JP5271138B2 - Recipe for potable water - Google Patents

Recipe for potable water Download PDF

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JP5271138B2
JP5271138B2 JP2009083226A JP2009083226A JP5271138B2 JP 5271138 B2 JP5271138 B2 JP 5271138B2 JP 2009083226 A JP2009083226 A JP 2009083226A JP 2009083226 A JP2009083226 A JP 2009083226A JP 5271138 B2 JP5271138 B2 JP 5271138B2
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water
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temperature raising
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JP2010235130A (en
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創 岸本
陽 川合
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Suntory Beverage and Food Ltd
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Description

本発明は、水を採取する採取工程と、採取した水を容器に詰める充填工程と、水充填後の容器を密封する密封工程とを備えた容器詰め飲料水の製法に関する。   The present invention relates to a method for producing container-packed drinking water, which includes a collecting step for collecting water, a filling step for filling the collected water into a container, and a sealing step for sealing the container after filling with water.

従来一般的に、低温の水を採取して詰められた容器は、その外表面に結露水が発生し、その容器を段ボールなどの箱に詰めると、結露水を段ボールケースが吸水して軟化し、出荷搬送時に変形しやすくなる虞があった。
そこで、発生した結露水の吸水を防止するために、ダンボール箱の表面に易離解性防水・防湿塗工層を形成する方法(例えば、特許文献1参照)や、箱詰めする前に、容器表面に結露水が発生しないように、水充填後の容器を、温水などで一旦温める工程、いわゆるウォーマー工程を設ける方法(例えば、特許文献2参照)が考えられている。
Conventionally, a container packed with low-temperature water collected has condensed water on its outer surface, and when the container is packed in a box such as cardboard, the cardboard case absorbs the condensed water and softens it. There is a risk of deformation during shipping and transportation.
Therefore, in order to prevent the generated condensed water from being absorbed, a method of forming an easily disintegrating waterproof / moisture-proof coating layer on the surface of the cardboard box (see, for example, Patent Document 1), In order to prevent the formation of condensed water, a method of providing a so-called warmer process (for example, see Patent Document 2) for temporarily heating the container after filling with warm water or the like has been considered.

特開2004−51130号公報JP 2004-51130 A 特開2000−313499号公報JP 2000-31499 A

上述した従来の段ボール箱の表面に易離解性防水・防湿塗工層を形成する方法は、段ボール箱の加工にコストがかかりすぎる欠点がある。
また、ウォーマー工程を設ける方法は、エネルギーの消失や、時間のロスや、内容物である飲料水の品質の低下を抑えるという面では、まだまだ改良の余地がある。
また、一般に容器としては、ペットボトル(PETボトル)が使用される場合が多いのであるが、より薄肉の樹脂材料を使用しようとしたときには、ウォーマー工程によって、容器が熱変形を起こす虞が多くなる。
The above-described method for forming an easily disintegrating waterproof / moisture-proof coating layer on the surface of a corrugated cardboard box has a drawback that it is too expensive to process the corrugated cardboard box.
Moreover, the method of providing a warmer process still has room for improvement in terms of suppressing the loss of energy, the loss of time, and the deterioration of the quality of the drinking water that is the contents.
In general, a PET bottle (PET bottle) is often used as a container. However, when a thinner resin material is used, the warmer process may cause the container to be thermally deformed. .

従って、本発明の目的は、上記問題点を解消し、加工コストの高くつく段ボール箱を使用する必要がなく、また、ウォーマー工程を無くせるようにするか、もしくは、少なくできるようにする容器詰め飲料水の製法を提供するところにある。   Accordingly, an object of the present invention is to eliminate the above-mentioned problems, eliminate the need for using a corrugated cardboard box with high processing cost, and eliminate or reduce the warmer process. The company is in the process of providing a method for producing drinking water.

本発明の第1の特徴構成は、水を採取する採取工程と、前記採取工程で採取した水を昇温する主昇温工程と、昇温した水を容器に詰める充填工程と、水充填後の容器を密封する密封工程とを備え、前記主昇温工程は、前記採取工程で採取した水の冷熱を、冷熱を必要とする設備の冷却対象部に対して、間接接触により供給することにより、水が昇温されるものであり、前記密封工程後で、出荷前の保管場所までの箇所における環境温度以上に、前記主昇温工程で水を昇温するものであるところにある。 A first characteristic configuration of the present invention includes a sampling step for sampling water, a main temperature rising step for heating up the water collected in the sampling step, a filling step for packing the heated water in a container, and after water filling The main temperature raising step is to supply the cold heat of the water collected in the collecting step to the object to be cooled of the equipment requiring the cold heat by indirect contact. state, and are not water is heated, after the sealing step, the above environmental temperature at the location until the storage location prior to shipment, certain water where in which the temperature is raised in the main heating step.

本発明の第1の特徴構成によれば、前記採取工程で採取した水は、容器に充填する前に、その水の冷熱を、冷熱を必要とする設備の冷却対象部に対して、間接接触により供給することにより、冷却対象部が放出する熱エネルギーで水は昇温され、充填工程時には採取工程の時より水温が上がる。
従って、充填工程と密封工程を経た容器は、結露の発生を抑制でき、加工にコストがかかる段ボール箱に容器を詰めることなく、また、エネルギーや時間のかかるウォーマー工程を無くすか、少なくできるようになる。
According to the first characteristic configuration of the present invention, before the water collected in the sampling step is filled in the container, the cold heat of the water is indirect contact with the cooling target portion of the facility that requires the cold heat. By supplying the water, the temperature of the water is raised by the thermal energy released from the cooling target part, and the water temperature is higher during the filling process than during the sampling process.
Therefore, the container that has undergone the filling process and the sealing process can suppress the occurrence of condensation, so that the container is not packed in a cardboard box that is expensive to process, and the warmer process that requires energy and time can be eliminated or reduced. Become.

更には、採取した水の冷熱を、冷熱を必要とする設備の冷却対象部に供給することによって、冷却対象部の冷却のために使用する電気エネルギーなどの消費を減少でき、省エネルギー化に役立つようになる。   Furthermore, by supplying the cold heat of the collected water to the cooling target part of the facility that requires cold heat, the consumption of electrical energy used for cooling the cooling target part can be reduced, which helps to save energy. become.

その上、採取した水の持つ冷熱を、間接接触により前記冷却対象部に供給することにより、その水に雑菌や不純物の混入を避けながら冷熱の授受だけを行って、後の充填工程での容器詰めを可能にできる。
よって、水質を変えることなく、安全な容器詰め飲料水を提供することができる。
さらに、前記主昇温工程での水の昇温で、例えば前記密封工程後の容器の箱詰め時に、その環境温度以上に容器全体が昇温されているために、容器は結露することなく、従って、箱が安価な普通のダンボール箱であっても吸水による軟化現象の心配はなくなる。
また、例えば出荷前の保管場所においても、その環境温度以上に前記主昇温工程で水が昇温されることにより、結露のない状態で出荷でき、その結果、製品の商品価値を低下することなく引き渡しできる。
In addition, by supplying the cold heat of the collected water to the cooling target part by indirect contact, the cold water is only given and received while avoiding contamination with impurities and impurities, and the container in the subsequent filling process Can be stuffed.
Therefore, safe container-packed drinking water can be provided without changing the water quality.
Furthermore, the temperature of the water in the main temperature raising step, for example, when the container after the sealing step is packed, the entire vessel is heated to a temperature higher than its environmental temperature, so that the container does not condense. Even if the box is an inexpensive ordinary cardboard box, there is no need to worry about softening due to water absorption.
In addition, for example, even in a storage place before shipment, the water is heated in the main temperature raising step above its environmental temperature, so that it can be shipped without condensation, resulting in a reduction in the commercial value of the product. Can be delivered without.

発明の第の特徴構成は、前記主昇温工程の後に、前記主昇温工程で不足する熱エネルギーを補足する追加加温工程が、前記主昇温工程より下流側に設けてあることにある。
本発明の第の特徴構成によれば、前記主昇温工程で冷熱対象部との熱交換する熱量が十分でなく、採取した水の昇温が不足した場合であっても、容器は結露することなく、従って、箱が安価な普通のダンボール箱であっても吸水による軟化現象を起こすことを、確実に防止することができるようになる。
本発明の第の特徴構成は、前記充填工程の前に、採取した水をろ過するろ過工程を有するところにある。
In the second characteristic configuration of the present invention, after the main temperature raising step, an additional heating step that supplements thermal energy that is insufficient in the main temperature raising step is provided downstream of the main temperature raising step. It is in.
According to the second characteristic configuration of the present invention, even when the amount of heat exchanged with the cooling target part is not sufficient in the main temperature raising step and the temperature of the collected water is insufficient, the container is not condensed. Therefore, even if the box is an inexpensive ordinary cardboard box, it is possible to reliably prevent the softening phenomenon due to water absorption.
The 3rd characteristic structure of this invention exists in the place which has the filtration process which filters the extract | collected water before the said filling process.

本発明の第の特徴構成によれば、採取した水のろ過により、混雑物の除去ができ、より純度の高い飲料水を容器詰めできる。 According to the 3rd characteristic structure of this invention, the collected water can be removed by filtration of the extract | collected water, and drinking water with higher purity can be packed in a container.

本発明の第の特徴構成は、前記間接接触による冷熱供給対象が空調装置の冷媒である点にある。 The 4th characteristic structure of this invention exists in the point whose cold supply object by the said indirect contact is the refrigerant | coolant of an air conditioner.

本発明の第の特徴構成によれば、採取した水の冷熱で空調装置の冷媒を冷却することにより、空調装置の冷媒の冷却効率を上げることができるばかりか、逆に、空調装置の放出する少ない熱エネルギーをも、採取した水の加温に利用でき、相互に合理的な熱エネルギーの利用が可能になった。 According to the fourth characteristic configuration of the present invention, the cooling efficiency of the air conditioner can be increased by cooling the refrigerant of the air conditioner with the cold heat of the collected water. This less heat energy can be used to heat the collected water, making it possible to use heat energy rationally.

実施形態で説明する設備のブロック図である。It is a block diagram of the equipment explained by an embodiment.

以下に本発明の実施の形態を図面に基づいて説明する。   Embodiments of the present invention will be described below with reference to the drawings.

本発明の実施形態は、採取する低温の水、例えば、地中でミネラル分が溶解した地下水を採取して、含有するミネラル成分を壊さないためにもそのまま加熱殺菌を行わずにナチュラルミネラルウォーターとしてボトル詰めした製品を提供する技術に関するものである。   The embodiment of the present invention collects low-temperature water to be collected, for example, ground water in which minerals are dissolved in the ground, and does not destroy the mineral components contained as it is as natural mineral water without performing heat sterilization. The present invention relates to technology for providing bottled products.

前記容器詰め飲料水の製造工程としては、容器詰め時から出荷前の保管場所までの環境よりも低温の水としての地下水を採取する採取工程と、採取した水をPETボトル等の容器に詰める充填工程と、水充填後の容器をキャップ等で密封する密封工程と、密封した容器を箱詰めするパッキング工程とを備え、充填工程の前に、採取した水を、冷熱を必要とする設備の冷却対象部(例えば、空調装置の冷媒を冷却する放熱部)に対して、間接接触による冷熱供給として使用することで、採取した水が加温される主昇温工程を設けてある。   As the manufacturing process of the container-packed drinking water, a sampling process of collecting ground water as water having a temperature lower than the environment from the time of container packing to the storage location before shipment, and filling of the collected water into a container such as a PET bottle Process, a sealing process for sealing the container after filling with a cap or the like, and a packing process for packing the sealed container in a box, and before the filling process, the collected water is to be cooled by equipment that requires cold heat. A main temperature raising step is provided in which the collected water is heated by using it as a cold supply by indirect contact with a part (for example, a heat radiating part for cooling the refrigerant of the air conditioner).

尚、必要に応じて、充填工程の前に、水をろ過するろ過工程を設けてもよい。
また、前記密封工程とパッキング工程との間に、水充填容器がまだ室温より低ければ、水充填容器に蒸気などを吹き付けて加温するウォーマー工程を設けてもよい。
In addition, you may provide the filtration process which filters water before a filling process as needed.
In addition, a warmer process may be provided between the sealing process and the packing process in which the water-filled container is heated by spraying steam or the like if the water-filled container is still lower than room temperature.

次に、本実施形態を工程順に実現する設備の概要を、図1に示す。
工程順に、地下水を採取する前記採取工程で使用される井戸1、井戸1から採取した水を溜める井水タンク2、井水タンク2から取り出した水と空調装置13の冷媒配管の放熱部とを間接的に熱交換する水加温熱交換部3、水加温熱交換部3を通して加温された水をろ過する前記ろ過工程で使用されるフィルターユニット4を設け、フィルターユニット4を通った水は、PETボトルに水を詰める前記充填工程で使用される飲料水充填装置10に送られる。
Next, the outline | summary of the equipment which implement | achieves this embodiment in process order is shown in FIG.
In order of the process, the well 1 used in the sampling step for collecting groundwater, the well water tank 2 for storing the water collected from the well 1, the water taken out from the well water tank 2, and the heat radiating part of the refrigerant pipe of the air conditioner 13 A water heating and heat exchanging unit 3 for indirectly exchanging heat, a filter unit 4 used in the filtration step for filtering water heated through the water heating and heat exchanging unit 3 are provided, and the water passing through the filter unit 4 is It is sent to the potable water filling device 10 used in the filling step of filling the PET bottle with water.

前記飲料水充填装置10には、PETボトルを殺菌して洗浄する容器殺菌洗浄装置5と、殺菌洗浄されたPETボトルにフィルターユニット4からの水を詰めるフィラー6と、水が詰められたボトルにキャップを取り付けて密封する前記密封工程に使用されるキャッパー7とを設けてある。   The drinking water filling device 10 includes a container sterilization washing device 5 for sterilizing and washing PET bottles, a filler 6 for filling water from the filter unit 4 into a sterilized and washed PET bottle, and a bottle filled with water. A capper 7 used in the sealing step for attaching and sealing a cap is provided.

前記フィラー6により水が充填されたボトルは、ラベラー8によりラベルを貼られ、その後、段ボール箱にボトルを詰める前記パッキング工程に使用されるケーサー9に送られて、製品として出荷されるようにしてある。   The bottle filled with water with the filler 6 is labeled with a labeler 8 and then sent to the caser 9 used in the packing process for filling the bottle into a cardboard box and shipped as a product. is there.

前記キャッパー7へ供給されるキャップは、キャップ整列装置11からキャップ殺菌装置12を通った後、前記キャッパー7に送られるように構成してある。   The cap supplied to the capper 7 is configured to be sent to the capper 7 after passing through the cap sterilizing device 12 from the cap aligning device 11.

〔別実施形態〕
以下に他の実施の形態を説明する。
[Another embodiment]
Other embodiments will be described below.

〈1〉 本発明の採取する対象の水としては、地下水の他に、山の湧き水や渓流水等の天然水を示すもので、そのまま飲用に使用することができる水を対象とするものである。 <1> The water to be collected according to the present invention indicates natural water such as mountain spring water and mountain stream water in addition to groundwater, and is intended for water that can be used as it is. .

〈2〉 前記冷熱を必要とする設備の冷却対象部としては、空調装置13の放熱部の他に、冷凍装置の放熱部や、コンプレッサーの排熱冷却部であったり、生産設備の冷却箇所や、例えば、PETボトルの金型の温度調整機等であっても良い。 <2> In addition to the heat radiating part of the air conditioner 13, the cooling target part of the equipment that requires the cold is a heat radiating part of the refrigeration apparatus, an exhaust heat cooling part of the compressor, For example, a temperature controller for a mold of a PET bottle may be used.

〈3〉 前記容器としては、PETボトルの他に、紙パックであったり、ガラス瓶、金属缶やポリエチレン容器等の他の素材の容器であっても良い。 <3> In addition to PET bottles, the container may be a paper pack, or a container made of another material such as a glass bottle, a metal can, or a polyethylene container.

〈4〉 前記密封工程での密封は、容器によって異なるもので、例えば、樹脂キャップ、金属キャップ(ネジ式又は、王冠式)、ラミネートシートの熱融着による密封、金属缶の場合は、ネジ式のキャップや巻き締めをも含むものである。 <4> The sealing in the sealing step varies depending on the container. For example, a resin cap, a metal cap (screw type or crown type), sealing by heat-sealing a laminate sheet, and in the case of a metal can, a screw type Including the cap and winding.

〈5〉 前記飲料水の製造方法の各工程でも示したように、ウォーマー工程を設けるために、キャッパー7とラベラー8との間に、加熱水蒸気により水充填ボトルを加温するウォーマーを設けてあっても良い。この場合も、水加温熱交換部3での熱交換により、ウォーマーで必要な熱量は少なくて省エネルギー化を可能にする。 <5> As shown in each step of the method for producing drinking water, in order to provide a warmer process, a warmer is provided between the capper 7 and the labeler 8 to heat the water-filled bottle with heated steam. May be. In this case as well, the heat exchange in the water heating and heat exchanging unit 3 reduces the amount of heat required by the warmer and enables energy saving.

〈6〉 前記ウォーマー工程で示したように、主昇温工程の後に、主昇温工程で不足する熱エネルギーを補足する追加加温工程が、前記主昇温工程より下流側に設けてあればよく、例えば、前述のキャッパー7とラベラー8との間以外に、水加温交換部3とフィラー6との間に、水蒸気又は温水により水を間接加熱する加温装置を設けてもよい。 <6> As shown in the warmer process, after the main temperature raising process, an additional heating process for supplementing thermal energy that is insufficient in the main temperature raising process is provided on the downstream side of the main temperature raising process. For example, you may provide the heating apparatus which indirectly heats water with water vapor | steam or warm water between the water heating exchange part 3 and the filler 6 other than between the above-mentioned capper 7 and the labeler 8. FIG.

1 井戸
2 井水タンク
3 水加温熱交換部
4 フィルターユニット
5 容器殺菌洗浄装置
6 フィラー
7 キャッパー
8 ラベラー
9 ケーサー
10 飲料水充填装置
11 キャップ整列装置
12 キャップ殺菌装置
13 空調装置
DESCRIPTION OF SYMBOLS 1 Well 2 Well water tank 3 Water heating and heat exchange part 4 Filter unit 5 Container sterilization washing apparatus 6 Filler 7 Capper 8 Labeler 9 Caser 10 Drinking water filling apparatus 11 Cap alignment apparatus 12 Cap sterilization apparatus 13 Air conditioning apparatus

Claims (4)

水を採取する採取工程と、前記採取工程で採取した水を昇温する主昇温工程と、昇温した水を容器に詰める充填工程と、水充填後の容器を密封する密封工程とを備え、前記主昇温工程は、前記採取工程で採取した水の冷熱を、冷熱を必要とする設備の冷却対象部に対して、間接接触により供給することにより、水が昇温されるものであり、
前記密封工程後で、出荷前の保管場所までの箇所における環境温度以上に、前記主昇温工程で水を昇温するものである容器詰め飲料水の製法。
A sampling step for collecting water, a main heating step for heating the water collected in the sampling step, a filling step for filling the heated water in a container, and a sealing step for sealing the container after filling with water In the main temperature raising step, the temperature of the water is raised by supplying the cold heat of the water collected in the collecting step to the cooling target portion of the equipment requiring the cold heat by indirect contact. The
A method for producing container-packed drinking water in which the temperature of the water is raised in the main temperature raising step above the environmental temperature at the location up to the storage location before shipment after the sealing step .
前記主昇温工程の後に、前記主昇温工程で不足する熱エネルギーを補足する追加加温工程が、前記主昇温工程より下流側に設けてある請求項1に記載の容器詰め飲料水の製法。 2. The container-packed drinking water according to claim 1, wherein after the main temperature raising step, an additional heating step for supplementing thermal energy deficient in the main temperature raising step is provided downstream of the main temperature raising step. Manufacturing method. 前記充填工程の前に、採取した水をろ過するろ過工程を有する請求項1又は2に記載の容器詰め飲料水の製法。 The manufacturing method of the container-packed drinking water of Claim 1 or 2 which has the filtration process which filters the extract | collected water before the said filling process. 前記間接接触による冷熱供給対象が空調装置の冷媒である請求項1からのいずれか一項に記載の容器詰め飲料水の製法。 The manufacturing method of the container-packed drinking water as described in any one of Claim 1 to 3 whose cold supply object by the said indirect contact is the refrigerant | coolant of an air conditioner.
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