JP5223115B2 - Airbag device for motorcycle - Google Patents

Airbag device for motorcycle Download PDF

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JP5223115B2
JP5223115B2 JP2009018400A JP2009018400A JP5223115B2 JP 5223115 B2 JP5223115 B2 JP 5223115B2 JP 2009018400 A JP2009018400 A JP 2009018400A JP 2009018400 A JP2009018400 A JP 2009018400A JP 5223115 B2 JP5223115 B2 JP 5223115B2
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airbag
wall portion
base fabric
inflation
inflated
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JP2010173480A (en
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健次 早川
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Toyoda Gosei Co Ltd
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本発明は、自動二輪車に搭載されて、衝突時の乗員を保護するためのエアバッグを備えて構成される自動二輪車用エアバッグ装置に関する。   The present invention relates to an airbag apparatus for a motorcycle that is mounted on a motorcycle and includes an airbag for protecting an occupant during a collision.

従来、自動二輪車用エアバッグ装置としては、膨張用ガスの流入時、シートに着座した乗員の左右の脚部の間付近の収納部位から上方側へ展開膨張して、前方側へ移動する乗員を受け止め可能に膨張を完了させるエアバッグ、を備えて構成されていた(例えば、特許文献1参照)。このエアバッグでは、膨張完了時に、上端が、ステムシャフトの上端から左右に延びるハンドルより上方に突出して、前方移動する乗員を受け止めるように構成されていた。   Conventionally, as an airbag apparatus for a motorcycle, when an inflating gas flows in, an occupant who expands and inflates upward from a storage part near the left and right legs of the occupant seated on the seat and moves to the front side. The air bag is configured to include an airbag that can be received to complete the inflation (see, for example, Patent Document 1). In the airbag, when the inflation is completed, the upper end protrudes upward from the handle extending from the upper end of the stem shaft to the left and right, and is configured to receive the occupant moving forward.

特開2006−168712号公報JP 2006-168712 A

しかし、従来の自動二輪車用エアバッグ装置では、膨張完了時のエアバッグが、その上端をハンドルより上方に突出させていたことから、ハンドルを大きく左右の一方側に切った状態で、エアバッグが膨張すれば、左右の一方のハンドルの少なくともグリップの端末側とエアバッグの上端とが干渉して、エアバッグが、乗員の正面から左右にずれたり、あるいは、膨張完了形状まで膨張できなくなってしまう虞れがあった。   However, in the conventional airbag apparatus for a motorcycle, since the upper end of the airbag has been protruded upward from the handle, the airbag has been largely cut to one of the left and right sides. When inflated, at least the grip end of one of the left and right handles interferes with the upper end of the airbag, and the airbag may be shifted to the left or right from the front of the occupant, or cannot be inflated to the inflated shape. There was a fear.

特に、膨張したエアバッグが、平面視の状態で、ハンドルを切った際に、左右の一方のハンドルの少なくともグリップの端末側と干渉するように、大きく膨張する容積として、乗員をクッション性良く受け止める構成であれば、一層、上記の課題を助長してしまう。   In particular, when an inflated airbag is cut in a plan view, the occupant is received with a good cushioning capacity as a volume that greatly expands so as to interfere with at least the grip end of one of the left and right handles. If it is a structure, the said subject will be further encouraged.

本発明は、上述の課題を解決するものであり、ハンドルを大きく切った状態で、エアバッグが膨張することとなっても、安定して、膨張を完了させたエアバッグを乗員の正面に配置させることができる自動二輪車用エアバッグ装置を提供することを目的とする。   The present invention solves the above-mentioned problem, and even if the airbag is inflated with the handle largely cut, the airbag that has been stably inflated is disposed in front of the occupant. It is an object of the present invention to provide an airbag apparatus for a motorcycle that can be used.

本発明に係る自動二輪用エアバッグ装置は、膨張用ガスの流入時、左右両側に延びるハンドルを上端側に配設させているステムシャフトの前方側若しくは後方側に、乗員を保護可能に受け止めるエアバッグを、収納部位から上方側に膨らませて配置させる構成とするとともに、
膨張完了時のエアバッグが、平面視の状態で、ハンドルを切った際に、左右の一方のハンドルにおける少なくともグリップの端末側と、重なるように配置される構成の自動二輪車用エアバッグ装置であって、
エアバッグが、
切った際のハンドルにおけるグリップの端末側との干渉を抑制可能に、
膨張完了時の上面側を、左右方向の中央部より左右の両端側を下げた位置に配置させるとともに左右方向の中央部から左右の両端側に徐々に下げるように、傾斜させて、構成し、
膨張完了時の正面視の状態で、収納部位側の下端側から上端側に向かって左右両側に広がる形状として、左右方向の突出頂部を、左右のグリップの端末と略同じ高さ位置に、配置させるように、構成し、
膨張完了時の周壁の部位を、
上面側を形成する天井壁部、乗員側の後壁部、前面側の前壁部、及び、収納部位に保持させる底壁部、から構成するとともに、
後壁部、前壁部、及び、底壁部を、底壁部を間にして後壁部と前壁部とを延設させるような一枚のバッグ用基布からなる第1基布から形成し、かつ、天井壁部を左右方向に長軸を設けた楕円板形状のバッグ用基布からなる第2基布から形成して、
第1基布における底壁部の部位で折って後壁部と前壁部とを重ね、左右の縁相互の周縁を縫合して、後壁部と前壁部との上縁側に、第2基布の天井壁部の前後の縁を縫合して、
形成していることを特徴とする。
The airbag apparatus for a motorcycle according to the present invention is an air bag for catching an occupant in a protective manner on the front side or the rear side of a stem shaft in which a handle extending on both the left and right sides is disposed on the upper end side when inflating gas flows. While the bag is configured to be inflated and arranged upward from the storage site,
An airbag device for a motorcycle having a configuration in which the airbag when inflated is arranged so as to overlap at least the terminal side of the grip of one of the left and right handles when the handle is cut in a plan view. And
Airbag
It is possible to suppress interference with the terminal side of the grip at the handle when cutting,
The upper surface of the completely inflated, causes disposed lowered left and right both end side from the center portion of the position in the lateral direction, so as to decrease gradually from the central portion in the lateral direction on both end sides of the right and left, in an inclined, constitutes ,
In the state of front view when the inflation is completed, the protruding tops in the left and right direction are arranged at approximately the same height as the terminals of the left and right grips as a shape that spreads from the lower end side to the upper end side on the storage site side To be configured,
The part of the peripheral wall at the completion of expansion
It is composed of a ceiling wall part that forms the upper surface side, a rear wall part on the passenger side, a front wall part on the front surface side, and a bottom wall part that is held in the storage part,
From the 1st base fabric which consists of a base fabric for bags which makes a back wall part, a front wall part, and a bottom wall part extend a back wall part and a front wall part with a bottom wall part in between Forming a ceiling wall portion from a second base fabric made of an elliptical plate base fabric having a long axis in the left-right direction;
Fold at the bottom wall portion of the first base fabric, overlap the rear wall portion and the front wall portion, sew the peripheral edges of the left and right edges, and on the upper edge side of the rear wall portion and the front wall portion, Sew the front and back edges of the ceiling wall of the base fabric,
It is characterized by forming .

本発明に係る自動二輪車用エアバッグ装置では、ハンドルを左右方向の一方側に大きく切った状態で、エアバッグが、膨張を完了させても、少なくともハンドルのグリップの端末側との干渉を抑制可能に、左右方向の中央部より左右の両端側を下げるように、膨張完了時のエアバッグの上面側が形成されている。そのため、エアバッグは、左右のハンドルのグリップにおける端末側との干渉を抑えて、乗員の正面側からずれることを防止され、かつ、膨張完了形状まで円滑に膨張することができる。   In the airbag apparatus for a motorcycle according to the present invention, even when the airbag is completely inflated with the handle largely cut to one side in the left-right direction, at least interference with the terminal side of the handle grip can be suppressed. In addition, the upper surface side of the airbag at the completion of the inflation is formed so as to lower the left and right ends from the center in the left-right direction. Therefore, the airbag can be prevented from shifting from the front side of the occupant by suppressing interference with the terminal side in the grips of the left and right handles, and can be smoothly inflated to the inflated shape.

したがって、本発明に係る自動二輪車用エアバッグ装置では、ハンドルを大きく切った状態で、エアバッグが膨張することとなっても、安定して、膨張を完了させたエアバッグを乗員の正面に配置させることができる。   Therefore, in the airbag apparatus for a motorcycle according to the present invention, even when the airbag is inflated in a state where the handle is largely cut, the airbag which has been stably expanded is disposed in front of the occupant. Can be made.

また、エアバッグは、膨張完了時の上面側を、左右方向の中央部から左右の両端側に徐々に下げるように、傾斜させて、構成されている The airbag is configured to be inclined so that the upper surface side at the time of completion of inflation is gradually lowered from the center in the left-right direction to the left and right ends.

このような構成では、切った状態のハンドルの左右の一方のグリップの端末側に対して、エアバッグの上面側における左右方向の端部から離れた中央部側の部位が、干渉することとなっても、膨張するエアバッグの上面側の上昇に伴い、エアバッグの上面側の左右方向に向けて下がる傾斜面が、案内面として、干渉しているグリップと摺動し、エアバッグの上面側の左右方向の中央部を、乗員の正面側に配置させるように移動させつつ、膨張完了形状まで円滑に膨張を完了させることができる。   In such a configuration, the center side part away from the end part in the left and right direction on the upper surface side of the airbag interferes with the terminal side of one of the left and right grips of the handle in the cut state. However, as the upper surface side of the inflating airbag rises, the inclined surface that descends in the left-right direction on the upper surface side of the airbag slides as a guide surface with the interfering grip, and the upper surface side of the airbag The left and right central portions are moved so as to be disposed on the front side of the occupant, and the inflation can be smoothly completed to the inflation completed shape.

またエアバッグは、膨張完了時の正面視の状態で、収納部位側の下端側から上端側に向かって左右両側に広がる形状として、左右方向の突出頂部を、左右のグリップの端末と略同じ高さ位置に、配置させるように、構成されている。 In addition , the airbag has a shape that spreads from the lower end side toward the upper end side toward the upper end side in the front view when the inflation is completed, and the protruding top portion in the left-right direction is substantially the same as the terminals of the left and right grips. It is configured to be arranged at the height position .

このような構成では、ハンドルを切った状態でエアバッグが膨張する際、エアバッグの上面側の傾斜面が、案内面として、グリップの端末側と摺動して、エアバッグの上面側の略全域を左右のハンドルの間に配置させることができることとなる。そしてこの時、エアバッグは、膨張完了時の左右方向の突出頂部を、極力低くせずに、高い位置となるグリップの端末と略同じ高さ位置の高い位置に配置させており、大きな容積を確保でき、さらに、その大きな容積の全域で膨張を完了させることができて、良好なクッション性を確保して乗員を受け止めることができる。   In such a configuration, when the airbag is inflated with the handle turned off, the inclined surface on the upper surface side of the airbag slides as a guide surface on the terminal side of the grip, The entire area can be arranged between the left and right handles. At this time, the airbag is arranged in a high position at the same height as the terminal of the grip, which is a high position, without lowering the protruding top part in the left and right direction at the completion of inflation as much as possible. Further, the expansion can be completed in the entire area of the large volume, and a good cushioning property can be secured and the occupant can be received.

またエアバッグは、膨張完了時の周壁の部位を、
上面側を形成する天井壁部、乗員側の後壁部、前面側の前壁部、及び、収納部位に保持させる底壁部、から構成するとともに、
後壁部、前壁部、及び、底壁部を、底壁部を間にして後壁部と前壁部とを延設させるような一枚のバッグ用基布からなる第1基布から形成し、かつ、天井壁部を左右方向に長軸を設けた楕円板形状のバッグ用基布からなる第2基布から形成して、
第1基布における底壁部の部位で折って後壁部と前壁部とを重ね、左右の縁相互の周縁を縫合して、後壁部と前壁部との上縁側に、第2基布の天井壁部の前後の縁を縫合して、
形成している。
In addition , the airbag is a part of the peripheral wall when the inflation is completed,
It is composed of a ceiling wall part that forms the upper surface side, a rear wall part on the passenger side, a front wall part on the front surface side, and a bottom wall part that is held in the storage part,
From the 1st base fabric which consists of a base fabric for bags which makes a back wall part, a front wall part, and a bottom wall part extend a back wall part and a front wall part with a bottom wall part in between Forming a ceiling wall portion from a second base fabric made of an elliptical plate base fabric having a long axis in the left-right direction;
Fold at the bottom wall portion of the first base fabric, overlap the rear wall portion and the front wall portion, sew the peripheral edges of the left and right edges, and on the upper edge side of the rear wall portion and the front wall portion, Sew the front and back edges of the ceiling wall of the base fabric,
Forming.

このような構成では、膨張完了時の左右両端側を中央部より下方に配置させるエアバッグの上面側を、一枚の楕円板形状のバッグ用基布から形成することができて、極力、局部的に上方に突出させることなく、前後方向の幅の広い面を確保でき、その結果、クッション性を良好にできるように、容易に、エアバッグの容積を大きく確保できる。   In such a configuration, the upper surface side of the airbag in which both the left and right ends when the inflation is completed can be arranged below the central portion can be formed from a single elliptical plate-shaped base fabric for the bag. Thus, a large surface of the airbag can be easily secured so that a wide surface in the front-rear direction can be secured without protruding upward, and as a result, the cushioning property can be improved.

また、エアバッグの上面側を構成する楕円板形状の天井壁部の他のエアバッグの周壁の部位としては底壁部を間にして後壁部と前壁部とを延設させるような一枚のバッグ用基布から形成しており、底壁部の部位で折って後壁部と前壁部とを重ね、左右の縁相互の周縁を縫合して、後壁部と前壁部との上縁側に、天井壁部の前後の縁を縫合すれば、エアバッグを容易に製造することができる。この場合、二枚のバッグ用基布からエアバッグを構成できる Moreover, as a part of the peripheral wall of the other airbag of the elliptical plate-shaped ceiling wall part constituting the upper surface side of the airbag, the rear wall part and the front wall part are extended with the bottom wall part in between. It forms a base fabric for a single bag, overlapping the rear wall and the front wall portion is folded at the site of the bottom wall portion, and sewing the right and left edges mutual peripheral, rear wall and a front wall portion If the front and rear edges of the ceiling wall portion are stitched to the upper edge side, the airbag can be easily manufactured. In this case, an airbag can be comprised from two base fabrics for bags .

さらに、本発明に係る自動二輪車用エアバッグ装置では、エアバッグを、ステムシャフトの後方側に収納させて、膨張完了時のエアバッグの前面側を支持可能で、かつ、膨張時のエアバッグによって収納部位から引き上げられる支持材を、エアバッグの前面側に配設させてもよい。   Furthermore, in the airbag apparatus for a motorcycle according to the present invention, the airbag can be accommodated on the rear side of the stem shaft so as to support the front side of the airbag when the inflation is completed, and by the airbag when inflated. A support member pulled up from the storage site may be disposed on the front side of the airbag.

このような構成では、エアバッグの膨張時、支持材が収納部位から引き上げられて、膨張完了時のエアバッグが、その前面側を支持材に支持されることから、乗員の受け止め時に、前方移動せずに、良好なクッション性を確保して、乗員を受け止めることができる。そして、エアバッグ自体は、切った状態のハンドルにおけるグリップの端末側との干渉を抑えて、上端側まで円滑に膨張を完了させることができることから、ハンドルが大きく切られていても、安定して、支持材を引き上げることができ、かつ、支持材に支持された状態で、良好なクッション性を確保して、乗員を受け止めることができる。   In such a configuration, when the airbag is inflated, the support material is pulled up from the storage portion, and the airbag when the inflation is completed is supported by the support material on the front side thereof. Therefore, a good cushioning property can be secured and an occupant can be received. And since the airbag itself can suppress the interference with the terminal side of the grip in the handle in the cut state and can be smoothly inflated to the upper end side, even if the handle is largely cut, it is stable. The support material can be pulled up, and in the state of being supported by the support material, good cushioning properties can be secured and the occupant can be received.

本発明に係る実施形態の自動二輪車用エアバッグ装置を搭載した自動二輪車の側面図である。1 is a side view of a motorcycle equipped with a motorcycle airbag device according to an embodiment of the present invention. 実施形態のエアバッグ装置の前後方向に沿った概略部分断面図である。It is a general | schematic fragmentary sectional view along the front-back direction of the airbag apparatus of embodiment. 実施形態のエアバッグ装置に使用するエアバッグを、リテーナを設けた状態で単独で膨張させた状態を示す斜視図である。It is a perspective view showing the state where the airbag used for the airbag device of an embodiment was inflated independently in the state where the retainer was provided. 実施形態のエアバッグの膨張完了時の前後方向に沿った縦断面図であり、図3のIV−IV部位に対応する。It is a longitudinal cross-sectional view along the front-back direction at the time of completion | finish of inflation of the airbag of embodiment, and respond | corresponds to the IV-IV site | part of FIG. 実施形態のエアバッグの膨張完了時の左右方向に沿った横断面図であり、図3のV−V部位に対応する。It is a cross-sectional view along the left-right direction at the time of completion of inflation of the airbag of the embodiment, and corresponds to the VV portion of FIG. 実施形態のエアバッグに使用する構成材料を示す平面図である。It is a top view which shows the constituent material used for the airbag of embodiment. 実施形態のエアバッグ装置の作動時を説明する前方側から見た概略正面図であり、ハンドルを切らない状態を示す。It is the schematic front view seen from the front side explaining the time of operation | movement of the airbag apparatus of embodiment, and shows the state which does not cut a handle. 実施形態のエアバッグ装置の作動時を説明する概略平面図であり、ハンドルを切らない状態を示す。It is a schematic plan view explaining the time of operation | movement of the airbag apparatus of embodiment, and shows the state which does not cut a handle. 実施形態のエアバッグ装置の作動時を説明する前方側から見た概略正面図であり、ハンドルを切った状態を示す。It is the schematic front view seen from the front side explaining the time of action | operation of the airbag apparatus of embodiment, and shows the state which cut the handle | steering-wheel. 実施形態のエアバッグ装置の作動時を説明する前方側から見た概略正面図であり、図9の後の状態を示す。It is the schematic front view seen from the front side explaining the action | operation time of the airbag apparatus of embodiment, and shows the state after FIG. 実施形態のエアバッグ装置の作動時を説明する概略平面図であり、ハンドルを切った状態を示す。It is a schematic plan view explaining the time of the action | operation of the airbag apparatus of embodiment, and shows the state which cut the handle | steering-wheel. 実施形態のエアバッグ装置の作動時を説明する概略平面図であり、図11の後の状態を示す。It is a schematic plan view explaining the time of the action | operation of the airbag apparatus of embodiment, and shows the state after FIG.

以下、本発明の一実施形態を図面に基づいて説明すると、実施形態の自動二輪車用エアバッグ装置(以下、単にエアバッグ装置とする)20は、図1に示すように、スクータ型の自動二輪車(以下、単に二輪車という)1に搭載されるものであり、この二輪車1は、乗員Dの着座するシート13とシート13の前方におけるフレーム3のヘッドパイプ3aとの間に、乗員Dの足部Fを載せるステップ12が配設され、エアバッグ装置20は、シート13の前端付近に配設されている。二輪車1のボディ2側のフレーム3には、前端側に、ステムシャフト5を挿通させるヘッドパイプ3aが配設され、ステムシャフト5には、下方に延びたフロントフォーク4が連結されるとともに、上端に、左右に延びるハンドル7(7L,7R)を取り付けた取付プレート6が固着されている。   DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, an embodiment of the present invention will be described with reference to the drawings. A motorcycle airbag device (hereinafter simply referred to as an airbag device) 20 according to the embodiment includes a scooter type motorcycle as shown in FIG. (Hereinafter simply referred to as a two-wheeled vehicle) 1. The two-wheeled vehicle 1 includes a foot 13 of the occupant D between a seat 13 on which the occupant D sits and a head pipe 3 a of the frame 3 in front of the seat 13. Step 12 for placing F is disposed, and the airbag device 20 is disposed near the front end of the seat 13. The frame 3 on the body 2 side of the motorcycle 1 is provided with a head pipe 3a through which the stem shaft 5 is inserted on the front end side. The stem shaft 5 is connected to a front fork 4 extending downward, and has an upper end. Further, a mounting plate 6 to which a handle 7 (7L, 7R) extending in the left-right direction is attached is fixed.

なお、本願の明細書等での前後左右の方向は、前進時の二輪車1を基準としており、二輪車1に着座した乗員Dの前後左右の方向と一致するものである。   Note that the front-rear and left-right directions in the specification and the like of the present application are based on the two-wheeled vehicle 1 at the time of forward movement, and coincide with the front-rear, left-right directions of the occupant D seated on the two-wheeled vehicle 1.

エアバッグ装置20は、図1,2に示すように、エアバッグ21、エアバッグ21に膨張用ガスを供給するインフレーター44、折り畳まれたエアバッグ21を収納して保持するとともにインフレーター44を保持するケース48、膨張したエアバッグ21の前面21c側を後面57b側で支持する支持材57、支持材57を引き上げるための連結ベルト32、及び、エアバッグ21の上部21aの前方移動を規制する規制ベルト37、を備えて構成されている。   As shown in FIGS. 1 and 2, the airbag device 20 stores and holds the airbag 21, the inflator 44 that supplies the inflation gas to the airbag 21, and the folded airbag 21, and also holds the inflator 44. A case 48, a support member 57 that supports the front surface 21c side of the inflated airbag 21 on the rear surface 57b side, a connection belt 32 for pulling up the support member 57, and a regulation belt that restricts forward movement of the upper portion 21a of the airbag 21 37.

ケース48は、折り畳まれたエアバッグ21の収納部位を構成するものであり、上方を開口させた箱形状の板金製として、長方形板状の底壁部49と、底壁部49の外周縁付近から上方に延びる略四角筒形状の周壁部50と、を備えて構成されている。底壁部49には、インフレーター44の本体部45を下方から挿入させる円形の開口49aが形成されている。なお、ケース48には、図示しない連結ブラケットが配設されて、この連結ブラケットが二輪車1のボディ(車体)2側のフレーム3から延びるブラケット10に連結固定されている(図1参照)。その結果、エアバッグ21とインフレーター44とを保持したケース48が、シート13の前端付近における着座した乗員Dの左右の膝部K(KL,KR、図7参照)間付近に配置されて、ボディ2側に連結固定されている。   The case 48 constitutes a housing part for the folded airbag 21, and is made of a box-shaped sheet metal having an upper opening, and has a rectangular plate-shaped bottom wall portion 49 and the vicinity of the outer peripheral edge of the bottom wall portion 49. And a peripheral wall portion 50 having a substantially rectangular tube shape extending upward. The bottom wall portion 49 is formed with a circular opening 49a into which the main body portion 45 of the inflator 44 is inserted from below. The case 48 is provided with a connection bracket (not shown), and the connection bracket is connected and fixed to a bracket 10 extending from the frame 3 on the body (vehicle body) 2 side of the motorcycle 1 (see FIG. 1). As a result, the case 48 holding the airbag 21 and the inflator 44 is disposed in the vicinity of the left and right knees K (KL, KR, see FIG. 7) of the seated occupant D near the front end of the seat 13. The two sides are connected and fixed.

インフレーター44は、図2に示すように、上部側に複数のガス吐出口45aを備えた円柱状の本体部45と、本体部45の外周面から突出するフランジ部46と、を備えて構成され、フランジ部46が、ケース48の底壁部49の下面側に固定されている。   As shown in FIG. 2, the inflator 44 includes a cylindrical main body 45 having a plurality of gas discharge ports 45 a on the upper side, and a flange 46 that protrudes from the outer peripheral surface of the main body 45. The flange portion 46 is fixed to the lower surface side of the bottom wall portion 49 of the case 48.

なお、エアバッグ21の流入用開口22aの周縁には、四隅にボルト41aを備えた略四角環状のリテーナ41が配置されている。そして、リテーナ41のボルト41aを、エアバッグ21の流入用開口22aの周縁、ケース48の底壁部49、及び、フランジ部46に貫通させて、ナット42止めすることにより、インフレーター44のフランジ部46が、エアバッグ21とともに、ケース48の底壁部49に対して、固定されることとなる。   A substantially square annular retainer 41 having bolts 41a at four corners is disposed at the periphery of the inflow opening 22a of the airbag 21. Then, the bolt 41a of the retainer 41 is passed through the peripheral edge of the inflow opening 22a of the airbag 21, the bottom wall portion 49 of the case 48, and the flange portion 46, and is fastened to the nut 42, thereby fixing the flange portion of the inflator 44. 46 is fixed to the bottom wall portion 49 of the case 48 together with the airbag 21.

また、インフレーター44は、図示しないリード線によって、二輪車1に搭載された図示しない制御回路に電気的に接続され、二輪車1に衝撃が作用した際、制御回路が、衝撃を検知した所定の検知センサからの信号を入力して、インフレーター44に作動信号を出力することとなる。   The inflator 44 is electrically connected to a control circuit (not shown) mounted on the two-wheeled vehicle 1 via a lead wire (not shown), and when the shock is applied to the two-wheeled vehicle 1, the control circuit detects a predetermined detection sensor. The operation signal is output to the inflator 44.

エアバッグ21は、図1〜5に示すように、膨張完了時の形状として、底壁部22、前壁部23、後壁部24、及び、天井壁部25を備えた略四角柱状(略扇板状)としている。そして、実施形態のエアバッグ21は、上面21e側の天井壁部25を、左右方向の中央部25cより左右の両端(左端25aと右端25b)側を下げた位置に配置させるように、構成されている。   As shown in FIGS. 1 to 5, the airbag 21 has a substantially quadrangular prism shape (substantially) having a bottom wall portion 22, a front wall portion 23, a rear wall portion 24, and a ceiling wall portion 25 as a shape when inflation is completed. Fan-shaped). And the airbag 21 of embodiment is comprised so that the ceiling wall part 25 by the side of the upper surface 21e may be arrange | positioned in the position which lowered | hanged the left and right both ends (left end 25a and right end 25b) side from the center part 25c of the left-right direction. ing.

さらに具体的に説明すると、エアバッグ21における膨張完了時の上面21e側は、天井壁部25の左右方向の中央部25cから左右の左端25a側や右端25b側に徐々に下げるように、傾斜させて、構成されている。実施形態の場合、膨張完了時の上面21e側は、前方側から見た正面視として、中央部25cから左右の左端25a側や右端25b側にかける部位は、上方に膨らんだ略1/4円の円弧状に形成された傾斜面(案内面)26として、形成されている。なお、実施形態では、円弧状の上面21eの半径寸法Rは、約520mmとしている(図7のB参照)。   More specifically, the upper surface 21e side of the airbag 21 when the inflation is completed is inclined so as to be gradually lowered from the center portion 25c in the left-right direction of the ceiling wall portion 25 toward the left and right left ends 25a and the right end 25b. Configured. In the case of the embodiment, the upper surface 21e side when the expansion is completed is a front view seen from the front side, and the portion that extends from the central portion 25c to the left and right left ends 25a and the right end 25b side is swelled upward by about 1/4 yen. It is formed as an inclined surface (guide surface) 26 formed in a circular arc shape. In the embodiment, the radius R of the arcuate upper surface 21e is about 520 mm (see B in FIG. 7).

さらに、実施形態の場合、エアバッグ21は、膨張完了時の正面視の状態で、収納部位(ケース)48側の下端(下部)21b側から上端(上部)21a側に向かって左右両側に広がる形状として、左右両側の突出頂部21f,21gを、左右のグリップ8の端末8aと略同じ高さ位置に、配置させるように、構成されている。なお、実施形態の場合、左右の突出頂部21f,21gは、正面視の状態で、左右のグリップ8,8の端末8a,8a間の内側に配置され(図7参照)、かつ、左右のグリップ8,8の端末8a,8aより後方側に配置されている。   Furthermore, in the case of the embodiment, the airbag 21 spreads from the lower end (lower part) 21b side on the storage site (case) 48 side toward the upper end (upper part) 21a side in the front view when the inflation is completed. As a shape, the projecting top portions 21 f and 21 g on both the left and right sides are arranged at substantially the same height as the terminals 8 a of the left and right grips 8. In the case of the embodiment, the left and right protruding top portions 21f and 21g are arranged inside the terminals 8a and 8a of the left and right grips 8 and 8 in a front view (see FIG. 7), and the left and right grips. 8 and 8 terminals 8a and 8a are arranged on the rear side.

また、このエアバッグ21では、二輪車1の直進時の状態で膨張を完了させた際の天井壁部25と左右のハンドル7L,7Rとの関係として、ハンドル7L,7Rを大きく切れば、少なくともグリップ8の端末8a側が、天井壁部25と干渉(接触)するように、構成されている(図8のBの二点鎖線、図9,10参照)。   Further, in the airbag 21, as the relationship between the ceiling wall portion 25 and the left and right handles 7L and 7R when the inflation is completed in a state where the two-wheeled vehicle 1 is traveling straight, at least a grip is provided if the handles 7L and 7R are largely cut. 8 is configured so as to interfere (contact) the ceiling wall portion 25 (see the two-dot chain line in FIG. 8B, FIGS. 9 and 10).

ちなみに、実施形態の場合、膨張完了時のエアバッグ21は、図7のBに示すように、左右方向の幅寸法(突出頂部21f,21g間の幅寸法)BWを、510mmとし、中央部25cから下がる左右の突出頂部21f,21g(天井壁部25の左端25aや右端25b)の距離LDを、約150mmとしている。また、膨張完了時のエアバッグ21は、その厚さ寸法BTを320mmとしている(図8のB参照)。   Incidentally, in the case of the embodiment, as shown in FIG. 7B, the airbag 21 at the completion of the inflation has a width dimension in the left-right direction (a width dimension between the protruding top portions 21f and 21g) BW of 510 mm and a central portion 25c. The distance LD between the left and right projecting top portions 21f and 21g (the left end 25a and the right end 25b of the ceiling wall portion 25) that is lowered from the center is about 150 mm. Moreover, the airbag 21 at the time of completion of inflation has a thickness dimension BT of 320 mm (see B in FIG. 8).

そして、実施形態の場合、エアバッグ21は、周壁を構成する素材として、二枚のバッグ用基布(第1基布27と第2基布28)から形成されている(図6参照)。第2基布28は、膨張完了時の上面21e側を形成する周壁の部位、すなわち、天井壁部25、を形成しており、左右方向に長軸Xを設けた楕円板形状としている。また、第1基布27は、底壁部22、前壁部23、及び、後壁部24の部位を構成している。   And in the case of embodiment, the airbag 21 is formed from the base fabric for bags (1st base fabric 27 and 2nd base fabric 28) as a raw material which comprises a surrounding wall (refer FIG. 6). The second base fabric 28 forms a portion of the peripheral wall that forms the upper surface 21e side when the expansion is completed, that is, the ceiling wall portion 25, and has an elliptical plate shape with the long axis X provided in the left-right direction. Further, the first base fabric 27 constitutes the bottom wall portion 22, the front wall portion 23, and the rear wall portion 24.

なお、エアバッグ21は、収納部位であるケース48から突出して膨張を完了させた際、左右方向の幅寸法を、下部21b側が、シート13に着座した乗員Dの左右の大腿部TL,TR(図7参照)間に配置可能とし、上部21a側が、乗員Dの腰部Wと胸部B(図1参照)との拘束が可能な範囲で、かつ、シート13に着座した乗員Dの乗車姿勢で、乗員Dの左右の腕部A(図1参照)に干渉しない寸法として、設定されている。   When the airbag 21 protrudes from the case 48 which is a storage part and completes inflating, the width dimension in the left-right direction is reduced, and the left and right thighs TL, TR of the occupant D seated on the seat 13 on the lower side 21b side. (See FIG. 7) The upper 21a side can be disposed between the waist W and the chest B of the occupant D and the chest B (see FIG. 1), and the riding posture of the occupant D seated on the seat 13 The dimensions are set so as not to interfere with the left and right arms A (see FIG. 1) of the occupant D.

また、エアバッグ21の底壁部22には、膨張用ガスを流入させるための円形の流入用開口22aが形成されて、流入用開口22aの周縁には、リテーナ41の各ボルト41aを挿通させる取付孔22b(図3,6参照)が、形成されている。この流入用開口22aの周縁は、リテーナ41に押えられて、ケース48の底壁部49に取り付けられる取付固定部位22cとなる(図2参照)。   In addition, a circular inflow opening 22a for allowing inflation gas to flow in is formed in the bottom wall portion 22 of the airbag 21, and each bolt 41a of the retainer 41 is inserted through the periphery of the inflow opening 22a. A mounting hole 22b (see FIGS. 3 and 6) is formed. The peripheral edge of the inflow opening 22a is pressed by the retainer 41 to become an attachment fixing portion 22c attached to the bottom wall portion 49 of the case 48 (see FIG. 2).

さらに、実施形態のエアバッグ21では、内部に、インナバッグ30を配設させている。インナバッグ30は、エアバッグ21の膨張時に、エアバッグ21の全体を膨張させる前に、膨張を完了させつつ、支持材57を円滑に引き上げるために配設されている。このインナバッグ30は、エアバッグ21の内周側における底壁部22の全域から前壁部23の左右方向の中央部23aに連結されて、後面側に、底壁部22側からインナバッグ30内に流入した膨張用ガスをエアバッグ21の後壁部24側に流出させて、エアバッグ21の全体を膨張させるための流出口30bを、配設させている。   Furthermore, in the airbag 21 of the embodiment, the inner bag 30 is disposed inside. When the airbag 21 is inflated, the inner bag 30 is disposed to smoothly lift the support material 57 while completing the inflation before the entire airbag 21 is inflated. The inner bag 30 is connected from the entire area of the bottom wall portion 22 on the inner peripheral side of the airbag 21 to the central portion 23a in the left-right direction of the front wall portion 23, and is arranged on the rear surface side from the bottom wall portion 22 side. An inflow port 30b is provided for inflating the entire airbag 21 by allowing the inflation gas flowing into the airbag 21 to flow out toward the rear wall 24 of the airbag 21.

なお、実施形態の場合、流出口30bは、エアバッグ21の支持位置に配置された支持材57における連結ベルト32との連結部位である横棒部58(上部57a)と略等しい高さ位置として、配設されている(図2参照)。ちなみに、インナバッグ30における流出口30bより上方の部位(上端部)は、支持材57の引き上げ時に、膨張用ガスを貯留させるガス溜り部30aとなって、このガス溜り部30aが、流入用開口22aから流入する膨張用ガスに押し上げられ、支持材57を引き上げることとなる。   In the case of the embodiment, the outlet 30b has a height position substantially equal to the horizontal bar portion 58 (upper portion 57a) which is a connection portion with the connection belt 32 in the support member 57 arranged at the support position of the airbag 21. Are arranged (see FIG. 2). Incidentally, a portion (upper end portion) of the inner bag 30 above the outflow port 30b becomes a gas reservoir 30a for storing the inflation gas when the support member 57 is pulled up, and this gas reservoir 30a serves as an inflow opening. The support material 57 is pulled up by being pushed up by the inflation gas flowing in from 22a.

また、膨張完了時のエアバッグ21内において、インナバッグ30は、前壁部23の上縁23bの直下付近までのエリアに縫合されており、膨張完了時の底壁部22からの高さ寸法IHを、エアバッグ21自体の高さ寸法BH(実施形態では520mm)より低い約460mmとし、左右方向の幅寸法IWを約215mmとしている。   Further, in the airbag 21 at the time of completion of the inflation, the inner bag 30 is stitched to an area up to the vicinity immediately below the upper edge 23b of the front wall portion 23, and the height dimension from the bottom wall portion 22 at the time of completion of the inflation. IH is about 460 mm lower than the height dimension BH (520 mm in the embodiment) of the airbag 21 itself, and the width dimension IW in the left-right direction is about 215 mm.

なお、第1基布27、第2基布28、及び、インナバッグ30を形成する第3基布29は、可撓性を有したポリアミドやポリエステル等の織布から形成されている。   The first base cloth 27, the second base cloth 28, and the third base cloth 29 forming the inner bag 30 are made of a woven cloth such as flexible polyamide or polyester.

連結ベルト32は、図2〜5に示すように、エアバッグ21の上面21eの前縁側における天井壁部25の中央部25cに、上端32aを縫合させて連結させている。連結ベルト32は、可撓性を有したポリアミドやポリエステル等の二枚の織布を二枚重ねとして形成されている。そして、下端32b側は、支持材57の横棒部58に連結させている。下端32bは、横棒部58を包む二又状として、金属製の当板33,33で挟んで、当板33,33相互を、複数のボルト34とナット35とを利用して、結合させることにより、横棒部58を包んで、横棒部58と連結されている。   As shown in FIGS. 2 to 5, the connection belt 32 is connected to the central portion 25 c of the ceiling wall portion 25 on the front edge side of the upper surface 21 e of the airbag 21 by stitching the upper end 32 a. The connecting belt 32 is formed by overlapping two woven fabrics such as flexible polyamide and polyester. The lower end 32 b side is connected to the horizontal bar portion 58 of the support member 57. The lower end 32b has a bifurcated shape that wraps the horizontal bar portion 58, and is sandwiched between metal abutting plates 33, 33, and the abutting plates 33, 33 are coupled together using a plurality of bolts 34 and nuts 35. Thus, the horizontal bar portion 58 is wrapped and connected to the horizontal bar portion 58.

この連結ベルト32における上端32aと下端32bとの間の長さ寸法LF(図2参照)は、折り畳まれて収納されているエアバッグ21が、膨張用ガスを流入させて展開膨張する際、連結ベルト32を利用して、ケース48の前方で収納されている状態から支持材57を引き上げ、膨張完了時のエアバッグ21の前面21c側で、エアバッグ21を支持できる高さ位置まで、支持材57を引き上げることができるように、設定されている。   The length LF (see FIG. 2) between the upper end 32a and the lower end 32b of the connection belt 32 is determined when the airbag 21 that is folded and accommodated is inflated by inflating with an inflation gas. Using the belt 32, the support material 57 is pulled up from the state of being stored in front of the case 48, and the support material is moved to a height position at which the airbag 21 can be supported on the front surface 21c side of the airbag 21 when the inflation is completed. 57 is set so that 57 can be pulled up.

さらに、エアバッグ21の後面21d側には、図2〜5に示すように、規制ベルト37が、上端38側を膨張完了時の後壁部24の下部24a側に連結させて、配設されている。規制ベルト37は、下端39側を、ケース48の周壁部50より後方に突出した底壁部49の後端49bに、連結させている。この規制ベルト37は、可撓性を有したポリアミドやポリエステル等の織布から形成されて、後壁部24の左右方向の中央の下部24a側に、上端38を、縫合させて連結させ、下端39側を、固定杆52に連結させている(図2参照)。規制ベルト37は、一枚の帯状の布材を二つ折りして、下端39側に折目を配置させて、上端38側をエアバッグ21に連結させている。そのため、下端39側がループ状に形成されている。そして、ループ状の下端39には、固定杆52が挿通されており、下端39が、固定杆52の周りで揺動可能とするように、固定杆52に巻き掛けられた状態で、固定杆52に連結されている。   Further, as shown in FIGS. 2 to 5, a regulation belt 37 is disposed on the rear surface 21 d side of the airbag 21, with the upper end 38 connected to the lower portion 24 a side of the rear wall portion 24 when the inflation is completed. ing. The regulation belt 37 is connected at the lower end 39 side to the rear end 49 b of the bottom wall portion 49 protruding rearward from the peripheral wall portion 50 of the case 48. The regulation belt 37 is formed of a flexible woven fabric such as polyamide or polyester, and an upper end 38 is sewn and connected to the lower portion 24a in the center in the left-right direction of the rear wall portion 24. 39 side is connected with the fixed rod 52 (refer FIG. 2). The regulation belt 37 is formed by folding a single belt-like cloth material in half and arranging a crease on the lower end 39 side to connect the upper end 38 side to the airbag 21. Therefore, the lower end 39 side is formed in a loop shape. A fixing rod 52 is inserted into the loop-shaped lower end 39, and the fixing rod 52 is wound around the fixing rod 52 so that the lower end 39 can swing around the fixing rod 52. 52.

この規制ベルト37における上端38と下端39との間における本体部37aの長さ寸法LB(図2参照)は、膨張完了時にエアバッグ21の後面21d側の拘束面RPを乗員Dの受け止め位置に配置可能とし、かつ、膨張時のエアバッグ21の上部21a側の前方移動を規制可能とする長さ寸法としている。   The length dimension LB (see FIG. 2) of the main body portion 37a between the upper end 38 and the lower end 39 of the regulation belt 37 is such that the restraint surface RP on the rear surface 21d side of the airbag 21 is positioned at the position where the occupant D is received. The length of the air bag 21 is such that it can be placed and the forward movement of the airbag 21 on the side of the upper portion 21a during inflation can be restricted.

固定杆52は、図2に示すように、ケース48の周壁部50の後壁部50aより後方となる底壁部49の後端49bの上面49cとの間に、隙間hを設けて、後端49bに固定されている。この固定杆52は、左右の両縁付近に上下方向に貫通する取付孔53を配設させている。そして、固定杆52は、固定杆52と底壁部49の上面49cとの間に円筒状のカラー(図符号省略)を配置させ、ボルト54を、取付孔53とカラーとに挿通させて、底壁部49の後端49bに締め付けることにより、底壁部49の後端49bの上面49cとの間に、規制ベルト37の下端39を揺動させる隙間hを設けて、底壁部49の後端49bに取付固定されている。   As shown in FIG. 2, the fixing rod 52 is provided with a gap h between the rear wall 49a of the case 48 and the upper surface 49c of the rear end 49b of the bottom wall 49 behind the rear wall 50a. It is fixed to the end 49b. The fixing rod 52 has mounting holes 53 penetrating in the vertical direction in the vicinity of both left and right edges. The fixing rod 52 has a cylindrical collar (not shown) disposed between the fixing rod 52 and the upper surface 49c of the bottom wall portion 49, and the bolt 54 is inserted through the mounting hole 53 and the collar. By tightening to the rear end 49 b of the bottom wall portion 49, a gap h for swinging the lower end 39 of the regulating belt 37 is provided between the upper surface 49 c of the rear end 49 b of the bottom wall portion 49. It is fixedly attached to the rear end 49b.

支持材57は、図2,7,8に示すように、ケース48の前方側に隣接して配設され、実施形態の場合、左右方向に延びた横棒部58と、横棒部58の左右両端から下方に延びる縦棒部59,59と、を備えた逆U字形の一体構造としたパイプ材から、形成されている。この支持材57は、縦棒部59,59が、それぞれ、案内スリーブ61によって、上下動可能に保持されている。案内スリーブ61は、ボディ2側のフレーム3から延びる図示しないブラケットに、固定されている。   As shown in FIGS. 2, 7, and 8, the support member 57 is disposed adjacent to the front side of the case 48, and in the case of the embodiment, the horizontal bar portion 58 that extends in the left-right direction and the horizontal bar portion 58. It is formed from a pipe material having an inverted U-shaped integral structure provided with vertical bar portions 59, 59 extending downward from both left and right ends. In the support member 57, vertical bar portions 59 and 59 are held by a guide sleeve 61 so as to be vertically movable. The guide sleeve 61 is fixed to a bracket (not shown) extending from the frame 3 on the body 2 side.

なお、支持材57は、左右方向の幅寸法を、乗員Dの両膝部KL,KR付近間から上方に突出可能に、構成されている。また、支持材57の上方への突出を完了させたエアバッグ21の支持位置SPへの配置時、上部57aの配置位置は、膨張を完了させたエアバッグ21の上部21aの前面側を支持でき、かつ、後面57b側が上部21aによって覆われる位置、としている。   The support member 57 is configured such that the width dimension in the left-right direction can protrude upward from between the knee portions KL and KR of the occupant D. In addition, when the airbag 21 that has completed the upward protrusion of the support member 57 is disposed at the support position SP, the position of the upper portion 57a can support the front side of the upper portion 21a of the airbag 21 that has been inflated. In addition, the rear surface 57b side is covered with the upper portion 21a.

また、支持材57とエアバッグ21とは、収納状態で、シート13の前端側を構成しているカバー14によって覆われていることから、上方へ突出する際、このカバー14を押し開かせて、上方へ突出することとなる。   Further, since the support member 57 and the airbag 21 are covered with the cover 14 constituting the front end side of the seat 13 in the stored state, the cover 14 is pushed open when protruding upward. , Projecting upward.

そして、エアバッグ21の製造は、まず、第1基布27における後壁部24の下部24aの部位に、予め、規制ベルト37の上端38を縫合し、また、第2基布28における天井壁部25の前縁25dの部位に、予め、連結ベルト32の上端32aを縫合しておく(図6参照)。そして、第1基布27におけるエアバッグ21の内周面側の前壁部23の中央部23aに、第3基布29におけるインナバッグ30の前壁部となる部位29aを縫合して結合する。ついで、第1基布27と第3基布29との底壁部22の部位に、流入用開口22aと取付孔22bとを設けるように穴開け加工し、また、第3基布29に、流出口30bを穴開け加工する。なお、これらの流入用開口22a、取付孔22b、及び、流出口30bは、適宜、第1基布27や第3基布29に、予め形成しておいてもよい。さらに、図6に示すように、流入用開口22aの周縁には、取付孔22bの配置エリアを含めて、補強布(図符号省略)を設けてもよい。   In manufacturing the airbag 21, first, the upper end 38 of the regulation belt 37 is stitched in advance to a portion of the lower portion 24 a of the rear wall portion 24 of the first base fabric 27, and the ceiling wall of the second base fabric 28 is manufactured. The upper end 32a of the connecting belt 32 is previously stitched to the portion of the front edge 25d of the portion 25 (see FIG. 6). And the part 29a used as the front wall part of the inner bag 30 in the 3rd base cloth 29 is sewn and joined to the center part 23a of the front wall part 23 of the inner peripheral surface side of the airbag 21 in the 1st base cloth 27. . Next, the bottom wall portion 22 of the first base cloth 27 and the third base cloth 29 is drilled so as to provide an inflow opening 22a and a mounting hole 22b. The outlet 30b is drilled. The inflow opening 22a, the attachment hole 22b, and the outlet 30b may be formed in advance in the first base cloth 27 and the third base cloth 29 as appropriate. Further, as shown in FIG. 6, a reinforcing cloth (not shown) may be provided on the periphery of the inflow opening 22 a including the arrangement area of the attachment hole 22 b.

その後、第3基布29を、底壁部22の部位で折り、重ねた外周縁相互を縫合して結合し、インナバッグ30を形成する。ついで、第1基布27を、底壁部22の部位で折り、重ねた左右の左縁27b相互の右縁27c相互とを縫合するとともに、上縁27a側に、第2基布28の外周縁の全周を縫合し、そして、縫代を外周面側に露出させないように、流入用開口22aを利用して、裏返せば、エアバッグ21を製造することができる。   Thereafter, the third base fabric 29 is folded at the site of the bottom wall portion 22, and the overlapped outer peripheral edges are stitched together to form the inner bag 30. Next, the first base cloth 27 is folded at the bottom wall portion 22, and the left and right left edges 27b are sewn together with the right edges 27c, and the second base cloth 28 is placed on the upper edge 27a side. The airbag 21 can be manufactured by suturing the entire periphery and turning it over using the inflow opening 22a so that the seam allowance is not exposed to the outer peripheral surface side.

そして、エアバッグ装置20の二輪車1への搭載の概略を述べると、先ず、エアバッグ21を折り畳む。この折り畳みは、各ボルト41aを取付孔22bから突出させるように、リテーナ41をエアバッグ21内に収納させた状態で、まず、前面21c側と後面21d側とを前後方向で重ねるように、平らに展開させ、ケース48の左右方向の幅寸法に対応するように、上下方向に沿う折目を付けて左右の幅寸法を小さくする左右縮小折りを行い、さらに、ケース48に収納できる前後方向の幅寸法となるように、左右方向の折目を付けて折り畳む前後縮小折りを行う。   The outline of mounting the airbag device 20 on the two-wheeled vehicle 1 will be described. First, the airbag 21 is folded. This folding is performed so that the front surface 21c side and the rear surface 21d side are overlapped in the front-rear direction in a state where the retainer 41 is housed in the airbag 21 so that each bolt 41a protrudes from the mounting hole 22b. In order to correspond to the width dimension of the case 48 in the left-right direction, a fold along the top-bottom direction is attached, and a left-right reduction fold is performed to reduce the left-right width dimension. Before and after the folding is performed by folding in the left-right direction so that the width dimension is obtained.

その後、折り畳みを完了したエアバッグ21は、折り崩れしないように、破断可能なラッピング材で包んでおく。ちなみに、連結ベルト32と規制ベルト37とは、下端32b,39側を、ラッピング材から突出させるとともに、リテーナ41の各ボルト41aも、ラッピング材から突出させておき、さらに、エアバッグ21の流入用開口22aも、インフレーター44の本体部45を挿入可能となるように、開口させておく。   Thereafter, the airbag 21 that has been folded is wrapped with a wrapping material that can be broken so as not to collapse. Incidentally, the connecting belt 32 and the regulating belt 37 have their lower ends 32b and 39 protruding from the wrapping material, and the bolts 41a of the retainer 41 are also protruded from the wrapping material, and further for inflow of the airbag 21. The opening 22a is also opened so that the main body 45 of the inflator 44 can be inserted.

そして、折り畳みを完了したエアバッグ21は、各ボルト41aを底壁部49から突出させるようにして、ケース48内に収納し、各ボルト41aをフランジ部46に挿通させつつ、ケース48の底壁部49の下方から、インフレーター44の本体部45を、開口49a,22aに挿入させ、各ボルト41aにナット42を締結する。   The airbag 21 that has been folded is accommodated in the case 48 so that each bolt 41a protrudes from the bottom wall portion 49, and the bottom wall of the case 48 is inserted while the bolt 41a is inserted through the flange portion 46. The main body 45 of the inflator 44 is inserted into the openings 49a and 22a from below the portion 49, and the nut 42 is fastened to each bolt 41a.

その後、規制ベルト37のループ状の下端39に、固定杆52を挿入させるとともに、左右の各取付孔53とケース48の上面49cに配置させたカラー(図符号省略)とにボルト54を挿入させて、各ボルト54をケース48の底壁部49に締結して、固定杆52をケース48の底壁部49に固定する。   Thereafter, the fixing rod 52 is inserted into the loop-shaped lower end 39 of the regulation belt 37, and the bolts 54 are inserted into the left and right mounting holes 53 and the collar (not shown) disposed on the upper surface 49c of the case 48. The bolts 54 are fastened to the bottom wall portion 49 of the case 48, and the fixing rod 52 is fixed to the bottom wall portion 49 of the case 48.

そして、ケース48を、図示しない連結ブラケットを利用して、ブラケット10に取り付けるとともに、当板33、ボルト34、及び、ナット35を使用して、連結ベルト32の下端32bを、フレーム3側に取り付け済みの支持材57の横棒部58に連結する。   The case 48 is attached to the bracket 10 using a connection bracket (not shown), and the lower end 32b of the connection belt 32 is attached to the frame 3 using the contact plate 33, the bolt 34, and the nut 35. It connects with the horizontal bar part 58 of the used support material 57. FIG.

その後、インフレーター44に、所定の作動信号を入力させるリード線を結線するとともに、シート13を装着すれば、エアバッグ装置20を二輪車1に搭載することができる。   Thereafter, a lead wire for inputting a predetermined operation signal is connected to the inflator 44, and the airbag device 20 can be mounted on the two-wheeled vehicle 1 by mounting the seat 13.

そして、この実施形態の二輪車1では、走行時に四輪自動車等と衝突して、エアバッグ装置20が作動すれば、エアバッグ21の流入用開口22aに挿入されたインフレーター44が、各ガス吐出口45aから膨張用ガスを吐出させることから、膨張用ガスを流入させたエアバッグ21は、図7,8に示すように、シート13に着座した乗員Dの左右の脚部LL・LRの間付近の収納部位(ケース48)から上方側へ展開膨張して、前方側へ移動する乗員Dの少なくとも腰部Wを拘束可能な形状に膨張を完了させる。   In the two-wheeled vehicle 1 of this embodiment, when the airbag apparatus 20 is activated by colliding with a four-wheeled vehicle or the like during traveling, the inflator 44 inserted into the inflow opening 22a of the airbag 21 is connected to each gas discharge port. Since the inflation gas is discharged from 45a, the airbag 21 into which the inflation gas has flowed is located between the left and right legs LL and LR of the occupant D seated on the seat 13, as shown in FIGS. The inflated portion of the occupant D that expands and expands upward from the storage portion (case 48) and completes the expansion into a shape that can restrain at least the waist W of the occupant D that moves forward.

その際、図9〜12に示すように、ハンドル7(7L,7R)を左右方向の一方側に大きく切った状態で、エアバッグ21が、膨張を完了させても、少なくともハンドル7Lのグリップ8の端末8a側との干渉を抑制可能に、左右方向の中央部25cより左右の左端25aや右端25bを下げるように、膨張完了時のエアバッグ21の上面21e側が形成されている。そのため、エアバッグ21は、左右のハンドル7L,7Rのグリップ8における端末8a側との干渉を抑えて、乗員Dの正面側からずれることを防止され、かつ、膨張完了形状まで円滑に膨張することができる。   At this time, as shown in FIGS. 9 to 12, even if the airbag 21 is completely inflated with the handle 7 (7L, 7R) largely cut to one side in the left-right direction, at least the grip 8 of the handle 7L. The upper surface 21e side of the airbag 21 at the time of completion of inflation is formed so that the left and right left ends 25a and right end 25b are lowered from the center portion 25c in the left and right direction so that interference with the terminal 8a side of the airbag can be suppressed. Therefore, the airbag 21 is prevented from shifting from the front side of the occupant D while suppressing interference with the terminal 8a side in the grip 8 of the left and right handles 7L, 7R, and is smoothly inflated to the inflated shape. Can do.

したがって、実施形態のエアバッグ装置20では、ハンドル7L,7Rを大きく切った状態で、エアバッグ21が膨張することとなっても、安定して、膨張を完了させたエアバッグ21を乗員Dの正面に配置させることができる。   Therefore, in the airbag device 20 according to the embodiment, even if the airbag 21 is inflated with the handles 7L and 7R being largely cut, the airbag 21 that has been stably inflated is removed from the occupant D. It can be placed in front.

そして、実施形態のエアバッグ21は、膨張完了時の上面21e(天井壁部25)側を、左右方向の中央部25cから左右の左端25a側や右端25b側に徐々に下げるように、傾斜させて構成されている。そのため、図9のA,Bから図10のA,Bに示すように、切った状態のハンドル7(7L,7R)の左右の一方のグリップ8の端末8a側に対して、エアバッグ21の上面21e側における左右方向の中央部25c付近が、干渉することとなっても、膨張するエアバッグ21の上面21e側の上昇に伴い、エアバッグ21の上面21e側の左右方向に向けて下がる傾斜面26が、案内面として、干渉しているグリップ8と摺動し、エアバッグ21の上面21e側の左端25aから離れた中央部25c側の部位25acを、円滑に、乗員Dの正面側に配置させるように右方側に移動させつつ(図10のa,図12のa参照)エアバッグ21が、膨張完了形状まで円滑に膨張を完了させることができる。   The airbag 21 of the embodiment is inclined so that the upper surface 21e (ceiling wall portion 25) side when the inflation is completed is gradually lowered from the center portion 25c in the left-right direction toward the left and right left ends 25a and the right end 25b. Configured. Therefore, as shown in A and B of FIG. 10 from A and B of FIG. 9, the airbag 21 is connected to the terminal 8a side of the left and right grip 8 of the handle 7 (7L and 7R) in the cut state. Even if the vicinity of the central portion 25c in the left-right direction on the upper surface 21e side interferes, the inclination decreases toward the left-right direction on the upper surface 21e side of the airbag 21 as the airbag 21 rises on the upper surface 21e side. The surface 26 slides as the guide surface with the interfering grip 8, and the portion 25 ac on the center portion 25 c side away from the left end 25 a on the upper surface 21 e side of the airbag 21 is smoothly brought into the front side of the occupant D. The airbag 21 can be smoothly inflated to the inflated shape while being moved rightward so as to be disposed (see a in FIG. 10 and a in FIG. 12).

また、実施形態では、エアバッグ21が、膨張完了時の正面視の状態で、収納部位(ケース)48側の下端(下部)21b側から上端(上部21a)側に向かって左右両側に広がる形状として、左右方向の突出頂部21f,21gを、左右のグリップ8,8の端末8aと略同じ高さ位置に、配置させるように、構成されている。そのため、ハンドル7Lを切った状態でエアバッグ21が膨張する際、図11,12に示すように、エアバッグ21の上面21e側の傾斜面26が、案内面として、グリップ8の端末8a側と摺動して、エアバッグ21の上面21e側の略全域を左右のハンドル7L,7Rの間に配置させることができることとなる。そしてこの時、エアバッグ21は、膨張完了時の左右方向の突出頂部21f,21gを、極力低くせずに、高い位置となるグリップ8,8の端末8aと略同じ高さ位置の高い位置に配置させており、大きな容積を確保でき、さらに、その大きな容積の全域で膨張を完了させることができて、良好なクッション性を確保して乗員Dを受け止めることができる。   Further, in the embodiment, the airbag 21 has a shape spreading from the lower end (lower part) 21b side toward the upper end (upper part 21a) side on the left and right sides in the front view when the inflation is completed. As described above, the projecting top portions 21f and 21g in the left and right direction are arranged at substantially the same height as the terminals 8a of the left and right grips 8 and 8. Therefore, when the airbag 21 is inflated with the handle 7L turned off, as shown in FIGS. 11 and 12, the inclined surface 26 on the upper surface 21e side of the airbag 21 serves as a guide surface and the terminal 8a side of the grip 8. By sliding, the substantially entire area on the upper surface 21e side of the airbag 21 can be disposed between the left and right handles 7L, 7R. At this time, the airbag 21 is positioned at a high position substantially the same height as the terminals 8a of the grips 8 and 8 that are positioned high without reducing the protruding top portions 21f and 21g in the left-right direction when inflation is completed as much as possible. It is arranged, a large volume can be secured, and further, the expansion can be completed in the entire area of the large volume, and a good cushioning property can be secured and the occupant D can be received.

また、実施形態のエアバッグ装置20のエアバッグ21は、膨張完了時の上面21e側を形成する周壁の部位(天井壁部)25を、左右方向に長軸Xを設けた楕円板形状のバッグ用基布(第2基布)28から形成している(図6参照)。すなわち、エアバッグ21が、膨張完了時の左右の左端25aや右端25bを中央部25cより下方に配置させるエアバッグ21の上面21eを、一枚の楕円板形状の第2基布28から形成することができて、極力、局部的に上方に突出させることなく、前後方向の幅の広い面を確保でき、その結果、クッション性を良好にできるように、容易に、エアバッグ21の容積を大きく確保できる。   Moreover, the airbag 21 of the airbag device 20 of the embodiment is an elliptical plate-shaped bag in which a peripheral wall portion (ceiling wall portion) 25 that forms the upper surface 21e side when inflation is completed is provided with a long axis X in the left-right direction. The base fabric (second base fabric) 28 is used (see FIG. 6). That is, the upper surface 21e of the airbag 21 in which the left and right left ends 25a and right ends 25b when the inflation is completed is disposed below the center portion 25c is formed from a single elliptical plate-shaped second base fabric 28. It is possible to easily increase the volume of the airbag 21 so that a wide surface in the front-rear direction can be secured without protruding upward as much as possible, and as a result, cushioning can be improved. It can be secured.

さらに、実施形態の場合、エアバッグ21の上面21e側を構成する楕円板形状の天井壁部25の他のエアバッグ21の周壁の部位が、乗員D側の後壁部24と、前面21c側の前壁部23と、収納部位(ケース)48に保持させる底壁部22と、から構成されている。そして、これらの後壁部24、前壁部23、及び、底壁部22が、底壁部22を間にして後壁部24と前壁部23とを延設させるような一枚のバッグ用基布(第1基布)27から形成されている。そのため、実施形態では、第1基布27の底壁部22の部位で折って後壁部24と前壁部23とを重ね、左右の左縁27b相互と右縁27c相互の周縁を縫合して、後壁部24と前壁部23との上縁27a側に、天井壁部25の前後の縁を縫合すれば、エアバッグ21を容易に製造することができる。この場合、二枚のバッグ用基布(第1基布27と第2基布28)からエアバッグ21を構成できる。なお、後壁部24、前壁部23、及び、底壁部22を構成するバッグ用基布に関し、一枚でなく、二枚、若しくは、三枚から構成してもよい。   Further, in the case of the embodiment, the peripheral wall portions of the other airbag 21 of the elliptical plate-shaped ceiling wall portion 25 constituting the upper surface 21e side of the airbag 21 are the rear wall portion 24 on the occupant D side and the front surface 21c side. The front wall portion 23 and the bottom wall portion 22 held by the storage portion (case) 48 are configured. A single bag in which the rear wall portion 24, the front wall portion 23, and the bottom wall portion 22 extend the rear wall portion 24 and the front wall portion 23 with the bottom wall portion 22 therebetween. The base fabric (first base fabric) 27 is formed. Therefore, in the embodiment, the rear wall portion 24 and the front wall portion 23 are overlapped by folding at the site of the bottom wall portion 22 of the first base fabric 27, and the peripheral edges of the left and right left edges 27b and the right edge 27c are sewn together. If the front and rear edges of the ceiling wall portion 25 are stitched to the upper edge 27a side of the rear wall portion 24 and the front wall portion 23, the airbag 21 can be easily manufactured. In this case, the airbag 21 can be comprised from the two base fabrics for bags (the 1st base fabric 27 and the 2nd base fabric 28). In addition, regarding the base fabric for bags which comprises the rear wall part 24, the front wall part 23, and the bottom wall part 22, you may comprise not only one sheet but two sheets or three sheets.

さらに、実施形態のエアバッグ装置20では、エアバッグ21を、ステムシャフト5の後方側に収納させて、膨張完了時のエアバッグ21の前面21c側を支持可能で、かつ、膨張時のエアバッグ21によって収納部位(ケース)48から引き上げられる支持材57を、エアバッグ21の前面21c側に配設させている。そのため、エアバッグ21の膨張時、インナバッグ30の膨張完了とエアバッグ21の上端(上部)21a側の膨張完了とに伴い、支持材57が収納部位(ケース)48から引き上げられて、膨張完了時のエアバッグ21が、その前面21c側を支持材57に支持されることから、乗員Dの受け止め時に、前方移動せずに、良好なクッション性を確保して、乗員Dを受け止めることができる。そして、エアバッグ21自体は、切った状態のハンドル7L,7Rにおけるグリップ8の端末8a側との干渉を抑えて、上端(上部)21a側まで円滑に膨張を完了させることができることから、ハンドル7L,7Rが大きく切られていても、安定して、支持材57を引き上げることができ、かつ、支持材57に支持された状態で、良好なクッション性を確保して、乗員Dを受け止めることができる。   Furthermore, in the airbag device 20 of the embodiment, the airbag 21 can be accommodated on the rear side of the stem shaft 5 to support the front surface 21c side of the airbag 21 when the inflation is completed, and the airbag when expanded. A support member 57 that is pulled up from the storage portion (case) 48 by 21 is disposed on the front surface 21 c side of the airbag 21. Therefore, when the airbag 21 is inflated, the support member 57 is pulled up from the storage part (case) 48 along with the completion of the inflation of the inner bag 30 and the inflation of the upper end (upper part) 21a of the airbag 21. The air bag 21 at the time is supported by the support member 57 on the front surface 21c side, and therefore, when the occupant D is received, the front airbag 21c is not moved forward, and a good cushioning property can be secured and the occupant D can be received. . And since the airbag 21 itself can suppress the interference with the terminal 8a side of the grip 8 in the handles 7L and 7R in the cut state, the airbag 7 itself can be smoothly inflated to the upper end (upper) 21a side. , 7R can be pulled up stably, and the support material 57 can be pulled up stably, and in the state supported by the support material 57, a good cushioning property can be secured and the occupant D can be received. it can.

ちなみに、実施形態の場合、インナバッグ30が、前壁部23の上縁23bの直下付近までの高さ位置とし、連結ベルト32の上端32aが、天井壁部25の前縁25dに縫合されており、支持材57の引き上げられる最上昇位置の支持位置SPは、インナバッグ30自体が膨張を完了させるとともに、エアバッグ21の上部21a側が膨張を完了させた際の支持材57の引き上げ位置となる(図7のB、図10のB参照)。そのため、エアバッグ21は、上端(上部)21a側まで、円滑に膨張を完了させることが望ましく、上端(上部)21a側まで円滑に膨張が完了しないと、支持材57の引き上げ位置を低くしてしまい、支持材57による膨張したエアバッグ21の支持性能が、低下し、膨張したエアバッグ21の乗員保護性能を十分確保できなくなって、好ましくない。   By the way, in the case of the embodiment, the inner bag 30 is at a height position up to the vicinity immediately below the upper edge 23b of the front wall portion 23, and the upper end 32a of the connecting belt 32 is stitched to the front edge 25d of the ceiling wall portion 25. The support position SP at the highest position where the support member 57 is pulled up is the position at which the support member 57 is lifted when the inner bag 30 itself completes expansion and the upper portion 21a of the airbag 21 completes expansion. (See B in FIG. 7 and B in FIG. 10). Therefore, it is desirable that the airbag 21 is smoothly inflated to the upper end (upper) 21a side. If the inflation is not completed to the upper end (upper) 21a side, the lifting position of the support member 57 is lowered. Therefore, the support performance of the inflated airbag 21 by the support material 57 is lowered, and it is not preferable because sufficient occupant protection performance of the inflated airbag 21 cannot be secured.

なお、図9〜12では、左方側にハンドル7L,7Rを切った状態で、エアバッグ21を膨張させた場合を示したが、右方側にハンドル7L,7Rを切った状態で、エアバッグ21を膨張させた際は、エアバッグ21は、図9〜12に示す状態と、単に、左右対称形となるだけであり、既述と同様な作用・効果を得ることができる。   9 to 12 show the case where the airbag 21 is inflated with the handles 7L and 7R cut to the left, but the air with the handles 7L and 7R cut to the right When the bag 21 is inflated, the airbag 21 is merely symmetrical with the state shown in FIGS. 9 to 12, and the same actions and effects as described above can be obtained.

また、支持材57は、実施形態のような軽量化を図れる一体構造の逆U字形のパイプ材から形成せずに、複数のパイプ材等の剛性を有した金属等の棒材を連結して、形成したり、あるいは、金属等の板材から形成してもよい。   Further, the support member 57 is not formed from an inverted U-shaped pipe member having an integrated structure that can be reduced in weight as in the embodiment, but is formed by connecting rods such as a plurality of pipe members having rigidity such as a pipe member. Or may be formed from a plate material such as metal.

さらに、実施形態のエアバッグ装置20では、エアバッグ21をステムシャフト5の後方側で膨張する場合を示したが、作動時に、乗員Dの頭部H等を受け止め可能に、ステムシャフト5の前方側でエアバッグを膨張させるように、エアバッグ装置を構成してもよい。   Furthermore, in the airbag device 20 of the embodiment, the case where the airbag 21 is inflated on the rear side of the stem shaft 5 has been shown. However, the head 21 of the occupant D can be received at the front of the stem shaft 5 during operation. The airbag device may be configured to inflate the airbag on the side.

さらに、図例の場合には、エアバッグ装置20を、スクータ型の二輪車1に搭載した場合を示したが、他のスポーツバイクタイプ等の自動二輪車に、本発明のエアバッグ装置を搭載してもよい。   Further, in the case of the illustrated example, the case where the airbag device 20 is mounted on the scooter type motorcycle 1 is shown. However, the airbag device of the present invention is mounted on other motorcycles such as sports bike types. Also good.

1…(自動)二輪車、
5…ステムシャフト、
7(7L,7R)…ハンドル、
8…グリップ、
8a…端末、
20…(自動二輪車用)エアバッグ装置、
21…エアバッグ、
21a…(上端)上部、
21b…(下端)下部、
21c…前面、
21e…上面、
21f,21g…突出頂部、
25…天井壁部、
25a…左端、
25b…右端、
25c…中央部、
28…(バッグ用基布)第2基布、
57…支持材、
D…乗員。
1 ... (auto) motorcycles,
5 ... Stem shaft,
7 (7L, 7R) ... handle,
8 ... grips,
8a ... terminal,
20 ... (for motorcycles) airbag device,
21 ... Airbag,
21a (upper end),
21b ... (lower end) lower part,
21c ... front,
21e ... upper surface,
21f, 21g ... protruding top,
25 ... ceiling wall,
25a ... Left end,
25b ... right end,
25c ... Central part,
28 ... (Bag base fabric) Second base fabric,
57 ... support material,
D ... Crew.

Claims (2)

膨張用ガスの流入時、左右両側に延びるハンドルを上端側に配設させているステムシャフトの前方側若しくは後方側に、乗員を保護可能に受け止めるエアバッグを、収納部位から上方側に膨らませて配置させる構成とするとともに、
膨張完了時の前記エアバッグが、平面視の状態で、前記ハンドルを切った際に、左右の一方の前記ハンドルにおける少なくともグリップの端末側と、重なるように配置される構成の自動二輪車用エアバッグ装置であって、
前記エアバッグが、
切った際の前記ハンドルにおける前記グリップの端末側との干渉を抑制可能に、
膨張完了時の上面側を、左右方向の中央部より左右の両端側を下げた位置に配置させるとともに左右方向の中央部から左右の両端側に徐々に下げるように、傾斜させて、構成し、
膨張完了時の正面視の状態で、収納部位側の下端側から上端側に向かって左右両側に広がる形状として、左右方向の突出頂部を、前記左右のグリップの端末と略同じ高さ位置に、配置させるように、構成し、
膨張完了時の周壁の部位を、
上面側を形成する天井壁部、乗員側の後壁部、前面側の前壁部、及び、収納部位に保持させる底壁部、から構成するとともに、
前記後壁部、前記前壁部、及び、前記底壁部を、前記底壁部を間にして前記後壁部と前記前壁部とを延設させるような一枚のバッグ用基布からなる第1基布から形成し、かつ、前記天井壁部を左右方向に長軸を設けた楕円板形状のバッグ用基布からなる第2基布から形成して、
前記第1基布における前記底壁部の部位で折って前記後壁部と前記前壁部とを重ね、左右の縁相互の周縁を縫合して、前記後壁部と前記前壁部との上縁側に、前記第2基布の前記天井壁部の前後の縁を縫合して、
形成していることを特徴とする自動二輪車用エアバッグ装置。
An air bag that protects an occupant is inflated upward from the storage part on the front side or rear side of the stem shaft that has a handle that extends to the left and right sides at the upper end when the inflation gas flows in. With a configuration that allows
The airbag for a motorcycle configured to be disposed so as to overlap at least a grip terminal side of one of the left and right handles when the handle is cut in a state in plan view when the inflation is completed A device,
The airbag is
It is possible to suppress interference with the terminal side of the grip in the handle when cutting,
The upper surface of the completely inflated, causes disposed lowered left and right both end side from the center portion of the position in the lateral direction, so as to decrease gradually from the central portion in the lateral direction on both end sides of the right and left, in an inclined, constitutes ,
In the state of the front view when the expansion is completed, as a shape spreading from the lower end side on the storage site side toward the upper end side on both the left and right sides, the protruding tops in the left and right directions are at substantially the same height as the terminals of the left and right grips, Configured to arrange,
The part of the peripheral wall at the completion of expansion
It is composed of a ceiling wall part that forms the upper surface side, a rear wall part on the passenger side, a front wall part on the front surface side, and a bottom wall part that is held in the storage part,
From the single bag base fabric that extends the rear wall portion and the front wall portion with the rear wall portion, the front wall portion, and the bottom wall portion interposed therebetween. Formed from a first base fabric, and the ceiling wall portion is formed from a second base fabric made of an elliptical plate-shaped base fabric for bags having a long axis in the left-right direction,
Fold at the bottom wall portion of the first base fabric to overlap the rear wall portion and the front wall portion, and sew the peripheral edges of the left and right edges between the rear wall portion and the front wall portion. On the upper edge side, the front and rear edges of the ceiling wall portion of the second base fabric are sewn,
An airbag device for a motorcycle characterized by being formed .
前記エアバッグが、前記ステムシャフトの後方側に収納されて、
膨張完了時の前記エアバッグの前面側を支持可能で、かつ、膨張時の前記エアバッグによって前記収納部位から引き上げられる支持材が、前記エアバッグの前面側に配設されていることを特徴とする請求項1に記載の自動二輪車用エアバッグ装置。
The airbag is housed on the rear side of the stem shaft,
A support material capable of supporting the front side of the airbag when inflation is completed and being pulled up from the storage part by the airbag when inflated is disposed on the front side of the airbag. The motorcycle airbag device according to claim 1 .
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