JP5310370B2 - Method for producing deinked pulp - Google Patents
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- JP5310370B2 JP5310370B2 JP2009184886A JP2009184886A JP5310370B2 JP 5310370 B2 JP5310370 B2 JP 5310370B2 JP 2009184886 A JP2009184886 A JP 2009184886A JP 2009184886 A JP2009184886 A JP 2009184886A JP 5310370 B2 JP5310370 B2 JP 5310370B2
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 229920001131 Pulp (paper) Polymers 0.000 title abstract description 49
- 238000004061 bleaching Methods 0.000 claims abstract description 47
- 239000006185 dispersion Substances 0.000 claims abstract description 45
- 230000018044 dehydration Effects 0.000 claims abstract description 29
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 29
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 238000005406 washing Methods 0.000 claims abstract description 11
- 239000000428 dust Substances 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 67
- 239000002761 deinking Substances 0.000 claims description 34
- 229920000642 polymer Polymers 0.000 claims description 18
- 239000010893 paper waste Substances 0.000 claims description 17
- 230000001603 reducing effect Effects 0.000 claims description 6
- 229920000058 polyacrylate Polymers 0.000 claims description 5
- 125000002091 cationic group Chemical group 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims 1
- 238000004537 pulping Methods 0.000 claims 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 24
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 20
- 239000003795 chemical substances by application Substances 0.000 description 19
- 239000000126 substance Substances 0.000 description 16
- 239000000123 paper Substances 0.000 description 15
- 238000005188 flotation Methods 0.000 description 14
- 239000000835 fiber Substances 0.000 description 10
- 229920006317 cationic polymer Polymers 0.000 description 9
- 230000000694 effects Effects 0.000 description 9
- 235000014113 dietary fatty acids Nutrition 0.000 description 8
- 239000000194 fatty acid Substances 0.000 description 8
- 229930195729 fatty acid Natural products 0.000 description 8
- 235000011121 sodium hydroxide Nutrition 0.000 description 8
- -1 alcohol sulfates Chemical class 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 150000004665 fatty acids Chemical class 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 230000007935 neutral effect Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 239000013055 pulp slurry Substances 0.000 description 5
- 230000001965 increasing effect Effects 0.000 description 4
- 238000004898 kneading Methods 0.000 description 4
- RYYXDZDBXNUPOG-UHFFFAOYSA-N 4,5,6,7-tetrahydro-1,3-benzothiazole-2,6-diamine;dihydrochloride Chemical compound Cl.Cl.C1C(N)CCC2=C1SC(N)=N2 RYYXDZDBXNUPOG-UHFFFAOYSA-N 0.000 description 3
- 239000004115 Sodium Silicate Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 3
- 229910052911 sodium silicate Inorganic materials 0.000 description 3
- 239000012756 surface treatment agent Substances 0.000 description 3
- 239000002562 thickening agent Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000013505 freshwater Substances 0.000 description 2
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 2
- 239000002655 kraft paper Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Substances [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004383 yellowing Methods 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- AGBXYHCHUYARJY-UHFFFAOYSA-N 2-phenylethenesulfonic acid Chemical compound OS(=O)(=O)C=CC1=CC=CC=C1 AGBXYHCHUYARJY-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 241000628997 Flos Species 0.000 description 1
- QPCDCPDFJACHGM-UHFFFAOYSA-N N,N-bis{2-[bis(carboxymethyl)amino]ethyl}glycine Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(=O)O)CCN(CC(O)=O)CC(O)=O QPCDCPDFJACHGM-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- 206010037660 Pyrexia Diseases 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000004931 aggregating effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 239000007844 bleaching agent Substances 0.000 description 1
- 239000002738 chelating agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 238000009897 hydrogen peroxide bleaching Methods 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-M hydrosulfide Chemical compound [SH-] RWSOTUBLDIXVET-UHFFFAOYSA-M 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 230000003595 spectral effect Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
Landscapes
- Paper (AREA)
Abstract
Description
本発明は印刷古紙からなる脱墨パルプの塵(ダート)低減方法に関し、さらに詳しくは新聞古紙や雑誌古紙を主体とする印刷古紙を脱墨再生する際に、ダートを効率よく低減させ、且つ、完成パルプの白色度を向上させる脱墨パルプ製造方法に関する。 The present invention relates to a method for reducing dust (dirt) of deinked pulp made of printed waste paper, and more specifically, when deinking and recycling printed waste paper mainly composed of newspaper waste paper and magazine waste paper, and reducing darts efficiently, and The present invention relates to a deinked pulp manufacturing method for improving the whiteness of a finished pulp.
従来、印刷古紙を脱墨再生させるには、離解(パルパー)・除塵(クリナー・スクリーン)漂白・分散(ニーディング・ディスパージョン)脱墨(フローテーション)・洗浄・脱水の工程から構成される方法で製造を行ってきた。また、特に脱墨パルプのダートを低減させるためには、薬品面ではパルパー工程やフローテーション工程で使用するアルカリや脱墨剤、或いは発泡剤を高性能とするなどが必要であり、又、設備面ではスクリーン、クリーナー等の除塵機を高効率化するか、或いは分散工程でニーディングを改善強化、フローテーション工程での強化をするなど、それぞれの分野で細部にわたり研究を行ってきた。 Conventionally, deinking and recycling of used printed paper is a method that consists of the steps of disaggregation (pulper), dust removal (cleaner / screen), bleaching / dispersion (kneading / dispersion), deinking (flotation), washing, and dehydration. Has been manufacturing. In order to reduce the dirt of deinked pulp, it is necessary to improve the performance of alkali, deinking agent, or foaming agent used in the pulper process and flotation process. On the surface, we have conducted detailed research in each field, such as improving the efficiency of dust removers such as screens and cleaners, improving kneading in the dispersion process, and strengthening in the flotation process.
一方、市場ではダートを極力低減させ、BKPと同等若しくはそれに準ずる品質を有する脱墨パルプがより一層望まれてきている。最近は印刷古紙の中に灰分が多く、且つ、表面処理剤により処理された極端に脱墨性の劣る中性新聞古紙が混入するようになり、従来に比べ比較的粗悪な古紙が集荷されるようになったため、新聞古紙や雑誌古紙を主体とする印刷古紙から、これらの要望に答え得る脱墨パルプを製造することが困難な状況になってきている。 On the other hand, a deinked pulp having a quality equivalent to or equivalent to that of BKP has been further desired in the market. Recently, there is a lot of ash in the printed waste paper, and neutral newspaper waste paper that has been treated with a surface treatment agent and is extremely poor in deinking properties, and waste paper that is relatively inferior compared to the past is collected. As a result, it has become difficult to produce deinked pulp that can meet these demands from used printed paper, mainly used newspapers and magazines.
これまで通常に行われていた脱墨パルプ製造方法ではインキを主体とするダートを十分除去することが困難になると同時に目標白色度を維持することが困難になり、漂白性が悪化している。 In conventional deinked pulp manufacturing methods, it has been difficult to sufficiently remove the dirt mainly composed of ink, and at the same time, it has been difficult to maintain the target whiteness, and the bleachability has deteriorated.
従来、脱墨パルプ製造工程ではダートを低減させ、また、白色度を向上させるために、苛性ソーダ、珪酸ソーダ、炭酸ソーダ等のアルカリ剤、過酸化水素、次亜塩素酸塩等の漂白剤、EDTA、DTPA等の金属キレート剤と共に、各種脱墨剤などの薬品が使用されてきた。脱墨剤にはパルプ繊維からインキを剥離し、微細分散させる効果の高いものや、インキを凝集させフローテーション工程でのインキ捕集性を高める効果の高いもの等がある。 Conventionally, in order to reduce dirt and improve whiteness in the deinked pulp manufacturing process, alkaline agents such as caustic soda, sodium silicate and sodium carbonate, bleaching agents such as hydrogen peroxide and hypochlorite, EDTA Chemicals such as various deinking agents have been used together with metal chelating agents such as DTPA. Deinking agents include those having a high effect of peeling and finely dispersing ink from pulp fibers, and those having a high effect of agglomerating ink and enhancing ink collecting properties in the flotation process.
従来からの脱墨剤や脱墨助剤としては、例えば高級アルコール硫酸塩、ポリオキシアルキレン高級アルコール硫酸塩、脂肪酸あるいは脂肪酸塩、アルキルベンゼンスルホン酸塩、高級アルコール及びアルキルフェノールのアルキレンオキサイド付加物、多価アルコールエステルアルキレンオキサイド付加物、スチレンスルホン酸塩の単独重合体または共重合体等が使用されている。また、より効果的な脱墨剤として高級脂肪酸のアルキレンオキサイド付加物又はそのエーテル化合物又はエステル化合物等が提案されている(特許文献1、特許文献2、特許文献3、特許文献4、特許文献5)。 Conventional deinking agents and deinking aids include, for example, higher alcohol sulfates, polyoxyalkylene higher alcohol sulfates, fatty acids or fatty acid salts, alkylbenzene sulfonates, higher alcohols and alkylphenol alkylene oxide adducts, polyvalent Alcohol ester alkylene oxide adducts, homopolymers or copolymers of styrene sulfonate, and the like are used. Further, higher fatty acid alkylene oxide adducts or ether compounds or ester compounds thereof have been proposed as more effective deinking agents (Patent Literature 1, Patent Literature 2, Patent Literature 3, Patent Literature 4, Patent Literature 5). ).
しかし、これらの特許文献記載の脱墨剤や脱墨助剤であっても、最近の灰分が多い印刷古紙、又は、表面処理剤により極端に脱墨性の劣る中性新聞古紙においては、脱墨効果が低く、ダートを低減するため或いは高白色度を得るためには、高添加となり多額のコストがかかる。 However, even with these deinking agents and deinking aids described in these patent documents, deinking is not possible with recent printed wastepaper with a high ash content or with neutral newspaper wastepaper that is extremely poorly deinked by the surface treatment agent. Ink effect is low, and in order to reduce dirt or to obtain high whiteness, high addition is required and a large cost is required.
また、脱墨剤を補う形で凝集剤を添加し、粘着性物質をフローテーション工程で除去する方法が提案されている(特許文献6)。しかし、粘着性物質および凝集剤をフローテーション工程でフロスとして除去することは完全にはできず、取り除かれずにパルプスラリーと共に後段へ送られた場合、コロイド状態で存在する粘着性物質を反対に顕在化させることにつながる不利な点を有していた。 In addition, a method has been proposed in which an aggregating agent is added in a form to supplement a deinking agent, and an adhesive substance is removed by a flotation process (Patent Document 6). However, the sticky substance and the flocculant cannot be completely removed as floss in the flotation process, and if it is not removed and sent to the subsequent stage together with the pulp slurry, the sticky substance present in the colloidal state will be revealed on the contrary. It had a disadvantage that led to
一方、ダートを低減させる設備などの従来技術としては、マイカプロセッサーをはじめとする、一軸のローター集面に送り刃と戻り刃が配置され、かつステーターの刃と各刃間に十分な間隙を有したミキサーを用いることを特徴とするもの(特許文献7)がある。また、分散工程におけるニーディングが3段からなり、少なくとも1段以上がディスクタイプの分散機で高温処理を行い、3段のニーディング処理後にフローテーション処理を行なうことを特徴とするもの(特許文献8)等が提案されている。 On the other hand, as a conventional technique for reducing dirt, a feed blade and a return blade are arranged on a uniaxial rotor collecting surface such as a mica processor, and there is a sufficient gap between the stator blade and each blade. There exists a thing (patent document 7) characterized by using the mixer which was made. Further, the kneading in the dispersion process is composed of three stages, and at least one or more stages are subjected to high-temperature treatment with a disk-type disperser, and the three-stage kneading treatment is followed by flotation treatment (Patent Document) 8) etc. are proposed.
また、離解工程における温度とpHと希釈水に着目したものとして、クラフトパルプのアルカリ洗浄排水をパルパーの離解希釈水に使用し、pH8〜13、温度20〜70℃で処理することを特徴とするもの(特許文献9)等が提案されている。何れの提案も優れており一定の効果はあるものの十分ではなく、漂白工程、且つ、高温分散工程に影響を及ぼす脱水工程でのパルプ濃度の維持管理の重要性に着目したものでは無かった。 Moreover, it is characterized by using alkali wash wastewater of kraft pulp as the disaggregation dilution water of the pulper, and treating at pH 8 to 13 and temperature of 20 to 70 ° C., focusing on the temperature, pH and dilution water in the disaggregation process. The thing (patent document 9) etc. are proposed. All the proposals are excellent and have a certain effect, but are not sufficient, and are not focused on the importance of maintaining and managing the pulp concentration in the bleaching process and the dehydration process affecting the high-temperature dispersion process.
本発明の目的は、上記のような問題を解消させ、脱墨性の悪い中性新聞を含む印刷古紙から製造される脱墨パルプのダートを大幅に低減させて、高品質の脱墨パルプを製造できる方法を提供するものである。 The object of the present invention is to solve the above-mentioned problems and greatly reduce the deinking pulp dirt produced from used printed paper including neutral newspapers with poor deinking properties. A method that can be manufactured is provided.
本発明者らは、漂白工程、且つ、分散工程に影響を及ぼす脱水工程でのパルプ濃度の維持管理の重要性に着目し、本発明を完成した。
本発明は以下の発明を包含する。
(1)印刷古紙を、離解工程、除塵工程、脱墨工程、脱水工程、漂白工程、分散工程、洗浄工程の組み合わせからなる脱墨パルプ製造工程において、前記漂白工程の前の脱水工程で高分子凝集剤を添加して、該脱水工程出の原料濃度を25%〜40%とした後、漂白を行ない、その後の分散工程を90〜130℃で行う脱墨パルプの製造方法。
The inventors of the present invention have completed the present invention by paying attention to the importance of maintaining and managing the pulp concentration in the bleaching step and the dehydration step affecting the dispersion step.
The present invention includes the following inventions.
(1) In a deinking pulp manufacturing process comprising a combination of a disaggregation process, a dust removal process, a deinking process, a dewatering process, a bleaching process, a dispersion process, and a washing process, the printed waste paper is polymerized in the dehydrating process before the bleaching process. A method for producing deinked pulp in which a flocculant is added so that the raw material concentration in the dehydration step is 25% to 40%, bleaching is performed, and the subsequent dispersion step is performed at 90 to 130 ° C.
(2)前記、高分子凝集剤は分解温度が90℃以下である(1)記載の脱墨パルプの製造方法。 (2) The method for producing deinked pulp according to (1), wherein the polymer flocculant has a decomposition temperature of 90 ° C. or lower.
(3)前記高分子凝集剤がカチオン性ポリアクリル酸エステルを主成分とする高分子凝集剤である(1)又は(2)のいずれか1項に記載の脱墨パルプの製造方法。 (3) The method for producing deinked pulp according to any one of (1) and (2), wherein the polymer flocculant is a polymer flocculant mainly composed of a cationic polyacrylate.
(4)前記(1)〜(3)の記載の方法で製造された脱墨パルプをJIS P 8222により作成したパルプシートは、0.004〜5.0mm2の大きさのダート個数が5,000〜50,000個/m2の範囲にあることを特徴とする脱墨パルプの製造方法。 (4) The pulp sheet produced by JIS P 8222 from the deinked pulp produced by the method described in the above (1) to (3) has a dart number of 0.004 to 5.0 mm 2 in size. A method for producing deinked pulp, which is in a range of 000 to 50,000 pieces / m 2 .
本発明により、原料古紙の品質によらず、脱墨パルプのダートが低減し、品質が向上することにより、クラフトパルプ、メカニカルパルプ等より安価な脱墨パルプの紙製品への配合を高める事が可能となり、古紙の利用範囲が広がる。 According to the present invention, the dirt of deinked pulp is reduced regardless of the quality of the raw paper, and the quality is improved, so that it is possible to enhance the incorporation of deinked pulp into paper products that are cheaper than kraft pulp, mechanical pulp, etc. It becomes possible, and the range of use of waste paper is expanded.
原料となる印刷古紙の例としては、中性新聞紙、酸性新聞古紙、微塗工紙、高灰分の塗工紙、非塗工紙等、灰分を7%〜35%含む古紙があげられる。本発明は、多量の表面処理剤により脱墨性が悪い中性新聞古紙を含む印刷古紙に特に効果的である。 Examples of used printing paper as a raw material include neutral newspaper, acidic newspaper waste, fine coated paper, high ash coated paper, non-coated paper, and the like containing 7% to 35% ash. The present invention is particularly effective for waste printed paper including neutral newspaper waste paper having poor deinking property due to a large amount of surface treatment agent.
本発明での離解工程について、特に制限は無いが、好ましい処理として原料印刷古紙を固形分濃度12〜18%になるように稀釈水を入れる。更に水酸化ナトリウムを対パルプ0.6〜3.5質量%、好ましくは1.0〜2.5質量%添加する。脱墨剤を添加する場合には、パルプ繊維への浸透性が強く、インキの剥離性の強いものが好ましく、脱墨剤を対パルプ0.01〜0.5質量%、好ましくは0.03〜0.3質量%添加する。離解時間は、10〜30分、好ましくは10〜25分、更に好ましくは10〜18分、離解温度は10〜50℃、好ましくは30〜50℃で離解する。 Although there is no restriction | limiting in particular about the disaggregation process in this invention, Diluted water is put so that it may become solid content concentration 12-18% as a preferable process. Further, 0.6 to 3.5% by mass, preferably 1.0 to 2.5% by mass of sodium hydroxide is added to the pulp. In the case of adding a deinking agent, those having strong permeability to pulp fibers and strong ink peelability are preferable, and the deinking agent is 0.01 to 0.5% by mass, preferably 0.03% by weight of the pulp. Add ~ 0.3 mass%. The disaggregation time is 10 to 30 minutes, preferably 10 to 25 minutes, more preferably 10 to 18 minutes, and the disaggregation temperature is 10 to 50 ° C, preferably 30 to 50 ° C.
離解時に使用するインキ剥離性の強い脱墨剤としては、高級アルコール系脱墨剤があり、例えば、花王(株)社製のDI−7020、DI−7300、DI−767、DI−7282、日新化学研究所(株)社製のDIA−Z−100、DIA−Z−5000、東邦化学(株)社製のネオスコアFW−780、ネオスコアFW−790、ネオスコアFW−795、FT−467、FT−470、FT−487、FT−511、FT−515、FT−517、FT−519、B−B剤、第一工業製薬(株)社製ダイホープ940、ダイホープ960、日華(株)社製リポブライトDP−810等があるがこの限りではない。 As a deinking agent having a strong ink peeling property used at the time of disaggregation, there are higher alcohol deinking agents, for example, DI-7020, DI-7300, DI-767, DI-7282, manufactured by Kao Corporation. DIA-Z-100, DIA-Z-5000 manufactured by Shin Chemical Laboratory Co., Ltd., Neoscore FW-780, Neoscore FW-790, Neoscore FW-795, FT-467, FT manufactured by Toho Chemical Co., Ltd. -470, FT-487, FT-511, FT-515, FT-517, FT-519, BB agent, Daihope 940, Daihope 960, manufactured by Daiichi Kogyo Seiyaku Co., Ltd., manufactured by Nikka Corporation Lipobrite DP-810 and the like are not limited thereto.
また、除塵工程としては特に制限は無い。スクリーン・クリーナーで原料中の異物を取り除くことが可能であればよいが、スリットスクリーン(1段目0.15mmスリット以下、2段目0.15mmスリット以下)を使用することが好ましい。クリーナーは重量異物を効率良く取り除くことが可能であればいずれでもよい。 Moreover, there is no restriction | limiting in particular as a dust removal process. Although it is sufficient that foreign substances in the raw material can be removed with a screen cleaner, it is preferable to use a slit screen (first stage 0.15 mm slit or less, second stage 0.15 mm slit or less). Any cleaner may be used as long as it can efficiently remove heavy foreign matter.
脱水工程で処理して得られるパルプの目標濃度は、後に続く漂白工程、分散工程において十分な効果を得るためには25%〜40%が好ましく、25%〜35%がより好ましく、更に好ましくは25%〜30%である。パルプ濃度が25%未満では、温度上昇に必要なエネルギーが莫大となり、また、機械的負荷がかかりにくく、インキ剥離・ダートの分散性が低下するため適さない。処理濃度40%を越えて高濃度に搾水するのは困難で斑ができ易く、且つ、電力原単位が高くなり、パルプ強度が著しく低下する。 The target concentration of the pulp obtained by the treatment in the dehydration step is preferably 25% to 40%, more preferably 25% to 35%, still more preferably in order to obtain a sufficient effect in the subsequent bleaching step and dispersion step. 25% to 30%. If the pulp concentration is less than 25%, the energy required for increasing the temperature becomes enormous, the mechanical load is difficult to be applied, and the dispersibility of ink peeling and dirt is not suitable. It is difficult to squeeze the water to a high concentration exceeding the treatment concentration of 40%, and it is easy to cause spots, and the power intensity becomes high and the pulp strength is remarkably lowered.
脱水工程におけるパルプスラリーを濃縮する装置としては、特に制限は無いが、一般にスクリュープレス等の加圧脱水機を使用する。一軸型スクリュープレスとしては、相川鉄工製のV45LM−H型、メッツォペーパー、AFT社製のオプティマム・スクリュー・プレス等がある。また、ツインプレス、ツインワイヤー方式の脱水機としては、株式会社石垣のツインスクリュープレス、丸石製作所のツインワイヤープレス等がある。脱墨パルプにおいては、加圧脱水機1段階のみで目標のパルプ濃度に通常瞬時に濃縮することが困難であるため、吸引脱水機に続けて加圧脱水機を併用するなど工夫することが好ましい。 Although there is no restriction | limiting in particular as an apparatus which concentrates the pulp slurry in a spin-drying | dehydration process, Generally, pressure dehydrators, such as a screw press, are used. Examples of the uniaxial screw press include V45LM-H type manufactured by Aikawa Tekko, Metso Paper, and Optimum Screw Press manufactured by AFT. Examples of twin press and twin wire dehydrators include Ishigaki's twin screw press and Maruishi Seisakusho's twin wire press. In the case of deinked pulp, it is usually difficult to concentrate to the target pulp concentration instantaneously with only one stage of a pressure dehydrator. Therefore, it is preferable to devise such as using a pressure dehydrator in combination with a suction dehydrator. .
本発明において高分子凝集剤を添加することにより、機械力のみでは十分に絞りきれない低濃度のパルプを、既存の加圧脱水機で目的のパルプ濃度まで比較的瞬時に上げられるようにする。また、機械的には微調整が困難なパルプ濃度を、高分子凝集剤の添加率を加減することにより、微調整することが可能となる。また、夏場などの工程温度が高く、機械力でも脱水効率が向上した場合には、添加量を絞るなど自在に調整することが可能である。 By adding a polymer flocculant in the present invention, a low-concentration pulp that cannot be sufficiently squeezed by mechanical force alone can be raised relatively quickly to the target pulp concentration by an existing pressure dehydrator. Further, it is possible to finely adjust the pulp concentration, which is difficult to finely adjust mechanically, by adjusting the addition rate of the polymer flocculant. In addition, when the process temperature is high in summer or the like and the dehydration efficiency is improved even by mechanical force, it can be freely adjusted by reducing the amount of addition.
本発明において高分子凝集剤を添加する工程は、脱水工程より前、又は、脱水工程が好ましい。少なくとも、脱水工程におけるパルプが高分子凝集剤に十分浸ることが必要である。脱水工程以降の漂白工程、分散工程での処理効率向上のために、パルプ濃度が高いことが重要となる。高分子凝集剤の添加率は、パルプ濃度や設備にもよるが、対パルプ0.005〜0.05質量%であることが好ましく、より好ましくは対パルプ0.01〜0.04質量%である。添加率が低い場合は、十分な効果が現れない。添加率が高い場合は、目標パルプ濃度を超え、コストが掛かり実用的ではない。また、高分子凝集剤の添加濃度は特に制約は無いが、0.1から0.3%であることが好ましい。 In the present invention, the step of adding the polymer flocculant is preferably before the dehydration step or the dehydration step. At least, the pulp in the dehydration process needs to be sufficiently immersed in the polymer flocculant. In order to improve the processing efficiency in the bleaching step and the dispersion step after the dehydration step, it is important that the pulp concentration is high. The addition rate of the polymer flocculant is preferably 0.005 to 0.05% by mass, more preferably 0.01 to 0.04% by mass with respect to the pulp, although it depends on the pulp concentration and equipment. is there. When the addition rate is low, a sufficient effect does not appear. When the addition rate is high, the target pulp concentration is exceeded and costs are high, which is not practical. The concentration of the polymer flocculant added is not particularly limited, but is preferably 0.1 to 0.3%.
該高分子凝集剤は、脱水工程においてパルプの濃度向上を達成した後、漂白工程では問題が無いが、脱墨工程(フローテーション工程)においては発泡低下を引き起こす可能性がある。また、完成パルプに残留した場合に、抄紙後のシートのサイズ性に影響を与える恐れもあるため、脱水工程の後の高温分散処理において、90℃を超える高温処理により分解除去されることが好ましい。 The polymer flocculant has no problem in the bleaching step after achieving an increase in pulp concentration in the dehydration step, but may cause a decrease in foaming in the deinking step (flotation step). In addition, when remaining in the finished pulp, there is a possibility that the size of the sheet after papermaking may be affected. Therefore, it is preferably decomposed and removed by a high-temperature treatment exceeding 90 ° C. in the high-temperature dispersion treatment after the dehydration step. .
本発明で添加する高分子凝集剤は、前記脱水工程で目標濃度までパルプ濃度を上げられれば特に制約は無いが、アクリル酸エステル系のカチオン性高分子凝集剤が最も効率よくパルプ濃度を上げられるため好ましい。カチオン性ポリアクリル酸エステル系では、例えば、MTアクアポリマー株式会社製のC−525M、C−500N、栗田工業製のハイホルダー725、ハイフォームK162などがある。 The polymer flocculant added in the present invention is not particularly limited as long as the pulp concentration can be raised to the target concentration in the dehydration step, but the acrylic ester cationic polymer flocculant can raise the pulp concentration most efficiently. Therefore, it is preferable. Examples of the cationic polyacrylate ester include C-525M and C-500N manufactured by MT Aqua Polymer Co., Ltd., High Holder 725 manufactured by Kurita Kogyo, and High Form K162.
脱水工程に続く漂白工程のパルプ濃度も20〜40%が好ましく、更に好ましくは25〜35%である。濃度が高いことで熟成時間が稼げ、また、余分な水分によって漂白薬品が薄まることがないので、漂白工程においての高いパルプ濃度は好ましい。 The pulp concentration in the bleaching step following the dehydration step is also preferably 20 to 40%, and more preferably 25 to 35%. A high concentration of pulp in the bleaching step is preferred because a high concentration allows aging time to be obtained and bleaching chemicals are not diluted by excess water.
漂白工程の漂白薬品としては過酸化水素、ハイドロサルファイド、二酸化チオ尿素、ハイポ等が使用される。また、本発明の実施ではアルカリ過酸化水素漂白を行ったが、製造される脱墨パルプの目標白色度に達しさえすれば漂白方法は限定されないが過酸化水素は、漂白効果による白色度増加に加えて、アルカリ条件で熟成するため、熟成中にパルプが膨潤し、インキとの接着が弛緩し、分散機でのインキ剥離効果を高める効果も得られるため、高い白色度が得られるため好ましく、対パルプ0.5〜5.0質量%添加することが好ましい。これ以上添加量を増やしても白色度上昇はサチュレーションする傾向にある。一方、漂白時のpHは、10.5〜12.0が好ましく、この範囲を外れると過酸化水素の漂白性は悪化する。漂白温度は50〜120℃で行うことが効果的である。
また、苛性ソーダは、対パルプ1.5〜3.0質量%、珪酸ソーダは、対パルプ0.5〜1.0質量%(NaOHとして)添加し、漂白時間は10分間〜5時間、好ましくは1.5〜3時間で行う。漂白時間が短すぎると過酸化水素が十分に反応しないため好ましくない。5時間より長くしても逆に過酸化水素の消費が進み、残過酸化水素がなくなった時点からパルプの黄色化が起きるため、適切ではない。
Hydrogen peroxide, hydrosulfide, thiourea dioxide, hypo, etc. are used as bleaching chemicals in the bleaching process. In the practice of the present invention, alkaline hydrogen peroxide bleaching was performed, but the bleaching method is not limited as long as the target whiteness of the deinked pulp to be produced is reached, but hydrogen peroxide increases whiteness due to the bleaching effect. In addition, since it is aged under alkaline conditions, the pulp swells during aging, the adhesion with the ink relaxes, and the effect of enhancing the ink peeling effect in the disperser is also obtained, which is preferable because high whiteness is obtained, It is preferable to add 0.5 to 5.0 mass% with respect to pulp. Even if the amount added is further increased, the increase in whiteness tends to saturate. On the other hand, the pH at the time of bleaching is preferably 10.5 to 12.0. If the pH is out of this range, the bleaching property of hydrogen peroxide deteriorates. It is effective to carry out the bleaching temperature at 50 to 120 ° C.
Moreover, caustic soda is added to 1.5 to 3.0% by mass of pulp, and sodium silicate is added to 0.5 to 1.0% by mass (as NaOH) of pulp, and the bleaching time is 10 minutes to 5 hours, preferably Perform in 1.5-3 hours. If the bleaching time is too short, hydrogen peroxide does not react sufficiently, which is not preferable. Even longer than 5 hours, the consumption of hydrogen peroxide progresses, and the yellowing of the pulp occurs from the point in time when the remaining hydrogen peroxide is used up.
脱水工程と漂白工程との間に、分散工程(ミキサー処理を含む)を行ない、漂白工程に添加する漂白薬品のパルプへの混ぜ込みを行なうことは、薬品のパルプへの混練が効果的に行なわれて有効である。また、同時に分散工程において、漂白工程に十分な温度にまで蒸気で温度をつけることは、比較的瞬時に温度を上昇させることができ効率的である。 The dispersion process (including the mixer process) is performed between the dehydration process and the bleaching process, and the bleaching chemical added to the bleaching process is mixed into the pulp, so that the chemical is effectively kneaded into the pulp. It is effective. At the same time, in the dispersing step, it is efficient to raise the temperature with steam to a temperature sufficient for the bleaching step because the temperature can be raised relatively instantaneously.
本発明の漂白工程後に行なう分散工程の処理濃度は25%〜40%が好ましく、更に好ましくは25%〜35%で処理する。この濃度範囲内で分散処理を行なうことにより、機械的な負荷が適度に加わりパルプ繊維上に付いたインキを効率よく剥離することが出来る。処理濃度が25%未満では、機械的負荷がかかりにくく、インキ剥離・ダートの分散性が低下する上、温度上昇に必要なエネルギーが莫大となるため、適さない。また、該分散工程の処理濃度40%を越えた状態での分散処理は、摩擦力が増すことによりパルプ繊維に機械的な負荷が過度に加わり、パルプ強度の低下が生じるため好ましくない。 The treatment concentration in the dispersion step performed after the bleaching step of the present invention is preferably 25% to 40%, more preferably 25% to 35%. By performing the dispersion treatment within this concentration range, a mechanical load is moderately applied and the ink attached to the pulp fiber can be efficiently peeled off. If the treatment concentration is less than 25%, it is difficult to apply a mechanical load, ink dispersibility / dirt dispersibility is lowered, and energy required for temperature increase is enormous, which is not suitable. Further, the dispersion treatment in a state where the treatment concentration exceeds 40% in the dispersion step is not preferable because a mechanical load is excessively applied to the pulp fiber due to an increase in frictional force and a decrease in pulp strength occurs.
本発明の漂白工程後に行なう分散工程は、処理温度が90〜130℃の高温分散が好ましい。この範囲内で処理を行なうことにより、通常温度に比べて高温で分散処理をすることにより、高濃度で分散工程を行なうことが可能となり、また、高温によりインキや高分子凝集剤などの物理的な軟化或いは分解が生じるため、パルプ繊維からそれらを容易に剥離することが可能となる。90℃未満の処理では、十分なダート減少効果が得られず、また、高分子凝集剤を分解除去することができない。一方、130℃を超えるとパルプの黄変が生じるため適さない。 The dispersion step performed after the bleaching step of the present invention is preferably high temperature dispersion at a processing temperature of 90 to 130 ° C. By performing the treatment within this range, it is possible to carry out the dispersion process at a high concentration by carrying out the dispersion treatment at a higher temperature than the normal temperature, and the physical properties such as the ink and the polymer flocculant at the high temperature. Since the softening or decomposition occurs, they can be easily peeled off from the pulp fibers. When the treatment is performed at a temperature lower than 90 ° C., a sufficient dart reducing effect cannot be obtained, and the polymer flocculant cannot be decomposed and removed. On the other hand, if the temperature exceeds 130 ° C., yellowing of the pulp occurs, which is not suitable.
また、本発明の脱水工程の後に漂白工程、漂白工程の後に前記高温分散処理を行なうことにより、漂白工程前に行なった脱水工程の高濃度条件(25%〜40%)を引き続き利用することが出来る。また、漂白工程での高温度条件(50〜120℃)をも引き続き利用することが出来るため、僅かな温度上昇で高温分散処理に十分な温度(90℃〜130℃)まで上昇させることが出来る。このため、それぞれを分離して設置することに比べて省エネ化することが可能である。 Further, by performing the bleaching step after the dehydration step of the present invention and the high-temperature dispersion treatment after the bleaching step, the high concentration conditions (25% to 40%) of the dehydration step performed before the bleaching step can be continuously used. I can do it. Moreover, since the high temperature conditions (50 to 120 ° C.) in the bleaching step can be continuously used, the temperature can be increased to a temperature sufficient for high-temperature dispersion treatment (90 to 130 ° C.) with a slight temperature increase. . For this reason, it is possible to save energy compared to installing each separately.
本発明における90〜130℃で行う高温分散処理には、低速・高濃度用軸タイプの分散機または、ディスクタイプの分散機が適している。低速・高濃度用軸タイプの分散機としては、一軸型または二軸型のニーダータイプのディスパーザーが好ましい。軸状のローターに取り付けられた回転刃と、ケーシングに取り付けられた固定刃を有し、回転数50〜300rpmの低速で処理を行う。軸タイプの分散機では、繊維間の摩擦作用が主体となって、インキ剥離・ダートの分散が起こる。処理濃度が20%未満では、機械的負荷がかかりにくく、インキ剥離・ダートの分散性が低下する上、温度上昇に必要なエネルギーが莫大となるため、適さない。一般的には、一軸型ニーダーとして、二ーディング・ディスパージャーKD(商品名:アイ・エイチ・アイ フォイト ペーパーテクノロジー社製)、ディスパーザー(商品名:相川鉄工社製)、ディスパーザー(商品名:アセック社製)、ディスパーザー(商品名:三栄レギュレーター社製)、CCE型にーディングマシン(商品名:新浜ポンプ製作所社製)、ニーダー(商品名:山本百馬製作所社製)などが使用され、また、二軸型ニーダーとして、新浜ポンプ製作所社製、山本百馬製作所製のものなどが使用される。 For the high-temperature dispersion treatment performed at 90 to 130 ° C. in the present invention, a low-speed / high-concentration shaft type disperser or a disk-type disperser is suitable. As the low-speed and high-concentration shaft type disperser, a uniaxial or biaxial kneader type disperser is preferable. It has a rotary blade attached to an axial rotor and a fixed blade attached to the casing, and performs processing at a low speed of 50 to 300 rpm. In the shaft type disperser, the frictional action between the fibers is the main, and the ink peeling and dirt dispersion occur. If the treatment concentration is less than 20%, it is difficult to apply a mechanical load, and ink dispersibility / dirt dispersibility is lowered, and energy required for temperature increase is enormous, which is not suitable. In general, Nieding Disperser KD (trade name: manufactured by IH IFOIT Paper Technology), Disperser (trade name: manufactured by Aikawa Tekko Co., Ltd.), Disperser (trade name: product name: uniaxial kneader) ASEC), Disperser (trade name: Sanei Regulator Co., Ltd.), CCE type ruding machine (trade name: Niihama Pump Seisakusho Co., Ltd.), kneader (trade name: Yamamoto Hyakuma Seisakusho Co., Ltd.) Moreover, as a biaxial kneader, those manufactured by Niihama Pump Manufacturing Co., Ltd., Yamamoto Hyakuma Manufacturing Co., Ltd. are used.
また、ディスクタイプの分散機とは、ディスク型ディスパーザーまたはコニカル型ディスパーザーであれば特に制限はない。構造的にはディスクリファイナーと似ているが、ディスクプレートの構造が異なっている。また、コニカル型ディスパーザーは回転刃がコニカル状になっている。回転数300rpm〜2500rpm、処理濃度20%以上で処理する。
軸タイプの分散機と異なる点は、繊維と刃の衝突作用が主体となってインキ剥離・ダートの分散が起こる点である。一般的には、ディスク型ディスパーザーとして、ディスパージャーHTD(商品名:アイ・エイチ・アイ フォイト ペーパーテクノロジー社製)、KRIMAホットディスパージョン設備(商品名:Cellwood社製)などが使用され、また、コニカル型ディスパーザーとして、コニディスク(商品名:相川鉄工社製)、コニカルディスパージョンシステム/HIプリヒーター/OptiFinerディスパーザー(商品名:メッツォ SHI社製)などが使用されるが、特定の機種に限定するものではない。低速・高濃度用軸タイプのニーダーまたは、ディスクタイプのディスパーザーが適しているが、ディスクタイプのディスパーザーの方がより適している。
Further, the disk type disperser is not particularly limited as long as it is a disk type disperser or a conical type disperser. Structurally similar to a disc refiner, but the disc plate has a different structure. Further, the conical type disperser has a rotating blade in a conical shape. Processing is performed at a rotational speed of 300 rpm to 2500 rpm and a processing concentration of 20% or more.
The difference from the shaft type disperser is that the ink and the dirt are dispersed mainly by the collision action of the fiber and the blade. Generally, as a disk-type disperser, a disperser HTD (trade name: manufactured by IH / IFOIT Paper Technology), a KRIMA hot dispersion facility (trade name: manufactured by Cellwood), etc. are used. As conical type dispersers, conical discs (trade name: manufactured by Aikawa Tekko Co., Ltd.), conical dispersion systems / HI pre-heaters / Optifiner dispersers (product name: manufactured by Metso SHI), etc. are used. It is not limited. Low-speed / high-density shaft type kneaders or disc-type dispersers are suitable, but disc-type dispersers are more suitable.
本発明における90〜130℃で行う高温分散処理には、過酸化水素、二酸化チオ尿素のほかにアルカリ薬品を添加してもよい。アルカリ薬品としては、水酸化ナトリウムが好ましい。過酸化水素添加量は、絶乾パルプ質量に対して0.05〜3質量%、二酸化チオ尿素の添加量は、絶乾パルプ質量に対して0.1〜2質量%で、特に好ましくは0.2〜1.0質量%である。 In addition to hydrogen peroxide and thiourea dioxide, an alkaline chemical may be added to the high temperature dispersion treatment performed at 90 to 130 ° C. in the present invention. As the alkaline chemical, sodium hydroxide is preferable. The amount of hydrogen peroxide added is 0.05 to 3% by mass with respect to the mass of the absolutely dry pulp, and the amount of thiourea dioxide added is 0.1 to 2% by mass with respect to the mass of the absolutely dry pulp, particularly preferably 0. .2 to 1.0% by mass.
脱墨工程でのフローテーション処理は、フローテーターの形式に制限はないが、処理濃度は0.7〜1.5%、フローテーター処理温度は10〜55℃、好ましくは30〜50℃で行うのがよい。また、フローテーター処理は1段、2段処理いずれでも特に制限はないが、高温分散処理後にフローテーション処理を行なうほうがインク除去により効果的である。 The flotation process in the deinking process is not limited in the form of the flotator, but the treatment concentration is 0.7 to 1.5%, the flotator treatment temperature is 10 to 55 ° C, preferably 30 to 50 ° C. It is good. In addition, there is no particular limitation on the flotation process in either one stage or two stages, but it is more effective for ink removal to perform the flotation process after the high temperature dispersion process.
また、フローテーション用脱墨剤をパルプに均一に混合できるのであれば、漂白工程に脱墨剤を添加してもよい。インキ凝集性の強い脱墨剤としては、脂肪酸あるいは、脂肪酸誘導体系の脱墨剤があるが、例えば、脂肪酸の場合、花王(株)社製のDI−254(オレイン酸)、DI−268、第一工業製薬(株)社製のK−4004−D等がある。また、脂肪酸誘導体系の場合、花王(株)社製のDI−1120、DI−1050、日新化学研究所(株)社製のDIY−23543、第一工業製薬(株)社製のペーパーエイドW、ダイホープ1000等があるがこの限りではない。 If the flotation deinking agent can be uniformly mixed with the pulp, a deinking agent may be added to the bleaching step. Deinking agents with strong ink cohesion include fatty acid or fatty acid derivative-based deinking agents. For example, in the case of fatty acids, DI-254 (oleic acid), DI-268, manufactured by Kao Corporation. K-1400-D manufactured by Daiichi Kogyo Seiyaku Co., Ltd. In the case of a fatty acid derivative, DI-1120 and DI-1050 manufactured by Kao Corporation, DIY-23543 manufactured by Nisshin Chemical Laboratory Co., Ltd., and Paper Aid manufactured by Daiichi Kogyo Seiyaku Co., Ltd. W, Daihope 1000, etc. are not limited.
フローテーション処理後の洗浄工程は、フローテーターでは取り除けなかった微細なインキを脱水洗浄する工程であり、0.6〜1.5%のパルプスラリーを清水または抄紙機の白水で希釈した後、10〜30%まで脱水洗浄することが好ましい。 The washing step after the flotation treatment is a step of dewatering and washing fine ink that could not be removed by the flotator. After diluting 0.6-1.5% pulp slurry with fresh water or white water of a paper machine, 10 It is preferable to dehydrate and wash to ~ 30%.
洗浄装置としては特に制限は無いが、エキストラクター、フォールウオッシャー(栄工機製)、ダブルニップシックナー(石川島産業機械製)等がある。洗浄装置は、原料中の微細なインキや灰分を優先的に除去し、繊維分のロスを最小限に止める洗浄機であることが好ましい。中でもワイヤー洗浄機が好ましく、目穴は、20〜200メッシュ程度までが考えられるが、好ましくは40〜100メッシュが良く、更に好ましくは、50〜80メッシュが適している。 Although there is no restriction | limiting in particular as a washing | cleaning apparatus, There exist an extractor, a fall washer (made by Eiko), a double nip thickener (made by Ishikawajima Industrial Machinery), etc. The washing device is preferably a washing machine that preferentially removes fine ink and ash in the raw material and minimizes loss of fiber. Among them, a wire washer is preferable, and the eye hole can be about 20 to 200 mesh, preferably 40 to 100 mesh, and more preferably 50 to 80 mesh.
本発明により得られたパルプは、0.004〜5.0mm2のダート個数が5,000〜50,000個/m2であることが好ましい。ダート個数50,000個を越えるとBKPに比べて極端に見劣りする。また、ダート個数5,000個/m2以下とするには、莫大な薬品、エネルギーが必要となるため好ましくない。また、本発明により得られたパルプを50質量%以上使用して、ダートの少ない良好な紙を抄紙することが可能である。 Pulp obtained by the present invention, it is preferable Dirt number of 0.004~5.0Mm 2 is 5,000 to 50,000 pieces / m 2. When the number of dirt exceeds 50,000, it is extremely inferior to BKP. Further, it is not preferable to make the dart count 5,000 / m 2 or less because enormous chemicals and energy are required. Moreover, it is possible to make good paper with less dirt by using 50% by mass or more of the pulp obtained by the present invention.
本発明により、新聞古紙を主体とした印刷古紙より製造される脱墨パルプのISO白色度は50%〜85%まで幅広く製造できるが、いずれもダートの低減された品質を達成することが可能となる。 According to the present invention, the ISO whiteness of deinked pulp produced from printed waste paper mainly composed of newspaper waste paper can be widely produced from 50% to 85%, all of which can achieve reduced dart quality. Become.
次に、本発明を実施例に基づいて詳細に説明するが、実施例は本発明をなんら限定するものではない。百分率(%)は白色度以外すべて質量%を意味し、また、薬品添加率は、対絶乾パルプあたりの質量%で示した。脱墨パルプの品質は、以下に示したダート評価方法によるダート個数で評価した。特にことわりが無い限り原料濃度は灰分込みの固形分濃度、薬品添加率は質量%である。本発明の実施は、完成パルプ120ADT/Dの脱墨パルプ製造設備を使用した。 EXAMPLES Next, although this invention is demonstrated in detail based on an Example, an Example does not limit this invention at all. Percentage (%) means mass% except whiteness, and chemical addition rate is expressed as mass% per dry pulp. The quality of the deinked pulp was evaluated by the number of darts according to the following dart evaluation method. Unless otherwise specified, the raw material concentration is the solid content concentration including ash, and the chemical addition rate is mass%. The practice of the present invention used a finished pulp 120ADT / D deinked pulp production facility.
<ダート評価方法>
脱墨パルプを150メッシュワイヤー上に分取し、パルプ1gあたり約20リットルのフィルター通過清水を用いて、繊維から遊離しているインクを完全に洗浄後、坪量60g/m2の手すき紙をJIS P 8222に示される試験用手すき紙の調製方法に準じて5枚作製した。手すき紙5枚中の中心10cm×10cm中に含まれる0.004〜5.0mm2サイズのダート個数を王子計測機器社製ダートアナライザー(DIP−200)を用いて測定した。測定結果は、パルプ1m2あたりの個数に換算し、ダート個数とした。
<Dirt evaluation method>
The deinked pulp is dispensed onto a 150 mesh wire, and the ink released from the fibers is thoroughly washed with about 20 liters of filtered fresh water per gram of pulp, and then a handsheet having a basis weight of 60 g / m 2 is removed. Five sheets were produced in accordance with the method for preparing a test handsheet shown in JIS P 8222. The number of darts of 0.004 to 5.0 mm 2 size contained in the center 10 cm × 10 cm in 5 handsheets was measured using a Dart Analyzer (DIP-200) manufactured by Oji Scientific Instruments. The measurement result was converted to the number per 1 m 2 of pulp and used as the number of dirt.
<白色度測定方法>
完成パルプを離解後、パルプスラリーに硫酸バンドを対絶乾パルプ20.0%加え、Tappi試験法T205os−71(JIS P 8209)に従って、坪量60g/m2のシートを作製した。作成したシートを分光白色度測色計(スガ試験機製)で蛍光強度カットの白色度を測定した。
<Whiteness measurement method>
After the finished pulp was disaggregated, 20.0% of the dried pulp was added to the pulp slurry, and a sheet having a basis weight of 60 g / m 2 was prepared according to Tappi test method T205os-71 (JIS P 8209). The whiteness of the fluorescence intensity cut was measured for the prepared sheet with a spectral whiteness colorimeter (manufactured by Suga Test Instruments).
実施例1
新聞紙及びチラシを主体とする古紙(灰分含有量13.9%)の原料をパルパーに仕込み原料濃度15%、水酸化ナトリウム添加率対パルプ1.0%、高級アルコール系脱墨剤(東邦化学社製、FT−517)添加率対パルプ0.10%、離解時間15分、離解温度35℃で離解した、離解後離解原料を除塵工程にて処理し、1.0%に濃度調整後、フローテーター(王子エンジニアリング(株)製)にて処理した。第一段目のフローテーター処理温度は、37℃で行った。
Example 1
Waste paper (mainly ash content: 13.9%) made from newspapers and leaflets is charged into a pulper, the raw material concentration is 15%, sodium hydroxide is added to 1.0% pulp, and higher alcohol deinking agent (Toho Chemical Co., Ltd.) Manufactured, FT-517) Addition ratio to pulp 0.10%, disaggregation time 15 minutes, disaggregation temperature after disaggregation at 35 ° C. It processed with the rotator (made by Oji Engineering Co., Ltd.). The first stage flotation treatment temperature was 37 ° C.
フローテーター後のパルプスラリーは、エキストラクターで洗浄を行い、その後、ポリアクリル酸エステルを主成分とするMTアクアポリマー製 カチオン性高分子凝集剤 C−525Mを対パルプ0.03%で添加した。その後、ディスクシックナー、スクリュープレス(相川鉄工製のV45LM−H型)でパルプ濃度28.0%まで脱水した。 The pulp slurry after the floatator was washed with an extractor, and thereafter, a cationic polymer flocculant C-525M made of MT Aqua Polymer mainly composed of polyacrylate was added at 0.03% to the pulp. Thereafter, it was dehydrated to a pulp concentration of 28.0% with a disk thickener and a screw press (V45LM-H type manufactured by Aikawa Tekko).
その後、加温ミキサーで80℃まで昇温後、軸タイプの分散機として、相川鉄工社製ディスパーザーで第一段目の分散処理を電力原単位約40kwh/パルプTで処理し、その後漂白を行なった。漂白条件は過酸化水素添加率対パルプ2.5%、水酸化ナトリウム添加率対パルプ2.0%、珪酸ナトリウム添加率対パルプ水酸化ナトリウム換算0.6%、パルプ濃度約28.5%で、漂白時間150分で行った。 After that, the temperature is raised to 80 ° C. with a heating mixer, and as a shaft type disperser, the first-stage dispersion treatment is performed at a power unit of about 40 kwh / pulp T with a disperser manufactured by Aikawa Tekko, and then bleaching is performed. I did it. The bleaching conditions were as follows: hydrogen peroxide addition rate 2.5% pulp, sodium hydroxide addition rate 2.0% pulp, sodium silicate addition rate 0.6% pulp sodium hydroxide equivalent, pulp concentration about 28.5% The bleaching time was 150 minutes.
次いで、蒸気にて原料温度を110℃に昇温後、第二段目の分散機として、ディスクタイプのCellwood社製KURIMAホットディスパーザーを用高温分散処理を電力原単位約20kwh/パルプTで行なった。 Next, after raising the raw material temperature to 110 ° C. with steam, as a second stage disperser, a high temperature dispersion process is performed at a power unit of about 20 kwh / pulp T using a disk type KURIMA hot disperser manufactured by Cellwood. It was.
その後、第二段目のフローテーター処理を行なった。フローテーター脱墨条件は、特殊脂肪酸誘導体(花王社製、DI−1120)添加率0.12%、フローテーター処理濃度1.1%、フローテーター処理温度40℃で行った。ディスクシックナーにて脱水洗浄後、完成パルプ(脱墨パルプ)のダート数を表1に示す。 Thereafter, a second-stage floatator treatment was performed. Flotator deinking conditions were performed at a special fatty acid derivative (Kao Corporation, DI-1120) addition rate of 0.12%, a flowator treatment concentration of 1.1%, and a flowator treatment temperature of 40 ° C. Table 1 shows the number of dirt in the finished pulp (deinked pulp) after dewatering and washing with a disc thickener.
実施例2
第二段目のディスクタイプの分散処理を125℃で行なう以外は、実施例1と同様に処理し、脱墨パルプを製造した。脱墨パルプのダート数を表1に示す。
Example 2
A deinked pulp was produced in the same manner as in Example 1 except that the second stage disk type dispersion treatment was performed at 125 ° C. Table 1 shows the number of dirt in the deinked pulp.
実施例3
第二段目の分散処理を95℃の高温分散した以外は、実施例1と同様に処理し、脱墨パルプを製造した。脱墨パルプのダート数を表1に示す。
Example 3
A deinked pulp was produced in the same manner as in Example 1 except that the dispersion treatment in the second stage was carried out at a high temperature of 95 ° C. Table 1 shows the number of dirt in the deinked pulp.
実施例4
カチオン性高分子凝集剤の添加率を対パルプ0.04%とした以外は、実施例1と同様に処理し、脱墨パルプを製造した。脱墨パルプのダート数を表1に示す。
Example 4
A deinked pulp was produced in the same manner as in Example 1 except that the addition rate of the cationic polymer flocculant was 0.04% with respect to the pulp. Table 1 shows the number of dirt in the deinked pulp.
実施例5
カチオン性高分子凝集剤の添加率を対パルプ0.02%とした以外は、実施例1と同様に処理し、脱墨パルプを製造した。脱墨パルプのダート数を表1に示す。
Example 5
A deinked pulp was produced in the same manner as in Example 1 except that the addition rate of the cationic polymer flocculant was 0.02% to pulp. Table 1 shows the number of dirt in the deinked pulp.
実施例6
カチオン性高分子凝集剤の銘柄を、ポリアクリルアミドを主成分とするMTアクアポリマー製のN−100とした以外は、実施例1と同様に処理し、脱墨パルプを製造した。脱墨パルプのダート数を表1に示す。
Example 6
A deinked pulp was produced in the same manner as in Example 1 except that the brand of the cationic polymer flocculant was N-100 made of MT aquapolymer mainly composed of polyacrylamide. Table 1 shows the number of dirt in the deinked pulp.
比較例1
カチオン性高分子凝集剤を添加しないこと以外は、実施例1と同様に処理し、脱墨パルプを製造した。脱墨パルプのダート数を表1に示す。
Comparative Example 1
A deinked pulp was produced in the same manner as in Example 1 except that the cationic polymer flocculant was not added. Table 1 shows the number of dirt in the deinked pulp.
比較例2
カチオン性高分子凝集剤を添加しない、また、第二段目の分散処理を135℃高温分散した以外は、実施例1と同様に処理し、脱墨パルプを製造した。脱墨パルプのダート数を表1に示す。
Comparative Example 2
A deinked pulp was produced in the same manner as in Example 1 except that the cationic polymer flocculant was not added and the second stage dispersion treatment was dispersed at a high temperature of 135 ° C. Table 1 shows the number of dirt in the deinked pulp.
比較例3
カチオン性高分子凝集剤を添加しない、また、第二段目の分散処理を85℃で行なう以外は、実施例1と同様に処理し、脱墨パルプを製造した。脱墨パルプのダート数を表1に示す。
Comparative Example 3
A deinked pulp was produced in the same manner as in Example 1 except that the cationic polymer flocculant was not added and the second stage dispersion treatment was performed at 85 ° C. Table 1 shows the number of dirt in the deinked pulp.
比較例4
ポリアクリル酸エステルを主成分とするMTアクアポリマー製カチオン性高分子凝集剤 C−525Mの添加場所を実施例1で添加した脱水工程前では行なわずに、対パルプ0.03%で2段目のフローテーター処理前にて添加した以外は、実施例1と同様に処理し、脱墨パルプを製造した。脱墨パルプのダート数を表1に示す。
Comparative Example 4
MT Aqua Polymer Cationic Polymer Flocculant Containing Polyacrylic Acid Ester as Main Component C-525M was not added before the dehydration step added in Example 1, but the second stage at 0.03% to pulp. A deinked pulp was produced in the same manner as in Example 1 except that it was added before the flotator treatment. Table 1 shows the number of dirt in the deinked pulp.
比較例5
第二段目の分散処理を85℃で行なう以外は、実施例1と同様に処理し、脱墨パルプを製造した。脱墨パルプのダート数を表1に示す。
Comparative Example 5
A deinked pulp was produced in the same manner as in Example 1 except that the second stage dispersion treatment was performed at 85 ° C. Table 1 shows the number of dirt in the deinked pulp.
実施例1〜6及び比較例1〜5を比較すると明らかなように漂白工程の前の脱水工程にカチオン性ポリアクリル酸エステルを添加し、漂白工程に続く分散工程の処理温度を90〜130℃に最適化することにより、完成パルプのダートが減少することは明らかである。 As is clear when Examples 1 to 6 and Comparative Examples 1 to 5 are compared, a cationic polyacrylate is added to the dehydration step before the bleaching step, and the treatment temperature of the dispersion step following the bleaching step is 90 to 130 ° C. It is clear that by optimizing to a minimum of finished pulp dirt.
中性新聞古紙を含む印刷古紙を、離解工程、除塵工程、脱墨工程、脱水工程、漂白工程、分散工程、洗浄工程の組み合わせからなる脱墨パルプ製造工程において、前記漂白工程の前の脱水工程で高分子凝集剤を用いて原料の濃度を上昇させ、脱水工程出の原料濃度を25%〜40%とした後、パルプ繊維の漂白を行ない、続く分散工程で、90〜130℃で高温分散処理を行うことにより、ダート個数の少ない脱墨パルプを製造することが可能となった。 In the deinked pulp manufacturing process consisting of a combination of a disaggregation process, a dust removal process, a deinking process, a dewatering process, a bleaching process, a dispersing process, and a washing process, the dewatering process prior to the bleaching process After increasing the concentration of the raw material using a polymer flocculant and setting the raw material concentration in the dehydration step to 25% to 40%, bleaching of the pulp fiber is performed, and in the subsequent dispersion step, high temperature dispersion is performed at 90 to 130 ° C. By performing the treatment, it was possible to produce deinked pulp with a small number of dirt.
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