JP5193382B1 - Filtration extraction apparatus for food and its method - Google Patents
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- 238000001914 filtration Methods 0.000 title claims abstract description 78
- 235000013305 food Nutrition 0.000 title claims abstract description 20
- 238000000605 extraction Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 55
- 239000007787 solid Substances 0.000 claims abstract description 46
- 238000003860 storage Methods 0.000 claims abstract description 29
- 239000012530 fluid Substances 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 235000015097 nutrients Nutrition 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 238000002386 leaching Methods 0.000 claims description 2
- 238000000151 deposition Methods 0.000 claims 1
- 238000000926 separation method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 2
- 235000013322 soy milk Nutrition 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 239000013505 freshwater Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 235000014347 soups Nutrition 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 235000010469 Glycine max Nutrition 0.000 description 3
- 244000068988 Glycine max Species 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 244000269722 Thea sinensis Species 0.000 description 2
- 235000013527 bean curd Nutrition 0.000 description 2
- 239000008162 cooking oil Substances 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 235000011194 food seasoning agent Nutrition 0.000 description 2
- 235000013402 health food Nutrition 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 241000533293 Sesbania emerus Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 235000019441 ethanol Nutrition 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000036449 good health Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000003809 water extraction Methods 0.000 description 1
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- Filtration Of Liquid (AREA)
Abstract
【課題】固液が混在する食品用の被処理流体を濾過筒体内に注入して濾過処理を行わせる過程での有効な、しかも効率的な固液分離を行わせるための装置や方法の提供。
【解決手段】食品用の固液が混在する被処理流体の供給口2を備えた垂直な濾過筒体1と、該濾過筒体1の内周に配設される濾過孔4を有する濾過面3を摺擦して固形分を除去できる回転スクレーパ機構5と、前記濾過筒体1の外周に配設されて、前記濾過面3を通過する液体分を収容貯溜する外筒体13と、前記濾過筒体1の下部に接続されて分離濾過される固形分を、捕捉し沈降させて沈殿貯溜する、所望温度の水を有する一以上の切換え可能の水収容槽10とより成る食品用濾過抽出装置。
【選択図】図1The present invention provides an apparatus and method for performing effective and efficient solid-liquid separation in a process of injecting a fluid to be treated for food mixed with solid and liquid into a filtration cylinder and performing filtration. .
A filtration surface having a vertical filtration cylinder 1 provided with a supply port 2 of a fluid to be treated mixed with a solid liquid for food, and a filtration hole 4 disposed on the inner periphery of the filtration cylinder 1 A rotary scraper mechanism 5 capable of removing solids by rubbing 3; an outer cylinder 13 disposed on the outer periphery of the filtration cylinder 1 for containing and storing liquid components passing through the filtration surface 3; Filtration extraction for foods comprising one or more switchable water storage tanks 10 having water of a desired temperature, which captures, settles and deposits solids connected to the lower part of the filter cylinder 1 and separated and filtered. apparatus.
[Selection] Figure 1
Description
本発明は、豆腐の原料となる大豆煮汁を始め、果実,コーヒー豆,茶葉,食用油,健康食品,調味原料などの各種食品の濾過ないし抽出を始め、製造及び再生などの多くの用途に利用できる食品用濾過抽出装置及びその方法に関する。 The present invention is used for many purposes such as filtration and extraction of various foods such as soybean soup as a raw material for tofu, fruits, coffee beans, tea leaves, cooking oil, health foods, seasoning ingredients, and production and regeneration. The present invention relates to a filter extraction apparatus for food and a method thereof.
この種の食品用の濾過ないし抽出の装置は、濾紙ないし布を用い、固液が混合した状態の各種食品の被処理流体を通過流通させて固形分と液体分とを分離する構成が一般に知られている。これに対し、スクリュ羽根を立設して円筒状の濾過体内に被濾過流体を投入して濾過する装置も知られている(例えば、特許文献1参照。) This type of food filtration or extraction device generally uses a filter paper or cloth to separate the solids and liquids by passing the fluids to be treated of various foods mixed with solids and liquids. It has been. On the other hand, there is also known an apparatus in which a screw blade is erected and a fluid to be filtered is introduced into a cylindrical filter body for filtration (see, for example, Patent Document 1).
この種の従来例では、相応の濾過は可能であるが、量産は不可能であると共に、濾過された固形分の濾過抽出が一回で有効な働きを奏し得ず、かつ固形分の集積除去が能率的に行えないという不都合があった。 In this type of conventional example, suitable filtration is possible, but mass production is impossible, and filtration extraction of the filtered solid content cannot work effectively at one time, and solid content is removed by accumulation. However, there was an inconvenience that it could not be performed efficiently.
本発明は、叙上の点に着目して成されたもので、円筒状の濾過機構を用い、かつ垂直状に配置して被処理流体を加圧ないし流下させて常時好みの流量を落下させ乍ら円周方向に濾過ないし抽出を行わせ、固形分は垂直状態に設けられる円形状の濾過機構に沿って流下させ、下方に配置される水収容槽中の清水ないし熱湯上に落下させ、固形分を清水ないし熱湯中に落下沈下させて分離捕捉し、清水ないし熱湯と沈下した固形分とを上下二層に遊離させると共に、清水ないし熱湯と固形分とを分離して、清水ないし熱湯中に濾過処理された後の固形分(濾カス)の有する余剰成分を抽出させて二次的抽出分として追加利用することを可能とし、固形分は再度濾過ないし抽出できるようにして成ることを特徴とする食品用濾過抽出装置及びその方法を提供することにある。 The present invention is made by paying attention to the above points, and uses a cylindrical filtration mechanism and is arranged vertically to pressurize or flow down a fluid to be treated so that a desired flow rate is always dropped. In addition, filtration or extraction is performed in the circumferential direction, the solid content is allowed to flow down along a circular filtration mechanism provided in a vertical state, and dropped onto fresh water or hot water in a water storage tank disposed below, The solids are dropped and submerged in fresh water or hot water to separate and capture them, and the fresh water and hot water and the solids that have been sunk are separated into two upper and lower layers. It is possible to extract the surplus component of the solid content (filter residue) after the filtration process and to additionally use it as a secondary extract, and the solid content can be filtered or extracted again. Filter extraction device for food and its It is to provide a.
この発明は下記の構成を備えることにより上記課題を解決できるものである。 The present invention can solve the above problems by providing the following configuration.
(1)食品用の固液が混在する被処理流体の供給口を備えた垂直な濾過筒体と、該濾過筒体の内周に配設される濾過孔を有する濾過面を摺擦して固形分を除去できる回転スクレーパ機構と、前記濾過筒体の外周に配設されて、前記濾過面を通過する液体分を収容貯溜する外筒体と、前記濾過筒体の下部に接続されて分離濾過される固形分を、捕捉し沈降させて沈殿貯溜する、所望温度の水を有する一以上の切換え可能の水収容槽とより成り、被処理流体の固形分を濾過筒体の周面に沿って流下させ、下方の水収容槽内に落下させ、固形体中の栄養分を抽出させた水の底面に貯溜堆積させて水と分離状態に保持して、前記一以上の水収容槽を切換え自在に取り出せるようにしたことを特徴とする食品用濾過抽出装置。 (1) By rubbing a vertical filtration cylinder having a supply port for a fluid to be treated mixed with solid liquid for food and a filtration surface having a filtration hole disposed on the inner periphery of the filtration cylinder A rotary scraper mechanism capable of removing solids, an outer cylinder that is disposed on the outer periphery of the filtration cylinder and stores and stores a liquid component that passes through the filtration surface, and is connected to a lower part of the filtration cylinder to be separated. It consists of one or more switchable water storage tanks having water of a desired temperature that captures, settles and stores the solids to be filtered, and the solids of the fluid to be treated are disposed along the peripheral surface of the filter cylinder. The one or more water storage tanks can be switched freely by dropping them into the lower water storage tank, storing them on the bottom of the water from which the nutrients in the solid body have been extracted, and keeping them separated from the water. A filtration and extraction apparatus for foods, characterized in that it can be taken out easily.
(2)濾過面は、断面三角形状の長尺なワイヤを底面を内側に臨ませて隣り合うワイヤ同士を平面状に捲装し、かつ隣り合うワイヤ間にスリット状の濾過孔を形成して成ることを特徴とする前記(1)記載の食品用濾過抽出装置。 (2) The filtering surface has a long cross-sectionally shaped wire facing the bottom side inward, and the adjacent wires are fitted in a plane, and a slit-shaped filtering hole is formed between the adjacent wires. The filtration and extraction apparatus for food according to the above (1), characterized by comprising:
(3)食品用の被処理流体を回転スクレーパ機構で濾過面を摺擦する濾過筒体内に投入する被処理流体投入濾過工程と、前記被処理流体投入濾過工程で液体分を濾過させて分離剥取された固形分を流下させる固形分流下工程と、前記濾過筒体の下方に配設して流下する固形分を遊離浸漬して固形分の内容物を浸出させる一以上の水収容槽を切り換える工程とよりなることを特徴とする食品用濾過抽出方法。 (3) and the fluid to be treated introduced filtration step to be introduced into the filtration tube body that rubs the filtering surface a fluid to be treated in rotation scraper mechanism for food, separation peeling said by filtering the liquid component in the fluid to be treated introduced filtration step and solid matter falling step of flowing down the solids are collected, the filtration cylinder one or more water storage tank leaching solids contents are immersed free solids flowing down disposed below the The filtration extraction method for foods characterized by including the process to switch .
本発明によれば、豆乳製造時の呉汁中に含まれる液体分の豆乳や固形分のおから(ミジン)が効率良く濾過抽出でき、固形分の捕捉には、水収容槽中の水中に投下沈降させて固形分周面の付着した液体分の洗滌を可能とし、かつ固形分中の栄養分の抽出を可能とし、水収容槽中の水分に未濾過栄養分を取り出せることができ、前記濾過で得られる液体分に補充して濃度を薄め乍ら栄養分を補強することができる。この種の食品用の固液混合材料における濾過分離に広く利用できる。 According to the present invention, liquid soymilk and solid okara (midine) contained in the soup at the time of soymilk production can be efficiently filtered and extracted, and the solids can be trapped in water in a water storage tank. It is possible to wash the liquid that has settled and adhere to the solid peripheral surface, and it is possible to extract the nutrients in the solids, and the unfiltered nutrients can be taken out into the water in the water storage tank. It can be replenished to reinforce the nutrients while reducing the concentration. It can be widely used for filtration separation in this type of solid-liquid mixed material for food.
以下本発明を実施するための最良の形態を、実施例により詳しく説明する。 Hereinafter, the best mode for carrying out the present invention will be described in detail with reference to examples.
以下に、本発明の一実施例を豆腐製造時の豆乳生成時の濾過ないし抽出装置について説明する。 Below, the filtration thru | or extraction apparatus at the time of the soymilk production | generation at the time of manufacture of tofu is demonstrated about one Example of this invention.
1は、豆乳原料となる加熱状態の被処理流体、即ち、呉汁の供給口2を有する垂直方向に配設される濾過筒体、3はスリット状の孔とかパンチング孔などの液体分を通過濾過させる濾過孔4を有する濾過面、5は前記濾過面3の内周面を摺接して固形分を除去し、濾過作用を有効に行わせる回転スクレーパ機構であって、スクレーパ片6を備えたアーム7を濾過筒体1の中心軸上に縦装される回転軸8に固着し、濾過筒体1の頂部に配設したモータ9及び減速機構を介して、所望の回転速度で回転させることができる。
1 is a heated fluid to be processed as a soymilk raw material, that is, a filter cylinder disposed in a vertical direction having a
そして、前記濾過面3は、濾過筒体1の枠1aに設けた係止溝1bに係入できる断面三角形状のワイヤ1cの底面1dを内側に臨ませ、隣り合うワイヤ1cと同一円周面αとし、かつスリット状の濾過孔4を形成している。
And the said filtration surface 3 faces the
従って、回転スクレーパ機構5のスクレーパ片6は、常時、濾過面3上の平面な円周面α上に沿って摺動できる。また、濾過面3は、単に孔を散設したパンチングメタル(図示せず)としても良い。
Therefore, the
10は、前記濾過筒体1の下方で接続される水収容槽であって、収容される水の温度は供給される被処理流体と同一またはそれに近い温度であることが好ましいので、水ないし熱水が充填されている。なお、必要に応じてエチルアルコールを微少量加えて殺菌作用を付与させることもある。 10 is a water storage tank connected below the filtration cylinder 1, and the temperature of the stored water is preferably the same as or close to the supplied fluid to be treated. Filled with water. If necessary, a small amount of ethyl alcohol may be added to impart a bactericidal action.
11は、濾過筒体1と水収容槽10とを接続する接続管であって、開閉自在の機能と共に、開閉自在の機能と共に、レバーを有する切換弁12を設けて2個以上の水収容槽10を並設する場合には、一方の水収容槽10が固形分を充満した時点で他方の水収容槽10と切換えできるように構成されている。なお、濾過筒体1の下部には、回転スクレーパ機構5の回転力と連動するリボンスクリュー(図示せず)を設けて、流下してくる固形分が滞溜しないように配慮することもある。
11 is a connecting pipe that connects the filtration cylinder 1 and the
13は、前記濾過筒体1の外周に包囲して設けられる濾過された液体分を収容できる外筒体であり、下部には取出口14が設けられていて、濾過される豆乳の液体分を給出できるようにしてある。
13 is an outer cylinder body that can be provided by surrounding the filter cylinder 1 so as to surround the filtered liquid body, and an
叙上の構成の下に作用を説明する。 The operation will be described below under the above configuration.
原料として供給される被処理流体は、大豆を煮込んで大豆をすり潰した所謂呉汁であって、供給口2より所望の供給圧を付与させて濾過筒体1に供給する。
The fluid to be treated that is supplied as a raw material is so-called soup that is boiled with soybeans and crushed soy beans, and is supplied to the filter cylinder 1 by applying a desired supply pressure from the
被処理流体は、濾過筒体1の内周面に沿って下降し、回転スクレーパ機構5により液体分は濾過面3の濾過孔4を介して外周の外筒体13に豆乳として濾過されると共に、固形分は濾カス(ミジン)となって濾過筒体1の内周面に沿って下降する。
The fluid to be treated descends along the inner peripheral surface of the filtration cylinder 1, and the liquid component is filtered as soy milk by the
濾過筒体1の下方には、接続管11を介して水収容槽10を接続してあるので、降下してくる固形分は水収容槽10の水面上に落下し、水中に沈下する。
Since the
この場合、水収容槽10の水は熱水状態であるので、固形分の周面に付着した余剰の液体分や固形分の内部の栄養分は熱湯中に取り出され、一種の洗滌と抽出作用が行われ、比重差もあって下部には固形分、上部には熱湯と、上下二層に分離される。
In this case, since the water in the
このような水収容槽10内での水抽出洗滌作用が十分行われた時点で、接続管11の切換弁12を閉じ、水収容槽10を濾過筒体1と分離し、水収容槽10内の洗滌ないし抽出された水分と、沈殿分離された固形分とを分別して取り出し、次の処理を行わせることができると共に、他の並列された水収容槽10と切換弁12を働かせて接続し、同様の洗滌ないし抽出作用を行わせることができる。
When the water extraction and washing action in the
このように濾過処理された固形分は、下方の水収容槽10内の水に捕捉され一種の洗滌と抽出とが有効に行われ、しかも連続して効率よく行われるので、固形分のミジンの未処理栄養分が水中に得られ、外筒体13内に濾過されて、得られた豆乳に追加して濃度の高い状態を好みの適切な濃度に調節することができる。
The solid content thus filtered is captured by the water in the lower
さらに、水収容槽10内の固形分(ミジン)は、脱脂された淡白な健康に良いオカラとして有効利用できる。
Furthermore, the solid content (midine) in the
以上、本発明について豆乳製造過程の固液が混在した被処理流体を用いた場合を説明したが、それ以外の果実,コーヒー,茶葉,調味原料を始め、健康食品,食用油など、広く飲用に用いる場合の被処理流体の濾過抽出装置及び方法として利用できる。 As mentioned above, although the case where the to-be-processed fluid mixed with the solid liquid of the soymilk manufacturing process was used about this invention was demonstrated, it is widely drinkable, such as a health food, cooking oil, including other fruits, coffee, tea leaves, seasoning raw materials. When used, it can be used as an apparatus and method for filtering and extracting a fluid to be treated.
なお、図中15は水収容槽10の下部に開口した排出口、16は清水ないし熱湯などの水注入口、17は水収容槽10の下部に設けた移送用の滑車、18は装置全体を支持固定する架台をそれぞれ示す。
In the figure, 15 is a discharge port opened in the lower part of the
1 濾過筒体
1a 枠
1b 係止溝
1c ワイヤ
1d 底面
2 供給口
3 濾過面
4 濾過孔
5 回転スクレーパ機構
6 スクレーパ片
7 アーム
8 回転軸
9 モータ
10 水収容槽
11 接続管
12 切換弁
13 外筒体
14 取出口
15 排出口
16 水注入口
17 滑車
18 架台
α 円周面
DESCRIPTION OF SYMBOLS 1
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CN111959016A (en) * | 2020-07-09 | 2020-11-20 | 盘海英 | Soybean flatting mill |
CN111959016B (en) * | 2020-07-09 | 2022-05-10 | 湖南爱和康食品有限公司 | Soybean flatting mill |
CN112871403A (en) * | 2021-01-11 | 2021-06-01 | 徐俊 | Extraction and preparation method of aloe essence capable of whitening and removing freckles |
CN112871405A (en) * | 2021-01-11 | 2021-06-01 | 徐俊 | Processing system for extracting and preparing whitening and freckle-removing aloe essence |
CN112871403B (en) * | 2021-01-11 | 2022-05-20 | 珠海积家世纪日化有限公司 | Extraction and preparation method of whitening and freckle-removing aloe essence |
CN112871405B (en) * | 2021-01-11 | 2022-06-14 | 广东大澳生物科技研究院有限公司 | Processing system for extracting and preparing whitening and freckle-removing aloe essence |
CN113647814A (en) * | 2021-09-01 | 2021-11-16 | 杭州千岛湖瑞淳机器人研究院有限公司 | Solid-liquid separation equipment for automatic milk tea production |
CN116158396A (en) * | 2023-03-07 | 2023-05-26 | 江西省水产科学研究所(江西省鄱阳湖渔业研究中心、江西省渔业资源生态环境监测中心) | Oxygen supply assembly for aquaculture and aquaculture device |
CN116158396B (en) * | 2023-03-07 | 2024-06-04 | 江西省水产科学研究所(江西省鄱阳湖渔业研究中心、江西省渔业资源生态环境监测中心) | Oxygen supply assembly for aquaculture and aquaculture device |
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