JP5288165B2 - AC motor control device - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To detect that a control signal is abnormal before an excess current occurs in an inverter and to prevent an element in the inverter from causing a fault in a control device of an AC motor without causing the operation of the AC motor to be unstable. <P>SOLUTION: An abnormal condition detection device includes an integration means integrating the current values of respective phases, which are detected by a current detecting means, by time previously set for every phase, a phase specifying means comparing the current values of the respective phases, which are integrated by the integration means, and specifying a phase showing the largest current integration value and a decision means comparing a current integration value of one phase showing the largest current integration value specified by the phase specifying means with the current integration values of the other two phases and determining that abnormal conditions are present in control of the AC motor when a state where the largest current integration value of one phase has a difference of the setting value or more in comparison with the current integration values of the other two phases occurs continuously. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

  The present invention relates to a control device for an AC motor, and more particularly to a control device for an AC motor that detects an abnormality such as disconnection of the AC motor.

  In a vehicle such as an electric vehicle, a direct current from a battery is converted into a predetermined alternating current by an inverter, and the three-phase (U-phase, V-phase, W-phase) alternating current from the inverter is converted into an alternating current motor (motor). ) To drive the AC motor to drive the vehicle.

Conventionally, an inverter device detects a current value of an alternating current supplied to an AC motor, calculates an integrated value per predetermined time based on the detected current value, and the calculated integrated value is a predetermined value. When the threshold value is exceeded, the current concentration is judged to prevent overheating damage to the inverter.
The abnormality detection system detects abnormalities such as detection means and control devices that detect various types of information when controlling devices to be controlled by the drive circuit, distinguishing them from noise that does not adversely affect the drive circuit, and accurately detects the abnormality. There is something to detect.
The motor control device eliminates errors in the current detection value due to variations in the elements used in the current detection circuits of each of the two phases, eliminates the occurrence of unbalance in the three-phase relationship, and provides feedback control of the motor current. There is something to do exactly.
In the abnormality detection device for an AC motor control current sensor, when a predetermined number of electrical angular cycles in which a predetermined abnormality determination condition for the current sensor or the like is satisfied exceeds a predetermined value, an abnormality occurs in the current sensor or the like. Some determine that it has occurred.
JP-A-9-215388 JP 2001-112294 A JP-A-11-32499 Japanese Patent Laid-Open No. 10-309097

By the way, conventionally, for example, in Patent Document 2 described above, when the control signal output from the control device (inverter control device) becomes abnormal, an overcurrent is generated in the three-phase inverter, thereby detecting the abnormality. Is going.
However, if an overcurrent does not occur in the three-phase inverter, the abnormality detection is not performed, so that the control of the AC motor becomes unstable and uncertain. As a result, the switching element of the three-phase inverter may be destroyed by the overcurrent. There was a desire for improvement.

  SUMMARY OF THE INVENTION An object of the present invention is to provide an AC motor control apparatus that can more stably and reliably control an AC motor.

The present invention, an AC motor provided with an inverter supplied by an amount necessary an alternating current to the alternating current motor is provided, the inverter control device provided for outputting the control signal of the three-phase inverter, the alternating current motor a three-phase respectively provided provided a current detecting means for detecting the respective currents of the three phases, a three-phase current input means for inputting the three phase current detected by the current detecting means, the control from the inverter control device An abnormality detection unit comprising: an output abnormality detection unit that detects that the signal is abnormal; and a failure notification unit that notifies a failure when the output abnormality detection unit detects that the control signal from the inverter is abnormal. a control apparatus for an AC motor provided with devices, said output abnormality detector is preset time each current value of the detected the three-phase by the current detecting means And integrating means for simply accumulating for each of the phases, and the phase identification unit configured to identify a phase showed the largest current accumulated value by comparing the current value of the three-phase, which is integrated by the integrating means, the phase identification The current integrated value of one phase showing the largest current integrated value specified by the means is compared with the current integrated value of the other two phases, respectively, and the largest current integrated value of the one phase is Determining means for determining that there is an abnormality in the control signal from the inverter when a state in which there is a difference greater than or equal to a set value compared to either of the two-phase current integrated values continuously occurs. And

  The control apparatus for an AC motor according to the present invention does not destabilize the operation of the AC motor and can prevent malfunction of the elements in the inverter.

This invention does not destabilize the operation of the AC motor and realizes the purpose of preventing malfunction of the elements in the inverter by detecting that the inverter is abnormal before an overcurrent occurs. To do.
Hereinafter, embodiments of the present invention will be described in detail and specifically with reference to the drawings.

1 to 6 show an embodiment of the present invention.
In FIG. 1, 1 is a control device for an AC motor, 2 is an AC motor (motor) used in a vehicle such as an electric vehicle, and 3 is a three-phase (U-phase, V-phase, W-phase) AC current ( Iu, Iv, Iw) is a three-phase inverter, 4 is a battery for supplying direct current to the inverter 3, and 5 is an inverter for outputting three-phase (u, v, w) control signals to the inverter 3. A control device (CPU) 6 is a current detection means for detecting each of the three-phase AC currents to the AC motor 2, and 7 is an abnormality detection device for detecting an abnormality of each of the three-phase AC currents to the AC motor 2.
AC motor 2 and inverter 3 are connected by U-phase electric wire 8, V-phase electric wire 9 and W-phase electric wire 10. The inverter 3 supplies an alternating current from the U-phase electric wire 8, the V-phase electric wire 9, and the W-phase electric wire 10 to the AC electric motor 2 by an amount necessary.
The inverter 3 and the inverter control device 5 are connected by a U-phase control signal line 11, a V-phase control signal line 12, and a W-phase control signal line 13.

The current detection means 6 is provided in each phase of the AC motor 2 and detects the AC current of each phase. The U phase provided in the U phase electric wire 8, the V phase electric wire 9, and the W phase electric wire 10. The current sensor 14, the V-phase current sensor 15, and the W-phase current sensor 16 are included.
The abnormality detection device 7 includes a three-phase current input unit 17, an output abnormality detection unit 18, and a failure notification unit 19.
Three-phase current input means 17 is connected to U-phase current sensor 14, V-phase current sensor 15, and W-phase current sensor 16 via U-phase sensor line 20, V-phase sensor line 21, and W-phase sensor line 22. The AC current of each phase detected by the U-phase current sensor 14, the V-phase current sensor 15, and the W-phase current sensor 16 is input.
The output abnormality detection means 18 detects that the control signal of each phase from the inverter control device 5 is abnormal before an overcurrent is generated in the inverter 3.
The failure notification means 19 notifies the inverter control device 5 and the like when the output abnormality detection means 18 detects an abnormality in the control signal of each phase.

The abnormality detection of the control signal of each phase in this embodiment is based on the following principle.
In the inverter 3, when the control signal is normal (see FIG. 2), the three-phase current is Iu = Isin θ, Iv = Isin (θ-2π / 3), where I is the current amplitude and θ is the electrical angle. ), Iw = Isin (θ + 2π / 3). The value obtained by integrating the absolute value of the instantaneous current value in the electrical angular period (Tsec) for each phase (phase current waveform area) is the same for all three phases, and the relationship U = V = W is established. Here, U is the area of the U-phase current waveform, V is the area of the V-phase current waveform, and W is the area of the W-phase current waveform.
On the other hand, in the inverter 3, when the control signal is abnormal (see FIG. 3), the relationship of U = V = W is not established, so the first to third abnormality detection methods described later are applied to detect the abnormality. To detect.

  In the abnormality detection device 7, the output abnormality detection means 18 performs the first abnormality detection method according to claim 1, as shown in FIG. 1, the current value of each phase detected by the current detection means 6. For each phase for a preset time period, and a phase for identifying the phase showing the largest current integrated value by comparing the current values of the phases integrated by the integrating means 23. A specifying means 24 is provided, and the current integrated value of one phase showing the largest current integrated value specified by the phase specifying means 24 is compared with the current integrated values of the other two phases, respectively. When there is a continuous occurrence of a state where the largest current integrated value is different from the other two-phase current integrated values by more than a set value, it is determined that there is an abnormality in the control of the AC motor 2. 1 determination means 25 is provided.

This first abnormality detection method is implemented based on the flowchart shown in FIG.
As shown in FIG. 4, when the program starts (step A01), first, the absolute value of the current detection value is integrated for each phase (step A02), and whether or not one electrical angle cycle (Tsec) has elapsed. Is determined (step A03).
If this step A03 is YES, the phase having the largest current integrated value is identified (step A04), and whether any of the other two phases is integrated ≦ the largest current integrated value / K. Judgment is made (step A05).
When this step A05 is NO, the current integrated value of each phase is cleared (step A06).
On the other hand, if this step A05 is YES, the current integrated value of each phase is cleared (step A07), and it is determined whether m electrical angle cycles have occurred (step A08).
If this step A08 is YES, an abnormal process such as stopping the inverter 3 is executed (step A09), and the program is terminated (step A10).
When step A03 is NO, after the process of step A06, when step A08 is NO, the program is immediately terminated (step A10).
That is, when the torque command to the AC motor 2 is the torque command ≠ 0, the absolute value of the instantaneous value is integrated for each AC current (Iu, Iv, Iw) of each phase in the electrical angle cycle (Tsec) of the AC motor 2. To do. Then, one phase having the maximum current integrated value is specified, and the maximum integrated value of this one phase is compared with the integrated values of the other two phases. When the current integrated value of any of the two phases is 1 / k times or less of the maximum integrated value, it is considered that an abnormality has occurred in the control signal from the inverter control device 5, and this state is m times of electrical angle. When it occurs continuously for a period or more, it is finally determined that an abnormality of the control signal has occurred.
Here, k and m described above are obtained through experiments in consideration of the specifications and noise of the inverter 3 and the AC motor 2.
Thus, according to the first abnormality detection method, it is possible to detect that the control signal is abnormal before an overcurrent is generated in the inverter 3, so that the operation of the AC motor 2 is not unstable. Therefore, it is possible to prevent the elements in the inverter 3 from causing problems.

  Further, in the abnormality detection device 7, the output abnormality detection means 18 performs the second abnormality detection method according to claim 2 as shown in FIG. 1 for each phase detected by the current detection means 7. The integration means 23 for integrating the current value for each phase for a preset time is provided, and the current integration values of the phases integrated by the integration means 23 are compared, and the three phases as each phase are compared. A second determination unit 26 is provided for determining that there is an abnormality in the control of the AC motor 2 when a state in which the integrated current values are not equal continuously occurs.

The second abnormality detection method is performed based on the flowchart shown in FIG.
As shown in FIG. 5, when the program starts (step B01), first, the area (U) of the U-phase current waveform in one electrical angle cycle (Tsec) is calculated (step B02), and one electrical angle cycle (Tsec). The area (V) of the V-phase current waveform is calculated (step B03), and the area (W) of the W-phase current waveform in one electrical angle period (Tsec) is calculated (step B04).
Then, it is determined whether or not the area of the U-phase current waveform (U) = the area of the V-phase current waveform (V) and V = the area of the W-phase current waveform (W) (step B05). If this step B05 is NO In step B06, it is determined whether m electrical angle cycles have occurred.
On the other hand, if step B05 is YES, whether the U-phase current (Iu) = 0 (A), the V-phase current (Iv) = 0 (A), or the W-phase current (Iw) = 0 (A). Is determined (step B07).
If step B07 is YES, it is determined whether t electrical angle cycles have occurred (step B08).
If this step B08 is YES and if the step B06 is YES, abnormal processing such as stopping of the inverter 3 is executed (step B09), and the program is terminated (step B10).
On the other hand, if step B06 is NO, step B07 is NO, or if step B08 is NO, the program is immediately terminated (step B10).
That is, when the torque command to the AC motor 2 is the torque command ≠ 0, the value obtained by integrating the absolute value of the instantaneous value of the alternating current in the electrical angular period (Tsec) for each phase (area of the phase current waveform) When the area of the U-phase current waveform (U) = the area of the V-phase current waveform (V) = the area of the W-phase current waveform (W) is not established, it is considered that a control signal abnormality has occurred, and this state is m times It is finally determined that an abnormality of the control signal has occurred when the electrical angle period has continuously occurred.
Thus, according to the second abnormality detection method, it is possible to detect that the control signal is abnormal before an overcurrent is generated in the inverter 3, so that the operation of the AC motor 2 is not unstable. Therefore, it is possible to prevent the elements in the inverter 3 from causing problems.

  Further, in the abnormality detection device 7, the output abnormality detection means 18 performs peak-to-peak value of the current value of each phase detected by the current detection means 6 in order to implement the third abnormality detection method according to claim 3. Comparing the peak-to-peak values of the respective phases calculated by the calculating means 27, the state where the peak-to-peak values of the three phases as the respective phases are not equal occurred continuously. Sometimes, there is provided a third determination means 28 for determining that the control of the AC motor 2 is abnormal.

The third abnormality detection method is performed based on the flowchart shown in FIG.
As shown in FIG. 6, when the program starts (step C01), first, a peak-to-peak value (Iu_pk-pk) of the U-phase current in one electrical angle cycle (Tsec) is calculated (step C02). The peak-to-peak value (Iv_pk-pk) of the V-phase current in the cycle (Tsec) is calculated (step C03), and the peak-to-peak value (Iw_pk-pk) of the W-phase current in one electrical angle cycle (Tsec) is calculated. Calculate (step C04).
Then, it is determined whether or not Iu_pk-pk = Iv_pk-pk = Iw_pk-pk (step C05). If this step C05 is NO, it is determined whether or not m electrical angle periods have occurred (step S05). C06).
If step C05 is YES, it is determined whether Iu = 0 (A), Iv = 0 (A), or Iw = 0 (A) (step C07).
If step C07 is YES, it is determined whether t electrical angle cycles have occurred (step C08).
If this step C08 is YES and if the step C06 is YES, abnormal processing such as stopping the inverter 3 is executed (step C09), and the program is terminated (step C10).
On the other hand, if step C06 is NO, step C07 is NO, or if step C08 is NO, the program is immediately terminated (step C10).
That is, when the torque command to the AC motor 2 is the torque command ≠ 0, the peak-to-peak value (Iu_pk-pk) of the instantaneous value of the alternating current in the electrical angular period (Tsec) is Iu_pk-pk = Iv_pk-pk = When Iw_pk-pk is not established, it is considered that an abnormality of the control signal has occurred, and when this state occurs continuously for the electrical angle period of m times or more, it is finally determined that an abnormality of the control signal has occurred.
Thus, according to the third abnormality detection method, it is possible to detect that the control signal is abnormal before an overcurrent is generated in the inverter 3, so that the operation of the AC motor 2 is not unstable. Therefore, it is possible to prevent the elements in the inverter 3 from causing problems.

  In the first abnormality detection method described above, when the three-phase current (Iu, Iv, Iw) is always 0 (A), an abnormality in the control signal cannot be detected, so that −s ≦ Iu ≦ A routine for determining that an abnormality of the control signal has occurred when the state where s or -s≤Iv≤s or -s≤Iw≤s has occurred t electrical angle periods is added. Here, t and s are obtained by experiments in consideration of noise.

  As a result, in this embodiment, before the overcurrent occurs in the inverter 3, it is possible to execute abnormality processing such as stopping the operation of the inverter 3 to make the control of the AC motor 2 more stable and reliable. As a result, destruction of the internal switching element can be prevented.

  It is also possible to use the fact that the control signal is detected before an overcurrent is generated in the inverter as another control factor.

It is a system block diagram of the control apparatus of an AC motor. It is a waveform diagram of a three-phase current when the control signal of the inverter is normal. It is a waveform diagram of a three-phase current when the control signal of the inverter is abnormal. It is a flowchart by the 1st abnormality detection method. It is a flowchart by the 2nd abnormality detection method. It is a flowchart by the 3rd abnormality detection method.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Control apparatus of AC motor 2 AC motor 3 Inverter 4 Battery 5 Inverter control apparatus 6 Current detection means 7 Abnormality detection apparatus 18 Output abnormality detection means 23 Accumulation means 24 Phase identification means 25 First determination means 26 Second determination means 27 Calculation means 28 Third determination means

Claims (3)

The AC motor is provided, the inverter supplies by an amount necessary to alternating current to the alternating current motor is provided, it provided the inverter control device that outputs the control signal of the three-phase inverter, respectively to the three-phase of the AC motor s provided by providing a current detection means for detecting the respective currents of the three phases, a three-phase current input means for inputting the three phase current detected by the current detecting means, a control signal from the inverter control device abnormality Provided is an abnormality detection device comprising an output abnormality detection means for detecting the presence and a failure notification means for notifying a failure when the output abnormality detection means detects that the control signal from the inverter is abnormal . a control apparatus for an AC motor, the output abnormality detecting means, the only preset time period of each current value of the detected the three-phase by the current detecting means each And integrating means for integrating for each, and the phase identification means for identifying a phase showed the largest current accumulated value by comparing the current value of the integrated has been the three phase by the integrating means, identified by the phase identification means The current integrated value of one phase showing the largest current integrated value is compared with the current integrated value of the other two phases, respectively, and the largest current integrated value of the one phase is the current of the other two phases. An AC motor comprising: a determination unit that determines that the control signal from the inverter is abnormal when a state having a difference equal to or greater than a set value is continuously generated compared to either of the integrated values Control device. The AC motor is provided, the inverter supplies by an amount necessary to alternating current to the alternating current motor is provided, it provided the inverter control device that outputs the control signal of the three-phase inverter, respectively to the three-phase of the AC motor s provided by providing a current detection means for detecting the respective currents of the three phases, a three-phase current input means for inputting the three phase current detected by the current detecting means, a control signal from the inverter control device abnormality Provided is an abnormality detection device comprising an output abnormality detection means for detecting the presence and a failure notification means for notifying a failure when the output abnormality detection means detects that the control signal from the inverter is abnormal . a control apparatus for an AC motor, the output abnormality detecting means, the only preset time period of each current value of the detected the three-phase by the current detecting means each And integrating means for integrating for each, when the comparing each accumulated current value of the three-phase, which is integrated by the integrating means, the three-state current integrated value is not equal to the phase of the respective phases are generated in succession And a control means for determining that the control signal from the inverter is abnormal. An AC motor is provided , an inverter that supplies an AC current to the AC motor as much as necessary is provided , an inverter control device that outputs three-phase control signals is provided to the inverter, and each of the three phases of the AC motor is provided. Provided is a current detection means for detecting each of the three-phase currents, the three-phase current input means for inputting the three-phase current detected by the current detection means, and the control signal from the inverter control device is abnormal. Provided is an abnormality detection device comprising an output abnormality detection means for detecting the presence and a failure notification means for notifying a failure when the output abnormality detection means detects that the control signal from the inverter is abnormal . a control apparatus for an AC motor, the output abnormality detection means calculates a peak-to-peak value of the current values of the three-phase detected by said current detecting means calculated And means, when the calculated by the calculation means compares the peak-to-peak value of the phase, the state peak to peak value of the three phases are not equal as the phase occurs continuously, from the inverter controller for an AC motor, characterized in that it comprises a determination means that there is an abnormality in the control signal.

Images