JP5207934B2 - Ceramic member assembly and conveying member having the same - Google Patents

Ceramic member assembly and conveying member having the same Download PDF

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JP5207934B2
JP5207934B2 JP2008300882A JP2008300882A JP5207934B2 JP 5207934 B2 JP5207934 B2 JP 5207934B2 JP 2008300882 A JP2008300882 A JP 2008300882A JP 2008300882 A JP2008300882 A JP 2008300882A JP 5207934 B2 JP5207934 B2 JP 5207934B2
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ceramic
hole
ceramic member
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opening
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JP2010127340A (en
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修三 植木
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Kyocera Corp
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Description

本発明は、セラミック部材の組立体に関し、特に、生産効率を高めるために大型化してきているガラス基板を製造工程内で支持して搬送するのに用いられるセラミック部材の組立体を有する搬送用部材に関する。   The present invention relates to an assembly of ceramic members, and in particular, a transport member having an assembly of ceramic members used to support and transport a glass substrate that has been enlarged in order to increase production efficiency. About.

近年、生産効率を高めるために液晶テレビ(LCD),プラズマテレビ(PDP),ノートパソコンなどの平面ディスプレイ(FPD)を作るための主要な部材であるガラス基板の大型化が進んでいる。最近の第10世代と言われるガラス基板の寸法は2850mm×3050mmであり、この大型化したガラス基板を搬送する搬送用部材は、アームあるいはフォークと言われる細長い形状で、長さがガラス基板より長い必要がある。   In recent years, in order to increase production efficiency, the size of a glass substrate, which is a main member for making a flat display (FPD) such as a liquid crystal television (LCD), a plasma television (PDP), and a notebook personal computer, is increasing. The size of the glass substrate, which is said to be the 10th generation recently, is 2850 mm x 3050 mm, and the conveying member that conveys the enlarged glass substrate has an elongated shape called an arm or fork, and is longer than the glass substrate. There is a need.

そして、従来よりガラス基板の搬送用部材には、耐食性,耐熱性や剛性に優れるセラミック部材が用いられているが、3〜4mを超える長さのセラミック部材ともなると、セラミック原料から作製する成形体の成形後の乾燥や成形体を焼結体とするための焼成によって、形状が反ったり、表面あるいは内部に亀裂や破損が生じたりして製造効率が悪いため、1〜2mの比較的短いセラミック部材を複数本作製し、これらを締結部材により締結して組み立てたセラミック部材の組立体が用いられている。   Conventionally, ceramic members that are excellent in corrosion resistance, heat resistance, and rigidity have been used for glass substrate transport members. However, when it becomes a ceramic member having a length of more than 3 to 4 m, a molded body produced from a ceramic raw material. A relatively short ceramic of 1 to 2 m because the shape is warped or cracked or broken on the surface or inside due to drying after molding or firing for forming the molded body into a sintered body. A ceramic member assembly is used in which a plurality of members are produced and fastened by fastening members.

図5は、従来のセラミック部材の組立体を示す、(a)は平面図であり、(b)は側面図であり、(c)は(a)のX−X’線での断面図である。   5A and 5B show a conventional ceramic member assembly. FIG. 5A is a plan view, FIG. 5B is a side view, and FIG. 5C is a cross-sectional view taken along line XX ′ in FIG. is there.

この図5に示すセラミック部材の組立体20は、ボルト24aおよびナット24bからなる締結部材24と、貫通孔25を有するセラミック部材22とにより構成され、ボルト24aを複数のセラミック部材22の貫通孔25に通してナット24bで締結されて組み立てられており、このような、セラミック部材の組立体20を複数用いて、セラミック部材22の図5(a)に示す面にガラス基板を載置して搬送するために用いられている。   The ceramic member assembly 20 shown in FIG. 5 includes a fastening member 24 composed of bolts 24a and nuts 24b, and a ceramic member 22 having through holes 25. The bolts 24a are connected to the through holes 25 of the plurality of ceramic members 22. And is assembled by being fastened by a nut 24b, and using a plurality of such ceramic member assemblies 20, a glass substrate is placed on the surface of the ceramic member 22 shown in FIG. It is used to

このセラミック部材22の組立体20において、締結部材24と接触するセラミック部材22のエッジ部22aは、締結時にボルト24aの頭部およびナット24bから受ける押圧力によって欠けやすい部分となっている。また、このセラミック部材22の組立体20を重量物であるガラス基板の搬送用部材として用いた際には、組立体20にかかる応力とボルト24aの頭部およびナット24bから受ける押圧力とによって、セラミック部材22の貫通孔25の開口の近傍に亀裂や破損を生じやすいという問題があった。よって、この問題を解決するために、セラミック部材22と締結部材24との間に金属板を挟んで締結することが行なわれている。   In the ceramic member 22 assembly 20, the edge portion 22a of the ceramic member 22 that comes into contact with the fastening member 24 is a portion that is easily chipped by the pressing force received from the head of the bolt 24a and the nut 24b during fastening. Further, when the assembly 20 of the ceramic member 22 is used as a member for transporting a heavy glass substrate, the stress applied to the assembly 20 and the pressing force received from the head of the bolt 24a and the nut 24b, There was a problem that cracks and breakage were likely to occur near the opening of the through hole 25 of the ceramic member 22. Therefore, in order to solve this problem, fastening is performed by sandwiching a metal plate between the ceramic member 22 and the fastening member 24.

図6は、従来のセラミック部材の組立体の他の例を示す、(a)は平面図であり、(b)は側面図であり、(c)は(a)のY−Y’線での断面図である。   6A and 6B show another example of a conventional ceramic member assembly. FIG. 6A is a plan view, FIG. 6B is a side view, and FIG. 6C is a YY ′ line in FIG. FIG.

このように、金属板30を挟んで組み立てられた従来のセラミック部材32の組立体30は、ボルト34aおよびナット34bからなる締結部材34と、貫通孔35を有するセラミック部材32と、貫通孔35と重なる孔33aを有する金属板33とにより構成され、金属板33の孔33aおよび複数のセラミック部材32の貫通孔35にボルト34aを通してナット34bで締結されて、複数のセラミック部材32が組立体30として組み立てられている。   As described above, the assembly 30 of the conventional ceramic member 32 assembled with the metal plate 30 interposed therebetween includes a fastening member 34 including a bolt 34a and a nut 34b, a ceramic member 32 having a through hole 35, and a through hole 35. The metal plate 33 having the overlapping holes 33a is fastened with bolts 34a to the holes 33a of the metal plate 33 and the through holes 35 of the plurality of ceramic members 32 with nuts 34b. It is assembled.

また、特許文献1には、セラミック部材同士を締結する方法として、ボルトおよびナットからなる締結部材がセラミックス製であり、室温より高温で軟化する介在部材を締結部材に被装させ、その状態にて加熱軟化および冷却硬化の軟硬工程を経るセラミック部材の締結方法が提案されている。この締結方法を用いてセラミック部材同士を締結すれば、締結部に衝撃荷重が負荷されても締結部材に対して局部的な応力集中が生じることやボルトの溝の欠損などのおそれが解消され、結合強度が大きく向上するというものである。
特開昭59−190510号公報
In Patent Document 1, as a method of fastening ceramic members together, a fastening member made of a bolt and a nut is made of ceramics, and an intermediate member that softens at a temperature higher than room temperature is mounted on the fastening member. A method of fastening a ceramic member that has undergone a softening process of heat softening and cooling hardening has been proposed. If ceramic members are fastened together using this fastening method, the possibility of local stress concentration on the fastening member occurring even when an impact load is applied to the fastening portion or the loss of bolt grooves, etc. are eliminated. The bond strength is greatly improved.
JP 59-190510 A

しかしながら、図6に示すセラミック部材の組立体30および特許文献1の締結方法により締結されたセラミック部材は、図5に示すセラミック部材22をボルト24aおよびナット24bからなる締結部材24のみで締結したセラミック部材の組立体20に比べれば、ボルト34aの頭部およびナット34bとセラミック部材32とが直接接触しないように金属板33を挟んで締結、または硬化した介在部材を介在しているので、締結時にボルト34aの頭部およびナット34bから受ける押圧力によってこれら締結部材34と接触するセラミック部材32の貫通孔35aの開口の周囲のエッジ部32aは欠けにくくなる。また、このセラミック部材の組立体30を重量物であるガラス基板の搬送用部材として用いた際には、組立体30にかかる応力とボルト34aの頭部およびナット34bから受ける押圧力とによって、セラミック部材32の貫通孔35の開口の近傍に亀裂や破損が生じることを減らすことはできるものの、さらに十分に亀裂や破損が生じることを抑制した、長期間の使用に耐え得るセラミック部材の組立体およびこれを用いた搬送用部材が求められている。   However, the ceramic member assembly 30 shown in FIG. 6 and the ceramic member fastened by the fastening method of Patent Document 1 are ceramics in which the ceramic member 22 shown in FIG. 5 is fastened only by the fastening member 24 including the bolt 24a and the nut 24b. Compared to the member assembly 20, since the head of the bolt 34 a and the nut 34 b are not directly in contact with the ceramic member 32, the metal plate 33 is sandwiched or a hardened interposition member is interposed. Due to the pressing force received from the head of the bolt 34a and the nut 34b, the edge portion 32a around the opening of the through hole 35a of the ceramic member 32 that comes into contact with the fastening member 34 is not easily chipped. Further, when this ceramic member assembly 30 is used as a heavy glass substrate transporting member, the ceramic 30 is subjected to the stress applied to the assembly 30 and the pressing force received from the head of the bolt 34a and the nut 34b. Although it is possible to reduce the occurrence of cracks and breakage in the vicinity of the opening of the through-hole 35 of the member 32, it is possible to reduce the occurrence of cracks and breakage sufficiently, and an assembly of a ceramic member that can withstand long-term use and There is a need for a conveying member using this.

本発明は、上記課題を解決すべく案出されたものであり、複数のセラミック部材を締結するときの締結部材から受ける押圧力によってセラミック部材の貫通孔の開口の周囲のエッジ部が欠けることの少ないセラミック部材の組立体、およびその組立体を有する、重量物であるガラス基板の搬送の際に、組立体にかかる応力と締結部材から受ける押圧力とによってセラミック部材の貫通孔の開口の近傍に亀裂や破損が生じたりすることが少ない搬送用部材を提供することを目的とする。   The present invention has been devised to solve the above-described problem, and the edge portion around the opening of the through hole of the ceramic member is missing due to the pressing force received from the fastening member when fastening a plurality of ceramic members. An assembly of few ceramic members and a glass substrate that is a heavy object having the assembly is brought close to the opening of the through hole of the ceramic member by a stress applied to the assembly and a pressing force received from the fastening member. It is an object of the present invention to provide a conveying member that is less likely to crack or break.

本発明のセラミック部材の組立体は、対応する貫通孔を重ねて配置された複数のセラミック部材と、該セラミック部材の表面に配置され、前記貫通孔と重なる孔を有する金属板と、前記孔および前記貫通孔に通されて頭部で前記金属板を押圧する締結部材とを有し、前記セラミック部材は、前記表面で前記貫通孔の開口が前記締結部材の前記頭部よりも大きく形成されており、かつ前記表面で前記貫通孔の開口が前記貫通孔の他の部位に比べて
大きく形成されてエッジ部が形成されているとともに、前記金属板は前記エッジ部の上面とのみ接触して締結されていることを特徴とするものである。
An assembly of ceramic members according to the present invention includes a plurality of ceramic members arranged with corresponding through holes stacked thereon, a metal plate disposed on a surface of the ceramic member and having a hole overlapping the through hole, the holes and the passed through the through-holes are closed and a fastening member for pressing said metal plate at the head, the ceramic member, the opening of the through hole is larger than the head of the fastening member with said surface And the opening of the through hole on the surface is compared with other parts of the through hole.
The edge portion is formed to be large, and the metal plate is fastened only in contact with the upper surface of the edge portion .

また、本発明のセラミック部材の組立体は、上記構成において、前記セラミック部材が前記貫通孔の途中に、前記貫通孔の径を大きくした、前記貫通孔と同軸の中空部を有していることを特徴とするものである。   Moreover, the ceramic member assembly of the present invention has a hollow portion coaxial with the through-hole, wherein the ceramic member has a larger diameter in the middle of the through-hole. It is characterized by.

また、本発明のセラミック部材の組立体は、上記いずれかの構成において、前記貫通孔が前記セラミック部材に複数並んでおり、前記貫通孔間で連続する前記開口を有していることを特徴とするものである。   The ceramic member assembly of the present invention is characterized in that, in any one of the above-described configurations, a plurality of the through holes are arranged in the ceramic member and the openings are continuous between the through holes. To do.

また、本発明の搬送用部材は、上記いずれかの構成のセラミック部材の組立体を有することを特徴とするものである。   Moreover, the conveying member of the present invention is characterized by having an assembly of ceramic members having any one of the above-described configurations.

また、本発明の搬送用部材は、上記構成において、前記セラミック部材の間に支持部材を挟んでいることを特徴とするものである。   Moreover, the conveyance member of the present invention is characterized in that, in the above configuration, a support member is sandwiched between the ceramic members.

本発明のセラミック部材の組立体によれば、対応する貫通孔を重ねて配置された複数のセラミック部材と、このセラミック部材の表面に配置され、貫通孔と重なる孔を有する金属板と、それら孔および貫通孔に通されて頭部で金属板を押圧する締結部材とを有し、セラミック部材は、表面で貫通孔の開口が締結部材の頭部よりも大きく形成されており、かつ表面で貫通孔の開口が貫通孔の他の部位に比べて大きく形成されてエッジ部が形成されているとともに、金属板は前記エッジ部の上面とのみ接触して締結されていることにより、締結時に締結部材からセラミック部材が受ける押圧力は、セラミック部材の貫通孔の開口以外の金属板と接する面にかかり、金属板が撓むことによって締結部材からセラミック部材が受ける押圧力が貫通孔の開口の周辺に分散されるため、セラミック部材の貫通孔の開口の周囲のエッジ部にかかる応力を低減させることができるので、セラミック部材のエッジ部を欠かすことなく複数のセラミック部材を良好に締結して組み立てた状態を維持することができる。 According to the ceramic member assembly of the present invention, a plurality of ceramic members arranged with corresponding through holes stacked thereon, a metal plate arranged on the surface of the ceramic member and having holes overlapping with the through holes, and the holes and passed through the through-holes are closed and a fastening member for pressing a metal plate in the head, a ceramic member, surface is formed larger than the head openings fastening member through hole, and the through surface The opening of the hole is formed larger than the other part of the through hole to form an edge portion, and the metal plate is fastened only in contact with the upper surface of the edge portion, so that the fastening member is fastened. The pressing force received by the ceramic member is applied to the surface in contact with the metal plate other than the opening of the through hole of the ceramic member, and the pressing force received by the ceramic member from the fastening member due to the bending of the metal plate is Since it is distributed around the mouth, the stress applied to the edge around the opening of the through hole of the ceramic member can be reduced, so that multiple ceramic members can be fastened well without missing the edge of the ceramic member. And maintain the assembled state.

また、本発明のセラミック部材の組立体によれば、セラミック部材が貫通孔の途中に、貫通孔の径を大きくした、貫通孔と同軸の中空部を有しているときには、強度を大きく低下させることなくセラミック部材の組立体の軽量化を図ることができる。   Moreover, according to the ceramic member assembly of the present invention, when the ceramic member has a hollow portion coaxial with the through hole in the middle of the through hole, the strength is greatly reduced. Thus, the weight of the ceramic member assembly can be reduced.

また、本発明のセラミック部材の組立体によれば、貫通孔がセラミック部材に複数並んでおり、これら貫通孔間で連続する開口を有しているときには、セラミック部材の強度を大きく低下させることなく、貫通孔の開口が締結部材の頭部よりも大きくなるように研削加工する時間を個々の貫通孔ごとに加工する場合よりも短縮することができるものとなる。また、これら貫通孔および開口がセラミック部材の長さ方向に配置されていれば、セラミック部材の長さ方向に垂直な断面形状が同じであるものとなることから、押出成形法にて成形することができるので、貫通孔の開口を締結部材の頭部よりも大きく形成するために研削加工を施す必要がないものとすることができ、製造コストを低下させることができる。   Further, according to the ceramic member assembly of the present invention, when a plurality of through holes are arranged in the ceramic member and there are continuous openings between these through holes, the strength of the ceramic member is not greatly reduced. The time for grinding so that the opening of the through hole is larger than the head of the fastening member can be shortened compared with the case of processing each individual through hole. Also, if these through holes and openings are arranged in the length direction of the ceramic member, the cross-sectional shape perpendicular to the length direction of the ceramic member will be the same, so molding by extrusion molding method Therefore, it is not necessary to perform grinding to form the opening of the through hole larger than the head of the fastening member, and the manufacturing cost can be reduced.

また、本発明の搬送用部材によれば、本発明のセラミック部材の組立体を有することから、セラミック部材の貫通孔の開口の近傍に亀裂や破損が生じることを抑制することができる。   Moreover, according to the conveying member of the present invention, since the ceramic member assembly of the present invention is provided, it is possible to suppress the occurrence of cracks and breakage in the vicinity of the opening of the through hole of the ceramic member.

また、本発明の搬送用部材によれば、セラミック部材の間に支持部材を挟んでいるときには、支持部材との組合せによって種々の仕様に対応することができるとともに、重量物であるガラス基板を搬送した際に、組立体にかかる応力と締結部材から受ける押圧力とによってセラミック部材の貫通孔の開口の近傍に亀裂や破損が生じることを抑制し、長期間の使用に耐え得る搬送用部材とすることができる。   Further, according to the conveying member of the present invention, when the supporting member is sandwiched between the ceramic members, various specifications can be accommodated by combining with the supporting member, and a heavy glass substrate is conveyed. In this case, it is possible to suppress the occurrence of cracks and breakage in the vicinity of the opening of the through hole of the ceramic member due to the stress applied to the assembly and the pressing force received from the fastening member, and to provide a conveying member that can withstand long-term use. be able to.

以下、本発明のセラミック部材の組立体の実施の形態の例について図面を用いて説明する。   Hereinafter, an example of an embodiment of an assembly of ceramic members according to the present invention will be described with reference to the drawings.

図1は、本発明のセラミック部材の組立体の実施の形態の一例を示す、(a)は平面図であり、(b)は側面図であり、(c)は(a)のA−A’線での断面図である。   FIG. 1 shows an example of an embodiment of an assembly of ceramic members according to the present invention. (A) is a plan view, (b) is a side view, and (c) is an AA of (a). It is sectional drawing in a line.

図1(a)〜(c)に示すように、本発明のセラミック部材の組立体1は、ボルト4aおよびナット4bからなる締結部材4と、貫通孔5および開口6を有する、対応する貫通孔5を重ねて配置された複数のセラミック部材2と、貫通孔5と重なる孔3aを有する金属板3とにより構成され、金属板3の孔3aおよび複数のセラミック部材2の対応する貫通孔5に締結部材4のボルト4aを通してナット4bで締結されて組み立てられている。このとき、セラミック部材2の表面の貫通孔5の開口6が締結部材4の頭部よりも大きくなっていることが重要である。なお、締結部材4の頭部とは、ボルト4aの頭部およびナット4bのことをいう。   As shown in FIGS. 1A to 1C, a ceramic member assembly 1 according to the present invention includes a fastening member 4 including a bolt 4a and a nut 4b, a corresponding through hole 5 and an opening 6. 5 and the metal plate 3 having a hole 3 a overlapping the through hole 5, and the corresponding hole 3 a of the metal plate 3 and the corresponding through hole 5 of the plurality of ceramic members 2. It is assembled by being fastened by a nut 4b through a bolt 4a of the fastening member 4. At this time, it is important that the opening 6 of the through hole 5 on the surface of the ceramic member 2 is larger than the head of the fastening member 4. The head of the fastening member 4 refers to the head of the bolt 4a and the nut 4b.

このように、貫通孔5の開口6が締結部材4の頭部、即ちボルト4aの頭部およびナット4bよりも大きくなっていることにより、ボルト4aの頭部およびナット4bと金属板3とが接触している部分に相当するセラミック部材2に向かい合う金属板3の面は、セラミック部材2と接していない。   Thus, the opening 6 of the through-hole 5 is larger than the head of the fastening member 4, that is, the head of the bolt 4a and the nut 4b, so that the head of the bolt 4a and the nut 4b and the metal plate 3 are connected. The surface of the metal plate 3 facing the ceramic member 2 corresponding to the contacting portion is not in contact with the ceramic member 2.

そのため、締結時にボルト4aの頭部およびナット4bから受ける押圧力は、貫通孔5の開口6を除くセラミック部材2が金属板3と接する面にかかることとなり、金属板3が開口6の内側で撓むことによってボルト4aの頭部およびナット4bから受ける押圧力がセラミック部材2の開口6の周辺に分散されるため、セラミック部材2の貫通孔5の開口6の周囲のエッジ部2aにかかる応力を低減させることができるので、セラミック部材2のエッジ部2aを欠かせることなく複数のセラミック部材2を良好に締結して組み立てることができる。ここで、セラミック部材2のエッジ部2aは、エッジ部2aにかかる応力をより低減させることができる点で、C面やR面などに面取り加工が施されていることが好ましい。   Therefore, the pressing force received from the head of the bolt 4 a and the nut 4 b during fastening is applied to the surface of the ceramic member 2 excluding the opening 6 of the through hole 5 in contact with the metal plate 3, and the metal plate 3 is located inside the opening 6. Since the pressing force received from the head of the bolt 4a and the nut 4b by bending is distributed around the opening 6 of the ceramic member 2, the stress applied to the edge portion 2a around the opening 6 of the through hole 5 of the ceramic member 2 Therefore, the plurality of ceramic members 2 can be well fastened and assembled without indispensable the edge portion 2a of the ceramic member 2. Here, the edge portion 2a of the ceramic member 2 is preferably chamfered on the C surface, the R surface, or the like in that the stress applied to the edge portion 2a can be further reduced.

また、本発明のセラミック部材の組立体1に用いられるセラミック部材2の材質としては、アルミナ,イットリア,YAG(イットリウム−アルミニウム−ガーネット),ジルコニア,コージェライト,ムライト,窒化珪素や炭化珪素などのセラミックス、あるいはこれらセラミックスのうちの2種以上からなる複合体を用いることが可能である。また、本発明のセラミック部材の組立体1は、同じ材質のセラミック部材2を用いて組み立てたものでもよく、異なる材質のセラミック部材2を用いて組み立てたものでもよい。   The material of the ceramic member 2 used in the ceramic member assembly 1 of the present invention is ceramics such as alumina, yttria, YAG (yttrium-aluminum-garnet), zirconia, cordierite, mullite, silicon nitride and silicon carbide. Alternatively, a composite composed of two or more of these ceramics can be used. The ceramic member assembly 1 of the present invention may be assembled using the same ceramic member 2 or may be assembled using different ceramic members 2.

また、本発明のセラミック部材の組立体1に用いられる金属板3の材質としては、あらゆる金属材料を適用可能と考えられるが、締結部材4から押圧力を受けた際に剛性が高く過度に撓みにくいものを用いるのが好適であり、この観点から、ステンレス鋼(SUS),炭素工具鋼(SK),合金工具鋼(SKD)を用いるのがよい。   Further, it is considered that any metal material can be applied as the material of the metal plate 3 used in the ceramic member assembly 1 of the present invention. However, the metal plate 3 is highly rigid and excessively bent when subjected to a pressing force from the fastening member 4. It is preferable to use a hard material. From this viewpoint, stainless steel (SUS), carbon tool steel (SK), and alloy tool steel (SKD) are preferably used.

また、本発明のセラミック部材の組立体1に用いられる締結部材4は、頭部の最大径が開口6より小さく、頭部を除く部分の径の大きさが貫通孔5および金属板3の孔3aの内径よりも小さく、頭部を除く部分の長さが複数のセラミック部材2を両側に金属板3を配して締結可能な長さを有するボルト4aと、頭部の最大径が開口6より小さいナット4bとを用いる。   Further, the fastening member 4 used in the ceramic member assembly 1 of the present invention has a maximum diameter of the head smaller than the opening 6, and the diameter of the portion excluding the head is a hole of the through hole 5 and the metal plate 3. A bolt 4a having a length smaller than the inner diameter of 3a and capable of being fastened by arranging a plurality of ceramic members 2 on both sides of the ceramic member 2 and excluding the head, and a maximum diameter of the head being an opening 6 A smaller nut 4b is used.

図2は、本発明のセラミック部材の組立体の実施の形態の他の例を示す、(a)は平面図であり、(b)は側面図であり、(c)は(a)のB−B’線での断面図である。   FIG. 2 shows another example of the embodiment of the ceramic member assembly of the present invention, (a) is a plan view, (b) is a side view, and (c) is B of (a). It is sectional drawing in the -B 'line.

図2に示す本発明のセラミック部材の組立体1は、セラミック部材2が、貫通孔5の途中に、貫通孔5の径を大きくした、貫通孔5と同軸の中空部7を有しており、中空部7の周囲には、中実部分であるいわゆるリブ8を有している。このような構造とすることにより、強度を大きく低下させることなくセラミック部材の組立体1の軽量化を図ることができる。このとき、中空部7を有していることにより、その大きさによってはセラミック部材2の貫通孔5付近での強度低下が懸念されるが、締結時の締結部材4から受ける押圧力によって金属板3を介してセラミック部材2の表面にかかる応力は、貫通孔5に平行な中実部分であるリブ8にかかることとなり、リブ8は中実であることから十分な強度を有しているので、リブ8に亀裂が入り、その亀裂が起因となってセラミック部材2が破損するおそれは少ない。   In the ceramic member assembly 1 of the present invention shown in FIG. 2, the ceramic member 2 has a hollow portion 7 coaxial with the through hole 5, in which the diameter of the through hole 5 is increased, in the middle of the through hole 5. Around the hollow portion 7, there are so-called ribs 8 which are solid portions. With such a structure, the weight of the ceramic member assembly 1 can be reduced without significantly reducing the strength. At this time, depending on the size of the hollow portion 7, there is a concern that the strength of the ceramic member 2 near the through hole 5 may be reduced. However, the metal plate is pressed by the pressing force received from the fastening member 4 during fastening. The stress applied to the surface of the ceramic member 2 through 3 is applied to the rib 8 which is a solid part parallel to the through hole 5, and the rib 8 is solid and thus has sufficient strength. The rib 8 is cracked, and there is little possibility that the ceramic member 2 is damaged due to the crack.

この貫通孔5の途中に設けられた中空部7は、貫通孔5のそれぞれに貫通孔5の径を大きくして同軸の円柱状に形成されたものの他に、並んでいる貫通孔5間にわたって連続して形成された、貫通孔5の断面で見て、貫通孔5の径を大きくした、貫通孔5と同軸の中空部と見なせるものであってもよい。   The hollow portion 7 provided in the middle of the through-hole 5 extends between the through-holes 5 arranged side by side, in addition to the through-holes 5 that are formed in a coaxial cylindrical shape by increasing the diameter of the through-hole 5. It may be considered as a hollow portion coaxially formed with the through-hole 5 in which the diameter of the through-hole 5 is increased as viewed in the cross section of the through-hole 5 formed continuously.

図3は、本発明のセラミック部材の組立体のセラミック部材の表面に形成される開口の実施の形態の複数の例を示す、(a)および(b)は平面図であり、(c)および(d)は平面図および断面図である。   FIG. 3 shows a plurality of examples of embodiments of openings formed in the surface of the ceramic member of the ceramic member assembly of the present invention, (a) and (b) are plan views, and (c) and (D) is a top view and sectional drawing.

図3(a)および(b)に示す例ではセラミック部材2の表面に四角形または円形の開口6を貫通孔5ごとに形成してあり、(c)に示す例ではセラミック部材2の表面に幅方向に並んでいる2つの貫通孔5に対応する四角形の開口6が形成してあり、(d)に示す例ではセラミック部材2の表面に開口6が長さ方向に先端と後端との貫通孔5間で連続して形成してある。図3(a)〜(d)に示す例のセラミック部材2の構造を比較すると、金属板3との接触部を図中に波線を施して示すように、隣接する貫通孔5の間に金属板3との接触面を有する図3(a),(b)および(d)に示す例では、締結時の締結部材4から受けるよりも大きな押圧力に耐えることができる。また、図3(a)に示す例の四角形の開口6よりも図3(b)に示す例の円形の開口6の方が成形しやすく、金属板3を介して伝えられる押圧力をセラミック部材2の開口6の周囲の環状のエッジ部2aで均一に受けることができるので、エッジ部2aが欠けにくいものとなる点で好ましい。図3(c)に示す例では、並んでいる貫通孔5間で開口6が連続していることから開口6の面積が大きくなっており、締結時の締結部材4から受ける押圧力によってこの開口6を覆うように配置されている金属板3が撓みやすいものの、過度に撓まないようにするには剛性の高い金属板3を用いればよく、並んでいる貫通孔5間で開口6が連続していない図3(a)および(b)に示す例のセラミック部材2よりも研削加工の時間を短縮することができる。また、図3(d)に示す例のように、貫通孔5がセラミック部材2の長さ方向に複数並んでおり、これら貫通孔5間で連続する開口6を有しているときには、図3(d)に並べて示しているD−D’線での断面図に示すようにセラミック部材2の長さ方向に垂直な断面形状が同じであることから、押出方向に同じ断面形状を有する押出成形法にて成形することができ、押出成形法によって成形する場合には、図3(a)〜(c)に示す例のセラミック部材2に対して必要なように製造コストを大幅に増加させる研削加工を施して表面に開口6を形成する必要がない。そのため、セラミック部材2を締結時の締結部材4から受ける押圧力に耐えるものとしつつ製造コストを低下させるには、押出成形法を用いて成形することが好ましい。また、押出成形法を用いれば、貫通孔5の途中に断面で見ると貫通孔5と同軸で径を大きくしたものとみなせる中空部7を同時に形成することができるので、強度を大きく低下させることなく軽量化も図れて好適である。   In the example shown in FIGS. 3A and 3B, a square or circular opening 6 is formed for each through hole 5 on the surface of the ceramic member 2, and in the example shown in FIG. 3C, there is a width on the surface of the ceramic member 2. A rectangular opening 6 corresponding to two through-holes 5 arranged in the direction is formed, and in the example shown in (d), the opening 6 penetrates the front and rear ends in the length direction on the surface of the ceramic member 2. It is formed continuously between the holes 5. Comparing the structure of the ceramic member 2 in the example shown in FIGS. 3A to 3D, the metal between the adjacent through-holes 5 as shown in FIG. In the example shown in FIGS. 3A, 3 </ b> B, and 3 </ b> D having a contact surface with the plate 3, it can withstand a larger pressing force than that received from the fastening member 4 at the time of fastening. Further, the circular opening 6 of the example shown in FIG. 3B is easier to form than the rectangular opening 6 of the example shown in FIG. 3A, and the pressing force transmitted through the metal plate 3 is more ceramic. 2 can be uniformly received by the annular edge portion 2 a around the opening 6, which is preferable in that the edge portion 2 a is not easily chipped. In the example shown in FIG. 3C, since the openings 6 are continuous between the through-holes 5 arranged side by side, the area of the opening 6 is large, and this opening is caused by the pressing force received from the fastening member 4 at the time of fastening. Although the metal plate 3 arranged so as to cover 6 is easily bent, the metal plate 3 having high rigidity may be used so as not to be excessively bent, and the openings 6 are continuous between the through holes 5 arranged side by side. The grinding time can be shortened as compared with the ceramic member 2 in the example shown in FIGS. 3A and 3B. Further, as in the example shown in FIG. 3D, when a plurality of through holes 5 are arranged in the length direction of the ceramic member 2 and there are continuous openings 6 between these through holes 5, FIG. Since the cross-sectional shape perpendicular to the length direction of the ceramic member 2 is the same as shown in the cross-sectional view along the line DD ′ shown side by side in (d), extrusion molding having the same cross-sectional shape in the extrusion direction Grinding that greatly increases the manufacturing cost as required for the ceramic member 2 of the example shown in FIGS. It is not necessary to process and form the opening 6 on the surface. Therefore, in order to reduce the manufacturing cost while the ceramic member 2 can withstand the pressing force received from the fastening member 4 at the time of fastening, the ceramic member 2 is preferably formed using an extrusion method. Moreover, if the extrusion molding method is used, the hollow portion 7 that is coaxial with the through-hole 5 and can be regarded as having a larger diameter when viewed in cross-section in the middle of the through-hole 5 can be formed at the same time, so that the strength is greatly reduced. In addition, the weight can be reduced.

次に、本発明のセラミック部材の組立体1を含む本発明の搬送用部材の実施の形態の例について説明する。   Next, the example of embodiment of the conveyance member of this invention containing the assembly 1 of the ceramic member of this invention is demonstrated.

図4は、本発明の搬送用部材の実施の形態の一例を示す、(a)は平面図であり、(b)はE−E’線での断面図である。   4A and 4B show an example of an embodiment of a conveying member according to the present invention. FIG. 4A is a plan view and FIG. 4B is a cross-sectional view taken along line E-E ′.

本例の搬送用部材10は、セラミック部材の組立体1のセラミック部材2の間に挟まれた支持部材9を含む、即ちセラミック部材2の間に支持部材9を配置して、金属板3の孔3a,支持部材9の貫通孔9aおよびセラミック部材2の貫通孔5に締結部材4のボルト4aを通してナット4bで締結されて組み立てられていることから、支持部材9の締結部材4の方向の長さを搬送物の大きさに合わせて調整することにより、小型から大型まで様々な大きさの搬送物を積載することができる。   The conveying member 10 of this example includes a supporting member 9 sandwiched between ceramic members 2 of the ceramic member assembly 1, that is, the supporting member 9 is disposed between the ceramic members 2, Since the hole 3a, the through hole 9a of the support member 9 and the through hole 5 of the ceramic member 2 are assembled by being fastened by the nut 4b through the bolt 4a of the fastening member 4, the length of the support member 9 in the direction of the fastening member 4 By adjusting the height according to the size of the conveyed product, it is possible to load conveyed items of various sizes from small to large.

なお、図4に示す例の搬送用部材10ではセラミック部材2の間に支持部材9を挟んで構成されているが、支持部材9は搬送用部材10として必ずしも必要なものではなく、支持部材9を用いないでセラミック部材2同士を直接重ねて構成したものであってもよいことは言うまでもない。   In addition, although the supporting member 9 is sandwiched between the ceramic members 2 in the example of the conveying member 10 illustrated in FIG. 4, the supporting member 9 is not necessarily required as the conveying member 10. Needless to say, the ceramic members 2 may be directly stacked without using any other material.

本発明の搬送用部材10によれば、支持部材9を配していない例と同様に、重量物であるガラス基板を搬送した際に、組立体1にかかる応力とボルト4aの頭部およびナット4bから受ける押圧力とによって、セラミック部材2の貫通孔5の開口6の近傍に亀裂や破損が生じることを抑制することができるので、長期間の使用に耐え得る搬送用部材10とすることができる。なお、セラミック部材2の間に支持部材9を配置して組み立てられている搬送用部材10は、図4(a)における上下方向が使用時には左右方向とされ、セラミック部材2および支持部材9の図4(a)に示す面が載置面となるように用いられる。   According to the conveying member 10 of the present invention, as in the case where the supporting member 9 is not provided, the stress applied to the assembly 1 and the head and nut of the bolt 4a when a heavy glass substrate is conveyed. Since the pressing force received from 4b can suppress cracks and breakage in the vicinity of the opening 6 of the through-hole 5 of the ceramic member 2, the conveying member 10 that can withstand long-term use can be obtained. it can. In addition, as for the conveyance member 10 which has arrange | positioned and assembled the support member 9 between the ceramic members 2, the up-down direction in Fig.4 (a) is made into the left-right direction at the time of use, and the figure of the ceramic member 2 and the support member 9 is shown. It is used so that the surface shown to 4 (a) becomes a mounting surface.

そして、支持部材9は、金属およびセラミックスのどちらの材質も適用可能であるが、搬送用部材10の軽量化や搬送物を積載したままで加熱処理を可能とできる耐熱性を考慮するとセラミックス製とするのが好ましい。なお、本発明の搬送用部材10の実施の形態の一例として、図4においては2本のセラミック部材2の間に支持部材9を配置して組み立てた例を示したが、本発明の搬送用部材はこの内容に限定されるものではなく、その要旨を逸脱しない範囲内であれば種々変更してもよいことは言うまでもない。上述のように支持部材9を用いないものであってもよく、また例えば、3本を並べて配置されたセラミック部材2のそれぞれの間に支持部材9を配置して組み立てて搬送用部材としたり、長い支持部材9をセラミック部材2の間に配置して長尺の搬送物に対応した搬送用部材としたりすることも可能である。また、図1や図2に示したセラミック部材の組立体1を複数用いて搬送用部材を構成しても基板の搬送を行なうことは可能である。   The support member 9 can be made of either metal or ceramic. However, considering the weight reduction of the transport member 10 and the heat resistance that allows heat treatment while the transported object is loaded, the support member 9 is made of ceramic. It is preferable to do this. As an example of the embodiment of the conveying member 10 of the present invention, FIG. 4 shows an example in which the supporting member 9 is arranged between the two ceramic members 2, but the conveying member 10 of the present invention is assembled. Needless to say, the members are not limited to this content, and various modifications may be made without departing from the scope of the invention. As described above, the support member 9 may not be used. For example, the support member 9 may be arranged between the ceramic members 2 arranged in a row and assembled to form a conveying member. It is also possible to arrange a long support member 9 between the ceramic members 2 to provide a conveying member corresponding to a long conveyed object. Further, even if the conveying member is constituted by using a plurality of ceramic member assemblies 1 shown in FIGS. 1 and 2, the substrate can be conveyed.

次に、本発明のセラミック部材の組立体1の製造方法について以下に説明する。   Next, a method for manufacturing the ceramic member assembly 1 of the present invention will be described below.

まず、セラミック部材2は、純度が90%以上であり平均粒径が1μm程のセラミック原料を用意し、これに焼結助剤,バインダ,溶媒および分散剤等を所定量添加してスラリーとした後、これを噴霧造粒法(スプレードライ法)により造粒し、2次原料とする。そして、この2次原料を所定形状のゴム型内へ投入し、静水圧プレス成形法(ラバープレス法)により成形し、その後、成形体をゴム型から取り外して所定形状となるように切削加工を施す。次に、焼成炉に入れて所定温度で焼成し、得られた焼結体に研削加工を施して貫通孔5および開口6を設けることによりセラミック部材2を得る。   First, the ceramic member 2 is prepared by preparing a ceramic raw material having a purity of 90% or more and an average particle diameter of about 1 μm, and adding a predetermined amount of a sintering aid, a binder, a solvent, a dispersing agent and the like to form a slurry. Thereafter, this is granulated by a spray granulation method (spray drying method) to obtain a secondary raw material. Then, the secondary raw material is put into a rubber mold having a predetermined shape and molded by an isostatic press molding method (rubber press method). Thereafter, the molded body is removed from the rubber mold and cut into a predetermined shape. Apply. Next, the ceramic member 2 is obtained by placing in a firing furnace and firing at a predetermined temperature, and grinding the resulting sintered body to provide the through holes 5 and the openings 6.

また、セラミック部材2の他の製造方法としては、純度が90%以上であり平均粒径が1μm程のセラミック原料を用意し、これに所定量の焼結助剤,バインダおよび溶媒を添加して攪拌混合機で混合・撹拌する。さらに、ニーダーで混練して坏土を得た後、この坏土を所定形状に押出可能な金型を取り付けた押出成形機を用いて押出成形する。このように、所定形状の金型を取り付けて押し出して成形することによって、貫通孔5の断面において貫通孔5の途中に貫通孔5の径を大きくした同軸の中空部7とみなせる中空部を有するものとすることや、成形体に切削加工を施して開口6を設けることなく、セラミック部材2の表面に並んでいる貫通孔5間で連続する開口6を設けることができる。   As another method for producing the ceramic member 2, a ceramic raw material having a purity of 90% or more and an average particle diameter of about 1 μm is prepared, and a predetermined amount of a sintering aid, a binder and a solvent are added thereto. Mix and stir with a stirring mixer. Furthermore, after kneading with a kneader to obtain a kneaded material, the kneaded material is extruded using an extrusion machine equipped with a mold capable of extruding into a predetermined shape. In this way, by attaching a mold having a predetermined shape and extruding and forming, a hollow portion that can be regarded as a coaxial hollow portion 7 in which the diameter of the through hole 5 is increased in the cross section of the through hole 5 is provided. The openings 6 that are continuous between the through-holes 5 arranged on the surface of the ceramic member 2 can be provided without being formed or by cutting the formed body to provide the openings 6.

次に、金属板3については、剛性が高く撓みにくい金属の板材から所定形状に切り出し、ボール盤を用いてセラミック部材2に設けた貫通孔5と同じ内径の孔3aを開ける加工を施す。孔3aは、あるいはパンチング加工によって開けてもよい。また、締結部材4として、頭部の最大径が開口6より小さく、頭部を除く部分の径の大きさが貫通孔5および金属板3の孔3aの内径よりも小さく、頭部を除く部分の長さが複数のセラミック部材2を両側に金属板3を配して締結可能な長さを有するボルト4aと、頭部の最大径が開口6より小さいナット4bとを用意する。   Next, the metal plate 3 is cut into a predetermined shape from a metal plate material having high rigidity and is difficult to bend, and a hole 3a having the same inner diameter as the through hole 5 provided in the ceramic member 2 is formed using a drilling machine. The hole 3a may be opened by punching. Further, as the fastening member 4, the maximum diameter of the head is smaller than the opening 6, and the diameter of the portion excluding the head is smaller than the inner diameter of the through-hole 5 and the hole 3 a of the metal plate 3, and the portion excluding the head A bolt 4 a having a length capable of being fastened by arranging a plurality of ceramic members 2 on both sides of the ceramic member 2 and a nut 4 b having a maximum head diameter smaller than the opening 6 is prepared.

そして、複数のセラミック部材2を対応する貫通孔5が重なるように並べて、次に、貫通孔5と金属板3の孔3aとが重なるように金属板3を配置し、孔3aおよび貫通孔5にボルト4aを通して、締結部材4であるボルト4aとナット4bとにより締結することによって、本発明のセラミック部材の組立体1を得ることができる。   Then, a plurality of ceramic members 2 are arranged so that the corresponding through holes 5 overlap, and then the metal plate 3 is arranged so that the through holes 5 and the holes 3a of the metal plate 3 overlap, and the holes 3a and the through holes 5 are arranged. The ceramic member assembly 1 of the present invention can be obtained by fastening the bolt 4a with the bolt 4a and the nut 4b, which are the fastening members 4.

このようにして得られた本発明のセラミック部材の組立体1は、対応する貫通孔5を有し、それら対応する貫通孔5を重ねて配置されたセラミック部材2と、このセラミック部材2の表面に配置され、貫通孔5と重なる孔3aを有する金属板3と、孔3aおよび貫通孔5に通されて頭部で金属板3を押圧する締結部材4とを有し、セラミック部材2の表面で貫通孔5の開口6が締結部材4の頭部よりも大きくなっていることから、締結部材4であるボルト4aの頭部およびナット4bと金属板3とが接触している部分に相当するセラミック部材2に向かい合う金属板3の面は、セラミック部材2と接することがない。そのため、締結時にボルト4aの頭部およびナット4bから受ける押圧力は、貫通孔5の開口6を除くセラミック部材2が金属板3と接する面(開口6の周辺の面)にかかり、金属板3が適度に撓むことによってボルト4aの頭部およびナット4bから受ける押圧力がセラミック部材2の貫通孔5の開口6の周辺に分散されるため、セラミック部材2の開口6の周囲のエッジ部2aにかかる応力を低減させることができるので、セラミック部材2のエッジ部2aからの亀裂や破損を発生させることなく複数のセラミック部材2を良好に締結して組み立てることができる。   The ceramic member assembly 1 of the present invention thus obtained has a corresponding through-hole 5, a ceramic member 2 arranged so as to overlap the corresponding through-holes 5, and the surface of the ceramic member 2. And a metal plate 3 having a hole 3a that overlaps with the through-hole 5, and a fastening member 4 that is passed through the hole 3a and the through-hole 5 and presses the metal plate 3 at the head, and the surface of the ceramic member 2 Since the opening 6 of the through hole 5 is larger than the head of the fastening member 4, the head of the bolt 4a, which is the fastening member 4, and the portion where the nut 4b and the metal plate 3 are in contact with each other. The surface of the metal plate 3 facing the ceramic member 2 does not contact the ceramic member 2. Therefore, the pressing force received from the head of the bolt 4a and the nut 4b at the time of fastening is applied to the surface (surface around the opening 6) where the ceramic member 2 except the opening 6 of the through hole 5 is in contact with the metal plate 3. Since the pressing force received from the head portion of the bolt 4a and the nut 4b due to appropriate bending of the bolt 4a is dispersed around the opening 6 of the through hole 5 of the ceramic member 2, the edge portion 2a around the opening 6 of the ceramic member 2 is distributed. Therefore, a plurality of ceramic members 2 can be well fastened and assembled without causing cracks or breakage from the edge 2a of the ceramic member 2.

以下、本発明の実施例について詳細を説明する。   Details of the embodiments of the present invention will be described below.

(実施例1)
図1に示す例のセラミック部材の組立体1を製造し、締結時の締結部材4から受ける押圧力によるセラミック部材2の貫通孔5の開口6の周囲のエッジ部2aにおける欠けの有無について確認を行なった。
Example 1
The ceramic member assembly 1 of the example shown in FIG. 1 is manufactured, and the presence or absence of a chip in the edge portion 2a around the opening 6 of the through hole 5 of the ceramic member 2 due to the pressing force received from the fastening member 4 at the time of fastening is confirmed. I did it.

まず、純度が95%であり,平均粒径が1μmの市販のアルミナ1次原料を用意し、この1次原料100質量%に対して、Ca,Si,Mgの酸化物からなる焼結助剤を1〜5質量%と、PVA等のバインダを1〜1.5質量%と、溶媒を100質量%と、分散剤を0.5質量%としてそれぞれ計量し、攪拌機の容器内に入れて混合・攪拌してスラリーとした後、これを噴霧造粒法(スプレードライ法)により造粒して、2次原料を得た。そして、この2次原料を所定形状のゴム型内へ投入し、静水圧プレス成形法(ラバープレス法)により成形し、その後、成形体をゴム型から取り外して、所定形状となるように切削加工を施した。次に、この切削加工を施した成形体を焼成炉に入れて、大気雰囲気中で1680℃の焼成温度で焼成した。   First, a commercially available alumina primary material having a purity of 95% and an average particle diameter of 1 μm is prepared, and a sintering aid made of oxides of Ca, Si, and Mg with respect to 100% by mass of the primary material. 1 to 5% by mass, 1 to 1.5% by mass of a binder such as PVA, 100% by mass of solvent, and 0.5% by mass of a dispersant, and put in a stirrer container to mix and stir After making the slurry, this was granulated by a spray granulation method (spray drying method) to obtain a secondary raw material. Then, this secondary raw material is put into a rubber mold having a predetermined shape and molded by an isostatic press molding method (rubber press method). Thereafter, the molded body is removed from the rubber mold and cut into a predetermined shape. Was given. Next, the molded body subjected to the cutting process was placed in a firing furnace and fired at a firing temperature of 1680 ° C. in an air atmosphere.

焼成後、組立体1を構成する複数のセラミック部材2に、金属板3と接する表面の先端と後端となる部分(重ねて配置されたセラミック部材2の両側の表面となる部分)に、直径が40mmで深さが3mmの円形の開口6と、円形の開口6の中心に内径が13mmの貫通孔5とを設ける研削加工を施した。なお、複数のセラミック部材2を締結したときの重なる部分の長さが50mmとなるようにして、それぞれのセラミック部材2の先端または後端からの距離が25mmであり、側面の上部および下部からの距離が25mmの位置を中心として、開口6および貫通孔5を形成する研削加工を行なうことにより、長さが1500mmで長さ方向に垂直な断面が一辺が50mmの正方形のアルミナ質焼結体からなるセラミック部材2を得た。   After firing, a plurality of ceramic members 2 constituting the assembly 1 are subjected to diameters on the front and rear portions of the surface in contact with the metal plate 3 (portions on both sides of the ceramic members 2 arranged in an overlapping manner). Was provided with a circular opening 6 having a diameter of 40 mm and a depth of 3 mm, and a through hole 5 having an inner diameter of 13 mm in the center of the circular opening 6. It should be noted that when the plurality of ceramic members 2 are fastened, the length of the overlapping portion is 50 mm, the distance from the front end or the rear end of each ceramic member 2 is 25 mm, By performing grinding to form the opening 6 and the through-hole 5 around the position where the distance is 25 mm, from a square alumina sintered body having a length of 1500 mm and a section perpendicular to the length direction of 50 mm on a side. A ceramic member 2 was obtained.

次に、ステンレス鋼の板材から厚みが3mmで一辺が50mmの正方形の板を切り出し、これにボール盤を用いてセラミック部材2の貫通孔5と同様の内径が13mmの孔3aを板の中央に開ける加工を施して、金属板3を得た。   Next, a square plate having a thickness of 3 mm and a side of 50 mm is cut out from the stainless steel plate material, and a hole 3a having an inner diameter of 13 mm similar to the through-hole 5 of the ceramic member 2 is formed in the center of the plate using a drilling machine. The metal plate 3 was obtained by processing.

次に、締結部材4として、頭部の厚みが10mmであり、頭部を除く部分の長さが120mmであり、頭部の最大径が21.9mmであるM12の六角ボルト4aと、厚みが10mmであり、頭部の最大径が21.9mmであるM12の六角ナット4bとを用意した。そして、上記の製造方法にて作製したセラミック部材2を3本と、金属板3を4枚と、2組の締結部材4とを用い、これらを図1に示すように組み立てて、本発明のセラミック部材の組立体1の実施例を得た。   Next, as the fastening member 4, the thickness of the head is 10 mm, the length of the portion excluding the head is 120 mm, and the maximum diameter of the head is 21.9 mm. An M12 hexagon nut 4b having a maximum head diameter of 21.9 mm was prepared. Then, three ceramic members 2 produced by the above manufacturing method, four metal plates 3 and two sets of fastening members 4 are used and assembled as shown in FIG. An example of the ceramic member assembly 1 was obtained.

次に、比較例として、図6に示す従来のセラミック部材の組立体を作製した。この作製方法は、セラミック部材2に開口6を設けないこと以外は、本発明のセラミック部材の組立体1と同様の方法および同様の部材を用いて行なった。   Next, a conventional ceramic member assembly shown in FIG. 6 was produced as a comparative example. This manufacturing method was performed using the same method and the same member as the ceramic member assembly 1 of the present invention except that the opening 6 was not provided in the ceramic member 2.

そして、本発明の実施例のセラミック部材の組立体1および比較例のセラミック部材の組立体を用いて、ナット4bから突出しているボルト4aの長さが同じになるように確認しながら、締結部材4による押圧力を増すために増し締めを行ない、その後、ボルト4aを緩めて金属板3を外して、本発明のセラミック部材の組立体1の構成部材であるセラミック部材2の貫通孔5の開口6の周囲のエッジ部2aおよび比較例のセラミック部材の組立体の構成部材であるセラミック部材の貫通孔の周囲のエッジ部における欠けの有無の確認を行なった。なお、この評価試験においては、いずれかに欠けが確認されるまで、「組み立て」、「増し締め」、「欠けの有無の確認」を繰り返し行なった。   Then, using the ceramic member assembly 1 of the embodiment of the present invention and the ceramic member assembly of the comparative example, while confirming that the length of the bolt 4a protruding from the nut 4b is the same, the fastening member 4 is tightened to increase the pressing force, and then the bolt 4a is loosened and the metal plate 3 is removed to open the through hole 5 of the ceramic member 2 which is a constituent member of the ceramic member assembly 1 of the present invention. The presence or absence of chipping in the peripheral edge portion of the through hole of the ceramic member which is a constituent member of the peripheral edge portion 2a of 6 and the ceramic member assembly of the comparative example was confirmed. In this evaluation test, “assembly”, “retightening”, and “confirmation of presence / absence of chipping” were repeatedly performed until any chipping was confirmed.

その結果、比較例のセラミック部材の組立体の方が先にセラミック部材のエッジ部に欠けが確認された。これにより、本発明の実施例のセラミック部材の組立体1は、対応する貫通孔5を重ねて配置された複数のセラミック部材2と、このセラミック部材2の表面に配置され、貫通孔5と重なる孔3aを有する金属板3と、孔3aおよび貫通孔5に通されて頭部で金属板3を押圧する締結部材4とを有するセラミック部材2の組立体であって、セラミック部材2は、表面で貫通孔5の開口6が締結部材4の頭部よりも大きくなっていることにより、締結時に締結部材4から受ける押圧力は、貫通孔5の開口6を除くセラミック部材2が金属板3と接する面にかかり、金属板3が適度に撓むことによって締結部材4から受ける押圧力が貫通孔5の開口6の周辺に分散されるため、開口6の周囲のエッジ部2aにかかる応力を低減させることができるので、セラミック部材2の貫通孔5の開口6の周囲のエッジ部2aから亀裂や破損を発生させることなく、複数のセラミック部材2を良好に締結して組み立てることができることが確認された。   As a result, it was confirmed that the ceramic member assembly of the comparative example was chipped in the edge portion of the ceramic member first. As a result, the ceramic member assembly 1 according to the embodiment of the present invention is disposed on the surface of the ceramic member 2 with the corresponding through-holes 5 overlapped, and overlaps with the through-holes 5. An assembly of a ceramic member 2 having a metal plate 3 having a hole 3a and a fastening member 4 that passes through the hole 3a and the through-hole 5 and presses the metal plate 3 at the head. Since the opening 6 of the through-hole 5 is larger than the head of the fastening member 4, the pressing force received from the fastening member 4 during fastening is such that the ceramic member 2 excluding the opening 6 of the through-hole 5 is in contact with the metal plate 3. Since the pressing force received from the fastening member 4 due to the metal plate 3 being appropriately bent is dispersed around the opening 6 of the through hole 5 on the contact surface, the stress applied to the edge 2a around the opening 6 is reduced. Can be In, without causing cracks or damage from the surrounding edge portion 2a of the opening 6 of the through-hole 5 of the ceramic member 2, that a plurality of ceramic members 2 can be assembled satisfactorily concluded was confirmed.

(実施例2)
次に、図2に示す例の本発明のセラミック部材の組立体1を製造し、セラミック部材2のリブ8の部分における亀裂の有無について確認を行なった。
(Example 2)
Next, the ceramic member assembly 1 of the example of the present invention shown in FIG. 2 was manufactured, and the presence or absence of cracks in the rib 8 portion of the ceramic member 2 was confirmed.

まず、実施例1で用いた、純度が95%以上であり、平均粒径が1μmの市販のアルミナ1次原料を用意し、この1次原料100質量%に対して、Ca,Si,Mgの酸化物からなる焼結助剤を1〜5質量%と、メチルセルロース等のバインダを5〜10質量%と、溶媒を15質量%としてそれぞれ計量し、攪拌機の容器内に入れて混合・攪拌した後、さらにニーダーで混練して押出成形用の坏土を得た。次に、この坏土を所定形状に押し出し可能な金型を取り付けた押出成形機を用いて成形し、成形体を得た。そして、この成形体を焼成炉に入れて、大気雰囲気中で1680℃の焼成温度で焼成した。   First, a commercially available alumina primary material having a purity of 95% or more and an average particle diameter of 1 μm used in Example 1 was prepared, and Ca, Si, Mg of 100% by mass of the primary material was used. After weighed 1 to 5% by mass of a sintering aid made of oxide, 5 to 10% by mass of a binder such as methylcellulose, and 15% by mass of solvent, and after mixing and stirring in a container of a stirrer Further, kneading was performed to obtain a clay for extrusion molding. Next, this kneaded material was molded using an extrusion machine equipped with a mold capable of extruding it into a predetermined shape to obtain a molded body. Then, this compact was placed in a firing furnace and fired at a firing temperature of 1680 ° C. in an air atmosphere.

焼成後に、上述のように開口6および貫通孔5を設ける研削加工を施し、長さが1500mmで高さが50mmで幅が140mmの複数のセラミック部材2を得た。なお、このセラミック部材2は、図2(c)の断面図に示すように、縦が20mmで横が40mmの2つの中空部7を有し、中空部7同士の間に厚みが20mmのリブ8を有しているものとした。また、セラミック部材2の金属板3と接する表面の先端および後端となる部分に、一辺が40mmの正方形で深さが3mmの開口6と、内径が13mmの貫通孔5とをそれぞれ2箇所ずつ設け、複数のセラミック部材2を締結したときの重なる部分が50mmとなるように、セラミック部材2の先端または後端からの距離が25mmであり、セラミック部材2の幅側の端面からの距離が35mmの位置を中心として、開口6および貫通孔5の研削加工が施されているものとした。   After firing, grinding was performed to provide the openings 6 and the through holes 5 as described above, and a plurality of ceramic members 2 having a length of 1500 mm, a height of 50 mm, and a width of 140 mm were obtained. As shown in the sectional view of FIG. 2 (c), the ceramic member 2 has two hollow portions 7 having a length of 20 mm and a width of 40 mm, and a rib having a thickness of 20 mm between the hollow portions 7. 8 was assumed to have. In addition, at the front and rear ends of the surface of the ceramic member 2 in contact with the metal plate 3, there are two openings 6 each having a square with a side of 40 mm and a depth of 3 mm and through holes 5 with an inner diameter of 13 mm. The distance from the front end or the rear end of the ceramic member 2 is 25 mm, and the distance from the end face on the width side of the ceramic member 2 is 35 mm so that the overlapping portion when the plurality of ceramic members 2 are fastened is 50 mm. It is assumed that the opening 6 and the through hole 5 are ground with the position of the center.

次に、金属板3については、ステレンレス鋼の板材から厚みが3mmで縦が50mmで横が140mmの長方形の板を切り出し、ボール盤を用いてセラミック部材2の貫通孔5と重なる内径が13mmの孔3aを板の2箇所に開ける加工を施して、金属板3を得た。さらに、締結部材4については、実施例1と同様の六角ボルト4aおよびナット4bを用意した。   Next, for the metal plate 3, a rectangular plate having a thickness of 3 mm, a length of 50 mm, and a width of 140 mm is cut out from a stainless steel plate material, and a hole with a 13 mm inner diameter overlapping the through hole 5 of the ceramic member 2 using a drilling machine. The metal plate 3 was obtained by performing a process of opening 3a at two locations on the plate. Further, for the fastening member 4, the same hexagon bolt 4a and nut 4b as in Example 1 were prepared.

そして、上述の製造方法にて作製したセラミック部材2を3本と、金属板3を4枚と、4組の締結部材4とを用いて、図2に示すように組み立てて、本発明の実施例のセラミック部材の組立体1を得た。   Then, three ceramic members 2 produced by the above-described manufacturing method, four metal plates 3 and four sets of fastening members 4 are assembled as shown in FIG. An example ceramic member assembly 1 was obtained.

次に、セラミック部材2が中空部7を有していない、即ち中実体であること以外は、上述と同様の方法および同様の部材を用いてセラミック部材の組立体1を作製した。なお、このセラミック部材の組立体1も本発明の範囲内のものであるが、識別するために、中空のセラミック部材の組立体1および中実のセラミック部材の組立体1とした。   Next, the ceramic member assembly 1 was manufactured using the same method and the same members as described above except that the ceramic member 2 did not have the hollow portion 7, that is, was solid. The ceramic member assembly 1 is also within the scope of the present invention, but for the purpose of identification, a hollow ceramic member assembly 1 and a solid ceramic member assembly 1 are used.

そして、これらのセラミック部材の組立体1を片持ち支持の形で固定し、それぞれのセラミック部材の組立体1の上に50kgの荷重をかけた。その結果、いずれのセラミック部材の組立体1も破損することはなかった。その後、ボルト4aを緩めて金属板3を外し、中空のセラミック部材の組立体1のリブ8を確認するためにセラミック部材2を切断したが、リブ8に亀裂は確認されなかった。   These ceramic member assemblies 1 were fixed in a cantilevered manner, and a load of 50 kg was applied on each ceramic member assembly 1. As a result, neither ceramic member assembly 1 was damaged. Thereafter, the bolt 4a was loosened, the metal plate 3 was removed, and the ceramic member 2 was cut in order to check the rib 8 of the hollow ceramic member assembly 1, but no cracks were found in the rib 8.

これにより、中空のセラミック部材の組立体1は、リブ8に亀裂も見られず、中実のセラミック部材の組立体1と同様の荷重に耐えることができ、強度を低下させることなく中空であることから、軽量化できているので搬送装置等の駆動にかかる負荷を小さくできることが確認された。   As a result, the hollow ceramic member assembly 1 is free from cracks in the ribs 8, can withstand the same load as the solid ceramic member assembly 1, and is hollow without reducing its strength. Therefore, it was confirmed that the load applied to the driving of the transfer device and the like can be reduced because the weight can be reduced.

(実施例3)
次に、図4に示す本発明の搬送用部材10を製造して、組み立て後および荷重負荷後のセラミック部材2の貫通孔5の開口6の近傍における亀裂や破損の有無について確認を行なった。
(Example 3)
Next, the conveying member 10 of the present invention shown in FIG. 4 was manufactured, and it was confirmed whether there was any crack or breakage in the vicinity of the opening 6 of the through hole 5 of the ceramic member 2 after assembly and after loading.

まず、搬送用部材10に用いるセラミック部材2を、実施例2と同様の坏土を用いて、図4(b)に示すセラミック部材2を得ることのできる断面形状の金型を備えた押出成形機を用いて成形し、成形体を得た。そして、この成形体を焼成炉に入れて、大気雰囲気中で1680℃の焼成温度で焼成し、焼成後に開口6および貫通孔5を設ける研削加工を施して、長さが5000mmで高さが50mmで幅が140mmであり、内部に縦が20mmで横が40mmの2つの中空部7を有し、中空部7同士の間に20mmのリブを有した長尺のセラミック部材2を得た。なお、長尺のセラミック部材2の金属板3と接する面は、長さ方向の先端から後端まで連続する幅が40mmで深さが3mmの開口6を有し、先端から1000mm,2500mmおよび4000mmの位置にそれぞれ内径が13mmの貫通孔5を2箇所ずつ設けてあるものとした。   First, the ceramic member 2 used for the conveying member 10 is extruded using a clay similar to that of Example 2 and is provided with a cross-sectional mold capable of obtaining the ceramic member 2 shown in FIG. The molded body was obtained by molding using a machine. Then, this molded body is put in a firing furnace, fired at a firing temperature of 1680 ° C. in an air atmosphere, and subjected to grinding processing for providing the opening 6 and the through hole 5 after firing, and has a length of 5000 mm and a height of 50 mm. Thus, a long ceramic member 2 having two hollow portions 7 having a width of 140 mm, a length of 20 mm and a width of 40 mm inside, and a rib of 20 mm between the hollow portions 7 was obtained. The surface of the long ceramic member 2 in contact with the metal plate 3 has an opening 6 having a width of 40 mm and a depth of 3 mm continuous from the front end to the rear end in the length direction, and 1000 mm, 2500 mm and 4000 mm from the front end. Two through-holes 5 each having an inner diameter of 13 mm are provided at each position.

次に、セラミック部材2と同様の坏土を用いて、支持部材9を作製した。この支持部材9の作製においては、押出成形機で押し出し成形し、成形体を得た後、所定の長さで切断した。そして、この成形体を焼成炉に入れて、大気雰囲気中で1680℃の焼成温度で焼成し、焼成後に貫通孔9aを設ける研削加工を施した。得られた支持部材9は、縦が60mmで横が140mmで高さが40mmであり、セラミック部材2の貫通孔5と重なるように、高さ方向を貫く内径が13mmの貫通孔9aを2箇所ずつ設けてあるものとした。   Next, the supporting member 9 was produced using the same clay as the ceramic member 2. In the production of the support member 9, extrusion molding was performed with an extruder to obtain a molded body, which was then cut to a predetermined length. And this molded object was put into the baking furnace, and it baked with the calcination temperature of 1680 degreeC in air | atmosphere atmosphere, and performed the grinding process which provides the through-hole 9a after baking. The obtained support member 9 is 60 mm in length, 140 mm in width and 40 mm in height, and has two through-holes 9 a having an inner diameter of 13 mm penetrating the height direction so as to overlap with the through-hole 5 of the ceramic member 2. It was supposed to be provided one by one.

次に、金属板3については、ステレンレス鋼の板材から厚みが3mmで縦が50mmで横が150mmの板を切り出し、ボール盤を用いてセラミック部材2の貫通孔5と重なる内径が13mmの孔3aを板の2箇所に開ける加工を施して、金属板3を得た。さらに、締結部材4については、頭部を除く部分の長さが160mmであること以外は実施例1と同様の六角ボルト4aおよびナット4bを用意した。   Next, for the metal plate 3, a plate having a thickness of 3 mm, a length of 50 mm, and a width of 150 mm is cut out from a stainless steel plate material, and a hole 3 a having an inner diameter of 13 mm that overlaps the through hole 5 of the ceramic member 2 is formed using a drilling machine. The metal plate 3 was obtained by performing a process of opening at two locations on the plate. Further, for the fastening member 4, the same hexagon bolt 4a and nut 4b as in Example 1 were prepared except that the length of the portion excluding the head was 160 mm.

そして、上述の製造方法にて作製したセラミック部材2を2本と、支持部材9を3個と、金属板3を8枚と、8組の締結部材4とを用いて、図4に示すように組み立てて、本発明のセラミック部材の組立体1からなる実施例の搬送用部材10を得た。   Then, as shown in FIG. 4, two ceramic members 2 produced by the above-described manufacturing method, three support members 9, eight metal plates 3, and eight sets of fastening members 4 are used. As a result, the conveying member 10 of the example comprising the ceramic member assembly 1 of the present invention was obtained.

次に、セラミック部材2に開口6を設けないこと以外は同様の方法および同様の部材を用いて、比較例の搬送用部材を作製した。   Next, a conveyance member of a comparative example was produced using the same method and the same member except that the opening 6 was not provided in the ceramic member 2.

そして、本発明の実施例の搬送用部材10および比較例の搬送用部材についてそれぞれの一端を片持ち支持の形で固定し、本発明の実施例の搬送用部材10および比較例の搬送用部材の上の中央部にそれぞれ100kgの荷重をかけた。その後、ボルト4aを緩めて金属板3を外して荷重を外し、本発明の実施例の搬送用部材10の構成部材であるセラミック部材2および比較例の搬送用部材の構成部材であるセラミック部材の貫通孔の開口の近傍の亀裂や破損の確認を行なった。   Then, one end of each of the conveying member 10 according to the embodiment of the present invention and the conveying member according to the comparative example is fixed in a cantilevered form, and the conveying member 10 according to the embodiment of the present invention and the conveying member according to the comparative example are fixed. A load of 100 kg was applied to the central part of each. Thereafter, the bolt 4a is loosened, the metal plate 3 is removed, the load is removed, and the ceramic member 2 which is a constituent member of the conveying member 10 of the embodiment of the present invention and the ceramic member which is a constituent member of the conveying member of the comparative example. The cracks and breakage near the opening of the through hole were confirmed.

その結果、比較例の搬送用部材の構成部材であるセラミック部材の貫通孔の開口の近傍には亀裂が確認されたものの、本発明の実施例の搬送用部材10の構成部材であるセラミック部材2の貫通孔5の開口6の近傍には亀裂や破損は生じていなかった。   As a result, although a crack was confirmed in the vicinity of the opening of the through hole of the ceramic member that is a constituent member of the transport member of the comparative example, the ceramic member 2 that is a constituent member of the transport member 10 of the embodiment of the present invention. In the vicinity of the opening 6 of the through hole 5, no cracks or breakage occurred.

この結果より、本発明の搬送用部材10は、セラミック部材の組立体1に支持部材9を含み、即ちセラミック部材2の間に支持部材9を挟んで組み立てられていることから、重量物であるガラス基板を搬送した際に、組立体1にかかる応力とボルト4aの頭部およびナット4bから受ける押圧力とによって、セラミック部材2の貫通孔5の開口6の近傍に亀裂や破損が生じることを抑制することができ、長期間の使用に耐え得る搬送用部材10とできることが確認された。   From this result, the conveying member 10 according to the present invention is a heavy article because the ceramic member assembly 1 includes the supporting member 9, that is, the supporting member 9 is sandwiched between the ceramic members 2. When the glass substrate is transported, the stress applied to the assembly 1 and the pressing force received from the head of the bolt 4a and the nut 4b cause cracks and breakage in the vicinity of the opening 6 of the through hole 5 of the ceramic member 2. It was confirmed that the conveyance member 10 can be suppressed and can withstand long-term use.

本発明のセラミック部材の組立体の実施の形態の一例を示す、(a)は平面図であり、(b)は側面図であり、(c)は(a)のA−A’線での断面図である。An example of the embodiment of the ceramic member assembly of the present invention is shown, (a) is a plan view, (b) is a side view, and (c) is a line AA ′ in (a). It is sectional drawing. 本発明のセラミック部材の組立体の実施の形態の他の例を示す、(a)は平面図であり、(b)は側面図であり、(c)は(a)のB−B’線での断面図である。The other example of embodiment of the assembly of the ceramic member of this invention is shown, (a) is a top view, (b) is a side view, (c) is a BB 'line | wire of (a). FIG. 本発明のセラミック部材の組立体のセラミック部材の表面に形成される開口の実施の形態の複数の例を示す、(a)および(b)は平面図であり、(c)および(d)は平面図および断面図である。The several example of embodiment of the opening formed in the surface of the ceramic member of the assembly of the ceramic member of this invention is shown, (a) and (b) are top views, (c) and (d) are It is a top view and sectional drawing. 本発明の搬送用部材の実施の形態の一例を示す、(a)は平面図であり、(b)はE−E’線での断面図である。An example of embodiment of the conveyance member of this invention is shown, (a) is a top view, (b) is sectional drawing in the E-E 'line. 従来のセラミック部材の組立体を示す、(a)は平面図であり、(b)は側面図であり、(c)は(a)のX−X’線での断面図である。FIG. 2A is a plan view, FIG. 2B is a side view, and FIG. 2C is a cross-sectional view taken along line X-X ′ in FIG. 従来のセラミック部材の組立体の他の例を示す、(a)は平面図であり、(b)は側面図であり、(c)は(a)のY−Y’線での断面図である。The other example of the assembly of the conventional ceramic member is shown, (a) is a top view, (b) is a side view, (c) is sectional drawing in the YY 'line of (a). is there.

符号の説明Explanation of symbols

1:セラミック部材の組立体
2:セラミック部材
3:金属板
4:締結部材
4a:ボルト
4b:ナット
5:貫通孔
6:開口
7:中空部
8:リブ
9:支持部材
10:搬送用部材
1: Ceramic member assembly 2: Ceramic member 3: Metal plate 4: Fastening member 4a: Bolt 4b: Nut 5: Through hole 6: Opening 7: Hollow portion 8: Rib 9: Support member
10: Transport material

Claims (5)

対応する貫通孔を重ねて配置された複数のセラミック部材と、該セラミック部材の表面に配置され、前記貫通孔と重なる孔を有する金属板と、前記孔および前記貫通孔に通されて頭部で前記金属板を押圧する締結部材とを有し、前記セラミック部材は、前記表面で前記貫通孔の開口が前記締結部材の前記頭部よりも大きく形成されており、かつ前記表面で前記貫通孔の開口が前記貫通孔の他の部位に比べて大きく形成されてエッジ部が形成されているとともに、前記金属板は前記エッジ部の上面とのみ接触して締結されていることを特徴とするセラミック部材の組立体。 A plurality of ceramic members arranged with corresponding through-holes stacked thereon, a metal plate disposed on the surface of the ceramic member and having a hole overlapping the through-hole, and the head passing through the hole and the through-hole possess a fastening member for pressing the metal plate, the ceramic member, the formed larger than the head of the opening of the through hole in said surface said fastening member and said through hole in said surface A ceramic member characterized in that an opening is formed larger than other portions of the through hole to form an edge portion, and the metal plate is fastened only in contact with the upper surface of the edge portion. Assembly. 前記セラミック部材が、前記貫通孔の途中に、前記貫通孔の径を大きくした、前記貫通孔と同軸の中空部を有していることを特徴とする請求項1に記載のセラミック部材の組立体。   2. The ceramic member assembly according to claim 1, wherein the ceramic member has a hollow portion coaxial with the through hole in which the diameter of the through hole is increased in the middle of the through hole. . 前記貫通孔が前記セラミック部材に複数並んでおり、前記貫通孔間で連続する前記開口を有していることを特徴とする請求項1または請求項2に記載のセラミック部材の組立体。   The ceramic member assembly according to claim 1, wherein a plurality of the through holes are arranged in the ceramic member, and the openings are continuous between the through holes. 請求項1乃至請求項3のいずれかに記載のセラミック部材の組立体を有することを特徴とする搬送用部材。   A conveying member comprising the ceramic member assembly according to any one of claims 1 to 3. 前記セラミック部材の間に支持部材を挟んでいることを特徴とする請求項4に記載の搬送用部材。   The conveying member according to claim 4, wherein a supporting member is sandwiched between the ceramic members.
JP2008300882A 2008-11-26 2008-11-26 Ceramic member assembly and conveying member having the same Expired - Fee Related JP5207934B2 (en)

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