JP5201643B2 - Undercut processing mechanism - Google Patents

Undercut processing mechanism Download PDF

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JP5201643B2
JP5201643B2 JP2011160937A JP2011160937A JP5201643B2 JP 5201643 B2 JP5201643 B2 JP 5201643B2 JP 2011160937 A JP2011160937 A JP 2011160937A JP 2011160937 A JP2011160937 A JP 2011160937A JP 5201643 B2 JP5201643 B2 JP 5201643B2
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holder
molding
undercut
die
molded
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JP2013022865A (en
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正典 反本
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Technocrats Corp
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Technocrats Corp
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Priority to JP2011160937A priority Critical patent/JP5201643B2/en
Application filed by Technocrats Corp filed Critical Technocrats Corp
Priority to KR1020137030091A priority patent/KR101829500B1/en
Priority to PCT/JP2012/050359 priority patent/WO2013014952A1/en
Priority to EP12817479.4A priority patent/EP2735414B1/en
Priority to CN201280022411.XA priority patent/CN103732373B/en
Priority to US14/117,725 priority patent/US8926316B2/en
Priority to ES12817479.4T priority patent/ES2692568T3/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2236Equipment for loosening or ejecting castings from dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/22Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/24Accessories for locating and holding cores or inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/44Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/44Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
    • B29C33/48Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with means for collapsing or disassembling
    • B29C33/485Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with means for collapsing or disassembling cores or mandrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/44Removing or ejecting moulded articles for undercut articles
    • B29C45/4471Removing or ejecting moulded articles for undercut articles using flexible or pivotable undercut forming elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/44Removing or ejecting moulded articles for undercut articles
    • B29C45/4435Removing or ejecting moulded articles for undercut articles using inclined, tiltable or flexible undercut forming elements driven by the ejector means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S425/00Plastic article or earthenware shaping or treating: apparatus
    • Y10S425/058Undercut

Abstract

The invention is an undercut processing mechanism that is able to perform de-molding easily even when the undercut portion (P1) of a molding (P) has a shape that is irregular on both sides of the direction orthogonal to the direction of de-molding by implementing a larger movement stroke within a limited set-up space. Inside a holder (30) that is disposed inside a movable mold (13), a pair of molding cores (51, 52) that mold the undercut portion (P1) are connected to and supported by a holding piece (40) that moves in the de-molding direction. During de-molding, the respective molding cores (51, 52) are guided by guiding means (33, 34) from a molding position in which the cores contact each other towards a mold release position in which the cores are separated, and each moves in front or in back so as to move past each other in opposite directions from one end of the holding piece (40) to the other end.

Description

本発明は、アンダーカット部のある成形品を固定型と可動型により成形する金型で、前記アンダーカット部を型抜き可能な状態とするアンダーカット処理機構に関する。   The present invention relates to an undercut processing mechanism that molds a molded product having an undercut portion with a fixed die and a movable die, and makes the undercut portion ready for die cutting.

従来、この種の成形用金型装置としては、例えば、特許文献1に記載されたルーズコアエジェクター装置が知られている。すなわち、成形品の内面を形成する金型のコアと、このコアを貫通してコア表面に対して傾斜配置された移動可能なルーズコア支持ロッドと、可動側型板と台座プレートとに係止されたガイド手段ロッドと、このガイド手段ロッドに対して相対的に摺動可能にエジェクタープレートの摺動路に配置されたスライドベースとを備え、ルーズコア支持ロッドがスライドベースの移動に連動するものである。   Conventionally, as this type of mold apparatus, for example, a loose core ejector apparatus described in Patent Document 1 is known. That is, it is locked to a mold core that forms the inner surface of the molded product, a movable loose core support rod that penetrates the core and is inclined with respect to the core surface, a movable mold plate, and a pedestal plate. And a slide base disposed in the slide path of the ejector plate so as to be slidable relative to the guide means rod, and the loose core support rod is interlocked with the movement of the slide base. .

このようなルーズコアエジェクター装置において、ガイド手段ロッドの一端は、可動側型板の下面に形成された凹部に緊密に嵌め込まれたホルダーに係止されており、また、ルーズコア支持ロッドは、コアにガイド手段ロッドとほぼ同じ傾斜角度で形成された挿通孔を摺動可能に挿通して、この挿通孔がルーズコア支持ロッドの傾斜角度を設定する唯一の構造となっている。   In such a loose core ejector device, one end of the guide means rod is locked to a holder that is tightly fitted in a recess formed in the lower surface of the movable side template, and the loose core support rod is attached to the core. An insertion hole formed at substantially the same inclination angle as the guide means rod is slidably inserted, and this insertion hole has the only structure for setting the inclination angle of the loose core support rod.

特開2002−326233号公報JP 2002-326233 A

しかしながら、前述したような従来の技術では、ルーズコア支持ロッドのみならず、ガイド手段ロッドも傾斜配置されており、しかも、各ロッドを同じ傾斜角度で移動させるための機構が、エジェクタープレートと可動側型板とに分散するように構成されている。従って、成形品のアンダーカット部の型抜きのために必要なアンダーカット部分形状を施した駒の移動量に比べて大きな設置スペースを要し、全体的に構造も複雑となり組み立てに手間と時間がかかり、コストダウンが難しいという問題点があった。   However, in the conventional technology as described above, not only the loose core support rod but also the guide means rod are inclined, and the mechanism for moving each rod at the same inclination angle is an ejector plate and a movable side type. It is comprised so that it may disperse | distribute to a board. Therefore, a large installation space is required compared to the amount of movement of the piece with the undercut part shape necessary for die-cutting of the undercut part of the molded product. There was a problem that it was difficult to reduce costs.

また、アンダーカット部が、成形品の外側ないし内側の一方向にある場合にしか対応することができず、例えば、成形品の下面内側に突出したアンダーカット部が型抜き方向と交差する両側に凹凸するような形状であるような場合には、このような成形品を型抜きすることは不可能であった。そのため、成形可能な成形品におけるアンダーカット部の形状の他、その位置や数が非常に狭い範囲に限定されるという問題点があった。   In addition, the undercut portion can be dealt with only in one direction of the outside or inside of the molded product. For example, the undercut portion protruding to the inside of the lower surface of the molded product is on both sides intersecting the die cutting direction. In the case where the shape is uneven, it has been impossible to punch out such a molded product. Therefore, in addition to the shape of the undercut portion in the moldable molded product, there is a problem that the position and number are limited to a very narrow range.

特に、アンダーカット部の形状が複雑になるほど、その型抜きのために必要なアンダーカット部分形状を施した駒の移動ストロークは大きくなる。かかる問題に対処すべく、限られた設置スペース内において、いかに大きな移動ストロークを実現するかの工夫が切望されていた。   In particular, the more complicated the shape of the undercut portion, the larger the moving stroke of the piece with the undercut portion shape necessary for die cutting. In order to cope with such a problem, a device for realizing a large moving stroke within a limited installation space has been desired.

本発明は、前述したような従来の技術が有する問題点に着目してなされたもので、コンパクトに構成することが可能となり省スペース化の要請に応じることができ、金型への加工および組み込みが容易となり、コストダウンを実現することができ、特に、成形品のアンダーカット部が型抜き方向と交差する両側に凹凸する形状である場合でも、限られた設置スペース内でより大きな移動ストロークを実現して容易に型抜きすることができるアンダーカット処理機構を提供することを目的としている。   The present invention has been made paying attention to the problems of the prior art as described above, can be configured compactly, can meet the demand for space saving, and can be processed and incorporated into a mold. In particular, even if the undercut part of the molded product has an uneven shape on both sides that intersect the die-cutting direction, a larger moving stroke can be achieved within a limited installation space. An object of the present invention is to provide an undercut processing mechanism that can be realized and easily punched.

前述した目的を達成するための本発明の要旨とするところは、以下の各項の発明に存する。
[1]アンダーカット部(P1)のある成形品(P)を固定型(12)と可動型(13)により成形する金型(11)で、前記アンダーカット部(P1)を型抜き可能な状態とするアンダーカット処理機構において、
前記固定型(12)または前記可動型(13)に内設される単一のホルダー(30)と、
前記ホルダー(30)内に収納され、前記アンダーカット部(P1)を型抜き方向と交差する両側から囲む状態で成形する一対の成形コア(51,52)と、
前記ホルダー(30)内に収納され、型抜き方向に移動可能な保持駒(40)と、を有し、
前記各成形コア(51,52)は、それぞれ基端側が前記保持駒(40)に対して、前記型抜き方向と交差して前記アンダーカット部(P1)から逃げる両側方向に摺動可能に連結され、前記ホルダー(30)内で前記アンダーカット部(P1)を両側から囲むように互いに対接する成形位置と、前記ホルダー(30)外に突出して前記アンダーカット部(P1)から互いに離隔する離型位置とに、それぞれ移動可能であり、
前記ホルダー(30)内に、前記保持駒(40)の移動に伴い前記各成形コア(51,52)を成形位置から離型位置に向けて、それぞれ型抜き方向および両側方向に同時に移動する傾斜方向に沿って案内する互いに対称に延びる一対のガイド手段(33,34)を設け、
前記各成形コア(51,52)は、それぞれ少なくとも基端側が前記保持駒(40)を間にして前後に重なり合う形状に設けられ、成形位置から離型位置に移動する際に、それぞれ基端側は前記保持駒(40)の一端側から他端側へと互いに逆向きに前後ですれ違うことを特徴とするアンダーカット処理機構。
The gist of the present invention for achieving the object described above resides in the inventions of the following items.
[1] A mold (11) for molding a molded product (P) having an undercut portion (P1) with a fixed die (12) and a movable die (13), and the undercut portion (P1) can be die-cut. In the undercut processing mechanism to be in a state,
A single holder (30) provided in the fixed mold (12) or the movable mold (13);
A pair of molded cores (51, 52) which are housed in the holder (30) and are molded in a state of surrounding the undercut portion (P1) from both sides intersecting the die cutting direction;
A holding piece (40) housed in the holder (30) and movable in a die-cutting direction;
Each of the molded cores (51, 52) is slidably connected to both sides of the base piece side with respect to the holding piece (40) so as to cross the die cutting direction and escape from the undercut part (P1). A molding position that contacts each other so as to surround the undercut portion (P1) from both sides in the holder (30), and a separation position that protrudes outside the holder (30) and is separated from the undercut portion (P1). It can be moved to each mold position,
In the holder (30), as the holding piece (40) moves, the molding cores (51, 52) are simultaneously moved from the molding position toward the mold release position in the die-cutting direction and both side directions, respectively. A pair of symmetrically extending guide means (33, 34) for guiding along the direction,
Each of the molding cores (51, 52) is provided such that at least the base end side overlaps with the holding piece (40) in the front-rear direction, and when moving from the molding position to the mold release position, the base end side is provided. Is an undercut processing mechanism characterized in that the holding piece (40) passes back and forth in the opposite direction from one end side to the other end side.

[2]前記各成形コア(51,52)のうち一の成形コア(51)の外壁、および該一の成形コア(51)の外壁が摺接する前記ホルダー(30)の内壁の何れか一方に、該一の成形コア(51)が移動する前記傾斜方向に延びる第1斜溝(33)を設け、何れか他方に、同じく前記傾斜方向に延びて前記第1斜溝(33)に摺動可能に嵌合する第1斜条(57)を設け、前記ホルダー(30)内にある第1斜溝(33)または第1斜条(57)を前記各ガイド手段(33,34)のうちの一方とし、
前記各成形コア(51,52)のうち他の成形コア(52)の外壁、および該他の成形コア(52)の外壁が摺接する前記ホルダー(30)の内壁の何れか一方に、該他の成形コア(52)が移動する前記傾斜方向に延びる第2斜溝(34)を設け、何れか他方に、同じく前記傾斜方向に延びて前記第2斜溝(34)に摺動可能に嵌合する第2斜条(58)を設け、前記ホルダー(30)内にある第2斜溝(34)または第2斜条(58)を前記各ガイド手段(33,34)のうちの他方としたことを特徴とする[1]に記載のアンダーカット処理機構。
[2] Out of the molded cores (51, 52), either the outer wall of one molded core (51) or the inner wall of the holder (30) with which the outer wall of the one molded core (51) is in sliding contact. A first oblique groove (33) extending in the inclined direction in which the one molding core (51) moves is provided, and the other one is also extended in the inclined direction and slides on the first oblique groove (33). A first oblique line (57) that can be fitted is provided, and the first oblique groove (33) or the first oblique line (57) in the holder (30) is connected to the guide means (33, 34). One of the
Of the molded cores (51, 52), either the outer wall of another molded core (52) or the inner wall of the holder (30) with which the outer wall of the other molded core (52) is in sliding contact A second oblique groove (34) extending in the inclined direction in which the molding core (52) moves is provided, and extends in the inclined direction and is slidably fitted into the second oblique groove (34) on either one of them. And a second oblique groove (34) or a second oblique groove (58) in the holder (30) is connected to the other of the guide means (33, 34). The undercut processing mechanism according to [1], wherein the undercut processing mechanism is performed.

[3]前記型抜き方向に駆動されて突き出し動作するエジェクタピン(20)を有し、
前記エジェクタピン(20)は、その先端側が前記ホルダー(30)内を臨む位置に配されて、該先端側を前記保持駒(40)に一体に連結したことを特徴とする[1]または[2]に記載のアンダーカット処理機構。
[3] It has an ejector pin (20) that is driven in the die-cutting direction and operates to protrude.
The ejector pin (20) is disposed at a position where the tip side faces the holder (30), and the tip side is integrally connected to the holding piece (40) [1] or [ The undercut processing mechanism according to 2].

[4]前記各成形コア(51,52)のうち前記アンダーカット部(P1)を成形する先端側を、別体として着脱可能に組み付けたことを特徴とする[1],[2]または[3]に記載のアンダーカット処理機構。   [4] [1], [2] or [4], wherein a tip end side for molding the undercut portion (P1) of the molding cores (51, 52) is detachably assembled as a separate body. 3]. The undercut processing mechanism according to [3].

[5]前記各成形コア(51,52)を前記成形品(P)の型抜きのストロークに応じた長さに設定することを特徴とする[1],[2],[3]または[4]に記載のアンダーカット処理機構。   [5] [1], [2], [3] or [5], wherein each of the molded cores (51, 52) is set to a length corresponding to a die cutting stroke of the molded product (P). 4]. The undercut processing mechanism according to [4].

[6]前記ホルダー(30)を、該ホルダー(30)を設ける前記可動型(13)または前記固定型(12)に設けた中空部(13a)を囲む型自体の一部として構成したことを特徴とする[1],[2],[3],[4]または[5]に記載のアンダーカット処理機構。   [6] The holder (30) is configured as a part of the mold itself surrounding the hollow part (13a) provided in the movable mold (13) provided with the holder (30) or the fixed mold (12). The undercut processing mechanism according to [1], [2], [3], [4] or [5], which is characterized.

前記本発明は次のように作用する。
前記[1]に記載のアンダーカット処理機構によれば、固定型(12)または可動型(13)に内設する単一のホルダー(30)内に、アンダーカット部(P1)を成形する一対の成形コア(51,52)と、各成形コア(51,52)を駆動するための保持駒(40)が収納されている。ここで、ホルダー(30)、保持駒(40)、各成形コア(51,52)は、一ユニットとして構成することができる。
The present invention operates as follows.
According to the undercut processing mechanism described in [1] above, a pair for forming the undercut portion (P1) in a single holder (30) provided in the fixed mold (12) or the movable mold (13). The molding cores (51, 52) and the holding pieces (40) for driving the molding cores (51, 52) are accommodated. Here, the holder (30), the holding piece (40), and the molding cores (51, 52) can be configured as one unit.

このように各成形コア(51,52)を、エジェクタ台板(15)や可動型(13)に分散させることなく、ホルダー(30)を介して固定型(12)または可動型(13)の何れか一方にのみに集中して配設することができる。従って、コンパクトに構成することが可能となり、省スペース化の要請に応じることができ、金型(11)への加工および組み込みも容易となる。さらに、全体的な構造の簡易化が可能となり、製造コストを大幅に低減することができる。   In this way, the molded cores (51, 52) are not dispersed in the ejector base plate (15) or the movable mold (13), and the fixed mold (12) or the movable mold (13) can be connected via the holder (30). It can be concentrated on either one of them. Accordingly, a compact configuration can be achieved, a demand for space saving can be met, and processing and incorporation into the mold (11) are facilitated. Furthermore, the overall structure can be simplified, and the manufacturing cost can be greatly reduced.

成形品(P)の成形時には、ホルダー(30)内にて各成形コア(51,52)は、成形品(P)のアンダーカット部(P1)を両側から囲むように互いに対接した成形位置に保持駒(40)によって支持される。そして、成形後の型抜き時には、保持駒(40)の型抜き方向への移動に伴って、該保持駒(40)に連結されている各成形コア(51,52)は、ホルダー(30)外に突出してアンダーカット部(P1)から互いに離隔する離型位置に移動する。   When molding the molded product (P), the molding cores (51, 52) in the holder (30) are in contact with each other so as to surround the undercut portion (P1) of the molded product (P) from both sides. Is supported by the holding piece (40). At the time of die cutting after molding, each molding core (51, 52) connected to the holding piece (40) is moved to the holder (30) as the holding piece (40) moves in the die cutting direction. It protrudes outside and moves to a mold release position separated from the undercut part (P1).

このとき、各成形コア(51,52)は、ホルダー(30)内にあるガイド手段(33,34)によって、それぞれ型抜き方向および両側方向へ同時に移動する傾斜方向に案内されつつ離型位置まで移動する。ここで各成形コア(51,52)に対応するガイド手段(33,34)は、各成形コア(51,52)をそれぞれ両側方向に離隔すべく、互いに対称となる傾斜方向へ別々に延びている。   At this time, the respective molding cores (51, 52) are guided to the mold release position while being guided by the guide means (33, 34) in the holder (30) in the die-cutting direction and the inclined direction moving simultaneously in both directions. Moving. Here, the guide means (33, 34) corresponding to the respective molding cores (51, 52) extend separately in the inclined directions that are symmetrical to each other in order to separate the respective molding cores (51, 52) in both side directions. Yes.

また、各成形コア(51,52)は、それぞれ少なくとも基端側が保持駒(40)を間にして前後に重なり合う形状に設けられ、これら基端側は保持駒(40)に対して両側方向に摺動可能に連結されている。そして、各成形コア(51,52)は、成形位置から離型位置に移動する際、それぞれの基端側が保持駒(40)の一端側から他端側へと互いに逆向きに前後ですれ違うように移動する。   In addition, each molded core (51, 52) is provided such that at least the base end side overlaps with the holding piece (40) in the front and rear directions, and these base end sides are in both directions with respect to the holding piece (40). It is slidably connected. When the molding cores (51, 52) move from the molding position to the mold release position, the base end sides of the molding cores (51, 52) pass from one end side to the other end side of the holding piece (40) in the opposite directions. Move to.

これにより、各成形コア(51,52)は、それぞれ余り側方に広がらない状態でホルダー(30)内にコンパクトに収納することができるにも拘わらず、型抜き時にはより大きな移動ストロークを確保することができる。従って、成形品(P)の下面内側に突出したアンダーカット部(P1)が型抜き方向と交差する両側に大きく凹凸するような形状であっても、アンダーカット部(P1)を難なく取り外し可能な状態となり、成形品(P)全体を容易に型抜きすることができる。   As a result, each molded core (51, 52) can be stored compactly in the holder (30) in a state where it does not spread too much sideways, but a larger moving stroke is ensured during die cutting. be able to. Therefore, even if the undercut portion (P1) protruding inside the lower surface of the molded product (P) has a large unevenness on both sides intersecting the die-cutting direction, the undercut portion (P1) can be removed without difficulty. Thus, the entire molded product (P) can be easily punched out.

前記[2]に記載のアンダーカット処理機構によれば、一の成形コア(51)の外壁およびホルダー(30)の内壁の何れか一方に、一の成形コア(51)が移動する傾斜方向に延びる第1斜溝(33)を設け、何れか他方に、同じく傾斜方向に延びて前記第1斜溝(33)に摺動可能に嵌合する第1斜条(57)を設けて、ホルダー(30)内にある第1斜溝(33)または第1斜条(57)を前記ガイド手段(33,34)のうちの一方とする。   According to the undercut processing mechanism described in [2], the one molding core (51) moves in an inclined direction in which either the outer wall of one molding core (51) or the inner wall of the holder (30) moves. A first oblique groove (33) extending is provided, and a first oblique groove (57) that extends in the same inclination direction and is slidably fitted into the first oblique groove (33) is provided on either one of the holders. The first oblique groove (33) or the first oblique line (57) in (30) is one of the guide means (33, 34).

また、他の成形コア(52)の外壁およびホルダー(30)の内壁の何れか一方に、他の成形コア(52)が移動する傾斜方向に延びる第2斜溝(34)を設け、何れか他方に、同じく傾斜方向に延びて前記第2斜溝(34)に摺動可能に嵌合する第2斜条(58)を設けて、ホルダー(30)内にある第2斜溝(34)または第2斜条(58)を前記ガイド手段(33,34)のうちの他方とする。   Also, a second oblique groove (34) extending in an inclined direction in which the other molded core (52) moves is provided on either one of the outer wall of the other molded core (52) and the inner wall of the holder (30). On the other hand, a second oblique groove (58) that extends in the inclined direction and is slidably fitted into the second oblique groove (34) is provided, and the second oblique groove (34) in the holder (30) is provided. Alternatively, the second oblique line (58) is the other of the guide means (33, 34).

これにより、各成形コア(51,52)の移動は、これら自体とホルダー(30)とに設けられた溝および条の嵌合関係によって確実かつ円滑に案内されると共に、型抜き時における負荷も一箇所に集中することがなく分散されるので、耐久性が高められる。また、設計時における高い精度出しも緩和されるため、さらなるコストダウンが可能となる。   Thereby, the movement of each molding core (51, 52) is reliably and smoothly guided by the fitting relationship between the groove and the strip provided in the holder (30) and the load at the time of die cutting. Since it is dispersed without concentrating on one place, durability is enhanced. In addition, since high accuracy at the time of design is eased, further cost reduction is possible.

前記[3]に記載のアンダーカット処理機構によれば、型抜き方向に駆動されて突き出し動作するエジェクタピン(20)を有している。このエジェクタピン(20)の先端側は、前記ホルダー(30)内を臨むように配され、該先端側に前記保持駒(40)が一体に連結されている。よって、ホルダー(30)内の保持駒(40)を、エジェクタピン(20)の突き出し動作に応じて確実に型抜き方向に移動させることができる。   According to the undercut processing mechanism described in [3] above, the ejector pin (20) that is driven in the die-cutting direction and protrudes is provided. The front end side of the ejector pin (20) is arranged so as to face the inside of the holder (30), and the holding piece (40) is integrally connected to the front end side. Therefore, the holding piece (40) in the holder (30) can be reliably moved in the mold release direction according to the ejecting operation of the ejector pin (20).

前記[4]に記載のアンダーカット処理機構によれば、各成形コア(51,52)のうちアンダーカット部(P1)を成形する先端側を、別体として着脱可能に組み付けている。これにより、アンダーカット部(P1)を成形する部位を、後から別のタイプに付け替えることが可能となり汎用性が広がる。   According to the undercut processing mechanism described in [4] above, the front end side for molding the undercut portion (P1) of each molded core (51, 52) is detachably assembled as a separate body. Thereby, the part which shape | molds an undercut part (P1) can be changed later to another type, and versatility spreads.

前記[5]に記載のアンダーカット処理機構によれば、各成形コア(51,52)を成形品(P)の型抜きのストロークに応じた長さに設定する。これにより、成形品(P)の型抜きにおける大きなストロークから小さなストロークまで適宜対応することができる。   According to the undercut processing mechanism described in [5] above, each molding core (51, 52) is set to a length corresponding to the punching stroke of the molded product (P). Thereby, it can respond | correspond suitably from the big stroke in a die cutting of a molded article (P) to a small stroke.

前記[6]に記載のアンダーカット処理機構によれば、ホルダー(30)自体を、該ホルダー(30)を設ける可動型(13)または固定型(12)として構成する。すなわち、金型(11)に直接ホルダー(30)の内部空間の代わりとなる中空部(13a)を形成し、この中空部(13a)内に保持駒(40)や各成形コア(51,52)をそれぞれ移動可能に収納すれば良い。これにより、ホルダー(30)自体の部品が不要となり部品点数が削減され、装置全体の構成をより簡易化することができ、いっそうコストを低減することが可能となる。   According to the undercut processing mechanism described in [6] above, the holder (30) itself is configured as a movable mold (13) or a fixed mold (12) provided with the holder (30). That is, a hollow portion (13a) serving as a substitute for the internal space of the holder (30) is directly formed in the mold (11), and the holding piece (40) and the molding cores (51, 52) are formed in the hollow portion (13a). ) Can be stored movably. This eliminates the need for parts of the holder (30) itself, reduces the number of parts, simplifies the configuration of the entire apparatus, and further reduces costs.

本発明に係るアンダーカット処理機構によれば、成形品のアンダーカット部が型抜き方向と交差する両側に凹凸する形状である場合でも、限られた設置スペース内でより大きな移動ストロークを実現して容易に型抜きすることができる。
しかも、コンパクトに構成することが可能となり、省スペース化の要請に応じることができ、金型への加工および組み込みが容易で、また、構成が簡単であり組み立てに手間と時間がかからず、コストダウンを実現することができる。
According to the undercut processing mechanism according to the present invention, even when the undercut portion of the molded product has an uneven shape on both sides intersecting the die cutting direction, a larger moving stroke can be realized in a limited installation space. It can be easily punched.
Moreover, it can be configured compactly, can meet the demands for space saving, can be easily processed and assembled into the mold, and the configuration is simple, so it does not take time and effort to assemble. Cost reduction can be realized.

本発明の実施の形態に係る成形用金型装置の金型およびアンダーカット処理機構の成形時における状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows the state at the time of shaping | molding of the metal mold | die of the molding die apparatus which concerns on embodiment of this invention, and an undercut process mechanism. 本発明の実施の形態に係る成形用金型装置の金型およびアンダーカット処理機構の型抜き時における状態を示す縦断面図である。It is a longitudinal cross-sectional view which shows the state at the time of the die cutting of the metal mold | die and undercut process mechanism of the metal mold apparatus which concerns on embodiment of this invention. 本発明の実施の形態に係る成形用金型装置の金型およびアンダーカット処理機構の成形時における状態を別方向から示す縦断面図である。It is a longitudinal cross-sectional view which shows the state at the time of shaping | molding of the metal mold | die of the molding die apparatus which concerns on embodiment of this invention, and an undercut process mechanism from another direction. 本発明の実施の形態に係るアンダーカット処理機構のホルダーを示す斜視図である。It is a perspective view which shows the holder of the undercut process mechanism which concerns on embodiment of this invention. 本発明の実施の形態に係るアンダーカット処理機構のホルダーを構成する2つの分割部品の内側を示す正面図である。It is a front view which shows the inner side of the two divided parts which comprise the holder of the undercut process mechanism which concerns on embodiment of this invention. 本発明の実施の形態に係るアンダーカット処理機構の型抜き時におけるホルダー内の様子を示す斜視図である。It is a perspective view which shows the mode in the holder at the time of die cutting of the undercut process mechanism which concerns on embodiment of this invention. 本発明の実施の形態に係るアンダーカット処理機構の保持駒に一の成形コアを取り付けた状態を示す斜視図である。It is a perspective view which shows the state which attached the one shaping | molding core to the holding piece of the undercut processing mechanism which concerns on embodiment of this invention. 本発明の実施の形態に係るアンダーカット処理機構の成形時における保持駒と一対の成形コアの位置関係を示す斜視図である。It is a perspective view which shows the positional relationship of a holding | maintenance piece and a pair of shaping | molding core at the time of shaping | molding of the undercut process mechanism which concerns on embodiment of this invention. 本発明の実施の形態に係るアンダーカット処理機構の型抜き時における保持駒と一対の成形コアの位置関係を示す斜視図である。It is a perspective view which shows the positional relationship of a holding | maintenance piece and a pair of shaping | molding core at the time of die cutting of the undercut process mechanism which concerns on embodiment of this invention. 本発明の実施の形態に係るアンダーカット処理機構の成形時と型抜き時における一対の成形コアの移動ストロークを示す説明図である。It is explanatory drawing which shows the movement stroke of a pair of shaping | molding core at the time of shaping | molding of the undercut process mechanism which concerns on embodiment of this invention, and die-cutting. 従来のアンダーカット処理機構の成形時と型抜き時における一対の成形コアの移動ストロークを示す説明図である。It is explanatory drawing which shows the movement stroke of a pair of shaping | molding core at the time of shaping | molding of the conventional undercut process mechanism, and a die cutting. 本発明の実施の形態に係るアンダーカット処理機構により成形する成形品の要部を拡大して示す斜視図である。It is a perspective view which expands and shows the principal part of the molded article shape | molded by the undercut process mechanism which concerns on embodiment of this invention.

以下、図面に基づき、本発明を代表する実施の形態を説明する。
図1〜図3は、本実施の形態に係る成形用金型装置10を構成する金型11およびアンダーカット処理機構の動作を説明するための縦断面図である。図1は、成形品Pの成形時の状態を示しており、図2は、成形品Pの型抜き時の状態を示している。また、図3は、成形品Pの成形時の状態を示す図1とは紙面に対して直角となる別方向から見た縦断面図である。
DESCRIPTION OF EMBODIMENTS Hereinafter, an embodiment that represents the present invention will be described based on the drawings.
1 to 3 are longitudinal sectional views for explaining the operation of the mold 11 and the undercut processing mechanism constituting the molding die apparatus 10 according to the present embodiment. FIG. 1 shows a state during molding of the molded product P, and FIG. 2 shows a state during die cutting of the molded product P. FIG. 3 is a longitudinal sectional view as seen from another direction perpendicular to the plane of FIG. 1 showing the state of the molded product P during molding.

成形用金型装置10は、成形品Pを金型11によって成形する装置である。本実施の形態に係る成形品Pは、図12、図1〜図3に示すように、全体的には長手方向に延びるバンパー形状であり、その下面内側には所定間隔おきにクリップ状のアンダーカット部P1が設けられている。アンダーカット部P1は、成形品Pの下面内側より垂下するように突出し、両側に出っ張る凹凸形状を備えている。なお、成形品Pの材料としては、プラスチック等の合成樹脂に限らず、鉄や銅、アルミニウム等の金属でも良い。   The molding die apparatus 10 is an apparatus that molds the molded product P with the mold 11. As shown in FIG. 12 and FIGS. 1 to 3, the molded product P according to the present embodiment has a bumper shape that extends in the longitudinal direction as a whole, and a clip-like underside at predetermined intervals inside the lower surface thereof. A cut portion P1 is provided. The undercut portion P1 has a concavo-convex shape projecting so as to hang down from the inside of the lower surface of the molded product P and projecting on both sides. The material of the molded product P is not limited to a synthetic resin such as plastic, but may be a metal such as iron, copper, or aluminum.

図1、図2に示すように、成形用金型装置10の金型11は、成形品Pの外面側を成形する固定型12と、成形品Pのアンダーカット部P1を含む内面側を成形する可動型13とから成る。また、可動型13の下方には可動取付板14が設置されており、可動型13と可動取付板14との間に、2枚重ねの板材から成るエジェクタ台板15が上下方向に駆動可能に配設されている。   As shown in FIGS. 1 and 2, the mold 11 of the molding die apparatus 10 molds the fixed mold 12 that molds the outer surface side of the molded product P and the inner surface side including the undercut portion P1 of the molded product P. And a movable mold 13. A movable mounting plate 14 is installed below the movable mold 13, and an ejector base plate 15 made of a double-layered plate material can be driven in the vertical direction between the movable mold 13 and the movable mounting plate 14. It is arranged.

本発明の根幹を成すアンダーカット処理機構は、成形品Pの型抜き時にアンダーカット部P1を離型可能にするものである。かかるアンダーカット処理機構は、型抜き方向へ駆動されて突き出し動作するエジェクタピン20と、可動型13に内設されるホルダー30と、該ホルダー30内に収納され、前記アンダーカット部P1を型抜き方向と交差する両側から囲む状態で成形する一対の成形コア51,52と、同じくホルダー30内に収納され、型抜き方向に移動可能な保持駒40等を有して成る。   The undercut processing mechanism that forms the basis of the present invention enables the undercut portion P1 to be released when the molded product P is released. Such an undercut processing mechanism includes an ejector pin 20 that is driven in a die-cutting direction to perform a protrusion operation, a holder 30 provided in the movable die 13, and is housed in the holder 30, and the undercut portion P <b> 1 is die-cut. A pair of molding cores 51 and 52 molded in a state of being enclosed from both sides intersecting with the direction, a holding piece 40 which is also housed in the holder 30 and is movable in the die-cutting direction, and the like.

図1、図2に示すように、エジェクタピン20は丸棒部材から成り、前記エジェクタ台板15上に垂直な状態で立設されている。エジェクタピン20の基端部22は、ノックピン23を介してエジェクタ台板15に一体に固定されている。エジェクタピン20は、エジェクタ台板15の上方への移動に伴い、型抜き方向へ駆動されて突き出し動作する。エジェクタピン20は、その先端部21がホルダー30内を臨む位置に配され、先端部21はホルダー30内に挿通している。   As shown in FIGS. 1 and 2, the ejector pin 20 is made of a round bar member, and is erected on the ejector base plate 15 in a vertical state. A base end portion 22 of the ejector pin 20 is integrally fixed to the ejector base plate 15 via a knock pin 23. As the ejector base plate 15 moves upward, the ejector pin 20 is driven in the die-cutting direction to project. The ejector pin 20 is disposed at a position where its tip 21 faces the inside of the holder 30, and the tip 21 is inserted into the holder 30.

ホルダー30は、可動型13に一体に内設されている。ここで可動型13には、ホルダー30を内設するための中空部13aが予め形成されており、該中空部13aにホルダー30は埋め込まれた状態で別体の下板13bで閉じられている。下板13bには、前記エジェクタピン20が貫通する縦孔13cが穿設されている。なお、ホルダー30の下端側には、中空部13aから抜け出るのを防止するブロック13dが取り付けられている。   The holder 30 is integrally provided in the movable mold 13. Here, the movable mold 13 is previously formed with a hollow portion 13a for installing the holder 30, and the holder 30 is embedded in the hollow portion 13a and closed with a separate lower plate 13b. . A vertical hole 13c through which the ejector pin 20 passes is formed in the lower plate 13b. A block 13d that prevents the holder 30 from coming out of the hollow portion 13a is attached to the lower end side of the holder 30.

図4、図5に示すように、ホルダー30は、2つの同一形状の片割部品30aを組み合わせて成り、上端面および下端面がそれぞれ開口した内部空間31を備える箱形筒状に形成されている。ホルダー30の上端開口の両側内壁には、後述する一対の成形コア51,52をそれぞれ斜め上方に滑らすためのテーパー32が設けられている。また、各片割部品30aの内壁には、各成形コア51,52がそれぞれ移動可能に案内されるガイド手段が設けられているが、これについては後述する。   As shown in FIGS. 4 and 5, the holder 30 is formed by combining two piece parts 30 a having the same shape, and is formed in a box-like cylindrical shape having an internal space 31 having an open upper end surface and a lower end surface. Yes. Tapers 32 are provided on the inner walls on both sides of the upper end opening of the holder 30 to slide a pair of molded cores 51 and 52, which will be described later, obliquely upward. Further, guide means for movably guiding the respective molding cores 51 and 52 are provided on the inner wall of each piece 30a, which will be described later.

図1、図2に示すように、ホルダー30の内部空間31の下部には、前記エジェクタピン20の先端部21が移動可能に挿入しており、該先端部21には保持駒40が一体に連結されている。ここで保持駒40は、エジェクタピン20の上下動に伴って型抜き方向へ駆動され、図1に示す成形位置と、図2に示す離型位置とに、摺動可能な状態でホルダー30の内部空間31に収納されている。   As shown in FIGS. 1 and 2, a distal end portion 21 of the ejector pin 20 is movably inserted in a lower portion of an internal space 31 of the holder 30, and a holding piece 40 is integrated with the distal end portion 21. It is connected. Here, the holding piece 40 is driven in the mold release direction as the ejector pin 20 moves up and down, and is slidable between the molding position shown in FIG. 1 and the mold release position shown in FIG. It is stored in the internal space 31.

図6〜図9に示すように、保持駒40は、図示した直方体形状の部材から成り、その下端側に前記エジェクタピン20の先端部21がそのままネジ止め(図1参照)されている。保持駒40の上端面には、前記エジェクタピン20の軸方向である型抜き方向と直角に交差して、前記アンダーカット部P1から逃げる両側方向に延びる突条41が設けられている。この突条41には、次述する各成形コア51,52が両側方向に沿って移動可能に連結されている。   As shown in FIGS. 6 to 9, the holding piece 40 is composed of the illustrated rectangular parallelepiped member, and the tip end portion 21 of the ejector pin 20 is screwed to the lower end side thereof (see FIG. 1). On the upper end surface of the holding piece 40, there is provided a protrusion 41 that intersects at right angles to the die-cutting direction that is the axial direction of the ejector pin 20 and extends in both directions to escape from the undercut portion P1. Formed cores 51 and 52, which will be described below, are connected to the protrusion 41 so as to be movable along both sides.

図6〜図9に示すように、各成形コア51,52は、それぞれ図示した同一形状の部材から成り、前記保持駒40上で互いに対称に向き合う状態で連結されている。詳しく言えば成形コア51は、上下方向に延びた基幹部53を備え、この基幹部53の上端側に、前記アンダーカット部P1の外形に合致した凹部54を備えたアンダーカット成形部55が一体に成形されている。もう一方の成形コア52についても同様である。   As shown in FIGS. 6 to 9, the respective molding cores 51 and 52 are made of the members having the same shape as illustrated, and are connected on the holding piece 40 so as to face each other symmetrically. Specifically, the molding core 51 includes a trunk portion 53 extending in the vertical direction, and an undercut molding portion 55 having a recess 54 that matches the outer shape of the undercut portion P1 is integrally formed on the upper end side of the trunk portion 53. It is molded into. The same applies to the other molded core 52.

各成形コア51,52のうち、アンダーカット成形部55を除いた基端側、すなわち基幹部53は、前記保持駒40を間にして前後に重なり合う形状となっており、互いに内側の片面同士が摺動可能に面接触している。この基幹部53のさらに基端(下端)には、前記保持駒40にある突条41に対して摺動可能に嵌合する凹溝56が設けられている。ここで凹溝56は、各成形コア51,52が2つ合わさることで蟻溝を形成する。   Of the respective molding cores 51 and 52, the base end side excluding the undercut molding portion 55, that is, the trunk portion 53 has a shape that overlaps in the front-rear direction with the holding piece 40 in between, and the inner surfaces of each other are mutually adjacent. Surface contact is slidable. A concave groove 56 that is slidably fitted to the ridge 41 on the holding piece 40 is provided at a further proximal end (lower end) of the trunk portion 53. Here, the concave groove 56 forms a dovetail by combining two molding cores 51 and 52 together.

このような各成形コア51,52の凹溝56と、保持駒40の突条41との嵌合関係により、各成形コア51,52の基端側は保持駒40に対して型抜き方向と直交する両側方向に摺動可能に連結される。ここで各成形コア51,52は、前記ホルダー30内で前記アンダーカット部P1を両側から囲むように互いに対接する成形位置(図1参照)と、前記ホルダー30外に突出して前記アンダーカット部P1から互いに離隔する離型位置(図2参照)とに、それぞれ移動可能となっている。   Due to the fitting relationship between the concave groove 56 of each molding core 51, 52 and the protrusion 41 of the holding piece 40, the base end side of each molding core 51, 52 is in the die cutting direction with respect to the holding piece 40. It is slidably connected in both orthogonal directions. Here, each molding core 51, 52 protrudes out of the holder 30 so as to be in contact with each other so as to surround the undercut portion P1 from both sides in the holder 30 and the undercut portion P1. To the mold release positions (see FIG. 2) that are separated from each other.

図8、図9に示すように、各成形コア51,52が成形位置から離型位置に移動する際、それぞれの基端側は、前記保持駒40の突条41の一端側から他端側へと互いに逆向きに前後ですれ違うように設定されている。すなわち、一方の成形コア51は、その基端にある凹溝56が紙面において左端から右端に移動し、他方の成形コア52は、その基端にある凹溝56が紙面において逆に右端から左端に移動し、その間に両者は互いに交差することになる。   As shown in FIGS. 8 and 9, when the molding cores 51 and 52 move from the molding position to the mold release position, the base end side of each of the molding cores 51 and 52 is the other end side from the one end side of the protrusion 41 of the holding piece 40. It is set to pass each other in the opposite direction. That is, in one molding core 51, the concave groove 56 at the base end moves from the left end to the right end on the paper surface, and the other molding core 52 has the concave groove 56 at the base end conversely on the paper surface from the right end to the left end. And in the meantime they cross each other.

図4、図5に示すように、ホルダー30の各片割部品30aの内壁には、成形品Pの型抜き時に前記各成形コア51,52を、図1に示す成形位置から図2に示す離型位置に向けて、それぞれ型抜き方向および両側方向に同時に移動する「傾斜方向」に沿って案内するガイド手段が設けられている。かかるガイド手段は、各片割部品30aの内壁にそれぞれ凹溝断面形に設けられた、互いに対称に延びる一対の第1斜溝33、第2斜溝34である。第1斜溝33と第2斜溝34は、ホルダー30の正面視において左右対称でX字形に交差している。   As shown in FIGS. 4 and 5, the molding cores 51 and 52 are shown in FIG. 2 from the molding position shown in FIG. 1 on the inner wall of each piece 30a of the holder 30 when the molded product P is removed. Guide means are provided for guiding along the “inclination direction” that simultaneously moves in the mold release direction and both side directions toward the mold release position. Such guide means are a pair of first oblique grooves 33 and second oblique grooves 34 that are provided on the inner wall of each of the split parts 30a in a concave groove cross section and extend symmetrically to each other. The first oblique groove 33 and the second oblique groove 34 are symmetrical in the left-right direction in the front view of the holder 30 and intersect in an X shape.

一方、図6〜図9に示すように、各成形コア51,52のうち一の成形コア51の外壁には、前記ホルダー30の第1斜溝33と合致する傾斜方向に延び、該第1斜溝33に摺動可能に嵌合する第1斜条57が凸設されている。第1斜条57は、成形コア51のアンダーカット成形部55の上端から基幹部53の下端に亘り真っ直ぐに延びている。なお、第1斜条57は、成形コア51の外壁とホルダー30の内壁の何れに設けても良く、何れか他方に第1斜溝33を設けることになる。   On the other hand, as shown in FIGS. 6 to 9, the outer wall of one of the molded cores 51 and 52 extends in an inclined direction that matches the first oblique groove 33 of the holder 30, and the first A first ridge 57 is slidably fitted into the oblique groove 33 so as to be slidable. The first oblique 57 extends straight from the upper end of the undercut molding portion 55 of the molding core 51 to the lower end of the trunk portion 53. The first oblique 57 may be provided on either the outer wall of the molding core 51 or the inner wall of the holder 30, and the first oblique groove 33 is provided on either one of them.

同様に、各成形コア51,52のうち他の成形コア52の外壁には、前記ホルダー30の第2斜溝34と合致する傾斜方向に延び、該第2斜溝34に摺動可能に嵌合する第2斜条58が凸設されている。第2斜条58は、成形コア52のアンダーカット成形部55の上端から基幹部53の下端に亘り真っ直ぐに延びている。なお、第2斜条58は、成形コア51の外壁とホルダー30の内壁の何れに設けても良く、何れか他方に第2斜溝34を設けることになる。   Similarly, the outer wall of the other molded core 52 of each of the molded cores 51 and 52 extends in an inclined direction that matches the second oblique groove 34 of the holder 30 and is slidably fitted into the second oblique groove 34. A second oblique line 58 is formed so as to project. The second oblique line 58 extends straight from the upper end of the undercut forming part 55 of the forming core 52 to the lower end of the trunk part 53. The second oblique 58 may be provided on either the outer wall of the molding core 51 or the inner wall of the holder 30, and the second oblique groove 34 is provided on either one of them.

次に、本実施の形態の作用を説明する。
図1、図3に示すように、成形用金型装置10による成形品Pの成形時には、金型11の可動型13の上面に固定型12の下面が合わさるように配置される。このとき、可動型13に内設されたホルダー30内において、各成形コア51,52は、成形品Pのアンダーカット部P1を両側から囲むように互いに対接した成形位置に支持されている。このような状態で、金型11のキャビティに溶融材料を充填させた後に冷却固化させて、アンダーカット部P1を備えた成形品Pが成形される。
Next, the operation of the present embodiment will be described.
As shown in FIGS. 1 and 3, when the molded product P is molded by the molding die apparatus 10, the mold 11 is arranged so that the lower surface of the fixed mold 12 is aligned with the upper surface of the movable mold 13 of the mold 11. At this time, in the holder 30 provided in the movable mold 13, the respective molding cores 51 and 52 are supported at molding positions in contact with each other so as to surround the undercut portion P <b> 1 of the molded product P from both sides. In such a state, the mold 11 is filled with a molten material and then cooled and solidified to form a molded product P having an undercut portion P1.

成形品Pの成形が終了すると、固定型12を可動型13から離脱させた後、図2に示すように、エジェクタ台板15を上方に駆動する。すると、エジェクタ台板15上に立設されているエジェクタピン20が、可動型13側の縦孔13cを貫通した状態で、型抜き方向である上方に向って真っ直ぐに突き出し動作する。ホルダー30内では、エジェクタピン20の先端部21に支持されている保持駒40が、エジェクタピン20と一緒に型抜き方向へ移動する。   When the molding of the molded product P is completed, the fixed die 12 is detached from the movable die 13, and then the ejector base plate 15 is driven upward as shown in FIG. Then, the ejector pin 20 erected on the ejector base plate 15 protrudes straightly upward in the mold release direction while passing through the vertical hole 13c on the movable mold 13 side. In the holder 30, the holding piece 40 supported by the tip portion 21 of the ejector pin 20 moves together with the ejector pin 20 in the mold release direction.

保持駒40の型抜き方向への移動に伴って、該保持駒40の突条41にそれぞれ基端側が連結支持されている一対の成形コア51,52は、それぞれ図1に示す成形位置から図2に示す離型位置に向って、型抜き方向および両側方向へ同時に移動する傾斜方向へ移動する。すなわち、各成形コア51,52は、ホルダー30外に突出しつつ、アンダーカット部P1から互いに離隔する。   As the holding piece 40 moves in the die-cutting direction, the pair of forming cores 51 and 52 whose base ends are connected and supported by the protrusions 41 of the holding piece 40 are respectively shown from the forming positions shown in FIG. It moves to the mold release position shown in No. 2, and the inclination direction which moves simultaneously to a die-cutting direction and a both-sides direction. In other words, the molding cores 51 and 52 are separated from the undercut portion P1 while projecting out of the holder 30.

すなわち、一の成形コア51は、その第1斜条57がホルダー30にある第1斜溝33内を摺動しつつ、左右対称な傾斜方向の一方に沿って案内される。同時に、他の成形コア52は、その第2斜条58がホルダー30にある第2斜溝34内を摺動しつつ、前記傾斜方向の他方に沿って案内される。第1斜溝33と第2斜溝34とは、左右対称な傾斜方向へ別々に延びている。   In other words, the one molded core 51 is guided along one of the left and right symmetrical inclination directions while the first oblique 57 is sliding in the first oblique groove 33 in the holder 30. At the same time, the other molded core 52 is guided along the other of the inclined directions while the second inclined line 58 slides in the second inclined groove 34 in the holder 30. The first oblique groove 33 and the second oblique groove 34 extend separately in a symmetrical inclination direction.

このように、ホルダー30内における各成形コア51,52の移動は、それぞれの外壁にある斜条57,58と、ホルダー30の内壁にあるガイド手段としての斜溝33,34との嵌合関係によって、確実かつ円滑に傾斜方向に案内される。しかも、成形品Pの型抜き時における負荷も一箇所に集中することがなく分散されるので、耐久性が高められる。また、設計時における高い精度出しも緩和されるため、さらなるコストダウンが可能となる。   As described above, the movement of the molding cores 51 and 52 in the holder 30 is caused by the fitting relationship between the ridges 57 and 58 on the respective outer walls and the oblique grooves 33 and 34 as guide means on the inner wall of the holder 30. By this, it is guided reliably and smoothly in the tilt direction. In addition, since the load at the time of punching out the molded product P is also distributed without being concentrated in one place, the durability is improved. In addition, since high accuracy at the time of design is eased, further cost reduction is possible.

また、各成形コア51,52は、図8、図9に示すように、それぞれの基幹部53が保持駒40を間にして前後に重なり合う形状に設けられており、これら基幹部53は保持駒40に対して両側方向に摺動可能に連結されている。そして、各成形コア51,52は、成形位置から離型位置に移動する際、それぞれの基幹部53の基端が保持駒40の一端側から他端側へと互いに逆向きに前後ですれ違うように移動する。   Further, as shown in FIGS. 8 and 9, the molding cores 51 and 52 are each provided with a shape in which the basic portions 53 overlap each other with the holding piece 40 therebetween, and these basic portions 53 are formed in the holding pieces. 40 is slidably connected to both sides. Then, when the molding cores 51 and 52 move from the molding position to the mold release position, the base ends of the respective core portions 53 are passed back and forth in opposite directions from one end side to the other end side of the holding piece 40. Move to.

これにより、各成形コア51,52は、それぞれ余り側方に広がらない状態でホルダー30内にコンパクトに収納することができるにも拘わらず、型抜き時にはより大きな移動ストロークを確保することができる。従って、成形品Pの下面内側に突出したアンダーカット部P1が型抜き方向と交差する両側に大きく凹凸するような形状であっても、アンダーカット部P1を難なく取り外し可能な状態となり、成形品P全体を容易に型抜きすることができる。   Thereby, although each shaping | molding core 51,52 can be accommodated compactly in the holder 30 in the state which does not spread too much each side, a bigger moving stroke can be ensured at the time of die cutting. Therefore, even if the undercut portion P1 protruding inside the lower surface of the molded product P is greatly uneven on both sides intersecting the die-cutting direction, the undercut portion P1 can be removed without difficulty, and the molded product P The whole can be easily punched.

具体的には、図10に示すように、本実施の形態に係る成形用金型装置10では、各成形コア51,52が保持駒40の一端側から他端側へと互いに逆向きに前後ですれ違うように移動する。これにより、各成形コア51,52は、互いに大きな距離L1まで離隔することになる。一方、図11に示すように、各成形コア51,52が保持駒40の中央から両端まで互いに逆向きに移動する場合では、各成形コア51,52は互いに小さな距離L2しか離隔しない。   Specifically, as shown in FIG. 10, in the molding die device 10 according to the present embodiment, the molding cores 51 and 52 are moved back and forth in the opposite directions from one end side to the other end side of the holding piece 40. Move in a different way. Thereby, the molding cores 51 and 52 are separated from each other up to a large distance L1. On the other hand, as shown in FIG. 11, when the molding cores 51 and 52 move in opposite directions from the center of the holding piece 40 to both ends, the molding cores 51 and 52 are separated from each other by a small distance L2.

さらに、本実施の形態に係るアンダーカット処理機構によれば、各成形コア51,52を、エジェクタ台板15や可動型13に分散させることなく、ホルダー30を介して可動型13のみに集中して配設することができる。これにより、成形用金型装置10を全体的にコンパクトに構成することが可能となり、省スペース化の要請にも応じることができ、金型11への加工および組み込みが容易となる。   Furthermore, according to the undercut processing mechanism according to the present embodiment, the molding cores 51 and 52 are concentrated only on the movable mold 13 via the holder 30 without being distributed to the ejector base plate 15 and the movable mold 13. Can be arranged. As a result, the molding die apparatus 10 can be configured to be compact as a whole, can meet the demand for space saving, and can be easily processed and assembled into the die 11.

特に、アンダーカット処理機構は、図6に示すように、予めホルダー30内に、各成形コア51,52と保持駒40を組み込んだ形でユニットとして構成することができ、図1に示すように、ホルダー30を介して可動型13内に容易に後付けすることができる。かかる構成は、可動型13が小型である場合のように、可動型13自体にホルダー30を収納する空間を穿設するような加工が容易な場合に適している。   In particular, as shown in FIG. 6, the undercut processing mechanism can be configured as a unit in which the molding cores 51 and 52 and the holding piece 40 are incorporated in the holder 30 in advance, as shown in FIG. It can be easily retrofitted into the movable mold 13 via the holder 30. Such a configuration is suitable for a case where machining such as making a space for housing the holder 30 in the movable mold 13 itself is easy, as in the case where the movable mold 13 is small.

図2において、成形品Pが抜き去られると、エジェクタピン20が成形時の位置に戻るに従い、エジェクタピン20に引かれて保持駒40と共に各成形コア51,52も初期位置に戻る。また、固定型12も成形位置に戻って、次の成形品Pが成形されることになる。ところで、各成形コア51,52は、アンダーカット部P1を含む成形品P全体の型抜き可能なストロークに応じた長さに設計する。これにより、成形品Pの型抜きにおける大きなストロークから小さなストロークまでに適宜対応することができる。   In FIG. 2, when the molded product P is removed, as the ejector pin 20 returns to the molding position, it is pulled by the ejector pin 20 and the molding cores 51 and 52 return to the initial position together with the holding piece 40. Further, the fixed mold 12 also returns to the molding position, and the next molded product P is molded. By the way, each shaping | molding core 51 and 52 is designed to the length according to the stroke which can be die-cut of the whole molded article P containing the undercut part P1. Thereby, it can respond | correspond suitably from the big stroke in the die cutting of the molded article P to a small stroke.

なお、本発明の実施の形態を図面によって説明してきたが、具体的な構成は前述した実施の形態に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。例えば、成形品Pや各成形コア51,52の形状は、具体的に図示したものに限定されるわけではない。また、保持駒40をエジェクタピン20と別体として後から組み付けるのではなく、保持駒40をエジェクタピン20の先端側に予め一体に設けるように構成しても良い。   Although the embodiments of the present invention have been described with reference to the drawings, the specific configuration is not limited to the above-described embodiments, and the present invention can be changed or added without departing from the scope of the present invention. Included in the invention. For example, the shapes of the molded product P and the molding cores 51 and 52 are not limited to those specifically illustrated. Further, instead of assembling the holding piece 40 separately from the ejector pin 20 later, the holding piece 40 may be integrally provided in advance on the tip side of the ejector pin 20.

また、前記実施の形態では、各成形コア51,52のうちのアンダーカット成形部55を、各成形コア51,52の先端側に一体的に設けているが、アンダーカット成形部55を、各成形コア51,52の先端側に別体として着脱可能に組み付けても良い。これにより、様々なアンダーカット部P1に対応すべく、後から別のタイプに付け替えることが可能となり汎用性が広がる。   Moreover, in the said embodiment, although the undercut shaping | molding part 55 of each shaping | molding core 51,52 is integrally provided in the front end side of each shaping | molding core 51,52, You may attach to the front end side of the shaping | molding cores 51 and 52 so that attachment or detachment is possible separately. Thereby, in order to correspond to various undercut parts P1, it can be changed to another type later and versatility spreads.

さらに、前記実施の形態では、ホルダー30を可動型13に一体に内設しているが、可動型13ではなく固定型12に一体に内設するように構成しても良い。さらに、ホルダー30自体を、可動型13(または固定型12)における中空部13aを囲む一部として構成しても良い。   Further, in the above-described embodiment, the holder 30 is integrally provided in the movable mold 13. However, the holder 30 may be integrally provided in the fixed mold 12 instead of the movable mold 13. Further, the holder 30 itself may be configured as a part surrounding the hollow portion 13a in the movable mold 13 (or the fixed mold 12).

すなわち、金型11に直接ホルダー30の内部空間の代わりとなる中空部13aを形成して、この中空部13a内に各成形コア51,52等を収納すれば良い。これにより、ホルダー30に関する部品点数が削減され、成形用金型装置10全体の構成をよりいっそう簡易化することができ、コストを低減することが可能となる。   That is, a hollow portion 13a that directly replaces the internal space of the holder 30 is formed directly on the mold 11, and the respective molding cores 51, 52, etc. may be accommodated in the hollow portion 13a. Thereby, the number of parts regarding the holder 30 is reduced, the configuration of the entire molding die apparatus 10 can be further simplified, and the cost can be reduced.

コンパクトに構成することが可能となり、省スペース化の要請に応じることができるから、小型の金型への加工および組み込みに優れており、特に成形品の下面内側に突出したアンダーカット部が型抜き方向に対して交差する左右両側に凹凸するような形状である場合に適用することができる。   Since it can be configured compactly and can meet the demand for space saving, it is excellent in processing and assembling into small molds. The present invention can be applied when the shape is uneven on both the left and right sides intersecting the direction.

P…成形品
P1…アンダーカット部
10…成形用金型装置
11…金型
12…固定型
13…可動型
13a…中空部
13b…下板
13c…縦孔
13d…ブロック
14…可動取付板
15…エジェクタ台板
20…エジェクタピン
21…先端部
22…基端部
23…ノックピン
30…ホルダー
30a…片割部品
33…第1斜溝
34…第2斜溝
40…保持駒
41…突条
51…成形コア
52…成形コア
53…基幹部
54…凹部
55…アンダーカット成形部
56…凹溝
57…第1斜条
58…第2斜条
P ... Molded product P1 ... Undercut part 10 ... Molding die device 11 ... Mold 12 ... Fixed mold 13 ... Movable mold 13a ... Hollow part 13b ... Lower plate 13c ... Vertical hole 13d ... Block 14 ... Moving mounting plate 15 ... Ejector base plate 20 ... Ejector pin 21 ... Tip end portion 22 ... Base end portion 23 ... Knock pin 30 ... Holder 30a ... One-piece parts 33 ... First oblique groove 34 ... Second oblique groove 40 ... Holding piece 41 ... Projection 51 ... Molding 51 Core 52 ... Molding core 53 ... Core portion 54 ... Recessed portion 55 ... Undercut molding portion 56 ... Ditch groove 57 ... First oblique line 58 ... Second oblique line

Claims (6)

アンダーカット部のある成形品を固定型と可動型により成形する金型で、前記アンダーカット部を型抜き可能な状態とするアンダーカット処理機構において、
前記固定型または前記可動型に内設される単一のホルダーと、
前記ホルダー内に収納され、前記アンダーカット部を型抜き方向と交差する両側から囲む状態で成形する一対の成形コアと、
前記ホルダー内に収納され、型抜き方向に移動可能な保持駒と、を有し、
前記各成形コアは、それぞれ基端側が前記保持駒に対して、前記型抜き方向と交差して前記アンダーカット部から逃げる両側方向に摺動可能に連結され、前記ホルダー内で前記アンダーカット部を両側から囲むように互いに対接する成形位置と、前記ホルダー外に突出して前記アンダーカット部から互いに離隔する離型位置とに、それぞれ移動可能であり、
前記ホルダー内に、前記保持駒の移動に伴い前記各成形コアを成形位置から離型位置に向けて、それぞれ型抜き方向および両側方向に同時に移動する傾斜方向に沿って案内する互いに対称に延びる一対のガイド手段を設け、
前記各成形コアは、それぞれ少なくとも基端側が前記保持駒を間にして前後に重なり合う形状に設けられ、成形位置から離型位置に移動する際に、それぞれ基端側は前記保持駒の一端側から他端側へと互いに逆向きに前後ですれ違うことを特徴とするアンダーカット処理機構。
In an undercut processing mechanism that molds a molded product having an undercut portion with a fixed die and a movable die, and makes the undercut portion ready for die cutting,
A single holder installed in the fixed mold or the movable mold;
A pair of molded cores that are housed in the holder and molded in a state of surrounding the undercut portion from both sides intersecting the die cutting direction;
A holding piece housed in the holder and movable in a die-cutting direction;
Each of the molded cores is slidably connected to both sides of the holding piece with respect to the holding piece so as to cross the die-cutting direction and escape from the undercut part, and the undercut part is inserted in the holder. It is possible to move to a molding position that contacts each other so as to surround from both sides, and a mold release position that protrudes out of the holder and separates from the undercut part,
A pair of symmetrically extending guides along the inclined direction in which the molding core moves from the molding position to the mold release position and simultaneously moves in the die-cutting direction and both side directions in accordance with the movement of the holding piece in the holder. Providing a guide means,
Each of the molding cores is provided so that at least the base end side overlaps the front and rear with the holding piece in between, and when moving from the molding position to the mold release position, the base end side is different from the one end side of the holding piece. Undercut treatment mechanism characterized by passing back and forth in opposite directions to the end side.
前記各成形コアのうち一の成形コアの外壁、および該一の成形コアの外壁が摺接する前記ホルダーの内壁の何れか一方に、該一の成形コアが移動する前記傾斜方向に延びる第1斜溝を設け、何れか他方に、同じく前記傾斜方向に延びて前記第1斜溝に摺動可能に嵌合する第1斜条を設け、前記ホルダー内にある第1斜溝または第1斜条を前記各ガイド手段のうちの一方とし、
前記各成形コアのうち他の成形コアの外壁、および該他の成形コアの外壁が摺接する前記ホルダーの内壁の何れか一方に、該他の成形コアが移動する前記傾斜方向に延びる第2斜溝を設け、何れか他方に、同じく前記傾斜方向に延びて前記第2斜溝に摺動可能に嵌合する第2斜条を設け、前記ホルダー内にある第2斜溝または第2斜条を前記各ガイド手段のうちの他方としたことを特徴とする請求項1に記載のアンダーカット処理機構。
A first slant extending in the inclined direction in which the one molded core moves to one of the outer wall of one of the molded cores and the inner wall of the holder in sliding contact with the outer wall of the one molded core. A groove is provided, and on the other side, a first oblique line that extends in the inclined direction and is slidably fitted into the first oblique groove is provided, and the first oblique groove or the first oblique line in the holder is provided. As one of the guide means,
A second slant extending in the inclined direction in which the other molded core moves to either one of the outer wall of the other molded core and the inner wall of the holder in sliding contact with the outer wall of the other molded core. A groove is provided, and a second oblique line that extends in the inclined direction and is slidably fitted into the second oblique groove is provided on either one of the grooves, and the second oblique groove or the second oblique line in the holder is provided. 2. The undercut processing mechanism according to claim 1, wherein the undercut processing mechanism is the other of the guide means.
前記型抜き方向に駆動されて突き出し動作するエジェクタピンを有し、
前記エジェクタピンは、その先端側が前記ホルダー内を臨む位置に配されて、該先端側を前記保持駒に一体に連結したことを特徴とする請求項1または2に記載のアンダーカット処理機構。
It has an ejector pin that is driven in the die-cutting direction and protrudes,
3. The undercut processing mechanism according to claim 1, wherein the ejector pin is disposed at a position where a tip side thereof faces the inside of the holder, and the tip side is integrally connected to the holding piece.
前記各成形コアのうち前記アンダーカット部を成形する先端側を、別体として着脱可能に組み付けたことを特徴とする請求項1,2または3に記載のアンダーカット処理機構。   4. The undercut processing mechanism according to claim 1, wherein a tip end side for molding the undercut portion of each molded core is detachably assembled as a separate body. 5. 前記各成形コアを前記成形品の型抜きのストロークに応じた長さに設定することを特徴とする請求項1,2,3または4に記載のアンダーカット処理機構。   The undercut processing mechanism according to claim 1, 2, 3, or 4, wherein each of the molding cores is set to a length corresponding to a die cutting stroke of the molded product. 前記ホルダーを、該ホルダーを設ける前記可動型または前記固定型に設けた中空部を囲む型自体の一部として構成したことを特徴とする請求項1,2,3,4または5に記載のアンダーカット処理機構。   The under holder according to claim 1, 2, 3, 4 or 5, wherein the holder is configured as a part of a mold itself surrounding a hollow portion provided in the movable mold or the fixed mold provided with the holder. Cut processing mechanism.
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