JP5237786B2 - Ultrasonic transducer - Google Patents

Ultrasonic transducer Download PDF

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JP5237786B2
JP5237786B2 JP2008328059A JP2008328059A JP5237786B2 JP 5237786 B2 JP5237786 B2 JP 5237786B2 JP 2008328059 A JP2008328059 A JP 2008328059A JP 2008328059 A JP2008328059 A JP 2008328059A JP 5237786 B2 JP5237786 B2 JP 5237786B2
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bottomed cylindrical
ultrasonic transducer
cylindrical case
piezoelectric element
vibration
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JP2010154059A (en
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巧 重森
義晴 谷口
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Nippon Ceramic Co Ltd
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本発明は、超音波周波数帯の送信、受信を行う超音波送受波器に関するものである。   The present invention relates to an ultrasonic transducer that transmits and receives an ultrasonic frequency band.

従来の実施の形態に関わる超音波送受波器において、これを車のバンパー等に埋め込み設置し、周辺の障害物を検出する場合、超音波送受波器にパルスバースト電気信号を入力することで超音波送受波器からその入力パルスバースト電気信号に応じた超音波信号が発振され、発振された超音波信号は障害物に到達した後、その障害物で反射し、超音波信号の一部は同じ超音波送受波器に戻ってくる。超音波送受波器はその反射信号を受信することで障害物を検出している。
図3に従来の実施の形態に関わる超音波送受波器の概略縦断面図と有底筒状ケース、圧電素子の概要図を表す。図3において、アルミニウム材等からなる有底筒状ケース2の底面内部に圧電素子1を固着しユニモルフ振動子を形成する。圧電素子1から入出力リード5a、有底筒状ケース2の側面内側より入出力リード5bを半田付け等をして取り出す。圧電素子1と有底筒状ケース2とは、固着面で電気的に接続されている。入出力リード線5aおよび5bはPVC被覆ワイヤ付きコネクタ7のワイヤ6にそれぞれ半田付けされている。圧電素子1の上面にシリコーン発泡体等からなる吸音材3を設置し、更にその上からシリコーン材、ウレタン材等の弾性体からなる封止剤8を有底筒状ケース2内に充填する。
図4に従来の実施の形態に関わる別の超音波送受波器の概略縦断面図と有底筒状ケース、圧電素子の概要図を表す。図4において、底面形状の長手方向端部を広げたアルミニウム材等からなる有底筒状ケース2の底面内部に圧電素子1を固着しユニモルフ振動子を形成する。圧電素子1から入出力リード5a、有底筒状ケース2の側面内側より入出力リード5bを半田付け等をして取り出す。圧電素子1と有底筒状ケース2とは、固着面で電気的に接続されている。入出力リード線5aおよび5bはPVC被覆ワイヤ付きコネクタ7のワイヤ6にそれぞれ半田付けされている。圧電素子1の上面にシリコーン発泡体等からなる吸音材3を設置し、更にその上からシリコーン材、発泡性ウレタン材等の発泡弾性体からなる封止剤8を有底筒状ケース2内に充填する。
従来、車に設置されて周辺の障害物を検知する際、路面よりの不要反射を抑える目的で垂直方向の指向性を水平方向より狭くするが、手法として一般的に有底筒状ケースの底面形状を縦横の長さを変えて長方形状としている。図3、4において底面部の振動は振動ノード9の様に底面中心を基にして端沿いに概ね長方形状に現れる。この様に指向性は底面の振動部分長さに依存するため、特に小型の超音波送受波器においては有底筒状ケースの縦横比率を大きくする事が困難で水平、垂直の指向性比率を大きくする事が困難である。
特開2006-340258 谷腰欣司著 「超音波とその使い方−超音波送受波器・超音波モータ」 日刊工業新聞 1994年
In an ultrasonic transducer according to a conventional embodiment, when this is embedded in a car bumper or the like and an obstacle around it is detected, the pulse transducer electric signal is input to the ultrasonic transducer to generate an ultrasonic wave. An ultrasonic signal corresponding to the input pulse burst electric signal is oscillated from the sonic transducer, and the oscillated ultrasonic signal is reflected by the obstacle after reaching the obstacle, and part of the ultrasonic signal is the same Return to the ultrasonic transducer. The ultrasonic transducer detects an obstacle by receiving the reflected signal.
FIG. 3 is a schematic longitudinal sectional view of an ultrasonic transducer and a schematic diagram of a bottomed cylindrical case and a piezoelectric element according to a conventional embodiment. In FIG. 3, the piezoelectric element 1 is fixed inside the bottomed cylindrical case 2 made of an aluminum material or the like to form a unimorph vibrator. The input / output leads 5a and the input / output leads 5b are taken out from the piezoelectric element 1 from the inner side surface of the bottomed cylindrical case 2 by soldering or the like. The piezoelectric element 1 and the bottomed cylindrical case 2 are electrically connected by a fixing surface. The input / output lead wires 5a and 5b are respectively soldered to the wire 6 of the connector 7 with the PVC coated wire. A sound absorbing material 3 made of a silicone foam or the like is installed on the upper surface of the piezoelectric element 1, and a sealing agent 8 made of an elastic material such as a silicone material or a urethane material is further filled into the bottomed cylindrical case 2.
FIG. 4 shows a schematic longitudinal sectional view of another ultrasonic transducer according to the conventional embodiment, a schematic diagram of a bottomed cylindrical case, and a piezoelectric element. In FIG. 4, a unimorph vibrator is formed by fixing the piezoelectric element 1 inside the bottom surface of a bottomed cylindrical case 2 made of an aluminum material or the like having an expanded bottom end in the longitudinal direction. The input / output leads 5a and the input / output leads 5b are taken out from the piezoelectric element 1 from the inner side surface of the bottomed cylindrical case 2 by soldering or the like. The piezoelectric element 1 and the bottomed cylindrical case 2 are electrically connected by a fixing surface. The input / output lead wires 5a and 5b are respectively soldered to the wire 6 of the connector 7 with the PVC coated wire. A sound absorbing material 3 made of a silicone foam or the like is installed on the upper surface of the piezoelectric element 1, and a sealing agent 8 made of a foamed elastic material such as a silicone material or a foaming urethane material is further placed inside the bottomed cylindrical case 2. Fill.
Conventionally, when detecting obstacles in the vicinity of a car installed in the car, the vertical directivity is narrower than the horizontal direction in order to suppress unnecessary reflection from the road surface. The shape is changed to a rectangular shape by changing the length. 3 and 4, the vibration of the bottom surface portion appears in a generally rectangular shape along the edge based on the center of the bottom surface, like the vibration node 9. In this way, the directivity depends on the vibration part length of the bottom surface, so it is difficult to increase the aspect ratio of the bottomed cylindrical case, especially for small ultrasonic transducers. It is difficult to enlarge.
JP 2006-340258 Tanikoshi Shinji “Ultrasound and its usage-Ultrasonic transducers and ultrasonic motors” Nikkan Kogyo Shimbun 1994

超音波周波数帯の送信、受信を行う超音波送受波器において、指向性が有底筒状ケースの長さに依存し水平指向性と垂直指向性の比率を上げる事に限界があり、小型の超音波送受波器では路面よりの反射が傷害となり採用車両や長距離検知に制限が付けられる。   In ultrasonic transducers that transmit and receive ultrasonic frequency bands, there is a limit to increasing the ratio of horizontal directivity and vertical directivity depending on the length of the bottomed cylindrical case. In ultrasonic transducers, reflections from the road surface are injured, limiting the use of vehicles and long-distance detection.

有底筒状ケースの圧電素子を貼り合わせユニモルフ振動子を形成し、ユニモルフ振動子の振動によって超音波の送受信を行う超音波送受波器において、従来の実施の形態に関わる超音波送受波器おいては有底筒状ケースの底面端部は周辺からの振動制動により中央部より振幅が劣化する為に十分な水平垂直指向性比を高める事が困難であった。本発明の実施の形態に関わる超音波送受波器においては、振動ノードを制御し振幅の小さな端部の制動要素を軽減し振幅の増強を図り、中心部は端部よりも大きな振幅が生じるのを抑制している。底面内部の長手方向の中心部分側壁を狭くする事により、中心部の振動ノードを変化させ振動面の全体に振幅分布が同じに近づくようにする事で、水平指向性は広く、垂直指向性は狭くなり、水平と垂直の指向性比率を大きくし路面よりの反射を抑え、水平方向の検出性を高める。
また、同様に有底筒状ケースの圧電素子を貼り合わせユニモルフ振動子を形成し、ユニモルフ振動子の振動によって超音波の送受信を行う超音波送受波器において、本発明の実施の形態に関わる超音波送受波器においては、底面内部の長手方向の端部側壁部を広く外側にせり出させ、中心部分側壁を狭くせり出させる事により、中心部の振動ノードを変化させ振動面の全体に振幅分布が同じに近づくようにする事で、水平指向性は広く、垂直指向性は狭くなり、更に水平と垂直の指向性比率を大きくし路面よりの反射を抑え、水平方向の検出性を高める。
The ultrasonic transducer according to the conventional embodiment is an ultrasonic transducer that forms a unimorph vibrator by laminating piezoelectric elements of a bottomed cylindrical case and transmits / receives ultrasonic waves by the vibration of the unimorph vibrator. In this case, since the amplitude of the bottom end of the bottomed cylindrical case is lower than that of the center due to vibration braking from the periphery, it is difficult to increase the horizontal / vertical directivity ratio sufficiently. In the ultrasonic transducer according to the embodiment of the present invention, the vibration node is controlled to reduce the damping element at the end portion having a small amplitude to increase the amplitude, and the center portion has a larger amplitude than the end portion. Is suppressed. By narrowing the side wall in the longitudinal direction inside the bottom surface, the vibration node in the center is changed so that the amplitude distribution approaches the same on the entire vibration surface, so that the horizontal directivity is wide and the vertical directivity is It becomes narrower and increases the directivity ratio between the horizontal and vertical directions to suppress reflection from the road surface and enhance the detection in the horizontal direction.
Similarly, in an ultrasonic transducer that forms a unimorph vibrator by bonding piezoelectric elements of a cylindrical case with a bottom and transmits and receives ultrasonic waves by the vibration of the unimorph vibrator, the ultrasonic transducer according to the embodiment of the present invention is used. In sonic transducers, the longitudinal end side wall inside the bottom surface protrudes outward widely and the central side wall protrudes narrow, thereby changing the vibration node in the center and changing the amplitude of the entire vibration surface. By making the distributions close to the same, the horizontal directivity is wide and the vertical directivity is narrowed. Further, the horizontal and vertical directivity ratio is increased to suppress reflection from the road surface, thereby improving the horizontal detectability.

本発明は、超音波送受波器において、水平指向性を広く、垂直指向性を狭くし指向性比率を大きくする事で路面よりの反射を抑え、水平の検出性を高める。   In the ultrasonic transducer, the horizontal directivity is wide, the vertical directivity is narrowed, and the directivity ratio is increased, thereby suppressing reflection from the road surface and improving the horizontal detectability.

車載用コーナーセンサ等に用いる際、バンパー等に埋め込み設置し、路面よりの反射を抑え、近距離から長距離まで安定した障害物検知を実現出来る。   When used in in-vehicle corner sensors, etc., it can be embedded in a bumper, etc. to suppress reflection from the road surface and realize stable obstacle detection from short to long distances.

図1に本発明の実施の形態に関わる超音波送受波器の概略断面図と有底筒状ケース、圧電素子の概要図を表す。図1において、底面形状の長手方向の中心部分を狭くしたアルミニウム材等からなる有底筒状ケース2の底面内部に圧電素子1を固着しユニモルフ振動子を形成する。圧電素子1から入出力リード5a、有底筒状ケース2の側面内側より入出力リード5bを半田付け等して取り出す。圧電素子1と有底筒状ケース2とは、固着面で電気的に接続されている。入出力リード5aおよび5bはPVC被覆ワイヤ付きコネクタ7のワイヤ6にそれぞれ半田付けされている。圧電素子1の上面にシリコーン発泡体等からなる吸音材3を設置し、更にその上からシリコーン材、ウレタン材等の弾性体からなる封止剤8を有底筒状ケース2内に充填する。
図2は本発明の実施の形態に関わる別の超音波送受波器の概略断面図と有底筒状ケース、圧電素子の概要図を示す。図2において、底面形状の長手方向の端部を広げ、中心部分を狭くしたアルミニウム材等からなる有底筒状ケース2の底面内部に圧電素子1を固着しユニモルフ振動子を形成する。圧電素子1から入出力リード5a、有底筒状ケース2の側面内側より入出力リード5bを半田付け等して取り出す。入出力リード5aおよび5bはPVC被覆ワイヤ付きコネクタ7のワイヤ6にそれぞれ半田付けされている。圧電素子1の上面にシリコーン発泡体等からなる吸音材3を設置し、更にその上からシリコーン材、ウレタン材等の弾性体からなる封止剤8を有底筒状ケース2内に充填する。
本発明の実施の形態に関わる超音波送受波器においては、振動ノード10の様に振動ノードを制御し振幅の小さな端部の制動要素を軽減し振幅の増強を図り、中心部は端部よりも大きな振幅が生じるのを抑制している。本発明の実施の形態に関わる超音波送受波器において、水平指向性は広く、垂直指向性は狭くする事が出来、水平垂直指向性比率が大きくなり、車などに取り付ける際、路面よりの不要反射が抑えられ、水平検知範囲も広く出来ることで、低い位置に設置される場合や長距離検知が必要な場合でも安定して障害物の検知を行う事が出来る超音波送受波器を提供出来る。
FIG. 1 is a schematic sectional view of an ultrasonic transducer according to an embodiment of the present invention, a schematic diagram of a bottomed cylindrical case, and a piezoelectric element. In FIG. 1, a piezoelectric element 1 is fixed inside a bottom surface of a bottomed cylindrical case 2 made of an aluminum material or the like having a narrow bottom portion in the longitudinal direction to form a unimorph vibrator. The input / output lead 5a and the input / output lead 5b are taken out of the piezoelectric element 1 from the inner side surface of the bottomed cylindrical case 2 by soldering or the like. The piezoelectric element 1 and the bottomed cylindrical case 2 are electrically connected by a fixing surface. The input / output leads 5a and 5b are respectively soldered to the wire 6 of the connector 7 with the PVC coated wire. A sound absorbing material 3 made of a silicone foam or the like is installed on the upper surface of the piezoelectric element 1, and a sealing agent 8 made of an elastic material such as a silicone material or a urethane material is further filled into the bottomed cylindrical case 2.
FIG. 2 shows a schematic cross-sectional view of another ultrasonic transducer according to the embodiment of the present invention, a schematic diagram of a bottomed cylindrical case, and a piezoelectric element. In FIG. 2, the piezoelectric element 1 is fixed inside the bottom surface of the bottomed cylindrical case 2 made of an aluminum material or the like having a wide bottom surface shape in the longitudinal direction and a narrow central portion to form a unimorph vibrator. The input / output lead 5a and the input / output lead 5b are taken out of the piezoelectric element 1 from the inner side surface of the bottomed cylindrical case 2 by soldering or the like. The input / output leads 5a and 5b are respectively soldered to the wire 6 of the connector 7 with the PVC coated wire. A sound absorbing material 3 made of a silicone foam or the like is installed on the upper surface of the piezoelectric element 1, and a sealing agent 8 made of an elastic material such as a silicone material or a urethane material is further filled into the bottomed cylindrical case 2.
In the ultrasonic transducer according to the embodiment of the present invention, like the vibration node 10, the vibration node is controlled to reduce the damping element at the end portion having a small amplitude and to increase the amplitude. Also, the generation of a large amplitude is suppressed. In the ultrasonic transmitter / receiver according to the embodiment of the present invention, the horizontal directivity is wide, the vertical directivity can be narrowed, the horizontal / vertical directivity ratio is large, and it is unnecessary from the road surface when attaching to a car or the like. Since the reflection can be suppressed and the horizontal detection range can be widened, it is possible to provide an ultrasonic transducer that can stably detect obstacles even when installed at a low position or when long distance detection is required. .

本発明は、車のバックセンサのみならず、防滴型超音波送受波器が利用されている様々な分野に適用できる。   The present invention can be applied not only to a back sensor of a car but also to various fields where a drip-proof ultrasonic transducer is used.

本発明の実施の形態に関わる有底筒状ケースの概略図Schematic of a bottomed cylindrical case according to an embodiment of the present invention 本発明の実施の形態に関わる有底筒状ケースの概略図Schematic of a bottomed cylindrical case according to an embodiment of the present invention 従来の実施の形態に関わる有底筒状ケースの概略図Schematic of a bottomed cylindrical case according to a conventional embodiment 従来の実施の形態に関わる有底筒状ケースの概略図Schematic of a bottomed cylindrical case according to a conventional embodiment

符号の説明Explanation of symbols

1 圧電素子
2 有底筒状ケース
3 吸音材
4 弾性材からなる封止剤
5a 入出力リード
5b 入出力リード
6 PVC被覆ワイヤ
7 PVC被覆ワイヤ付きコネクタ
8 封止剤
9 従来の実施の形態に関わる振動ノードの模式図
10 本発明の実施の形態に関わる振動ノードの模式図
DESCRIPTION OF SYMBOLS 1 Piezoelectric element 2 Bottomed cylindrical case 3 Sound-absorbing material 4 Sealant made of elastic material 5a Input / output lead 5b Input / output lead
6 PVC coated wire 7 Connector with PVC coated wire 8 Sealant 9 Schematic diagram of vibration node according to conventional embodiment 10 Schematic diagram of vibration node according to embodiment of the present invention

Claims (2)

有底筒状ケースの底面内部に圧電素子を貼り合わせユニモルフ振動子を形成し、ユニモルフ振動子の振動によって超音波の送受信を行う超音波送受波器において、概ね長方形状に形成した有底筒状ケースの内側空洞部の底面の長手側の中心部をその中心部の振動ノードが内側にわん曲するように、当該中心部の向かい合う内側側壁を内側にわん曲にせり出させて、内部空洞部底面の長手側の中心部幅が底面長手側の端部幅よりも短くした事を特徴とする超音波送受波器。 A bottomed cylindrical shape that is formed in a generally rectangular shape in an ultrasonic transducer that forms a unimorph vibrator by bonding a piezoelectric element inside the bottom of a bottomed cylindrical case and transmits and receives ultrasonic waves by the vibration of the unimorph vibrator. The inner cavity is formed by bending the inner side wall facing the center part inwardly so that the center of the longitudinal side of the bottom side of the inner cavity part of the case is bent inward. An ultrasonic transducer characterized in that the center width on the long side of the bottom surface is shorter than the end width on the long side of the bottom surface. 有底筒状ケースの底面内部に圧電素子を貼り合わせユニモルフ振動子を形成し、ユニモルフ振動子の振動によって超音波の送受信を行う超音波送受波器において、概ね長方形状に形成した有底筒状ケースの内側空洞部の底面の長手側の端部を、その端部の振動ノードが外部にわん曲する様に、当該長手側端部の向かい合う内部側壁を外側にわん曲にせり出させて、内部空洞部底面の長手側も端部幅が底面長手側の中央部幅よりも長くした事を特徴とする請求項1に記載の超音波送受波器。 A bottomed cylindrical shape that is formed in a generally rectangular shape in an ultrasonic transducer that forms a unimorph vibrator by bonding a piezoelectric element inside the bottom of a bottomed cylindrical case and transmits and receives ultrasonic waves by the vibration of the unimorph vibrator. The inner side wall facing the long side end is bent outwardly so that the vibration node at the end of the bottom side of the bottom surface of the inner cavity of the case is bent outward, 2. The ultrasonic transducer according to claim 1, wherein an end width of the longitudinal side of the bottom surface of the internal cavity is also longer than a central width of the longitudinal side of the bottom surface.
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