JP5280893B2 - Sound insulation holding member and manufacturing method thereof - Google Patents

Sound insulation holding member and manufacturing method thereof Download PDF

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JP5280893B2
JP5280893B2 JP2009050944A JP2009050944A JP5280893B2 JP 5280893 B2 JP5280893 B2 JP 5280893B2 JP 2009050944 A JP2009050944 A JP 2009050944A JP 2009050944 A JP2009050944 A JP 2009050944A JP 5280893 B2 JP5280893 B2 JP 5280893B2
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sound insulation
holding member
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JP2010203168A (en
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豊治 谷本
幸則 北村
俊博 森井
智 土子
政雄 小畑
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関包スチール株式会社
政雄 小畑
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an improved sound insulation retaining member which is adapted when making up a sound-insulating partition wall, a sound-insulating floor panel or the like, so as to improve conventional problems concerning the sound-insulating partition wall, the sound-insulating floor panel or the like of a building, and to provide a manufacturing method therefor. <P>SOLUTION: The sound insulation retaining member consists of a substrate, a supporting part, and a sound-insulating part. The substrate orthogonally crosses the sound-insulating partition wall, the sound-insulating floor panel or the like, and the supporting part is extended from both sides of the substrate at right angles. The sound-insulating part formed in the midsection of the substrate is constituted by arranging a plurality of elongated openings in a swelled part which is formed in the same direction as the supporting part. The sound insulation retaining member can maintain a retaining strength while securing its sound-insulating performance greater than the standard and can be promptly manufactured at low cost by reducing its thickness. <P>COPYRIGHT: (C)2010,JPO&amp;INPIT

Description

本発明は、建物の遮音間仕切壁や遮音床板等を構成する際に適用する遮音保持部材とその製造方法に関する。   The present invention relates to a sound insulation holding member applied when a sound insulation partition wall, a sound insulation floor plate, and the like of a building are configured, and a manufacturing method thereof.

一般的に、建物その中でも特に集合住宅における間仕切壁や上下階における床版等にあっては所定の遮音性能が基準値として設定されており、この基準値以上の遮音性能を備えていなければならない。   In general, the sound insulation performance is set as the reference value for partition walls in apartment buildings and floor slabs in upper and lower floors, and the sound insulation performance must be higher than this reference value. .

従来の遮音間仕切壁は、図11に示すように、その壁面を形成する石膏ボード等の壁板36、36が一定間隔を隔てて配設されている。これら壁板36、36間の上下端部には、水平方向に延在する断面視略コ字状の鋼製の上部ランナー37と下部ランナー38とが設けられており、上部ランナー37,下部ランナー38及び壁板36、36に囲まれた空間には遮音部39が形成されている。遮音部39は、壁板36の連続する方向に沿って一定間隔ごとに設けられたスタッド40、40と、その間に充填されるロックウールあるいはグラスウール等の吸音材41とから構成されることで壁板36の連続する方向に沿って交互に配設されている。(特許文献1)
各スタッド40は、薄板鋼板を折り曲げ形成したもので、両側の壁板36、36に当接する延出部42、42と、これらの延出部42、42を連結する基部43とが一体に形成された断面視略コ字状の形状をなしている。スタッドの基部43は、中央部が断面視方形に折り曲げられており、その上下方向には連続する溝44が形成されると共にその上下方向に一定間隔毎にその幅が前記溝44の幅よりも一定寸法だけ大きい略矩形の開口部45、45が形成されている。(特許文献2)
隣接するスタッド40、40間には吸音材41を充填していることから壁板36の一方の側で発生した音は、吸音材41によって吸収されると共にスタッド40に形成した溝44内の空間においてその音圧が減衰され、開口部45では音源側の壁板36からスタッド40に伝わる音が分散されて共鳴現象を防げるので間仕切壁に遮音性能を付与出来ると共に間仕切壁をスタッド40が一列に配置された単層構造に出来る低壁厚の間仕切壁として提供されていた。
As shown in FIG. 11, a conventional sound insulation partition wall is provided with wall plates 36, 36 such as a plaster board, which form a wall surface thereof, spaced apart from each other. Upper and lower end portions between the wall plates 36 and 36 are provided with a steel upper runner 37 and a lower runner 38 which are substantially U-shaped in cross section and extend in the horizontal direction. A sound insulating portion 39 is formed in a space surrounded by 38 and the wall plates 36 and 36. The sound insulation part 39 is constituted by studs 40, 40 provided at regular intervals along the continuous direction of the wall plate 36, and a sound absorbing material 41 such as rock wool or glass wool filled between them. The plates 36 are alternately arranged along the continuous direction. (Patent Document 1)
Each stud 40 is formed by bending a thin steel plate, and extension portions 42 and 42 that contact the wall plates 36 and 36 on both sides and a base portion 43 that connects these extension portions 42 and 42 are integrally formed. The cross-sectional view is substantially U-shaped. The base portion 43 of the stud is bent in a square shape in a cross-sectional view, and a continuous groove 44 is formed in the vertical direction, and the width thereof is larger than the width of the groove 44 at regular intervals in the vertical direction. A substantially rectangular opening 45, 45 that is larger than a certain dimension is formed. (Patent Document 2)
Since the sound absorbing material 41 is filled between the adjacent studs 40, the sound generated on one side of the wall plate 36 is absorbed by the sound absorbing material 41 and is a space in the groove 44 formed in the stud 40. In the opening 45, the sound transmitted from the sound source side wall plate 36 to the stud 40 is dispersed in the opening 45 to prevent the resonance phenomenon, so that sound insulation performance can be imparted to the partition wall and the stud 40 is arranged in a row. It was provided as a partition wall with a low wall thickness that can be arranged in a single layer structure.

しかし、従来の遮音間仕切壁や床版は、建物竣工後に遮音性能が基準値に達しておらずに非難の対象になって事後処理に苦慮しており、間仕切壁や床版に用いられるスタッドに関しても、その開口部は広くてパンチング方式によって加工されているためにスタッド加工が困難であることやその製作に長時間を要すると共に、スタッド開口部の加工ロスが大きくなることに加えてスタッドの強度面でも難点を抱えているために性能面での改善と製造コストの抑制を求められていた。
特開平10−2049号公報 特開平8−326187号公報
However, conventional sound insulation partition walls and floor slabs are subject to condemnation because the sound insulation performance has not reached the standard value after the building is completed, and studs used for partition walls and floor slabs are difficult. However, because the opening is wide and processed by punching method, stud processing is difficult and it takes a long time to manufacture, and the processing loss of the stud opening is increased, and the strength of the stud Since there are also difficulties in terms of performance, improvements in performance and suppression of manufacturing costs have been demanded.
Japanese Patent Laid-Open No. 10-2049 JP-A-8-326187

本発明は、建物の遮音間仕切壁や遮音床板等に関する従来の問題点を改善するために、遮音間仕切壁や遮音床板等を構成する際に適用する改良された遮音保持部材とその製造方法の提供を目的にしている。   The present invention provides an improved sound insulation holding member applied when constructing a sound insulation partition wall, a sound insulation floor plate, etc., and a method for manufacturing the same, in order to improve conventional problems relating to the sound insulation partition wall, sound insulation floor plate, etc. of the building Is aimed at.

本発明による基本的な遮音保持部材は、遮音間仕切壁や遮音床板等の被保持部に直交して構成される基盤、この基盤の両側から直角状に延在する支持部及び基盤の中央部に形成されて支持部と同方向に構成され先端部を接続状態にして成る膨出部の側面のみに複数の伸張開口部を配置されて成る遮音部から構成されることを特徴としており、被保持部の遮音性能を基準以上に確保しながら保持強度を保つと共にその厚さを低減して低コストに加工している。

The basic sound insulation holding member according to the present invention includes a base configured to be orthogonal to a portion to be held such as a sound insulating partition wall and a sound insulating floor board, a support portion extending perpendicularly from both sides of the base, and a central portion of the base. and are formed support portions are characterized in that they are composed of the same direction to formed by arranging a plurality of expansion openings only on the configured side surface of the formed Ru bulging portion to the distal portion in the connected state sound insulation part, the While maintaining the sound insulation performance of the holding part above the standard, the holding strength is maintained and the thickness is reduced to process at low cost.

本発明による第1の遮音保持部材は、基本的な遮音保持部材において、支持部の開放端を基盤と同方向なL型片に曲折することを特徴としており、上記の効果に加えてその保持強度を更に向上させている。   The first sound insulation holding member according to the present invention is characterized in that, in the basic sound insulation holding member, the open end of the support portion is bent into an L-shaped piece in the same direction as the base. Strength is further improved.

本発明による第2の遮音保持部材は、上記の基本と第1の各遮音保持部材において、遮音部の膨出部を複数個併設することを特徴としており、上記の各効果に加えてその遮音性能及び保持強度を更に向上させている。   The second sound insulation holding member according to the present invention is characterized in that a plurality of bulging portions of the sound insulation portion are provided side by side in each of the above basic and first sound insulation holding members. Performance and holding strength are further improved.

本発明による第3の遮音保持部材は、上記の基本と第1、2の各遮音保持部材において、遮音部の膨出部を延在する支持部と傾斜状態にした三角形に形成することを特徴としており、上記の各効果に加えて開口部の伸張加工を容易な形態にしている。   A third sound insulation holding member according to the present invention is characterized in that, in the above-mentioned basic and first and second sound insulation holding members, a support portion extending from a bulging portion of the sound insulation portion and an inclined triangle are formed. In addition to the effects described above, the opening is easily stretched.

本発明による第4の遮音保持部材は、上記の基本と第1〜3の各遮音保持部材において、膨出部に配置される伸張開口部を菱形形状にすることを特徴としており、上記の各効果に加えて開口部の保持強度、遮音性能及び伸張加工を更に向上させている。   A fourth sound insulation holding member according to the present invention is characterized in that, in each of the above-mentioned basic and first to third sound insulation holding members, the extended opening arranged in the bulging portion has a rhombus shape. In addition to the effects, the holding strength of the opening, the sound insulation performance, and the stretch processing are further improved.

本発明による基本的な遮音保持部材の製造方法は、中央部分に膨出部の先端面と両側面用の面積を配置し、その外側部分に基盤用の半面積と支持部用の面積を配置して構成された鋼板を、膨出部の両側面部分に複数の伸張開口部用の切込みを形成するためのスリッターに挿入して、鋼板の膨出部の両側面部分に相当する位置に伸張開口部の切込みを押圧形成し、次いで鋼板の両側から支持部用の面積分だけを直角に折り曲げて両側の支持部を構成し、しかる後に鋼板中央部の膨出部相当部分を暫時所定量だけ押上げて膨出部を押圧形成してから、鋼板を切断することで所定長さの遮音保持部材に構成することを特徴としており、基本的な遮音保持部材を容易に製造している。   The basic method for manufacturing a sound insulation holding member according to the present invention is arranged such that the front end surface of the bulging portion and the area for both sides are arranged in the central portion, and the half area for the base and the area for the support portion are arranged in the outer portion. The steel plate constructed in this way is inserted into a slitter for forming notches for a plurality of extension openings on both side portions of the bulging portion, and stretched to positions corresponding to both side portions of the bulging portion of the steel plate. The opening cut is formed by pressing, and then the support area on both sides of the steel sheet is bent at right angles from both sides of the steel sheet to form the support parts on both sides. It is characterized in that a sound insulation holding member having a predetermined length is formed by cutting a steel plate after being pushed up to form a bulging portion, and a basic sound insulation holding member is easily manufactured.

本発明による第1の遮音保持部材の製造方法は、基本的な遮音保持部材の製造方法において、鋼板の両側に基盤と同方向なL型片相当面積を追加して構成された鋼板を、スリッターに挿入して鋼板の膨出部の両側面部分に相当する位置に伸張開口部の切込みを押圧形成し、次いでL型片相当面積分を直角に折り曲げてL型片を構成し、しかる後に支持部以下の各工程を順次遂行することを特徴としており、上記効果に加えて保持強度を更に向上させた遮音保持部材の製造を容易にしている。   A first sound insulation holding member manufacturing method according to the present invention is a basic sound insulation holding member manufacturing method, in which a steel plate formed by adding an L-shaped piece equivalent area in the same direction as the base on both sides of a steel plate is a slitter. Is inserted into the steel plate, and the cutouts of the extension openings are pressed and formed at positions corresponding to both side portions of the bulge portion of the steel plate, and then the L-shaped piece is bent at a right angle to form an L-shaped piece, which is then supported. In addition to the above-described effects, it is easy to manufacture a sound insulation holding member that further improves holding strength.

本発明による第2の遮音保持部材の製造方法は、中央部分に膨出部の先端面と両側面用の面積を配置してその外側部分に基盤用の半面積と支持部用の面積を配置して成る鋼板を、その両側から支持部用の面積分だけ直角に折り曲げて両側の支持部を構成した後に、膨出部の両側面に複数の伸張開口部用の切込みを形成するためのスリッターに挿入して鋼板の膨出部の両側面に相当する位置に伸張開口部の切込みを押圧形成し、しかる後に鋼板中央部の膨出部相当部分を暫時所定量だけ押上げながら膨出部を押圧形成した後に鋼板を切断することで、所定長さの遮音保持部材に構成することを特徴としており、基本的な遮音保持部材を最初に外形を規制することで更に容易に製造している。   In the second method of manufacturing a sound insulation holding member according to the present invention, the front end surface of the bulging portion and the area for both sides are arranged in the central portion, and the half area for the base and the area for the support portion are arranged in the outer portion. A slitter for forming notches for a plurality of extension openings on both side surfaces of the bulging portion after the steel plate is bent at right angles from both sides by the area for the supporting portion to constitute the supporting portions on both sides. Is inserted into the bulge of the steel plate and formed into the positions corresponding to both sides of the bulge of the steel plate, and then the bulge is formed by pressing the bulge at the center of the steel plate by a predetermined amount for a while. The steel sheet is cut after being pressed to form a sound insulation holding member having a predetermined length, and the basic sound insulation holding member is more easily manufactured by first regulating the outer shape.

本発明による第3の遮音保持部材の製造方法は、遮音保持部材の第2の製造方法において、鋼板の両側に基盤と同方向なL型片相当面積を追加して構成された鋼板を、その両側からL型片相当面積分を直角に折り曲げてL型片を構成した後に支持部用の面積分だけ直角に折り曲げて両側の支持部を構成し、次いでスリッターに挿入して鋼板の膨出部の両側面に相当する位置に伸張開口部の切込みを押圧形成する等の次工程を順次遂行することを
特徴としており、上記効果に加えて保持強度を更に向上させた遮音保持部材の製造を容易にしている。
A third method for producing a sound insulation holding member according to the present invention is the second production method for a sound insulation holding member, in which a steel plate is formed by adding L-shaped piece equivalent areas in the same direction as the base on both sides of the steel plate, The L-shaped piece equivalent area is bent from both sides at right angles to form an L-shaped piece, and then bent at right angles by the area for the support portion to form the support portions on both sides, and then inserted into a slitter to swell the steel plate It is characterized by sequentially performing the following steps such as pressing and forming slits in the extension opening at positions corresponding to both side surfaces of the sound, and in addition to the above effects, it is easy to manufacture a sound insulation holding member with further improved holding strength I have to.

本発明による遮音保持部材とその製造方法は、建物の遮音間仕切壁や遮音床板等に関する従来の問題点を改善して、遮音間仕切壁や遮音床板等を構成する際に適用する遮音保持部材を、被保持部の遮音性能を吸音材を除いても基準以上に確保しながら膨出部の先端部を接続状態にすることで保持強度を保つと共にその厚さを低減して低コストに加工する効果を奏している。

The sound insulation holding member and the manufacturing method thereof according to the present invention improve a conventional problem related to a sound insulation partition wall or a sound insulation floor plate of a building, and a sound insulation holding member applied when configuring a sound insulation partition wall or a sound insulation floor plate, The effect of processing at low cost by maintaining the holding strength and reducing the thickness by keeping the tip of the bulging part in the connected state while ensuring the sound insulation performance of the held part beyond the standard even if the sound absorbing material is excluded I play.

本発明による遮音保持部材の実施形態図Embodiment of the sound insulation holding member according to the present invention 遮音保持部材における遮音部の他の実施形態図Other embodiment diagram of sound insulation part in sound insulation holding member 本発明による遮音保持部材の製造方法における全工程図All process drawings in the method of manufacturing a sound insulation holding member according to the present invention 遮音保持部材の製造方法における供給鋼板の平面図Plan view of the supplied steel plate in the method for manufacturing the sound insulation holding member スリッターにおける鋼板への切り込み押圧図Figure of slitting press on steel plate in slitter 鋼板におけるL型片の成形加工図Forming process of L-shaped piece in steel plate 鋼板における支持部の成形加工図Forming process of support part in steel plate 鋼板における膨出遮音部の押し出し成型加工図Extrusion processing drawing of bulging sound insulation in steel plate 遮音保持部材の遮音間仕切壁への適用図Figure of application of sound insulation holding member to sound insulation partition wall 遮音保持部材の床版への適用図Figure of application of sound insulation holding member to floor slab 従来の遮音間仕切壁図Conventional sound insulation partition wall

本発明による遮音保持部材は、遮音間仕切壁や遮音床板等の被保持部に直交して構成される基盤とこの基盤の両側から直角状に延在する支持部及び基盤の中央部に形成されて支持部と同方向に構成され先端部を接続状態にして成る膨出部の側面のみに複数の伸張開口部を配置されて成る遮音部から構成することを基本にしているので、被保持部の遮音性能を吸音材を除いても基準以上に確保しながら保持強度を保つと共にその厚さを低減して低コストに製作される。

The sound insulation holding member according to the present invention is formed in a base configured to be orthogonal to a part to be held such as a sound insulation partition wall or a sound insulation floor plate, a support part extending perpendicularly from both sides of the base, and a center part of the base. since the basic that consist sound insulation portion formed by arranging a plurality of expansion openings only on the side surfaces of the formed Ru bulging portion by a configured tip connected state to the support portion in the same direction, the held portion Even if the sound- absorbing material is removed, the holding strength is maintained while ensuring the above-mentioned standard, and the thickness is reduced and the manufacturing cost is reduced.

本発明による遮音保持部材は、遮音間仕切壁や遮音床板等の被保持部に直交して構成される基盤とこの基盤の両側から直角状に延在する支持部及び基盤の中央部に形成されて支持部と同方向に構成され先端部を接続状態にして成る膨出部の側面のみに複数の伸張開口部を配置されて成る遮音部から構成しているので、正面図(a)、正面図のイーイ断面図(b)及び平面図(c)から成る図1に基づいて説明する。

The sound insulation holding member according to the present invention is formed in a base configured to be orthogonal to a part to be held such as a sound insulation partition wall or a sound insulation floor plate, a support part extending perpendicularly from both sides of the base, and a center part of the base. since the a support section in the same direction only by the side surface of the formed Ru bulging portion to the distal portion in the connected state configured to formed by arranging a plurality of expansion openings sound insulation part, front view (a), a front This will be described with reference to FIG. 1, which consists of a cross-sectional view (b) and a plan view (c).

遮音保持部材1の基本的な実施の形態は、図1に示すように此れを適用する遮音間仕切壁や遮音床板等の被保持部に直交する形態に構成される基盤2と基盤2の両側にこれと直角状に曲げられて延在している支持部3及び基盤2の中央部において支持部3と同方向に膨出する形態の三角形の遮音部4から構成されており、遮音部4の傾斜面5には複数の伸張開口部6が形成されている。   As shown in FIG. 1, the basic embodiment of the sound insulation holding member 1 includes a base 2 configured in a form orthogonal to a part to be held such as a sound insulation partition wall and a sound insulation floor plate to which this is applied, and both sides of the base 2. The support part 3 is bent at right angles to the support part 3 and the triangular sound insulation part 4 is swelled in the same direction as the support part 3 at the center of the base 2. A plurality of extension openings 6 are formed in the inclined surface 5.

又、延在している支持部3の開放端において端部の形状が平板状に構成されたままに放置されることから強度的に不安が懸念される場合には、図示のように開放端を更に直角に折り曲げたL型片7として構成することによって支持部3全体と開放端の強度を更に増強しても良いことは任意に選択可能な構成である。   In addition, when there is a concern about strength due to leaving the shape of the end portion in the open end of the extending support portion 3 in a flat plate shape, the open end as shown in the figure. It can be arbitrarily selected that the strength of the entire support portion 3 and the open end may be further increased by configuring the L-shaped piece 7 as a bent portion at a right angle.

本実施例では、傾斜面5には形成される伸張開口部6を菱形の開口にしているが、此れは後述する制作上の容易な選択からであってこの形状に何ら限定されるものでなく、任意の形状が選択出来るものである。   In this embodiment, the elongated opening 6 formed in the inclined surface 5 is a rhombus opening, but this is because of easy selection in production, which will be described later, and is not limited to this shape. Any shape can be selected.

以上の構成によって本発明による遮音保持部材1は、その支持強度が2面の支持部3と中央部において基盤2を膨出させながら先端部を接続状態にした平面状に形成している三角形の嘴状遮音部4とによって従来のスタッドに比較して大幅に増強されており、加えて、その遮音性能においても開口部を遮音部4の両傾斜面5のみに形成することによって、一方の支持部3から伝達される振動音波はこの傾斜面に形成された部分結合の菱形開口部によって2度に亘って充分に減衰された後に他方の支持部3に伝達されるものであることから、伝播音波力面から推察される遮音効果も確実かつ充分に発揮されるものである。   With the above-described configuration, the sound insulation holding member 1 according to the present invention has a triangular support shape whose support strength is formed in a planar shape in which the tip portion is connected while the base 2 is bulged in the support portion 3 and the central portion of the two surfaces. In addition to the studs, the hook-like sound insulation part 4 is significantly enhanced compared to the conventional studs. In addition, the sound insulation performance is provided only on the two inclined surfaces 5 of the sound insulation part 4 so that one of the supports is formed. Since the oscillating sound wave transmitted from the part 3 is sufficiently attenuated twice by the partially-coupled rhombus opening formed on the inclined surface, it is transmitted to the other support part 3, so that The sound insulation effect inferred from the sonic force surface is surely and sufficiently exhibited.

上述した実施例では、膨出させた三角形の嘴状遮音部4を単一の形態のものとして記述してきたが、遮音部4の形状個数は決して此れに限定されるものでなく、図2に示すように基盤部2から複数本の膨出させた嘴状遮音部4、4とすることも可能である。又、基盤部2の両側から延在している支持部3の端部補強に関しても、単にそのL型片7(図1参照)として構成するだけでなく、図1に図示のL型片7の端部を更に直角に折り曲げて最終的にはコ字状の補強端部8とすることによって支持部3の強度に留まらず遮音部4、4の構成とも併せて波及的には遮音保持部材9全体の強度を大幅に増強できるものである。   In the embodiment described above, the swollen triangular bowl-shaped sound insulating portion 4 has been described as having a single shape, but the number of the sound insulating portions 4 is not limited to this, and FIG. It is also possible to form a plurality of ridge-shaped sound insulation parts 4 and 4 bulged from the base part 2 as shown in FIG. Further, the reinforcement of the end portion of the support portion 3 extending from both sides of the base portion 2 is not simply configured as the L-shaped piece 7 (see FIG. 1), but the L-shaped piece 7 shown in FIG. By further bending the end portion of the base plate at a right angle to finally form a U-shaped reinforcing end portion 8, not only the strength of the support portion 3 but also the structure of the sound insulating portions 4 and 4 are spread and spread out. The strength of the whole 9 can be greatly increased.

又、遮音部4の膨出形状も図1、2において説明してきた三角形状の嘴型に限定されるものでなく、その膨出先端の形状も半円形や矩形状に構成しても自由に選択可能であって、遮音保持部材の適用される構造体のおかれている状況に応じて適宜に選定できるものである。   Further, the bulging shape of the sound insulating portion 4 is not limited to the triangular bowl shape described in FIGS. 1 and 2, and the bulging tip shape can be freely configured to be semicircular or rectangular. It can be selected and can be appropriately selected according to the situation where the structure to which the sound insulation holding member is applied is placed.

本発明による遮音保持部材の製造方法は、中央部分に膨出部の先端面と両側面用の面積を配置し、その外側部分に基盤用の半面積と支持部用の面積を配置して構成された鋼板を、膨出部の両側面部分に複数の伸張開口部用の切込みを形成するためのスリッターに挿入して、鋼板の膨出部の両側面部分に相当する位置に伸張開口部の切込みを押圧形成し、次いで鋼板の両側から支持部用の面積分だけを直角に折り曲げて両側の支持部を構成し、しかる後に鋼板中央部の膨出部相当部分を暫時所定量だけ押上げて膨出部を押圧形成してから、鋼板を切断することで所定長さの遮音保持部材に構成しているので、基本的な遮音保持部材を初めとして他の各種遮音保持部材を容易に製造している。   The method for manufacturing a sound insulation holding member according to the present invention is configured by arranging the front end surface of the bulging portion and the area for both sides in the central portion, and arranging the half area for the base and the area for the support portion on the outer portion. The inserted steel plate is inserted into a slitter for forming a plurality of slits for extension openings on both side portions of the bulge, and the extension openings are formed at positions corresponding to both sides of the bulge of the steel plate. Form the notch by pressing, then fold only the area for the support part at right angles from both sides of the steel plate to configure the support part on both sides, and then push up the part corresponding to the bulging part at the center of the steel plate by a predetermined amount for a while Since the bulging part is pressed and formed into a sound insulation holding member of a predetermined length by cutting the steel plate, various other sound insulation holding members including the basic sound insulation holding member can be easily manufactured. ing.

本発明による遮音保持部材の製造方法は、基本的に所定幅の鋼板を、伸張開口部用切込みのスリッターに挿入して伸張開口部の切込みを形成し、次いで鋼板の両側に支持部を構成してから鋼板中央部に膨出部を押圧形成し、しかる後に鋼板を切断することで所定長さの遮音保持部材に構成しているので、製造方法の全工程を図3に基づいてその概要を説明すると共に、各工程における加工状態を図4〜8に従って詳細に説明する。   The method for manufacturing a sound insulation holding member according to the present invention basically includes inserting a steel plate having a predetermined width into a slitter for a slit for an extension opening to form a notch for the extension opening, and then forming support portions on both sides of the steel plate. After that, the bulging part is pressed and formed in the central part of the steel sheet, and then the steel sheet is cut to form a sound insulation holding member of a predetermined length. While explaining, the processing state in each process is demonstrated in detail according to FIGS.

本発明による遮音保持部材1の製造方法は、所定幅の鋼板10を遮音保持部材1の与えられた長さもしくは鋼板ロールからの連続ものとしてスリッター11に挿入して開始されている。鋼板10はスリッター11において伸張開口部の切込み12を押圧形成された後に搬送ローラー13に送られて次工程に送出され、支持部におけるL型片の形成工程14に始まる支持部の折り曲げ工程15における支持部の形成及び伸張開口部のための膨出部と切込み部の拡張乃至伸張工程16に移行する。   The method of manufacturing the sound insulation holding member 1 according to the present invention is started by inserting a steel plate 10 having a predetermined width into the slitter 11 as a continuous length from a given length of the sound insulation holding member 1 or a steel plate roll. The steel plate 10 is formed by pressing the slit 12 of the extension opening in the slitter 11, then sent to the transport roller 13 and sent to the next step, and in the support portion bending step 15 starting with the L-shaped piece forming step 14 in the support portion. The process proceeds to the expansion / extension process 16 of the bulging part and the notch part for forming the support part and the extension opening.

これらの各工程に在っては鋼板等を支える各搬出ローラー17、18及び各部の押圧ローラー19は各工程の推移に従って適宜に変転することになる。   In each of these steps, the carry-out rollers 17 and 18 that support the steel plate and the pressing roller 19 in each part are appropriately changed according to the transition of each step.

拡張乃至伸張工程16を終了した遮音保持部材1は、搬送ローラー13に送られながら
底部の基盤の両側にL型片を備えた支持部3を形成すると共に基盤の中央部分に伸張開口部を形成された嘴状遮音部4を膨出させており、以降は連続成形の場合には遮音保持部材としての所定の長さに切断することによって製造方法の全工程を終了する。
The sound insulation holding member 1 that has completed the expansion or extension process 16 forms support portions 3 having L-shaped pieces on both sides of the base of the bottom while being sent to the transport roller 13 and forms an extension opening in the central portion of the base. In the case of continuous molding, all the steps of the manufacturing method are completed by cutting the ridge-like sound insulation part 4 into a predetermined length as a sound insulation holding member.

遮音保持部材を作成するための鋼板は、図4に示されるような所定の幅に構成されている。   The steel plate for producing the sound insulation holding member is configured to have a predetermined width as shown in FIG.

鋼板10の全幅は、中央部分に在って遮音部の先端部を形成するための面積20を確保し、その両側には規定の間隔を保って遮音部に形成される伸張開口部を形成させるための平面積21を配置した上で先端部の間隔と同様の間隔を維持して遮音部の全体面積22にしている。遮音部の全体面積の両外側には基盤部に相当する面積23を確保してから支持部の面積24を保っている。そして、最外側にはL型片を形成するための面積25を確保することで鋼板10の全幅にしている。   The full width of the steel plate 10 is provided in the central portion so as to secure an area 20 for forming the tip of the sound insulation part, and on both sides thereof, an extension opening formed in the sound insulation part is formed with a specified interval. For this reason, the same area as the distance between the front end portions is maintained and the total area 22 of the sound insulating portion is set. The area 24 corresponding to the base portion is secured on both outer sides of the entire area of the sound insulating portion, and then the area 24 of the support portion is maintained. And the full width of the steel plate 10 is made by ensuring the area 25 for forming an L-shaped piece in the outermost side.

図5(a)(b)に示されるように、鋼板10は、スリッター11に挿入されることになり、スリッター11では遮音部の平面積21部分に伸張開口部を形成させるための切込み12を押圧形成された後にスリッター11から送出されている。   As shown in FIGS. 5A and 5B, the steel plate 10 is inserted into the slitter 11, and the slitter 11 has a notch 12 for forming an extension opening in a plane area 21 portion of the sound insulating portion. It is sent out from the slitter 11 after being pressed.

スリッター11から送出された後の鋼板10は、図示のように後半の中央位置に切込み12を形成された状態で搬送ローラー13によって次の工程に移送されることになる。   The steel plate 10 after being sent out from the slitter 11 is transferred to the next step by the transport roller 13 with a notch 12 formed at the center position in the latter half as shown.

次工程14では、図6(a)(b)において表示されているように鋼板10の両外側に支持部におけるL型片7を成形加工している。この加工は、搬送ローラー17上の鋼板10を両側から成形ローラー26、27によって順次に折り曲げ加工されるものであって、搬送ローラー17上を移動しながらの成形工程になる。   In the next step 14, as shown in FIGS. 6A and 6B, the L-shaped pieces 7 in the support portion are formed on both outer sides of the steel plate 10. This processing is performed by sequentially bending the steel plate 10 on the conveying roller 17 from both sides by the forming rollers 26 and 27, and is a forming process while moving on the conveying roller 17.

続いて行われる成型加工は、工程15の支持部3を構成するための作業であって、図7(a)(b)に示されているように工程14の場合と同様に大型の成形ローラー28、29によって鋼板10の支持部に該当する部分を両側から挟み込みながら基盤相当部分から直角に折り曲げることによって支持部3を成型加工している。これらの加工工程によって、搬送ローラー18に載置されている遮音保持部材の外郭形状は略形成された状態に立ち至るものである。   The subsequent molding process is an operation for configuring the support portion 3 in step 15, and as shown in FIGS. 7 (a) and 7 (b), the large forming roller is the same as in step 14. The support portion 3 is formed by bending the portion corresponding to the support portion of the steel plate 10 from both sides by 28 and 29 and bending it at right angles from the portion corresponding to the base. By these processing steps, the outer shape of the sound insulation holding member placed on the transport roller 18 reaches a substantially formed state.

成型加工の最終工程16は、図8(a)(b)に示されるように基盤2の相当部分の中央から伸張開口部を形成された嘴状遮音部4を膨出させる押し出し成型加工である。   As shown in FIGS. 8A and 8B, the final step 16 of the molding process is an extrusion molding process in which the bowl-shaped sound insulating part 4 formed with an extended opening is formed from the center of the corresponding part of the base 2. .

本成形加工は、搬送ローラー13上に置いた遮音保持部材の外郭形状を基盤2の中央部分に先端が先細りになっている成形ローラー19を下方側から順次に押し上げると共に押えローラー30で鋼板の立ち上がりを押さえ込む形態で行われるものであり、これによって、嘴状の遮音部4が成型加工されると同時に遮音部4の平斜面には伸張開口部6が形成されている。これらの成型加工は、従来のパンチング方式と較べると格段に迅速加工になっており、製造効率の改善にも格段の貢献をしているものである。   In the main forming process, the outer shape of the sound insulation holding member placed on the conveying roller 13 is sequentially pushed up from the lower side of the forming roller 19 whose tip is tapered to the central portion of the base 2 and the steel plate is raised by the presser roller 30. In this manner, the bowl-shaped sound insulating portion 4 is molded, and at the same time, an extension opening 6 is formed on the flat slope of the sound insulating portion 4. These molding processes are much faster than conventional punching methods, and contribute significantly to the improvement of manufacturing efficiency.

伸張開口部6は、切り込み部分を菱形に拡張出来るように予め構成してあるので、成形ローラー19と押えローラー30とによって切り込み部分を拡張すると相互の菱形開口は分離しておりながら中間の部分で遮音部4の上下位置に結合することから、構成される伸張開口部6はパンチングによって廃棄される鋼板片は皆無であってコスト的に有利に寄与すると共に遮音部4を介して一方の支持部から他方の支持部に伝達される音の振動は構成された菱形の伸張開口部6において充分に減衰されて遮音性能面でも大幅に向上した数値を具現している。   The extension opening 6 is configured in advance so that the cut portion can be expanded to a diamond shape. Therefore, when the cut portion is expanded by the forming roller 19 and the press roller 30, the rhombus openings are separated from each other in the middle portion. Since the extending opening 6 is connected to the upper and lower positions of the sound insulating portion 4, there is no steel plate piece discarded by punching and contributes to cost advantages, and one support portion is provided via the sound insulating portion 4. The vibration of the sound transmitted to the other support portion is sufficiently attenuated in the formed rhombic extension opening 6 so that the sound insulation performance is greatly improved.

以上の各成形工程14〜16を経ることによって、上記に説明してきたように本発明による遮音保持部材1は円滑にその製造過程を終了するものであって、以下は、要求される遮音保持部材1の長さに従って製品の切断を行えば本発明による遮音保持部材は完成することになる。   As described above, the sound insulation holding member 1 according to the present invention smoothly finishes the manufacturing process by passing through the molding steps 14 to 16 described above. If the product is cut according to the length of 1, the sound insulation holding member according to the present invention is completed.

本発明による遮音保持部材1の製造方法は、上述したように、所定幅の鋼板10を遮音保持部材1の与えられた長さもしくは鋼板ローラーからの連続ものとしてスリッター11に挿入して開始されることなく、スリッター11に挿入する以前に上述の工程14における鋼板10の両外側に支持部におけるL型片7を成形加工及び工程15において鋼板10の支持部に該当する部分を両側から挟み込みながら基盤相当部分から直角に折り曲げる支持部3の成型加工をすることで遮音保持部材1の外形を形成して、その後において遮音部の平面積21部分に伸張開口部を形成させるための切込み12を押圧形成するためにスリッター11に挿入して遮音部の平面積21部分に伸張開口部を形成させるための切込み12を押圧形成し、しかる後に基盤2の相当部分の中央から伸張開口部を形成された嘴状遮音部4を膨出させる押し出し成型加工する工程16以下の各工程に移行することでも製造可能である。この変更された各成形工程を経ることによっても、上記に説明してきたような本発明による遮音保持部材1は円滑にして確実にその製造過程を終了するものである。   As described above, the method for manufacturing the sound insulation holding member 1 according to the present invention is started by inserting the steel plate 10 having a predetermined width into the slitter 11 as a continuous length from the given length of the sound insulation holding member 1 or the steel plate roller. Without inserting into the slitter 11, the L-shaped pieces 7 in the support portions are formed on both outer sides of the steel plate 10 in the above-described step 14, and the portions corresponding to the support portions of the steel plate 10 are sandwiched from both sides in the step 15. The outer shape of the sound insulation holding member 1 is formed by molding the support portion 3 that is bent at a right angle from a corresponding portion, and then a notch 12 is formed by pressing a notch 12 for forming an extension opening in a plane area 21 portion of the sound insulation portion. In order to do this, a slit 12 is inserted into the slitter 11 to form an extension opening in the flat area 21 portion of the sound insulation part. Also moving to 2 of the beak-shaped sound insulating portion 4 formed decompression opening from the center of the corresponding section to extrusion molding to bulge step 16 following steps can be produced. The sound insulation holding member 1 according to the present invention as described above can be smoothly and reliably completed by passing through the changed molding steps.

適用例Application examples

本発明による遮音保持部材は、上述したように製造コスト並びに遮音性能において極めて良好な値を表示できることから、その用途は多岐に亘るものであるが、代表的な用途として遮音間仕切壁への適用例について図9に基づいて説明する。   Since the sound insulation holding member according to the present invention can display extremely good values in terms of manufacturing cost and sound insulation performance as described above, its use is wide-ranging, but as a typical use, an application example to a sound insulation partition wall Will be described with reference to FIG.

遮音間仕切壁31は、図示のように天井面と床面における適宜の位置に所定の間隔を保ちながら遮音保持部材1を上下にランナーを介して固定しており、この遮音保持部材1の両側面にプラスターボード等の仕上げ材32を張り付けることで構成されている。これに加えて、遮音性能を更に向上させるためには仕上げ材32間と遮音保持部材1の設置間隙間の空隙にロックウールもしくはグラスウール等の吸音材を充填することも可能である。   As shown in the figure, the sound insulation partition wall 31 fixes the sound insulation holding member 1 up and down via runners at appropriate positions on the ceiling surface and the floor surface, and both side surfaces of the sound insulation holding member 1. It is comprised by sticking finishing materials 32, such as a plaster board. In addition to this, in order to further improve the sound insulation performance, it is possible to fill the gap between the finishing material 32 and the installation gap of the sound insulation holding member 1 with a sound absorbing material such as rock wool or glass wool.

以上の構成によって、音源側の仕上げ材32に伝えられる音波は仕上げ材32を通じて遮音間仕切壁31の内部に伝播されることに成るが、仕上げ材32からの音波は遮音保持部材1の一方の支持部3と基盤2を通じて遮音部4に伝播することになる。然るに、遮音保持部材1の遮音部4ではその平面に菱形の伸張開口部6が形成されているので、伝播されてくる音波の振動波は、菱形の伸張開口部6の周辺における折り曲げられた鋼板部において減衰されると共に伸張開口部6の内部空間に向かって発振しても適宜に分散されてしまうことで、他方の伸張開口部6の内部空間や基盤2や支持部3には殆ど伝達されない状況に至る。   With the above configuration, the sound wave transmitted to the finishing material 32 on the sound source side is propagated through the finishing material 32 into the sound insulation partition wall 31, but the sound wave from the finishing material 32 is supported on one side of the sound insulation holding member 1. It propagates to the sound insulation part 4 through the part 3 and the base 2. However, since the sound-insulating portion 4 of the sound-insulating holding member 1 has a rhombic extension opening 6 formed in the plane thereof, the propagated sound wave of the sound wave is bent in the vicinity of the rhombus extension opening 6. Even if it is attenuated at the part and oscillated toward the internal space of the extension opening 6, it is appropriately dispersed so that it is hardly transmitted to the internal space of the other extension opening 6, the base 2, and the support part 3. To the situation.

従って、音源側からの音波は、仕上げ材32に伝えられても反対側の仕上げ材32には大幅に減衰された少量の振動波で伝達することになることから、反対側の仕上げ材から発振される振動波量は殆ど意に介さない程度の値に減衰されており、遮音間仕切壁31は結果的に高性能の遮音効果を充分に発揮することになる。   Therefore, even if the sound wave from the sound source side is transmitted to the finishing material 32, it is transmitted to the opposite finishing material 32 with a small amount of vibration wave that is greatly attenuated. The amount of vibration wave to be applied is attenuated to a value that is almost unintentional, and the sound insulation partition wall 31 exhibits a high performance sound insulation effect as a result.

本発明による遮音保持部材は、上述したような遮音間仕切壁の他に床版に適用してもその遮音効果を発揮するので、その適用例についても図10に基づいて説明する。   Since the sound insulation holding member according to the present invention exerts its sound insulation effect even when applied to a floor slab in addition to the sound insulation partition wall as described above, the application example will also be described based on FIG.

本適用例の床版では、集合住宅の上下階にあってその中間に受桁を備えた床において本発明による遮音保持部材を受桁の上に適用することになる。床33から立ち上げた受桁34の上には本発明による遮音保持部材1、1・・・を図示のように縦横に配置してからそ
の上に上階の床材35を敷設しており、遮音保持部材1の配置は上述した遮音間仕切壁31の適用例と異なって遮音保持部材1同士を付き合わせる場合も想定している。
In the floor slab of this application example, the sound insulation holding member according to the present invention is applied to the upper and lower floors of the apartment house and provided with a receiving girder in the middle. The sound insulation holding members 1, 1... According to the present invention are arranged vertically and horizontally on the receiving girder 34 raised from the floor 33, and then an upper floor material 35 is laid thereon. The arrangement of the sound insulation holding member 1 is also assumed in the case where the sound insulation holding members 1 are attached to each other unlike the application example of the sound insulation partition wall 31 described above.

本適用例の場合でも、上階の部屋からの騒音が上階の床版35と下階の床33を通じて下階側に伝えられるものであるが、上階の床版35から伝播される振動波は、遮音保持部材1における上方の支持部3に伝承される。上方の支持部3からの伝播振動波は、基盤2を通じて遮音部4に伝播するが、遮音保持部材1の遮音部4ではその平面に菱形の伸張開口部6が形成されているので、伝播されてくる振動波は、菱形の伸張開口部6の周辺における折り曲げられた鋼板部において減衰されると共に伸張開口部6の内部空間に向かって発振しても適宜に分散されてしまうことで、他方の伸張開口部6の内部空間や基盤2や支持部3には殆ど伝達さることはない。   Even in this application example, the noise from the upper floor slab is transmitted to the lower floor through the upper floor slab 35 and the lower floor 33, but the vibration propagated from the upper floor slab 35 The waves are transmitted to the upper support portion 3 in the sound insulation holding member 1. The propagating vibration wave from the upper support part 3 propagates to the sound insulation part 4 through the base 2, but the sound insulation part 4 of the sound insulation holding member 1 is propagated because the rhomboid extension opening 6 is formed on the plane. The incoming vibration wave is attenuated in the folded steel plate portion around the rhomboid extension opening 6 and is appropriately dispersed even if it oscillates toward the internal space of the extension opening 6, so that the other Little is transmitted to the internal space of the extension opening 6, the base 2, and the support 3.

従って、本適用例の場合も上階の部屋で発生したであろう騒音は受桁34を通じて下階側の部屋に伝播することは殆ど無に等しくなり、上階の床材35から空間を通じて伝播される振動波も空間において其れ相応に減衰してから下階の床に到達することによって、上下階間の騒音問題は本発明による遮音保持部材1を受桁上に介在させることによって容易に解消することになる。   Accordingly, in the case of this application example, the noise that would have occurred in the upper floor room is almost never transmitted to the lower floor room through the girder 34, and is propagated from the upper floor material 35 through the space. Since the vibration wave generated is attenuated correspondingly in the space and reaches the floor of the lower floor, the noise problem between the upper and lower floors can be easily achieved by interposing the sound insulation holding member 1 according to the present invention on the receiving beam. Will be resolved.

本発明は、建物の遮音間仕切壁や遮音床板等に関する従来の問題点を改善するために遮音間仕切壁や遮音床板等を構成する際に適用する改良された遮音保持部材とその製造方法に関する。   The present invention relates to an improved sound insulation holding member applied when a sound insulation partition wall, a sound insulation floor plate, and the like are configured in order to improve conventional problems relating to a sound insulation partition wall, a sound insulation floor plate, and the like of a building, and a method for manufacturing the same.

1、9…遮音保持部材、2…基盤、3…支持部、4…遮音部、5…傾斜面、6 伸張開口部、7…L型片、8…コ字状の補強端部、10…鋼板、11…スリッター、12…伸張開口部の切込み、13…搬送ローラー、14…L型片の成形加工工程、15…支持部の成形加工工程、16…遮音部の膨出押し出し成型加工工程、
17、18…搬出ローラー、19…成形ローラー、20…面積、21…平面積、 22…全体面積、23…支持部面積、24…基盤面積、25…L型片の面積、26、27…成形ローラー、28、29…大型の成形ローラー、30…押えローラー、31…遮音間仕切壁、32…仕上げ材、33…床、34…受桁、35…上階の床材、36…壁板、37…上部ランナー、38…下部ランナー、39…遮音部、 40…スタッド、41…吸音材、42…延出部、43…基部、44…溝、45…開口部
DESCRIPTION OF SYMBOLS 1, 9 ... Sound insulation holding member, 2 ... Base | substrate, 3 ... Support part, 4 ... Sound insulation part, 5 ... Inclined surface, 6 Expansion opening part, 7 ... L-shaped piece, 8 ... U-shaped reinforcement end part, 10 ... Steel plate, 11 ... slitter, 12 ... slitting of extension opening, 13 ... transport roller, 14 ... molding process of L-shaped piece, 15 ... molding process of support part, 16 ... bulge extrusion molding process of sound insulation part,
17, 18 ... Unloading roller, 19 ... Molding roller, 20 ... Area, 21 ... Plane area, 22 ... Overall area, 23 ... Support area, 24 ... Base area, 25 ... Area of L-shaped piece, 26, 27 ... Molding Roller, 28, 29 ... large molding roller, 30 ... presser roller, 31 ... sound insulation partition wall, 32 ... finishing material, 33 ... floor, 34 ... girder, 35 ... upper floor material, 36 ... wall plate, 37 ... Upper runner, 38 ... Lower runner, 39 ... Sound insulation part, 40 ... Stud, 41 ... Sound absorbing material, 42 ... Extension part, 43 ... Base part, 44 ... Groove, 45 ... Opening part

Claims (9)

被保持部に直交して構成される基盤、該基盤の両側から直角状に延在する支持部及び該基盤の中央部に形成され該支持部と同方向に構成され先端部を接続状態にして成る膨出部の側面のみに複数の伸張開口部を配置されて成る遮音部から構成されることを特徴とする遮音保持部材。

A base configured to be orthogonal to the held portion, a support portion extending perpendicularly from both sides of the base, and formed in the center of the base and configured in the same direction as the support portion, with the tip portion connected. sound insulation holding member, characterized in that they are composed of sound insulation portion formed by arranging a plurality of expansion openings only on the side surfaces of the formed Ru bulged portion.

支持部の開放端が基盤と同方向なL型片に曲折されることを特徴とする請求項1に記載の遮音保持部材。 The sound insulation holding member according to claim 1, wherein the open end of the support portion is bent into an L-shaped piece in the same direction as the base. 遮音部の膨出部が複数個併設されることを特徴とする請求項1、2に記載の遮音保持部材。 The sound insulation holding member according to claim 1, wherein a plurality of bulging parts of the sound insulation part are provided side by side. 遮音部の膨出部が延在する支持部と傾斜状態にして成る三角形に形成されることを特徴とする請求項1〜3に記載の遮音保持部材。 The sound insulation holding member according to any one of claims 1 to 3, wherein the sound insulation holding member is formed in a triangular shape formed in an inclined state with a support portion where the bulging portion of the sound insulation portion extends. 膨出部に配置される伸張開口部が菱形形状であることを特徴とする請求項1〜4に記載の遮音保持部材。 The sound insulation holding member according to claim 1, wherein the extension opening disposed in the bulging portion has a rhombus shape. 中央部分に膨出部の先端面と両側面用の面積を配置し、その外側部分に基盤用の半面積と支持部用の面積を配置して構成された鋼板を、膨出部の両側面に複数の伸張開口部用の切込みを形成するためのスリッターに挿入して、鋼板の膨出部の両側面に相当する位置に伸張開口部の切込みを押圧形成し、次いで鋼板の両側から支持部用の面積分だけを直角に折り曲げて両側の支持部を構成し、しかる後に鋼板中央部の膨出部相当部分を暫時所定量だけ押上げて膨出部を押圧形成してから鋼板を切断することで所定長さの遮音保持部材に構成することを特徴とする請求項1に記載の遮音保持部材の製造方法。 The steel plate, which is constructed by placing the area for the tip and both sides of the bulging part in the central part and the half area for the base and the area for the supporting part on the outer part, is arranged on both sides of the bulging part. Are inserted into a slitter for forming a plurality of slits for extension openings, and the notches of the extension openings are pressed and formed at positions corresponding to both side surfaces of the bulge part of the steel sheet, and then the support parts from both sides of the steel sheet Only the area for the above is bent at right angles to form the support parts on both sides, and then the bulge part at the center of the steel sheet is pushed up by a predetermined amount for a while to press the bulge part, and then the steel sheet is cut. The sound insulation holding member according to claim 1, wherein the sound insulation holding member has a predetermined length. 鋼板の両側に基盤と同方向なL型片相当面積を追加して構成された鋼板を、スリッターに挿入して鋼板の膨出部の両側面に相当する位置に伸張開口部の切込みを押圧形成し、次いでL型片相当面積分を直角に折り曲げてL型片を構成し、しかる後に支持部以下の各工程を順次遂行することを特徴とする請求項6に記載の遮音保持部材の製造方法。 Insert a steel plate constructed by adding an area equivalent to the L-shaped piece in the same direction as the base on both sides of the steel plate and insert it into a slitter to form notches in the extension opening at positions corresponding to both sides of the bulge of the steel plate 7. The method for manufacturing a sound insulation holding member according to claim 6, wherein the L-shaped piece is then bent at a right angle to form an L-shaped piece, and thereafter the steps after the support portion are sequentially performed. . 中央部分に膨出部の先端面と両側面用の面積を配置してその外側部分に基盤用の半面積と支持部用の面積を配置して成る鋼板を、その両側から支持部用の面積分だけ直角に折り曲げて両側の支持部を構成し、次いで膨出部の両側面に複数の伸張開口部用の切込みを形成するためのスリッターに挿入して鋼板の膨出部の両側面に相当する位置に伸張開口部の切込みを押圧形成し、しかる後に鋼板中央部の膨出部相当部分を暫時所定量だけ押上げながら膨出部を押圧形成した後に鋼板を切断することで、所定長さの遮音保持部材に構成することを特徴とする請求項1に記載の遮音保持部材の製造方法。 An area for the support part from both sides of the steel plate, in which the area for the tip and both sides of the bulging part is arranged in the central part and the half area for the base and the area for the support part are arranged in the outer part Bend at right angles to form support parts on both sides, then insert into slitters to form notches for multiple extension openings on both sides of the bulge, equivalent to both sides of the bulge of the steel plate By pressing and forming the notch of the extension opening at the position to be pressed, and then pressing and forming the bulging portion while pushing up the bulging portion corresponding to the central portion of the steel plate for a predetermined amount, and then cutting the steel plate to a predetermined length. The method for manufacturing a sound insulation holding member according to claim 1, wherein the sound insulation holding member is configured as described above. 鋼板の両側に基盤と同方向なL型片相当面積を追加して構成された鋼板を、その両側からL型片相当面積分を直角に折り曲げてL型片を構成した後に支持部用の面積分だけ直角に折り曲げて両側の支持部を構成し、次いでスリッターに挿入して鋼板の膨出部の両側面に相当する位置に伸張開口部の切込みを押圧形成する等の次工程を順次遂行することを特徴とする請求項8に記載の遮音保持部材の製造方法。
The area for the support part after forming the L-shaped piece by bending the area equivalent to the L-shaped piece from the both sides of the steel sheet and adding the area equivalent to the L-shaped piece in the same direction as the base on both sides of the steel sheet Folding at right angles to form support parts on both sides, and then sequentially performing the following steps such as inserting into a slitter and pressing and forming notches in the extension openings at positions corresponding to both sides of the bulge part of the steel sheet The method for producing a sound insulation holding member according to claim 8.
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