JP5290959B2 - Oxidation-modified α-olefin polymer and process for producing the same - Google Patents
Oxidation-modified α-olefin polymer and process for producing the same Download PDFInfo
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- JP5290959B2 JP5290959B2 JP2009505146A JP2009505146A JP5290959B2 JP 5290959 B2 JP5290959 B2 JP 5290959B2 JP 2009505146 A JP2009505146 A JP 2009505146A JP 2009505146 A JP2009505146 A JP 2009505146A JP 5290959 B2 JP5290959 B2 JP 5290959B2
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- olefin polymer
- less
- oxidation
- melting
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- 229920000098 polyolefin Polymers 0.000 title claims abstract description 112
- 238000000034 method Methods 0.000 title claims abstract description 60
- 239000004711 α-olefin Substances 0.000 title claims description 129
- 230000008569 process Effects 0.000 title description 2
- 238000002844 melting Methods 0.000 claims abstract description 81
- 230000008018 melting Effects 0.000 claims abstract description 81
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims abstract description 34
- 229920000642 polymer Polymers 0.000 claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 claims abstract description 27
- 238000005259 measurement Methods 0.000 claims abstract description 23
- 239000002253 acid Substances 0.000 claims abstract description 21
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000009826 distribution Methods 0.000 claims abstract description 11
- 239000000284 extract Substances 0.000 claims abstract description 11
- 238000005227 gel permeation chromatography Methods 0.000 claims description 18
- 238000007254 oxidation reaction Methods 0.000 claims description 17
- 230000003647 oxidation Effects 0.000 claims description 16
- 125000002573 ethenylidene group Chemical group [*]=C=C([H])[H] 0.000 claims description 15
- 238000006243 chemical reaction Methods 0.000 claims description 12
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 10
- 239000007789 gas Substances 0.000 claims description 9
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims description 8
- 229910001882 dioxygen Inorganic materials 0.000 claims description 8
- 230000000379 polymerizing effect Effects 0.000 claims description 8
- 239000012299 nitrogen atmosphere Substances 0.000 claims description 7
- CXWXQJXEFPUFDZ-UHFFFAOYSA-N tetralin Chemical compound C1=CC=C2CCCCC2=C1 CXWXQJXEFPUFDZ-UHFFFAOYSA-N 0.000 claims description 6
- 238000004581 coalescence Methods 0.000 claims 2
- 239000000463 material Substances 0.000 abstract description 7
- -1 polyethylene Polymers 0.000 description 152
- 125000004432 carbon atom Chemical group C* 0.000 description 53
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical group CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 31
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 27
- 239000005977 Ethylene Substances 0.000 description 26
- 238000006116 polymerization reaction Methods 0.000 description 26
- 239000003054 catalyst Substances 0.000 description 24
- 239000001993 wax Substances 0.000 description 24
- 150000001875 compounds Chemical class 0.000 description 23
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 22
- 150000002430 hydrocarbons Chemical group 0.000 description 20
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 19
- 239000002904 solvent Substances 0.000 description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 15
- XYFCBTPGUUZFHI-UHFFFAOYSA-N phosphine group Chemical group P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 14
- 229910052726 zirconium Inorganic materials 0.000 description 14
- 238000007664 blowing Methods 0.000 description 12
- 239000000853 adhesive Substances 0.000 description 11
- 230000001070 adhesive effect Effects 0.000 description 11
- 239000003607 modifier Substances 0.000 description 11
- 239000007787 solid Substances 0.000 description 11
- 125000000217 alkyl group Chemical group 0.000 description 10
- 125000003118 aryl group Chemical group 0.000 description 10
- 239000003795 chemical substances by application Substances 0.000 description 10
- 239000011572 manganese Substances 0.000 description 10
- 238000003756 stirring Methods 0.000 description 10
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 9
- 125000005843 halogen group Chemical group 0.000 description 9
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 9
- 239000003446 ligand Substances 0.000 description 9
- 239000000203 mixture Substances 0.000 description 9
- 150000003003 phosphines Chemical class 0.000 description 9
- 230000000704 physical effect Effects 0.000 description 9
- 150000003623 transition metal compounds Chemical class 0.000 description 9
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 8
- RDFRQGWNRXBNRS-UHFFFAOYSA-L [Cl-].[Cl-].CC(C)C1([Zr++]C2(C=CC(C)=C2)C(C)C)C=CC(C)=C1 Chemical compound [Cl-].[Cl-].CC(C)C1([Zr++]C2(C=CC(C)=C2)C(C)C)C=CC(C)=C1 RDFRQGWNRXBNRS-UHFFFAOYSA-L 0.000 description 8
- 229910052799 carbon Inorganic materials 0.000 description 8
- 239000003999 initiator Substances 0.000 description 8
- 230000004048 modification Effects 0.000 description 8
- 238000012986 modification Methods 0.000 description 8
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 8
- 150000003254 radicals Chemical class 0.000 description 8
- 239000000243 solution Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- VPGLGRNSAYHXPY-UHFFFAOYSA-L zirconium(2+);dichloride Chemical compound Cl[Zr]Cl VPGLGRNSAYHXPY-UHFFFAOYSA-L 0.000 description 8
- LWNGJAHMBMVCJR-UHFFFAOYSA-N (2,3,4,5,6-pentafluorophenoxy)boronic acid Chemical compound OB(O)OC1=C(F)C(F)=C(F)C(F)=C1F LWNGJAHMBMVCJR-UHFFFAOYSA-N 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- 125000003545 alkoxy group Chemical group 0.000 description 7
- 125000000058 cyclopentadienyl group Chemical group C1(=CC=CC1)* 0.000 description 7
- LOKCKYUBKHNUCV-UHFFFAOYSA-L dichlorozirconium;methylcyclopentane Chemical compound Cl[Zr]Cl.C[C]1[CH][CH][CH][CH]1.C[C]1[CH][CH][CH][CH]1 LOKCKYUBKHNUCV-UHFFFAOYSA-L 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 239000001257 hydrogen Substances 0.000 description 7
- 229910052739 hydrogen Inorganic materials 0.000 description 7
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 229910052710 silicon Inorganic materials 0.000 description 7
- 125000000101 thioether group Chemical group 0.000 description 7
- PBKONEOXTCPAFI-UHFFFAOYSA-N 1,2,4-trichlorobenzene Chemical compound ClC1=CC=C(Cl)C(Cl)=C1 PBKONEOXTCPAFI-UHFFFAOYSA-N 0.000 description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- JLTDJTHDQAWBAV-UHFFFAOYSA-N N,N-dimethylaniline Chemical compound CN(C)C1=CC=CC=C1 JLTDJTHDQAWBAV-UHFFFAOYSA-N 0.000 description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 125000002877 alkyl aryl group Chemical group 0.000 description 6
- 125000003710 aryl alkyl group Chemical group 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 125000001570 methylene group Chemical group [H]C([H])([*:1])[*:2] 0.000 description 6
- 239000003921 oil Substances 0.000 description 6
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 238000005160 1H NMR spectroscopy Methods 0.000 description 5
- ROSDSFDQCJNGOL-UHFFFAOYSA-N Dimethylamine Chemical group CNC ROSDSFDQCJNGOL-UHFFFAOYSA-N 0.000 description 5
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- 239000002879 Lewis base Substances 0.000 description 5
- XRMLSJOTMSZVND-UHFFFAOYSA-L [Cl-].[Cl-].CC1=CC=CC1(C)[Zr++]C1(C)C=CC=C1C Chemical compound [Cl-].[Cl-].CC1=CC=CC1(C)[Zr++]C1(C)C=CC=C1C XRMLSJOTMSZVND-UHFFFAOYSA-L 0.000 description 5
- 238000001460 carbon-13 nuclear magnetic resonance spectrum Methods 0.000 description 5
- 239000000969 carrier Substances 0.000 description 5
- 239000007795 chemical reaction product Substances 0.000 description 5
- 238000004132 cross linking Methods 0.000 description 5
- 238000004925 denaturation Methods 0.000 description 5
- 230000036425 denaturation Effects 0.000 description 5
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 5
- LIWAQLJGPBVORC-UHFFFAOYSA-N ethylmethylamine Chemical group CCNC LIWAQLJGPBVORC-UHFFFAOYSA-N 0.000 description 5
- 229910052736 halogen Inorganic materials 0.000 description 5
- 150000002367 halogens Chemical class 0.000 description 5
- 229930195733 hydrocarbon Natural products 0.000 description 5
- 125000003454 indenyl group Chemical group C1(C=CC2=CC=CC=C12)* 0.000 description 5
- 229910052809 inorganic oxide Inorganic materials 0.000 description 5
- 150000007527 lewis bases Chemical class 0.000 description 5
- CCCMONHAUSKTEQ-UHFFFAOYSA-N octadecene Natural products CCCCCCCCCCCCCCCCC=C CCCMONHAUSKTEQ-UHFFFAOYSA-N 0.000 description 5
- 230000000737 periodic effect Effects 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 5
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 5
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical compound CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 4
- CRSBERNSMYQZNG-UHFFFAOYSA-N 1-dodecene Chemical compound CCCCCCCCCCC=C CRSBERNSMYQZNG-UHFFFAOYSA-N 0.000 description 4
- GQEZCXVZFLOKMC-UHFFFAOYSA-N 1-hexadecene Chemical compound CCCCCCCCCCCCCCC=C GQEZCXVZFLOKMC-UHFFFAOYSA-N 0.000 description 4
- HFDVRLIODXPAHB-UHFFFAOYSA-N 1-tetradecene Chemical compound CCCCCCCCCCCCC=C HFDVRLIODXPAHB-UHFFFAOYSA-N 0.000 description 4
- 239000007848 Bronsted acid Substances 0.000 description 4
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 4
- LSUZKNRULOGATL-UHFFFAOYSA-L [Cl-].[Cl-].CCC1([Zr++]C2(CC)C=CC(C)=C2)C=CC(C)=C1 Chemical compound [Cl-].[Cl-].CCC1([Zr++]C2(CC)C=CC(C)=C2)C=CC(C)=C1 LSUZKNRULOGATL-UHFFFAOYSA-L 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- 238000000862 absorption spectrum Methods 0.000 description 4
- 125000003342 alkenyl group Chemical group 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 150000001412 amines Chemical class 0.000 description 4
- 150000001450 anions Chemical class 0.000 description 4
- 125000004104 aryloxy group Chemical group 0.000 description 4
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 150000002170 ethers Chemical class 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 238000005338 heat storage Methods 0.000 description 4
- 229910052740 iodine Inorganic materials 0.000 description 4
- 239000000178 monomer Substances 0.000 description 4
- 125000000538 pentafluorophenyl group Chemical group FC1=C(F)C(F)=C(*)C(F)=C1F 0.000 description 4
- 239000002685 polymerization catalyst Substances 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 150000003377 silicon compounds Chemical class 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 239000011232 storage material Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 4
- 150000003568 thioethers Chemical class 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 3
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 3
- 239000004215 Carbon black (E152) Substances 0.000 description 3
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 3
- AFBPFSWMIHJQDM-UHFFFAOYSA-N N-methylaniline Chemical compound CNC1=CC=CC=C1 AFBPFSWMIHJQDM-UHFFFAOYSA-N 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 3
- OHAVAGOWTCPOEB-UHFFFAOYSA-L [Cl-].[Cl-].CC1([Zr++]C2(C)C=CC(=C2)c2ccccc2)C=CC(=C1)c1ccccc1 Chemical compound [Cl-].[Cl-].CC1([Zr++]C2(C)C=CC(=C2)c2ccccc2)C=CC(=C1)c1ccccc1 OHAVAGOWTCPOEB-UHFFFAOYSA-L 0.000 description 3
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 3
- 125000003368 amide group Chemical group 0.000 description 3
- 239000010426 asphalt Substances 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- JFDZBHWFFUWGJE-UHFFFAOYSA-N benzonitrile Chemical compound N#CC1=CC=CC=C1 JFDZBHWFFUWGJE-UHFFFAOYSA-N 0.000 description 3
- 230000003197 catalytic effect Effects 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 239000013078 crystal Substances 0.000 description 3
- IVTQDRJBWSBJQM-UHFFFAOYSA-L dichlorozirconium;indene Chemical compound C1=CC2=CC=CC=C2C1[Zr](Cl)(Cl)C1C2=CC=CC=C2C=C1 IVTQDRJBWSBJQM-UHFFFAOYSA-L 0.000 description 3
- HPNMFZURTQLUMO-UHFFFAOYSA-N diethylamine Chemical group CCNCC HPNMFZURTQLUMO-UHFFFAOYSA-N 0.000 description 3
- JZZIHCLFHIXETF-UHFFFAOYSA-N dimethylsilicon Chemical group C[Si]C JZZIHCLFHIXETF-UHFFFAOYSA-N 0.000 description 3
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical group C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 3
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 3
- 239000000295 fuel oil Substances 0.000 description 3
- 229910052735 hafnium Inorganic materials 0.000 description 3
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 3
- 125000005842 heteroatom Chemical group 0.000 description 3
- 239000012442 inert solvent Substances 0.000 description 3
- 229910003471 inorganic composite material Inorganic materials 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 229910003002 lithium salt Inorganic materials 0.000 description 3
- 159000000002 lithium salts Chemical class 0.000 description 3
- 239000010687 lubricating oil Substances 0.000 description 3
- 229920002521 macromolecule Polymers 0.000 description 3
- 239000012968 metallocene catalyst Substances 0.000 description 3
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 3
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 3
- 150000001451 organic peroxides Chemical class 0.000 description 3
- 239000012074 organic phase Substances 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 230000037048 polymerization activity Effects 0.000 description 3
- 239000011148 porous material Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
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- 125000003808 silyl group Chemical class [H][Si]([H])([H])[*] 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 229910052719 titanium Inorganic materials 0.000 description 3
- 239000010936 titanium Substances 0.000 description 3
- 229910052723 transition metal Inorganic materials 0.000 description 3
- 150000003624 transition metals Chemical class 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 description 3
- DZALNJXPTADHKP-UHFFFAOYSA-N (1-methylinden-1-yl)-(2-methyl-1H-inden-1-yl)silane Chemical compound CC=1C(C2=CC=CC=C2C=1)[SiH2]C1(C=CC2=CC=CC=C12)C DZALNJXPTADHKP-UHFFFAOYSA-N 0.000 description 2
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- ADOBXTDBFNCOBN-UHFFFAOYSA-N 1-heptadecene Chemical compound CCCCCCCCCCCCCCCC=C ADOBXTDBFNCOBN-UHFFFAOYSA-N 0.000 description 2
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- PJLHTVIBELQURV-UHFFFAOYSA-N 1-pentadecene Chemical compound CCCCCCCCCCCCCC=C PJLHTVIBELQURV-UHFFFAOYSA-N 0.000 description 2
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 2
- YBYIRNPNPLQARY-UHFFFAOYSA-N 1H-indene Chemical compound C1=CC=C2CC=CC2=C1 YBYIRNPNPLQARY-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- SZNYYWIUQFZLLT-UHFFFAOYSA-N 2-methyl-1-(2-methylpropoxy)propane Chemical compound CC(C)COCC(C)C SZNYYWIUQFZLLT-UHFFFAOYSA-N 0.000 description 2
- LYUQWQRTDLVQGA-UHFFFAOYSA-N 3-phenylpropylamine Chemical group NCCCC1=CC=CC=C1 LYUQWQRTDLVQGA-UHFFFAOYSA-N 0.000 description 2
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- CKNXPIUXGGVRME-UHFFFAOYSA-L CCCCC1(C=CC(C)=C1)[Zr](Cl)(Cl)C1(CCCC)C=CC(C)=C1 Chemical compound CCCCC1(C=CC(C)=C1)[Zr](Cl)(Cl)C1(CCCC)C=CC(C)=C1 CKNXPIUXGGVRME-UHFFFAOYSA-L 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 2
- RGSFGYAAUTVSQA-UHFFFAOYSA-N Cyclopentane Chemical compound C1CCCC1 RGSFGYAAUTVSQA-UHFFFAOYSA-N 0.000 description 2
- XBPCUCUWBYBCDP-UHFFFAOYSA-N Dicyclohexylamine Chemical group C1CCCCC1NC1CCCCC1 XBPCUCUWBYBCDP-UHFFFAOYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- QUSNBJAOOMFDIB-UHFFFAOYSA-N Ethylamine Chemical compound CCN QUSNBJAOOMFDIB-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
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- RPGWZZNNEUHDAQ-UHFFFAOYSA-N phenylphosphine Chemical group PC1=CC=CC=C1 RPGWZZNNEUHDAQ-UHFFFAOYSA-N 0.000 description 1
- 125000004344 phenylpropyl group Chemical group 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 125000000612 phthaloyl group Chemical group C(C=1C(C(=O)*)=CC=CC1)(=O)* 0.000 description 1
- 229920006112 polar polymer Polymers 0.000 description 1
- 229920013639 polyalphaolefin Polymers 0.000 description 1
- 229920001230 polyarylate Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- AMLFJZRZIOZGPW-UHFFFAOYSA-N prop-1-en-1-amine Chemical compound CC=CN AMLFJZRZIOZGPW-UHFFFAOYSA-N 0.000 description 1
- QZLALXOJSDOQHE-UHFFFAOYSA-N prop-1-enylphosphane Chemical compound CC=CP QZLALXOJSDOQHE-UHFFFAOYSA-N 0.000 description 1
- BWJUFXUULUEGMA-UHFFFAOYSA-N propan-2-yl propan-2-yloxycarbonyloxy carbonate Chemical compound CC(C)OC(=O)OOC(=O)OC(C)C BWJUFXUULUEGMA-UHFFFAOYSA-N 0.000 description 1
- 125000004368 propenyl group Chemical group C(=CC)* 0.000 description 1
- 125000001501 propionyl group Chemical group O=C([*])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002572 propoxy group Chemical group [*]OC([H])([H])C(C([H])([H])[H])([H])[H] 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- NNOBHPBYUHDMQF-UHFFFAOYSA-N propylphosphine Chemical compound CCCP NNOBHPBYUHDMQF-UHFFFAOYSA-N 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002453 shampoo Substances 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910001494 silver tetrafluoroborate Inorganic materials 0.000 description 1
- KZJPVUDYAMEDRM-UHFFFAOYSA-M silver;2,2,2-trifluoroacetate Chemical compound [Ag+].[O-]C(=O)C(F)(F)F KZJPVUDYAMEDRM-UHFFFAOYSA-M 0.000 description 1
- 239000002884 skin cream Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical group [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 125000002730 succinyl group Chemical group C(CCC(=O)*)(=O)* 0.000 description 1
- 239000000829 suppository Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- OPQYOFWUFGEMRZ-UHFFFAOYSA-N tert-butyl 2,2-dimethylpropaneperoxoate Chemical compound CC(C)(C)OOC(=O)C(C)(C)C OPQYOFWUFGEMRZ-UHFFFAOYSA-N 0.000 description 1
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 1
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 1
- DZLFLBLQUQXARW-UHFFFAOYSA-N tetrabutylammonium Chemical compound CCCC[N+](CCCC)(CCCC)CCCC DZLFLBLQUQXARW-UHFFFAOYSA-N 0.000 description 1
- CBXCPBUEXACCNR-UHFFFAOYSA-N tetraethylammonium Chemical compound CC[N+](CC)(CC)CC CBXCPBUEXACCNR-UHFFFAOYSA-N 0.000 description 1
- RAOIDOHSFRTOEL-UHFFFAOYSA-N tetrahydrothiophene Chemical compound C1CCSC1 RAOIDOHSFRTOEL-UHFFFAOYSA-N 0.000 description 1
- 125000005425 toluyl group Chemical group 0.000 description 1
- 125000003944 tolyl group Chemical group 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- TUQOTMZNTHZOKS-UHFFFAOYSA-N tributylphosphine Chemical compound CCCCP(CCCC)CCCC TUQOTMZNTHZOKS-UHFFFAOYSA-N 0.000 description 1
- WLPUWLXVBWGYMZ-UHFFFAOYSA-N tricyclohexylphosphine Chemical compound C1CCCCC1P(C1CCCCC1)C1CCCCC1 WLPUWLXVBWGYMZ-UHFFFAOYSA-N 0.000 description 1
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 1
- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- FPZZZGJWXOHLDJ-UHFFFAOYSA-N trihexylphosphane Chemical compound CCCCCCP(CCCCCC)CCCCCC FPZZZGJWXOHLDJ-UHFFFAOYSA-N 0.000 description 1
- WHAFDJWJDDPMDO-UHFFFAOYSA-N trimethyl(phenyl)phosphanium Chemical group C[P+](C)(C)C1=CC=CC=C1 WHAFDJWJDDPMDO-UHFFFAOYSA-N 0.000 description 1
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 1
- RMZAYIKUYWXQPB-UHFFFAOYSA-N trioctylphosphane Chemical compound CCCCCCCCP(CCCCCCCC)CCCCCCCC RMZAYIKUYWXQPB-UHFFFAOYSA-N 0.000 description 1
- RIOQSEWOXXDEQQ-UHFFFAOYSA-O triphenylphosphanium Chemical compound C1=CC=CC=C1[PH+](C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-O 0.000 description 1
- KCTAHLRCZMOTKM-UHFFFAOYSA-N tripropylphosphane Chemical compound CCCP(CCC)CCC KCTAHLRCZMOTKM-UHFFFAOYSA-N 0.000 description 1
- ANEFWEBMQHRDLH-UHFFFAOYSA-N tris(2,3,4,5,6-pentafluorophenyl) borate Chemical compound FC1=C(F)C(F)=C(F)C(F)=C1OB(OC=1C(=C(F)C(F)=C(F)C=1F)F)OC1=C(F)C(F)=C(F)C(F)=C1F ANEFWEBMQHRDLH-UHFFFAOYSA-N 0.000 description 1
- 125000002221 trityl group Chemical group [H]C1=C([H])C([H])=C([H])C([H])=C1C([*])(C1=C(C(=C(C(=C1[H])[H])[H])[H])[H])C1=C([H])C([H])=C([H])C([H])=C1[H] 0.000 description 1
- 125000003774 valeryl group Chemical group O=C([*])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- UIYCHXAGWOYNNA-UHFFFAOYSA-N vinyl sulfide Chemical group C=CSC=C UIYCHXAGWOYNNA-UHFFFAOYSA-N 0.000 description 1
- 239000003643 water by type Substances 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 150000003754 zirconium Chemical class 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/06—Oxidation
Landscapes
- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
Abstract
Description
本発明は、酸化変性α−オレフィン系重合体及びその製造方法に関する。詳しくは、主にワックス成分代替材料として有用であり、特にトナー用離型剤及びインキ成分、樹脂の改質剤、粘着剤成分、接着剤成分、潤滑油成分、有機無機複合材料、蓄熱材、軽油などの燃料油の改質剤、アスファルトの改質剤、高性能ワックスとして有用な酸化変性α−オレフィン系重合体、及びこの酸化変性α−オレフィン系重合体を効率良く製造する方法に関する。 The present invention relates to an oxidation-modified α-olefin polymer and a method for producing the same. Specifically, it is mainly useful as a wax component substitute material, and in particular, a toner release agent and ink component, a resin modifier, an adhesive component, an adhesive component, a lubricating oil component, an organic-inorganic composite material, a heat storage material, The present invention relates to a modifier for fuel oil such as light oil, a modifier for asphalt, an oxidation-modified α-olefin polymer useful as a high-performance wax, and a method for efficiently producing the oxidation-modified α-olefin polymer.
従来、ポリエチレンやポリプロピレン等のポリオレフィンを、不飽和カルボン酸又はその酸無水物等によってグラフト変性したオレフィン系重合体、あるいは上記ポリオレィンを酸素やオゾンで酸化処理した酸化変性オレフィン系重合体は、各種樹脂の改質剤や接着性付与剤等としての用途に供されている。
酸化変性オレフィン系重合体としては、例えば、特許文献1には、液状酸化変性エチレン系ランダム共重合体が開示され、特許文献2〜4には、ポリエチレンワックスやポリプロピレンワックスが開示されている。また、ワックス系の酸化変性オレフィン系重合体としては、天然物由来ワックス(カルナバワックスなど)などが利用されている。
しかしながら、これらの酸化変性オレフィン系重合体は、いずれのものもオイル状であり、融点が高い、融解特性がシャープかつシンプルでない、耐熱性が低いなどの問題がある。このため、それらの改善が要望されているが、既存のワックス(ポリオレフィン系、天然系、合成系、石油系)などは、これらの要望の全てを満足するものではなく、使用目的によっては充分な性能を発揮しているとは言いがたい。従って、上記性能に優れた酸化変性オレフィン系重合体の開発が強く要望されている。
また、これまでのポリオレフィン系ワックス、特にCPAO(結晶性高級α−オレフィン重合体)は非極性であるため、このワックスと他の樹脂との相溶性が低く、極性基が付与されたポリオレフィン系ワックスの開発が要望されていた。Conventionally, an olefin polymer obtained by graft-modifying a polyolefin such as polyethylene or polypropylene with an unsaturated carboxylic acid or an acid anhydride thereof, or an oxidation-modified olefin polymer obtained by oxidizing the above-mentioned polyolefin with oxygen or ozone is a variety of resins. It is used for applications such as a modifier and an adhesion-imparting agent.
As the oxidation-modified olefin polymer, for example, Patent Document 1 discloses a liquid oxidation-modified ethylene random copolymer, and Patent Documents 2 to 4 disclose polyethylene wax and polypropylene wax. In addition, as a wax-based oxidation-modified olefin polymer, a natural product-derived wax (such as carnauba wax) is used.
However, these oxidation-modified olefin polymers are all oily and have problems such as high melting point, sharp and not simple melting characteristics, and low heat resistance. For this reason, there is a demand for these improvements, but existing waxes (polyolefin-based, natural-based, synthetic-based, petroleum-based) do not satisfy all of these requests, and may be sufficient depending on the purpose of use. It is hard to say that it is performing. Accordingly, there is a strong demand for the development of an oxidation-modified olefin polymer having excellent performance.
Further, since conventional polyolefin waxes, particularly CPAO (crystalline higher α-olefin polymer) is nonpolar, the compatibility between this wax and other resins is low, and the polyolefin wax provided with a polar group The development of was requested.
本発明は上記事情に鑑みなされたもので、主にワックス成分代替材料として有用な酸化変性α−オレフィン系重合体及びこのものを効率良く製造する方法を提供することを目的とする。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide an oxidation-modified α-olefin polymer that is useful mainly as a substitute for a wax component and a method for efficiently producing the same.
本発明者らは、鋭意研究を重ねた結果、特定の性状を有する酸化変性α−オレフィン系重合体により上記目的が達成され、また、特定の性状を有するα−オレフィン系重合体を、分子状酸素及び/又はオゾン含有ガスの存在下、特定温度において、酸価がある範囲に達するまで酸化処理することにより、上記酸化変性α−オレフィン系重合体を容易に製造し得ることを見出した。本発明はかかる知見に基づいて完成したものである。
すなわち本発明は、以下の酸化変性α−オレフィン系重合体及びその製造方法を提供するものである。
1. 一般式(1)
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンの重合体を酸化変性してなり、かつ以下の(A)〜(E)を満たすことを特徴とする酸化変性α−オレフィン系重合体。
(A)立体規則性指標値M4が75モル%以下である。
(B)ゲルパーミエイションクロマトグラフィ(GPC)法により測定したスチレン換算の重量平均分子量(Mw)が500〜5,000,000であり、分子量分布(重量平均分子量(Mw)/数平均分子量(Mn))が4.0以下である。
(C)示差走査型熱量計(DSC)による融点(Tm)測定において得られる融解ピークが一つであり、該融解ピークの面積から計算される融解吸熱量(ΔH)が20J/g以上、かつ半値幅が10℃以下である。
(D)酸価が0.01〜50mgKOH/gである。
(E)アセトン抽出物が0.1質量%未満である。
2. 一般式(1)
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンの重合体が、1分子あたり0.5〜1.0個のビニリデン基を有する重合体であることを特徴とする上記1に記載の酸化変性α−オレフィン系重合体。
3. 一般式(1)
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンの重合体を酸化変性してなり、かつ以下の(F)〜(K)を満たすことを特徴とする酸化変性α−オレフィン系重合体。
(F)立体規則性指標値M4が75モル%以下である。
(G)テトラリン溶媒中135℃にて測定した極限粘度[η]が0.01〜5.0dl/gである。
(H)示差走査型熱量計(DSC)を用い、試料を窒素雰囲気下190℃で5分間保持した後、−10℃まで5℃/分で降温させ、−10℃で5分間保持した後、190℃まで10℃/分で昇温させることにより得られた融解吸熱カーブから観測される融点(Tm)が0〜120℃である。
(I)示差走査型熱量計(DSC)による融点(Tm)測定において得られる融解ピークが一つであり、該融解ピークの面積から計算される融解吸熱量(ΔH)が20J/g以上、かつ半値幅が10℃以下である。
(J)酸価が0.01〜50mgKOH/gである。
(K)アセトン抽出物が0.1質量%未満である。As a result of intensive studies, the present inventors have achieved the above object with an oxidatively modified α-olefin polymer having a specific property, and the α-olefin polymer having a specific property has been converted into a molecular form. It has been found that the above-mentioned oxidation-modified α-olefin polymer can be easily produced by oxidation treatment at a specific temperature in the presence of oxygen and / or ozone-containing gas until the acid value reaches a certain range. The present invention has been completed based on such findings.
That is, the present invention provides the following oxidation-modified α-olefin polymer and a method for producing the same.
1. General formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
An oxidation-modified α-olefin polymer characterized in that the α-olefin polymer represented by the formula (1) is oxidized and modified, and satisfies the following (A) to (E).
(A) Stereoregularity index value M4 is 75 mol% or less.
(B) The styrene conversion weight average molecular weight (Mw) measured by the gel permeation chromatography (GPC) method is 500 to 5,000,000, and the molecular weight distribution (weight average molecular weight (Mw) / number average molecular weight (Mn )) Is 4.0 or less.
(C) There is one melting peak obtained in the melting point (Tm) measurement by a differential scanning calorimeter (DSC), and the melting endotherm (ΔH) calculated from the area of the melting peak is 20 J / g or more, and The full width at half maximum is 10 ° C. or less.
(D) Acid value is 0.01-50 mgKOH / g.
(E) The acetone extract is less than 0.1% by mass.
2. General formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
The oxidation-modified α-olefin polymer according to 1 above, wherein the α-olefin polymer represented by the formula (1) is a polymer having 0.5 to 1.0 vinylidene groups per molecule. .
3. General formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
An oxidation-modified α-olefin polymer characterized by being obtained by oxidation-modifying a polymer of α-olefin represented by the following formula and satisfying the following (F) to (K).
(F) Stereoregularity index value M4 is 75 mol% or less.
(G) The intrinsic viscosity [η] measured at 135 ° C. in a tetralin solvent is 0.01 to 5.0 dl / g.
(H) Using a differential scanning calorimeter (DSC), the sample was held at 190 ° C. for 5 minutes in a nitrogen atmosphere, then cooled to −10 ° C. at 5 ° C./min, and held at −10 ° C. for 5 minutes. The melting point (Tm) observed from the melting endotherm curve obtained by raising the temperature to 190 ° C. at 10 ° C./min is 0 to 120 ° C.
(I) There is one melting peak obtained in the melting point (Tm) measurement by a differential scanning calorimeter (DSC), and the melting endotherm (ΔH) calculated from the area of the melting peak is 20 J / g or more, and The full width at half maximum is 10 ° C. or less.
(J) Acid value is 0.01-50 mgKOH / g.
(K) The acetone extract is less than 0.1% by mass.
4. 一般式(1)
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンの重合体が、1分子あたり0.5〜1.0個のビニリデン基を有する重合体であることを特徴とする上記3に記載の酸化変性α−オレフィン系重合体。
5. 一般式(1)
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンを重合してなり、かつ以下の(L)〜(N)を満たすα−オレフィン系重合体を、100〜300℃にて分子状酸素及び/又はオゾン含有ガスと接触させ、酸価が0.01〜50mgKOH/gに達するまで酸化処理することを特徴とする上記1に記載の酸化変性α−オレフィン系重合体の製造方法。
(L)立体規則性指標値M4が75モル%以下である。
(M)ゲルパーミエイションクロマトグラフィ(GPC)法により測定したスチレン換算の重量平均分子量(Mw)が500〜5,000,000であり、分子量分布(重量平均分子量(Mw)/数平均分子量(Mn))が4.0以下である。
(N)示差走査型熱量計(DSC)による融点(Tm)測定において得られる融解ピークが一つであり、該融解ピークの面積から計算される融解吸熱量(ΔH)が20J/g以上、かつ半値幅が10℃以下である。
6. 一般式(1)
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンを重合してなり、以下の(O)〜(R)を満たすα−オレフィン系重合体を、100〜300℃にて分子状酸素及び/又はオゾン含有ガスと接触させ、酸価が0.01〜50mgKOH/gに達するまで酸化処理することを特徴とする上記3に記載の酸化変性α−オレフィン系重合体の製造方法。
(O)立体規則性指標値M4が75モル%以下である。
(P)テトラリン溶媒中135℃にて測定した極限粘度[η]が0.01〜5.0dl/gである。
(Q)示差走査型熱量計(DSC)を用い、試料を窒素雰囲気下190℃で5分間保持した後、−10℃まで5℃/分で降温させ、−10℃で5分間保持した後、190℃まで10℃/分で昇温させることにより得られた融解吸熱カーブから観測される融点(Tm)が0〜120℃である。
(R)示差走査型熱量計(DSC)による融点(Tm)測定において得られる融解ピークが一つであり、該融解ピークの面積から計算される融解吸熱量(ΔH)が20J/g以上、かつ半値幅が10℃以下である。4). General formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
The oxidation-modified α-olefin polymer as described in 3 above, wherein the α-olefin polymer represented by the formula (1) is a polymer having 0.5 to 1.0 vinylidene groups per molecule. .
5. General formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
The α-olefin polymer formed by polymerizing the α-olefin represented by the formula (1) and the following (L) to (N) is contacted with molecular oxygen and / or ozone-containing gas at 100 to 300 ° C. The method for producing an oxidatively modified α-olefin polymer as described in 1 above, wherein the oxidation treatment is performed until the acid value reaches 0.01 to 50 mgKOH / g.
(L) Stereoregularity index value M4 is 75 mol% or less.
(M) The weight average molecular weight (Mw) in terms of styrene measured by gel permeation chromatography (GPC) is 500 to 5,000,000, and the molecular weight distribution (weight average molecular weight (Mw) / number average molecular weight (Mn )) Is 4.0 or less.
(N) There is one melting peak obtained in the melting point (Tm) measurement by a differential scanning calorimeter (DSC), and the melting endotherm (ΔH) calculated from the area of the melting peak is 20 J / g or more, and The full width at half maximum is 10 ° C. or less.
6). General formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
An α-olefin polymer satisfying the following (O) to (R) is brought into contact with molecular oxygen and / or ozone-containing gas at 100 to 300 ° C. The method for producing an oxidatively modified α-olefin polymer as described in 3 above, wherein the oxidation treatment is carried out until the acid value reaches 0.01 to 50 mgKOH / g.
(O) Stereoregularity index value M4 is 75 mol% or less.
(P) The intrinsic viscosity [η] measured at 135 ° C. in a tetralin solvent is 0.01 to 5.0 dl / g.
(Q) Using a differential scanning calorimeter (DSC), the sample was held at 190 ° C. under a nitrogen atmosphere for 5 minutes, then cooled to −10 ° C. at 5 ° C./min, and held at −10 ° C. for 5 minutes. The melting point (Tm) observed from the melting endotherm curve obtained by raising the temperature to 190 ° C. at 10 ° C./min is 0 to 120 ° C.
(R) There is one melting peak obtained in the melting point (Tm) measurement by a differential scanning calorimeter (DSC), the melting endotherm (ΔH) calculated from the area of the melting peak is 20 J / g or more, and The full width at half maximum is 10 ° C. or less.
本発明の酸化変性α−オレフィン系重合体は、主にワックス成分代替材料として有用であり、本発明の製造方法によれば、過酸化物等の危険物や高価な試薬を用いず、工程的にも低コストで、酸化変性α−オレフィン系重合体を製造することができる。 The oxidation-modified α-olefin polymer of the present invention is mainly useful as a substitute for a wax component. According to the production method of the present invention, a dangerous substance such as a peroxide and an expensive reagent are not used. In addition, an oxidation-modified α-olefin polymer can be produced at low cost.
本発明の酸化変性α−オレフィン系重合体1は、一般式(1)
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンの重合体を酸化変性して得られたものである。一般式(1)で表される炭素数10以上のα−オレフィンとしては、1−デセン、1−ドデセン、1−トリデセン、1−テトラデセン、1−ペンタデセン、1−ヘキサデセン、1−ヘプタデセン、1−オクタデセン、1−ノナデセン、1−イコセン、1−ドコセン、1−ヘキサコセン及び1−オクタコセンなどが挙げられる。本発明においては、炭素数12〜40のα−オレフィンが好ましい。
酸化変性前のα−オレフィン系重合体は、これらのα−オレフィンから選ばれる一種を重合したα−オレフィン単独重合体でも、二種以上を重合したα−オレフィン系共重合体でもよい。The oxidation-modified α-olefin polymer 1 of the present invention has the general formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
It is obtained by subjecting an α-olefin polymer represented by the following formula to oxidation modification. Examples of the α-olefin having 10 or more carbon atoms represented by the general formula (1) include 1-decene, 1-dodecene, 1-tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1- Examples include octadecene, 1-nonadecene, 1-icocene, 1-docosene, 1-hexacosene and 1-octacosene. In the present invention, an α-olefin having 12 to 40 carbon atoms is preferable.
The α-olefin polymer before oxidative modification may be an α-olefin homopolymer obtained by polymerizing one kind selected from these α-olefins, or an α-olefin copolymer obtained by polymerizing two or more kinds.
上記酸化変性α−オレフィン系重合体1は、以下の(A)〜(E)を満たす。以下の(A)〜(E)は、酸化変性前のα−オレフィン系重合体を製造する際の触媒の選択や反応条件により調整することができる。後述する(F)〜(K)においても同様である。
(A)立体規則性指標値M4が75モル%以下である。
本発明の酸化変性α−オレフィン系重合体1の立体規則性指標値M4が75モル%以下であると、二次加工性が良好となる。また、べたつきを抑制する観点から、この立体規則性指標値M4は、10モル%以上であることが好ましく、より好ましくは20〜75モル%である。
立体規則性指標値M4は、αオレフィン連鎖のメソペンタッド分率であり、T.Asakura,M.Demura,Y.Nishiyamaにより報告された「Macromolecules,24,2334(1991)」で提案された方法に準拠して求めた値である。すなわち、13C−NMRスペクトルで側鎖α位のCH2炭素が立体規則性の違いを反映して分裂して観測されることを利用して求めた値である。上記立体規則性指標値M4の値が大きいほど立体規則性が高いことを示す。
なお、13C−NMRスペクトルの測定は、下記の装置及び条件にて行うことができる。The oxidation-modified α-olefin polymer 1 satisfies the following (A) to (E). The following (A) to (E) can be adjusted according to the selection of the catalyst and the reaction conditions when producing the α-olefin polymer before oxidative modification. The same applies to (F) to (K) described later.
(A) Stereoregularity index value M4 is 75 mol% or less.
When the stereoregularity index value M4 of the oxidation-modified α-olefin polymer 1 of the present invention is 75 mol% or less, the secondary processability is good. Further, from the viewpoint of suppressing stickiness, the stereoregularity index value M4 is preferably 10 mol% or more, and more preferably 20 to 75 mol%.
The stereoregularity index value M4 is a mesopentad fraction of α-olefin chain. Asakura, M .; Demura, Y .; It is a value obtained in accordance with the method proposed in “Macromolecules, 24, 2334 (1991)” reported by Nishiyama. That is, it is a value obtained by utilizing the fact that CH 2 carbon at the side chain α-position is split and observed in the 13 C-NMR spectrum, reflecting the difference in stereoregularity. The larger the value of the stereoregularity index value M4, the higher the stereoregularity.
In addition, the measurement of a < 13 > C-NMR spectrum can be performed with the following apparatus and conditions.
装置:日本電子(株)製JNM−EX400型13C−NMR装置
方法:プロトン完全デカップリング法
濃度:220mg/ml
溶媒:1,2,4−トリクロロベンゼンと重ベンゼンの90:10(容量比)混合溶媒
温度:130℃
パルス幅:45°
パルス繰り返し時間:4秒
積算:10000回Apparatus: JNM-EX400 type 13 C-NMR apparatus manufactured by JEOL Ltd. Method: Proton complete decoupling method Concentration: 220 mg / ml
Solvent: 90:10 (volume ratio) mixed solvent of 1,2,4-trichlorobenzene and heavy benzene Temperature: 130 ° C
Pulse width: 45 °
Pulse repetition time: 4 seconds Integration: 10,000 times
(B)ゲルパーミエイションクロマトグラフィ(GPC)法により測定したスチレン換算の重量平均分子量(Mw)が500〜5,000,000であり、分子量分布(重量平均分子量(Mw)/数平均分子量(Mn))が4.0以下である。
酸化変性α−オレフィン系重合体1において重量平均分子量が500以上であると、べたつきの発生が抑制される。また、重量平均分子量が5,000,000以下であると、流動性の低下が抑制されるため、成形性が良好となる。上記重量平均分子量は、好ましくは500〜100,000である。
また、本発明の酸化変性α−オレフィン系重合体1において、分子量分布(Mw/Mn)が4.0以下であると、べたつきの発生が抑制される。上記分子量分布は、好ましくは3.0以下、より好ましくは2.5以下である。
上記重量平均分子量(Mw)は、ゲルパーミエイションクロマトグラフィ(GPC)法により、下記の装置及び条件で測定することにより求めることができる。また、上記分子量分布(Mw/Mn)は、上記重量平均分子量(Mw)と、同様にして測定した数平均分子量(Mn)から求めることができる。(B) The styrene conversion weight average molecular weight (Mw) measured by the gel permeation chromatography (GPC) method is 500 to 5,000,000, and the molecular weight distribution (weight average molecular weight (Mw) / number average molecular weight (Mn )) Is 4.0 or less.
In the oxidation-modified α-olefin polymer 1, when the weight average molecular weight is 500 or more, the occurrence of stickiness is suppressed. Moreover, since a fall of fluidity | liquidity is suppressed as a weight average molecular weight is 5,000,000 or less, a moldability becomes favorable. The weight average molecular weight is preferably 500 to 100,000.
Moreover, in the oxidation-modified α-olefin polymer 1 of the present invention, when the molecular weight distribution (Mw / Mn) is 4.0 or less, the occurrence of stickiness is suppressed. The molecular weight distribution is preferably 3.0 or less, more preferably 2.5 or less.
The said weight average molecular weight (Mw) can be calculated | required by measuring with the following apparatus and conditions by the gel permeation chromatography (GPC) method. The molecular weight distribution (Mw / Mn) can be determined from the weight average molecular weight (Mw) and the number average molecular weight (Mn) measured in the same manner.
<GPC測定装置>
カラム :TOSO GMHHR−H(S)HT
検出器 :液体クロマトグラム用RI検出器 WATERS 150C
<測定条件>
溶媒 :1,2,4−トリクロロベンゼン
測定温度 :145℃
流速 :1.0ml/分
試料濃度 :2.2mg/ml
注入量 :160μl
検量線 :Universal Calibration
解析プログラム:HT−GPC(Ver.1.0)<GPC measurement device>
Column: TOSO GMHHR-H (S) HT
Detector: RI detector for liquid chromatogram WATERS 150C
<Measurement conditions>
Solvent: 1,2,4-trichlorobenzene Measurement temperature: 145 ° C
Flow rate: 1.0 ml / min Sample concentration: 2.2 mg / ml
Injection volume: 160 μl
Calibration curve: Universal Calibration
Analysis program: HT-GPC (Ver.1.0)
(C)示差走査型熱量計(DSC)による融点(Tm)測定において得られる融解ピークが一つであり、該融解ピークの面積から計算される融解吸熱量(ΔH)が20J/g以上、かつ半値幅が10℃以下である。
本発明の酸化変性α−オレフィン系重合体1がこのような関係を満たすことにより、工業的使用条件下においてもべたつきが発生しにくく、耐熱性に優れたものとなるとともに、一定温度にて均一に溶融するため加工性に優れたものとなる。
上記融解吸熱量(ΔH)は以下のようにして求める。すなわち、示差走査型熱量計(パーキン・エルマー社製、DSC−7)を用い、試料10mgを窒素雰囲気下190℃で5分間保持した後、−10℃まで5℃/分で降温させ、−10℃で5分間保持した後、190℃まで10℃/分で昇温させることにより得られた融解吸熱カーブの最も高温側に観測されるピークのピークトップが融点(Tm)であり、融点(Tm)の測定において得られる融解ピークの面積から、融解吸熱量(ΔH)を計算する。
本発明の酸化変性α−オレフィン系重合体1において、ΔHは、好ましくは20〜250J/g、より好ましくは30〜200J/gである。ΔHは、軟質であるか否かを表す指標であり、この値が大きくなると弾性率が高く、軟質性が低下していることを意味する。また、融点(Tm)は、通常0〜120℃程度であり、好ましくは0〜100℃、より好ましくは10〜90℃、さらに好ましくは20〜80℃である。
上記融点(Tm)を測定する昇温過程にて観測される融解ピークは一つであることを要する。ピークが一つであることは、他のピークやショルダーと見られる吸収が無いことを意味する。(C) There is one melting peak obtained in the melting point (Tm) measurement by a differential scanning calorimeter (DSC), and the melting endotherm (ΔH) calculated from the area of the melting peak is 20 J / g or more, and The full width at half maximum is 10 ° C. or less.
When the oxidation-modified α-olefin polymer 1 of the present invention satisfies such a relationship, stickiness hardly occurs even under industrial use conditions, and it has excellent heat resistance and is uniform at a constant temperature. It is excellent in workability because it melts.
The melting endotherm (ΔH) is determined as follows. That is, using a differential scanning calorimeter (DSC-7, manufactured by Perkin Elmer), 10 mg of the sample was held at 190 ° C. for 5 minutes in a nitrogen atmosphere, and then the temperature was decreased to −10 ° C. at 5 ° C./min, and −10 The peak top of the peak observed on the highest temperature side of the melting endotherm curve obtained by maintaining the temperature at 10 ° C. for 5 minutes and then increasing the temperature to 190 ° C. at 10 ° C./min is the melting point (Tm). The melting endotherm (ΔH) is calculated from the area of the melting peak obtained in the measurement of).
In the oxidation-modified α-olefin polymer 1 of the present invention, ΔH is preferably 20 to 250 J / g, more preferably 30 to 200 J / g. ΔH is an index indicating whether or not it is soft, and when this value is large, it means that the elastic modulus is high and the softness is lowered. Moreover, melting | fusing point (Tm) is about 0-120 degreeC normally, Preferably it is 0-100 degreeC, More preferably, it is 10-90 degreeC, More preferably, it is 20-80 degreeC.
It is necessary that the melting peak observed in the temperature raising process for measuring the melting point (Tm) is one. One peak means that there is no absorption seen as other peaks or shoulders.
半値幅とは、上記のようにDSCにて融点(Tm)を測定した際の吸熱ピークの50%高さにおけるピーク幅を言い、この半値幅が小さいほど、均一な結晶が形成されていることを意味し、α−オレフィンの均一性を示す特性である。本発明の酸化変性α−オレフィン系重合体1において、半値幅は、好ましくは7℃以下、より好ましくは5〜2℃である。半値幅が10℃以下であると、融解挙動がシャープであり、例えば、本発明のα−オレフィン系重合体を温度感応性の粘着剤の主材料として用いた場合、粘着−非粘着のスイッチ温度域の広がりが抑制され、このため粘着力の温度による急激な変化を実現することができる。すなわち、温度感応性が良好となる。
(D)酸価が0.01〜50mgKOH/gである。
酸価が0.01mgKOH/g以上であると、酸化変性α−オレフィン系重合体1が十分な接着力を有するものとなり、また、50mgKOH/g以下であると、酸化変性α−オレフィン系重合体1の柔軟性が十分なものとなる。この酸価は、好ましくは0.05〜40mgKOH/g、より好ましくは0.1〜35mgKOH/gである。酸価は、JIS K 2501−1980に記載の全酸価測定法に従って測定される。
(E)アセトン抽出物が0.1質量%未満である。
酸化変性α−オレフィン系重合体1gをトルエン20mlに溶解し、アセトン100mlに再沈し、その後アセトン溶液を20℃、減圧下で乾燥することによって、アセトン抽出物量を測定した。アセトン抽出物は未反応の極性モノマーである。アセトン抽出物は、好ましくは0.05質量%以下、より好ましくは0.01質量%以下である。アセトン抽出物が0.1質量%未満であると、酸化変性α−オレフィン系重合体に結合している極性基の効果が向上するので、相溶性及び接着性などの機能が発揮される。The full width at half maximum refers to the peak width at 50% height of the endothermic peak when the melting point (Tm) is measured by DSC as described above. The smaller the full width at half maximum, the more uniform crystals are formed. This is a characteristic showing the homogeneity of α-olefin. In the oxidation-modified α-olefin polymer 1 of the present invention, the half width is preferably 7 ° C. or less, more preferably 5 to 2 ° C. When the full width at half maximum is 10 ° C. or less, the melting behavior is sharp. For example, when the α-olefin polymer of the present invention is used as a main material of a temperature-sensitive adhesive, an adhesive-non-adhesive switch temperature. The spread of the region is suppressed, so that a rapid change with the temperature of the adhesive force can be realized. That is, temperature sensitivity is improved.
(D) Acid value is 0.01-50 mgKOH / g.
When the acid value is 0.01 mg KOH / g or more, the oxidation-modified α-olefin polymer 1 has sufficient adhesive strength, and when it is 50 mg KOH / g or less, the oxidation-modified α-olefin polymer. 1 flexibility is sufficient. The acid value is preferably 0.05 to 40 mgKOH / g, more preferably 0.1 to 35 mgKOH / g. The acid value is measured according to the total acid value measuring method described in JIS K 2501-1980.
(E) The acetone extract is less than 0.1% by mass.
1 g of the oxidatively modified α-olefin polymer was dissolved in 20 ml of toluene, reprecipitated in 100 ml of acetone, and then the acetone solution was dried at 20 ° C. under reduced pressure to measure the amount of acetone extract. Acetone extract is an unreacted polar monomer. The acetone extract is preferably 0.05% by mass or less, more preferably 0.01% by mass or less. When the acetone extract is less than 0.1% by mass, the effect of polar groups bonded to the oxidatively modified α-olefin polymer is improved, and functions such as compatibility and adhesiveness are exhibited.
本発明の酸化変性α−オレフィン系重合体2は、一般式(1)
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンの重合体を酸化変性してなり、かつ以下の(F)〜(K)を満たす。なお、一般式(1)については、上記酸化変性α−オレフィン系重合体1において説明したとおりである。
(F)立体規則性指標値M4が75モル%以下である。
上記(A)と同様である。
(G)テトラリン溶媒中135℃にて測定した極限粘度[η]が0.01〜5.0dl/gである。
この極限粘度[η]は、好ましくは0.01〜5.0dl/g、より好ましくは0.015〜3.0dl/gである。この極限粘度[η]が0.01dl/g以上であると重合体としての形態が十分に維持される。また、5.0dl/g以下であると、流動性の低下が抑制されるため、塗工性や塗布性が良好となる。この極限粘度[η]は、(株)離合社のVMR−053型自動粘度計を用いて測定することができる。The oxidation-modified α-olefin polymer 2 of the present invention has the general formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
The α-olefin polymer represented by the formula is oxidized and modified, and the following (F) to (K) are satisfied. In addition, about General formula (1), it is as having demonstrated in the said oxidation modification | denaturation alpha-olefin type polymer 1. FIG.
(F) Stereoregularity index value M4 is 75 mol% or less.
Same as (A) above.
(G) The intrinsic viscosity [η] measured at 135 ° C. in a tetralin solvent is 0.01 to 5.0 dl / g.
This intrinsic viscosity [η] is preferably 0.01 to 5.0 dl / g, more preferably 0.015 to 3.0 dl / g. When the intrinsic viscosity [η] is 0.01 dl / g or more, the form as a polymer is sufficiently maintained. Moreover, since a fluid fall is suppressed as it is 5.0 dl / g or less, coating property and applicability | paintability become favorable. This intrinsic viscosity [η] can be measured using a VMR-053 type automatic viscometer manufactured by Kouai Co., Ltd.
(H)示差走査型熱量計(DSC)を用い、試料を窒素雰囲気下190℃で5分間保持した後、−10℃まで5℃/分で降温させ、−10℃で5分間保持した後、190℃まで10℃/分で昇温させることにより得られた融解吸熱カーブから観測される融点(Tm)が0〜120℃である。
この融点(Tm)は、上記(C)で説明した測定法と同様の方法により測定される。融点(Tm)が0〜120℃とは、酸化変性α−オレフィン系重合体2が結晶性樹脂であることを意味する。融点(Tm)は、好ましくは0〜100℃、より好ましくは10〜90℃、さらに好ましくは20〜80℃である。
(I)示差走査型熱量計(DSC)による融点(Tm)測定において得られる融解ピークが一つであり、該融解ピークの面積から計算される融解吸熱量(ΔH)が20J/g以上、かつ半値幅が10℃以下である。
上記(C)と同様である。
(J)酸価が0.01〜50mgKOH/gである。
上記(D)と同様である。
(K)アセトン抽出物が0.1質量%未満である。
上記(E)と同じである。(H) Using a differential scanning calorimeter (DSC), the sample was held at 190 ° C. for 5 minutes in a nitrogen atmosphere, then cooled to −10 ° C. at 5 ° C./min, and held at −10 ° C. for 5 minutes. The melting point (Tm) observed from the melting endotherm curve obtained by raising the temperature to 190 ° C. at 10 ° C./min is 0 to 120 ° C.
This melting point (Tm) is measured by a method similar to the measurement method described in (C) above. The melting point (Tm) of 0 to 120 ° C. means that the oxidation-modified α-olefin polymer 2 is a crystalline resin. Melting | fusing point (Tm) becomes like this. Preferably it is 0-100 degreeC, More preferably, it is 10-90 degreeC, More preferably, it is 20-80 degreeC.
(I) There is one melting peak obtained in the melting point (Tm) measurement by a differential scanning calorimeter (DSC), and the melting endotherm (ΔH) calculated from the area of the melting peak is 20 J / g or more, and The full width at half maximum is 10 ° C. or less.
Same as (C) above.
(J) Acid value is 0.01-50 mgKOH / g.
Same as (D) above.
(K) The acetone extract is less than 0.1% by mass.
Same as (E) above.
上記酸化変性α−オレフィン系重合体1及び2(以下、これらを単に「本発明の酸化変性α−オレフィン系重合体」と称することもある。)において、メソペンタッド分率[mmmm]は、20〜80モル%であることが好ましく、30〜70モル%がより好ましい。[mmmm]が20モル%以上であると、べたつきが抑制され、80モル%以下であると、弾性率が高くなり過ぎず適度のものとなる。
上記のメソペンタッド分率[mmmm]、は、エイ・ザンベリ(A.Zambelli)等により「Macromolecules,6,925(1973)」で提案された方法に準拠し、13C−NMRスペクトルのメチレン基及びメチン基のシグナルにより測定されるポリα−オレフィン分子鎖中のペンタッド単位でのメソ分率である。メソペンタッド分率[mmmm]が大きくなると、立体規則性が高くなる。
なお、13C−NMRスペクトルの測定は、上記立体規則性指標値M4と同様の装置及び条件にて行うことができる。In the above-mentioned oxidation-modified α-olefin polymers 1 and 2 (hereinafter also referred to simply as “the oxidation-modified α-olefin polymer of the present invention”), the mesopentad fraction [mmmm] is 20 to 20%. It is preferable that it is 80 mol%, and 30-70 mol% is more preferable. When [mmmm] is 20 mol% or more, stickiness is suppressed, and when it is 80 mol% or less, the elastic modulus is not excessively high and becomes appropriate.
The above mesopentad fraction [mmmm] is based on the method proposed by A. Zambelli et al. In “Macromolecules, 6,925 (1973)”, and the methylene group and methine of the 13 C-NMR spectrum. It is a meso fraction in a pentad unit in a poly α-olefin molecular chain measured by a group signal. As the mesopentad fraction [mmmm] increases, the stereoregularity increases.
The 13 C-NMR spectrum can be measured using the same apparatus and conditions as the stereoregularity index value M4.
本発明の酸化変性α−オレフィン系重合体は、アイソタクチック構造が良好であること、すなわち立体規則性指標値M2が40モル%以上であることが好ましい。立体規則性指標値M2は、より好ましくは45〜90モル%、さらに好ましくは50〜85モル%である。この立体規則性指標値M2が40モル%以上であると、アタクチック構造やシンジオタクチック構造となることが抑制され、非晶性となることが抑えられて高結晶性のものとなるため、べたつきなどによる表面特性の悪化や強度低下が抑制される。
この立体規則性指標値M2は、T.Asakura,M.Demura,Y.Nishiyamaにより報告された「Macromolecules,24,2334(1991)」で提案された方法に準拠して求めた値である。すなわち、13CNMRスペクトルで、高級α−オレフィンに由来する、側鎖α位のCH2炭素が立体規則性の違いを反映して分裂して観測されることを利用してM2が求めることができる。このM2の値が大きいほどアイソタクティシティーが高いことを示す。
なお、13C−NMRスペクトルの測定は、上記立体規則性指標値M4と同様の装置及び条件にて行うことができる。
また、立体規則性指標値M2は、以下のようにして計算した。すなわち、混合溶媒に基づく大きな吸収ピークが、127〜135ppmに6本見られ、これらのピークのうち、低磁場側から4本目のピーク値を131.1ppmとし、化学シフトの基準とする。このとき側鎖α位のCH2炭素に基づく吸収ピークが34〜37ppm付近に観測される。このとき、以下の式を用いてM2を求める。
M2=[(36.2〜35.3ppmの積分強度)/(36.2〜34.5ppmの積分強度)]×100The oxidation-modified α-olefin polymer of the present invention preferably has a good isotactic structure, that is, the stereoregularity index value M2 is 40 mol% or more. The stereoregularity index value M2 is more preferably 45 to 90 mol%, still more preferably 50 to 85 mol%. When the stereoregularity index value M2 is 40 mol% or more, the formation of an atactic structure or a syndiotactic structure is suppressed, and an amorphous structure is suppressed, resulting in a highly crystalline structure. Deterioration of surface characteristics and strength reduction due to the above are suppressed.
This stereoregularity index value M2 is the T.W. Asakura, M .; Demura, Y .; It is a value obtained in accordance with the method proposed in “Macromolecules, 24, 2334 (1991)” reported by Nishiyama. That is, M2 can be obtained by utilizing the fact that CH 2 carbon at the side chain α-position derived from the higher α-olefin is split and observed in the 13 C NMR spectrum, reflecting the difference in stereoregularity. . The larger the value of M2, the higher the isotacticity.
The 13 C-NMR spectrum can be measured using the same apparatus and conditions as the stereoregularity index value M4.
Further, the stereoregularity index value M2 was calculated as follows. That is, six large absorption peaks based on the mixed solvent are observed at 127 to 135 ppm, and among these peaks, the fourth peak value from the low magnetic field side is set to 131.1 ppm, which is used as a reference for chemical shift. At this time, an absorption peak based on CH 2 carbon at the α-position of the side chain is observed in the vicinity of 34 to 37 ppm. At this time, M2 is obtained using the following equation.
M2 = [(integral intensity of 36.2 to 35.3 ppm) / (integral intensity of 36.2 to 34.5 ppm)] × 100
本発明の酸化変性α−オレフィン系重合体の製造方法においては、酸化処理する原料の重合体として、α−オレフィン系重合体(α−オレフィン単独重合体又はα−オレフィン系共重合体)が用いられる。
上記α−オレフィン重合体は、不飽和末端基としてビニリデン基を1分子当たり0.5〜1.0個有することが好ましく、0.55〜1.0個がより好ましい。ビニリデン基を0.5〜1.0個含有することで、効率的に酸化変性をすることができる。In the method for producing an oxidation-modified α-olefin polymer of the present invention, an α-olefin polymer (α-olefin homopolymer or α-olefin copolymer) is used as a raw material polymer to be oxidized. It is done.
The α-olefin polymer preferably has 0.5 to 1.0 vinylidene groups per molecule as unsaturated end groups, and more preferably 0.55 to 1.0. By containing 0.5 to 1.0 vinylidene group, it can be efficiently oxidized and modified.
上記不飽和末端基の測定は、一般的には、赤外線吸収スペクトル法、核磁気共鳴スペクトル法、臭素化法などが用いられ、何れの方法によっても測定することができる。
赤外線吸収スペクトル法は、「新版 高分子分析ハンドブック 、日本分析化学会、高分子分析研究懇談会編」に記載された方法に準拠して行うことができる。
それによれば、赤外線吸収スペクトル法による不飽和末端基の定量方法においては、ビニル基、ビニリデン基、トランス(ビニレン)基などの不飽和基は、それぞれ、赤外線吸収スペクトルの910cm-1、888cm-1、963cm-1の吸収から定量することができる。
また、核磁気共鳴スペクトル法によるビニリデン不飽和基の定量は、次のようにして行う。
不飽和末端基がビニリデン基である場合の個数は、常法に従った1H−NMRの測定により求められる。
1H−NMR測定から得られたδ4.8〜4.6(2H)に出現するビニリデン基に基づいて、定法によりビニリデン基の含有量(C)(モル%)を算出する。
更に、ゲルパーミエイションクロマトグラフィ(GPC)より求めた数平均分子量(Mn)とモノマー分子量(M)から、次式によって一分子当たりのビニリデン基の個数を算出する。
一分子当たりの末端ビニリデン基(個)=(Mn/M)×(C/100)In general, the unsaturated end group is measured by an infrared absorption spectrum method, a nuclear magnetic resonance spectrum method, a bromination method, or the like, and can be measured by any method.
The infrared absorption spectrum method can be performed in accordance with the method described in “New Edition Polymer Analysis Handbook”, Japan Analytical Chemistry Society, Polymer Analysis Research Roundtable.
According to it, in the method for quantifying unsaturated terminal groups by infrared absorption spectrum method, a vinyl group, a vinylidene group, unsaturated group, such as trans (vinylene) group, respectively, of the infrared absorption spectrum 910 cm -1, 888 cm -1 , From the absorption at 963 cm −1 .
The quantitative determination of vinylidene unsaturated groups by nuclear magnetic resonance spectroscopy is performed as follows.
The number when the unsaturated terminal group is a vinylidene group is determined by 1 H-NMR measurement according to a conventional method.
Based on the vinylidene group appearing in δ 4.8 to 4.6 (2H) obtained from 1 H-NMR measurement, the content (C) (mol%) of the vinylidene group is calculated by a conventional method.
Furthermore, the number of vinylidene groups per molecule is calculated from the number average molecular weight (Mn) and monomer molecular weight (M) determined by gel permeation chromatography (GPC) according to the following formula.
Terminal vinylidene groups per molecule (pieces) = (Mn / M) × (C / 100)
本発明の製造方法で用いるα−オレフィン系重合体は、メタロセン系触媒を用いて、一般式(1)
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンから選ばれる一種又は二種以上を重合することにより製造することができる。
本発明においては、メタロセン系触媒のなかでも、配位子が架橋基を介して架橋構造を形成している遷移金属化合物を用いたものが好ましく、なかでも、2個の架橋基を介して架橋構造を形成している遷移金属化合物と助触媒を組み合わせて得られるメタロセン系触媒を用いて上記一般式(1)で表されるα−オレフィンから選ばれる一種又は二種以上を重合する方法がより好ましい。具体的に例示すれば、(A)下記一般式(I)The α-olefin polymer used in the production method of the present invention uses a metallocene catalyst and is represented by the general formula (1).
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
It can manufacture by superposing | polymerizing 1 type, or 2 or more types chosen from the alpha-olefin represented by these.
In the present invention, among the metallocene catalysts, those using a transition metal compound in which a ligand forms a crosslinked structure via a crosslinking group are preferred, and among these, crosslinking via two crosslinking groups is preferred. A method of polymerizing one or more selected from α-olefins represented by the above general formula (1) using a metallocene catalyst obtained by combining a transition metal compound forming a structure and a cocatalyst is more preferable. preferable. Specifically, (A) the following general formula (I)
で表される遷移金属化合物、及び(B)(B−1)該(A)成分の遷移金属化合物又はその派生物と反応してイオン性の錯体を形成しうる化合物及び(B−2)アルミノキサンから選ばれる成分を含有する重合用触媒の存在下、上記一般式(1)で表されるα−オレフィンから選ばれる一種又は二種以上を重合する方法が挙げられる。
上記一般式(I)において、Mは周期律表第3〜10族の金属元素を示し、具体例としてはチタン,ジルコニウム,ハフニウム,イットリウム,バナジウム,クロム,マンガン,ニッケル,コバルト,パラジウム及びランタノイド系金属などが挙げられる。これらの中ではオレフィン重合活性などの点からチタン,ジルコニウム及びハフニウムが好適であり、末端ビニリデン基の収率及び触媒活性の点から、ジルコニウムが最も好適である。
E1及びE2はそれぞれ、置換シクロペンタジエニル基,インデニル基,置換インデニル基,ヘテロシクロペンタジエニル基,置換ヘテロシクロペンタジエニル基,アミド基(−N<),ホスフィン基(−P<),炭化水素基〔>CR−,>C<〕及び珪素含有基〔>SiR−,>Si<〕(但し、Rは水素又は炭素数1〜20の炭化水素基あるいはヘテロ原子含有基である)の中から選ばれた配位子を示し、A1及びA2を介して架橋構造を形成している。E1及びE2は互いに同一でも異なっていてもよい。このE1及びE2としては、シクロペンタジエニル基、置換シクロペンタジエニル基,インデニル基及び置換インデニル基が好ましい。
Xはσ結合性の配位子を示し、Xが複数ある場合、複数のXは同じでも異なっていてもよく、他のX,E1,E2又はYと架橋していてもよい。このXの具体例としては、ハロゲン原子,炭素数1〜20の炭化水素基,炭素数1〜20のアルコキシ基,炭素数6〜20のアリールオキシ基,炭素数1〜20のアミド基,炭素数1〜20の珪素含有基,炭素数1〜20のホスフィド基,炭素数1〜20のスルフィド基,炭素数1〜20のアシル基などが挙げられる。
ハロゲン原子としては、塩素原子、フッ素原子、臭素原子、ヨウ素原子が挙げられる。炭素数1〜20の炭化水素基として具体的には、メチル基、エチル基、プロピル基、ブチル基、ヘキシル基、シクロヘキシル基、オクチル基などのアルキル基;ビニル基、プロペニル基、シクロヘキセニル基などのアルケニル基;ベンジル基、フェニルエチル基、フェニルプロピル基などのアリールアルキル基;フェニル基、トリル基、ジメチルフェニル基、トリメチルフェニル基、エチルフェニル基、プロピルフェニル基、ビフェニル基、ナフチル基、メチルナフチル基、アントラセニル基、フェナントニル基などのアリール基などが挙げられる。なかでもメチル基、エチル基、プロピル基などのアルキル基やフェニル基などのアリール基が好ましい。And (B) (B-1) a compound capable of reacting with the transition metal compound of component (A) or a derivative thereof to form an ionic complex, and (B-2) an aluminoxane. In the presence of a polymerization catalyst containing a component selected from: a method of polymerizing one or more selected from α-olefins represented by the general formula (1).
In the above general formula (I), M represents a metal element belonging to Groups 3 to 10 of the periodic table. Specific examples include titanium, zirconium, hafnium, yttrium, vanadium, chromium, manganese, nickel, cobalt, palladium, and lanthanoid series. A metal etc. are mentioned. Among these, titanium, zirconium and hafnium are preferable from the viewpoint of olefin polymerization activity and the like, and zirconium is most preferable from the viewpoint of yield of terminal vinylidene group and catalytic activity.
E 1 and E 2 are respectively substituted cyclopentadienyl group, indenyl group, substituted indenyl group, heterocyclopentadienyl group, substituted heterocyclopentadienyl group, amide group (—N <), phosphine group (—P <), Hydrocarbon group [>CR-,> C <] and silicon-containing group [>SiR-,> Si <] (where R is hydrogen, a hydrocarbon group having 1 to 20 carbon atoms, or a heteroatom-containing group) A ligand selected from among (A), and a crosslinked structure is formed via A 1 and A 2 . E 1 and E 2 may be the same or different from each other. As E 1 and E 2 , a cyclopentadienyl group, a substituted cyclopentadienyl group, an indenyl group, and a substituted indenyl group are preferable.
X represents a σ-bonding ligand, and when there are a plurality of Xs, the plurality of Xs may be the same or different, and may be cross-linked with other X, E 1 , E 2 or Y. Specific examples of X include a halogen atom, a hydrocarbon group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, an aryloxy group having 6 to 20 carbon atoms, an amide group having 1 to 20 carbon atoms, and carbon. Examples thereof include a silicon-containing group having 1 to 20 carbon atoms, a phosphide group having 1 to 20 carbon atoms, a sulfide group having 1 to 20 carbon atoms, and an acyl group having 1 to 20 carbon atoms.
Examples of the halogen atom include a chlorine atom, a fluorine atom, a bromine atom, and an iodine atom. Specific examples of the hydrocarbon group having 1 to 20 carbon atoms include alkyl groups such as a methyl group, an ethyl group, a propyl group, a butyl group, a hexyl group, a cyclohexyl group, and an octyl group; a vinyl group, a propenyl group, and a cyclohexenyl group. An arylalkyl group such as benzyl group, phenylethyl group, phenylpropyl group; phenyl group, tolyl group, dimethylphenyl group, trimethylphenyl group, ethylphenyl group, propylphenyl group, biphenyl group, naphthyl group, methylnaphthyl group Group, anthracenyl group, aryl group such as phenanthonyl group, and the like. Of these, alkyl groups such as methyl group, ethyl group, and propyl group, and aryl groups such as phenyl group are preferable.
炭素数1〜20のアルコキシ基としては、メトキシ基、エトキシ基、プロポキシ基、ブトキシ基等のアルコキシ基、フェニルメトキシ基、フェニルエトキシ基等が挙げられる。炭素数6〜20のアリールオキシ基としては、フェノキシ基、メチルフェノキシ基、ジメチルフェノキシ基等が挙げられる。炭素数1〜20のアミド基としては、ジメチルアミド基、ジエチルアミド基、ジプロピルアミド基、ジブチルアミド基、ジシクロヘキシルアミド基、メチルエチルアミド基等のアルキルアミド基や、ジビニルアミド基、ジプロペニルアミド基、ジシクロヘキセニルアミド基などのアルケニルアミド基;ジベンジルアミド基、フェニルエチルアミド基、フェニルプロピルアミド基などのアリールアルキルアミド基;ジフェニルアミド基、ジナフチルアミド基などのアリールアミド基が挙げられる。
炭素数1〜20の珪素含有基としては、メチルシリル基、フェニルシリル基などのモノ炭化水素置換シリル基;ジメチルシリル基、ジフェニルシリル基などのジ炭化水素置換シリル基;トリメチルシリル基、トリエチルシリル基、トリプロピルシリル基、トリシクロヘキシルシリル基、トリフェニルシリル基、ジメチルフェニルシリル基、メチルジフェニルシリル基、トリトリルシリル基、トリナフチルシリル基などのトリ炭化水素置換シリル基;トリメチルシリルエーテル基などの炭化水素置換シリルエーテル基;トリメチルシリルメチル基などの珪素置換アルキル基;トリメチルシリルフェニル基などの珪素置換アリール基などが挙げられる。なかでもトリメチルシリルメチル基、フェニルジメチルシリルエチル基などが好ましい。Examples of the alkoxy group having 1 to 20 carbon atoms include alkoxy groups such as a methoxy group, an ethoxy group, a propoxy group, and a butoxy group, a phenylmethoxy group, and a phenylethoxy group. Examples of the aryloxy group having 6 to 20 carbon atoms include a phenoxy group, a methylphenoxy group, and a dimethylphenoxy group. Examples of the amide group having 1 to 20 carbon atoms include a dimethylamide group, a diethylamide group, a dipropylamide group, a dibutylamide group, a dicyclohexylamide group, and a methylethylamide group, a divinylamide group, and a dipropenylamide group. Alkenylamide groups such as dicyclohexenylamide group; arylalkylamide groups such as dibenzylamide group, phenylethylamide group and phenylpropylamide group; arylamide groups such as diphenylamide group and dinaphthylamide group.
Examples of the silicon-containing group having 1 to 20 carbon atoms include monohydrocarbon-substituted silyl groups such as methylsilyl group and phenylsilyl group; dihydrocarbon-substituted silyl groups such as dimethylsilyl group and diphenylsilyl group; trimethylsilyl group, triethylsilyl group, Trihydrocarbon-substituted silyl groups such as tripropylsilyl group, tricyclohexylsilyl group, triphenylsilyl group, dimethylphenylsilyl group, methyldiphenylsilyl group, tolylsilylsilyl group and trinaphthylsilyl group; hydrocarbons such as trimethylsilyl ether group Examples thereof include substituted silyl ether groups; silicon-substituted alkyl groups such as trimethylsilylmethyl group; silicon-substituted aryl groups such as trimethylsilylphenyl group. Of these, a trimethylsilylmethyl group, a phenyldimethylsilylethyl group, and the like are preferable.
炭素数1〜20のホスフィド基としては、ジメチルホスフィド基、ジエチルホスフィド基、ジプロピルホスフィド基、ジブチルホスフィド基、ジヘキシルホスフィド基、ジシクロヘキシルホスフィド基、ジオクチルホスフィド基などのジアルキルホスフィド基;ジベンジルホスフィド基、ジフェニルホスフィド基、ジナフチルホスフィド基などのジアリールホスフィド基が挙げられる。 Examples of the phosphide group having 1 to 20 carbon atoms include dialkyl phosphide groups, diethyl phosphide groups, dipropyl phosphide groups, dibutyl phosphide groups, dihexyl phosphide groups, dicyclohexyl phosphide groups, and dioctyl phosphide groups. A diaryl phosphide group such as a dibenzyl phosphide group, a diphenyl phosphide group, and a dinaphthyl phosphide group.
炭素数1〜20のスルフィド基としては、メチルスルフィド基、エチルスルフィド基、プロピルスルフィド基、ブチルスルフィド基、ヘキシルスルフィド基、シクロヘキシルスルフィド基、オクチルスルフィド基などのアルキルスルフィド基;ビニルスルフィド基、プロペニルスルフィド基、シクロヘキセニルスルフィド基などのアルケニルスルフィド基;ベンジルスルフィド基、フェニルエチルスルフィド基、フェニルプロピルスルフィド基などのアリールアルキルスルフィド基;フェニルスルフィド基、トリルスルフィド基、ジメチルフェニルスルフィド基、トリメチルフェニルスルフィド基、エチルフェニルスルフィド基、プロピルフェニルスルフィド基、ビフェニルスルフィド基、ナフチルスルフィド基、メチルナフチルスルフィド基、アントラセニルスルフィド基、フェナントニルスルフィド基などのアリールスルフィド基が挙げられる。
炭素数1〜20のアシル基としては、ホルミル基、アセチル基、プロピオニル基、ブチリル基、バレリル基、パルミトイル基、テアロイル基、オレオイル基等のアルキルアシル基、ベンゾイル基、トルオイル基、サリチロイル基、シンナモイル基、ナフトイル基、フタロイル基等のアリールアシル基、シュウ酸、マロン酸、コハク酸等のジカルボン酸からそれぞれ誘導されるオキサリル基、マロニル基、スクシニル基等が挙げられる。Examples of the sulfide group having 1 to 20 carbon atoms include alkyl sulfide groups such as methyl sulfide group, ethyl sulfide group, propyl sulfide group, butyl sulfide group, hexyl sulfide group, cyclohexyl sulfide group, octyl sulfide group; vinyl sulfide group, propenyl sulfide Group, alkenyl sulfide group such as cyclohexenyl sulfide group; arylalkyl sulfide group such as benzyl sulfide group, phenylethyl sulfide group, phenylpropyl sulfide group; phenyl sulfide group, tolyl sulfide group, dimethylphenyl sulfide group, trimethylphenyl sulfide group, Ethyl phenyl sulfide group, propyl phenyl sulfide group, biphenyl sulfide group, naphthyl sulfide group, methyl naphthyl sulfide , Anthracenyl Nils sulfide group, an aryl sulfide groups such as phenanthridine Nils sulfide groups.
Examples of the acyl group having 1 to 20 carbon atoms include formyl group, acetyl group, propionyl group, butyryl group, valeryl group, palmitoyl group, thearoyl group, oleoyl group and other alkyl acyl groups, benzoyl group, toluoyl group, salicyloyl group, Examples thereof include arylacyl groups such as cinnamoyl group, naphthoyl group and phthaloyl group, and oxalyl group, malonyl group and succinyl group respectively derived from dicarboxylic acid such as oxalic acid, malonic acid and succinic acid.
一方、Yはルイス塩基を示し、Yが複数ある場合、複数のYは同じでも異なっていてもよく、他のYやE1,E2又はXと架橋していてもよい。このYのルイス塩基の具体例としては、アミン類,エーテル類,ホスフィン類,チオエーテル類などを挙げることができる。アミンとしては、炭素数1〜20のアミンが挙げられ、具体的には、メチルアミン、エチルアミン、プロピルアミン、ブチルアミン、シクロヘキシルアミン、メチルエチルアミン、ジメチルアミン、ジエチルアミン、ジプロピルアミン、ジブチルアミン、ジシクロヘキシルアミン、メチルエチルアミン等のアルキルアミン;ビニルアミン、プロペニルアミン、シクロヘキセニルアミン、ジビニルアミン、ジプロペニルアミン、ジシクロヘキセニルアミンなどのアルケニルアミン;フェニルアミン、フェニルエチルアミン、フェニルプロピルアミンなどのアリールアルキルアミン;ジフェニルアミン、ジナフチルアミンなどのアリールアミンが挙げられる。On the other hand, Y represents a Lewis base, and when there are a plurality of Y, the plurality of Y may be the same or different, and may be cross-linked with other Y, E 1 , E 2 or X. Specific examples of the Lewis base of Y include amines, ethers, phosphines, thioethers and the like. Examples of the amine include amines having 1 to 20 carbon atoms, specifically, methylamine, ethylamine, propylamine, butylamine, cyclohexylamine, methylethylamine, dimethylamine, diethylamine, dipropylamine, dibutylamine, dicyclohexylamine. Alkylamines such as methylethylamine; alkenylamines such as vinylamine, propenylamine, cyclohexenylamine, divinylamine, dipropenylamine, and dicyclohexenylamine; arylalkylamines such as phenylamine, phenylethylamine, and phenylpropylamine; And arylamines such as naphthylamine.
エーテル類としては、メチルエーテル、エチルエーテル、プロピルエーテル、イソプロピルエーテル、ブチルエーテル、イソブチルエーテル、n−アミルエーテル、イソアミルエーテル等の脂肪族単一エーテル化合物;メチルエチルエーテル、メチルプロピルエーテル、メチルイソプロピルエーテル、メチル−n−アミルエーテル、メチルイソアミルエーテル、エチルプロピルエーテル、エチルイソプロピルエーテル、エチルブチルエーテル、エチルイソブチルエーテル、エチル−n−アミルエーテル、エチルイソアミルエーテル等の脂肪族混成エーテル化合物;ビニルエーテル、アリルエーテル、メチルビニルエーテル、メチルアリルエーテル、エチルビニルエーテル、エチルアリルエーテル等の脂肪族不飽和エーテル化合物;アニソール、フェネトール、フェニルエーテル、ベンジルエーテル、フェニルベンジルエーテル、α−ナフチルエーテル、β−ナフチルエーテル等の芳香族エーテル化合物、酸化エチレン、酸化プロピレン、酸化トリメチレン、テトラヒドロフラン、テトラヒドロピラン、ジオキサン等の環式エーテル化合物が挙げられる。 Examples of ethers include aliphatic single ether compounds such as methyl ether, ethyl ether, propyl ether, isopropyl ether, butyl ether, isobutyl ether, n-amyl ether, and isoamyl ether; methyl ethyl ether, methyl propyl ether, methyl isopropyl ether, Aliphatic hybrid ether compounds such as methyl-n-amyl ether, methyl isoamyl ether, ethyl propyl ether, ethyl isopropyl ether, ethyl butyl ether, ethyl isobutyl ether, ethyl-n-amyl ether, ethyl isoamyl ether; vinyl ether, allyl ether, methyl Aliphatic unsaturated ether compounds such as vinyl ether, methyl allyl ether, ethyl vinyl ether, ethyl allyl ether; anisole Aromatic ether compounds such as phenetol, phenyl ether, benzyl ether, phenyl benzyl ether, α-naphthyl ether, β-naphthyl ether, and cyclic ether compounds such as ethylene oxide, propylene oxide, trimethylene oxide, tetrahydrofuran, tetrahydropyran, and dioxane. Can be mentioned.
ホスフィン類としては、炭素数1〜20のホスフィンが挙げられる。具体的には、メチルホスフィン、エチルホスフィン、プロピルホスフィン、ブチルホスフィン、ヘキシルホスフィン、シクロヘキシルホスフィン、オクチルホスフィンなどのモノ炭化水素置換ホスフィン;ジメチルホスフィン、ジエチルホスフィン、ジプロピルホスフィン、ジブチルホスフィン、ジヘキシルホスフィン、ジシクロヘキシルホスフィン、ジオクチルホスフィンなどのジ炭化水素置換ホスフィン;トリメチルホスフィン、トリエチルホスフィン、トリプロピルホスフィン、トリブチルホスフィン、トリヘキシルホスフィン、トリシクロヘキシルホスフィン、トリオクチルホスフィンなどのトリ炭化水素置換ホスフィン等のアルキルホスフィンや、ビニルホスフィン、プロペニルホスフィン、シクロヘキセニルホスフィンなどのモノアルケニルホスフィンやホスフィンの水素原子をアルケニルが2個置換したジアルケニルホスフィン;ホスフィンの水素原子をアルケニルが3個置換したトリアルケニルホスフィン;ベンジルホスフィン、フェニルエチルホスフィン、フェニルプロピルホスフィンなどのアリールアルキルホスフィン;ホスフィンの水素原子をアリール又はアルケニルが3個置換したジアリールアルキルホスフィン又はアリールジアルキルホスフィン;フェニルホスフィン、トリルホスフィン、ジメチルフェニルホスフィン、トリメチルフェニルホスフィン、エチルフェニルホスフィン、プロピルフェニルホスフィン、ビフェニルホスフィン、ナフチルホスフィン、メチルナフチルホスフィン、アントラセニルホスフィン、フェナントニルホスフィン;ホスフィンの水素原子をアルキルアリールが2個置換したジ(アルキルアリール)ホスフィン;ホスフィンの水素原子をアルキルアリールが3個置換したトリ(アルキルアリール)ホスフィンなどのアリールホスフィンが挙げられる。チオエーテル類としては、前記のスルフィドが挙げられる。 Examples of phosphines include phosphines having 1 to 20 carbon atoms. Specifically, monohydrocarbon substituted phosphines such as methylphosphine, ethylphosphine, propylphosphine, butylphosphine, hexylphosphine, cyclohexylphosphine, octylphosphine; dimethylphosphine, diethylphosphine, dipropylphosphine, dibutylphosphine, dihexylphosphine, dicyclohexyl Dihydrocarbon-substituted phosphines such as phosphine and dioctylphosphine; alkylphosphines such as trihydrocarbon-substituted phosphines such as trimethylphosphine, triethylphosphine, tripropylphosphine, tributylphosphine, trihexylphosphine, tricyclohexylphosphine, and trioctylphosphine; vinyl Such as phosphine, propenyl phosphine, cyclohexenyl phosphine, etc. Dialkenyl phosphine in which two alkenyls are substituted with alkenyl phosphine or phosphine hydrogen atom; Trialkenyl phosphine in which alkenyl is substituted with three alkenyl hydrogen atoms; Aryl alkyl phosphine such as benzyl phosphine, phenylethyl phosphine, phenylpropyl phosphine; Diarylalkylphosphine or aryldialkylphosphine having three hydrogen atoms substituted with aryl or alkenyl; phenylphosphine, tolylphosphine, dimethylphenylphosphine, trimethylphenylphosphine, ethylphenylphosphine, propylphenylphosphine, biphenylphosphine, naphthylphosphine, methylnaphthyl Phosphine, Anthracenylphosphine, Phenanthonylphosphine; And an aryl phosphines such as tri (alkylaryl) phosphines a hydrogen atom alkylaryl has three substituents phosphine; a hydrogen atom fin alkylaryl two substituted di (alkylaryl) phosphines. Examples of the thioethers include the aforementioned sulfides.
次に、A1及びA2は二つの配位子を結合する二価の架橋基であって、炭素数1〜20の炭化水素基、炭素数1〜20のハロゲン含有炭化水素基、珪素含有基、ゲルマニウム含有基、スズ含有基、−O−、−CO−、−S−、−SO2−、−Se−、−NR1−、−PR1−、−P(O)R1−、−BR1−又は−AlR1−を示し、R1は水素原子、ハロゲン原子、炭素数1〜20の炭化水素基又は炭素数1〜20のハロゲン含有炭化水素基を示し、それらは互いに同一でも異なっていてもよい。qは1〜5の整数で〔(Mの原子価)−2〕を示し、rは0〜3の整数を示す。
このような架橋基のうち、少なくとも一つは炭素数1以上の炭化水素基からなる架橋基であることが好ましい。このような架橋基としては、例えば一般式Next, A 1 and A 2 are divalent bridging groups for bonding two ligands, which are a hydrocarbon group having 1 to 20 carbon atoms, a halogen-containing hydrocarbon group having 1 to 20 carbon atoms, and a silicon-containing group. Group, germanium-containing group, tin-containing group, —O—, —CO—, —S—, —SO 2 —, —Se—, —NR 1 —, —PR 1 —, —P (O) R 1 —, —BR 1 — or —AlR 1 —, wherein R 1 represents a hydrogen atom, a halogen atom, a hydrocarbon group having 1 to 20 carbon atoms, or a halogen-containing hydrocarbon group having 1 to 20 carbon atoms, May be different. q represents an integer of 1 to 5 and represents [(M valence) -2], and r represents an integer of 0 to 3.
Among such crosslinking groups, at least one is preferably a crosslinking group composed of a hydrocarbon group having 1 or more carbon atoms. Examples of such a bridging group include a general formula
(Dは炭素、珪素、ゲルマニウム又はスズ、R2及びR3はそれぞれ水素原子又は炭素数1〜20の炭化水素基で、それらは互いに同一でも異なっていてもよく、又互いに結合して環構造を形成していてもよい。eは1〜4の整数を示す。)
で表されるものが挙げられ、その具体例としては、メチレン基,エチレン基,エチリデン基,プロピリデン基,イソプロピリデン基,シクロヘキシリデン基,1,2−シクロヘキシレン基,ビニリデン基(CH2=C=),ジメチルシリレン基,ジフェニルシリレン基,メチルフェニルシリレン基,ジメチルゲルミレン基,ジメチルスタニレン基,テトラメチルジシリレン基,ジフェニルジシリレン基などを挙げることができる。これらの中では、重合活性がより高くなる点から、エチレン基,イソプロピリデン基及びジメチルシリレン基が好適である。qは1〜5の整数で〔(Mの原子価)−2〕を示し、rは0〜3の整数を示す。
このような一般式(I)で表される遷移金属化合物の中では、一般式(II)(D is carbon, silicon, germanium or tin, R 2 and R 3 are each a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, which may be the same or different from each other, and are bonded to each other to form a ring structure. (E represents an integer of 1 to 4)
Specific examples thereof include methylene group, ethylene group, ethylidene group, propylidene group, isopropylidene group, cyclohexylidene group, 1,2-cyclohexylene group, vinylidene group (CH 2 = C =), a dimethylsilylene group, a diphenylsilylene group, a methylphenylsilylene group, a dimethylgermylene group, a dimethylstannylene group, a tetramethyldisylylene group, and a diphenyldisilylene group. Among these, an ethylene group, an isopropylidene group, and a dimethylsilylene group are preferable from the viewpoint of higher polymerization activity. q represents an integer of 1 to 5 and represents [(M valence) -2], and r represents an integer of 0 to 3.
Among the transition metal compounds represented by the general formula (I), the general formula (II)
で表される二重架橋型ビスシクロペンタジエニル誘導体を配位子とする遷移金属化合物が好ましい。
上記一般式(II)において、M,A1,A2,q及びrは、一般式(I)と同じである。X1はσ結合性の配位子を示し、X1が複数ある場合、複数のX1は同じでも異なっていてもよく、他のX1又はY1と架橋していてもよい。このX1の具体例としては、一般式(I)のXの説明で例示したものと同じものを挙げることができる。Y1はルイス塩基を示し、Y1が複数ある場合、複数のY1は同じでも異なっていてもよく、他のY1又はX1と架橋していてもよい。このY1の具体例としては、一般式(I)のYの説明で例示したものと同じものを挙げることができる。
R4〜R9はそれぞれ水素原子,ハロゲン原子,炭素数1〜20の炭化水素基,炭素数1〜20のハロゲン含有炭化水素基,珪素含有基又はヘテロ原子含有基を示すが、その少なくとも一つは水素原子でないことが必要である。また、R4〜R9は互いに同一でも異なっていてもよく、隣接する基同士が互いに結合して環を形成していてもよい。The transition metal compound which makes the ligand the double bridge type biscyclopentadienyl derivative represented by these is preferable.
In the above general formula (II), M, A 1 , A 2 , q and r are the same as those in the general formula (I). X 1 represents a σ-bonding ligand, and when plural X 1, a plurality of X 1 may be the same or different, may be crosslinked with other X 1 or Y 1. Specific examples of X 1 include the same examples as those exemplified in the description of X in formula (I). Y 1 represents a Lewis base, if Y 1 is plural, Y 1 may be the same or different, may be crosslinked with other Y 1 or X 1. Specific examples of Y 1 are the same as those exemplified in the description of Y in the general formula (I).
R 4 to R 9 each represent a hydrogen atom, a halogen atom, a hydrocarbon group having 1 to 20 carbon atoms, a halogen-containing hydrocarbon group having 1 to 20 carbon atoms, a silicon-containing group, or a heteroatom-containing group. One must not be a hydrogen atom. R 4 to R 9 may be the same as or different from each other, and adjacent groups may be bonded to each other to form a ring.
この二重架橋型スシクロペンタジエニル誘導体を配位子とする遷移金属化合物は、配位子が(1,2’)(2,1’)二重架橋型が好ましい。
一般式(I)で表される遷移金属化合物の具体例としては(1,2’−エチレン)(2,1’−エチレン)−ビス(インデニル)ジルコニウムジクロリド、(1,2’−メチレン)(2,1’−メチレン)−ビス(インデニル)ジルコニウムジクロリド、(1,2’−イソプロピリデン)(2,1’−イソプロピリデン)−ビス(インデニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−エチレン)−ビス(3−メチルインデニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−エチレン)−ビス(4,5−ベンゾインデニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−エチレン)−ビス(4−イソプロピルインデニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−エチレン)−ビス(5,6−ジメチルインデニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−エチレン)−ビス(4,7−ジイソプロピルインデニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−エチレン)−ビス(4−フェニルインデニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−エチレン)−ビス(3−メチル−4−イソプロピルインデニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−エチレン)−ビス(5,6−ベンゾインデニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−イソプロピリデン)−ビス(インデニル)ジルコニウムジクロリド、The transition metal compound having the double-bridged cyclopentadienyl derivative as a ligand is preferably a (1,2 ′) (2,1 ′) double-bridge ligand.
Specific examples of the transition metal compound represented by the general formula (I) include (1,2′-ethylene) (2,1′-ethylene) -bis (indenyl) zirconium dichloride, (1,2′-methylene) ( 2,1′-methylene) -bis (indenyl) zirconium dichloride, (1,2′-isopropylidene) (2,1′-isopropylidene) -bis (indenyl) zirconium dichloride, (1,2′-ethylene) ( 2,1′-ethylene) -bis (3-methylindenyl) zirconium dichloride, (1,2′-ethylene) (2,1′-ethylene) -bis (4,5-benzoindenyl) zirconium dichloride, ( 1,2′-ethylene) (2,1′-ethylene) -bis (4-isopropylindenyl) zirconium dichloride, (1,2′-ethylene) (2,1′-ethylene) -bi (5,6-dimethylindenyl) zirconium dichloride, (1,2'-ethylene) (2,1'-ethylene) -bis (4,7-diisopropylindenyl) zirconium dichloride, (1,2'-ethylene) (2,1′-ethylene) -bis (4-phenylindenyl) zirconium dichloride, (1,2′-ethylene) (2,1′-ethylene) -bis (3-methyl-4-isopropylindenyl) zirconium Dichloride, (1,2'-ethylene) (2,1'-ethylene) -bis (5,6-benzoindenyl) zirconium dichloride, (1,2'-ethylene) (2,1'-isopropylidene)- Bis (indenyl) zirconium dichloride,
(1,2’−メチレン)(2,1’−エチレン)−ビス(インデニル)ジルコニウムジクロリド、(1,2’−メチレン)(2,1’−イソプロピリデン)−ビス(インデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビス(インデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビス(3−メチルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビス(3−n−ブチルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビス(3−イソプロピルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビス(3−トリメチルシリルメチルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビス(3−フェニルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビス(4,5−ベンゾインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビス(4−イソプロプルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビス(5,6−ジメチルインデニル)ジルコニウムジクロリド、 (1,2′-methylene) (2,1′-ethylene) -bis (indenyl) zirconium dichloride, (1,2′-methylene) (2,1′-isopropylidene) -bis (indenyl) zirconium dichloride, ( 1,2′-dimethylsilylene) (2,1′-dimethylsilylene) bis (indenyl) zirconium dichloride, (1,2′-dimethylsilylene) (2,1′-dimethylsilylene) bis (3-methylindenyl) Zirconium dichloride, (1,2'-dimethylsilylene) (2,1'-dimethylsilylene) bis (3-n-butylindenyl) zirconium dichloride, (1,2'-dimethylsilylene) (2,1'-dimethyl Silylene) bis (3-isopropylindenyl) zirconium dichloride, (1,2'-dimethylsilylene) (2 1'-dimethylsilylene) bis (3-trimethylsilylmethylindenyl) zirconium dichloride, (1,2'-dimethylsilylene) (2,1'-dimethylsilylene) bis (3-phenylindenyl) zirconium dichloride, (1, 2'-dimethylsilylene) (2,1'-dimethylsilylene) bis (4,5-benzoindenyl) zirconium dichloride, (1,2'-dimethylsilylene) (2,1'-dimethylsilylene) bis (4- Isopropylindenyl) zirconium dichloride, (1,2′-dimethylsilylene) (2,1′-dimethylsilylene) bis (5,6-dimethylindenyl) zirconium dichloride,
(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビス(4,7−ジ−イソプロピルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビス(4−フェニルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビス(3−メチル−4−イソプロピルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビス(5,6−ベンゾインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−イソプロピリデン)−ビス(インデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−イソプロピリデン)−ビス(3−メチルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−イソプロピリデン)−ビス(3−イソプロピルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−イソプロピリデン)−ビス(3−n−ブチルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−イソプロピリデン)−ビス(3−トリメチルシリルメチルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−イソプロピリデン)−ビス(3−トリメチルシリルインデニル)ジルコニウムジクロリド、 (1,2′-dimethylsilylene) (2,1′-dimethylsilylene) bis (4,7-di-isopropylindenyl) zirconium dichloride, (1,2′-dimethylsilylene) (2,1′-dimethylsilylene) ) Bis (4-phenylindenyl) zirconium dichloride, (1,2'-dimethylsilylene) (2,1'-dimethylsilylene) bis (3-methyl-4-isopropylindenyl) zirconium dichloride, (1,2 ' -Dimethylsilylene) (2,1'-dimethylsilylene) bis (5,6-benzoindenyl) zirconium dichloride, (1,2'-dimethylsilylene) (2,1'-isopropylidene) -bis (indenyl) zirconium Dichloride, (1,2'-dimethylsilylene) (2,1'-isopropylidene) -bis (3-methyl Indenyl) zirconium dichloride, (1,2'-dimethylsilylene) (2,1'-isopropylidene) -bis (3-isopropylindenyl) zirconium dichloride, (1,2'-dimethylsilylene) (2,1'- Isopropylidene) -bis (3-n-butylindenyl) zirconium dichloride, (1,2′-dimethylsilylene) (2,1′-isopropylidene) -bis (3-trimethylsilylmethylindenyl) zirconium dichloride, (1 , 2′-dimethylsilylene) (2,1′-isopropylidene) -bis (3-trimethylsilylindenyl) zirconium dichloride,
(1,2’−ジメチルシリレン)(2,1’−イソプロピリデン)−ビス(3−フェニルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−メチレン)−ビス(インデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−メチレン)−ビス(3−メチルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−メチレン)−ビス(3−イソプロピルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−メチレン)−ビス(3−n−ブチルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−メチレン)−ビス(3−トリメチルシリルメチルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−メチレン)−ビス(3−トリメチルシリルインデニル)ジルコニウムジクロリド、(1,2’−ジフェニルシリレン)(2,1’−メチレン)−ビス(インデニル)ジルコニウムジクロリド、(1,2’−ジフェニルシリレン)(2,1’−メチレン)−ビス(3−メチルインデニル)ジルコニウムジクロリド、(1,2’−ジフェニルシリレン)(2,1’−メチレン)−ビス(3−イソプロピルインデニル)ジルコニウムジクロリド、(1,2’−ジフェニルシリレン)(2,1’−メチレン)−ビス(3−n−ブチルインデニル)ジルコニウムジクロリド、 (1,2′-dimethylsilylene) (2,1′-isopropylidene) -bis (3-phenylindenyl) zirconium dichloride, (1,2′-dimethylsilylene) (2,1′-methylene) -bis ( Indenyl) zirconium dichloride, (1,2'-dimethylsilylene) (2,1'-methylene) -bis (3-methylindenyl) zirconium dichloride, (1,2'-dimethylsilylene) (2,1'-methylene ) -Bis (3-isopropylindenyl) zirconium dichloride, (1,2'-dimethylsilylene) (2,1'-methylene) -bis (3-n-butylindenyl) zirconium dichloride, (1,2'- Dimethylsilylene) (2,1′-methylene) -bis (3-trimethylsilylmethylindenyl) zirconium dichloride, (1 2'-dimethylsilylene) (2,1'-methylene) -bis (3-trimethylsilylindenyl) zirconium dichloride, (1,2'-diphenylsilylene) (2,1'-methylene) -bis (indenyl) zirconium dichloride , (1,2'-diphenylsilylene) (2,1'-methylene) -bis (3-methylindenyl) zirconium dichloride, (1,2'-diphenylsilylene) (2,1'-methylene) -bis ( 3-isopropylindenyl) zirconium dichloride, (1,2′-diphenylsilylene) (2,1′-methylene) -bis (3-n-butylindenyl) zirconium dichloride,
(1,2’−ジフェニルシリレン)(2,1’−メチレン)−ビス(3−トリメチルシリルメチルインデニル)ジルコニウムジクロリド、(1,2’−ジフェニルシリレン)(2,1’−メチレン)−ビス(3−トリメチルシリルインデニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)(3−メチルシクロペンタジエニル)(3’−メチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−イソプロピリデン)(3−メチルシクロペンタジエニル)(3’−メチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−エチレン)(3−メチルシクロペンタジエニル)(3’−メチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−メチレン)(3−メチルシクロペンタジエニル)(3’−メチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−イソプロピリデン)(3−メチルシクロペンタジエニル)(3’−メチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−メチレン)(2,1’−メチレン)(3−メチルシクロペンタジエニル)(3’−メチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−メチレン)(2,1’−イソプロピリデン)(3−メチルシクロペンタジエニル)(3’−メチルシクロペンタジエニル)ジルコニウムジクロリド、 (1,2′-Diphenylsilylene) (2,1′-methylene) -bis (3-trimethylsilylmethylindenyl) zirconium dichloride, (1,2′-diphenylsilylene) (2,1′-methylene) -bis ( 3-trimethylsilylindenyl) zirconium dichloride, (1,2′-dimethylsilylene) (2,1′-dimethylsilylene) (3-methylcyclopentadienyl) (3′-methylcyclopentadienyl) zirconium dichloride, 1,2′-dimethylsilylene) (2,1′-isopropylidene) (3-methylcyclopentadienyl) (3′-methylcyclopentadienyl) zirconium dichloride, (1,2′-dimethylsilylene) (2 , 1′-ethylene) (3-methylcyclopentadienyl) (3′-methylcyclopentadiene) ) Zirconium dichloride, (1,2′-ethylene) (2,1′-methylene) (3-methylcyclopentadienyl) (3′-methylcyclopentadienyl) zirconium dichloride, (1,2′-ethylene) ) (2,1′-isopropylidene) (3-methylcyclopentadienyl) (3′-methylcyclopentadienyl) zirconium dichloride, (1,2′-methylene) (2,1′-methylene) (3 -Methylcyclopentadienyl) (3'-methylcyclopentadienyl) zirconium dichloride, (1,2'-methylene) (2,1'-isopropylidene) (3-methylcyclopentadienyl) (3'- Methylcyclopentadienyl) zirconium dichloride,
(1,2’−イソプロピリデン)(2,1’−イソプロピリデン)(3−メチルシクロペンタジエニル)(3’−メチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)(3,4−ジメチルシクロペンタジエニル)(3’,4’−ジメチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−イソプロピリデン)(3,4−ジメチルシクロペンタジエニル)(3’,4’−ジメチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−エチレン)(3,4−ジメチルシクロペンタジエニル)(3’,4’−ジメチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−メチレン)(3,4−ジメチルシクロペンタジエニル)(3’,4’−ジメチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−イソプロピリデン)(3,4−ジメチルシクロペンタジエニル)(3’,4’−ジメチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−メチレン)(2,1’−メチレン)(3,4−ジメチルシクロペンタジエニル)(3’,4’−ジメチルシクロペンタジエニル)ジルコニウムジクロリド、 (1,2′-isopropylidene) (2,1′-isopropylidene) (3-methylcyclopentadienyl) (3′-methylcyclopentadienyl) zirconium dichloride, (1,2′-dimethylsilylene) ( 2,1′-dimethylsilylene) (3,4-dimethylcyclopentadienyl) (3 ′, 4′-dimethylcyclopentadienyl) zirconium dichloride, (1,2′-dimethylsilylene) (2,1′- Isopropylidene) (3,4-dimethylcyclopentadienyl) (3 ′, 4′-dimethylcyclopentadienyl) zirconium dichloride, (1,2′-dimethylsilylene) (2,1′-ethylene) (3 4-dimethylcyclopentadienyl) (3 ′, 4′-dimethylcyclopentadienyl) zirconium dichloride, (1,2′-eth ) (2,1′-methylene) (3,4-dimethylcyclopentadienyl) (3 ′, 4′-dimethylcyclopentadienyl) zirconium dichloride, (1,2′-ethylene) (2,1 ′ -Isopropylidene) (3,4-dimethylcyclopentadienyl) (3 ′, 4′-dimethylcyclopentadienyl) zirconium dichloride, (1,2′-methylene) (2,1′-methylene) (3 4-dimethylcyclopentadienyl) (3 ′, 4′-dimethylcyclopentadienyl) zirconium dichloride,
(1,2’−メチレン)(2,1’−イソプロピリデン)(3,4−ジメチルシクロペンタジエニル)(3’,4’−ジメチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−イソプロピリデン)(2,1’−イソプロピリデン)(3,4−ジメチルシクロペンタジエニル)(3’,4’−ジメチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)(3−メチル−5−エチルシクロペンタジエニル)(3’−メチル−5’−エチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)(3−メチル−5−エチルシクロペンタジエニル)(3’−メチル−5’−エチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)(3−メチル−5−イソプロピルシクロペンタジエニル)(3’−メチル−5’−イソプロピルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)(3−メチル−5−n−ブチルシクロペンタジエニル)(3’−メチル−5’−n−ブチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)(3−メチル−5−フェニルシクロペンタジエニル)(3’−メチル−5’−フェニルシクロペンタジエニル)ジルコニウムジクロリド、 (1,2′-methylene) (2,1′-isopropylidene) (3,4-dimethylcyclopentadienyl) (3 ′, 4′-dimethylcyclopentadienyl) zirconium dichloride, (1,2′- Isopropylidene) (2,1′-isopropylidene) (3,4-dimethylcyclopentadienyl) (3 ′, 4′-dimethylcyclopentadienyl) zirconium dichloride, (1,2′-dimethylsilylene) (2 , 1′-dimethylsilylene) (3-methyl-5-ethylcyclopentadienyl) (3′-methyl-5′-ethylcyclopentadienyl) zirconium dichloride, (1,2′-dimethylsilylene) (2, 1'-dimethylsilylene) (3-methyl-5-ethylcyclopentadienyl) (3'-methyl-5'-ethylcyclopentadienyl) di Conium dichloride, (1,2'-dimethylsilylene) (2,1'-dimethylsilylene) (3-methyl-5-isopropylcyclopentadienyl) (3'-methyl-5'-isopropylcyclopentadienyl) Zirconium dichloride, (1,2'-dimethylsilylene) (2,1'-dimethylsilylene) (3-methyl-5-n-butylcyclopentadienyl) (3'-methyl-5'-n-butylcyclopenta) Dienyl) zirconium dichloride, (1,2'-dimethylsilylene) (2,1'-dimethylsilylene) (3-methyl-5-phenylcyclopentadienyl) (3'-methyl-5'-phenylcyclopentadi) Enyl) zirconium dichloride,
(1,2’−ジメチルシリレン)(2,1’−イソプロピリデン)(3−メチル−5−エチルシクロペンタジエニル)(3’−メチル−5’−エチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−イソプロピリデン)(3−メチル−5−イソプロピルシクロペンタジエニル)(3’−メチル−5’−イソプロピルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−イソプロピリデン)(3−メチル−5−n−ブチルシクロペンタジエニル)(3’−メチル−5’−n−ブチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−イソプロピリデン)(3−メチル−5−フェニルシクロペンタジエニル)(3’−メチル−5’−フェニルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−エチレン)(3−メチル−5−エチルシクロペンタジエニル)(3’−メチル−5’−エチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−エチレン)(3−メチル−5−イソプロピルシクロペンタジエニル)(3’−メチル−5’−イソプロピルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−エチレン)(3−メチル−5−n−ブチルシクロペンタジエニル)(3’−メチル−5’−n−ブチルシクロペンタジエニル)ジルコニウムジクロリド、 (1,2′-dimethylsilylene) (2,1′-isopropylidene) (3-methyl-5-ethylcyclopentadienyl) (3′-methyl-5′-ethylcyclopentadienyl) zirconium dichloride, ( 1,2′-dimethylsilylene) (2,1′-isopropylidene) (3-methyl-5-isopropylcyclopentadienyl) (3′-methyl-5′-isopropylcyclopentadienyl) zirconium dichloride, (1 , 2′-dimethylsilylene) (2,1′-isopropylidene) (3-methyl-5-n-butylcyclopentadienyl) (3′-methyl-5′-n-butylcyclopentadienyl) zirconium dichloride , (1,2'-dimethylsilylene) (2,1'-isopropylidene) (3-methyl-5-phenylcyclopentadienyl) (3′-methyl-5′-phenylcyclopentadienyl) zirconium dichloride, (1,2′-dimethylsilylene) (2,1′-ethylene) (3-methyl-5-ethylcyclopentadienyl) (3 '-Methyl-5'-ethylcyclopentadienyl) zirconium dichloride, (1,2'-dimethylsilylene) (2,1'-ethylene) (3-methyl-5-isopropylcyclopentadienyl) (3'- Methyl-5′-isopropylcyclopentadienyl) zirconium dichloride, (1,2′-dimethylsilylene) (2,1′-ethylene) (3-methyl-5-n-butylcyclopentadienyl) (3′- Methyl-5′-n-butylcyclopentadienyl) zirconium dichloride,
(1,2’−ジメチルシリレン)(2,1’−エチレン)(3−メチル−5−フェニルシクロペンタジエニル)(3’−メチル−5’−フェニルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−メチレン)(3−メチル−5−エチルシクロペンタジエニル)(3’−メチル−5’−エチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−メチレン)(3−メチル−5−イソプロピルシクロペンタジエニル)(3’−メチル−5’−イソプロピルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−メチレン)(3−メチル−5−n−ブチルシクロペンタジエニル)(3’−メチル−5’−n−ブチルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−ジメチルシリレン)(2,1’−メチレン)(3−メチル−5−フェニルシクロペンタジエニル)(3’−メチル−5’−フェニルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−メチレン)(3−メチル−5−イソプロピルシクロペンタジエニル)(3’−メチル−5’−イソプロピルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−エチレン)(2,1’−イソプロピリデン)(3−メチル−5−イソプロピルシクロペンタジエニル)(3’−メチル−5’−イソプロピルシクロペンタジエニル)ジルコニウムジクロリド、 (1,2′-dimethylsilylene) (2,1′-ethylene) (3-methyl-5-phenylcyclopentadienyl) (3′-methyl-5′-phenylcyclopentadienyl) zirconium dichloride, (1 , 2′-dimethylsilylene) (2,1′-methylene) (3-methyl-5-ethylcyclopentadienyl) (3′-methyl-5′-ethylcyclopentadienyl) zirconium dichloride, (1,2 '-Dimethylsilylene) (2,1'-methylene) (3-methyl-5-isopropylcyclopentadienyl) (3'-methyl-5'-isopropylcyclopentadienyl) zirconium dichloride, (1,2'- Dimethylsilylene) (2,1′-methylene) (3-methyl-5-n-butylcyclopentadienyl) (3′-methyl-5′-n-butyl Clopentadienyl) zirconium dichloride, (1,2'-dimethylsilylene) (2,1'-methylene) (3-methyl-5-phenylcyclopentadienyl) (3'-methyl-5'-phenylcyclopenta Dienyl) zirconium dichloride, (1,2′-ethylene) (2,1′-methylene) (3-methyl-5-isopropylcyclopentadienyl) (3′-methyl-5′-isopropylcyclopentadienyl) Zirconium dichloride, (1,2′-ethylene) (2,1′-isopropylidene) (3-methyl-5-isopropylcyclopentadienyl) (3′-methyl-5′-isopropylcyclopentadienyl) zirconium dichloride ,
(1,2’−メチレン)(2,1’−メチレン)(3−メチル−5−イソプロピルシクロペンタジエニル)(3’−メチル−5’−イソプロピルシクロペンタジエニル)ジルコニウムジクロリド、(1,2’−メチレン)(2,1’−イソプロピリデン)(3−メチル−5−イソプロピルシクロペンタジエニル)(3’−メチル−5’−イソプロピルシクロペンタジエニル)ジルコニウムジクロリド等及びこれらの化合物におけるジルコニウムをチタン又はハフニウムに置換したものを挙げることができる。もちろんこれらに限定されるものではない。また、他の族又はランタノイド系列の金属元素の類似化合物であってもよい。
次に、(B)成分のうちの(B−1)成分としては、上記(A)成分の遷移金属化合物と反応して、イオン性の錯体を形成しうる化合物であれば、いずれのものでも使用できるが、次の一般式(III)又は(IV)で表されるのを好適に使用することができる。(1,2′-methylene) (2,1′-methylene) (3-methyl-5-isopropylcyclopentadienyl) (3′-methyl-5′-isopropylcyclopentadienyl) zirconium dichloride, (1, 2′-methylene) (2,1′-isopropylidene) (3-methyl-5-isopropylcyclopentadienyl) (3′-methyl-5′-isopropylcyclopentadienyl) zirconium dichloride and the like and these compounds The thing which substituted zirconium with titanium or hafnium can be mentioned. Of course, it is not limited to these. Further, it may be an analogous compound of another group or a lanthanoid series metal element.
Next, as the component (B-1) in the component (B), any component can be used as long as it can form an ionic complex by reacting with the transition metal compound of the component (A). Although it can be used, those represented by the following general formula (III) or (IV) can be preferably used.
([L1−R10]k+)a([Z]-)b ・・・(III)
([L2]k+)a([Z]-)b ・・・(IV)
(但し、L2はM2、R11R12M3、R13 3C又はR14M3である。)
[(III),(IV)式中、L1はルイス塩基、[Z]-は、非配位性アニオン[Z1]-及び[Z2]-、ここで[Z1]-は複数の基が元素に結合したアニオン、すなわち、〔M1G1G2・・・Gf〕-(ここで、M1は周期律表第5〜15族元素、好ましくは周期律表第13〜15族元素を示す。G1〜Gfはそれぞれ水素原子,ハロゲン原子,炭素数1〜20のアルキル基,炭素数2〜40のジアルキルアミノ基,炭素数1〜20のアルコキシ基,炭素数6〜20のアリール基,炭素数6〜20のアリールオキシ基,炭素数7〜40のアルキルアリール基,炭素数7〜40のアリールアルキル基,炭素数1〜20のハロゲン置換炭化水素基,炭素数1〜20のアシルオキシ基,有機メタロイド基、又は炭素数2〜20のヘテロ原子含有炭化水素基を示す。G1〜Gfのうち2つ以上が環を形成していてもよい。fは〔(中心金属M1の原子価)+1〕の整数を示す。)、[Z2]-は、酸解離定数の逆数の対数(pKa)が−10以下のブレンステッド酸単独又はブレンステッド酸及びルイス酸の組み合わせの共役塩基、あるいは一般的に超強酸と定義される酸の共役塩基を示す。また、ルイス塩基が配位していてもよい。また、R10は水素原子、炭素数1〜20のアルキル基、炭素数6〜20のアリール基、アルキルアリール基又はアリールアルキル基を示し、R11及びR12はそれぞれシクロペンタジエニル基、置換シクロペンタジエニル基、インデニル基又はフルオレニル基、R13は炭素数1〜20のアルキル基、アリール基、アルキルアリール基又はアリールアルキル基を示す。R14はテトラフェニルポルフィリン、フタロシアニン等の大環状配位子を示す。kは[L1−R10]、[L2]のイオン価数で1〜3の整数、aは1以上の整数、b=(k×a)である。M2は、周期律表第1〜3、11〜13、17族元素を含むものであり、M3は、周期律表第7〜12族元素を示す。]([L 1 −R 10 ] k + ) a ([Z] − ) b (III)
([L 2 ] k + ) a ([Z] − ) b (IV)
(However, L 2 is M 2 , R 11 R 12 M 3 , R 13 3 C or R 14 M 3. )
[In the formulas (III) and (IV), L 1 is a Lewis base, [Z] − is a non-coordinating anion [Z 1 ] − and [Z 2 ] − , where [Z 1 ] − is a plurality of An anion in which the group is bonded to the element, that is, [M 1 G 1 G 2 ... G f ] − (where M 1 is a group 5 to 15 element in the periodic table, preferably 13 to 15 in the periodic table. G 1 to G f are each a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a dialkylamino group having 2 to 40 carbon atoms, an alkoxy group having 1 to 20 carbon atoms, or 6 to 6 carbon atoms. 20 aryl groups, aryloxy groups having 6 to 20 carbon atoms, alkylaryl groups having 7 to 40 carbon atoms, arylalkyl groups having 7 to 40 carbon atoms, halogen-substituted hydrocarbon groups having 1 to 20 carbon atoms, 1 carbon atom ˜20 acyloxy group, organic metalloid group, or C2-C20 heteroatom-containing hydrocarbon . Two or more may form a ring .f of .G 1 ~G f indicating the group represents an integer of [(valence of central metal M 1) +1]), [Z 2] - Represents a conjugate base of a Bronsted acid alone or a combination of Bronsted acid and Lewis acid having a logarithm (pKa) of the acid dissociation constant of -10 or less, or a conjugate base of an acid generally defined as a super strong acid. . In addition, a Lewis base may be coordinated. R 10 represents a hydrogen atom, an alkyl group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, an alkylaryl group or an arylalkyl group, and R 11 and R 12 are each a cyclopentadienyl group or a substituted group. Cyclopentadienyl group, indenyl group or fluorenyl group, R 13 represents an alkyl group having 1 to 20 carbon atoms, an aryl group, an alkylaryl group or an arylalkyl group. R 14 represents a macrocyclic ligand such as tetraphenylporphyrin or phthalocyanine. k is an integer of 1 to 3 in terms of ionic valences of [L 1 -R 10 ] and [L 2 ], a is an integer of 1 or more, and b = (k × a). M 2 includes elements in groups 1 to 3 , 11 to 13, and 17 of the periodic table, and M 3 represents elements 7 to 12 in the periodic table. ]
ここで、L1の具体例としては、アンモニア、メチルアミン、アニリン、ジメチルアミン、ジエチルアミン、N−メチルアニリン、ジフェニルアミン、N,N−ジメチルアニリン、トリメチルアミン、トリエチルアミン、トリ−n−ブチルアミン、メチルジフェニルアミン、ピリジン、p−ブロモ−N,N−ジメチルアニリン、p−ニトロ−N,N−ジメチルアニリン等のアミン類;トリエチルホスフィン、トリフェニルホスフィン、ジフェニルホスフィン等のホスフィン類;テトラヒドロチオフェン等のチオエーテル類、安息香酸エチル等のエステル類;アセトニトリル、ベンゾニトリル等のニトリル類等を挙げることができる。
R10の具体例としては、水素、メチル基、エチル基、ベンジル基、トリチル基等を挙げることができ、R11、R12の具体例としては、シクロペンタジエニル基、メチルシクロペンタジエニル基、エチルシクロペンタジエニル基、ペンタメチルシクロペンタジエニル基等を挙げることができる。
R13の具体例としては、フェニル基、p−トリル基、p−メトキシフェニル基等を挙げることができ、R14の具体例としてはテトラフェニルポルフィン、フタロシアニン、アリル、メタリル等を挙げることができる。
また、M2の具体例としては、Li、Na、K、Ag、Cu、Br、I、I3等を挙げることができ、M3の具体例としては、Mn、Fe、Co、Ni、Zn等を挙げることができる。Here, specific examples of L 1 include ammonia, methylamine, aniline, dimethylamine, diethylamine, N-methylaniline, diphenylamine, N, N-dimethylaniline, trimethylamine, triethylamine, tri-n-butylamine, methyldiphenylamine, Amines such as pyridine, p-bromo-N, N-dimethylaniline, p-nitro-N, N-dimethylaniline; phosphines such as triethylphosphine, triphenylphosphine, diphenylphosphine; thioethers such as tetrahydrothiophene, benzoic acid Examples include esters such as ethyl acid; nitriles such as acetonitrile and benzonitrile.
Specific examples of R 10 include hydrogen, methyl group, ethyl group, benzyl group, and trityl group. Specific examples of R 11 and R 12 include cyclopentadienyl group and methylcyclopentadienyl. Group, ethylcyclopentadienyl group, pentamethylcyclopentadienyl group and the like.
Specific examples of R 13 include a phenyl group, a p-tolyl group, and a p-methoxyphenyl group. Specific examples of R 14 include tetraphenylporphine, phthalocyanine, allyl, and methallyl. .
Specific examples of M 2 include Li, Na, K, Ag, Cu, Br, I, I 3 and the like. Specific examples of M 3 include Mn, Fe, Co, Ni, Zn. Etc.
また、[Z1]-、すなわち、[M1G1G2・・・Gf]において、M1の具体例としてはB、Al、Si、P、As、Sb等、好ましくはB及びAlが挙げられる。また、G1、G2〜Gfの具体例としては、ジアルキルアミノ基としてジメチルアミノ基、ジエチルアミノ基等、アルコキシ基若しくはアリールオキシ基としてメトキシ基、エトキシ基、n−ブトキシ基、フェノキシ基等、炭化水素基としてメチル基、エチル基、n−プロピル基、イソプロピル基、n−ブチル基、イソブチル基、n−オクチル基、n−イコシル基、フェニル基、p−トリル基、ベンジル基、4−t−ブチルフェニル基、3,5−ジメチルフェニル基等、ハロゲン原子としてフッ素、塩素、臭素、ヨウ素、ヘテロ原子含有炭化水素基としてp−フルオロフェニル基、3,5−ジフルオロフェニル基、ペンタクロロフェニル基、3,4,5−トリフルオロフェニル基、ペンタフルオロフェニル基、3,5−ビス(トリフルオロメチル)フェニル基、ビス(トリメチルシリル)メチル基等、有機メタロイド基としてペンタメチルアンチモン基、トリメチルシリル基、トリメチルゲルミル基、ジフェニルアルシン基、ジシクロヘキシルアンチモン基、ジフェニル硼素等が挙げられる。In [Z 1 ] − , that is, [M 1 G 1 G 2 ... G f ], specific examples of M 1 include B, Al, Si, P, As, Sb, etc., preferably B and Al. Is mentioned. Specific examples of G 1 and G 2 to G f include a dimethylamino group and a diethylamino group as a dialkylamino group, a methoxy group, an ethoxy group, an n-butoxy group, a phenoxy group and the like as an alkoxy group or an aryloxy group, Hydrocarbon groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, n-octyl, n-icosyl, phenyl, p-tolyl, benzyl, 4-t -Butylphenyl group, 3,5-dimethylphenyl group, etc., fluorine, chlorine, bromine, iodine as halogen atoms, p-fluorophenyl group, 3,5-difluorophenyl group, pentachlorophenyl group as heteroatom-containing hydrocarbon group, 3,4,5-trifluorophenyl group, pentafluorophenyl group, 3,5-bis (trifluoromedium ) Phenyl group, bis (trimethylsilyl) methyl group, pentamethyl antimony group as organic metalloid group, trimethylsilyl group, trimethylgermyl group, diphenylarsine group, dicyclohexyl antimony group, diphenyl boron, and the like.
また、非配位性のアニオン、すなわちpKaが−10以下のブレンステッド酸単独又はブレンステッド酸及びルイス酸の組み合わせの共役塩基[Z2]-の具体例としては、トリフルオロメタンスルホン酸アニオン(CF3SO3)-、ビス(トリフルオロメタンスルホニル)メチルアニオン、ビス(トリフルオロメタンスルホニル)ベンジルアニオン、ビス(トリフルオロメタンスルホニル)アミド、過塩素酸アニオン(ClO4)-、トリフルオロ酢酸アニオン(CF3CO2)-、ヘキサフルオロアンチモンアニオン(SbF6)-、フルオロスルホン酸アニオン(FSO3)-、クロロスルホン酸アニオン(ClSO3)-、フルオロスルホン酸アニオン/5−フッ化アンチモン(FSO3/SbF5)-、フルオロスルホン酸アニオン/5−フッ化砒素(FSO3/AsF5)-、トリフルオロメタンスルホン酸/5−フッ化アンチモン(CF3SO3/SbF5)-等を挙げることができる。Specific examples of non-coordinating anions, that is, Bronsted acids having a pKa of −10 or less or a conjugate base [Z 2 ] − of a combination of Bronsted acids and Lewis acids include trifluoromethanesulfonic acid anions (CF 3 SO 3 ) − , bis (trifluoromethanesulfonyl) methyl anion, bis (trifluoromethanesulfonyl) benzyl anion, bis (trifluoromethanesulfonyl) amide, perchlorate anion (ClO 4 ) − , trifluoroacetate anion (CF 3 CO 2 ) − , hexafluoroantimony anion (SbF 6 ) − , fluorosulfonate anion (FSO 3 ) − , chlorosulfonate anion (ClSO 3 ) − , fluorosulfonate anion / 5-antimony fluoride (FSO 3 / SbF 5) ) -, fluorosulfonic acid Ani On / 5- fluoride arsenic (FSO 3 / AsF 5) - , trifluoromethanesulfonic acid / antimony pentafluoride (CF 3 SO 3 / SbF 5 ) - , and the like.
このような上記(A)成分の遷移金属化合物と反応してイオン性の錯体を形成するイオン性化合物、すなわち(B−1)成分の化合物の具体例としては、テトラフェニル硼酸トリエチルアンモニウム、テトラフェニル硼酸トリ−n−ブチルアンモニウム、テトラフェニル硼酸トリメチルアンモニウム、テトラフェニル硼酸テトラエチルアンモニウム、テトラフェニル硼酸メチル(トリ−n−ブチル)アンモニウム、テトラフェニル硼酸ベンジル(トリ−n−ブチル)アンモニウム、テトラフェニル硼酸ジメチルジフェニルアンモニウム、テトラフェニル硼酸トリフェニル(メチル)アンモニウム、テトラフェニル硼酸トリメチルアニリニウム、テトラフェニル硼酸メチルピリジニウム、テトラフェニル硼酸ベンジルピリジニウム、テトラフェニル硼酸メチル(2−シアノピリジニウム)、テトラキス(ペンタフルオロフェニル)硼酸トリエチルアンモニウム、テトラキス(ペンタフルオロフェニル)硼酸トリ−n−ブチルアンモニウム、テトラキス(ペンタフルオロフェニル)硼酸トリフェニルアンモニウム、テトラキス(ペンタフルオロフェニル)硼酸テトラ−n−ブチルアンモニウム、テトラキス(ペンタフルオロフェニル)硼酸テトラエチルアンモニウム、テトラキス(ペンタフルオロフェニル)硼酸ベンジル(トリ−n−ブチル)アンモニウム、テトラキス(ペンタフルオロフェニル)硼酸メチルジフェニルアンモニウム、テトラキス(ペンタフルオロフェニル)硼酸トリフェニル(メチル)アンモニウム、テトラキス(ペンタフルオロフェニル)硼酸メチルアニリニウム、テトラキス(ペンタフルオロフェニル)硼酸ジメチルアニリニウム、テトラキス(ペンタフルオロフェニル)硼酸トリメチルアニリニウム、 Specific examples of the ionic compound that reacts with the transition metal compound of the component (A) to form an ionic complex, that is, the compound of the component (B-1) include triethylammonium tetraphenylborate, tetraphenyl Tri-n-butylammonium borate, trimethylammonium tetraphenylborate, tetraethylammonium tetraphenylborate, methyl (tri-n-butyl) ammonium tetraphenylborate, benzyl (tri-n-butyl) ammonium tetraphenylborate, dimethyl tetraphenylborate Diphenylammonium, triphenyl (methyl) ammonium tetraphenylborate, trimethylanilinium tetraphenylborate, methylpyridinium tetraphenylborate, benzylpyridinium tetraphenylborate, tetraphenylborate Methyl ruborate (2-cyanopyridinium), tetrakis (pentafluorophenyl) triethylammonium borate, tetrakis (pentafluorophenyl) tri-n-butylammonium borate, tetrakis (pentafluorophenyl) triphenylammonium borate, tetrakis (pentafluorophenyl) ) Tetra-n-butylammonium borate, tetraethylammonium tetrakis (pentafluorophenyl) borate, benzyl (tri-n-butyl) ammonium tetrakis (pentafluorophenyl), methyldiphenylammonium tetrakis (pentafluorophenyl) borate, tetrakis (penta Fluorophenyl) triphenyl (methyl) ammonium borate, tetrakis (pentafluorophenyl) methylanilinium borate Tetrakis (pentafluorophenyl) borate dimethylanilinium tetrakis (pentafluorophenyl) borate trimethyl anilinium,
テトラキス(ペンタフルオロフェニル)硼酸メチルピリジニウム、テトラキス(ペンタフルオロフェニル)硼酸ベンジルピリジニウム、テトラキス(ペンタフルオロフェニル)硼酸メチル(2−シアノピリジニウム)、テトラキス(ペンタフルオロフェニル)硼酸ベンジル(2−シアノピリジニウム)、テトラキス(ペンタフルオロフェニル)硼酸メチル(4−シアノピリジニウム)、テトラキス(ペンタフルオロフェニル)硼酸トリフェニルホスホニウム、テトラキス〔ビス(3,5−ジトリフルオロメチル)フェニル〕硼酸ジメチルアニリニウム、テトラフェニル硼酸フェロセニウム、テトラフェニル硼酸銀、テトラフェニル硼酸トリチル、テトラフェニル硼酸テトラフェニルポルフィリンマンガン、テトラキス(ペンタフルオロフェニル)硼酸フェロセニウム、テトラキス(ペンタフルオロフェニル)硼酸(1,1'−ジメチルフェロセニウム)、テトラキス(ペンタフルオロフェニル)硼酸デカメチルフェロセニウム、テトラキス(ペンタフルオロフェニル)硼酸銀、テトラキス(ペンタフルオロフェニル)硼酸トリチル,テトラキス(ペンタフルオロフェニル)硼酸リチウム、テトラキス(ペンタフルオロフェニル)硼酸ナトリウム、テトラキス(ペンタフルオロフェニル)硼酸テトラフェニルポルフィリンマンガン、テトラフルオロ硼酸銀,ヘキサフルオロ燐酸銀、ヘキサフルオロ砒素酸銀、過塩素酸銀、トリフルオロ酢酸銀、トリフルオロメタンスルホン酸銀等を挙げることができる。この(B−1)成分の化合物は一種用いてもよく、また二種以上を組み合わせて用いてもよい。
一方、(B−2)成分のアルミノキサンとしては、一般式(V)Methyl pyridinium tetrakis (pentafluorophenyl) borate, benzylpyridinium tetrakis (pentafluorophenyl) borate, methyl tetrakis (pentafluorophenyl) borate (2-cyanopyridinium), benzyl tetrakis (pentafluorophenyl) borate (2-cyanopyridinium), Methyl tetrakis (pentafluorophenyl) borate (4-cyanopyridinium), triphenylphosphonium tetrakis (pentafluorophenyl) borate, dimethylanilinium tetrakis [bis (3,5-ditrifluoromethyl) phenyl] borate, ferrocenium tetraphenylborate, Silver tetraphenylborate, trityl tetraphenylborate, tetraphenylporphyrin manganese tetraphenylborate, tetrakis (pentafluoropheny ) Ferrocenium borate, tetrakis (pentafluorophenyl) boric acid (1,1′-dimethylferrocenium), tetrakis (pentafluorophenyl) decamethylferrocenium borate, silver tetrakis (pentafluorophenyl) borate, tetrakis (pentafluorophenyl) ) Trityl borate, tetrakis (pentafluorophenyl) lithium borate, tetrakis (pentafluorophenyl) sodium borate, tetrakis (pentafluorophenyl) tetraphenylporphyrin manganese borate, silver tetrafluoroborate, silver hexafluorophosphate, silver hexafluoroarsenate, Examples thereof include silver perchlorate, silver trifluoroacetate, and silver trifluoromethanesulfonate. This compound of the component (B-1) may be used singly or in combination of two or more.
On the other hand, as the aluminoxane of the component (B-2), the general formula (V)
(式中、R15は炭素数1〜20、好ましくは1〜12のアルキル基、アルケニル基、アリール基、アリールアルキル基等の炭化水素基あるいはハロゲン原子を示し、wは平均重合度を示し、通常2〜50、好ましくは2〜40の整数である。なお、各R15は同じでも異なっていてもよい。)
で示される鎖状アルミノキサン、及び一般式(VI)(Wherein R 15 represents a hydrocarbon group such as an alkyl group having 1 to 20 carbon atoms, preferably 1 to 12 carbon atoms, an alkenyl group, an aryl group, or an arylalkyl group, or a halogen atom, and w represents an average degree of polymerization, Usually, it is an integer of 2 to 50, preferably 2 to 40. Note that each R 15 may be the same or different.
A chain aluminoxane represented by the general formula (VI)
(式中、R15及びwは上記一般式(V)におけるものと同じである。)
で示される環状アルミノキサンを挙げることができる。
上記アルミノキサンの製造法としては、アルキルアルミニウムと水等の縮合剤とを接触させる方法が挙げられるが、その手段については特に限定はなく、公知の方法に準じて反応させればよい。例えば、(1) 有機アルミニウム化合物を有機溶媒に溶解しておき、これを水と接触させる方法、(2) 重合時に当初有機アルミニウム化合物を加えておき、後に水を添加する方法、(3) 金属塩等に含有されている結晶水、無機物や有機物への吸着水を有機アルミニウム化合物と反応させる方法、(4) テトラアルキルジアルミノキサンにトリアルキルアルミニウムを反応させ、さらに水を反応させる方法等がある。
なお、アルミノキサンとしては、トルエン等の炭化水素系溶媒に不溶性のものであってもよい。これらのアルミノキサンは一種用いてもよく、二種以上を組み合わせて用いてもよい。(In the formula, R 15 and w are the same as those in the general formula (V).)
The cyclic aluminoxane shown by these can be mentioned.
Examples of the method for producing the aluminoxane include a method in which an alkylaluminum is brought into contact with a condensing agent such as water, but the means thereof is not particularly limited and may be reacted according to a known method. For example, (1) a method in which an organoaluminum compound is dissolved in an organic solvent and brought into contact with water, (2) a method in which an organoaluminum compound is initially added during polymerization, and water is added later, (3) a metal There are methods such as crystal water contained in salt, water adsorbed on inorganic and organic substances and reaction with organoaluminum compound, (4) method of reacting tetraalkyldialuminoxane with trialkylaluminum and further reacting with water. .
The aluminoxane may be insoluble in hydrocarbon solvents such as toluene. These aluminoxanes may be used alone or in combination of two or more.
(A)触媒成分と(B)触媒成分との使用割合は、(B)触媒成分として(B−1)化合物を用いた場合には、モル比で好ましくは10:1〜1:100、より好ましくは2:1〜1:10の範囲が望ましく、上記範囲を逸脱する場合は、単位重量ポリマー当りの触媒コストが高くなり、実用的でない。
また、(B−2)化合物を用いた場合には、モル比で好ましくは1:1〜1:1000000、より好ましくは1:10〜1:10000の範囲が望ましい。この範囲にあれば、単位質量ポリマー当りの触媒コストがあまり高くならず、実用的である。触媒成分(B)としては(B−1)及び(B−2)は、それぞれ単独で又は二種以上組み合わせて用いることもできる。The use ratio of (A) catalyst component to (B) catalyst component is preferably 10: 1 to 1: 100 in molar ratio when (B-1) compound is used as (B) catalyst component. Preferably, the range of 2: 1 to 1:10 is desirable, and if it deviates from the above range, the catalyst cost per unit weight polymer becomes high, which is not practical.
When the compound (B-2) is used, the molar ratio is preferably 1: 1 to 1: 1000000, more preferably 1:10 to 1: 10000. If it exists in this range, the catalyst cost per unit mass polymer will not become so high, and it is practical. As the catalyst component (B), (B-1) and (B-2) may be used alone or in combination of two or more.
本発明で用いるα−オレフィン系重合体の製造における重合用触媒としては、上記(A)成分及び(B)成分に加えて(C)成分として有機アルミニウム化合物を用いることができる。ここで、(C)成分の有機アルミニウム化合物としては、一般式(VII)
R16 vAlJ3-v ・・・(VII)
[式中、R16は炭素数1〜10のアルキル基、Jは水素原子、炭素数1〜20のアルコキシ基、炭素数6〜20のアリール基又はハロゲン原子を示し、vは1〜3の整数である。]
で表される化合物が用いられる。
上記一般式(VII)で示される化合物の具体例としては、トリメチルアルミニウム、トリエチルアルミニウム、トリイソプロピルアルミニウム、トリイソブチルアルミニウム、ジメチルアルミニウムクロリド、ジエチルアルミニウムクロリド、メチルアルミニウムジクロリド、エチルアルミニウムジクロリド、ジメチルアルミニウムフルオリド、ジイソブチルアルミニウムヒドリド、ジエチルアルミニウムヒドリド及びエチルアルミニウムセスキクロリド等が挙げられる。これらの有機アルミニウム化合物は一種用いてもよく、二種以上を組合せて用いてもよい。As a polymerization catalyst in the production of the α-olefin polymer used in the present invention, an organoaluminum compound can be used as the component (C) in addition to the components (A) and (B). Here, as the organoaluminum compound (C), the general formula (VII)
R 16 v AlJ 3-v (VII)
[Wherein R 16 represents an alkyl group having 1 to 10 carbon atoms, J represents a hydrogen atom, an alkoxy group having 1 to 20 carbon atoms, an aryl group having 6 to 20 carbon atoms, or a halogen atom, and v represents 1 to 3 It is an integer. ]
The compound represented by these is used.
Specific examples of the compound represented by the general formula (VII) include trimethylaluminum, triethylaluminum, triisopropylaluminum, triisobutylaluminum, dimethylaluminum chloride, diethylaluminum chloride, methylaluminum dichloride, ethylaluminum dichloride, dimethylaluminum fluoride. , Diisobutylaluminum hydride, diethylaluminum hydride, ethylaluminum sesquichloride and the like. These organoaluminum compounds may be used alone or in combination of two or more.
本発明で使用するα−オレフィン系重合体の製造においては、上述した(A)成分、(B)成分及び(C)成分を用いて予備接触を行なうこともできる。予備接触は、(A)成分に、例えば、(B)成分を接触させることにより行なうことができるが、その方法に特に制限はなく、公知の方法を用いることができる。この予備接触により触媒活性の向上や、助触媒である(B)成分の使用割合の低減等、触媒コストの低減に効果的である。また、(A)成分と(B−2)成分を接触させることにより、上記効果とともに、分子量の向上効果も見られる。
予備接触温度は、通常−20℃〜200℃程度、好ましくは−10℃〜150℃、より好ましくは、0℃〜80℃である。予備接触においては、溶媒の不活性炭化水素として、脂肪族炭化水素、芳香族炭化水素等を用いることができる。これらの中で特に好ましいものは、脂肪族炭化水素である。
上記(A)触媒成分と(C)触媒成分との使用割合は、モル比で好ましくは1:1〜1:10000、より好ましくは1:5〜1:2000、さらに好ましくは1:10〜1:1000の範囲が望ましい。上記(C)触媒成分を用いることにより、遷移金属当たりの重合活性を向上させることができるが、あまり多いと有機アルミニウム化合物が無駄になるとともに、重合体中に多量に残存する恐れがある。
上記予備接触においては、オレフィン系化合物を共存させてもよい。共存させるオレフィン系化合物としては、エチレン又は炭素数3〜20のα−オレフィン化合物が挙げられる。具体的には、プロピレン、1−ブテン、1−ヘキセン、1−オクテン、1−デセン、1−ドデセン、1−テトラデセン、1−ヘキサデセン及び1−オクタデセンなどが挙げられる。オレフィン系化合物の添加量は、予備接触において使用する溶媒の0.5〜20質量%程度、好ましくは1〜15質量%である。In the production of the α-olefin polymer used in the present invention, preliminary contact may be performed using the above-mentioned component (A), component (B) and component (C). The preliminary contact can be performed by, for example, bringing the component (A) into contact with the component (B), but the method is not particularly limited, and a known method can be used. This preliminary contact is effective in reducing the catalyst cost, such as improving the catalytic activity and reducing the proportion of the (B) component used as the promoter. Moreover, the molecular weight improvement effect is seen with the said effect by making (A) component and (B-2) component contact.
The preliminary contact temperature is usually about -20 ° C to 200 ° C, preferably -10 ° C to 150 ° C, more preferably 0 ° C to 80 ° C. In the preliminary contact, an aliphatic hydrocarbon, an aromatic hydrocarbon or the like can be used as the inert hydrocarbon of the solvent. Particularly preferred among these are aliphatic hydrocarbons.
The use ratio of the catalyst component (A) to the catalyst component (C) is preferably 1: 1 to 1: 10000, more preferably 1: 5 to 1: 2000, and still more preferably 1:10 to 1 in terms of molar ratio. : The range of 1000 is desirable. By using the catalyst component (C), the polymerization activity per transition metal can be improved. However, if the amount is too large, the organoaluminum compound is wasted and a large amount may remain in the polymer.
In the preliminary contact, an olefinic compound may coexist. Examples of the olefin compound to be coexisted include ethylene or an α-olefin compound having 3 to 20 carbon atoms. Specific examples include propylene, 1-butene, 1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene and 1-octadecene. The amount of the olefinic compound added is about 0.5 to 20% by mass, preferably 1 to 15% by mass of the solvent used in the preliminary contact.
本発明においては、触媒成分の少なくとも一種を適当な担体に担持して用いることができる。この該担体の種類については特に制限はなく、無機酸化物担体、それ以外の無機担体及び有機担体のいずれも用いることができるが、特に無機酸化物担体あるいはそれ以外の無機担体が好ましい。
無機酸化物担体としては、具体的には、SiO2,Al2O3,MgO,ZrO2,TiO2,Fe2O3,B2O3,CaO,ZnO,BaO,ThO2やこれらの混合物、例えば、シリカアルミナ,ゼオライト,フェライト,グラスファイバー等が挙げられる。これらの中では、特に、SiO2,Al2O3が好ましい。なお、上記無機酸化物担体は、少量の炭酸塩,硝酸塩,硫酸塩等を含有してもよい。
一方、上記以外の担体として、MgCl2,Mg(OC2H5)2等のマグネシウム化合物等で代表される一般式MgR17 xX1 yで表されるマグネシウム化合物やその錯塩等を挙げることができる。ここで、R17は炭素数1〜20のアルキル基、炭素数1〜20のアルコキシ基又は炭素数6〜20のアリール基、X1はハロゲン原子又は炭素数1〜20のアルキル基を示し、xは0〜2、yは0〜2であり、かつx+y=2である。各R17及び各X1はそれぞれ同一でもよく、又異なってもいてもよい。
また、有機担体としては、ポリスチレン,スチレン−ジビニルベンゼン共重合体,ポリエチレン,ポリプロピレン,置換ポリスチレン,ポリアリレート等の重合体やスターチ,カーボン等を挙げることができる。In the present invention, at least one of the catalyst components can be supported on a suitable carrier and used. The type of the carrier is not particularly limited, and any of inorganic oxide carriers, other inorganic carriers, and organic carriers can be used. In particular, inorganic oxide carriers or other inorganic carriers are preferable.
Specific examples of the inorganic oxide carrier include SiO 2 , Al 2 O 3 , MgO, ZrO 2 , TiO 2 , Fe 2 O 3 , B 2 O 3 , CaO, ZnO, BaO, ThO 2 and mixtures thereof. Examples thereof include silica alumina, zeolite, ferrite, glass fiber and the like. Of these, SiO 2 and Al 2 O 3 are particularly preferable. The inorganic oxide carrier may contain a small amount of carbonate, nitrate, sulfate and the like.
On the other hand, examples of the carrier other than the above include a magnesium compound represented by the general formula MgR 17 x X 1 y represented by magnesium compounds such as MgCl 2 and Mg (OC 2 H 5 ) 2 , and complex salts thereof. it can. Here, R 17 represents an alkyl group having 1 to 20 carbon atoms, an alkoxy group having 1 to 20 carbon atoms or an aryl group having 6 to 20 carbon atoms, X 1 represents a halogen atom or an alkyl group having 1 to 20 carbon atoms, x is 0 to 2, y is 0 to 2, and x + y = 2. Each R 17 and each X 1 may be the same or different.
Examples of the organic carrier include polymers such as polystyrene, styrene-divinylbenzene copolymer, polyethylene, polypropylene, substituted polystyrene, and polyarylate, starch, and carbon.
本発明において用いられる担体としては、MgCl2、MgCl(OC2H5)、Mg(OC2H5)2などが好ましい。また、担体の形状は、その種類及び製法により異なるが、平均粒径は通常1〜300μm、好ましくは10〜200μm、より好ましくは20〜100μmである。粒径が小さいと重合体中の微粉が増大し、粒径が大きいと重合体中の粗大粒子が増大し嵩密度の低下やホッパーの詰まりの原因になる。
また、担体の比表面積は、通常1〜1000m2/g、好ましくは50〜500m2/g、細孔容積は通常0.1〜5cm3/g、好ましくは0.3〜3cm3/gである。比表面積又は細孔容積のいずれかが上記範囲を逸脱すると、触媒活性が低下することがある。
担体の比表面積及び細孔容積は、例えば、BET法に従って吸着された窒素ガスの体積から求めることができる(ジャーナル・オブ・ジ・アメリカン・ケミカル・ソサイエティ,第60巻,第309ページ(1983年)参照)。
さらに、上記担体が無機酸化物担体である場合には、通常150〜1000℃、好ましくは200〜800℃で焼成して用いることが望ましい。
触媒成分の少なくとも一種を上記担体に担持させる場合、(A)触媒成分及び(B)触媒成分の少なくとも一方を、好ましくは(A)触媒成分及び(B)触媒成分の両方を担持させるのが望ましい。As the carrier used in the present invention, MgCl 2 , MgCl (OC 2 H 5 ), Mg (OC 2 H 5 ) 2 and the like are preferable. Moreover, although the shape of a support | carrier changes with the kind and manufacturing method, an average particle diameter is 1-300 micrometers normally, Preferably it is 10-200 micrometers, More preferably, it is 20-100 micrometers. If the particle size is small, fine powder in the polymer increases, and if the particle size is large, coarse particles in the polymer increase, which causes a decrease in bulk density and clogging of the hopper.
The specific surface area of the carrier is usually 1 to 1000 m 2 / g, preferably 50 to 500 m 2 / g, and the pore volume is usually 0.1 to 5 cm 3 / g, preferably 0.3 to 3 cm 3 / g. is there. When either the specific surface area or the pore volume deviates from the above range, the catalytic activity may decrease.
The specific surface area and pore volume of the support can be determined, for example, from the volume of nitrogen gas adsorbed according to the BET method (Journal of the American Chemical Society, Vol. 60, p. 309 (1983). )reference).
Further, when the carrier is an inorganic oxide carrier, it is usually desirable to use it after baking at 150 to 1000 ° C, preferably 200 to 800 ° C.
When at least one kind of catalyst component is supported on the carrier, it is desirable to support at least one of (A) catalyst component and (B) catalyst component, preferably both (A) catalyst component and (B) catalyst component. .
上記担体に、(A)成分及び(B)成分の少なくとも一方を担持させる方法については、特に制限されないが、例えば、(1) (A)成分及び(B)成分の少なくとも一方と担体とを混合する方法、(2) 担体を有機アルミニウム化合物又はハロゲン含有珪素化合物で処理した後、不活性溶媒中で(A)成分及び(B)成分の少なくとも一方と混合する方法、(3) 担体と(A)成分及び/又は(B)成分と有機アルミニウム化合物又はハロゲン含有珪素化合物とを反応させる方法、(4) (A)成分又は(B)成分を担体に担持させた後、(B)成分又は(A)成分と混合する方法、(5) (A)成分と(B)成分との接触反応物を担体と混合する方法、(6) (A)成分と(B)成分との接触反応に際して、担体を共存させる方法等を用いることができる。なお、上記(4)、(5)及び(6)の反応において、(C)成分の有機アルミニウム化合物を添加することもできる。 The method for supporting at least one of the component (A) and the component (B) on the carrier is not particularly limited. For example, (1) At least one of the component (A) and the component (B) is mixed with the carrier. (2) A method in which the support is treated with an organoaluminum compound or a halogen-containing silicon compound and then mixed with at least one of the component (A) and the component (B) in an inert solvent, (3) the support and (A (4) Method of reacting component and / or component (B) with an organoaluminum compound or halogen-containing silicon compound, (4) (B) component or (B) A) a method of mixing with the component, (5) a method of mixing the contact reaction product of the component (A) with the component (B) with the carrier, and (6) in the contact reaction of the component (A) with the component (B). A method of allowing a carrier to coexist can be used. In the above reactions (4), (5) and (6), an organoaluminum compound (C) can also be added.
本発明においては、上記(A)、(B)、(C)を接触させる際に、弾性波を照射させて触媒を調製してもよい。弾性波としては、通常音波、特に好ましくは超音波が挙げられる。具体的には、周波数が1〜1000kHzの超音波、好ましくは10〜500kHzの超音波が挙げられる。
このようにして得られた触媒は、一旦溶媒留去を行って固体として取り出してから重合に用いてもよいし、そのまま重合に用いてもよい。また、本発明においては、(A)成分及び(B)成分の少なくとも一方の担体への担持操作を重合系内で行うことにより触媒を生成させることができる。
例えば、(A)成分及び(B)成分の少なくとも一方と担体とさらに必要により上記(C)成分の有機アルミニウム化合物を加え、エチレン等のオレフィンを常圧〜2MPa加えて、−20〜200℃で1分〜2時間程度予備重合を行って触媒粒子を生成させる方法を用いることができる。In the present invention, when contacting the above (A), (B), and (C), a catalyst may be prepared by irradiating elastic waves. Examples of the elastic wave include a normal sound wave, particularly preferably an ultrasonic wave. Specifically, an ultrasonic wave having a frequency of 1 to 1000 kHz, preferably an ultrasonic wave having a frequency of 10 to 500 kHz can be mentioned.
The catalyst thus obtained may be used for polymerization after once removing the solvent and taken out as a solid, or may be used for polymerization as it is. Moreover, in this invention, a catalyst can be produced | generated by performing the carrying | support operation to the support | carrier of at least one of (A) component and (B) component within a polymerization system.
For example, at least one of the component (A) and the component (B), a support, and, if necessary, the organoaluminum compound of the component (C) are added, and an olefin such as ethylene is added at normal pressure to 2 MPa, and the temperature is -20 to 200 ° C. A method of preliminarily polymerizing for about 1 minute to 2 hours to produce catalyst particles can be used.
本発明においては、(B−1)成分と担体との使用割合は、質量比で好ましくは1:5〜1:10000、より好ましくは1:10〜1:500とするのが望ましく、(B−2)成分と担体との使用割合は、質量比で好ましくは1:0.5〜1:1000、より好ましくは1:1〜1:50とするのが望ましい。(B)成分として二種以上を混合して用いる場合は、各(B)成分と担体との使用割合が質量比で上記範囲内にあることが望ましい。
また、(A)成分と担体との使用割合は、質量比で、好ましくは1:5〜1:10000、より好ましくは1:10〜1:500とするのが望ましい。(B)成分〔(B−1)成分又は(B−2)成分〕と担体との使用割合、又は(A)成分と担体との使用割合が上記範囲を逸脱すると、活性が低下することがある。
このようにして調製された重合用触媒の平均粒径は、通常2〜200μm、好ましくは10〜150μm、特に好ましくは20〜100μmであり、比表面積は、通常20〜1000m2/g、好ましくは50〜500m2/gである。平均粒径が2μm以上であると重合体中の微粉の増大が抑制され、200μm以上であると重合体中の粗大粒子の増大が抑制される。また、比表面積が20m2/g以下であると活性の低下が抑制され、1000m2/g以下であると重合体の嵩密度の低下が抑制される。
また、本発明で用いる触媒において、担体100g中の遷移金属量は、通常0.05〜10g、特に0.1〜2gであることが好ましい。遷移金属量が上記範囲内であると、活性の低下が抑制される。
このように担体に担持することによって工業的に有利な高い嵩密度と優れた粒径分布を有する重合体を得ることができる。In the present invention, the use ratio of the component (B-1) to the carrier is preferably 1: 5 to 1: 10000, more preferably 1:10 to 1: 500 in terms of mass ratio. -2) The use ratio of the component and the carrier is preferably 1: 0.5 to 1: 1000, more preferably 1: 1 to 1:50 in terms of mass ratio. When using 2 or more types as a component (B), it is desirable that the use ratio of each component (B) and the carrier is within the above range in terms of mass ratio.
In addition, the ratio of the component (A) to the carrier used is, by mass ratio, preferably 1: 5 to 1: 10000, more preferably 1:10 to 1: 500. If the ratio of component (B) [component (B-1) or component (B-2)] and the carrier, or component (A) and carrier is outside the above range, the activity may decrease. is there.
The average particle diameter of the polymerization catalyst thus prepared is usually 2 to 200 μm, preferably 10 to 150 μm, particularly preferably 20 to 100 μm, and the specific surface area is usually 20 to 1000 m 2 / g, preferably 50-500 m 2 / g. When the average particle size is 2 μm or more, increase of fine powder in the polymer is suppressed, and when it is 200 μm or more, increase of coarse particles in the polymer is suppressed. Moreover, the fall of activity is suppressed as a specific surface area is 20 m < 2 > / g or less, and the fall of the bulk density of a polymer is suppressed as it is 1000 m < 2 > / g or less.
In the catalyst used in the present invention, the amount of transition metal in 100 g of the support is preferably 0.05 to 10 g, particularly preferably 0.1 to 2 g. When the amount of transition metal is within the above range, a decrease in activity is suppressed.
In this way, a polymer having an industrially advantageous high bulk density and an excellent particle size distribution can be obtained by supporting it on a carrier.
本発明で用いるα−オレフィン系重合体は、上述した重合用触媒を用いて、α−オレフィンを単独重合又は共重合させることにより製造される。この場合、重合方法は特に制限されず、スラリー重合法,気相重合法,塊状重合法,溶液重合法,懸濁重合法等のいずれの方法を用いてもよいが、溶液重合法,塊状重合法が特に好ましい。
重合条件については、重合温度は通常−100〜250℃、好ましくは−50〜200℃、より好ましくは0〜130℃である。また、反応原料に対する触媒の使用割合は、原料モノマー/上記(A)成分(モル比)が好ましくは1〜108、特に100〜105となることが好ましい。さらに、重合時間は通常5分〜10時間、反応圧力は好ましくは常圧〜20MPa(G)、特に好ましくは常圧〜10MPa(G)である。
重合体の分子量の調節方法としては、各触媒成分の種類、使用量、重合温度の選択、さらには水素存在下での重合等がある。重合溶媒を用いる場合、例えば、ベンゼン、トルエン、キシレン、エチルベンゼン等の芳香族炭化水素、シクロペンタン、シクロヘキサン、メチルシクロヘキサン等の脂環式炭化水素、ペンタン、ヘキサン、ヘプタン、オクタン等の脂肪族炭化水素、クロロホルム、ジクロロメタン等のハロゲン化炭化水素等を用いることができる。これらの溶媒は一種を単独で用いてもよく、二種以上のものを組み合わせてもよい。また、α−オレフィン等のモノマーを溶媒として用いてもよい。なお、重合方法によっては無溶媒下で行うことができる。The α-olefin polymer used in the present invention is produced by homopolymerizing or copolymerizing an α-olefin using the above-described polymerization catalyst. In this case, the polymerization method is not particularly limited, and any method such as a slurry polymerization method, a gas phase polymerization method, a bulk polymerization method, a solution polymerization method, and a suspension polymerization method may be used. Legal is particularly preferred.
About polymerization conditions, superposition | polymerization temperature is -100-250 degreeC normally, Preferably it is -50-200 degreeC, More preferably, it is 0-130 degreeC. The ratio of the catalyst to the reaction raw material is preferably 1 to 10 8 , particularly 100 to 10 5 , preferably from raw material monomer / component (A) (molar ratio). Furthermore, the polymerization time is usually from 5 minutes to 10 hours, and the reaction pressure is preferably from normal pressure to 20 MPa (G), particularly preferably from normal pressure to 10 MPa (G).
Examples of the method for adjusting the molecular weight of the polymer include selection of the type of each catalyst component, the amount used, the polymerization temperature, and polymerization in the presence of hydrogen. When using a polymerization solvent, for example, aromatic hydrocarbons such as benzene, toluene, xylene and ethylbenzene, alicyclic hydrocarbons such as cyclopentane, cyclohexane and methylcyclohexane, aliphatic hydrocarbons such as pentane, hexane, heptane and octane , Halogenated hydrocarbons such as chloroform and dichloromethane can be used. These solvents may be used alone or in combination of two or more. Moreover, you may use monomers, such as an alpha olefin, as a solvent. Depending on the polymerization method, the reaction can be carried out in the absence of a solvent.
本発明の酸化変性α−オレフィン系重合体の製造方法においては、α−オレフィン系重合体を、分子状酸素及び/又はオゾン含有ガスの存在下、酸価が0.01〜50mgKOH/gに達するまで酸化処理する。α−オレフィン系重合体として、下記の条件を満たすものを用いることにより、本発明の酸化変性α−オレフィン系重合体を得ることができる。
上記酸化変性α−オレフィン系重合体1の製造には、一般式(1)
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンを重合してなり、かつ以下の(L)〜(N)を満たすα−オレフィン系重合体を用いる。
(L)立体規則性指標値M4が75モル%以下である。
(M)ゲルパーミエイションクロマトグラフィ(GPC)法により測定したスチレン換算の重量平均分子量(Mw)が500〜5,000,000であり、分子量分布(Mw/Mn)が4.0以下である。
(N)示差走査型熱量計(DSC)による融点(Tm)測定において得られる融解ピークが一つであり、該融解ピークの面積から計算される融解吸熱量(ΔH)が20J/g以上、かつ半値幅が10℃以下である。
これらは、それぞれ上記(A)、(B)及び(C)と同様である。In the method for producing the oxidation-modified α-olefin polymer of the present invention, the acid value of the α-olefin polymer reaches 0.01 to 50 mgKOH / g in the presence of molecular oxygen and / or ozone-containing gas. Oxidize until. By using the α-olefin polymer satisfying the following conditions, the oxidation-modified α-olefin polymer of the present invention can be obtained.
For the production of the oxidation-modified α-olefin polymer 1, the general formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
And an α-olefin polymer satisfying the following (L) to (N) is used.
(L) Stereoregularity index value M4 is 75 mol% or less.
(M) The styrene conversion weight average molecular weight (Mw) measured by the gel permeation chromatography (GPC) method is 500 to 5,000,000, and the molecular weight distribution (Mw / Mn) is 4.0 or less.
(N) There is one melting peak obtained in the melting point (Tm) measurement by a differential scanning calorimeter (DSC), and the melting endotherm (ΔH) calculated from the area of the melting peak is 20 J / g or more, and The full width at half maximum is 10 ° C. or less.
These are the same as (A), (B) and (C), respectively.
上記酸化変性プロピレン系重合体2の製造には、一般式(1)
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンを重合してなり、かつ以下の(O)〜(R)を満たすα−オレフィン系重合体を用いる。
(O)立体規則性指標値M4が75モル%以下である。
(P)テトラリン溶媒中135℃にて測定した極限粘度[η]が0.01〜5.0dl/gである。
(Q)示差走査型熱量計(DSC)を用い、試料を窒素雰囲気下190℃で5分間保持した後、−10℃まで5℃/分で降温させ、−10℃で5分間保持した後、190℃まで10℃/分で昇温させることにより得られた融解吸熱カーブから観測される融点(Tm)が0〜120℃である。
(R)示差走査型熱量計(DSC)による融点(Tm)測定において得られる融解ピークが一つであり、該融解ピークの面積から計算される融解吸熱量(ΔH)が20J/g以上、かつ半値幅が10℃以下である。
これらは、それぞれ上記(A)、(G)、(H)及び(C)と同様である。For the production of the oxidation-modified propylene polymer 2, the general formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
An α-olefin polymer satisfying the following (O) to (R) is used.
(O) Stereoregularity index value M4 is 75 mol% or less.
(P) The intrinsic viscosity [η] measured at 135 ° C. in a tetralin solvent is 0.01 to 5.0 dl / g.
(Q) Using a differential scanning calorimeter (DSC), the sample was held at 190 ° C. under a nitrogen atmosphere for 5 minutes, then cooled to −10 ° C. at 5 ° C./min, and held at −10 ° C. for 5 minutes. The melting point (Tm) observed from the melting endotherm curve obtained by raising the temperature to 190 ° C. at 10 ° C./min is 0 to 120 ° C.
(R) There is one melting peak obtained in the melting point (Tm) measurement by a differential scanning calorimeter (DSC), the melting endotherm (ΔH) calculated from the area of the melting peak is 20 J / g or more, and The full width at half maximum is 10 ° C. or less.
These are the same as (A), (G), (H) and (C), respectively.
分子状酸素やオゾンを含むガスによる酸化反応時には、必要に応じてラジカル開始剤を共存させてもよい。ラジカル開始剤としては特に制限はなく、従来公知のラジカル開始剤、例えば各種有機過酸化物や、アゾビスイソブチロニトリル、アゾビスイソバレロニトリル等のアゾ系化合物等の中から、適宜選択して用いることができるが、これらの中で、有機過酸化物が好適である。
この有機過酸化物としては、例えば、ジベンゾイルパーオキシド,ジ−8,5,5−トリメチルヘキサノイルパーオキシド,ジラウロイルパーオキシド,ジデカノイルパーオキシド,ジ(2,4−ジクロロベンゾイル)パーオキシド等のジアシルパーオキシド類、t−ブチルヒドロパーオキシド,キュメンヒドロパーオキシド,ジイソプロピルベンゼンヒドロパーオキシド,2,5−ジメチルヘキサン−2,5−ジヒドロパーオキシド等のヒドロパーオキシド類、ジ−t−ブチルパーオキシド,ジクミルパーオキシド,2,5−ジメチル−2,5−ジ(t−ブチルパーオキシ)ヘキサン,2,5−ジメチル−2,5−ジ(t−ブチルパーオキシ)ヘキシン−3、α,α’ビス(t−ブチルパーオキシ)ジイソプロピルベンゼン等のジアルキルパーオキシド類、1,1−ビス−t−ブチルパーオキシ−3,3,5−トリメチルシクロヘキサン,2,2−ビス(t−ブチルパーオキシ)ブタン等のパーオキシケタール類、t−ブチルパーオキシオクトエート,t−ブチルパーオキシピバレート,t−ブチルパーオキシネオデカノエート,t−ブチルパーオキシベンゾエート等のアルキルパーエステル類、ジ−2−エチルヘキシルパーオキシジカーボネート,ジイソプロピルパーオキシジカーボネート,ジ−sec−ブチルパーオキシジカーボネート,t−ブチルパーオキシイソプロピルカーボネート等のパーオキシカーボネート類等が挙げられる。これらは一種を単独で用いてもよく、二種以上を組み合わせて用いてもよい。At the time of the oxidation reaction with a gas containing molecular oxygen or ozone, a radical initiator may coexist as necessary. The radical initiator is not particularly limited, and is appropriately selected from conventionally known radical initiators such as various organic peroxides and azo compounds such as azobisisobutyronitrile and azobisisovaleronitrile. Of these, organic peroxides are preferred.
Examples of the organic peroxide include dibenzoyl peroxide, di-8,5,5-trimethylhexanoyl peroxide, dilauroyl peroxide, didecanoyl peroxide, and di (2,4-dichlorobenzoyl) peroxide. Diacyl peroxides such as t-butyl hydroperoxide, cumene hydroperoxide, diisopropylbenzene hydroperoxide, hydroperoxides such as 2,5-dimethylhexane-2,5-dihydroperoxide, di-t- Butyl peroxide, dicumyl peroxide, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, 2,5-dimethyl-2,5-di (t-butylperoxy) hexyne-3 , Α, α′bis (t-butylperoxy) diisopropylbenzene Oxides, peroxyketals such as 1,1-bis-t-butylperoxy-3,3,5-trimethylcyclohexane, 2,2-bis (t-butylperoxy) butane, t-butylperoxyoct , Alkyl peresters such as t-butyl peroxypivalate, t-butyl peroxyneodecanoate, t-butyl peroxybenzoate, di-2-ethylhexyl peroxydicarbonate, diisopropyl peroxydicarbonate, di Examples thereof include peroxycarbonates such as -sec-butyl peroxydicarbonate and t-butylperoxyisopropyl carbonate. These may be used individually by 1 type, and may be used in combination of 2 or more types.
上記ラジカル開始剤は、水、不活性溶媒、または不活性な無機化合物のエマルジョン溶液を用いて希釈して用いることもできる。不活性溶媒の具体例としては、オクタン、デカン、キシレン、シリコーンオイルなどがある。不活性無機化合物としては、シリカゲル、アルミナ、炭酸カルシウム、水酸化アルミニウムなどがある。この希釈を行うことでラジカル開始剤の危険性を低減することができる。また、固体状ラジカル開始剤は、ベースポリマーとの比重が異なるため、フィード時に分級が発生しやすくなるが、これを抑制する効果もある。
上記ラジカル開始剤の使用量としては特に制限はなく、目的とする酸化変性α−オレフィン系重合体の所望物性に応じて適宜選定される。ラジカル開始剤の使用量は、α−オレフィン系重合体100質量部に対して、通常0.01〜10質量部程度、好ましくは0.01〜5質量部の範囲である。The radical initiator may be diluted with water, an inert solvent, or an emulsion solution of an inert inorganic compound. Specific examples of the inert solvent include octane, decane, xylene, and silicone oil. Examples of the inert inorganic compound include silica gel, alumina, calcium carbonate, and aluminum hydroxide. By performing this dilution, the risk of the radical initiator can be reduced. Moreover, since the solid radical initiator has a specific gravity different from that of the base polymer, classification is likely to occur at the time of feeding, but there is also an effect of suppressing this.
There is no restriction | limiting in particular as the usage-amount of the said radical initiator, According to the desired physical property of the target oxidation modification | denaturation alpha-olefin type polymer, it selects suitably. The usage-amount of a radical initiator is about 0.01-10 mass parts normally with respect to 100 mass parts of alpha olefin polymers, Preferably it is the range of 0.01-5 mass parts.
本発明においては、例えば、α−オレフィン系重合体を、ロールミル、バンバリーミキサー、押出機等を用いて、100〜300℃、好ましくは120〜200℃の温度で、0.01〜10時間程度、分子状酸素及び/又はオゾンを含むガスを流通下、あるいは分子状酸素及び/又はオゾンを含むガスの存在下で溶融混練して反応させる方法によって、α−オレフィン系重合体を酸化処理することができる。
本発明の酸化変性α−オレフィン系重合体は、主にワックス成分代替材料として有用であり、特にトナー用離型剤及びインキ成分、樹脂の改質剤、粘着剤成分、接着剤成分、潤滑油成分、有機無機複合材料、蓄熱材、軽油などの燃料油の改質剤、アスファルトの改質剤、高性能ワックスとして有用である。In the present invention, for example, the α-olefin polymer is used at a temperature of 100 to 300 ° C., preferably 120 to 200 ° C., for about 0.01 to 10 hours, using a roll mill, a Banbury mixer, an extruder, or the like. Oxidation treatment of an α-olefin polymer by a method in which a gas containing molecular oxygen and / or ozone is reacted by melting and kneading in the presence of a gas containing molecular oxygen and / or ozone. it can.
The oxidation-modified α-olefin polymer of the present invention is mainly useful as a substitute for a wax component, and in particular, a release agent and an ink component for toner, a resin modifier, an adhesive component, an adhesive component, and a lubricating oil. It is useful as a component, organic-inorganic composite material, heat storage material, modifier for fuel oil such as light oil, asphalt modifier, and high-performance wax.
次に、本発明を実施例によりさらに詳細に説明するが、本発明はこれらの例によってなんら限定されるものではない。
実施例1
(1)(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)−ビス(3−トリメチルシリルメチルインデニル)ジルコニウムジクロライド(錯体a)の合成:
シュレンク瓶に(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)−ビス(インデン)のリチウム塩3.0g(6.97mmol)をテトラヒドロフラン(THF)50mlに溶解し−78℃に冷却した。ヨードメチルトリメチルシラン2.1ml(14.2mmol)をゆっくりと滴下し室温で12時間撹拌した。
溶媒を留去し、エーテル50mlを加えて飽和塩化アンモニウム溶液で洗浄した。分液後、有機相を乾燥し溶媒を除去して(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)−ビス(3−トリメチルシリルメチルインデン)3.04g(5.88mmol)を得た(収率84%)。
次に、窒素気流下においてシュレンク瓶に上記で得られた(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)−ビス(3−トリメチルシリルメチルインデン)3.04g(5.88mmol)とエーテル50mlを入れた。−78℃に冷却し、n−ブチルチリウム(n−BuLi)のヘキサン溶液(1.54mol/L、7.6ml(1.7mmol))を滴下した。室温に上げ12時間撹拌した後、エーテルを留去した。得られた固体をヘキサン40mlで洗浄することによりリチウム塩をエーテル付加体として3.06g(5.07mmol)を得た(収率73%)。
1H−NMR(90MHz、THF−d8)による測定の結果は、以下のとおりである。
δ:0.04(s,18H,トリメチルシリル),0.48(s,12H,ジメチルシリレン),1.10(t,6H,メチル),2.59(s,4H,メチレン),3.38(q,4H,メチレン),6.2-7.7(m,8H,Ar-H)EXAMPLES Next, although an Example demonstrates this invention further in detail, this invention is not limited at all by these examples.
Example 1
(1) Synthesis of (1,2′-dimethylsilylene) (2,1′-dimethylsilylene) -bis (3-trimethylsilylmethylindenyl) zirconium dichloride (complex a)
In a Schlenk bottle, 3.0 g (6.97 mmol) of a lithium salt of (1,2'-dimethylsilylene) (2,1'-dimethylsilylene) -bis (indene) was dissolved in 50 ml of tetrahydrofuran (THF) and brought to -78 ° C. Cooled down. 2.1 ml (14.2 mmol) of iodomethyltrimethylsilane was slowly added dropwise and stirred at room temperature for 12 hours.
The solvent was distilled off, 50 ml of ether was added, and the mixture was washed with a saturated ammonium chloride solution. After liquid separation, the organic phase was dried to remove the solvent, and 3.04 g (5.88 mmol) of (1,2′-dimethylsilylene) (2,1′-dimethylsilylene) -bis (3-trimethylsilylmethylindene) was obtained. Obtained (yield 84%).
Next, 3.04 g (5.88 mmol) of (1,2′-dimethylsilylene) (2,1′-dimethylsilylene) -bis (3-trimethylsilylmethylindene) obtained above in a Schlenk bottle under a nitrogen stream. And 50 ml of ether. The mixture was cooled to −78 ° C., and a hexane solution of n-butyltylium (n-BuLi) (1.54 mol / L, 7.6 ml (1.7 mmol)) was added dropwise. After raising to room temperature and stirring for 12 hours, ether was distilled off. The obtained solid was washed with 40 ml of hexane to obtain 3.06 g (5.07 mmol) of the lithium salt as an ether adduct (yield 73%).
The results of measurement by 1 H-NMR (90 MHz, THF-d 8 ) are as follows.
δ: 0.04 (s, 18H, trimethylsilyl), 0.48 (s, 12H, dimethylsilylene), 1.10 (t, 6H, methyl), 2.59 (s, 4H, methylene), 3.38 (q, 4H, methylene), 6.2- 7.7 (m, 8H, Ar-H)
窒素気流下で、上記で得られたリチウム塩をトルエン50mlに溶解した。−78℃に冷却し、ここへ予め−78℃に冷却した四塩化ジルコニウム1.2g(5.1mmol)のトルエン(20ml)懸濁液を滴下した。滴下後、室温で6時間撹拌した。その反応溶液の溶媒を留去した。得られた残渣をジクロロメタンにより再結晶化することにより、(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)−ビス(3−トリメチルシリルメチルインデニル)ジルコニウムジクロライド0.9g(1.33mmol)を得た(収率26%)。
1H−NMR(90MHz、CDCl3)による測定の結果は、以下のとおりである。
δ:0.0(s,18H,トリメチルシリル),1.02,1.12(s,12H,ジメチルシリレン),2.51(dd,4H,メチレン),7.1-7.6(m,8H,Ar-H)Under a nitrogen stream, the lithium salt obtained above was dissolved in 50 ml of toluene. The mixture was cooled to -78 ° C, and a suspension of 1.2 g (5.1 mmol) of zirconium tetrachloride, which had been cooled to -78 ° C in advance, in toluene (20 ml) was added dropwise thereto. After dropping, the mixture was stirred at room temperature for 6 hours. The solvent of the reaction solution was distilled off. The obtained residue was recrystallized from dichloromethane to obtain 0.9 g of (1,2′-dimethylsilylene) (2,1′-dimethylsilylene) -bis (3-trimethylsilylmethylindenyl) zirconium dichloride (1. 33 mmol) was obtained (yield 26%).
The results of measurement by 1 H-NMR (90 MHz, CDCl 3 ) are as follows.
δ: 0.0 (s, 18H, trimethylsilyl), 1.02, 1.12 (s, 12H, dimethylsilylene), 2.51 (dd, 4H, methylene), 7.1-7.6 (m, 8H, Ar-H)
(2)α−オレフィン系重合体(I)の製造
加熱乾燥させた内容積1Lのステンレス鋼製オートクレーブに、リニアレン18(商品名、出光興産株式会社製、1−オクタデセン)400ml、トリイソブチルアルミニウム0.5mmol、上記(1)で製造した(1,2’―ジメチルシリレン)(2,1’−ジメチルシリレン)−ビス(3−トリメチルシリルインデニル)ジルコニウムジクロリド(錯体a)0.5μmol、及びメチルアニリニウムテトラキス(パーフルオロフェニル)ボレート4.0μmolを投入した。
さらに水素0.15MPaを導入し、重合温度90℃にて240分間重合した。重合反応終了後、反応物をアセトンにて沈殿させた後、加熱し、減圧下で乾燥処理することにより、α−オレフィン系重合体(I)220gを得た。
得られたα−オレフィン系重合体(I)について、上述した方法により物性を測定した。結果を表1に示す。
(3)酸化変性α−オレフィン系重合体(I−a)の製造
空気吹込み管、排気口及び攪拌翼を装着したセパラ式ガラス製反応機(内容積500ml)に上記(2)で製造したα−オレフィン系重合体(I)130gを仕込み、400rpmの回転速度で攪拌しながら180℃まで昇温した。次に、空気吹込み管を通して乾燥空気を5時間導入した。その後、空気の吹き込みを停止し、窒素でパージした後、室温まで冷却し、薄黄色ないし白色の酸化変性α−オレフィン系重合体(I−a)128gを得た。
得られた酸化変性α−オレフィン系重合体(I−a)について上述した方法により物性を測定した。また、下記の方法により剥離性を評価した。結果を表1に示す。(2) Production of α-olefin polymer (I) A heat-dried stainless steel autoclave with an internal volume of 1 L, linearene 18 (trade name, Idemitsu Kosan Co., Ltd., 1-octadecene) 400 ml, triisobutylaluminum 0 0.5 mmol, (1,2′-dimethylsilylene) (2,1′-dimethylsilylene) -bis (3-trimethylsilylindenyl) zirconium dichloride (complex a) 0.5 μmol prepared in (1) above, and methylaniline 4.0 μmol of nitrotetrakis (perfluorophenyl) borate was added.
Further, 0.15 MPa of hydrogen was introduced, and polymerization was performed at a polymerization temperature of 90 ° C. for 240 minutes. After completion of the polymerization reaction, the reaction product was precipitated with acetone, and then heated and dried under reduced pressure to obtain 220 g of an α-olefin polymer (I).
About the obtained alpha-olefin type polymer (I), the physical property was measured by the method mentioned above. The results are shown in Table 1.
(3) Production of Oxidation Modified α-Olefin Polymer (Ia) Produced in (2) above in a Separa glass reactor (internal volume 500 ml) equipped with an air blowing tube, an exhaust port and a stirring blade. 130 g of α-olefin polymer (I) was charged, and the temperature was raised to 180 ° C. while stirring at a rotational speed of 400 rpm. Next, dry air was introduced for 5 hours through an air blowing tube. Thereafter, the blowing of air was stopped, purged with nitrogen, and then cooled to room temperature to obtain 128 g of light yellow to white oxidation-modified α-olefin polymer (Ia).
The physical properties of the obtained oxidation-modified α-olefin polymer (Ia) were measured by the method described above. Moreover, peelability was evaluated by the following method. The results are shown in Table 1.
<剥離性>
アルミニウム板を一マス1cm×1cmの大きさで碁盤目状の10マス(2×5マス)に区切り、溶融させた酸化変性α−オレフィン系重合体を、上記マス目に0.5mmの厚さで塗布した。3時間かけて固化させた後、ニチバン社製「セロハンテープ」を密着させ、次いで剥離した。テープを剥離したときのアルミニウム板上の碁盤目における、酸化変性α−オレフィン系重合体が剥がれたマス数と残ったマス数を確認し、剥がれずに残ったマス目の割合(残存量)を算出した。<Peelability>
An aluminum plate is divided into 10 square grids (2 × 5 squares) each having a size of 1 cm × 1 cm, and the molten oxidatively modified α-olefin polymer is 0.5 mm thick. It was applied with. After solidifying for 3 hours, “cellophane tape” manufactured by Nichiban Co., Ltd. was brought into close contact, and then peeled off. Check the number of squares where the oxidation-modified α-olefin polymer was peeled off and the number of remaining squares in the grid on the aluminum plate when the tape was peeled off. Calculated.
実施例2
(1)α−オレフィン系重合体(II)の製造
熱乾燥させた内容積1Lのステンレス鋼製オートクレーブに、リニアレン2024(商品名、出光興産株式会社製、炭素数18〜26のα−オレフィンの混合体)400ml、トリイソブチルアルミニウム0.5mmol、実施例1(1)で調製した(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビス(3−トリメチルシリルメチルインデニル)ジルコニウムジクロライド(錯体a)1μmol、及びジメチルアニリニウムテトラキスペンタフルオロフェニルボレート4μmolを投入した。
さらに水素0.15MPaを導入し、重合温度90℃にて240分間重合した。重合反応終了後、反応物をアセトンにて沈殿させた後、加熱、減圧下で乾燥処理することにより、α−オレフィン系重合体(II)180gを得た。
得られたα−オレフィン系重合体(II)について、上述した方法により物性を測定した。結果を表1に示す。
(2)酸化変性α−オレフィン系重合体(II−a)の製造
空気吹込み管、排気口、温度計を装着したセパラ式ガラス製反応機(500ミリリットル)に上記(1)で製造したα−オレフィン系重合体(II)130gを仕込み、400rpmの回転速度で攪拌しながら180℃まで昇温した。次に、空気吹込み管を通して乾燥空気を5時間導入した。その後、空気の吹き込みを停止し、窒素でパージした後、室温まで冷却し、薄黄色ないし白色の固体の酸化変性α−オレフィン系重合体(II−a)125gを得た。
得られた酸化変性α−オレフィン系重合体(II−a)について、上述した方法により物性を測定した。結果を表1に示す。Example 2
(1) Production of α-olefin polymer (II) A heat-dried stainless steel autoclave with an internal volume of 1 L was subjected to linearene 2024 (trade name, manufactured by Idemitsu Kosan Co., Ltd., α-olefin having 18 to 26 carbon atoms). Mixture) 400 ml, triisobutylaluminum 0.5 mmol, (1,2'-dimethylsilylene) (2,1'-dimethylsilylene) bis (3-trimethylsilylmethylindenyl) zirconium dichloride prepared in Example 1 (1) (Complex a) 1 μmol and dimethylanilinium tetrakispentafluorophenylborate 4 μmol were added.
Further, 0.15 MPa of hydrogen was introduced, and polymerization was performed at a polymerization temperature of 90 ° C. for 240 minutes. After completion of the polymerization reaction, the reaction product was precipitated with acetone, and then heated and dried under reduced pressure to obtain 180 g of an α-olefin polymer (II).
About the obtained alpha-olefin type polymer (II), the physical property was measured by the method mentioned above. The results are shown in Table 1.
(2) Production of oxidation-modified α-olefin polymer (II-a) α produced in (1) above in a separa type glass reactor (500 ml) equipped with an air blowing tube, an exhaust port and a thermometer. -130 g of olefin polymer (II) was charged and heated to 180 ° C while stirring at a rotational speed of 400 rpm. Next, dry air was introduced for 5 hours through an air blowing tube. Thereafter, the blowing of air was stopped, purged with nitrogen, and then cooled to room temperature to obtain 125 g of a light yellow to white solid oxidation-modified α-olefin polymer (II-a).
About the obtained oxidation modification | denaturation alpha-olefin type polymer (II-a), the physical property was measured by the method mentioned above. The results are shown in Table 1.
実施例3
(1)(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)(3−トリメチルシリルメチル−インデニル)インデニルジルコニウムジクロライド(錯体b)の合成:
窒素気流下、内容積200mlのシュレンク瓶に、エーテル50mlと(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)ビスインデン3.5g(10.2mmol)を加え、ここに−78℃でn−BuLiヘキサン溶液(1.60mol/L、12.8ml)を滴下した。室温において8時間攪拌した後、エーテルを留去した。得られた固体を減圧乾燥させることにより白色固体5.0gを得た。この固体をTHF 50mlに溶解させ、ここへヨードメチルトリメチルシラン1.4mlを室温で滴下した。次に、水10mLで加水分解し、有機相をエーテル50mlで抽出した後、有機相を乾燥させ、溶媒を留去した。ここへエーテル50mlを加え、−78℃でn−BuLiのヘキサン溶液(1.60mol/L、12.4ml)を滴下した後、室温に上げ3時間攪拌した後、エーテルを留去した。得られた固体をヘキサン30mlで洗浄した後、減圧乾燥させた。この白色固体5.11gをトルエン50mlに懸濁させ、別のシュレンク中でトルエン10mlに懸濁した四塩化ジルコニウム2.0g(8.60mmol)を添加した。室温で12時間攪拌した後、溶媒を留去し、残渣をヘキサン50mlで洗浄した後、ジクロロメタン30mlで再結晶化することにより黄色微結晶1.2gを得た。(収率25%)
1H−NMR(90MHz、CDCl3)による測定の結果は、以下のとおりである。
δ:0.09(s,トリメチルシリル,9H),0.89,0.86,1.03,1.06(s,ジメチルシリレン,12H),2.20,2.65(d,メチレン,2H),6.99(s,CH,1H),7.0-7.8(m,Ar-H,8H)Example 3
(1) Synthesis of (1,2′-dimethylsilylene) (2,1′-dimethylsilylene) (3-trimethylsilylmethyl-indenyl) indenylzirconium dichloride (complex b)
Under a nitrogen stream, 50 ml of ether and 3.5 g (10.2 mmol) of (1,2′-dimethylsilylene) (2,1′-dimethylsilylene) bisindene were added to a Schlenk bottle having an internal volume of 200 ml, and this was added at −78 ° C. The n-BuLi hexane solution (1.60 mol / L, 12.8 ml) was added dropwise. After stirring for 8 hours at room temperature, the ether was distilled off. The obtained solid was dried under reduced pressure to obtain 5.0 g of a white solid. This solid was dissolved in 50 ml of THF, and 1.4 ml of iodomethyltrimethylsilane was added dropwise thereto at room temperature. Next, it hydrolyzed with 10 mL of water, and after extracting the organic phase with 50 ml of ether, the organic phase was dried and the solvent was distilled off. 50 ml of ether was added thereto, and a hexane solution of n-BuLi (1.60 mol / L, 12.4 ml) was added dropwise at −78 ° C. Then, the mixture was raised to room temperature and stirred for 3 hours, and then the ether was distilled off. The obtained solid was washed with 30 ml of hexane and then dried under reduced pressure. 5.11 g of this white solid was suspended in 50 ml of toluene, and 2.0 g (8.60 mmol) of zirconium tetrachloride suspended in 10 ml of toluene in another Schlenk was added. After stirring at room temperature for 12 hours, the solvent was distilled off, and the residue was washed with 50 ml of hexane and then recrystallized with 30 ml of dichloromethane to obtain 1.2 g of yellow fine crystals. (Yield 25%)
The results of measurement by 1 H-NMR (90 MHz, CDCl 3 ) are as follows.
δ: 0.09 (s, trimethylsilyl, 9H), 0.89, 0.86, 1.03, 1.06 (s, dimethylsilylene, 12H), 2.20, 2.65 (d, methylene, 2H), 6.99 (s, CH, 1H), 7.0-7.8 (m, Ar-H, 8H)
(2)α−オレフィン系重合体(III)製造
加熱乾燥させた内容積1Lのステンレス鋼製オートクレーブに、リニアレン2024(商品名、出光興産株式会社製、炭素数18〜26のα−オレフィンの混合体)400ml、トリイソブチルアルミニウム0.5mmol、上記(1)で調製した(1,2’−ジメチルシリレン)(2,1’−ジメチルシリレン)(3−トリメチルシリルメチル−インデニル)インデニルジルコニウムジクロライド(錯体b)1μmol、及びジメチルアニリニウムテトラキスペンタフルオロフェニルボレート4μmolを投入した。
さらに水素0.15MPaを導入し、重合温度80℃にて240分間重合した。重合反応終了後、反応物をアセトンにて沈殿させた後、加熱、減圧下で乾燥処理することにより、α−オレフィン系重合体(III)190gを得た。
得られたα−オレフィン系重合体(III)について、上述した方法により物性を測定した。結果を表1に示す。
(3)酸化変性α−オレフィン系重合体(III−a)の製造
空気吹込み管、排気口及び攪拌翼を装着したセパラ式ガラス製反応機(内容積500ml)に上記(2)で製造したα−オレフィン系重合体(III)130gを仕込み、400rpmの回転速度で攪拌しながら180℃まで昇温した。次に、空気吹込み管を通して乾燥空気を5時間導入した。その後、空気の吹き込みを停止し、窒素でパージした後、室温まで冷却し、酸化変性α−オレフィン系重合体(III−a)130gを得た。
得られた酸化変性α−オレフィン系重合体(III−a)について、上述した方法により物性を測定した。結果を表1に示す。(2) Production of α-olefin polymer (III) Into a 1 L stainless steel autoclave heated and dried, Linearlen 2024 (trade name, manufactured by Idemitsu Kosan Co., Ltd., mixed with α-olefin having 18 to 26 carbon atoms) Body) 400 ml, triisobutylaluminum 0.5 mmol, (1,2′-dimethylsilylene) (2,1′-dimethylsilylene) (3-trimethylsilylmethyl-indenyl) indenylzirconium dichloride (complex) prepared in (1) above b) 1 μmol and 4 μmol of dimethylanilinium tetrakispentafluorophenylborate were added.
Further, 0.15 MPa of hydrogen was introduced, and polymerization was performed at a polymerization temperature of 80 ° C. for 240 minutes. After the completion of the polymerization reaction, the reaction product was precipitated with acetone, followed by drying under heating and reduced pressure, to obtain 190 g of an α-olefin polymer (III).
About the obtained alpha-olefin type polymer (III), the physical property was measured by the method mentioned above. The results are shown in Table 1.
(3) Production of Oxidation Modified α-Olefin Polymer (III-a) It was produced in the above (2) in a Separa type glass reactor (internal volume 500 ml) equipped with an air blowing tube, an exhaust port and a stirring blade. 130 g of α-olefin polymer (III) was charged, and the temperature was raised to 180 ° C. while stirring at a rotational speed of 400 rpm. Next, dry air was introduced for 5 hours through an air blowing tube. Thereafter, the blowing of air was stopped, purged with nitrogen, and then cooled to room temperature to obtain 130 g of an oxidation-modified α-olefin polymer (III-a).
About the obtained oxidation modification | denaturation alpha-olefin type | system | group polymer (III-a), the physical property was measured by the method mentioned above. The results are shown in Table 1.
実施例4
(1)(1,1’−Me2SiSiMe2)(2,2’−(i−Pr)2NB)ビス(インデニル)ジルコニウムジクロリドの合成
1,1’−Me2SiSiMe2)(2,2’−(i−Pr)2NB)ビス(インデン)1.4g(3.1mmol)をエーテル30mlに溶解し、−78℃でn−ブチルリチウムのヘキサン溶液(1.58mol/L)3.9mlを滴下し、室温で8時間攪拌した。溶媒を減圧下で留去した後、得られた固体をヘキサン30mlで洗浄することにより、ジリチオ塩を淡橙色固体として得た。
これをトルエン20mlに懸濁させ、別に、トルエン10mlに懸濁させた四塩化ジルコニウム0.72g(3.1mmol)を0℃で滴下した。室温で終夜攪拌し、沈殿部をろ別し、溶媒を半分に濃縮し、ヘキサン5mlを加えることにより、黄色粉末として(1,1’−Me2SiSiMe2)(2,2’−(i−Pr)2NB)ビス(インデニル)ジルコニウムジクロリド0.29gを得た。Example 4
(1) Synthesis of (1,1′-Me 2 SiSiMe 2 ) (2,2 ′-(i-Pr) 2 NB) bis (indenyl) zirconium dichloride 1,1′-Me 2 SiSiMe 2 ) (2,2 '-(I-Pr) 2 NB) bis (indene) 1.4 g (3.1 mmol) was dissolved in 30 ml of ether, and 3.9 ml of a hexane solution of n-butyllithium (1.58 mol / L) at −78 ° C. Was added dropwise and stirred at room temperature for 8 hours. After the solvent was distilled off under reduced pressure, the resulting solid was washed with 30 ml of hexane to obtain a dilithio salt as a pale orange solid.
This was suspended in 20 ml of toluene, and 0.72 g (3.1 mmol) of zirconium tetrachloride suspended in 10 ml of toluene was added dropwise at 0 ° C. The mixture was stirred overnight at room temperature, the precipitate was filtered off, the solvent was concentrated in half, and 5 ml of hexane was added to give (1,1′-Me 2 SiSiMe 2 ) (2,2 ′-(i- 0.29 g of Pr) 2 NB) bis (indenyl) zirconium dichloride was obtained.
(2)α−オレフィン系重合体(IV)の製造
熱乾燥させた1Lのオートクレーブに、リニアレン2024(商品名、出光興産株式会社製、炭素数18〜26のα−オレフィンの混合体)400ml、トリイソブチルアルミニウム0.5mmol、上記(1)で合成した(1,1’−Me2SiSiMe2)(2,2’−(i−Pr)2NB)ビス(インデニル)ジルコニウムジクロリド1μmol、ジメチルアニリニウムテトラキスペンタフルオロフェニルボレート4μmolを加え、さらに水素0.2MPaを導入し、重合温度80℃にて240分間重合した。重合反応終了後、反応物をアセトンにて沈殿させた後、加熱、減圧下、乾燥処理することにより、高級α−オレフィン重合体213gを得た。
得られたα−オレフィン系重合体(IV)について、上述した方法により物性を測定した。結果を表1に示す。
(3)酸化変性α−オレフィン系重合体(IV−a)の製造
空気吹込み管、排気口及び攪拌翼を装着したセパラ式ガラス製反応機(内容積500ml)に上記(2)で製造したα−オレフィン系重合体(IV)130gを仕込み、400rpmの回転速度で攪拌しながら180℃まで昇温した。次に、空気吹込み管を通して乾燥空気を5時間導入した。その後、空気の吹き込みを停止し、窒素でパージした後、室温まで冷却し、酸化変性α−オレフィン系重合体(IV−a)130gを得た。
得られた酸化変性α−オレフィン系重合体(IV−a)について、上述した方法により物性を測定した。結果を表1に示す。(2) Production of α-olefin polymer (IV) In a 1 L autoclave that has been heat-dried, 400 ml of linearene 2024 (trade name, manufactured by Idemitsu Kosan Co., Ltd., a mixture of α-olefins having 18 to 26 carbon atoms), Triisobutylaluminum 0.5 mmol, (1,1′-Me 2 SiSiMe 2 ) (2,2 ′-(i-Pr) 2 NB) bis (indenyl) zirconium dichloride 1 μmol, dimethylanilinium synthesized in (1) above Tetrakis pentafluorophenyl borate (4 μmol) was added, and 0.2 MPa of hydrogen was further introduced, followed by polymerization at a polymerization temperature of 80 ° C. for 240 minutes. After the completion of the polymerization reaction, the reaction product was precipitated with acetone, followed by drying under heating and reduced pressure to obtain 213 g of a higher α-olefin polymer.
About the obtained alpha-olefin type polymer (IV), the physical property was measured by the method mentioned above. The results are shown in Table 1.
(3) Production of Oxidation Modified α-Olefin Polymer (IV-a) It was produced in the above (2) in a Separa type glass reactor (internal volume 500 ml) equipped with an air blowing tube, an exhaust port and a stirring blade. 130 g of α-olefin polymer (IV) was charged, and the temperature was raised to 180 ° C. while stirring at a rotational speed of 400 rpm. Next, dry air was introduced for 5 hours through an air blowing tube. Thereafter, the blowing of air was stopped, purged with nitrogen, and then cooled to room temperature to obtain 130 g of an oxidation-modified α-olefin polymer (IV-a).
About the obtained oxidation modification | denaturation alpha-olefin type polymer (IV-a), the physical property was measured by the method mentioned above. The results are shown in Table 1.
以上の結果より、実施例の酸化変性α−オレフィン系重合体は、酸化処理により剥離性が向上していることがわかる。このため、実施例の酸化変性α−オレフィン系重合体は、トナー用離型剤及びインキ成分等に適用された場合、接着強度が向上することが期待される。 From the above results, it can be seen that the oxidatively modified α-olefin polymers of the examples have improved peelability due to oxidation treatment. For this reason, when the oxidation-modified α-olefin polymer of the example is applied to a release agent for toner and an ink component, it is expected that the adhesive strength is improved.
本発明の酸化変性α−オレフィン系重合体は、主にワックス成分代替材料として有用であり、特にトナー用離型剤及びインキ成分、樹脂の改質剤、粘着剤成分、接着剤成分、潤滑油成分、有機無機複合材料、蓄熱材、軽油などの燃料油の改質剤、アスファルトの改質剤、高性能ワックスとして有用である。また、上記以外にも化粧品(口紅、ポマード、クリーム、眉墨、アイシャドウ、チック、パック、シャンプー、リンス)、医療用(軟膏、座薬、乳剤、外科用包帯材、湿布材)、文房具用(クレヨン、クレパス、鉛筆、カーボン紙)、艶出し用(木材、家具、皮革、自動車、紙、菓子、繊維)、蝋燭用、皮クリーム、繊維油剤、製菓材料、模型材料、彫刻材料、皮革仕上げ材、絶縁材料蝋紙、楽器、接木用蝋材印刷用、鋳型用品の製造果物のワックスコーティング、各種グリース、スキーワックス、蝋けつ染、ポリシュ、カーワックス、金属加工油、ゴム老化防止剤、タイヤ、接着剤、加工紙、蓄熱剤、農薬、肥料、研磨剤用(金属、ステンレス)、油滑剤<グリース、離型剤、塗料)、歯科用デンタルワックス、固定用途(レンズ、包埋)、無機フィラー、染料、トナー、極性ポリマー、極性ワックス、木粉等との分散特性や相溶特性、機械物性、流動性を改良させたポリオレフィンを得るための改質剤として、さらにはポリオレフィンの表面処理剤、プライマー処理剤及びコーティング剤成分等の成分として有用である。 The oxidation-modified α-olefin polymer of the present invention is mainly useful as a substitute for a wax component, and in particular, a release agent and an ink component for toner, a resin modifier, an adhesive component, an adhesive component, and a lubricating oil. It is useful as a component, organic-inorganic composite material, heat storage material, modifier for fuel oil such as light oil, asphalt modifier, and high-performance wax. In addition to the above, cosmetics (lipsticks, pomades, creams, eyebrows, eye shadows, tics, packs, shampoos, rinses), medical (ointments, suppositories, emulsions, surgical dressings, poultices), stationery (crayons) , Crepes, pencils, carbon paper), for glazing (wood, furniture, leather, automobiles, paper, confectionery, textiles), for candles, skin cream, textile oils, confectionery materials, model materials, sculpture materials, leather finishing materials, Insulation material Wax paper, musical instruments, grafting wax printing, mold article manufacturing Fruit wax coating, various greases, ski wax, wax dyeing, polish, car wax, metalworking oil, rubber anti-aging agent, tire, adhesion Agent, processed paper, heat storage agent, agricultural chemical, fertilizer, abrasive (metal, stainless steel), oil lubricant <grease, mold release agent, paint), dental dental wax, fixed use (lens, embedding), As a modifier to obtain polyolefins with improved dispersion characteristics, compatibility characteristics, mechanical properties, and fluidity with inorganic fillers, dyes, toners, polar polymers, polar waxes, wood flour, etc., and surface treatment of polyolefins It is useful as a component such as an agent, a primer treatment agent and a coating agent component.
Claims (6)
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンの重合体を酸化変性してなり、かつ以下の(A)〜(E)を満たすことを特徴とする酸化変性α−オレフィン系重合体。
(A)立体規則性指標値M4が75モル%以下である。
(B)ゲルパーミエイションクロマトグラフィ(GPC)法により測定したスチレン換算の重量平均分子量(Mw)が500〜5,000,000であり、分子量分布(重量平均分子量(Mw)/数平均分子量(Mn))が4.0以下である。
(C)示差走査型熱量計(DSC)による融点(Tm)測定において得られる融解ピークが一つであり、該融解ピークの面積から計算される融解吸熱量(ΔH)が20J/g以上、かつ半値幅が10℃以下である。
(D)酸価が0.01〜50mgKOH/gである。
(E)アセトン抽出物が0.1質量%未満である。General formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
An oxidation-modified α-olefin polymer characterized in that the α-olefin polymer represented by the formula (1) is oxidized and modified, and satisfies the following (A) to (E).
(A) Stereoregularity index value M4 is 75 mol% or less.
(B) The styrene conversion weight average molecular weight (Mw) measured by the gel permeation chromatography (GPC) method is 500 to 5,000,000, and the molecular weight distribution (weight average molecular weight (Mw) / number average molecular weight (Mn )) Is 4.0 or less.
(C) There is one melting peak obtained in the melting point (Tm) measurement by a differential scanning calorimeter (DSC), and the melting endotherm (ΔH) calculated from the area of the melting peak is 20 J / g or more, and The full width at half maximum is 10 ° C. or less.
(D) Acid value is 0.01-50 mgKOH / g.
(E) The acetone extract is less than 0.1% by mass.
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンの重合体が、1分子あたり0.5〜1.0個のビニリデン基を有する重合体であることを特徴とする請求項1に記載の酸化変性α−オレフィン系重合体。General formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
The polymer of α-olefin represented by the formula (1) is a polymer having 0.5 to 1.0 vinylidene groups per molecule, Coalescence.
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンの重合体を酸化変性してなり、かつ以下の(F)〜(K)を満たすことを特徴とする酸化変性α−オレフィン系重合体。
(F)立体規則性指標値M4が75モル%以下である。
(G)テトラリン溶媒中135℃にて測定した極限粘度[η]が0.01〜5.0dl/gである。
(H)示差走査型熱量計(DSC)を用い、試料を窒素雰囲気下190℃で5分間保持した後、−10℃まで5℃/分で降温させ、−10℃で5分間保持した後、190℃まで10℃/分で昇温させることにより得られた融解吸熱カーブから観測される融点(Tm)が0〜120℃である。
(I)示差走査型熱量計(DSC)による融点(Tm)測定において得られる融解ピークが一つであり、該融解ピークの面積から計算される融解吸熱量(ΔH)が20J/g以上、かつ半値幅が10℃以下である。
(J)酸価が0.01〜50mgKOH/gである。
(K)アセトン抽出物が0.1質量%未満である。General formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
An oxidation-modified α-olefin polymer characterized by being obtained by oxidation-modifying a polymer of α-olefin represented by the following formula and satisfying the following (F) to (K).
(F) Stereoregularity index value M4 is 75 mol% or less.
(G) The intrinsic viscosity [η] measured at 135 ° C. in a tetralin solvent is 0.01 to 5.0 dl / g.
(H) Using a differential scanning calorimeter (DSC), the sample was held at 190 ° C. for 5 minutes in a nitrogen atmosphere, then cooled to −10 ° C. at 5 ° C./min, and held at −10 ° C. for 5 minutes. The melting point (Tm) observed from the melting endotherm curve obtained by raising the temperature to 190 ° C. at 10 ° C./min is 0 to 120 ° C.
(I) There is one melting peak obtained in the melting point (Tm) measurement by a differential scanning calorimeter (DSC), and the melting endotherm (ΔH) calculated from the area of the melting peak is 20 J / g or more, and The full width at half maximum is 10 ° C. or less.
(J) Acid value is 0.01-50 mgKOH / g.
(K) The acetone extract is less than 0.1% by mass.
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンの重合体が、1分子あたり0.5〜1.0個のビニリデン基を有する重合体であることを特徴とする請求項3に記載の酸化変性α−オレフィン系重合体。General formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
The polymer of the α-olefin represented by the formula (1) is a polymer having 0.5 to 1.0 vinylidene groups per molecule. Coalescence.
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンを重合してなり、かつ以下の(L)〜(N)を満たすα−オレフィン系重合体を、100〜300℃にて分子状酸素及び/又はオゾン含有ガスと接触させ、酸価が0.01〜50mgKOH/gに達するまで酸化処理することを特徴とする請求項1に記載の酸化変性α−オレフィン系重合体の製造方法。
(L)立体規則性指標値M4が75モル%以下である。
(M)ゲルパーミエイションクロマトグラフィ(GPC)法により測定したスチレン換算の重量平均分子量(Mw)が500〜5,000,000であり、分子量分布(重量平均分子量(Mw)/数平均分子量(Mn))が4.0以下である。
(N)示差走査型熱量計(DSC)による融点(Tm)測定において得られる融解ピークが一つであり、該融解ピークの面積から計算される融解吸熱量(ΔH)が20J/g以上、かつ半値幅が10℃以下である。General formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
The α-olefin polymer formed by polymerizing the α-olefin represented by the formula (1) and the following (L) to (N) is contacted with molecular oxygen and / or ozone-containing gas at 100 to 300 ° C. 2. The method for producing an oxidation-modified α-olefin polymer according to claim 1, wherein the oxidation treatment is performed until the acid value reaches 0.01 to 50 mg KOH / g.
(L) Stereoregularity index value M4 is 75 mol% or less.
(M) The weight average molecular weight (Mw) in terms of styrene measured by gel permeation chromatography (GPC) is 500 to 5,000,000, and the molecular weight distribution (weight average molecular weight (Mw) / number average molecular weight (Mn )) Is 4.0 or less.
(N) There is one melting peak obtained in the melting point (Tm) measurement by a differential scanning calorimeter (DSC), and the melting endotherm (ΔH) calculated from the area of the melting peak is 20 J / g or more, and The full width at half maximum is 10 ° C. or less.
CH2=CH−CnH2n+1(1)
(式中、nは8以上の整数である。)
で表されるα−オレフィンを重合してなり、以下の(O)〜(R)を満たすα−オレフィン系重合体を、100〜300℃にて分子状酸素及び/又はオゾン含有ガスと接触させ、酸価が0.01〜50mgKOH/gに達するまで酸化処理することを特徴とする請求項3に記載の酸化変性α−オレフィン系重合体の製造方法。
(O)立体規則性指標値M4が75モル%以下である。
(P)テトラリン溶媒中135℃にて測定した極限粘度[η]が0.01〜5.0dl/gである。
(Q)示差走査型熱量計(DSC)を用い、試料を窒素雰囲気下190℃で5分間保持した後、−10℃まで5℃/分で降温させ、−10℃で5分間保持した後、190℃まで10℃/分で昇温させることにより得られた融解吸熱カーブから観測される融点(Tm)が0〜120℃である。
(R)示差走査型熱量計(DSC)による融点(Tm)測定において得られる融解ピークが一つであり、該融解ピークの面積から計算される融解吸熱量(ΔH)が20J/g以上、かつ半値幅が10℃以下である。General formula (1)
CH 2 = CH-C n H 2n + 1 (1)
(In the formula, n is an integer of 8 or more.)
An α-olefin polymer satisfying the following (O) to (R) is brought into contact with molecular oxygen and / or ozone-containing gas at 100 to 300 ° C. The method for producing an oxidation-modified α-olefin polymer according to claim 3, wherein the oxidation treatment is performed until the acid value reaches 0.01 to 50 mgKOH / g.
(O) Stereoregularity index value M4 is 75 mol% or less.
(P) The intrinsic viscosity [η] measured at 135 ° C. in a tetralin solvent is 0.01 to 5.0 dl / g.
(Q) Using a differential scanning calorimeter (DSC), the sample was held at 190 ° C. under a nitrogen atmosphere for 5 minutes, then cooled to −10 ° C. at 5 ° C./min, and held at −10 ° C. for 5 minutes. The melting point (Tm) observed from the melting endotherm curve obtained by raising the temperature to 190 ° C. at 10 ° C./min is 0 to 120 ° C.
(R) There is one melting peak obtained in the melting point (Tm) measurement by a differential scanning calorimeter (DSC), the melting endotherm (ΔH) calculated from the area of the melting peak is 20 J / g or more, and The full width at half maximum is 10 ° C. or less.
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JPH10279624A (en) * | 1997-01-14 | 1998-10-20 | Basf Ag | Production of oxidized polyolefin wax |
JP2000509417A (en) * | 1996-04-30 | 2000-07-25 | ビーエーエスエフ アクチェンゲゼルシャフト | Metallocene polyolefin oxidized wax |
WO2003070790A1 (en) * | 2002-02-21 | 2003-08-28 | Idemitsu Petrochemical Co., Ltd. | CRYSTALLINE POLYMER OF HIGHER α-OLEFIN AND PROCESS FOR PRODUCING THE SAME |
JP2005113038A (en) * | 2003-10-09 | 2005-04-28 | Idemitsu Kosan Co Ltd | Polar group-containing higher olefin polymer and its manufacturing method |
JP2006131784A (en) * | 2004-11-08 | 2006-05-25 | Idemitsu Kosan Co Ltd | Crosslinked olefin polymer and method for producing the same |
JP2006348153A (en) * | 2005-06-15 | 2006-12-28 | Idemitsu Kosan Co Ltd | Modified alpha-olefin polymer and method for producing its crosslinked product |
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JP2000509417A (en) * | 1996-04-30 | 2000-07-25 | ビーエーエスエフ アクチェンゲゼルシャフト | Metallocene polyolefin oxidized wax |
JPH10279624A (en) * | 1997-01-14 | 1998-10-20 | Basf Ag | Production of oxidized polyolefin wax |
WO2003070790A1 (en) * | 2002-02-21 | 2003-08-28 | Idemitsu Petrochemical Co., Ltd. | CRYSTALLINE POLYMER OF HIGHER α-OLEFIN AND PROCESS FOR PRODUCING THE SAME |
JP2005113038A (en) * | 2003-10-09 | 2005-04-28 | Idemitsu Kosan Co Ltd | Polar group-containing higher olefin polymer and its manufacturing method |
JP2006131784A (en) * | 2004-11-08 | 2006-05-25 | Idemitsu Kosan Co Ltd | Crosslinked olefin polymer and method for producing the same |
JP2006348153A (en) * | 2005-06-15 | 2006-12-28 | Idemitsu Kosan Co Ltd | Modified alpha-olefin polymer and method for producing its crosslinked product |
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