner diameter of the valley formed between the convex portions of the hub ring hole by smaller than, the projecting direction intermediate region of the projections can be made to correspond to the position of the recess forming surface before recess formation of the shaft portion.

凸部の突出方向中間部位の周方向厚さの総和を、周方向に隣り合う凸部間に嵌合する相手側の山部における前記中間部位に対応する位置での周方向厚さの総和よりも小さくするのが好ましい。 The sum of circumferential thicknesses of the projecting direction intermediate region of the projections, than the circumferential thickness sum at a position corresponding to the intermediate portion of the crest of the counterpart to be fitted between the convex portions adjacent to each other in the circumferential direction It is also preferable to make it smaller.

凹凸嵌合構造を転がり軸受の軌道面の避直下位置に配置するのが好ましい。すなわち、軸部をハブ輪の孔部に圧入すれば、ハブ輪は膨張する。この膨張によって、転がり軸受の軌道面にフープ応力を発生させる。ここで、フープ応力とは、外径方向に拡径しようとする力をいう。このため、軸受軌道面にフープ応力が発生した場合は、転がり疲労寿命の低下やクラック発生を引き起こすおそれがある。そこで、凹凸嵌合構造を転がり軸受の軌道面の避直下位置に配置することよって、軸受軌道面におけるフープ応力の発生を抑えることができる。   It is preferable to arrange the concave-convex fitting structure at a position directly below the raceway surface of the rolling bearing. That is, if the shaft portion is press-fitted into the hole of the hub wheel, the hub wheel expands. This expansion generates a hoop stress on the raceway surface of the rolling bearing. Here, the hoop stress refers to a force for expanding the diameter in the outer diameter direction. For this reason, when a hoop stress is generated on the bearing raceway surface, there is a risk of causing a reduction in rolling fatigue life and occurrence of cracks. Therefore, by arranging the concave-convex fitting structure at a position directly below the raceway surface of the rolling bearing, generation of hoop stress on the bearing raceway surface can be suppressed.

凹部を形成する部材の凸部圧入開始側に軸部圧入ガイド構造を設ければ、軸部をハブ輪の孔部に圧入する際には、軸部圧入ガイド構造に沿って圧入させていくことができる。 If a shaft press-fitting guide structure is provided on the convex press-fitting start side of the member that forms the recess, when the shaft is press-fitted into the hole of the hub wheel, the shaft is press-fitted along the shaft press-fitting guide structure. Can do.

凸部側と凹部形成側との硬度差をHRCで20以上とするのが好ましい。これによって、凸部を相手側へ圧入する際に、比較的小さい圧入力(圧入荷重)を付与するのみで圧入することができる。また、大きな圧入荷重を付与しないで済むので、形成される凹凸歯が損傷する(むしれる)のを防止できる。   The hardness difference between the convex portion side and the concave portion forming side is preferably 20 or more in terms of HRC. Thus, when the convex portion is press-fitted to the other side, it is possible to press-fit only by applying a relatively small pressure input (press-fit load). Further, since it is not necessary to apply a large press-fitting load, the formed uneven teeth can be prevented from being damaged (peeled).

本発明では、凹凸嵌合構造において、径方向及び円周方向においてガタが生じる隙間が形成されないので、嵌合部位の全てが回転トルク伝達に寄与し、安定したトルク伝達が可能であり、しかも、異音の発生も生じさせない。さらには、隙間無く密着しているので、トルク伝達部位の強度が向上する。このため、車輪用軸受装置を軽量、コンパクトにすることができる。   In the present invention, in the concavo-convex fitting structure, there is no gap formed in the radial direction and the circumferential direction, so that all of the fitting parts contribute to rotational torque transmission, stable torque transmission is possible, No abnormal noise is generated. Furthermore, since the contact is made without a gap, the strength of the torque transmitting portion is improved. For this reason, the wheel bearing device can be made lightweight and compact.

また、外側継手部材の軸部に軸方向の引き抜き力を付与することによって、ハブ輪の孔部から外側継手部材を取外すことができるので、各部品の修理・点検の作業性(メンテナンス性)の向上を図ることができる。しかも、各部品の修理・点検後に再度外側継手部材の軸部をハブ輪の孔部に圧入することによって、凸部と凹部との嵌合接触部位全域が密着する凹凸嵌合構造を構成することができる。このため、安定したトルク伝達が可能な車輪用軸受装置を再度構成することができる。   In addition, by applying an axial pulling force to the shaft portion of the outer joint member, the outer joint member can be removed from the hole of the hub wheel, so that the workability (maintenability) of repair and inspection of each part is improved. Improvements can be made. In addition, after the repair / inspection of each part, the shaft portion of the outer joint member is press-fitted into the hole of the hub wheel again, thereby forming a concave-convex fitting structure in which the entire fitting contact portion between the convex portion and the concave portion is in close contact. Can do. For this reason, the wheel bearing device capable of stable torque transmission can be configured again.

外側継手部材の軸部の外径面とハブ輪の孔部の内径面とのどちらか一方に設けられる凸部を、軸方向に沿って他方に圧入することによって、この凸部に密着嵌合する凹部を形成することができる。このため、凹凸嵌合構造を確実に形成することができる。しかも、凹部が形成される部材には、スプライン部等を形成しておく必要がなく、生産性に優れ、かつスプライン同士の位相合わせを必要とせず、組立性の向上を図るとともに、圧入時の歯面の損傷を回避することができて、安定した嵌合状態を維持できる。   A convex portion provided on either the outer diameter surface of the shaft portion of the outer joint member or the inner diameter surface of the hole portion of the hub wheel is press-fitted into the other along the axial direction, thereby closely fitting to this convex portion. A concave portion to be formed can be formed. For this reason, an uneven | corrugated fitting structure can be formed reliably. Moreover, it is not necessary to form a spline portion or the like on the member where the recess is formed, and it is excellent in productivity and does not require the phase alignment between the splines. Damage to the tooth surface can be avoided and a stable fitting state can be maintained.

位置決め用内壁にて、圧入を規制することができ、所定の圧入量を確保できる。すなわち、凹凸嵌合構造の軸方向長さを所定量に確保することができる。このため、位置決めされたことによって、この車輪用軸受装置の寸法精度が安定するとともに、軸方向に沿って配設される凹凸嵌合構造の軸方向長さを安定した長さに確保することができ、トルク伝達性の向上を図ることができる。   Press fitting can be regulated by the positioning inner wall, and a predetermined press fitting amount can be secured. That is, the axial length of the concave-convex fitting structure can be secured to a predetermined amount. For this reason, by positioning, the dimensional accuracy of the wheel bearing device is stabilized, and the axial length of the concave-convex fitting structure disposed along the axial direction can be secured to a stable length. Thus, torque transmission can be improved.

ねじ構造を介してハブ輪と外側継手部材の軸部とを固定することによって、圧入後において、ハブ輪からの軸部の軸方向の抜けが規制され、長期にわたって安定したトルク伝達が可能となる。 By fixing the hub wheel and the shaft portion of the outer joint member through the screw structure, the axial displacement of the shaft portion from the hub wheel is restricted after press-fitting, and stable torque transmission is possible over a long period of time. .

また、ハブ輪の端部が加締られて転がり軸受の内輪に対して予圧が付与されるものでは、外側継手部材のマウス部によって内輪に予圧を付与する必要がなくなる。このため、内輪への予圧を考慮することなく、外側継手部材の軸部を圧入することができ、ハブ輪と外側継手部材との連結性(組み付け性)の向上を図ることができる。マウス部がハブ輪と非接触状であるので、マウス部とハブ輪との接触による異音の発生を防止できる。   Further, in the case where the end of the hub ring is crimped and preload is applied to the inner ring of the rolling bearing, it is not necessary to apply preload to the inner ring by the mouth portion of the outer joint member. For this reason, it is possible to press-fit the shaft portion of the outer joint member without considering the preload to the inner ring, and it is possible to improve the connectivity (assembly property) between the hub wheel and the outer joint member. Since the mouse portion is not in contact with the hub wheel, it is possible to prevent the generation of abnormal noise due to the contact between the mouse portion and the hub wheel.

外側継手部材のマウス部と、ハブ輪の端部が加締られてなる加締部との間の隙間をシール部材にて密封すれば、この隙間から雨水や異物の侵入が防止され凹凸嵌合構造への雨水や異物等による密着性の劣化を回避することができる。ねじ構造のボルト部材の座面と、位置決め用内壁との間にシール材を介在させれば、このボルト部材からの凹凸嵌合構造へ雨水や異物の侵入が防止され、品質向上を図ることができる。   If the gap between the mouth part of the outer joint member and the crimped part where the end of the hub ring is crimped is sealed with a sealing member, rainwater and foreign matter can be prevented from entering through this gap and the concave and convex parts can be fitted. It is possible to avoid deterioration of adhesion due to rainwater or foreign matter on the structure. If a sealing material is interposed between the seating surface of the screw-type bolt member and the positioning inner wall, rainwater and foreign matter can be prevented from entering the concave-convex fitting structure from this bolt member, and quality can be improved. it can.

また、外側継手部材の軸部に前記凹凸嵌合構造の凸部を設けるとともに、この凸部の軸方向端部の硬度をハブ輪の孔部内径部よりも高くして、前記軸部をハブ輪の孔部に凸部の軸方向端部側から圧入するものであれば、軸部側の硬度を高くでき、軸部の剛性を向上させることができる。また、ハブ輪の孔部の内径面に前記凹凸嵌合構造の凸部を設けるとともに、この凸部の軸方向端部の硬度を等速自在継手の外側継手部材の軸部の外径部よりも高くして、前記ハブ輪側の凸部をその軸方向端部側から外側継手部材の軸部に圧入するものでは、軸部側の硬度処理(熱処理)を行う必要がないので、等速自在継手の外側継手部材の生産性に優れる。   Further, the convex portion of the concave-convex fitting structure is provided on the shaft portion of the outer joint member, and the hardness of the axial end portion of the convex portion is made higher than the inner diameter portion of the hole portion of the hub wheel so that the shaft portion is the hub. If it press-fits into the hole part of a ring | wheel from the axial direction edge part side of a convex part, the hardness by the side of a shaft part can be made high and the rigidity of a shaft part can be improved. In addition, a convex portion of the concave-convex fitting structure is provided on the inner diameter surface of the hole portion of the hub wheel, and the hardness of the axial end portion of the convex portion is determined from the outer diameter portion of the shaft portion of the outer joint member of the constant velocity universal joint. In the case where the convex portion on the hub wheel side is press-fitted into the shaft portion of the outer joint member from the end portion in the axial direction, there is no need to perform hardness treatment (heat treatment) on the shaft portion side, so that the constant velocity Excellent productivity of universal joint outer joint members.

圧入による凹部形成によって生じるはみ出し部を収納する収納部を設けることによって、はみ出し部をこの収納部内に保持(維持)することができ、はみ出し部が装置外の車両内等へ入り込んだりすることがない。すなわち、はみ出し部を収納部に収納したままにしておくことができ、はみ出し部の除去処理を行う必要がなく、組立作業工数の減少を図ることができて、組立作業性の向上及びコスト低減を図ることができる。   By providing a storage portion for storing the protruding portion that is generated by forming the concave portion by press-fitting, the protruding portion can be held (maintained) in the storage portion, and the protruding portion does not enter the inside of the vehicle outside the apparatus. . In other words, the protruding portion can be kept stored in the storage portion, and it is not necessary to perform the removal processing of the protruding portion, so that the number of assembling work can be reduced, improving the assembling workability and reducing the cost. Can be planned.

また、凸部の突出方向中間部位が、凹部形成前の凹部形成面上に配置されるようにすることによって、凸部が圧入時に凹部形成面に食い込んでいき、凹部を確実に形成することができる。すなわち、凸部の相手側に対する圧入代を十分にとることができる。これによって、凹凸嵌合構造の成形性が安定し、圧入荷重のばらつきも無く、安定した捩り強度が得られる。   In addition, by arranging the intermediate part in the protruding direction of the convex part on the concave part forming surface before forming the concave part, the convex part bites into the concave part forming surface during press-fitting, so that the concave part can be reliably formed. it can. That is, a sufficient press-fitting allowance for the other side of the convex portion can be taken. Thereby, the moldability of the concave-convex fitting structure is stabilized, there is no variation in press-fit load, and a stable torsional strength is obtained.

凸部の突出方向中間部位の周方向厚さを、周方向に隣り合う凸部間における前記中間部位に対応する位置での寸法よりも小さくすることによって、凹部が形成される側の山部(形成される凹部間の凸状の部分)の突出方向中間部位の周方向厚さを大きくすることができる。このため、相手側の山部のせん断面積を大きくすることができ、ねじり強度を確保することができる。しかも、硬度が高い側の凸部の歯厚が小であるので、圧入荷重を小さくでき、圧入性の向上を図ることができる。 By making the circumferential thickness of the projecting intermediate portion of the convex portion smaller than the dimension at the position corresponding to the intermediate portion between the convex portions adjacent to each other in the circumferential direction, the peak portion on the side where the concave portion is formed ( circumferential thickness of the convex portion) projecting direction intermediate portion of the inter-recess to be formed can be increased. For this reason, the shear area of the other side peak part can be enlarged and torsional strength can be ensured. Moreover, since the tooth thickness of the convex portion on the higher hardness side is small, the press-fitting load can be reduced and the press-fitting property can be improved.

凹凸嵌合構造を転がり軸受の軌道面の避直下位置に配置することよって、軸受軌道面におけるフープ応力の発生を抑える。これにより、転がり疲労寿命の低下、クラック発生、及び応力腐食割れ等の軸受の不具合発生を防止することができ、高品質な軸受を提供することができる。   By arranging the concave-convex fitting structure at a position directly below the raceway surface of the rolling bearing, generation of hoop stress on the bearing raceway surface is suppressed. As a result, it is possible to prevent a bearing failure such as a decrease in rolling fatigue life, occurrence of cracks, and stress corrosion cracking, and a high-quality bearing can be provided.

また、軸部をハブ輪の孔部に圧入する際には、軸部圧入ガイド構造に沿って圧入させていくことができる。これによって、安定した圧入が可能となって、芯ズレや芯傾き等を防止することが可能となる。   Further, when the shaft portion is press-fitted into the hole of the hub wheel, the shaft portion can be press-fitted along the shaft portion press-fitting guide structure. As a result, stable press-fitting is possible, and it is possible to prevent misalignment and tilting.

凸部側と凹部形成側との硬度差をHRCで20以上としているので、凸部を相手側へ圧入する際に、比較的小さい圧入力(圧入荷重)を付与するのみで圧入することができ、圧入性の向上を図ることができる。また、大きな圧入荷重を付与しないで済むので、形成される凹凸歯が損傷する(むしれる)のを防止でき、径方向及び円周方向においてガタが生じる隙間が生じない凹凸嵌合構造を安定して構成することができる。   Since the hardness difference between the convex portion side and the concave portion forming side is set to 20 or more by HRC, when the convex portion is press-fitted to the other side, it can be press-fitted only by applying a relatively small pressure input (press-fit load). The press fit can be improved. In addition, since it is not necessary to apply a large press-fitting load, it is possible to prevent the formed uneven teeth from being damaged (peeled), and to stabilize the uneven fitting structure in which no gaps are generated in the radial and circumferential directions. Can be configured.

以下本発明の実施の形態を図1〜図14に基づいて説明する。図1に第1実施形態の車輪用軸受装置を示し、この車輪用軸受装置は、ハブ輪1と、複列の転がり軸受2と、等速自在継手3とが一体化されるとともに、ハブ輪1と、ハブ輪1の孔部22に嵌挿される等速自在継手3の外側継手部材の軸部12とが凹凸嵌合構造Mを介して分離可能に結合されてなる。   Hereinafter, embodiments of the present invention will be described with reference to FIGS. FIG. 1 shows a wheel bearing device according to a first embodiment. This wheel bearing device is a hub wheel 1, a double row rolling bearing 2 and a constant velocity universal joint 3 integrated with each other. 1 and the shaft portion 12 of the outer joint member of the constant velocity universal joint 3 that is inserted into the hole portion 22 of the hub wheel 1 are detachably coupled via the concave-convex fitting structure M.

等速自在継手3は、外側継手部材としての外輪5と、外輪5の内側に配された内側継手部材としての内輪6と、外輪5と内輪6との間に介在してトルクを伝達する複数のボール7と、外輪5と内輪6との間に介在してボール7を保持するケージ8とを主要な部材として構成される。内輪6はその軸孔内径6aに、図8等に示すように、シャフト10の端部10aを圧入することによりスプライン嵌合してシャフト10とトルク伝達可能に結合されている。なお、シャフト10の端部10aには、シャフト抜け止め用の止め輪9が嵌合されている。   The constant velocity universal joint 3 includes a plurality of outer rings 5 serving as outer joint members, an inner ring 6 serving as an inner joint member disposed on the inner side of the outer ring 5, and a plurality of torque transmissions interposed between the outer ring 5 and the inner ring 6. The ball 7 and the cage 8 that is interposed between the outer ring 5 and the inner ring 6 and holds the ball 7 are configured as main members. As shown in FIG. 8 and the like, the inner ring 6 is spline-fitted by press-fitting an end portion 10a of the shaft 10 into the shaft hole inner diameter 6a and is coupled to the shaft 10 so as to be able to transmit torque. Note that a retaining ring 9 for retaining the shaft is fitted to the end portion 10a of the shaft 10.

外輪5はマウス部11とステム部(軸部)12とからなり、マウス部11は一端にて開口した椀状で、その内球面13に、軸方向に延びた複数のトラック溝14が円周方向等間隔に形成されている。内輪6は、その外球面15に、軸方向に延びた複数のトラック溝16が円周方向等間隔に形成されている。   The outer ring 5 is composed of a mouse part 11 and a stem part (shaft part) 12. The mouse part 11 has a bowl shape opened at one end, and a plurality of track grooves 14 extending in the axial direction are circumferentially formed on the inner spherical surface 13 thereof. It is formed at equal intervals in the direction. In the inner ring 6, a plurality of track grooves 16 extending in the axial direction are formed on the outer spherical surface 15 at equal intervals in the circumferential direction.

外輪5のトラック溝14と内輪6のトラック溝16とは対をなし、各対のトラック溝14,16で構成されるボールトラックに1個ずつ、トルク伝達要素としてのボール7が転動可能に組み込んである。ボール7は外輪5のトラック溝14と内輪6のトラック溝16との間に介在してトルクを伝達する。ケージ8は外輪5と内輪6との間に摺動可能に介在し、外球面にて外輪5の内球面13と接し、内球面にて内輪6の外球面15と接する。なお、この場合の等速自在継手は、ツェパー型を示しているが、各トラック溝14、16の溝底に直線状のストレート部を有するアンダーカットフリー型等の他の等速自在継手であってもよい。   The track groove 14 of the outer ring 5 and the track groove 16 of the inner ring 6 make a pair, and one ball 7 as a torque transmitting element can roll on each ball track constituted by the pair of track grooves 14 and 16. It is incorporated. The ball 7 is interposed between the track groove 14 of the outer ring 5 and the track groove 16 of the inner ring 6 to transmit torque. The cage 8 is slidably interposed between the outer ring 5 and the inner ring 6, contacts the inner spherical surface 13 of the outer ring 5 at the outer spherical surface, and contacts the outer spherical surface 15 of the inner ring 6 at the inner spherical surface. The constant velocity universal joint in this case is a Zepper type, but is another constant velocity universal joint such as an undercut free type having a straight straight portion at the bottom of each track groove 14, 16. May be.

また、図8等に示すように、マウス部11の開口部はブーツ18にて塞がれている。ブーツ18は、大径部18aと、小径部18bと、大径部18aと小径部18bとを連結する蛇腹部18cとからなる。大径部18aがマウス部11の開口部に外嵌され、この状態でブーツバンド19aにて締結され、小径部18bがシャフト10のブーツ装着部10bに外嵌され、この状態でブーツバンド19bにて締結されている。   Moreover, as shown in FIG. 8 etc., the opening part of the mouse | mouth part 11 is block | closed with the boot 18. As shown in FIG. The boot 18 includes a large diameter portion 18a, a small diameter portion 18b, and a bellows portion 18c that connects the large diameter portion 18a and the small diameter portion 18b. The large-diameter portion 18a is externally fitted to the opening of the mouse portion 11, and is fastened by the boot band 19a in this state, and the small-diameter portion 18b is externally fitted to the boot mounting portion 10b of the shaft 10, and in this state, the boot band 19b It is concluded.

ハブ輪1は、図1と図7に示すように、筒部20と、筒部20の反継手側の端部に設けられるフランジ21とを有する。筒部20の孔部22は、軸部嵌合孔22aと、反継手側のテーパ孔22bとを有し、軸部嵌合孔22aとテーパ孔22bとの間に、内径方向へ突出する位置決め用内壁22cが設けられている。すなわち、軸部嵌合孔22aにおいて、後述する凹凸嵌合構造Mを介して等速自在継手3の外輪5の軸部12とハブ輪1とが結合される。なお、この位置決め用内壁22cの反軸部嵌合孔側の端面には凹窪部51が設けられている。   As shown in FIGS. 1 and 7, the hub wheel 1 includes a cylindrical portion 20 and a flange 21 provided at an end of the cylindrical portion 20 on the side opposite to the joint. The hole portion 22 of the cylindrical portion 20 has a shaft portion fitting hole 22a and a tapered hole 22b on the anti-joint side, and is positioned so as to protrude in the inner diameter direction between the shaft portion fitting hole 22a and the tapered hole 22b. An inner wall 22c is provided. That is, the shaft portion 12 of the outer ring 5 of the constant velocity universal joint 3 and the hub wheel 1 are coupled to each other through the concave-convex fitting structure M described later in the shaft portion fitting hole 22a. In addition, the recessed part 51 is provided in the end surface by the side of the non-shaft part fitting hole of this positioning inner wall 22c.

孔部22は、軸部嵌合孔22aよりも反位置決め用内壁側の開口側に大径部46と、軸部嵌合孔22aよりも位置決め用内壁側に小径部48とを有する。大径部46と軸部嵌合孔22aとの間には、テーパ部(テーパ孔)49aが設けられている。このテーパ部49aは、ハブ輪1と外輪5の軸部12を結合する際の圧入方向に沿って縮径している。   The hole portion 22 has a large-diameter portion 46 on the opening side on the side opposite to the inner wall for positioning relative to the shaft portion fitting hole 22a, and a small-diameter portion 48 on the inner wall side for positioning relative to the shaft portion fitting hole 22a. A tapered portion (tapered hole) 49a is provided between the large diameter portion 46 and the shaft portion fitting hole 22a. The tapered portion 49a is reduced in diameter along the press-fitting direction when the hub wheel 1 and the shaft portion 12 of the outer ring 5 are coupled.

転がり軸受2は、ハブ輪1の筒部20の継手側に設けられた段差部23に嵌合する内方部材(内輪)24と、ハブ輪1の軸部12に外嵌される外方部材25とを備える。外方部材25は、その内周に2列の外側軌道面(アウターレース)26、27が設けられ、第1外側軌道面26とハブ輪1の軸部外周に設けられる第1内側軌道面(インナーレース)28とが対向し、第2外側軌道面27と、内輪24の外周面に設けられる第2内側軌道面(インナーレース)29とが対向し、これらの間に転動体30としてのボールが介装される。なお、外方部材25の両開口部にはシール部材Sが装着されている。また、外方部材25である外輪には、図示省略の車体の懸架装置から延びるナックル34(図8参照)が取り付けられている。   The rolling bearing 2 includes an inner member (inner ring) 24 that fits in a stepped portion 23 provided on the joint side of the tubular portion 20 of the hub wheel 1, and an outer member that fits outside the shaft portion 12 of the hub wheel 1. 25. The outer member 25 is provided with two rows of outer raceways (outer races) 26 and 27 on its inner circumference, and a first inner raceway (provided on the outer circumference of the first outer raceway 26 and the shaft portion of the hub wheel 1). The inner race) 28 is opposed to the second outer raceway surface 27 and the second inner raceway surface (inner race) 29 provided on the outer peripheral surface of the inner ring 24 is opposed to the ball as the rolling element 30 therebetween. Is installed. Note that seal members S are attached to both openings of the outer member 25. A knuckle 34 (see FIG. 8) extending from a vehicle suspension device (not shown) is attached to the outer ring which is the outer member 25.

この場合、ハブ輪1の継手側の端部を加締めて、その加締部31にて内方部材(内輪)24に予圧を付与するものである。これによって、内輪24をハブ輪1に締結することができる。またハブ輪1のフランジ21にはボルト装着孔32が設けられて、ホイールおよびブレーキロータをこのフランジ21に固定するためのハブボルト33がこのボルト装着孔32に装着される。   In this case, the end of the hub wheel 1 on the joint side is swaged, and a preload is applied to the inner member (inner ring) 24 by the swaged portion 31. As a result, the inner ring 24 can be fastened to the hub wheel 1. The flange 21 of the hub wheel 1 is provided with a bolt mounting hole 32, and a hub bolt 33 for fixing the wheel and the brake rotor to the flange 21 is mounted in the bolt mounting hole 32.

外輪5の軸部12には、その軸心部に反継手側(反マウス側)の端面に開口するねじ孔50が設けられている。このねじ孔50は、その開口部が開口側に向かって拡開するテーパ部50aとされている。また、軸部12の反継手側(反マウス側)の端部には小径部12bが設けられている。すなわち、軸部12は大径の本体部12aと小径部12bとを備える。   The shaft portion 12 of the outer ring 5 is provided with a screw hole 50 that opens at the end surface on the anti-joint side (anti-mouse side) in the shaft center portion. The screw hole 50 is a tapered portion 50a whose opening is expanded toward the opening. A small-diameter portion 12b is provided at the end of the shaft portion 12 on the anti-joint side (anti-mouse side). That is, the shaft portion 12 includes a main body portion 12a having a large diameter and a small diameter portion 12b.

凹凸嵌合構造Mは、図2と図3に示すように、例えば、軸部12に設けられて軸方向に延びる凸部35と、ハブ輪1の孔部22の内径面(この場合、軸部嵌合孔22aの内径面37)に形成される凹部36とからなり、凸部35とその凸部35に嵌合するハブ輪1の凹部36との嵌合接触部位38全域が密着している。すなわち、軸部12の反マウス部側の外周面に、複数の凸部35が周方向に沿って所定ピッチで配設され、ハブ輪1の孔部22の軸部嵌合孔22aの内径面37に凸部35が嵌合する複数の凹部36が周方向に沿って形成されている。つまり、周方向全周にわたって、凸部35とこれに嵌合する凹部36とがタイトフィットしている。   As shown in FIGS. 2 and 3, the concave-convex fitting structure M includes, for example, a convex portion 35 provided in the shaft portion 12 and extending in the axial direction, and an inner diameter surface of the hole portion 22 of the hub wheel 1 (in this case, the shaft The inner surface 37) of the part fitting hole 22a is formed with a concave part 36, and the entire fitting contact part 38 of the convex part 35 and the concave part 36 of the hub wheel 1 fitted to the convex part 35 is in close contact. Yes. That is, a plurality of convex portions 35 are arranged at a predetermined pitch along the circumferential direction on the outer peripheral surface of the shaft portion 12 on the side opposite to the mouse portion, and the inner diameter surface of the shaft portion fitting hole 22a of the hole portion 22 of the hub wheel 1 A plurality of concave portions 36 into which the convex portions 35 are fitted to 37 are formed along the circumferential direction. That is, the convex part 35 and the concave part 36 fitted to this are tight-fitted over the entire circumference in the circumferential direction.

この場合、各凸部35は、その断面が凸アール状の頂点を有する三角形状(山形状)であり、各凸部35の嵌合接触部位(凹部嵌合部位)38とは、図3(b)に示す範囲Aであり、断面における山形の中腹部から山頂にいたる範囲である。また、周方向の隣合う凸部35間において、ハブ輪1の内径面37よりも内径側に隙間40が形成されている。   In this case, each convex portion 35 has a triangular shape (mountain shape) having a convex rounded apex in cross section, and the fitting contact portion (recessed fitting portion) 38 of each convex portion 35 is shown in FIG. It is the range A shown in b), which is the range from the mid-section of the mountain in the cross section to the peak. Further, a gap 40 is formed on the inner diameter side with respect to the inner diameter surface 37 of the hub wheel 1 between the adjacent convex portions 35 in the circumferential direction.

このように、ハブ輪1と等速自在継手3の外輪5の軸部12とを凹凸嵌合構造Mを介して連結できる。この際、前記したように、ハブ輪1の継手側の端部を加締めて、その加締部31にて内方部材(内輪)24に予圧を付与するものであるので、外輪5のマウス部11にて内輪24に予圧を付与する必要がなく、ハブ輪1の端部(この場合、加締部31)に対してマウス部11を接触させない非接触状態としている。   In this way, the hub wheel 1 and the shaft portion 12 of the outer ring 5 of the constant velocity universal joint 3 can be connected via the concave-convex fitting structure M. At this time, as described above, the end of the hub wheel 1 on the joint side is swaged, and the swaged portion 31 applies preload to the inner member (inner ring) 24. It is not necessary to apply a preload to the inner ring 24 at the part 11, and the mouse part 11 is not in contact with the end part of the hub wheel 1 (in this case, the caulking part 31).

ハブ輪1の端部(この場合、加締部31)に対してマウス部11を接触させない非接触状態としているので、ハブ輪1の加締部31とマウス部11の底外面11aとの間に隙間58が設けられる。このため、図6(a)(b)に示すように、この隙間58をシール部材59にて塞ぐようにするのが好ましい。この場合、隙間58は、ハブ輪1の加締部31とマウス部11の底外面11aとの間から軸部嵌合孔22aと軸部12の本体部12aとの間まで形成される。この実施形態では、シール部材59はハブ輪1の加締部31と本体部12aとのコーナ部に配置される。なお、シール部材59としては、図6(a)に示すようなOリング等のようなものであっても、図6(b)に示すようなガスケット等のようなものであってもよい。   Since the end of the hub wheel 1 (in this case, the caulking part 31) is not in contact with the mouse part 11, the space between the caulking part 31 of the hub wheel 1 and the bottom outer surface 11a of the mouse part 11 Is provided with a gap 58. For this reason, as shown in FIGS. 6A and 6B, it is preferable that the gap 58 is closed with a seal member 59. In this case, the gap 58 is formed from between the caulking portion 31 of the hub wheel 1 and the bottom outer surface 11a of the mouth portion 11 to between the shaft portion fitting hole 22a and the main body portion 12a of the shaft portion 12. In this embodiment, the seal member 59 is disposed at a corner portion between the caulking portion 31 of the hub wheel 1 and the main body portion 12a. The seal member 59 may be an O-ring as shown in FIG. 6A or a gasket as shown in FIG. 6B.

また、反継手側から軸部12のねじ孔50にボルト部材54を螺着している。ボルト部材54は、図1に示すように、フランジ付き頭部54aと、ねじ軸部54bとからなる。ねじ軸部54bは、図7に示すように、大径の基部55aと、小径の本体部55bと、先端側のねじ部55cとを有する。この場合、位置決め用内壁22cに貫通孔56が設けられ、この貫通孔56にボルト部材54の軸部54bが挿通されて、ねじ部55cが軸部12のねじ孔50に螺着される。貫通孔56の孔径d1は、軸部54bの大径の基部55aの外径d2よりも僅かに大きく設定される。具体的には、0.05mm<d1−d2<0.5mm程度とされる。なお、ねじ部55cの最大外径は、大径の基部55aの外径と同じか基部55aの外径よりも僅かに小さい程度とする。   A bolt member 54 is screwed into the screw hole 50 of the shaft portion 12 from the anti-joint side. As shown in FIG. 1, the bolt member 54 includes a flanged head portion 54a and a screw shaft portion 54b. As shown in FIG. 7, the screw shaft portion 54b includes a large-diameter base portion 55a, a small-diameter main body portion 55b, and a tip-side screw portion 55c. In this case, a through hole 56 is provided in the positioning inner wall 22 c, the shaft portion 54 b of the bolt member 54 is inserted into the through hole 56, and the screw portion 55 c is screwed into the screw hole 50 of the shaft portion 12. The hole diameter d1 of the through hole 56 is set slightly larger than the outer diameter d2 of the large base portion 55a of the shaft portion 54b. Specifically, 0.05 mm <d1−d2 <0.5 mm or so. The maximum outer diameter of the threaded portion 55c is set to be the same as or slightly smaller than the outer diameter of the large base portion 55a.

本車輪用軸受装置では、図2に示すように、圧入時に軸部12の圧入のガイドを行う軸部圧入ガイド構造M1を凸部圧入開始側に設けている。この場合、孔部22のテーパ部49aに設けられる雌スプライン44からなる。すなわち、図4(a)に示すように、テーパ部49aの軸部嵌合孔22a側に周方向に沿って所定ピッチ(この場合、凸部35の配置ピッチと同一ピッチ)にガイド用凹部44aを設ける。   In the present wheel bearing device, as shown in FIG. 2, a shaft press-fitting guide structure M1 that guides the press-fitting of the shaft 12 at the time of press-fitting is provided on the convex press-fitting start side. In this case, it consists of a female spline 44 provided in the tapered portion 49 a of the hole portion 22. That is, as shown in FIG. 4 (a), the guide recess 44a has a predetermined pitch (in this case, the same pitch as the arrangement pitch of the protrusions 35) along the circumferential direction on the shaft fitting hole 22a side of the taper 49a. Is provided.

この場合、図7に示すように、ガイド用凹部44aの底部径寸法D10を凸部35の最大外径、つまりスプライン41の山部41aである前記凸部35の頂点を結ぶ円の最大直径寸法(外接円直径)D1よりも大きくして、凸部35の頂部とガイド用凹部44aの底部との間に、図4(a)に示すように、径方向隙間C1を形成している。 In this case, as shown in FIG. 7, the maximum diameter dimension of a circle connecting vertexes of the projections 35 a crest 41a of maximum diameter, i.e. the spline 41 of the projections 35 of the bottom diameter D10 of guiding recesses 44a As shown in FIG. 4A, a radial clearance C1 is formed between the top of the convex portion 35 and the bottom of the guide concave portion 44a.

次に、凹凸嵌合構造Mの嵌合方法を説明する。この場合、図7に示すように、軸部12の外径部には熱硬化処理を施し、この硬化層Hに軸方向に沿う山部41aと谷部41bとからなるスプライン41を形成する。このため、スプライン41の山部41aが硬化処理されて、この山部41aが凹凸嵌合構造Mの凸部35となる。このスプライン41は、軸部12の本体部12aの小径部側に設けられている。なお、この実施形態での硬化層Hの範囲は、クロスハッチング部で示すように、スプライン41の外端縁から外輪5のマウス部11の底壁の一部までである。この熱硬化処理としては、高周波焼入れや浸炭焼入れ等の種々の熱処理を採用することができる。ここで、高周波焼入れとは、高周波電流の流れているコイル中に焼入れに必要な部分を入れ、電磁誘導作用により、ジュール熱を発生させて、伝導性物体を加熱する原理を応用した焼入れ方法である。また、浸炭焼入れとは、低炭素材料の表面から炭素を浸入/拡散させ、その後に焼入れ行う方法である。軸部12のスプライン41のモジュールを0.5以下の小さい歯とする。ここで、モジュールとは、ピッチ円直径を歯数で割ったものである。 Next, the fitting method of the uneven fitting structure M will be described. In this case, as shown in FIG. 7, the outer diameter portion of the shaft portion 12 is subjected to a thermosetting process, and a spline 41 including a peak portion 41 a and a valley portion 41 b along the axial direction is formed on the cured layer H. For this reason, the peak portion 41a of the spline 41 is hardened, and the peak portion 41a becomes the convex portion 35 of the concave-convex fitting structure M. The spline 41 is provided on the small diameter side of the main body 12 a of the shaft 12. The range of the hardened layer H in this embodiment is from the outer end edge of the spline 41 to a part of the bottom wall of the mouth portion 11 of the outer ring 5 as shown by the cross hatched portion. As this thermosetting treatment, various heat treatments such as induction hardening and carburizing and quenching can be employed. Here, induction hardening is a hardening method that applies the principle of heating a conductive object by placing Joule heat in a coil through which high-frequency current flows, and generating Joule heat by electromagnetic induction. is there. The carburizing and quenching is a method in which carbon is infiltrated / diffused from the surface of the low carbon material and then quenched. The module of the spline 41 of the shaft portion 12 is a small tooth of 0.5 or less. Here, the module is a pitch circle diameter divided by the number of teeth.

ハブ輪1の孔部22の内径面37(つまり、軸部嵌合孔22aの内径面)側においては熱硬化処理を行わない未硬化部(未焼き状態)とする。外輪5の軸部12の硬化層Hとハブ輪1の未硬化部との硬度差は、HRCで20ポイント以上とする。さらに、具体的には、硬化層Hの硬度を50HRCから65HRC程度とし、未硬化部の硬度を10HRCから30HRC程度とする。   On the inner diameter surface 37 side of the hole portion 22 of the hub wheel 1 (that is, the inner diameter surface of the shaft portion fitting hole 22a), an uncured portion (unburned state) that is not subjected to thermosetting treatment is used. The hardness difference between the hardened layer H of the shaft portion 12 of the outer ring 5 and the uncured portion of the hub wheel 1 is 20 points or more in HRC. More specifically, the hardness of the hardened layer H is about 50 HRC to 65 HRC, and the hardness of the uncured portion is about 10 HRC to 30 HRC.

この際、凸部35の突出方向中間部位が、凹部形成前の凹部形成面(この場合、孔部22の軸部嵌合孔22aの内径面37)の位置に対応する。すなわち、図7に示すように、軸部嵌合孔22aの内径面37の内径寸法Dを、凸部35の最大直径寸法、つまりスプライン41の凸部41aである前記凸部35の頂点を結ぶ円の直径寸法(外接円直径)D1よりも小さく、軸部外径面の凸部間に形成された谷部41b最小直径寸法、つまりスプライン41の谷部41bの底を結ぶ円の直径寸法D2よりも大きく設定される。すなわち、D2<D<D1とされる。また、孔部22の大径部46の孔径寸法D3よりもD1を小さく設定する。 At this time, the intermediate portion in the protruding direction of the convex portion 35 corresponds to the position of the concave portion forming surface (in this case, the inner diameter surface 37 of the shaft portion fitting hole 22a) before the concave portion is formed. That is, as shown in FIG. 7, the inner diameter dimension D of the inner diameter surface 37 of the shaft fitting hole 22a is connected to the maximum diameter dimension of the convex section 35, that is, the apex of the convex section 35 which is the convex section 41a of the spline 41. smaller than a circle having a diameter dimension (circumscribed circle diameter) D1, minimum diameter, i.e. the diameter of a circle connecting bottoms of valleys 41b of the spline 41 of the valley portion 41b formed between the protrusions of the shaft outer diameter surface It is set to be larger than D2. That is, D2 <D <D1. Further, D1 is set smaller than the hole diameter dimension D3 of the large-diameter portion 46 of the hole 22.

スプライン41は、従来からの公知公用の手段である転造加工、切削加工、プレス加工、引き抜き加工等の種々の加工方法によって、形成することがきる。また、熱硬化処理としては、高周波焼入れ、浸炭焼入れ等の種々の熱処理を採用することができる。なお、スプライン41を形成することによって構成された凸部35の圧入開始端面35aは、軸部12の軸線方向に対して直交する平坦面とされる。   The spline 41 can be formed by various processing methods such as rolling processing, cutting processing, press processing, and drawing processing, which are known publicly known means. Moreover, various heat processing, such as induction hardening and carburizing hardening, can be employ | adopted as a thermosetting process. Note that the press-fitting start end surface 35 a of the convex portion 35 formed by forming the spline 41 is a flat surface orthogonal to the axial direction of the shaft portion 12.

そして、図7に示すように、軸部12にシール部材59を外嵌し、ハブ輪1の軸心と等速自在継手3の外輪5の軸心とを合わせた状態とする。この状態で、ハブ輪1に対して、外輪5の軸部12を挿入(圧入)していく。すなわち、軸部圧入ガイド構造M1の各ガイド用凹部44aに、軸部12の各凸35を嵌合させる。これによって、ハブ輪1の軸心と外輪5の軸心とが一致した状態となる。この際、各ガイド用凹部44aの凹凸嵌合構造側の端部が、圧入方向に対して直交する平坦面77a(図2参照)であるので、凸部35の圧入開始端面35aを受けることができ、この状態から圧入していくことができる。この際、前記したように、軸部嵌合孔22aの内径面37の径寸法Dと、凸部35の最大直径寸法D1と、スプライン41の谷部41bの最小外径寸法D2とが前記のような関係であり、しかも、凸部35の硬度が内径面37の硬度よりも30ポイント以上大きいので、軸部12をハブ輪1の孔部22に圧入していけば、この凸部35が内径面37に食い込んでいき、凸部35が、この凸部35が嵌合する凹部36を、軸方向に沿って形成していくことになる。 Then, as shown in FIG. 7, a seal member 59 is externally fitted to the shaft portion 12 so that the shaft center of the hub wheel 1 and the shaft center of the outer ring 5 of the constant velocity universal joint 3 are aligned. In this state, the shaft portion 12 of the outer ring 5 is inserted (press-fitted) into the hub wheel 1. That is, each protrusion 35 of the shaft portion 12 is fitted into each guide recess 44a of the shaft portion press-fitting guide structure M1. Thereby, the axial center of the hub wheel 1 and the axial center of the outer ring 5 are brought into a coincident state. At this time, since the end portion of each guide recess 44a on the uneven fitting structure side is a flat surface 77a (see FIG. 2) orthogonal to the press-fitting direction, the press-fitting start end surface 35a of the convex portion 35 is received. It is possible to press fit from this state. At this time, as described above, the diameter D of the inner diameter surface 37 of the shaft fitting hole 22a, the maximum diameter D1 of the convex portion 35, and the minimum outer diameter D2 of the valley 41b of the spline 41 are as described above. Moreover, since the hardness of the convex portion 35 is 30 points or more larger than the hardness of the inner diameter surface 37, if the shaft portion 12 is press-fitted into the hole portion 22 of the hub wheel 1, the convex portion 35 is The convex portion 35 bites into the inner diameter surface 37, and the concave portion 36 into which the convex portion 35 is fitted is formed along the axial direction.

この圧入は、軸部12の小径部12bに端面52が位置決め用内壁22cの端面53に当接するまで行われる。これによって、図3(a)(b)に示すように、軸部12の端部の凸部35と、これに嵌合する凹部36との嵌合接触部位38の全体が密着している。すなわち、相手側の凹部形成面(この場合、孔部22の軸部嵌合孔22aの内径面37)に凸部35の形状の転写を行うことになる。この際、凸部35が孔部22の内径面37に食い込んでいくことによって、孔部22が僅かに拡径した状態となって、凸部35の軸方向の移動を許容し、軸方向の移動が停止すれば、孔部22が元の径に戻ろうとして縮径することになる。言い換えれば、凸部35の圧入時にハブ輪1が径方向に弾性変形し、この弾性変形分の予圧が凸部35の歯面(凹部嵌合部位の表面)に付与される。このため、凸部35の凹部嵌合部位の全体がその対応する凹部36に対して密着する凹凸嵌合構造Mを確実に形成することができる。すなわち、軸部12側のスプライン(雄スプライン)41によって、ハブ輪1の孔部22の内径面に、雄スプライン41に密着する雌スプライン42が形成される。   This press-fitting is performed until the end surface 52 comes into contact with the end surface 53 of the positioning inner wall 22c in the small diameter portion 12b of the shaft portion 12. As a result, as shown in FIGS. 3A and 3B, the entire fitting contact portion 38 between the convex portion 35 at the end of the shaft portion 12 and the concave portion 36 fitted therein is in close contact. In other words, the shape of the convex portion 35 is transferred to the other-side concave portion forming surface (in this case, the inner diameter surface 37 of the shaft portion fitting hole 22a of the hole portion 22). At this time, the convex portion 35 bites into the inner diameter surface 37 of the hole portion 22, so that the hole portion 22 is slightly expanded in diameter, and the convex portion 35 is allowed to move in the axial direction. When the movement stops, the hole 22 is reduced in diameter to return to the original diameter. In other words, the hub wheel 1 is elastically deformed in the radial direction when the convex portion 35 is press-fitted, and a preload corresponding to this elastic deformation is applied to the tooth surface of the convex portion 35 (surface of the concave portion fitting portion). For this reason, the concave / convex fitting structure M in which the entire concave portion fitting portion of the convex portion 35 is in close contact with the corresponding concave portion 36 can be reliably formed. That is, a female spline 42 that closely contacts the male spline 41 is formed on the inner diameter surface of the hole 22 of the hub wheel 1 by the spline (male spline) 41 on the shaft portion 12 side.

このように、凹凸嵌合構造Mが構成されるが、この場合の凹凸嵌合構造Mは転がり軸受2の軌道面26、27、28、29の避直下位置に配置される。ここで、避直下位置とは、軌道面26、27、28、29のボール接触部位置に対して径方向に対応しない位置である。   In this way, the concave-convex fitting structure M is configured. In this case, the concave-convex fitting structure M is disposed at a position directly below the raceway surfaces 26, 27, 28, 29 of the rolling bearing 2. Here, the direct under-position is a position that does not correspond to the radial direction with respect to the ball contact portion position of the raceway surfaces 26, 27, 28, and 29.

圧入後には、反継手側から軸部12のねじ孔50にボルト部材54を螺着する。このように、ボルト部材54を軸部12のねじ孔50に螺着することによって、ボルト部材54の頭部54aのフランジ部60が位置決め用内壁22cの凹窪部51に嵌合する。これによって、軸部12の反継手側の端面52とボルト部材54の頭部54aとで位置決め用内壁22cが挟持される。すなわち、ハブ輪1と外輪5の軸部12とがねじ構造M2にて固定される。   After the press-fitting, the bolt member 54 is screwed into the screw hole 50 of the shaft portion 12 from the opposite joint side. In this manner, by screwing the bolt member 54 into the screw hole 50 of the shaft portion 12, the flange portion 60 of the head portion 54a of the bolt member 54 is fitted into the recessed portion 51 of the positioning inner wall 22c. As a result, the positioning inner wall 22c is sandwiched between the end surface 52 of the shaft portion 12 on the opposite joint side and the head portion 54a of the bolt member 54. That is, the hub wheel 1 and the shaft portion 12 of the outer ring 5 are fixed by the screw structure M2.

軸部12に外嵌されたシール部材59によって、ハブ輪1の加締部31とマウス部11の底外面11aとの間に隙間58を塞ぐことができる。   The gap 58 can be closed between the caulking portion 31 of the hub wheel 1 and the bottom outer surface 11a of the mouth portion 11 by the seal member 59 fitted on the shaft portion 12.

この場合、ボルト部材54の座面60aと位置決め用内壁22cとの間もシール材(図示省略)を介在させてもよい。例えば、ボルト部材54の座面60aに、塗布後に硬化して座面60aと位置決め用内壁22cの凹窪部51の底面との間において密封性を発揮できる種々の樹脂からなるシール材(シール剤)を塗布すればよい。なお、このシール材としては、この車輪用軸受装置が使用される雰囲気中において劣化しないものが選択される。また、凸部35と凹部36との嵌合接触部位38間にシール材を介在させてもよい。この場合、ボルト部材54の座面60aに塗布されるシール材(シール剤)と同様のシール材(シール剤)を凸部35の表面に塗布した状態で圧入を行えばよい。   In this case, a sealing material (not shown) may be interposed between the seat surface 60a of the bolt member 54 and the positioning inner wall 22c. For example, the sealing material (sealing agent) made of various resins that can be cured after application to the seating surface 60a of the bolt member 54 and exhibit sealing properties between the seating surface 60a and the bottom surface of the recessed portion 51 of the positioning inner wall 22c. ) May be applied. In addition, as this sealing material, the thing which does not deteriorate in the atmosphere where this wheel bearing apparatus is used is selected. Further, a sealing material may be interposed between the fitting contact portions 38 between the convex portions 35 and the concave portions 36. In this case, the press-fitting may be performed in a state where a sealing material (sealant) similar to the sealant (sealant) applied to the seating surface 60 a of the bolt member 54 is applied to the surface of the convex portion 35.

ところで、外輪5の軸部12をハブ輪1の孔部22に圧入する際には、図7の仮想線で示すように、外輪5のマウス部11の外径面に設けた段差面Gに圧入用治具Kを係合させて、この圧入用治具Kから段差面Gに圧入荷重(軸方向荷重)を付与すればよい。なお、段差面Gとしては周方向全周に設けても、周方向に沿って所定ピッチで設けてもよい。このため、使用する圧入用治具Kとしても、これらの段差面Gに対応して軸方向荷重を付与できればよい。   By the way, when the shaft portion 12 of the outer ring 5 is press-fitted into the hole portion 22 of the hub wheel 1, as shown by the phantom line in FIG. A press-fitting load (axial load) may be applied from the press-fitting jig K to the stepped surface G by engaging the press-fitting jig K. The stepped surface G may be provided on the entire circumference in the circumferential direction or at a predetermined pitch along the circumferential direction. For this reason, the press-fitting jig K to be used only needs to be able to apply an axial load corresponding to these stepped surfaces G.

このように、本発明では、軸部12の凸部35とハブ輪1の凹部36との嵌合接触部位38全域が密着する凹凸嵌合構造Mを確実に形成することができる。しかも、凹部36が形成される部材には、スプライン部等を形成しておく必要がなく、生産性に優れ、しかもスプライン同士の位相合わせを必要とせず、組立性の向上を図るとともに、圧入時の歯面の損傷を回避することができ、安定した嵌合状態を維持できる。   As described above, in the present invention, the concave-convex fitting structure M in which the entire fitting contact portion 38 between the convex portion 35 of the shaft portion 12 and the concave portion 36 of the hub wheel 1 is in close contact can be reliably formed. Moreover, it is not necessary to form a spline portion or the like on the member in which the concave portion 36 is formed, which is excellent in productivity, and does not require the phase alignment between the splines. The tooth surface can be prevented from being damaged, and a stable fitting state can be maintained.

凹凸嵌合構造Mは、凸部35と凹部36との嵌合接触部位38の全体が密着しているので、この嵌合構造Mにおいて、径方向及び円周方向においてガタが生じる隙間が形成されない。このため、嵌合部位の全てが回転トルク伝達に寄与し、安定したトルク伝達が可能であり、しかも、異音の発生も生じさせない。   In the concave / convex fitting structure M, the entire fitting contact portion 38 between the convex portion 35 and the concave portion 36 is in close contact with each other. Therefore, in the fitting structure M, there is no gap in which play occurs in the radial direction and the circumferential direction. . For this reason, all the fitting parts contribute to rotational torque transmission, stable torque transmission is possible, and no abnormal noise is generated.

軸部圧入ガイド構造M1を設けたので、軸部12をハブ輪1の孔部22に圧入する際には、軸部圧入ガイド構造M1に沿って圧入させていくことができる。   Since the shaft portion press-fitting guide structure M1 is provided, when the shaft portion 12 is press-fitted into the hole 22 of the hub wheel 1, it can be press-fitted along the shaft portion press-fitting guide structure M1.

ところで、軸部12をハブ輪1の孔部22に圧入していけば、形成されるはみ出し部45は、図2と図5に示すように、カールしつつ軸部12の小径部12bの外径側に設けられる空間からなる空間の収納部57に収納されて行く。ここで、はみ出し部45は、凸部35が嵌入(嵌合)する凹部36の容量の材料分であって、形成される凹部36から押し出されたもの、凹部36を形成するために切削されたもの、又は押し出されたものと切削されたものの両者等から構成される。このため、孔部22の内径面から削り取られたり、押し出されたりした材料の一部であるはみ出し部45が収納部57内に入り込んでいく。   By the way, if the shaft portion 12 is press-fitted into the hole portion 22 of the hub wheel 1, the formed protruding portion 45 is curled while being curled, as shown in FIGS. It is accommodated in a space accommodating portion 57 composed of a space provided on the diameter side. Here, the protruding portion 45 is the material of the capacity of the concave portion 36 into which the convex portion 35 is inserted (fitted), and is extruded from the concave portion 36 to be formed, and is cut to form the concave portion 36. It is comprised from what was extruded, what was extruded, and what was cut. For this reason, the protruding portion 45 which is a part of the material scraped off or pushed out from the inner diameter surface of the hole portion 22 enters the storage portion 57.

このように、前記圧入による凹部形成によって生じるはみ出し部45を収納する収納部57を設けることによって、はみ出し部45をこの収納部57内に保持(維持)することができ、はみ出し部45が装置外の車両内等へ入り込んだりすることがない。すなわち、はみ出し部45を収納部57に収納したままにしておくことができ、はみ出し部45の除去処理を行う必要がなく、組立作業工数の減少を図ることができて、組立作業性の向上及びコスト低減を図ることができる。   Thus, by providing the storage portion 57 for storing the protruding portion 45 generated by forming the concave portion by the press-fitting, the protruding portion 45 can be held (maintained) in the storage portion 57, and the protruding portion 45 is outside the apparatus. Never get into any other vehicle. That is, the protruding portion 45 can be kept stored in the storage portion 57, and it is not necessary to perform the removal processing of the protruding portion 45, so that the number of assembling operations can be reduced, and the assembly workability can be improved. Cost reduction can be achieved.

位置決め用内壁22cにて、圧入を規制することができ、所定の圧入量を確保できる。すなわち、凹凸嵌合構造Mの軸方向長さを所定量に確保することができる。このため、位置決めされたことによって、この車輪用軸受装置の寸法精度が安定するとともに、軸方向に沿って配設される凹凸嵌合構造Mの軸方向長さを安定した長さに確保することができ、トルク伝達性の向上を図ることができる。   Press fitting can be regulated by the positioning inner wall 22c, and a predetermined press fitting amount can be secured. That is, the axial length of the concave-convex fitting structure M can be secured to a predetermined amount. For this reason, by positioning, the dimensional accuracy of the wheel bearing device is stabilized, and the axial length of the concave-convex fitting structure M disposed along the axial direction is secured to a stable length. Thus, torque transmission can be improved.

ねじ構造M2による固定によって、圧入後において、ハブ輪1からの軸部12の軸方向の抜けが規制され、長期にわたって安定したトルク伝達が可能となる。   By fixing with the screw structure M2, the axial disengagement of the shaft portion 12 from the hub wheel 1 is regulated after press-fitting, and stable torque transmission is possible over a long period of time.

ハブ輪1の端部が加締られて転がり軸受2の内輪24に対して予圧が付与されるので、外輪5のマウス部11によって内輪に予圧を付与する必要がなくなる。このため、内輪24への予圧を考慮することなく、外輪5の軸部12を圧入することができ、ハブ輪1と外輪5との連結性(組み付け性)の向上を図ることができる。マウス部11がハブ輪1と非接触状であるので、マウス部11とハブ輪1との接触による異音の発生を防止できる。   Since the end of the hub wheel 1 is crimped and preload is applied to the inner ring 24 of the rolling bearing 2, it is not necessary to apply preload to the inner ring by the mouth portion 11 of the outer ring 5. For this reason, it is possible to press-fit the shaft portion 12 of the outer ring 5 without considering the preload to the inner ring 24, and it is possible to improve the connectivity (assembly property) between the hub wheel 1 and the outer ring 5. Since the mouse part 11 is not in contact with the hub wheel 1, it is possible to prevent the generation of noise due to the contact between the mouse part 11 and the hub wheel 1.

外輪5のマウス部11と、ハブ輪1の端部が加締られてなる加締部31との間の隙間58をシール部材59にて密封しているので、この隙間58から雨水や異物の侵入が防止され凹凸嵌合構造Mへの雨水や異物等による密着性の劣化を回避することができる。ハブ輪1と外輪5の軸部12との固定を行うねじ構造のボルト部材54の座面60aと、位置決め用内壁22cとの間にシール材を介在させたので、このボルト部材54からの凹凸嵌合構造Mへ雨水や異物の侵入が防止され、品質向上を図ることができる。   Since a gap 58 between the mouth portion 11 of the outer ring 5 and the crimped portion 31 formed by crimping the end of the hub wheel 1 is sealed with a seal member 59, rainwater and foreign matter are removed from the gap 58. Intrusion is prevented, and deterioration of adhesion due to rain water, foreign matter, or the like can be avoided. Since a sealing material is interposed between the seating surface 60a of the screw-structured bolt member 54 for fixing the hub wheel 1 and the shaft portion 12 of the outer ring 5 and the positioning inner wall 22c, the unevenness from the bolt member 54 Intrusion of rainwater and foreign matter into the fitting structure M is prevented, and quality can be improved.

また、凸部35の突出方向中間部位が、凹部形成前の凹部形成面上に配置されるようにすることによって、凸部35が圧入時に凹部形成面に食い込んでいき、凹部36を確実に形成することができる。すなわち、凸部35の相手側に対する圧入代を十分にとることができる。これによって、凹凸嵌合構造Mの成形性が安定し、圧入荷重のばらつきも無く、安定した捩り強度が得られる。   In addition, by arranging the intermediate portion in the protruding direction of the convex portion 35 on the concave portion forming surface before the concave portion is formed, the convex portion 35 bites into the concave portion forming surface during press-fitting, and the concave portion 36 is reliably formed. can do. That is, the press-fitting allowance with respect to the other side of the convex part 35 can be taken sufficiently. As a result, the formability of the concave-convex fitting structure M is stabilized, there is no variation in press-fit load, and a stable torsional strength is obtained.

図1等に示す実施形態では、外輪5の軸部12に凹凸嵌合構造Mの凸部35を設けるとともに、この凸部35の軸方向端部の硬度をハブ輪1の孔部内径部よりも高くして、軸部12をハブ輪1の孔部22に圧入するものであれば、軸部側の硬度を高くでき、軸部の剛性を向上させることができる。   In the embodiment shown in FIG. 1 and the like, the convex portion 35 of the concave-convex fitting structure M is provided on the shaft portion 12 of the outer ring 5, and the hardness of the axial end portion of the convex portion 35 is set from the inner diameter portion of the hole portion of the hub wheel 1. If the shaft portion 12 is press-fitted into the hole portion 22 of the hub wheel 1, the hardness on the shaft portion side can be increased and the rigidity of the shaft portion can be improved.

特に、凸部側と凹部形成側(この場合、ハブ輪1の孔部22の内径面側)との硬度差をHRCで20以上としているので、凸部35を相手側へ圧入する際に、比較的小さい圧入力(圧入荷重)を付与するのみで圧入することができ、圧入性の向上を図ることができる。また、大きな圧入荷重を付与しないで済むので、形成される凹凸歯が損傷する(むしれる)のを防止でき、径方向及び円周方向においてガタが生じる隙間が生じない凹凸嵌合構造Mを安定して構成することができる。   In particular, since the hardness difference between the convex portion side and the concave portion forming side (in this case, the inner diameter surface side of the hole portion 22 of the hub wheel 1) is 20 or more in HRC, when press-fitting the convex portion 35 to the other side, The press-fitting can be performed only by applying a relatively small press-fitting (press-fitting load), and the press-fitting property can be improved. Further, since it is not necessary to apply a large press-fitting load, it is possible to prevent the formed uneven teeth from being damaged (peeled), and to stabilize the uneven fitting structure M that does not generate gaps in the radial direction and the circumferential direction. Can be configured.

凹凸嵌合構造Mを転がり軸受2の軌道面の避直下位置に配置することによって、軸受軌道面におけるフープ応力の発生を抑える。これにより、転がり疲労寿命の低下、クラック発生、及び応力腐食割れ等の軸受の不具合発生を防止することができ、高品質な軸受2を提供することができる。   By arranging the concave-convex fitting structure M at a position directly below the raceway surface of the rolling bearing 2, occurrence of hoop stress on the bearing raceway surface is suppressed. As a result, it is possible to prevent a bearing failure such as a decrease in rolling fatigue life, occurrence of cracks, and stress corrosion cracking, and a high-quality bearing 2 can be provided.

前記実施形態のように、軸部12に形成するスプライン41は、モジュールが0.5以下の小さい歯を用いたので、このスプライン41の成形性の向上を図ることができるとともに、圧入荷重の低減を図ることができる。なお、凸部35を、この種のシャフトに通常形成されるスプラインをもって構成することができるので、低コストにて簡単にこの凸部35を形成することができる。   As in the above-described embodiment, the spline 41 formed on the shaft portion 12 uses small teeth with a module of 0.5 or less, so that the formability of the spline 41 can be improved and the press-fit load is reduced. Can be achieved. In addition, since the convex part 35 can be comprised with the spline normally formed in this kind of shaft, this convex part 35 can be easily formed at low cost.

ところで、図1に示す状態から、ボルト部材54を螺退させることによって、ボルト部材54を取外せば、ハブ輪1から外輪5を引き抜くことができる。すなわち、凹凸嵌合構造Mの嵌合力は、外輪5に対して所定力以上の引き抜き力を付与することにより引き抜くことができるものである。   By the way, the outer ring 5 can be pulled out from the hub wheel 1 by removing the bolt member 54 by screwing the bolt member 54 out of the state shown in FIG. That is, the fitting force of the concave-convex fitting structure M can be pulled out by applying a pulling force of a predetermined force or more to the outer ring 5.

例えば、図8に示すような治具70にてハブ輪1と等速自在継手3とを分離することができる。治具70は、基盤71と、この基盤71のねじ孔72に螺進退可能に螺合する押圧用ボルト部材73と、軸部12のねじ孔50に螺合されるねじ軸76とを備える。基盤71には貫孔74が設けられ、この貫孔74にハブ輪1のボルト33が挿通され、ナット部材75がこのボルト33に螺合される。この際、基盤71とハブ輪1のフランジ21とが重ね合わされて、基盤71がハブ輪1に取り付けられる。   For example, the hub wheel 1 and the constant velocity universal joint 3 can be separated by a jig 70 as shown in FIG. The jig 70 includes a base 71, a pressing bolt member 73 that is screwed into a screw hole 72 of the base 71 so as to be able to advance and retreat, and a screw shaft 76 that is screwed into the screw hole 50 of the shaft portion 12. A through hole 74 is provided in the base 71, and the bolt 33 of the hub wheel 1 is inserted into the through hole 74, and the nut member 75 is screwed into the bolt 33. At this time, the base 71 and the flange 21 of the hub wheel 1 are overlapped, and the base 71 is attached to the hub wheel 1.

このように基盤71をハブ輪1に取り付けた後、又は基盤71を取り付ける前に、基部76aが位置決め用内壁22cから反継手側へ突出するように、軸部12のねじ孔50にねじ軸76を螺合させる。この基部76aの突出量は、凹凸嵌合構造Mの軸方向長さよりも長く設定される。ねじ軸76と、押圧用ボルト部材73とは、同一軸心上(この車輪用軸受装置の軸心上)に配設される。   After attaching the base 71 to the hub wheel 1 or before attaching the base 71 as described above, the screw shaft 76 is inserted into the screw hole 50 of the shaft portion 12 so that the base 76a protrudes from the positioning inner wall 22c to the anti-joint side. Screw together. The protruding amount of the base portion 76a is set longer than the axial length of the uneven fitting structure M. The screw shaft 76 and the pressing bolt member 73 are disposed on the same axis (on the axis of this wheel bearing device).

その後は、図8に示すように、押圧用ボルト部材73を反継手側から基盤71のねじ孔72に螺着し、この状態で、矢印のようにねじ軸76側へ螺進させる。この際、ねじ軸76と、押圧用ボルト部材73とは、同一軸心上(この車輪用軸受装置の軸心上)に配設されているので、この螺進によって、押圧用ボルト部材73がねじ軸76を矢印方向へ押圧する。これによって、外輪5がハブ輪1に対して矢印方向へ移動して、ハブ輪1から外輪5が外れる。   Thereafter, as shown in FIG. 8, the pressing bolt member 73 is screwed into the screw hole 72 of the base 71 from the anti-joint side, and in this state, screwed to the screw shaft 76 side as indicated by an arrow. At this time, since the screw shaft 76 and the pressing bolt member 73 are arranged on the same axis (on the axis of the wheel bearing device), the screw bolt 73 is caused by this screwing. The screw shaft 76 is pressed in the direction of the arrow. As a result, the outer ring 5 moves in the direction of the arrow with respect to the hub ring 1, and the outer ring 5 is detached from the hub ring 1.

また、ハブ輪1から外輪5が外れた状態からは、例えば、ボルト部材54を使用して再度、ハブ輪1と外輪5とを連結することができる。すなわち、ハブ輪1から基盤71を取外すとともに、軸部12からねじ軸76を取外した状態として、図10(a)に示すように、軸部12の凸部35をガイド用凹部44aに嵌合させる。これによって、軸部12側の雄スプライン41と、前回の圧入によって形成されたハブ輪1の雌スプライン42との位相が合う。この際、図4(a)に示すように、凸部35の頂部とガイド用凹部44aの底部との間に径方向隙間C1が形成される。   Further, from the state in which the outer ring 5 is detached from the hub wheel 1, the hub wheel 1 and the outer ring 5 can be connected again using, for example, the bolt member 54. That is, with the base 71 removed from the hub wheel 1 and the screw shaft 76 removed from the shaft 12, the projection 35 of the shaft 12 is fitted into the guide recess 44a as shown in FIG. Let Thereby, the phase of the male spline 41 on the shaft portion 12 side and the female spline 42 of the hub wheel 1 formed by the previous press-fitting match. At this time, as shown in FIG. 4A, a radial gap C1 is formed between the top of the projection 35 and the bottom of the guide recess 44a.

この状態で、図9に示すように、ボルト部材54を貫通孔56を介して軸部12のねじ孔50に螺合させ、ボルト部材54をねじ孔50に対して螺進させる。これによって、図10(b)に示すように、軸部12がハブ輪1内へ嵌入していく。この際、孔部22が僅かに拡径した状態となって、軸部12の軸方向の進入を許容し、軸部12の小径部12bに端面52が位置決め用内壁22cの端面53に当接するまで侵入する。この場合、位置決め用内壁22cと小径部12bが当接し、同時に図10(c)に示すように、凸部35の端面35aが凹部36の端面36aに当接する。軸方向の移動が停止した状態となれば、孔部22が元の径に戻ろうとして縮径することになる。これによって、前回の圧入と同様、凸部35の凹部嵌合部位の全体がその対応する凹部36に対して密着する凹凸嵌合構造Mを確実に構成することができる。   In this state, as shown in FIG. 9, the bolt member 54 is screwed into the screw hole 50 of the shaft portion 12 through the through hole 56, and the bolt member 54 is screwed into the screw hole 50. Thereby, as shown in FIG. 10B, the shaft portion 12 is fitted into the hub wheel 1. At this time, the hole portion 22 is slightly expanded in diameter, allowing the shaft portion 12 to enter in the axial direction, and the end surface 52 abuts the end surface 53 of the positioning inner wall 22c on the small diameter portion 12b of the shaft portion 12. Invade until. In this case, the positioning inner wall 22c and the small diameter portion 12b are in contact with each other, and at the same time, the end surface 35a of the convex portion 35 is in contact with the end surface 36a of the concave portion 36 as shown in FIG. If the movement in the axial direction is stopped, the hole 22 is reduced in diameter to return to the original diameter. As a result, as in the previous press-fitting, the concave-convex fitting structure M in which the entire concave portion fitting portion of the convex portion 35 is in close contact with the corresponding concave portion 36 can be reliably configured.

なお、軸部12のねじ孔50の開口部が開口側に向かって拡開するテーパ部50aとさているので、ねじ軸76やボルト部材54をねじ孔50に螺合させ易い利点がある。 Since the opening of the screw hole 50 of the shaft portion 12 is a tapered portion 50a which widens toward the opening side, there is apt advantage is screwed the screw shaft 76 and the bolt member 54 to the screw hole 50.

ところで、1回目(孔部22の内径面37に凹部36を成形する圧入)では、圧入荷重が比較的大きいので、圧入のために、プレス機等を使用する必要がある。これに対して、このような再度の圧入では、圧入荷重を1回目の圧入荷重よりも小さいため、プレス機等を使用することなく、安定して正確に軸部12をハブ輪1の孔部22に圧入することができる。このため、現場での外輪5とハブ輪1との分離・連結が可能となる。   By the way, in the first time (press-fitting to form the recess 36 in the inner diameter surface 37 of the hole 22), the press-fitting load is relatively large. On the other hand, in such re-pressing, since the press-fitting load is smaller than the first press-fitting load, the shaft portion 12 can be stably and accurately inserted into the hole of the hub wheel 1 without using a press machine or the like. 22 can be press-fitted. For this reason, the outer ring 5 and the hub wheel 1 can be separated and connected in the field.

このように、外輪5の軸部12に軸方向の引き抜き力を付与することによって、ハブ輪1の孔部22から外輪5を取外すことができるので、各部品の修理・点検の作業性(メンテナンス性)の向上を図ることができる。しかも、各部品の修理・点検後に再度外輪5の軸部12をハブ輪1の孔部22に圧入することによって、凸部35と凹部36との嵌合接触部位38全域が密着する凹凸嵌合構造Mを構成することができる。このため、安定したトルク伝達が可能な車輪用軸受装置を再度構成することができる。   In this way, by applying an axial pulling force to the shaft portion 12 of the outer ring 5, the outer ring 5 can be removed from the hole 22 of the hub wheel 1, so that the workability (maintenance for repair / inspection of each part) is maintained. Property) can be improved. Moreover, by fitting the shaft portion 12 of the outer ring 5 into the hole portion 22 of the hub wheel 1 again after repair and inspection of each part, the fitting contact portion 38 between the convex portion 35 and the concave portion 36 is closely contacted. Structure M can be constructed. For this reason, the wheel bearing device capable of stable torque transmission can be configured again.

この軸部圧入ガイド構造M1では、凸部35の位相と、他方の凹部36の位相とを一致させるガイド用凹部44aを有しているので、再度、外側手部材の軸部12をハブ輪1の孔部22に圧入する際に、前回の圧入によって形成された凹部36に嵌入して行き、凹部36を損傷させることがない。このため、再度、径方向及び円周方向においてガタが生じる隙間が生じない凹凸嵌合構造Mを高精度に構成することができる。   The shaft press-fitting guide structure M1 has the guide concave portion 44a that matches the phase of the convex portion 35 and the phase of the other concave portion 36, so that the shaft portion 12 of the outer hand member is again attached to the hub wheel 1. When press-fitting into the hole portion 22, it is inserted into the concave portion 36 formed by the previous press-fitting, and the concave portion 36 is not damaged. For this reason, the uneven | corrugated fitting structure M which does not produce the clearance gap which produces backlash in a radial direction and the circumferential direction again can be comprised with high precision.

凸部35の頂部とガイド用凹部44aの底部との間等に隙間を形成することによって、圧入前工程での凸部35のガイド用凹部44aへの嵌入を容易にでき、しかも、ガイド用凹部44aが凸部35の圧入の妨げにならない。このため、組立性の向上を図ることができる。   By forming a gap between the top of the projection 35 and the bottom of the guide recess 44a, etc., the projection 35 can be easily fitted into the guide recess 44a in the pre-press-in process, and the guide recess 44a does not hinder the press-fitting of the convex portion 35. For this reason, the assemblability can be improved.

ボルト部材54をねじ孔50に対して螺進させる際に、図7に示すように、ボルト部材54の基部55aが、貫通孔56に対応した状態となる。しかも、貫通孔56の孔径d1は、軸部54bの大径の基部55aの外径d2よりも僅かに大きく設定される(具体的には、0.05mm<d1−d2<0.5mm程度とされる)ので、ボルト部材54の基部55aの外径と、貫通孔56に内径とが、ボルト部材54がねじ孔50を螺進する際のガイドを構成することができ、芯ずれすることなく、軸部12をハブ輪1の孔部22に圧入することができる。なお、貫通孔56の軸方向長さとしても、短すぎると、安定したガイドを発揮できず、逆に長すぎると、位置決め用内壁22cの厚さ寸法が大となって、凹凸嵌合構造Mの軸方向長さを確保できないとともに、ハブ輪1の重量が大となる。このため、これらを考慮して種々変更することができる。   When the bolt member 54 is screwed into the screw hole 50, the base portion 55 a of the bolt member 54 is in a state corresponding to the through hole 56 as shown in FIG. 7. Moreover, the hole diameter d1 of the through hole 56 is set to be slightly larger than the outer diameter d2 of the large base portion 55a of the shaft portion 54b (specifically, about 0.05 mm <d1-d2 <0.5 mm). Therefore, the outer diameter of the base portion 55a of the bolt member 54 and the inner diameter of the through-hole 56 can constitute a guide when the bolt member 54 is screwed through the screw hole 50, and without misalignment. The shaft portion 12 can be press-fitted into the hole portion 22 of the hub wheel 1. In addition, if the axial length of the through hole 56 is too short, a stable guide cannot be exhibited. On the other hand, if it is too long, the thickness dimension of the positioning inner wall 22c becomes large, and the uneven fitting structure M Cannot be secured in the axial direction, and the weight of the hub wheel 1 is increased. Therefore, various changes can be made in consideration of these.

前記実施形態では、図4(a)に示すように、凸部35の頂部とガイド用凹部44aの底部との間に径方向隙間C1が形成されているが、図4(b)に示すように、凸部35の側部とガイド用凹部44aの側部との間に周方向隙間C2、C2を形成するようにしてもよい。また、図4(c)に示すように、凸部35の頂部とガイド用凹部44aの底部との間に径方向隙間C1、および凸部35の側部とガイド用凹部44aの側部との間に周方向隙間C2を形成するようにしてもよい。このような隙間を形成することによって、圧入前工程での凸部35のガイド用凹部44aへの嵌入を容易にでき、しかも、ガイド用凹部44aが凸部35の圧入の妨げにならない。   In the embodiment, as shown in FIG. 4A, the radial gap C1 is formed between the top of the projection 35 and the bottom of the guide recess 44a, but as shown in FIG. 4B. In addition, circumferential gaps C2 and C2 may be formed between the side portion of the convex portion 35 and the side portion of the guide concave portion 44a. Further, as shown in FIG. 4C, the radial gap C1 between the top of the convex portion 35 and the bottom of the guide concave portion 44a, and the side portion of the convex portion 35 and the side portion of the guide concave portion 44a. A circumferential clearance C2 may be formed between them. By forming such a gap, the protrusion 35 can be easily fitted into the guide recess 44a in the pre-press-in process, and the guide recess 44a does not prevent the protrusion 35 from being press-fitted.

前記図2に示すスプライン41では、山部41aのピッチと谷部41bのピッチとが同一設定される。このため、前記実施形態では、図2(b)に示すように、凸部35の突出方向中間部位の周方向厚さLと、周方向に隣り合う凸部35間における前記中間部位に対応する位置での周方向寸法L0とがほぼ同一となっている。 In the spline 41 illustrated in FIG. 2, the pitch of the pitch and valleys 41b at the crest 41a is the same set. For this reason, in the said embodiment, as shown in FIG.2 (b), it respond | corresponds to the circumferential direction thickness L of the protrusion direction intermediate part of the convex part 35, and the said intermediate part between the convex parts 35 adjacent to the circumferential direction. The circumferential dimension L0 at the position is substantially the same.

これに対して、図11(a)に示すように、凸部35の突出方向中間部位の周方向厚さL2を、周方向に隣り合う凸部35間における前記中間部位に対応する位置での周方向寸法L1よりも小さいものであってもよい。すなわち、軸部12に形成されるスプライン41において、凸部35の突出方向中間部位の周方向厚さ(歯厚)L2を、凸部35間に嵌合するハブ輪1側の山部43の突出方向中間部位の周方向厚さ(歯厚)L1よりも小さくしている。 On the other hand, as shown in FIG. 11A, the circumferential thickness L2 of the projecting direction intermediate portion of the convex portion 35 is set at a position corresponding to the intermediate portion between the convex portions 35 adjacent in the circumferential direction. It may be smaller than the circumferential dimension L1. That is, in the spline 41 formed on the shaft portion 12, the circumferential thickness (tooth thickness) L <b> 2 of the intermediate portion in the protruding direction of the convex portion 35 is set to the peak portion 43 on the hub wheel 1 side fitted between the convex portions 35. It is made smaller than the circumferential thickness (tooth thickness) L1 of the intermediate portion in the protruding direction.

このため、軸部12側の全周における凸部35の歯厚の総和Σ(B1+B2+B3+・・・)を、ハブ輪1側の山部43(凸歯)の歯厚の総和Σ(A1+A2+A3+・・・)よりも小さく設定している。これによって、ハブ輪1側の山部43のせん断面積を大きくすることができ、ねじり強度を確保することができる。しかも、凸部35の歯厚が小であるので、圧入荷重を小さくでき、圧入性の向上を図ることができる。凸部35の周方向厚さの総和を、相手側の山部43における周方向厚さの総和よりも小さくする場合、全凸部35の周方向厚さL2を、周方向に隣り合う凸部35間における周方向の寸法L1よりも小さくする必要がない。すなわち、複数の凸部35のうち、任意の凸部35の周方向厚さが周方向に隣り合う凸部間における周方向の寸法と同一であっても、この周方向の寸法よりも大きくても、総和で小さければよい。 Therefore, the sum of the tooth thickness of the projections 35 in the entire circumference of the shaft section 12 side sigma a (B1 + B2 + B3 + ··· ), the sum of the tooth thickness at the crest 43 (protruding teeth) of the hub wheel 1 side Σ (A1 + A2 + A3 + ··・ It is set smaller than. Thereby, the shear area of the peak portion 43 on the hub wheel 1 side can be increased, and the torsional strength can be ensured. And since the tooth thickness of the convex part 35 is small, a press-fit load can be made small and a press-fit property can be aimed at. When making the sum total of the circumferential thickness of the convex part 35 smaller than the sum total of the circumferential thickness in the peak part 43 of the other party, let the circumferential direction thickness L2 of all the convex parts 35 be the convex parts adjacent to the circumferential direction. It is not necessary to make it smaller than the circumferential dimension L1 between 35. That is, among the plurality of convex portions 35, even if the circumferential thickness of the arbitrary convex portion 35 is the same as the circumferential dimension between the convex portions adjacent in the circumferential direction, it is larger than the circumferential dimension. However, it is sufficient if the sum is small.

なお、図11(a)における凸部35は断面台形(富士山形状)としているが、凸部35の形状としては、図11(b)に示すように、インボリュート歯形状であってもよい。   In addition, although the convex part 35 in Fig.11 (a) is made into the trapezoid cross section (Mt. Fuji shape), as a shape of the convex part 35, as shown in FIG.11 (b), an involute tooth shape may be sufficient.

軸部圧入ガイド構造M1としては、図12に示すものであってもよい。図12(a)では、ガイド用凹部44aの凹凸嵌合構造M側の端部が、圧入方向(圧入進行方向)に沿って縮径する傾斜面77bとしている。すなわち、傾斜面77bの傾斜角度θとしては、例えば45°程度としている。   The shaft press-fitting guide structure M1 may be as shown in FIG. In FIG. 12A, the end portion on the concave-convex fitting structure M side of the guide concave portion 44a is an inclined surface 77b whose diameter is reduced along the press-fitting direction (press-fitting progress direction). That is, the inclination angle θ of the inclined surface 77b is, for example, about 45 °.

図12(b)(c)は、ガイド用凹部44aの径方向深さ寸法が圧入方向に沿って縮径するものである。また、図12(b)では、凹凸嵌合構造M側の端部を圧入方向に直交する平坦面77aとし、図12(c)では、凹凸嵌合構造M側の端部を圧入方向(圧入進行方向)に沿って縮径する傾斜する傾斜面77bとしている。   12 (b) and 12 (c), the radial depth dimension of the guide recess 44a is reduced along the press-fitting direction. In FIG. 12B, the end portion on the concave-convex fitting structure M side is a flat surface 77a orthogonal to the press-fitting direction, and in FIG. 12C, the end portion on the concave-convex fitting structure M side is the press-fitting direction (press-fit). The inclined surface 77b is inclined along the traveling direction.

ガイド用凹部44aの凹凸嵌合構造側の端部が、圧入方向に直交する平坦面77aであれば、軸部12を孔部22に圧入する際において、この平坦面77aで軸部12を受けることができる。また、傾斜面77bであれば、凸部35をガイド用凹部44aから相手側の凹部36へ安定して嵌入させることができる。ガイド用凹部44aの径方向深さが圧入方向に沿って縮径するものであっても、凸部35をガイド用凹部44aから相手側の凹部36へ安定して嵌入させることができる。   If the end of the guide recess 44a on the uneven fitting structure side is a flat surface 77a orthogonal to the press-fitting direction, the shaft 12 is received by the flat surface 77a when the shaft 12 is press-fitted into the hole 22. be able to. Moreover, if it is the inclined surface 77b, the convex part 35 can be stably inserted from the recessed part 44a for a guide to the recessed part 36 of the other party. Even if the radial depth of the guide concave portion 44a is reduced along the press-fitting direction, the convex portion 35 can be stably fitted from the guide concave portion 44a to the counterpart concave portion 36.

また、ねじ構造M2としては、第2実施形態を示す図13のようなものであってもよい。すなわち、軸部12にねじ孔を設けることなく、軸部12aの端面52からねじ軸80を突設し、このねじ軸80にナット部材81を螺合するものである。   Further, the screw structure M2 may be as shown in FIG. 13 showing the second embodiment. That is, the screw shaft 80 protrudes from the end surface 52 of the shaft portion 12 a without providing a screw hole in the shaft portion 12, and the nut member 81 is screwed onto the screw shaft 80.

この場合、軸部12をハブ輪1の孔部22に圧入することによって、凹凸嵌合構造Mを構成した後、位置決め用内壁22cの貫通孔56を介してテーパ孔22b側へ突出したねじ軸80にナット部材81を螺合することになる。この状態では、軸部12aの端面52が位置決め用内壁22cの端面53に当接した状態となっている。   In this case, after the shaft portion 12 is press-fitted into the hole portion 22 of the hub wheel 1 to form the concave / convex fitting structure M, the screw shaft protrudes toward the tapered hole 22b side through the through hole 56 of the positioning inner wall 22c. The nut member 81 is screwed to 80. In this state, the end surface 52 of the shaft portion 12a is in contact with the end surface 53 of the positioning inner wall 22c.

また、この図13に示す車輪用軸受装置であっても、ナット部材81をねじ軸80から外すことによって、軸部12をハブ輪1から外すことができる。この際、例えば、ねじ軸80の端面等を介して引く抜き力を付与することができる。   In the wheel bearing device shown in FIG. 13, the shaft portion 12 can be detached from the hub wheel 1 by removing the nut member 81 from the screw shaft 80. At this time, for example, a pulling force can be applied through the end surface of the screw shaft 80 or the like.

ハブ輪1から外輪5が外れた状態からは、例えば、ナット部材81を使用して再度、ハブ輪1と外輪5とを連結することができる。すなわち、図10(a)に示すように、軸部12の凸部35をガイド用凹部44aに嵌合させる。これによって、軸部12側の雄スプライン41と、前回の圧入によって形成されたハブ輪1の雌スプライン42との位相が合う。この際、図4(a)等に示すように、凸部35の頂部とガイド用凹部44aの底部との間に径方向隙間C1が形成される。   From the state in which the outer ring 5 is detached from the hub wheel 1, for example, the hub wheel 1 and the outer ring 5 can be connected again using the nut member 81. That is, as shown in FIG. 10A, the convex portion 35 of the shaft portion 12 is fitted into the guide concave portion 44a. Thereby, the phase of the male spline 41 on the shaft portion 12 side and the female spline 42 of the hub wheel 1 formed by the previous press-fitting match. At this time, as shown in FIG. 4A and the like, a radial gap C1 is formed between the top of the projection 35 and the bottom of the guide recess 44a.

この状態で、ねじ軸80にナット部材81を螺合させ、ナット部材81をねじに対して螺進(ねじ構造M2の螺進)させる。これによって、図10(b)に示すように、軸部12がハブ輪1内へ嵌入していき、最終的に図10(c)に示すように、凸部35の端面35aが凹部36の端面36aに当接する。これによって、前回の圧入と同様、凸部35の凹部嵌合部位の全体がその対応する凹部36に対して密着する凹凸嵌合構造Mを確実に構成することができる。   In this state, the nut member 81 is screwed onto the screw shaft 80, and the nut member 81 is screwed with respect to the screw (screwing of the screw structure M2). As a result, as shown in FIG. 10B, the shaft portion 12 is fitted into the hub wheel 1, and finally, as shown in FIG. It contacts the end surface 36a. As a result, as in the previous press-fitting, the concave-convex fitting structure M in which the entire concave portion fitting portion of the convex portion 35 is in close contact with the corresponding concave portion 36 can be reliably configured.

ところで、前記各実施形態では、軸部12側に凸部35を構成するスプライン41を形成するとともに、この軸部12のスプライン41に対して硬化処理を施し、ハブ輪1の内径面を未硬化(生材)としている。これに対して、図13に示すように、ハブ輪1の孔部22の内径面に硬化処理を施されたスプライン61(凸条61a及び凹条61bとからなる)を形成するとともに、軸部12には硬化処理を施さないものであってもよい。なお、このスプライン61も公知公用の手段であるブローチ加工、切削加工、プレス加工、引き抜き加工等の種々の加工方法によって、形成することがきる。また、熱硬化処理としても、高周波焼入れ、浸炭焼入れ等の種々の熱処理を採用することができる。   By the way, in each said embodiment, while forming the spline 41 which comprises the convex part 35 in the axial part 12 side, the hardening process is performed with respect to the spline 41 of this axial part 12, and the internal diameter surface of the hub ring 1 is unhardened. (Raw material). On the other hand, as shown in FIG. 13, the spline 61 (consisting of the ridges 61a and the ridges 61b) is formed on the inner diameter surface of the hole 22 of the hub wheel 1 and the shaft portion. 12 may not be subjected to a curing treatment. The spline 61 can also be formed by various processing methods such as broaching, cutting, pressing, and drawing, which are publicly known means. Further, various heat treatments such as induction hardening and carburizing and quenching can be employed as the thermosetting treatment.

この場合、凸部35の突出方向中間部位が、凹部形成前の凹部形成面(軸部12の外径面)の位置に対応する。すなわち、スプライン61の山部61aである凸部35の最小直径寸法、すなわち凸部35の頂点を結ぶ円の径寸法D4を、軸部12の外径寸法D6よりも小さく、スプライン61の谷部61bの最大直径寸法、すなわち谷部61bの底を結ぶ円の径寸法D5を軸部12の外径寸法D6よりも大きく設定する。すなわち、D4<D6<D5とされる。 In this case, the intermediate portion in the protruding direction of the convex portion 35 corresponds to the position of the concave portion forming surface (the outer diameter surface of the shaft portion 12) before the concave portion is formed. That is, the minimum diameter dimension of the convex part 35 that is the peak part 61a of the spline 61, that is, the diameter dimension D4 of the circle connecting the vertices of the convex part 35 is smaller than the outer diameter dimension D6 of the shaft part 12, and the valley part of the spline 61 The maximum diameter dimension of 61b, that is, the diameter dimension D5 of the circle connecting the bottoms of the valley portions 61b is set larger than the outer diameter dimension D6 of the shaft portion 12. That is, D4 <D6 <D5.

軸部12をハブ輪1の孔部22に圧入すれば、ハブ輪1側の凸部35によって、軸部12の外周面にこの凸部35が嵌合する凹部36を形成することができる。これによって、凸部35とこれに嵌合する凹部との嵌合接触部位38の全体が密着している。   If the shaft portion 12 is press-fitted into the hole portion 22 of the hub wheel 1, the concave portion 36 into which the convex portion 35 is fitted can be formed on the outer peripheral surface of the shaft portion 12 by the convex portion 35 on the hub wheel 1 side. Thereby, the whole fitting contact part 38 of the convex part 35 and the recessed part fitted to this is closely_contact | adhered.

ここで、嵌合接触部位38とは、図13(b)に示す範囲Bであり、凸部35の断面における山形の中腹部から山頂にいたる範囲である。また、周方向の隣合う凸部35間において、軸部12の外周面よりも外径側に隙間62が形成される。   Here, the fitting contact portion 38 is a range B shown in FIG. 13B, and is a range from the middle of the mountain shape to the summit in the cross section of the convex portion 35. Further, a gap 62 is formed on the outer diameter side of the outer peripheral surface of the shaft portion 12 between the adjacent convex portions 35 in the circumferential direction.

この図14に示すものでも、軸部圧入ガイド構造M1を設けるのが好ましい。この場合、軸部12側にガイド用凹部を設ければよい。また、凸部35の頂部とガイド用凹部の底部との間に径方向隙間C1を形成したり、凸部35の側部とガイド用凹部の側部との間に周方向隙間C2を形成したり、さらには、径方向隙間C1及び周方向隙間C2を形成したりすることができる。 Even in the case shown in FIG. 14, it is preferable to provide the shaft press-fitting guide structure M1. In this case, a guide recess may be provided on the shaft 12 side. Further, a radial gap C1 is formed between the top of the convex part 35 and the bottom of the guide concave part, or a circumferential gap C2 is formed between the side part of the convex part 35 and the side part of the guide concave part. Further, the radial gap C1 and the circumferential gap C2 can be formed.

図14に示す場合であっても、圧入によってはみ出し部45が形成されるので、このはみ出し部45を収納する収納部を設けるのが好ましい。はみ出し部45は軸部12のマウス側に形成されることになるので、収納部をハブ輪1側に設けることになる。 Even in the case shown in FIG. 14, since the protruding portion 45 is formed by press-fitting, it is preferable to provide a storage portion for storing the protruding portion 45. Since the protruding portion 45 is formed on the mouse side of the shaft portion 12, the storage portion is provided on the hub wheel 1 side.

このように、ハブ輪1の孔部22の内径面37に凹凸嵌合構造Mの凸部35を設けるとともに、この凸部35の軸方向端部の硬度を外輪5の軸部12の外径部よりも高くして、圧入するものでは、軸部側の硬度処理(熱処理)を行う必要がないので、等速自在継手の外側継手部材(外輪5)の生産性に優れる。   As described above, the convex portion 35 of the concave-convex fitting structure M is provided on the inner diameter surface 37 of the hole portion 22 of the hub wheel 1, and the hardness of the axial end portion of the convex portion 35 is set to the outer diameter of the shaft portion 12 of the outer ring 5. In the case of press-fitting higher than the portion, it is not necessary to perform the hardness treatment (heat treatment) on the shaft portion side, so that the productivity of the outer joint member (outer ring 5) of the constant velocity universal joint is excellent.

以上、本発明の実施形態につき説明したが、本発明は前記実施形態に限定されることなく種々の変形が可能であって、例えば、凹凸嵌合構造Mの凸部35の形状として、前記図2に示す実施形態では断面三角形状であり、図11(a)に示す実施形態では断面台形(富士山形状)であるが、これら以外の半円形状、半楕円形状、矩形形状等の種々の形状のものを採用でき、凸部35の面積、数、周方向配設ピッチ等も任意に変更できる。すなわち、スプライン41を形成し、このスプライン41の山部(凸歯)41aをもって凹凸嵌合構造Mの凸部35とする必要はなく、キーのようなものであってもよく、曲線状の波型の合わせ面を形成するものであってもよい。要は、軸方向に沿って配設される凸部35を相手側に圧入し、この凸部35にて凸部35に密着嵌合する凹部36を相手側に形成することができて、凸部35とこれに嵌合する凹部との嵌合接触部位38の全体が密着し、しかも、ハブ輪1と等速自在継手3との間で回転トルクの伝達ができればよい。 As described above, the embodiment of the present invention has been described. However, the present invention is not limited to the above-described embodiment, and various modifications are possible. For example, as the shape of the convex portion 35 of the concave-convex fitting structure M, FIG. In the embodiment shown in FIG. 2, the cross section is triangular, and in the embodiment shown in FIG. 11A, the cross section is trapezoidal (mountain shape), but other shapes such as a semicircular shape, a semielliptical shape, and a rectangular shape are available. The area of the convex part 35, the number, the circumferential arrangement pitch, and the like can be arbitrarily changed. That is, it is not necessary to form the spline 41 and use the crest portion (convex tooth) 41a of the spline 41 as the convex portion 35 of the concave-convex fitting structure M, and it may be a key or a curved wave. It may form a mating surface of the mold. In short, the convex portion 35 disposed along the axial direction can be press-fitted into the mating side, and the concave portion 36 can be formed on the mating side with the convex portion 35 so as to closely fit the convex portion 35. It is only necessary that the entire fitting contact portion 38 between the portion 35 and the concave portion fitted thereto is in close contact, and that rotational torque can be transmitted between the hub wheel 1 and the constant velocity universal joint 3.

ハブ輪1の孔部22としては円孔以外の多角形孔等の異形孔であってよく、この孔部22に嵌挿する軸部12の端部の断面形状も円形断面以外の多角形等の異形断面であってもよい。さらに、ハブ輪1に軸部12を圧入する際に凸部35の圧入始端部のみが、凹部36が形成される部位より硬度が高ければよいので、凸部35の全体の硬度を高くする必要がない。図3等では隙間40が形成されるが、凸部35間の谷部まで、ハブ輪1の内径面37に食い込むようなものであってもよい。なお、凸部35側と、凸部35にて形成される凹部形成面側との硬度差としては、HRCで20ポイント以上とするのが好ましいが、凸部35が圧入可能であれば20ポイント未満であってもよい。 The hole portion 22 of the hub wheel 1 may be a deformed hole such as a polygonal hole other than a circular hole, and the cross-sectional shape of the end of the shaft portion 12 fitted into the hole 22 is also a polygon other than a circular cross section. It may be an irregular cross section. Furthermore, since only the press-fitting start end portion of the convex portion 35 needs to be harder than the portion where the concave portion 36 is formed when the shaft portion 12 is press-fitted into the hub wheel 1, it is necessary to increase the overall hardness of the convex portion 35. There is no. Although Figure 3 like gap 40 is formed, until the valley between the projections 35, it may be such that bite into the inner surface 37 of the hub wheel 1. Note that the hardness difference between the convex portion 35 side and the concave portion forming surface side formed by the convex portion 35 is preferably 20 points or more in HRC, but 20 points if the convex portion 35 can be press-fitted. It may be less.

凸部35の端面(圧入始端)は前記実施形態では軸方向に対して直交する面であったが、軸方向に対して、所定角度で傾斜するものであってもよい。この場合、内径側から外径側に向かって反凸部側に傾斜しても凸部側に傾斜してもよい。   Although the end surface (press-fit start end) of the convex portion 35 is a surface orthogonal to the axial direction in the embodiment, it may be inclined at a predetermined angle with respect to the axial direction. In this case, it may be inclined from the inner diameter side toward the outer diameter side toward the anti-convex portion side or inclined toward the convex portion side.

さらに、ハブ輪1の孔部22の内径面37に、周方向に沿って所定ピッチで配設される小凹部を設けてもよい。小凹部としては、凹部36の容積よりも小さくする必要がある。このように小凹部を設けることによって、凸部35の圧入性の向上を図ることができる。すなわち、小凹部を設けることによって、凸部35の圧入時に形成されるはみ出し部45の容量を減少させることができて、圧入抵抗の低減を図ることができる。また、はみ出し部45を少なくできるので、収納部57の容積を小さくでき、収納部57の加工性及び軸部12の強度の向上を図ることができる。なお、小凹部の形状は、半楕円状、矩形等の種々のものを採用でき、数も任意に設定できる。   Furthermore, you may provide the small recessed part arrange | positioned by the predetermined pitch along the circumferential direction in the internal diameter surface 37 of the hole 22 of the hub wheel 1. FIG. The small recess needs to be smaller than the volume of the recess 36. By providing such a small recess, the press-fit property of the protrusion 35 can be improved. That is, by providing the small concave portion, the capacity of the protruding portion 45 formed when the convex portion 35 is press-fitted can be reduced, and the press-fit resistance can be reduced. Moreover, since the protrusion part 45 can be decreased, the volume of the storage part 57 can be reduced, and the workability of the storage part 57 and the strength of the shaft part 12 can be improved. Various shapes such as a semi-elliptical shape and a rectangular shape can be adopted as the shape of the small concave portion, and the number can be arbitrarily set.

軸受2の転動体30として、ローラを使用したものであってもよい。また、前記実施形態では、第3世代の車輪用軸受装置を示したが、第1世代や第2世代さらには第4世代であってもよい。なお、凸部35を圧入する場合、凹部36が形成される側を固定して、凸部35を形成している側を移動させても、逆に、凸部35を形成している側を固定して、凹部36が形成される側を移動させても、両者を移動させてもよい。なお、等速自在継手3において、内輪6とシャフト10とを前記各実施形態に記載した凹凸嵌合構造Mを介して一体化してもよい。   A roller may be used as the rolling element 30 of the bearing 2. In the above-described embodiment, the third generation wheel bearing device is shown. However, the first generation, the second generation, or the fourth generation may be used. In addition, when press-fitting the convex portion 35, even if the side where the concave portion 36 is formed is fixed and the side where the convex portion 35 is formed is moved, the side where the convex portion 35 is formed is reversed. It may be fixed and the side where the recess 36 is formed may be moved or both may be moved. In the constant velocity universal joint 3, the inner ring 6 and the shaft 10 may be integrated via the concave / convex fitting structure M described in the above embodiments.

ハブ輪1と軸部12とのボルト固定を行うボルト部材54の座面60aと、位置決め用内壁22cとの間に介在されるシール材は、前記実施形態ではボルト部材54の座面60a側に樹脂を塗布して構成していたが、逆に、位置決め用内壁22c側に樹脂を塗布するようにしてもよい。また、座面60a側および位置決め用内壁22c側に樹脂を塗布するようにしてもよい。なお、ボルト部材54を螺着した際において、ボルト部材54の座面60aと、位置決め用内壁22cの凹窪部51の底面とが密着性に優れるものであれば、このようなシール材を省略することも可能である。すわなち、凹窪部51の底面を研削することによって、ボルト部材54の座面60aとの密着性を向上させたりすることができる。もちろん、凹窪部51の底面を研削することなく、いわゆる旋削仕上げ状態であっても、密着性を発揮できれば、シール材を省略することができる。   The sealing material interposed between the seat surface 60a of the bolt member 54 that fixes the hub wheel 1 and the shaft portion 12 with the bolt and the positioning inner wall 22c is located on the seat surface 60a side of the bolt member 54 in the embodiment. However, conversely, the resin may be applied to the positioning inner wall 22c side. Further, resin may be applied to the seating surface 60a side and the positioning inner wall 22c side. When the bolt member 54 is screwed, such a sealing material is omitted if the seat surface 60a of the bolt member 54 and the bottom surface of the recessed portion 51 of the positioning inner wall 22c are excellent in adhesion. It is also possible to do. That is, it is possible to improve the adhesiveness of the bolt member 54 with the seating surface 60a by grinding the bottom surface of the recessed portion 51. Of course, the sealing material can be omitted if the adhesiveness can be exhibited even in a so-called turning finished state without grinding the bottom surface of the recessed portion 51.

ガイド用凹部44aとしては、図4(a)(b)(c)に示すように、凸部35との間に隙間C1、C2が形成されることになるが、これらの隙間寸法としては、圧入時に芯ずれや芯傾きが生ぜず、しかも、凸部35がガイド用凹部44aの内面に圧接して圧入荷重の増大を招かないものであればよい。また、ガイド用凹部44aの軸方向長さとしても任意に設定でき、長ければ、芯合わせ上好ましいが、ハブ輪1の孔部22の軸方向長さからその上限は限られる。逆にハブ輪1の孔部22の軸方向長さが短ければ、ガイドとして機能せずに、芯ずれや芯傾きが生じるおそれがある。このため、ガイド用凹部44aの軸方向長さをこれらを考慮して決定する必要がある。   As shown in FIGS. 4A, 4B, and 4C, the guide recesses 44a are formed with gaps C1 and C2 between the protrusions 35. It is only necessary that the misalignment or the tilt of the core does not occur at the time of press-fitting, and the convex part 35 presses against the inner surface of the guide concave part 44a so as not to increase the press-fitting load. Further, the axial length of the guide recess 44a can be arbitrarily set, and if it is long, it is preferable for alignment, but the upper limit is limited by the axial length of the hole 22 of the hub wheel 1. On the contrary, if the axial length of the hole 22 of the hub wheel 1 is short, the hub wheel 1 may not function as a guide and may cause misalignment or tilt. For this reason, it is necessary to determine the axial length of the guide recess 44a in consideration of these.

また、ガイド用凹部44aの断面形状としては、凸部35が嵌合可能なものであればよく、図4に示すものに限るものではない。凸部35の断面形状等に応じて種々変更できる。ガイド用凹部44aの数としても、凸部35の数に合わせることなく、凸部35の数よりも少なくても、多くてもよい。要は、いくつかの凸部35がいくつかのガイド用凹部44aに嵌合して、凸部35の位相と、前回の圧入で形成された凹部36の位相とが一致すればよい。   Moreover, the cross-sectional shape of the guide recess 44a is not limited to that shown in FIG. Various changes can be made according to the cross-sectional shape and the like of the convex portion 35. The number of guide recesses 44a may be smaller or larger than the number of projections 35 without matching the number of projections 35. In short, it is only necessary that some convex portions 35 are fitted in some guide concave portions 44a so that the phase of the convex portions 35 coincides with the phase of the concave portion 36 formed by the previous press-fitting.

ガイド用凹部44aの端部の傾斜面77bの傾斜角度θやガイド用凹部44aの底部の傾斜角度θ1も任意に変更できる。傾斜面77bの傾斜角度θが90°に近ければ、圧入方向に直交する平坦面77aと機能的に同じとなり、傾斜角度θが小さければ、ガイド用凹部44aが長くなって、凹凸嵌合構造Mの軸方向長さが短くなる。また、底部の傾斜角度θ1が大きくなれば、ガイド用凹部44aの構成が困難となり、逆に小さければ、傾斜させる場合の機能を発揮できない。このため、各傾斜角度θ、θ1をこれらを考慮して設定する必要がある。   The inclination angle θ of the inclined surface 77b at the end of the guide recess 44a and the inclination angle θ1 of the bottom of the guide recess 44a can be arbitrarily changed. If the inclination angle θ of the inclined surface 77b is close to 90 °, it is functionally the same as the flat surface 77a orthogonal to the press-fitting direction. If the inclination angle θ is small, the guide recess 44a becomes longer, and the concave-convex fitting structure M The axial length of is shortened. Moreover, if the inclination | tilt angle (theta) 1 of a bottom part becomes large, the structure of the recessed part 44a for guides will become difficult, and if it is small conversely, the function in the case of making it incline cannot be exhibited. For this reason, it is necessary to set the inclination angles θ and θ1 in consideration of these.

本発明の第1実施形態を示す車輪用軸受装置の縦断面図である。It is a longitudinal cross-sectional view of the wheel bearing apparatus which shows 1st Embodiment of this invention. 前記凹凸嵌合構造の拡大縦断面図である。It is an expanded longitudinal cross-sectional view of the said uneven | corrugated fitting structure. 前記車輪用軸受装置の凹凸嵌合構造を示し、(a)は図2のZ−Z線断面図であり、(b)は(a)のX部拡大図である。The uneven | corrugated fitting structure of the said wheel bearing apparatus is shown, (a) is the ZZ sectional view taken on the line of FIG. 2, (b) is the X section enlarged view of (a). 前記車輪用軸受装置の軸部圧入ガイド構造を示し、(a)は図2のW−W線断面であり、(b)は軸部圧入ガイド構造の第1変形例を示す拡大断面図であり、(c)は軸部圧入ガイド構造の第2変形例を示す拡大断面図である。The shaft part press-fit guide structure of the said wheel bearing apparatus is shown, (a) is the WW sectional view of FIG. 2, (b) is an expanded sectional view which shows the 1st modification of a shaft part press-fit guide structure. (C) is an expanded sectional view which shows the 2nd modification of an axial part press-fit guide structure. 前記車輪用軸受装置の要部拡大図である。It is a principal part enlarged view of the said wheel bearing apparatus. 前記車輪用軸受装置の外輪のマウス部とハブ輪の加締部との間の隙間を密封するシール部材を示し、(a)はOリングを用いたときの拡大断面図であり、(b)がガスケットを用いたときの拡大断面図である。The sealing member which seals the clearance gap between the mouse | mouth part of the outer ring | wheel of the said wheel bearing apparatus and the caulking part of a hub ring is shown, (a) is an expanded sectional view when an O-ring is used, (b) FIG. 3 is an enlarged cross-sectional view when a gasket is used. 前記車輪用軸受装置の分解状態を示す断面図である。It is sectional drawing which shows the decomposition | disassembly state of the said wheel bearing apparatus. 凹凸嵌合構造の分離方法を示す断面図である。It is sectional drawing which shows the isolation | separation method of an uneven | corrugated fitting structure. 再圧入方法を示す断面図である。It is sectional drawing which shows the repressing method. 再圧入方法を示し、(a)は圧入直前状態を示す断面図であり、(b)は圧入途中を示す断面図であり、(c)は圧入完了状態を示す断面図である。The re-pressing method is shown, (a) is a cross-sectional view showing a state immediately before press-fitting, (b) is a cross-sectional view showing the press-fitting process, and (c) is a cross-sectional view showing a press-fitting completion state. 凹凸嵌合構造の変形例を示す断面図である。It is sectional drawing which shows the modification of an uneven | corrugated fitting structure. 軸部圧入ガイド構造を示し、(a)は第1変形例の断面図であり、(b)は第2変形例の断面図であり、(c)は第3変形例の断面図である。The shaft part press fit guide structure is shown, (a) is a sectional view of the first modification, (b) is a sectional view of the second modification, and (c) is a sectional view of the third modification. 本発明の第2実施形態を示す車輪用軸受装置の断面図である。It is sectional drawing of the wheel bearing apparatus which shows 2nd Embodiment of this invention. 本発明の第3実施形態を示す車輪用軸受装置を示し、(a)は横断面図である。(b)は(a)のY部拡大図である。The wheel bearing apparatus which shows 3rd Embodiment of this invention is shown, (a) is a cross-sectional view. (B) is the Y section enlarged view of (a). 従来の車輪用軸受装置の断面図である。It is sectional drawing of the conventional wheel bearing apparatus.

1 ハブ輪
2 軸受
3 等速自在継手
11 マウス部
12 軸部
22 孔部
22c 位置決め用内壁
24 内輪
26,27 外側軌道面
28,29 内側軌道面
31 加締部
35 凸部
36 凹部
38 嵌合接触部位
44a ガイド用凹部
45 はみ出し部
50 ねじ孔
52 端面
57 収納部
58 隙間
59 シール部材
60a 座面
M 凹凸嵌合構造
M1 軸部圧入ガイド構造
M2 ねじ構造
DESCRIPTION OF SYMBOLS 1 Hub wheel 2 Bearing 3 Constant velocity universal joint 11 Mouse | mouth part 12 Shaft part 22 Hole 22c Positioning inner wall 24 Inner ring 26, 27 Outer raceway surface 28, 29 Inner raceway surface 31 Clamping part 35 Convex part 36 Concave part 38 Fitting contact Portion 44a Guide recess 45 Projection portion 50 Screw hole 52 End surface 57 Storage portion 58 Clearance 59 Seal member 60a Seat surface M Concave / concave fitting structure M1 Shaft press-fit guide structure M2 Screw structure

Claims (17)

ホイールに取り付けられるフランジを有するハブ輪と、ハブ輪の外周に嵌合した内輪、複列のインナレース、複列のアウタレース、およびインナレースとアウタレースの間に配置された複列の転動体を有する転がり軸受と、外側継手部材を有する等速自在継手とを備え、ハブ輪と、ハブ輪の孔部に嵌挿される等速自在継手の外側継手部材の軸部とを、凹凸嵌合構造を介して分離可能に結合することでハブ輪、転がり軸受、および外側継手部材をユニット化した車輪用軸受装置において
外側継手部材の軸部の外径面とハブ輪の孔部の内径面とのどちらか一方に設けられて軸方向に延びる凸部を、軸方向に沿って他方に圧入し、他方に凸部にて凸部に密着嵌合する凹部を形成して、凸部と凹部との嵌合接触部位全域が密着する前記凹凸嵌合構造を構成し、この凹凸嵌合構造は軸方向の引き抜き力付与による分離を許容し、かつ凹部が凸部で切削された部分を有しており、
外側継手部材の軸部の反継手側の端面が当接して圧入を規制する位置決め用内壁をハブ輪の孔部に設けたことを特徴とする車輪用軸受装置。
A hub ring having a flange attached to the wheel, an inner ring fitted to the outer periphery of the hub ring, a double row inner race, a double row outer race, and a double row rolling element disposed between the inner race and the outer race. A rolling bearing and a constant velocity universal joint having an outer joint member are provided, and the hub ring and the shaft portion of the outer joint member of the constant velocity universal joint fitted and inserted into the hole of the hub ring are arranged through an uneven fitting structure. In the wheel bearing device in which the hub wheel, the rolling bearing, and the outer joint member are unitized by being separably coupled to each other ,
A convex portion extending in the axial direction provided on either the outer diameter surface of the shaft portion of the outer joint member or the inner diameter surface of the hole portion of the hub wheel is press-fitted into the other along the axial direction, and the convex portion on the other side. The concave / convex fitting structure in which the entire fitting contact portion between the convex part and the concave part is in close contact with each other is formed, and the concave / convex fitting structure provides an axial pulling force. And has a portion in which the concave portion is cut by the convex portion,
A bearing device for a wheel, wherein an inner wall for positioning that restricts press-fitting by contacting an end surface of the shaft portion of the outer joint member on the side opposite to the joint is provided in a hole portion of the hub wheel.
ハブ輪と外側継手部材の軸部とをねじ構造を介して固定したことを特徴とする請求項1に記載の車輪用軸受装置。   The wheel bearing device according to claim 1, wherein the hub wheel and the shaft portion of the outer joint member are fixed through a screw structure. 少なくとも再圧入時において、前記ねじ構造の螺進による圧入を可能としたことを特徴とする請求項2に記載の車輪用軸受装置。   The wheel bearing device according to claim 2, wherein the screw structure can be press-fitted by screwing at least at the time of re-press-fitting. 前記外側継手部材は、内側継手部材が内装されるマウス部と、このマウス部の底部から突設される前記軸部とを備え、ハブ輪の端部加締めることで転がり軸受の内輪に対して予圧が付与されていることを特徴とする請求項1から請求項3のいずれか1項に記載の車輪用軸受装置。 It said outer joint member, a mouth section in which the inner joint member is furnished, and a said shaft portion from the bottom portion is protruded in the mouth portion, an inner ring of the rolling bearing by the end portion of the hub wheel Mel caulking The wheel bearing device according to any one of claims 1 to 3, wherein a preload is applied to the wheel. 前記外側継手部材のマウス部と、ハブ輪の端部が加締られてなる加締部との間に隙間を設けたことを特徴とする請求項4に記載の車輪用軸受装置。   The wheel bearing device according to claim 4, wherein a gap is provided between a mouth portion of the outer joint member and a crimping portion formed by crimping an end portion of the hub wheel. 前記外側継手部材のマウス部とハブ輪の加締部との間の隙間を密封するシール部材を配置したことを特徴とする請求項5に記載の車輪用軸受装置。   The wheel bearing device according to claim 5, wherein a seal member that seals a gap between the mouth portion of the outer joint member and the caulking portion of the hub wheel is disposed. ハブ輪と外側継手部材の軸部との固定を行うねじ構造のボルト部材の座面と、位置決め用内壁との間にシール材を介在させたことを特徴とする請求項2から請求項6のいずれか1項に記載の車輪用軸受装置。   7. A seal material is interposed between a seating surface of a bolt member having a screw structure for fixing the hub wheel and the shaft portion of the outer joint member, and an inner wall for positioning. The wheel bearing apparatus of any one of Claims. 外側継手部材の軸部に前記凹凸嵌合構造の凸部を設けるとともに、少なくともこの凸部の軸方向端部の硬度をハブ輪の孔部内径部よりも高くして、前記軸部をハブ輪の孔部に凸部の軸方向端部側から圧入することによって、この凸部にてハブ輪の孔部内径面に凸部に密着嵌合する凹部を形成して、前記凹凸嵌合構造を構成することを特徴とする請求項1から請求項7のいずれか1項に記載の車輪用軸受装置。   A convex portion of the concave-convex fitting structure is provided on the shaft portion of the outer joint member, and at least the hardness of the axial end portion of the convex portion is made higher than the inner diameter portion of the hole portion of the hub wheel so that the shaft portion is the hub wheel. By press-fitting into the hole portion of the convex portion from the axial end portion side, a concave portion that closely fits to the convex portion is formed on the inner diameter surface of the hole portion of the hub wheel at the convex portion, and the concave-convex fitting structure is formed. The wheel bearing device according to any one of claims 1 to 7, wherein the wheel bearing device is configured. 前記圧入による凹部形成によって生じるはみ出し部を収納する収納部を、凹凸嵌合構造よりも反継手側の軸部外径側に設けたことを特徴とする請求項8に記載の車輪用軸受装置。   The wheel bearing device according to claim 8, wherein a storage portion that stores a protruding portion generated by forming the concave portion by the press-fitting is provided on the outer diameter side of the shaft portion on the opposite joint side than the concave-convex fitting structure. ハブ輪の孔部の内径面の内径寸法を、軸受外径面の凸部の最大直径寸法よりも小さく、軸部外径面の凸部間に形成された谷部の最小直径寸法よりも大きく設定したことを特徴とする請求項8又は請求項9に記載の車輪用軸受装置。 The inner diameter of the inner surface of the hole portion of the hub wheel, smaller than the maximum diameter of the convex portion of the bearing outer diameter surface, larger than the smallest diameter of a valley portion formed between the convex portion of the shaft outer diameter surface The wheel bearing device according to claim 8 or 9, wherein the wheel bearing device is set. ハブ輪の孔部の内径面に前記凹凸嵌合構造の凸部を設けるとともに、少なくともこの凸部の軸方向端部の硬度を等速自在継手の外側継手部材の軸部の外径部よりも高くして、前記ハブ輪側の凸部をその軸方向端部側から外側継手部材の軸部に圧入することによって、この凸部にて外側継手部材の軸部の外径面に凸部に密着嵌合する凹部を形成して、前記凹凸嵌合構造を構成することを特徴とする請求項1から請求項7のいずれか1項に記載の車輪用軸受装置。   A convex portion of the concave-convex fitting structure is provided on the inner diameter surface of the hole portion of the hub wheel, and at least the hardness of the axial end portion of the convex portion is higher than the outer diameter portion of the shaft portion of the outer joint member of the constant velocity universal joint. The convex portion on the hub wheel side is press-fitted into the shaft portion of the outer joint member from the axial end side thereof, so that the convex portion is formed on the outer diameter surface of the shaft portion of the outer joint member. The wheel bearing device according to any one of claims 1 to 7, wherein the concave-convex fitting structure is formed by forming a concave portion to be closely fitted. 前記圧入による凹部形成によって生じるはみ出し部を収納する収納部を、ハブ輪の孔部の内径面に設けたことを特徴とする請求項11に記載の車輪用軸受装置。   The wheel bearing device according to claim 11, wherein a housing portion for housing a protruding portion generated by forming the concave portion by the press-fitting is provided on an inner diameter surface of the hole portion of the hub wheel. 外側継手部材の軸部の外径寸法を、ハブ輪孔部の凸部の最小直径寸法よりも大きくするとともに、ハブ輪の孔部の凸部間に形成された谷部の最大内径寸法よりも小さくしたことを特徴とする請求項11又は請求項12に記載の車輪用軸受装置。 The outer diameter of the shaft section of the outer joint member, so as to be larger than the minimum diameter of the projections of the hub Waana portion, than the maximum inner diameter dimension of the valleys formed between the convex portions of the hole portion of the hub wheel The wheel bearing device according to claim 11 or 12, wherein the wheel bearing device is small . 凸部の突出方向中間部位の周方向厚さの総和を、周方向に隣り合う凸部間に嵌合する相手側の部における前記中間部位に対応する位置での周方向厚さの総和よりも小さくしたことを特徴とする請求項1から請求項13のいずれか1項に記載の車輪用軸受装置。 The sum of circumferential thicknesses of the projecting direction intermediate region of the projections, than the circumferential thickness sum at a position corresponding to the intermediate portion of the crests of the mating to fit between the projecting portions adjacent in the circumferential direction The wheel bearing device according to any one of claims 1 to 13, wherein the wheel bearing device is also made smaller. 凹凸嵌合構造を、前記転がり軸受の軌道面の避直下位置に配置したことを特徴とする請求項1から請求項14のいずれか1項に記載の車輪用軸受装置。   The wheel bearing device according to any one of claims 1 to 14, wherein the concave-convex fitting structure is arranged at a position directly below the raceway surface of the rolling bearing. 凹部を形成する部材の凸部圧入開始側に軸部圧入ガイド構造を設けたことを特徴とする請求項1から請求項15のいずれか1項に記載の車輪用軸受装置。 The wheel bearing device according to any one of claims 1 to 15 , wherein a shaft press-fitting guide structure is provided on a convex press-fitting start side of a member forming the concave . 凸部側と凹部形成側との硬度差をHRCで20以上にしたことを特徴とする請求項1から請求項16のいずれか1項に記載の車輪用軸受装置。   The wheel bearing device according to any one of claims 1 to 16, wherein the hardness difference between the convex portion side and the concave portion forming side is 20 or more by HRC.
JP2007269730A 2007-10-15 2007-10-17 Wheel bearing device Expired - Fee Related JP5323339B2 (en)

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JP2007269730A JP5323339B2 (en) 2007-10-17 2007-10-17 Wheel bearing device
CN200880111743.9A CN101827715B (en) 2007-10-15 2008-10-08 Bearing device for wheel
US12/682,622 US8360655B2 (en) 2007-10-15 2008-10-08 Bearing device for wheel
PCT/JP2008/068281 WO2009051047A1 (en) 2007-10-15 2008-10-08 Bearing device for wheel
DE200811002714 DE112008002714T5 (en) 2007-10-15 2008-10-08 Bearing device for a wheel
CN201410155007.0A CN103939463B (en) 2007-10-15 2008-10-08 Bearing apparatus for wheel

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