JP5253193B2 - Molding device for plastic injection molding machine - Google Patents

Molding device for plastic injection molding machine Download PDF

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JP5253193B2
JP5253193B2 JP2009009704A JP2009009704A JP5253193B2 JP 5253193 B2 JP5253193 B2 JP 5253193B2 JP 2009009704 A JP2009009704 A JP 2009009704A JP 2009009704 A JP2009009704 A JP 2009009704A JP 5253193 B2 JP5253193 B2 JP 5253193B2
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suction
molded product
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arm
injection molding
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JP2010167574A (en
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淳二 櫻本
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淳二 櫻本
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Description

本発明は、プラスチック射出成形機の成形品取出し装置に関し、特に、安価な構造で成形品を迅速確実に取り出すことができるようにしたものである。   The present invention relates to a molded product take-out device for a plastic injection molding machine, and in particular, allows a molded product to be quickly and reliably taken out with an inexpensive structure.

図15(a)〜(d)は成形品Pの取出し工程を示すものであって、プラスチック射出成形機1と、成形品取出し装置2とを有している。   FIGS. 15A to 15D show a process for taking out the molded product P, which includes a plastic injection molding machine 1 and a molded product take-out device 2.

前記プラスチック射出成形機1は、固定金型3、可動金型4及び射出機5を有しており、図15(a)に示すように、両金型3,4を吻合させた状態で、射出機5により該両金型3,4内に材料を注入し、成形後、図15(b)に示すように、固定金型3から可動金型4を離間させ、固定金型3側の成形品Pをロックアウトピン6により押し出す。なお、Paは成形品Pに付着する残材(スプルー)である。   The plastic injection molding machine 1 has a fixed mold 3, a movable mold 4 and an injection machine 5. As shown in FIG. 15 (a), the molds 3 and 4 are anastomosed, The material is injected into the molds 3 and 4 by the injection machine 5, and after molding, the movable mold 4 is separated from the fixed mold 3 as shown in FIG. The molded product P is pushed out by the lockout pin 6. Note that Pa is a remaining material (sprue) adhering to the molded product P.

前記成形品取出し装置2は、上下方向a,b及び水平方向c,dに移動可能な移動体8と、該移動体8の下端に枢支軸9を介して矢印e,f方向に回動可能に枢支されてエアシリンダ10により垂直姿勢〔図15(a)参照〕と水平姿勢〔図15(d)参照〕とに姿勢変更可能な可動板11と、該可動板11に取り付けた吸引部12とを有している。   The molded product take-out device 2 is movable in the directions of arrows e and f via a pivot shaft 9 at a lower end of the movable body 8 that can move in the vertical directions a and b and the horizontal directions c and d. A movable plate 11 that is pivotally supported and can be changed between a vertical posture (see FIG. 15A) and a horizontal posture (see FIG. 15D) by an air cylinder 10, and a suction attached to the movable plate 11. Part 12.

従来、前記吸引部12は、成形品Pに対応して吸引区間Kを形成する複数の吸盤14を備えた吸引部材15を有し、該吸引部材15の一端が前記可動板11に止着されている。   Conventionally, the suction portion 12 has a suction member 15 having a plurality of suction cups 14 that form a suction section K corresponding to the molded product P, and one end of the suction member 15 is fixed to the movable plate 11. ing.

成形品Pの取出し手順を説明すると、図15(a)に示すように、プラスチック射出成形機1による成形時に、成形品取出し装置2の吸引部材15を垂直姿勢でプラスチック射出成形機1の上方に待機させる。   The procedure for taking out the molded product P will be described. As shown in FIG. 15A, when the plastic injection molding machine 1 performs molding, the suction member 15 of the molded product taking-out apparatus 2 is placed above the plastic injection molding machine 1 in a vertical posture. Wait.

次に、図15(b)に示すように、可動金型4を固定金型3から離間させた後、吸引部材15を下降bさせて両金型3,4間に挿入した後、前進cさせ、各吸盤14を成形品Pに吸着させる。   Next, as shown in FIG. 15 (b), after the movable mold 4 is separated from the fixed mold 3, the suction member 15 is lowered b and inserted between the molds 3 and 4, and then the forward c Each suction cup 14 is adsorbed to the molded product P.

その後、図15(c)に示すように、吸引部材15を上記とは逆の手順で後進d及び上昇aさせて、待機位置まで戻し、エアシリンダ10で吸引部材15を矢印f方向に回動させて水平姿勢にすることにより、吸盤14で吸引している成形品Pを水平状態にする。   Thereafter, as shown in FIG. 15C, the suction member 15 is moved backward d and raised a in the reverse procedure to the above and returned to the standby position, and the suction member 15 is rotated in the direction of arrow f by the air cylinder 10. The molded product P sucked by the suction cup 14 is brought into a horizontal state by causing the horizontal posture.

続いて、図15(d)に示すように、吸引部材15を水平移動c,d移動させた後、下降bさせ、吸盤14による吸引を解除して、成形品Pをベルトコンベア16上などに受け渡す。なお、関連する技術として特許文献1に記載したものがある。   Subsequently, as shown in FIG. 15 (d), the suction member 15 is moved horizontally c and d, then lowered b, the suction by the suction cup 14 is released, and the molded product P is placed on the belt conveyor 16 or the like. Deliver. In addition, there exists what was described in patent document 1 as a related technique.

特開平6−198687号公報JP-A-6-198687

上記従来の構成では、プラスチック射出成形機1で成形する成形品Pの形状が大小さまざまに変化すると共に、一度に成形される成形品Pの個数も1個から複数個まで色々と変化するため、その成形品Pごとに、吸引部12の形態を調整する必要があり、その段取りに手間と時間とがかかって面倒であり、コストアップになっていた。   In the above-described conventional configuration, the shape of the molded product P molded by the plastic injection molding machine 1 varies in size, and the number of molded products P molded at one time varies from one to a plurality. It is necessary to adjust the shape of the suction part 12 for each molded product P, and it takes time and effort to set up the product, which is troublesome and increases the cost.

図15(a)に示すように、吸引区間Kの中央から枢支軸9までの距離Hが比較的大きくなっているため、図15(c)に示すように、エアシリンダ10で垂直姿勢の吸引部材15を矢印f方向に回動させて水平姿勢にしたときに、吸盤14で吸引している成形品Pに過大な遠心力がかかり、その遠心力に吸引力が負けて成形品Pの落下事故を発生させる事故が多々あった。   As shown in FIG. 15 (a), since the distance H from the center of the suction section K to the pivot shaft 9 is relatively large, as shown in FIG. When the suction member 15 is rotated in the direction of the arrow f to be in a horizontal posture, an excessive centrifugal force is applied to the molded product P sucked by the suction cup 14, and the suction force is lost to the centrifugal force so that the molded product P There were many accidents that caused fall accidents.

本発明は、上記従来の欠点に鑑み、安価な構造で成形品を迅速確実に取り出すことができるようにしたプラスチック射出成形機の成形品取出し装置を提供することを目的としている。   An object of the present invention is to provide a molded product take-out device for a plastic injection molding machine that can quickly and reliably take out a molded product with an inexpensive structure in view of the above-mentioned conventional drawbacks.

上記目的を達成するための構成を実施の形態に対応する図面に基づいて説明すると、請求項1に記載の発明は、上下方向a,b及び水平方向c,dに移動可能な移動体8と、該移動体8の下端に枢支軸9を介して回動可能に枢支されて垂直姿勢と水平姿勢とに姿勢変更可能な可動板11と、該可動板11に取り付けた吸引部12とを有し、該吸引部12には、成形品Pに対応して吸引領域Kを形成する複数の吸盤14が備えられており、プラスチック射出成形機1の固定金型3と可動金型4とで成形品Pを成形した後、移動体8を下動させて垂直姿勢の吸引部12を互いに離間させた両金型3,4間に挿入し、該吸引部12の各吸盤14により成形品Pを吸引し、移動体8を上動させ枢支軸9回りで吸引部12を回動させて水平姿勢とすることにより吸引した成形品Pを水平状態にした後、移動体8を水平移動させて吸引した成形品Pを所定位置まで移動させるようにしたプラスチック射出成形機1の成形品取出し装置2において、図2に示すように、前記吸引部12が、前記可動板11に止着され、該可動板11を介して前記枢支軸9を回転中心として回転する吸引部本体19と、前記枢支軸9を中心として対称に配置された複数のアーム20とを有し、前記吸引部本体19の正面外周縁近傍に所定間隔をおいて複数のねじ孔21が形成され、その各ねじ孔21のうち適当なねじ孔21にねじ込まれる止着具22で前記アーム20の基端部20aを止着することにより、これら複数のアーム20が吸引部本体19から放射方向に延ばされ、これらアーム20に前記吸盤14が直接または継手部材を介して間接的に取り付けられ、且つ前記吸引部12の吸引領域Kの方向中間部の部位Ka(図1の(a)参照)に前記枢支軸9が位置するようになっており、前記吸引部本体19に基端部20aが止着具22で止着され該基端部20aから放射状に延びる前記複数のアーム20は該基端部20aを中心に該吸引部本体19の表面域内を放射角度変更可能に止着される共に、これらアーム20の前記表面域内での放射角度変更位置を示す目盛19aを吸引部本体19に表示してなる構成を採用するものである。 The configuration for achieving the above object will be described with reference to the drawings corresponding to the embodiments. The invention according to claim 1 is a movable body 8 movable in the vertical direction a, b and the horizontal direction c, d. A movable plate 11 pivotally supported at the lower end of the movable body 8 via a pivot shaft 9 and capable of changing its posture between a vertical posture and a horizontal posture, and a suction portion 12 attached to the movable plate 11 The suction part 12 is provided with a plurality of suction cups 14 that form a suction region K corresponding to the molded product P, and the fixed mold 3 and the movable mold 4 of the plastic injection molding machine 1 are provided. After the molded product P is molded, the moving body 8 is moved downward to insert the suction part 12 in the vertical position between the molds 3 and 4 separated from each other. P is sucked, the moving body 8 is moved upward, and the suction portion 12 is rotated around the pivot shaft 9 to be in a horizontal posture. In the molded product take-out device 2 of the plastic injection molding machine 1 in which the molded product P sucked by the above is made horizontal and then the movable body 8 is moved horizontally to move the sucked molded product P to a predetermined position. as shown in, the suction unit 12 is fastened to the movable plate 11, a suction unit body 19 rotated about the pivot shaft 9 through the movable plate 11, the pivot shaft 9 and a multiple arm 20 arranged symmetrically around the the front outer peripheral edge near the suction unit body 19 at predetermined intervals a plurality of screw holes 21 are formed, suitable among the respective screw holes 21 a by fastening the base end portion 20a of the arm 20 by fastening member 22 is screwed into the screw hole 21, the plurality of arms 20 is extended from the suction unit body 19 in the radial direction, the these arms 20 Sucker 14 directly Other indirectly attached via a joint member, and wherein as pivot shaft 9 is located above the site Ka in the radial direction intermediate portion of the suction area K of the suction unit 12 (of (a) see FIG. 1) The proximal end portion 20a is fixed to the suction portion main body 19 with a fastening tool 22, and the plurality of arms 20 extending radially from the proximal end portion 20a are centered on the proximal end portion 20a. A configuration is adopted in which the inside of the surface area 19 is fixed so that the radiation angle can be changed, and a scale 19 a indicating the radiation angle change position of the arm 20 in the surface area is displayed on the suction part main body 19. .

請求項に記載の発明は、請求項1に記載の発明において、図4に示すように、前記吸引部本体19内に、環状の通気路本体36aと該通気路本体36aから外方に延びて吸引部本体19の外周面に開口する複数の分岐通気路36bとからなる通気路36が形成され、前記各分岐通気路36bを開閉する切換弁37が吸引部本体19に設けられ、その各分岐通気路36bのうち適当なものと前記各吸盤14とが可撓性通気パイプ38aにより連通され、前記通気路本体36aから延びて吸引部本体19の外周面に開口する吸引路36cが形成され、該吸引路36cに吸引パイプ38bが接続されており、その吸引パイプ38bにより吸引路36c、通気路36及び通気パイプ38aを介して各吸盤14から空気を吸引するようにしてなる構成を採用するものである。 According to the second aspect of the present invention, as shown in FIG. 4, in the first aspect of the present invention, an annular air passage main body 36 a and the air passage main body 36 a extend outwardly in the suction portion main body 19. A suction passage 36 comprising a plurality of branch ventilation passages 36b opened on the outer peripheral surface of the suction portion main body 19 is formed, and a switching valve 37 for opening and closing each branch ventilation passage 36b is provided in the suction portion main body 19, each of which is provided. An appropriate one of the branch air passages 36b and each of the suction cups 14 are communicated with each other by a flexible air pipe 38a, and a suction passage 36c extending from the air passage main body 36a and opening on the outer peripheral surface of the suction portion main body 19 is formed. The suction pipe 38b is connected to the suction path 36c, and the suction pipe 38b sucks air from the suction cups 14 through the suction path 36c, the ventilation path 36, and the ventilation pipe 38a. It is intended to adopt.

請求項に記載の発明は、請求項1又は2に記載の発明において、前記アーム20の中央部に該アーム20の長手方向に沿って長孔状ガイド孔26が形成され、該ガイド孔26に吸盤14が移動可能に係止されてなる構成を採用するものである。 According to a third aspect of the present invention, in the first or second aspect of the present invention, a long hole-shaped guide hole 26 is formed in the central portion of the arm 20 along the longitudinal direction of the arm 20. A configuration in which the suction cup 14 is movably locked is adopted.

請求項に記載の発明は、請求項1〜の何れかに記載の発明において、図12に示すように、前記継手部材がロッド42からなり、該ロッド42の中央部が前記アーム20の長手方向に沿って形成した長孔状ガイド孔26に係止具43を介して移動可能に係止され、そのロッド42の両端部に形成した長孔状ガイド孔26に吸盤14が移動可能に係止されてなる構成を採用するものである。 According to a fourth aspect of the present invention, in the invention according to any one of the first to third aspects, the joint member comprises a rod 42 as shown in FIG. A long hole-shaped guide hole 26 formed along the longitudinal direction is movably locked via a locking tool 43, and the suction cup 14 is movable in the long hole-shaped guide holes 26 formed at both ends of the rod 42. A structure that is locked is adopted.

請求項に記載の発明は、請求項またはに記載の発明において、前記ガイド孔26に沿って目盛27が表示されてなる構成を採用するものである。 The invention according to claim 5 employs a configuration in which a scale 27 is displayed along the guide hole 26 in the invention according to claim 3 or 4 .

請求項に記載の発明は、請求項1又は2に記載の発明において、図13に示すように、前記継手部材が自在継手45からなり、前記アーム20が2組に分けられ、その一方組のアーム20に前記自在継手45を介して吸盤14が係止されると共に、その他方組のアーム20に吸盤14が係止されてなる構成を採用するものである。 The invention according to claim 6 is the invention according to claim 1 or 2 , wherein the joint member comprises a universal joint 45 and the arm 20 is divided into two sets, as shown in FIG. The suction cup 14 is locked to the other arm 20 through the universal joint 45, and the suction cup 14 is locked to the other arm 20.

請求項に記載の発明は、請求項1又は2に記載の発明において、図14に示すように、前記継手部材が自在継手45からなり、前記アーム20が2組に分けられ、該両組のアーム20に前記自在継手45を介して吸盤14が係止されてなる構成を採用するものである。 According to a seventh aspect of the present invention, in the first or second aspect of the present invention, as shown in FIG. 14, the joint member comprises a universal joint 45, and the arm 20 is divided into two sets. A configuration in which the suction cup 14 is engaged with the arm 20 via the universal joint 45 is employed.

請求項1に記載の発明によれば、吸引部本体19を基準とし、該吸引部本体19からアーム20を放射方向に延ばしているので、そのアーム20に直接または継手部材を介して間接的に取り付けた複数の吸盤14により形成される吸引領域Kを成形品Pの形状や個数に対応して所望通りに位置決めすることができ、その段取りに要する時間を従来に比べて大幅に短縮することができ、多品種小量生産に最適である。 According to the first aspect of the present invention, since the arm 20 is extended in the radial direction from the suction portion main body 19 with the suction portion main body 19 as a reference, the arm 20 is directly or indirectly via a joint member. The suction region K formed by the plurality of attached suction cups 14 can be positioned as desired according to the shape and number of the molded product P, and the time required for the setup can be greatly shortened compared to the conventional case. It is ideal for high-mix low-volume production.

また、成形品Pの形状や個数に対応して、吸引部本体19、アーム20、継手部材及び吸盤14からなる部品を適当に組み合わせるようになっており、従来のように新しい成形品Pごとに吸引部12を作り替える場合に比べて、部品点数が少ないから、製作費が安くつく。   In addition, in accordance with the shape and number of the molded product P, the parts including the suction portion main body 19, the arm 20, the joint member, and the suction cup 14 are appropriately combined. For each new molded product P as in the past, Compared with the case where the suction part 12 is remade, the number of parts is small, so the production cost is low.

更に、吸引部本体19の回動中心である枢支軸9から複数の吸盤14により形成される吸引領域Kの方向中間部までの距離Kaの部位に前記枢支軸9を設定することにより、成形品Pを吸盤14を介して吸引している吸引部本体19を回動させて垂直姿勢から水平姿勢にしたときに、その吸引している成形品Pにかかる遠心力が前記枢支軸9を中心に径方向に均等に分散して減退されるため、遠心力の影響を少なくすることができ、吸引部本体19に吸引される成形品Pの遠心力による落下事故を確実に防止することができる。 Furthermore, by setting the pivot shaft 9 at a site of a distance Ka from the pivot shaft 9 which is the rotation center of the suction section main body 19 to the radial intermediate portion of the suction area K formed by the plurality of suction cups 14. When the suction part main body 19 sucking the molded product P through the suction cup 14 is rotated to change from the vertical posture to the horizontal posture, the centrifugal force applied to the sucked molded product P is applied to the pivot shaft. 9 to be diminished evenly distributed radially about the, it is possible to reduce the influence of centrifugal force, reliably prevent fall accidents caused by the centrifugal force of the molded article P to be sucked into the suction unit body 19 be able to.

更にまた本発明によれば、前記吸引部本体19に基端部20aから放射状に延びる前記複数のアーム20は該基端部20aを中心に該吸引部本体19の表面域内を放射角度変更可能に止着される共に、該アーム20の前記表面域内での放射角度変更位置を示す目盛19aが吸引部本体19に表示されてなるため、アーム20に吸引される成形品Pの形状や大きさに合わせてアーム20の吸引部本体19の表面域内での放射角度変更位置を記録しておくことができ、その後に成形品Pの形状や大きさに合わせてアーム20の吸引部本体19の表面域内での放射角度変更位置を変える場合に、過去に記録されたアーム20の放射角度を参考にすることができ、これによって新たな成形品Pの取り出しのための段取りを能率的に行うことができる。 Furthermore , according to the present invention , the plurality of arms 20 extending radially from the base end portion 20a to the suction portion main body 19 can change the radiation angle within the surface area of the suction portion main body 19 around the base end portion 20a. Since the scale 19a indicating the radiation angle change position within the surface area of the arm 20 is displayed on the suction unit main body 19 while being fixed, the shape and size of the molded product P sucked by the arm 20 are displayed. In addition, the radiation angle change position within the surface area of the suction part main body 19 of the arm 20 can be recorded, and then within the surface area of the suction part main body 19 of the arm 20 according to the shape and size of the molded product P. In the case of changing the radiation angle change position at, it is possible to refer to the radiation angle of the arm 20 recorded in the past, whereby the setup for taking out a new molded product P can be efficiently performed. .

請求項に記載の発明によれば、吸引部本体19の分岐通気路36bと各吸盤14とをつなぐ可撓性通気パイプ38aが変形自在であるから、その通気パイプ38aに関係無く、アーム20及び吸盤14の位置を自在に調整することができる。 According to the second aspect of the present invention, since the flexible ventilation pipe 38a that connects the branch ventilation path 36b of the suction portion main body 19 and each suction cup 14 is freely deformable, the arm 20 is independent of the ventilation pipe 38a. And the position of the suction cup 14 can be adjusted freely.

また、金型3,4で成形品Pを一度に多数個成形する多数個取りにおいて、いずれかの成形品Pを吸盤14で吸引することができず、不良キャビティが発生する場合には、その吸盤14に連通する分岐通気路36bを切換弁37で閉鎖することにより、不良キャビティの発生を確実に阻止することができる。   Further, in the case where a large number of molded products P are molded by the molds 3 and 4 at a time, any molded product P cannot be sucked by the suction cup 14 and a defective cavity is generated. By closing the branch air passage 36b communicating with the suction cup 14 with the switching valve 37, it is possible to reliably prevent the occurrence of defective cavities.

請求項に記載の発明によれば、成形品Pの形状や個数に対応して、吸盤14の位置をアーム20のガイド孔26に沿って迅速容易に調整することができる。 According to the third aspect of the present invention, the position of the suction cup 14 can be quickly and easily adjusted along the guide hole 26 of the arm 20 in accordance with the shape and number of the molded product P.

請求項に記載の発明によれば、多数の吸盤14をアーム20及びロッド42のガイド孔26に沿って所望位置に配置することができる。 According to the fourth aspect of the present invention, a large number of suction cups 14 can be arranged at desired positions along the guide holes 26 of the arm 20 and the rod 42.

請求項に記載の発明によれば、アーム20及びまたはロッド42のガイド孔26に沿って形成した目盛り27により各吸盤14を所望位置に正確に係止することができる。 According to the fifth aspect of the present invention, each suction cup 14 can be accurately locked at a desired position by the scale 27 formed along the guide hole 26 of the arm 20 and / or the rod 42.

請求項に記載の発明によれば、段差のある成形品Pであっても、一方組のアーム20に自在継手45を介して係止した吸盤14と他方組のアーム20に係止した吸盤14とで確実に吸引するすることができる。 According to the sixth aspect of the present invention, even if the molded product P has a step, the suction cup 14 locked to the one arm 20 via the universal joint 45 and the suction cup locked to the other arm 20. 14 can be reliably sucked.

請求項に記載の発明によれば、傾斜面や球面のある成形品Pであっても、両組のアーム20に自在継手45を介して係止した吸盤14により確実に吸引することができる。 According to the seventh aspect of the present invention, even a molded product P having an inclined surface or a spherical surface can be reliably sucked by the suction cups 14 locked to the arms 20 of both sets via the universal joint 45. .

(a)〜(d)は本発明の第1の実施の形態である成形品取出し装置による成形品の取出し工程を示す概略説明図である。(A)-(d) is a schematic explanatory drawing which shows the removal process of the molded product by the molded product extraction apparatus which is the 1st Embodiment of this invention. (a)は同成形品取出し装置の正面図、(b)は同装置の側面図である。(A) is a front view of the molded product take-out apparatus, and (b) is a side view of the apparatus. 同要部を主体的に示す吸引部本体の正面図である。It is a front view of the suction part main body which mainly shows the principal part. 同他の要部を主体的に示す吸引部本体の正面図である。It is a front view of the attraction | suction part main body which mainly shows the other principal part. 図4のA−A矢視図である。It is an AA arrow line view of FIG. 図4のB−B矢視図である。It is a BB arrow line view of FIG. (a)は図4のC−C矢視図、(b)は図4のD−D矢視図、(c)は同切換弁の斜視図である。(A) is a CC arrow view of FIG. 4, (b) is a DD arrow view of FIG. 4, (c) is a perspective view of the same switching valve. 同吸盤の縦断面図である。It is a longitudinal cross-sectional view of the same suction cup. 同第1、第2の変形例を示す正面図である。It is a front view which shows the 1st, 2nd modification. 同第3、第4の変形例を示す正面図である。It is a front view which shows the 3rd, 4th modification. 同第5の変形例を示す正面図である。It is a front view which shows the 5th modification. (a)は本発明の第2の実施の形態である成形品取出し装置の正面図、(b)はE−E矢視図である。(A) is a front view of the molded article extraction apparatus which is the 2nd Embodiment of this invention, (b) is an EE arrow line view. 本発明の第3の実施の形態である成形品取出し装置の側面図である。It is a side view of the molded article extraction apparatus which is the 3rd Embodiment of this invention. 本発明の第4の実施の形態である成形品取出し装置の側面図である。It is a side view of the molded article extraction apparatus which is the 4th Embodiment of this invention. (a)〜(d)は従来の成形品取出し装置による成形品の取出し工程を示す概略説明図である。(A)-(d) is a schematic explanatory drawing which shows the removal process of the molded article by the conventional molded article extraction apparatus.

図1〜図8は本発明の第1の実施の形態である成形品取出し装置2を示すものであって、図1(a)〜(d)は同成形品Pの取出し工程を示す概略説明図、図2(a)は同成形品取出し装置2の正面図、図2(b)は同装置2の側面図、図3は同アームの放射方向に取り付けられる状態を主として説明するための吸引部本体の正面図、図4は同吸引回路を主として説明するための吸引部本体の正面図、図5は図4のA−A矢視図、図6は図4のB−B矢視図、図7(a)は図4のC−C矢視図、図7(b)は図4のD−D矢視図、図7(c)は同切換弁の斜視図、図8は同吸盤14の縦断面図である。図15に示す構成と同一部分には同一符号を付してその説明を省略する。   FIGS. 1-8 shows the molded product taking-out apparatus 2 which is the 1st Embodiment of this invention, Comprising: FIGS. 1 (a)-(d) is schematic description which shows the taking-out process of the molded product P. FIG. Fig. 2 (a) is a front view of the molded product take-out device 2, Fig. 2 (b) is a side view of the device 2, and Fig. 3 is a suction mainly for explaining a state where the arm is attached in the radial direction. 4 is a front view of the suction unit main body for mainly explaining the suction circuit, FIG. 5 is a view taken along the line AA in FIG. 4, and FIG. 6 is a view taken along the line BB in FIG. 7 (a) is a view taken along the line CC in FIG. 4, FIG. 7 (b) is a view taken along the line DD in FIG. 4, FIG. 7 (c) is a perspective view of the switching valve, and FIG. It is a longitudinal cross-sectional view of the suction cup 14. The same parts as those shown in FIG.

図1〜図6に示すように、吸引部12は、可動板11にビス18により止着された矩形ブロック状の金属製吸引部本体19と、複数(この実施の形態では4本)のアーム20とを有し、吸引部本体19の正面外周縁近傍に所定間隔をおいて複数(この実施の形態では8つ)のねじ孔21が形成され、この第1の実施の形態では、吸引部本体19の四隅に位置する各ねじ孔21にねじ込まれるビスなどの止着具22で各アーム20の基端部を止着することにより、該各アーム20が吸引部本体19の四隅から放射状に延ばされ、その各アーム20に吸盤14が直接取り付けられている。該吸引部12は可動板11を介して前記枢支軸9を回転中心として回転するよう吸引部本体19に取り付けられ、且つ吸引部12の吸引領域Kの方向中間部の部位Ka(図1の(a))に前記枢支軸9が位置するようになっている。なお、この実施例では、可動板11と吸引部本体19とが別体に形成されているが、吸引部本体19に可動体11が一体に形成されるようにしてもよい。そして図3に示すように、前記吸引部本体19に基端部20aが止着具22で止着され該基端部20aから放射状に延びるアーム20は該基端部20aを中心に該吸引部本体19の表面域内を放射角度変更可能に止着される共に、該アーム20の前記表面域内での放射角度変更位置を示す目盛19aを吸引部本体19に表示してなる。アーム20の基端部には指針20bが突設され、該指針20bが目盛19aの指す角度がアーム20の吸引部本体19から放射状に延びる放射角度を示すもので、実線で示すアーム20の吸引部本体19から延びる放射角度が0度とすれば、鎖線で示すアーム20の吸引部本体19から延びる放射角度は45度である。このように、アーム20に吸引される成形品Pの形状や大きさに合わせてアーム20の吸引部本体19の表面域内での放射角度変更位置を記録しておくことができ、その後に成形品Pの形状や大きさに合わせてアーム20の吸引部本体19の表面域内での放射角度変更位置を変える場合に、過去に記録されたアーム20の放射角度を参考にすることができ、これによって新たな成形品Pの取り出しのための段取りを能率的に行うことができる。図3中、24は吸引部本体19の中央に貫設した逃げ孔であって、成形品Pの残材(スプルー)Pa(図1参照)を通すためのものである。 As shown in FIGS. 1 to 6, the suction part 12 includes a rectangular block-shaped metal suction part main body 19 fixed to the movable plate 11 with screws 18 and a plurality of (four in this embodiment) arms. 20, and a plurality of (eight in this embodiment) screw holes 21 are formed in the vicinity of the front outer peripheral edge of the suction portion main body 19 at a predetermined interval. In this first embodiment, the suction portion By fixing the base end portion of each arm 20 with a fixing tool 22 such as a screw that is screwed into each screw hole 21 positioned at the four corners of the main body 19, each arm 20 is radiated from the four corners of the suction portion main body 19. The suction cup 14 is directly attached to each arm 20. The suction unit 12 is attached to the suction unit body 19 so as to rotated about the pivot shaft 9 through the movable plate 11, and part Ka of the radial intermediate portion of the suction area K of the suction unit 12 (FIG. 1 (A)), the pivot shaft 9 is positioned. In this embodiment, the movable plate 11 and the suction part main body 19 are formed separately, but the movable body 11 may be formed integrally with the suction part main body 19. As shown in FIG. 3, a base end portion 20a is fastened to the suction portion main body 19 by a fastening tool 22, and an arm 20 extending radially from the base end portion 20a has the suction portion centered on the base end portion 20a. The surface 19 of the main body 19 is fixed so that the radiation angle can be changed, and a scale 19 a indicating the radiation angle change position in the surface area of the arm 20 is displayed on the suction portion main body 19. A pointer 20b protrudes from the proximal end portion of the arm 20, and the angle indicated by the scale 19a of the pointer 20b indicates a radial angle extending radially from the suction portion main body 19 of the arm 20, and the suction of the arm 20 indicated by a solid line If the radiation angle extending from the main part 19 is 0 degree, the radiation angle extending from the suction part main body 19 of the arm 20 indicated by a chain line is 45 degrees. In this way, the radiation angle change position within the surface area of the suction portion main body 19 of the arm 20 can be recorded in accordance with the shape and size of the molded product P sucked by the arm 20, and then the molded product. When changing the radiation angle change position in the surface area of the suction portion main body 19 of the arm 20 according to the shape and size of P, the radiation angle of the arm 20 recorded in the past can be referred to. The setup for taking out a new molded product P can be efficiently performed. In FIG. 3, reference numeral 24 denotes a relief hole penetrating in the center of the suction portion main body 19, and is used for passing the remaining material (sprue) Pa (see FIG. 1) of the molded product P.

図2(a)に示すように、前記各アーム20は、長尺状の金属板からなり、その中央部に該アーム20の長手方向に沿って長孔状ガイド孔26が形成され、該ガイド孔26に沿って目盛27が形成されており、ガイド孔26に沿って各吸盤14を迅速容易に移動させることができると共に、目盛27により各吸盤14を所望位置に正確に係止することができる。   As shown in FIG. 2A, each arm 20 is made of a long metal plate, and a long hole-shaped guide hole 26 is formed in the center of the arm 20 along the longitudinal direction of the arm 20. A scale 27 is formed along the hole 26 so that the suction cups 14 can be quickly and easily moved along the guide hole 26 and the suction cups 14 can be accurately locked at desired positions by the scale 27. it can.

図8に示すように、前記吸盤14は吸盤支持部28により支持されており、その吸盤支持部28は、アーム20のガイド孔26に挿通されて該ガイド孔26に沿って移動可能なボルト29と、該ボルト29に螺合する抜け止め用ナット30と、ボルト29の中央貫通孔29aに移動可能に挿通した支持軸31とを有し、該支持軸31の中央大径部31aとボルト29との間にばね32が介在され、支持軸31の基端部に抜け止めリング33が係合され、その支持軸31の先端部に吸盤14が嵌合され、該吸盤14の中央孔から支持軸31を貫通して中央大径部31aの外周面に開口する通気孔34が形成されており、ばね32に抗して吸盤14を成形品Pに弾性的に押し付け、通気孔34を介して吸引することにより、吸盤14を成形品Pに密着させる。   As shown in FIG. 8, the suction cup 14 is supported by a suction cup support portion 28, and the suction cup support portion 28 is inserted into a guide hole 26 of the arm 20 and can be moved along the guide hole 26. A retaining nut 30 that is screwed into the bolt 29, and a support shaft 31 that is movably inserted into the central through hole 29a of the bolt 29. The central large-diameter portion 31a of the support shaft 31 and the bolt 29 A retaining ring 33 is engaged with the base end portion of the support shaft 31, the suction cup 14 is fitted to the distal end portion of the support shaft 31, and is supported from the central hole of the suction cup 14. A vent hole 34 that penetrates the shaft 31 and opens on the outer peripheral surface of the central large diameter portion 31 a is formed. The suction cup 14 is elastically pressed against the molded product P against the spring 32, and the vent hole 34 is interposed. By sucking the suction cup 14 into the molded product P To wear.

図4、図5及び図7に示すように、吸引部本体19内に、正面視略ロ字状の通気路本体36aと該通気路本体36aから外方に延びて吸引部本体19の外周面に開口する複数の分岐通気路36bとからなる井桁状の通気路36が形成され、前記各分岐通気路36bを開閉する切換弁37が吸引部本体19の正面に設けられ、その各分岐通気路36bのうち適当なものと前記各吸盤14の通気孔34とが可撓性合成樹脂からなる通気パイプ38aにより連通され、通気路本体36aから延びて吸引部本体19の外周面に開口する吸引路36cが形成され、該吸引路36cに可撓性合成樹脂からなる吸引パイプ38bが接続されており、エアポンプ(図示せず)により吸引パイプ38b、吸引路36c、通気路36及び通気パイプ38aを介して各吸盤14から空気を吸引する。   As shown in FIGS. 4, 5, and 7, in the suction part main body 19, the air passage main body 36 a having a substantially square shape in front view and the outer peripheral surface of the suction part main body 19 extending outward from the air passage main body 36 a A cross-girder-shaped air passage 36 comprising a plurality of branch air passages 36b that are open to each other is formed, and a switching valve 37 that opens and closes each of the branch air passages 36b is provided in front of the suction portion main body 19, and each of the branch air passages Appropriate ones of 36b and the vent holes 34 of the suction cups 14 are communicated with each other by a vent pipe 38a made of a flexible synthetic resin. The suction path extends from the vent path main body 36a and opens to the outer peripheral surface of the suction section main body 19. 36c is formed, and a suction pipe 38b made of flexible synthetic resin is connected to the suction path 36c. The suction pipe 38b, the suction path 36c, the ventilation path 36, and the ventilation pipe 38a are connected by an air pump (not shown). The To suck the air from the suction cup 14.

図7に示すように、前記切換弁37は、円柱状に形成され、その中央部に連通孔37aが横断方向に沿って貫設され、該切換弁37の上端突起部に操作用溝39が形成されると共に、その切換弁37の下端部に抜け止めリング40が係合されており、図7(a)に示すように、切換弁37で分岐通気路36bを閉鎖した状態から操作用溝39を操作して該切換弁37を90°回転させることにより、図7(b)に示すように、連通孔37aを分岐通気路36bに連通させて、その分岐通気路36bを開放する。   As shown in FIG. 7, the switching valve 37 is formed in a columnar shape, and a communication hole 37 a is provided in the center of the switching valve 37 along the transverse direction. An operation groove 39 is formed in the upper end protrusion of the switching valve 37. The retaining ring 40 is engaged with the lower end portion of the switching valve 37. As shown in FIG. 7A, the operation groove is closed from the state where the branch air passage 36b is closed by the switching valve 37. By operating 39 and rotating the switching valve 37 by 90 °, as shown in FIG. 7B, the communication hole 37a is communicated with the branch air passage 36b, and the branch air passage 36b is opened.

上記構成によれば、吸引部本体19の分岐通気路36bと各吸盤14とをつなぐ可撓性通気パイプ38aが変形自在であるから、その通気パイプ38aに関係無く、アーム20及び吸盤14の位置を自在に調整することができる。   According to the above configuration, the flexible ventilation pipe 38a that connects the branch ventilation path 36b of the suction portion main body 19 and each suction cup 14 is deformable, so that the positions of the arm 20 and the suction cup 14 are independent of the ventilation pipe 38a. Can be adjusted freely.

また、金型3,4で成形品Pを一度に多数個成形する多数個取りにおいて、いずれかの成形品Pを吸盤14で吸引することができず、不良キャビティが発生する場合には、その吸盤14に連通する分岐通気路36bを切換弁37で閉鎖することにより、不良キャビティの発生を確実に阻止することができる。   Further, in the case where a large number of molded products P are molded by the molds 3 and 4 at a time, any molded product P cannot be sucked by the suction cup 14 and a defective cavity is generated. By closing the branch air passage 36b communicating with the suction cup 14 with the switching valve 37, it is possible to reliably prevent the occurrence of defective cavities.

成形品Pの取出し手順を説明すると、図1(a)に示すように、プラスチック射出成形機1による成形時に、成形品取出し装置2の吸引部本体19を垂直姿勢でプラスチック射出成形機1の上方に待機させる。   The procedure for taking out the molded product P will be described. As shown in FIG. 1A, when the plastic injection molding machine 1 performs molding, the suction part main body 19 of the molded product taking-out device 2 is placed above the plastic injection molding machine 1 in a vertical posture. To wait.

次に、図1(b)に示すように、可動金型4を固定金型3から離間させた後、吸引部本体19を下降bさせて両金型3,4間に挿入した後、前進cさせ、各吸盤14を成形品Pに吸着させる。   Next, as shown in FIG. 1 (b), after moving the movable mold 4 away from the fixed mold 3, the suction part main body 19 is lowered b and inserted between both molds 3, 4, and then moved forward. c, each suction cup 14 is adsorbed to the molded product P.

その後、図1(c)に示すように、前記吸引部本体19を上記とは逆の手順で後進d及び上昇aさせて、待機位置まで戻し、エアシリンダ10でこのロッド10aに連結されている連杆10b及び可動体11を介して吸引部本体19を矢印f方向に回動させて水平姿勢にすることにより、吸盤14で吸引している成形品Pを水平状態にする。   Thereafter, as shown in FIG. 1 (c), the suction body 19 is moved backward d and raised a in the reverse procedure to the above, returned to the standby position, and connected to the rod 10a by the air cylinder 10. By rotating the suction part main body 19 in the direction of the arrow f via the continuous rod 10b and the movable body 11 into a horizontal posture, the molded product P sucked by the suction cup 14 is brought into a horizontal state.

続いて、図1(d)に示すように、吸引部本体19を水平移動c,d移動させた後、下降bさせ、吸盤14による吸引を解除して、成形品Pをベルトコンベア16上などに受け渡す。   Subsequently, as shown in FIG. 1 (d), the suction part main body 19 is moved horizontally c and d, then lowered b, the suction by the suction cup 14 is released, and the molded product P is placed on the belt conveyor 16 or the like. Pass to.

上記構成によれば、吸引部本体19を基準とし、該吸引部本体19から各アーム20を放射方向に延ばしているので、その各アーム20に直接取り付けた複数の吸盤14により形成される吸引領域Kを成形品Pの形状や個数に対応して所望通りに位置決めすることができ〔図2(a)参照〕、その段取りに要する時間を従来に比べて大幅に短縮することができ、多品種小量生産に最適である。 According to the above configuration, since each arm 20 extends in the radial direction from the suction unit main body 19 with respect to the suction unit main body 19, the suction region formed by the plurality of suction cups 14 directly attached to the respective arms 20. K can be positioned as desired according to the shape and number of molded parts P (see FIG. 2 (a)), and the time required for the setup can be greatly reduced compared to the prior art. Ideal for small volume production.

また、成形品Pの形状や個数に対応して、吸引部本体19、アーム20及び吸盤14からなる部品を適当に組み合わせるようになっており、従来のように新しい成形品Pごとに吸引部12を作り替える場合に比べて、部品点数が少ないから、製作費が安くつく。   Further, in accordance with the shape and number of the molded product P, the parts composed of the suction unit main body 19, the arm 20 and the suction cup 14 are appropriately combined. Since the number of parts is small compared to the case of remodeling, the production cost is low.

更に、図1(a)に示すように、吸引部本体19の回動中心である枢支軸9から複数の吸盤14により形成される吸引領域Kの方向中間部までの距離Kaの部位に前記枢支軸9を設定することにより、成形品Pを吸盤14を介して吸引している吸引部本体19を回動させて垂直姿勢から水平姿勢にしたときに(図1(c)(d)参照)、その吸引している成形品Pにかかる遠心力が前記枢支軸9を中心に上下に均等に分散して減退されるため、該遠心力の影響を少なくすることができ、これによって、吸引部本体19に吸引される成形品Pの落下事故を確実に防止することができる。 Further, as shown in FIG. 1 (a), at a site at a distance Ka from the pivot shaft 9 which is the rotation center of the suction portion main body 19 to the radial intermediate portion of the suction region K formed by the plurality of suction cups 14. When the pivot shaft 9 is set, the suction portion main body 19 sucking the molded product P through the suction cup 14 is rotated to change from the vertical posture to the horizontal posture (FIGS. 1C and 1D). ))), Since the centrifugal force applied to the sucked molded product P is evenly distributed and reduced around the pivot shaft 9, the influence of the centrifugal force can be reduced. Thus, it is possible to reliably prevent the accident of dropping the molded product P sucked into the suction part main body 19.

上記構成では、成形品Pの形状や個数に対応して、4本のアーム20を吸引部本体19の四隅から放射状に延ばし、該各アーム20に取り付けた各吸盤14により略正四角形の吸引区間Kを形成したが、これに限定されるわけではなく、下記の変形例のようにしてもよい。   In the above configuration, in accordance with the shape and number of the molded product P, the four arms 20 are radially extended from the four corners of the suction portion main body 19, and the suction section 14 is attached to each of the arms 20. Although K is formed, the present invention is not limited to this, and the following modification may be used.

図9の実線は第1の変形例を示す正面図であって、4本のアーム20を吸引部本体19の四隅から上下方向に延ばし、該各アーム20に取り付けた各吸盤14により縦方向に沿って略長方形の吸引領域Kを形成している。 The solid line in FIG. 9 is a front view showing a first modified example, in which four arms 20 are extended vertically from the four corners of the suction portion main body 19, and are vertically moved by the suction cups 14 attached to the arms 20. A substantially rectangular suction region K is formed along the same.

図9の仮想線は第2の変形例を示す正面図であって、4本のアーム20を吸引部本体19の四隅から水平方向に延ばし、該各アーム20に取り付けた各吸盤14により水平方向に沿って略長方形の吸引領域Kを形成している。 9 is a front view showing a second modified example, in which four arms 20 are extended in the horizontal direction from the four corners of the suction portion main body 19, and horizontally by the suction cups 14 attached to the arms 20. A substantially rectangular suction region K is formed along the line.

図10の実線は第3の変形例を示す正面図であって、2本のアーム20を吸引部本体19の上下端縁中央から上下方向に延ばし、該各アーム20に取り付けた各吸盤14により縦方向に沿って略細幅長方形の吸引領域Kを形成している。 The solid line in FIG. 10 is a front view showing a third modification, and the two arms 20 are extended vertically from the center of the upper and lower edges of the suction portion main body 19 and are sucked by the suction cups 14 attached to the arms 20. A substantially narrow rectangular suction region K is formed along the vertical direction.

図10の仮想線は第4の変形例を示す正面図であって、2本のアーム20を吸引部本体19の両側縁中央から水平方向に延ばし、該各アーム20に取り付けた各吸盤14により水平方向に沿って略細幅長方形の吸引領域Kを形成している。 The phantom line in FIG. 10 is a front view showing a fourth modified example, in which two arms 20 are horizontally extended from the center of both side edges of the suction portion main body 19 and each sucker 14 attached to each arm 20 is used. A substantially narrow rectangular suction region K is formed along the horizontal direction.

図11は第5の変形例を示す正面図であって、1本のアーム20を吸引部本体19の下端縁中央から下方に延ばし、該各アーム20に取り付けた各吸盤14により下方に向かって略細幅長方形の吸引領域Kを形成している。 FIG. 11 is a front view showing a fifth modification example. One arm 20 extends downward from the center of the lower end edge of the suction portion main body 19 and is moved downward by the suction cups 14 attached to the arms 20. A substantially narrow rectangular suction region K is formed.

図12(a)は本発明の第2の実施の形態である成形品取出し装置2の正面図、図12(b)はE−E矢視図を示すものであって、2本のアーム20が吸引部本体19の上下端縁中央から上下方向に沿って互いに逆向きに延ばされ、1本または複数本(この第2の実施の形態では4本)の長尺金属板からなるロッド(継手部材)42の中央部を各アーム20のガイド孔26にボルト・ナットなどからなる係止具43で移動可能に係止することにより、該ロッド42が水平方向に延ばされ、そのロッド42の両端部に形成した長孔状ガイド孔26に吸盤14が移動可能に係止されている。上記以外の構成は第1の実施の形態(図1〜図8参照)とほぼ同じであるから、同一部分に同一符号を付してその説明を省略する。   FIG. 12A is a front view of the molded product taking-out apparatus 2 according to the second embodiment of the present invention, and FIG. 12B is a view taken along the line E-E. Are extended from the center of the upper and lower edges of the suction portion main body 19 in the opposite directions to each other, and are composed of one or more (four in the second embodiment) long metal plate ( The central portion of the joint member 42 is movably locked to the guide hole 26 of each arm 20 by a locking tool 43 made of a bolt, a nut or the like, so that the rod 42 is extended in the horizontal direction. The suction cups 14 are movably locked to the long hole-shaped guide holes 26 formed at both ends of the guide plate. Since the configuration other than the above is substantially the same as that of the first embodiment (see FIGS. 1 to 8), the same parts are denoted by the same reference numerals and the description thereof is omitted.

上記構成によれば、多数の吸盤14をアーム20及びロッド42のガイド孔26に沿って所望位置に配置することができる。   According to the above configuration, a large number of suction cups 14 can be arranged at desired positions along the guide holes 26 of the arm 20 and the rod 42.

図13は本発明の第3の実施の形態である成形品取出し装置2により段差のある成形品Pを吸引している状態を示す側面図であって、2組の短尺なアーム20が吸引部本体19に止着されて互いに逆方向に延ばされ、その一方組のアーム20に自在継手(継手部材)を介して吸盤14が係止されると共に、その他方組のアーム20に吸盤14が係止されている。上記以外の構成は第1の実施の形態(図1〜図8参照)とほぼ同じであるから、同一部分に同一符号を付してその説明を省略する。   FIG. 13 is a side view showing a state in which a molded product P having a step is being sucked by the molded product take-out device 2 according to the third embodiment of the present invention. The suction cups 14 are fixed to the main body 19 and extended in opposite directions, and the suction cups 14 are locked to one set of arms 20 via a universal joint (joint member). It is locked. Since the configuration other than the above is substantially the same as that of the first embodiment (see FIGS. 1 to 8), the same parts are denoted by the same reference numerals and the description thereof is omitted.

前記自在継手45は、一方組のアーム20の先端部に係止具46により係止したホルダ部45aと、該ホルダ部45aの一つ割り孔に移動可能に挿通されてビス47によりそのホルダ部45aに移動不能に係止された支持杆45bと、該支持杆45bの先端部に連結軸48を介して回動可能に連結されて所定の傾斜角度で固定される継手板45cとを有し、該継手板45cの先端部に吸盤支持部28がボルト29及び抜け止めナット30により取り付けられている。   The universal joint 45 includes a holder portion 45a that is locked to the distal end portion of one arm 20 by a locking tool 46, and a holder portion 45a that is movably inserted into a single split hole of the holder portion 45a and that is fixed by a screw 47. A support rod 45b that is immovably locked to 45a, and a joint plate 45c that is rotatably connected to the tip of the support rod 45b via a connecting shaft 48 and fixed at a predetermined inclination angle. The suction cup support 28 is attached to the tip of the joint plate 45c by a bolt 29 and a retaining nut 30.

上記構成によれば、段差のある成形品Pであっても、一方組のアーム20に自在継手45を介して係止した吸盤14と他方組のアーム20に係止した吸盤14とで確実に吸引するすることができる。   According to the above configuration, even with a molded product P having a level difference, the suction cup 14 locked to the one set of arms 20 via the universal joint 45 and the suction cup 14 locked to the other set of arms 20 are surely secured. Can be aspirated.

図14は本発明の第4の実施の形態である成形品取出し装置2により略く字状に折り曲げた成形品Pを吸引している状態を示す側面図であって、2組の短尺なアーム20が吸引部本体19に止着されて互いに逆方向に延ばされ、該両組のアーム20に自在継手45を介して吸盤14が係止されている。上記以外の構成は第3の実施の形態(図13参照)とほぼ同じであるから、同一部分に同一符号を付してその説明を省略する。   FIG. 14 is a side view showing a state in which the molded product P folded into a substantially square shape is sucked by the molded product take-out device 2 according to the fourth embodiment of the present invention, and includes two sets of short arms. 20 is fixed to the suction portion main body 19 and extended in opposite directions, and the suction cup 14 is locked to the two arms 20 via a universal joint 45. Since the configuration other than the above is substantially the same as that of the third embodiment (see FIG. 13), the same parts are denoted by the same reference numerals and the description thereof is omitted.

上記構成では、各自在継手45の継手板45cを連結軸48を中心に回動させて略ハ字状に傾斜させることにより、該各自在継手45に取り付けた吸盤14を成形品Pの傾斜面に吸着させている。   In the above configuration, the suction plate 14 attached to each universal joint 45 is inclined to the inclined surface of the molded product P by rotating the joint plate 45c of each universal joint 45 about the connecting shaft 48 and inclining the joint plate 45c. It is adsorbed on.

上記構成によれば、傾斜面や球面のある成形品Pであっても、両組のアーム20に自在継手45を介して係止した吸盤14により確実に吸引することができる。   According to the above configuration, even a molded product P having an inclined surface or a spherical surface can be reliably sucked by the suction cups 14 locked to the arms 20 of both sets via the universal joint 45.

1 プラスチック射出成形機
2 成形品取出し装置
3 固定金型
4 可動金型
8 移動体
9 枢支軸
11 可動板
12 吸引部
14 吸盤
19 吸引部本体
19a 目盛
20 アーム
20a アームの基端部
21 ねじ孔
22 止着具
26 ガイド孔
27 目盛
36 通気路
36a 通気路本体
36b 分岐通気路
36c 吸引路
37 切換弁
38a 通気パイプ
38b 吸引パイプ
42 ロッド(継手部材)
43 係止具
45 自在継手(継手部材)
P 成形品
K 吸引領域
DESCRIPTION OF SYMBOLS 1 Plastic injection molding machine 2 Molded product taking-out apparatus 3 Fixed mold 4 Movable mold 8 Moving body 9 Pivoting shaft 11 Movable plate 12 Suction part 14 Suction cup 19 Suction part main body 19a Scale 20 Arm 20a Arm base 21 Screw hole 22 Fastening Tool 26 Guide Hole 27 Scale 36 Ventilation Channel 36a Ventilation Channel Body 36b Branch Ventilation Channel 36c Suction Channel 37 Switching Valve 38a Ventilation Pipe 38b Suction Pipe 42 Rod (Coupling Member)
43 Locking tool 45 Universal joint (joint member)
P Molded product K Suction area

Claims (7)

上下方向及び水平方向に移動可能な移動体と、該移動体の下端に枢支軸を介して回動可能に枢支されて垂直姿勢と水平姿勢とに姿勢変更可能な可動板と、該可動板に取り付けた吸引部とを有し、該吸引部には、成形品に対応して吸引領域を形成する複数の吸盤が備えられており、プラスチック射出成形機の固定金型と可動金型とで成形品を成形した後、移動体を下動させて垂直姿勢の吸引部を互いに離間させた両金型間に挿入し、該吸引部の各吸盤により成形品を吸引し、移動体を上動させ枢支軸回りで吸引部を回動させて水平姿勢とすることにより吸引した成形品を水平状態にした後、移動体を水平移動させて吸引した成形品を所定位置まで移動させるようにしたプラスチック射出成形機の成形品取出し装置において、前記吸引部が、前記可動板に止着され、該可動板を介して前記枢支軸を回転中心として回転する吸引部本体と、前記枢支軸を中心として対称に配置された複数のアームとを有し、前記吸引本体の正面外周縁近傍に所定間隔をおいて複数のねじ孔が形成され、その各ねじ孔のうち適当なねじ孔にねじ込まれる止着具で前記アームの基端部を止着することにより、これらアームが吸引部本体から放射方向に延ばされ、これらアームに前記吸盤が直接または継手部材を介して間接的に取り付けられ、且つ前記吸引部の吸引領域方向中間部の部位に前記枢支軸が位置するようになっており、前記吸引部本体に基端部が止着具で止着され該基端具から放射状に延びる前記複数のアームは該基端具を中心に該吸引部本体の表面域内を放射角度変更可能に止着される共に、これらアームの前記表面域内の放射角度変更位置を示す目盛を吸引部本体に表示してなるプラスチック射出成形機の成形品取出し装置。 A movable body that is movable in the vertical direction and the horizontal direction, a movable plate that is pivotally supported by a lower end of the movable body via a pivot shaft and can be changed in a vertical posture and a horizontal posture, and the movable plate A suction part attached to the plate, the suction part is provided with a plurality of suction cups that form suction areas corresponding to the molded product, and a fixed mold and a movable mold of the plastic injection molding machine, After forming the molded product with the above, the moving body is moved downward to insert the suction part in the vertical position between the two molds separated from each other, and the molded product is sucked by each suction cup of the suction part, and the moving body is lifted up. After moving the suction part around the pivot shaft to a horizontal posture to bring the sucked molded product into a horizontal state, the movable body is moved horizontally to move the sucked molded product to a predetermined position. In the molded product take-out device of the plastic injection molding machine, the suction part is Is secured to the moving plate has a suction unit body to be rotated about the pivot shaft through the movable plate, and a multiple arms arranged symmetrically about said pivot shaft, said A plurality of screw holes are formed in the vicinity of the outer periphery of the front surface of the suction portion body at predetermined intervals, and the base end portion of the arm is fastened by a fastening tool screwed into an appropriate screw hole among the screw holes. Thus, these arms are extended radially from the suction part main body, and the suction cups are attached to these arms directly or indirectly via a joint member, and at the radial intermediate part of the suction area of the suction part. The pivot shaft is positioned, and a plurality of arms extending radially from the base end member are fixed to the main body of the suction portion with a base end portion. Both are fixed within the surface area of the suction unit body so that the radiation angle can be changed. Demolding device of the plastic injection molding machine comprising displaying a scale indicating the radiation angle changing position of the surface region of the arms to the suction unit body. 前記吸引部本体内に、環状の通気路本体と該通気路本体から外方に延びて吸引部本体の外周面に開口する複数の分岐通気路とからなる通気路が形成され、前記各分岐通気路を開閉する切換弁が吸引部本体に設けられ、その各分岐通気路のうち適当なものと前記各吸盤とが可撓性通気パイプにより連通され、前記通気路本体から延びて吸引部本体の外周面に開口する吸引路が形成され、該吸引路に吸引パイプが接続されており、その吸引パイプにより吸引路、通気路及び通気パイプを介して各吸盤から空気を吸引するようにしてなる請求項1に記載のプラスチック射出成形機の成形品取出し装置。 An air passage comprising an annular air passage main body and a plurality of branch air passages extending outward from the air passage body and opening on the outer peripheral surface of the suction portion main body is formed in the suction portion main body. A switching valve that opens and closes the passage is provided in the suction part body, and an appropriate one of the branched air passages and the suction cups are communicated with each other by a flexible ventilation pipe, and extend from the air passage body to extend the suction part body. A suction path that opens to the outer peripheral surface is formed, and a suction pipe is connected to the suction path, and the suction pipe sucks air from each suction cup through the suction path, the ventilation path, and the ventilation pipe. Item 2. A molded product takeout device for a plastic injection molding machine according to Item 1 . 前記アームの中央部に該アームの長手方向に沿って長孔状ガイド孔が形成され、該ガイド孔に吸盤が移動可能に係止されてなる請求項1又は2に記載のプラスチック射出成形機の成形品取出し装置。 The plastic injection molding machine according to claim 1 or 2 , wherein a long hole-shaped guide hole is formed in a central portion of the arm along the longitudinal direction of the arm, and a suction cup is movably locked in the guide hole. Mold take-out device. 前記継手部材がロッドからなり、該ロッドの中央部が前記アームの長手方向に沿って形成した長孔状ガイド孔に係止具を介して移動可能に係止され、そのロッドの両端部に形成した長孔状ガイド孔に吸盤が移動可能に係止されてなる請求項1〜の何れかに記載のプラスチック射出成形機の成形品取出し装置。 The joint member is composed of a rod, and the central portion of the rod is movably locked via a locking tool in a long hole-shaped guide hole formed along the longitudinal direction of the arm, and formed at both ends of the rod. The molded product take-out device for a plastic injection molding machine according to any one of claims 1 to 3 , wherein a suction cup is movably locked in the elongated hole-shaped guide hole. 前記ガイド孔に沿って目盛が表示されてなる請求項またはに記載のプラスチック射出成形機の成形品取出し装置。 Demolding device of the plastic injection molding machine according to claim 3 or 4 scales along the guide hole is being displayed. 前記継手部材が自在継手からなり、前記アームが2組に分けられ、その一方組のアームに前記自在継手を介して吸盤が係止されると共に、その他方組のアームに吸盤が係止されてなる請求項1又は2に記載のプラスチック射出成形機の成形品取出し装置。 The joint member is composed of a universal joint, the arm is divided into two groups, and the suction cup is locked to one arm of the pair via the universal joint, and the suction cup is locked to the other set of arms. An apparatus for taking out a molded product of a plastic injection molding machine according to claim 1 or 2 . 前記継手部材が自在継手からなり、前記アームが2組に分けられ、該両組のアームに前記自在継手を介して吸盤が係止されてなる請求項1又は2に記載のプラスチック射出成形機の成形品取出し装置。 3. The plastic injection molding machine according to claim 1, wherein the joint member is formed of a universal joint, the arms are divided into two groups, and a suction cup is engaged with the arms of both groups via the universal joint. Mold take-out device.
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