JP5193277B2 - Mirror finish method for painted surface - Google Patents

Mirror finish method for painted surface Download PDF

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JP5193277B2
JP5193277B2 JP2010276473A JP2010276473A JP5193277B2 JP 5193277 B2 JP5193277 B2 JP 5193277B2 JP 2010276473 A JP2010276473 A JP 2010276473A JP 2010276473 A JP2010276473 A JP 2010276473A JP 5193277 B2 JP5193277 B2 JP 5193277B2
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JP2012125842A (en
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一介 秋吉
大悟 角田
泰生 香西
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一介 秋吉
大悟 角田
泰生 香西
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Description

本発明は、自動車や建物などの塗装された塗装表面の仕上げ方法に関し、特にキズなどが生じた塗装表面を鏡面に仕上げる塗装表面の鏡面仕上げ方法に関する。   The present invention relates to a method for finishing a painted surface of an automobile or a building, and more particularly to a mirror surface finishing method for a painted surface in which a scratched surface is finished into a mirror surface.

自動車などの塗装表面に生じたキズなどを修復し鏡面仕上げする方法として、例えば、塗装表面に対して、研磨粒子とフッ素樹脂粒子とシリコーンオイルとを含有するコーティング剤を塗布する第1塗布工程と、該第1塗布工程で塗布したコーティング剤を、ウールバフを用いて塗装表面上に伸ばしながら塗装表面を研磨し、鏡面下地形成工程と、該鏡面下地形成工程が完了した塗装表面に対して、上記第1塗布工程で使用したコーティング剤と同質のコーティング剤を塗布する第2塗布工程と、該第2塗布工程で塗布したコーティング剤をスポンジバフを用いて塗装表面上に伸ばしながら、コーティング剤中のフッ素樹脂粒子をコーティング層内に擦り込んで鏡面を形成する鏡面形成工程とを有する塗装表面の処理方法が開示されている(例えば特許文献1参照)。   As a method of repairing and mirror-finishing scratches generated on a painted surface of an automobile or the like, for example, a first application step of applying a coating agent containing abrasive particles, fluororesin particles, and silicone oil to the painted surface; The coating agent applied in the first application step is polished onto the coating surface using a wool buff while polishing the coating surface, and the mirror surface base forming step and the coating surface on which the mirror surface base forming step is completed are described above. A second coating step in which a coating agent of the same quality as the coating agent used in the first coating step is applied, and while the coating agent applied in the second coating step is spread on the painted surface using a sponge buff, There is disclosed a method for treating a painted surface, which includes a mirror surface forming step of rubbing fluororesin particles into a coating layer to form a mirror surface ( If example see Patent Document 1).

また、一般的に塗装面のキズの修復及び鏡面仕上げで実施されている作業は、第1工程として、平均粒径10〜20μmの研磨砥粒を含有した研磨剤を塗装面に塗布し長さ3〜5mmの羊毛を植設したウールバフを貼設したシングルアクションポリッシャで研磨する荒目研磨工程と、第2工程として、平均粒径5〜10μmの研磨砥粒を含有した研磨剤を塗装面に塗布し荒目のスポンジバフを貼設したシングルアクションポリッシャで研磨する中目研磨工程と、第3工程として、平均粒径0.3〜5μmの研磨砥粒を含有した研磨剤を塗装面に塗布し細目のスポンジバフを貼設したシングルアクションポリッシャで研磨する細目研磨工程との3工程からなる研磨工程を実施して塗装面のキズを補修し鏡面仕上げを実施している。   In addition, the work generally performed in the repair of scratches on the painted surface and the mirror finish is a first step in which an abrasive containing abrasive grains having an average particle size of 10 to 20 μm is applied to the painted surface for a length. A rough polishing step for polishing with a single action polisher with a wool buff planted with 3-5 mm wool, and a polishing agent containing abrasive grains having an average particle size of 5-10 μm as the second step on the painted surface Apply a polishing agent containing abrasive grains with an average particle size of 0.3 to 5 μm on the coated surface as a third step, and a middle-step polishing step with a single action polisher with a rough sponge buff applied. A polishing process consisting of three processes, a fine polishing process that polishes with a single action polisher with a fine sponge buff attached, is used to repair scratches on the painted surface and mirror finish.

特開2005−342577号公報JP 2005-342577 A

しかし、特許文献1の塗装表面の処理方法は、研磨粒子、フッ素樹脂粒子及びシリコーンオイルを含んだコーティング剤であるため、塗装表面に対するコーティング力を有しているが研磨力が弱いので、塗装表面のキズの深さが2〜3μmの浅いキズの深さまでは塗膜を研磨で削り取り塗装表面からキズをなくすことができるが、キズの深さが5〜10μmの深いキズは研磨で削り取ることはできずに残存するという問題があった、   However, since the coating surface treatment method of Patent Document 1 is a coating agent containing abrasive particles, fluororesin particles and silicone oil, it has a coating power on the painted surface, but the polishing power is weak. The depth of scratches of 2 to 3 μm can be removed by polishing the paint film by polishing, but scratches can be removed from the painted surface, but scratches with a depth of 5 to 10 μm can be removed by polishing. There was a problem of remaining without being able to,

また、残存した深いキズに対しては、コーティング剤を擦り込んで平滑な塗装表面を形成するが、太陽光や雨などにより塗装表面が酸化や劣化して、深いキズに擦り込んで埋めたコーティング剤が剥離して、塗装表面にキズが顕在化するという問題があった。   For remaining deep scratches, the coating agent is rubbed to form a smooth painted surface, but the coating surface is oxidized or deteriorated by sunlight or rain, and the coating is rubbed into the deep scratches and buried. There was a problem that the agent peeled off and scratches became apparent on the painted surface.

また、特許文献1にはポリッシャの記載はあるが、シングルアクションポリッシャかダブルアクションポリッシャかの記載が見られない。一般的には回転力があり研磨力が高いシングルアクションポリッシャが使用されるが、このシングルアクションポリッシャの操作には力を要し、シングルアクションポリッシャの操作を誤ると塗装面に新たなキズをつけるので操作しにくいという問題があった。   Moreover, although patent document 1 has the description of a polisher, the description of a single action polisher or a double action polisher is not seen. Generally, a single action polisher with high rotational force and high polishing power is used, but it takes power to operate this single action polisher, and if the single action polisher is operated incorrectly, it will scratch the painted surface There was a problem that it was difficult to operate.

キズの深さが5〜10μmの深いキズをなくす研磨方法としては、一般的な塗装表面のキズの修復及び鏡面仕上げの方法として、研磨工程が荒目研磨工程、中目研磨工程及び細目研磨工程の3工程からなるキズの修復及び鏡面仕上げ方法が実施されている。   As a polishing method to remove deep scratches with a scratch depth of 5 to 10 μm, the roughening polishing process, the medium polishing process, and the fine polishing process are general polishing surface repairing and mirror finishing methods. The three-step scratch repair and mirror finishing method has been implemented.

研磨工程が荒目研磨工程、中目研磨工程及び細目研磨工程の3工程からなるキズの修復及び鏡面仕上げ方法の場合には、例えば自動車の同一塗装面を3回も研磨作業を実施しなければならないため、作業のムダがあり作業効率が極めて悪いという問題があった。   When the polishing process is a scratch repair and mirror finishing method comprising three steps of a rough polishing step, a medium polishing step and a fine polishing step, for example, the same painted surface of an automobile must be polished three times. Therefore, there was a problem that work efficiency was wasted and work efficiency was extremely poor.

また、深いキズをなくし鏡面仕上げをするために、キズの深さ以上に塗膜を研磨によって削り取らなければならないという問題があった。   In addition, in order to eliminate deep scratches and achieve a mirror finish, there is a problem that the coating film must be scraped off by polishing beyond the depth of the scratches.

また、3つの研磨工程で使用する研磨剤及びバフがそれぞれ工程ごとに異なるため、3種類の研磨剤及び3種類のバフを使用しなければならない。このため、材料などの仕掛が3種類分要し、研磨工程ごとに取替え作業が発生するなど作業が煩雑になることから、キズの修復及び鏡面仕上げの作業コストが高くなるという問題があった。   Moreover, since the abrasive | polishing agent and buff which are used by three grinding | polishing processes differ for every process, you have to use 3 types of abrasive | polishing agents and 3 types of buffs. For this reason, three kinds of work such as materials are required, and the work becomes complicated, for example, a replacement work is required for each polishing process. Therefore, there has been a problem that the work cost for repairing a scratch and mirror finishing becomes high.

また、3つの研磨工程ではすべてシングルアクションポリッシャで研磨するが、高回転するシングルアクションポリッシャの操作には力を要するため、シングルアクションポリッシャの操作を誤ると塗装面に新たなキズをつけるので操作しにくいという問題があり、熟練作業者しか操作することができないという問題があった。   In addition, all three polishing processes are polished with a single action polisher. However, since the operation of a single action polisher that rotates at a high speed requires power, if the operation of the single action polisher is mistaken, it will cause new scratches on the painted surface. There is a problem that it is difficult, and only a skilled worker can operate.

シングルアクションポリッシャで塗装表面に対して押圧させて研磨するので、塗装表面には摩擦熱が発生する。この摩擦熱によって塗装表面が高温になり、この高温によって塗装表面の塗膜が軟化して、塗装表面にキズがつきやすくいなるという問題があった。   Since the single action polisher is pressed against the paint surface and polished, friction heat is generated on the paint surface. This frictional heat raises the temperature of the paint surface, which causes the problem that the paint film on the paint surface is softened by this high temperature and the paint surface is easily scratched.

さらに、研磨工程数が3工程あると、研磨作業時に誤って塗装表面に研磨キズをつけるリスクが高まるという問題があった。   Furthermore, when there are three polishing steps, there is a problem that the risk of accidentally scratching the coating surface during the polishing operation increases.

したがって、本発明の目的は、深いキズのついた塗装面を研磨1工程で鏡面仕上げでき、研磨ツールであるポリッシャの操作が容易で、かつ研磨時の塗装表面の温度上昇を抑制できる塗装面の鏡面仕上げ方法を提供することである。   Accordingly, an object of the present invention is to provide a paint surface that can mirror-finish a deep scratched coating surface in one polishing process, can easily operate a polisher that is a polishing tool, and can suppress an increase in the temperature of the coating surface during polishing. It is to provide a mirror finishing method.

「発明が解決しようとする課題」に記載した課題を解決するために、請求項1に記載の塗装表面の鏡面仕上げ方法の発明は、ポリッシャの研磨力で粉砕されて微粒子化しやすくモース硬度が2〜6で、平均粒径3超〜20μmの研磨砥粒40を含む研磨剤(シリコーンオイルを含まない)8を使用し、長さを10〜30mmに設定した羊毛4を密集させて円板状の基板5に植設したウールバフ3を、又は長さを10〜30mmに設定したポリエステルからなる細線形状物64を密集させて円板状の基板に植設した細線形状物植設バフ63をバフ貼着ベース部10に貼着させたダブルアクションポリッシャ15により、自動車の塗装表面20、21、22、23を研磨して鏡面を形成する研磨工程2からなることを特徴とする。 In order to solve the problem described in “Problems to be Solved by the Invention”, the invention of the mirror surface finishing method of the paint surface according to claim 1 is easy to be pulverized by the polishing force of the polisher to form fine particles and has a Mohs hardness of 2 ~ 6 , using a polishing agent (not including silicone oil) 8 containing abrasive grains 40 having an average particle size of more than 3 to 20 μm, and concentrating wool 4 having a length of 10 to 30 mm to form a disk shape Buff the wool buff 3 planted on the substrate 5 or the buff 63 planted on the disc-shaped substrate by densely gathering the thin line-shaped material 64 made of polyester having a length of 10 to 30 mm. The double action polisher 15 stuck to the sticking base portion 10 comprises a polishing step 2 in which the painted surfaces 20, 21, 22, and 23 of an automobile are polished to form a mirror surface.

請求項2に記載の塗装表面の鏡面仕上げ方法の発明は、請求項1において、前記研磨砥粒40が、砥粒の製造過程で昇降温を繰り返して結晶構造を破壊されやすくした砥粒で、研磨砥粒40として使用するとポリッシャの研磨力で粉砕されやすく、モース硬度が2〜6の砥粒で、前記砥粒が平均粒径3超〜20μmの砥粒であることを特徴とする。 The invention of the mirror surface finishing method for a coated surface according to claim 2 is the abrasive grain 40 according to claim 1, wherein the abrasive grains 40 are made to easily break the crystal structure by repeatedly raising and lowering the temperature in the course of manufacturing the abrasive grains. When used as the abrasive grain 40, it is easy to be crushed by the polishing force of the polisher, and the abrasive grain is Mohs hardness 2-6, and the abrasive grain is an abrasive grain having an average grain size of more than 3 to 20 μm.

請求項3に記載の塗装表面の鏡面仕上げ方法の発明は、請求項1又は2において、前記研磨砥粒40が、酸化ジルコニウムであることを特徴とする。   A third aspect of the invention of the mirror surface finishing method for a coated surface according to the first or second aspect is characterized in that the abrasive grains 40 are zirconium oxide.

請求項4に記載の塗装表面の鏡面仕上げ方法の発明は、請求項1乃至3のいずれかにおいて、前記研磨剤(シリコーンオイルを含まない)8が、研磨砥粒40を10〜25重量%、石油系溶剤を15〜30重量%、界面活性剤を1〜5重量%、多価アルコールを1〜5重量%、増粘剤を1〜5重量%、メタケイ酸ナトリウムを5〜10重量%及び水を30〜50重量%を含有する研磨剤からなることを特徴とする。   The invention of the mirror surface finishing method for a coated surface according to claim 4 is the method according to any one of claims 1 to 3, wherein the abrasive (not including silicone oil) 8 contains 10 to 25% by weight of abrasive grains 40, 15-30% by weight of petroleum solvent, 1-5% by weight of surfactant, 1-5% by weight of polyhydric alcohol, 1-5% by weight of thickener, 5-10% by weight of sodium metasilicate, and It comprises an abrasive containing 30 to 50% by weight of water.

請求項1に記載の発明は、研磨剤8が1種類で、使用するバフが1種類で、ポリッシャの型が1種類で、研磨工程2が1工程で塗装表面の10μmレベルの深いキズを修復し鏡面仕上げを実現させるという効果を奏する。   According to the first aspect of the present invention, one type of abrasive 8 is used, one type of buff is used, one type of polisher is used, and polishing step 2 is repaired in one step to repair deep scratches on the surface of the coating 10 μm level. This has the effect of realizing a mirror finish.

研磨剤8の研磨砥粒40が研磨開始時の大きさから粉砕され微細化していくので、1種類の研磨砥粒40によって、研磨開始時は大きな砥粒で深いキズの周辺の塗装表面を削り取り、終盤では微細な大きさの研磨砥粒42で塗装表面を鏡面仕上げすることができるという効果を奏する。   Since the abrasive grains 40 of the abrasive 8 are pulverized and refined from the size at the start of polishing, one type of abrasive grains 40 is used to scrape off the coating surface around deep scratches with large abrasive grains at the start of polishing. In the final stage, there is an effect that the coated surface can be mirror-finished with the fine abrasive grains 42.

モース硬度を2〜6の研磨砥粒40を使用するので、塗膜のモース硬度と略同一であることから、塗装表面20、21、22,23に研磨キズがつきにくいという効果を奏する。   Since the abrasive grains 40 having a Mohs hardness of 2 to 6 are used, the coating surface 20, 21, 22, and 23 are less likely to be scratched because they are substantially the same as the Mohs hardness of the coating film.

羊毛3の長さが10〜30mmと長い羊毛4のウールバフ3を使用するので、長い毛に研磨砥粒40、41、42を含有した研磨剤8が絡んで付着しやすいため、高回転するシングルアクションポリッシャでなくても、上下・左右・回転などの複雑な作動をするダブルアクションポリッシャ15でも充分な研磨力を有することができるという効果を奏する。   Since the wool buff 3 of wool 4 with a long wool 3 length of 10 to 30 mm is used, the abrasive 8 containing abrasive grains 40, 41, and 42 is easily tangled and adhered to long hair. Even if it is not an action polisher, the double action polisher 15 that performs complicated operations such as up / down, left / right, and rotation can produce an effect of having sufficient polishing power.

長い羊毛4の1本1本がダブルアクションポリッシャ15の上下・左右・回転などの複雑な作動で塗装表面20、21に存するキズの空間部6に次々と侵入しキズの内壁24や塗装表面のキズ外周部の角形状部25に衝突して前記キズの空間部6から抜けていくので、キズの内壁24の塗膜7や塗装表面20、21のキズ外周部の角形状部25の塗膜7を削り取るという効果を奏する。   Each long wool 4 invades one after another into the scratch space 6 on the coating surfaces 20 and 21 by complicated operations such as up / down / left / right / rotation of the double action polisher 15. Since it collides with the square-shaped portion 25 on the outer peripheral portion of the scratch and leaves the space portion 6 of the scratch, the coating film 7 on the inner wall 24 of the scratch and the coating film on the angular-shaped portion 25 on the outer peripheral portion of the scratch on the coating surfaces 20 and 21 The effect of scraping off 7 is produced.

したがって、キズの垂直方向断面形状を、キズ底部26に鋭角な空間を有し塗装表面20との接点部形状が角形の略V字形から、キズ底部26に広角な空間を有し塗装表面23との接点部形状が大きな略円弧形状の略水平形状にするので、キズの底部26まで塗膜7を削り取らなくても、光を照射したときに塗装表面23にはキズ跡による影が生じないようになりキズが見えにくくなるという効果を奏する。   Therefore, the vertical cross-sectional shape of the scratches is substantially V-shaped with a sharp space at the scratch bottom 26 and a rectangular contact point shape with the paint surface 20, and a wide angle space at the scratch bottom 26 and the paint surface 23. Since the contact portion shape is a substantially horizontal shape with a substantially arc shape, even if the coating film 7 is not scraped off to the bottom 26 of the scratch, shadows due to scratch marks do not occur on the painted surface 23 when irradiated with light. The effect is that it becomes difficult to see scratches.

一方、5〜6mm以下の短い羊毛の場合には、短い毛が密集して植設されているため羊毛がまっすぐに縦立している。このため羊毛の先が塗装表面20に対してほぼ同一の高さで当接するので、研磨によって削り取られた後の塗装表面高さがほぼ同一の高さになりながら塗膜7が徐々に削り取られる。したがって、塗膜7の削り取り深さがキズの深さ以上にならないと、塗装表面20、51、52のキズが消滅しないし塗装表面を鏡面仕上げすることができない。   On the other hand, in the case of short wool of 5-6 mm or less, since the short hairs are densely planted, the wool stands upright straight. For this reason, since the tip of the wool comes into contact with the coating surface 20 at substantially the same height, the coating film 7 is gradually scraped off while the coating surface height after being scraped off by polishing becomes substantially the same height. . Therefore, unless the scraping depth of the coating film 7 is equal to or greater than the depth of the scratch, the scratches on the painted surfaces 20, 51, 52 will not disappear and the painted surface cannot be mirror finished.

5〜6mm以下の短い羊毛の場合には縦立した羊毛の毛先で塗装表面20、51、52、53を研磨するので塗装表面に研磨キズがつきやすいが、本発明のように羊毛4の毛が長い場合には羊毛4が密集していてもフワフワ感があるので塗装表面20、55、56、57に研磨キズがつきにくいという効果を奏する。   In the case of short wool of 5 to 6 mm or less, the coated surfaces 20, 51, 52, 53 are polished with the vertical hair ends, so that the coated surface is easily scratched. When the hair is long, there is a fluffy feeling even if the wool 4 is dense, and there is an effect that the coating surfaces 20, 55, 56, and 57 are hardly scratched.

また、研磨時に塗装表面20との抵抗が大きいシングルアクションポリッシャを使用せず、研磨時に塗装表面20との抵抗が小さいダブルアクションポリッシャ15の使用でキズの修復と鏡面仕上げが可能となるので、研磨作業時の作業者にかかる体力的な負荷が軽減され、誤って塗装表面20、21、22、23に作業ミスによるダメージを生じさせることがなくなるという効果を奏する。   In addition, scratches can be repaired and mirror-finished by using a double action polisher 15 that has a low resistance to the coating surface 20 during polishing, without using a single action polisher that has a high resistance to the coating surface 20 during polishing. The physical load applied to the worker at the time of work is reduced, and there is an effect that the paint surfaces 20, 21, 22, and 23 are not erroneously caused to be damaged due to work mistakes.

請求項2乃至4のいずれかに記載の発明は、請求項1に記載の発明と同じ効果を奏する。   The invention according to any one of claims 2 to 4 has the same effect as the invention according to claim 1.

本発明である塗装表面の鏡面仕上げ方法の概要工程図である。It is a general | schematic process drawing of the mirror surface finishing method of the coating surface which is this invention. ウールバフの正面概要図である。It is a front schematic diagram of a wool buff. ウールバフの正面概要図の一部拡大図である。It is a partially expanded view of the front schematic view of the wool buff. バフ貼着用ベースの平面概要図である。It is a plane schematic diagram of the buffing base. バフ貼着用ベースの正面概要図である。It is a front schematic diagram of a buff pasting base. シングルアクションポリッシャを使用して研磨した場合のサーモグラフィ概要図である。It is a thermographic outline figure at the time of grind | polishing using a single action polisher. ダブルアクションポリッシャを使用して研磨した場合のサーモグラフィ概要図である。It is a thermographic outline figure at the time of grind | polishing using a double action polisher. 本発明の塗装表面の鏡面仕上げ方法の研磨開始直後のキズ部付近の断面概要図である。It is a cross-sectional schematic diagram of the flaw part vicinity immediately after the grinding | polishing start of the mirror surface finishing method of the coating surface of this invention. 本発明の塗装表面の鏡面仕上げ方法の研磨開始から少し経過したときのキズ部付近の断面概要図である。It is a cross-sectional schematic diagram of a flaw part vicinity when it has passed for a while since the grinding | polishing start of the mirror surface finishing method of the coating surface of this invention passed. 本発明の塗装表面の鏡面仕上げ方法の鏡面仕上げのときのキズがあった付近の断面概要図である。It is a cross-sectional schematic diagram of the vicinity where there was a scratch at the time of mirror finishing of the mirror finishing method of the painted surface of the present invention. 本発明の塗装表面の鏡面仕上げ方法の鏡面が形成されたときのキズがあった付近の断面概要図である。It is a cross-sectional schematic diagram of the vicinity where there was a flaw when the mirror surface of the mirror surface finishing method of the coating surface of this invention was formed. シングルアクションポリッシャを使用したとき筋力負担のサーモグラフィであって、(a)は手の尺側手根屈筋の図である。(b)は腕の上腕三頭筋の図である。(c)は胸の大胸筋の図である。It is a thermography of a muscular strength burden when using a single action polisher, (a) is a figure of the ulnar side carpal flexor of the hand. (B) is a diagram of the triceps surae. (C) is a diagram of the pectoralis major muscle. ダブルアクションポリッシャを使用したとき筋力負担のサーモグラフィであって、(a)は手の尺側手根屈筋の図である。(b)は腕の上腕三頭筋の図である。(c)は胸の大胸筋の図である。It is a thermography of a muscular strength burden when using a double action polisher, (a) is a figure of the ulnar carpal flexor of the hand. (B) is a diagram of the triceps surae. (C) is a diagram of the pectoralis major muscle. 深いV字型キズの従来の一般的なキズ修復及び鏡面仕上げの場合の塗装表面の変化の概要模式図である。It is a general | schematic schematic diagram of the change of the coating surface in the case of the conventional general crack repair and mirror surface finishing of a deep V-shaped crack. 深いV字型キズの従来の本発明のキズ修復及び鏡面仕上げの場合の塗装表面の変化の概要模式図である。It is a general | schematic schematic diagram of the change of the coating surface in the case of the crack repair of the conventional this invention of a deep V-shaped crack, and mirror surface finishing.

本発明の塗装表面の鏡面仕上げ方法の工程1は、図1に示すように、準備作業9を実施した後、ポリッシャの研磨力で粉砕されて微粒子化しやすくモース硬度が2〜6で、平均粒径3超〜20μmの研磨砥粒40を含む研磨剤8を使用し、長さを10〜30mmに設定した羊毛4を密集させて円板状の基板5に植設したウールバフ3を、又は長さを10〜30mmに設定したポリエステルからなる細線形状物64を密集させて円板状の基板5に植設した細線形状物植設バフ63をバフ貼着ベース部10に貼着させたダブルアクションポリッシャ15により、自動車の塗装表面20、21、22、23を研磨して鏡面を形成する1つの研磨工程2からなる。 As shown in FIG. 1, step 1 of the mirror finish method of the coated surface according to the present invention, after carrying out the preparatory work 9, is easily pulverized by the polishing force of the polisher to form fine particles and has a Mohs hardness of 2 to 6 and an average particle size Using a polishing agent 8 containing abrasive grains 40 having a diameter of more than 3 to 20 μm, a wool buff 3 in which wool 4 set to a length of 10 to 30 mm is closely packed and planted on a disk-shaped substrate 5 or long Double action in which fine line-shaped objects 64 made of polyester having a thickness of 10 to 30 mm are closely packed and a thin line-shaped object planting buff 63 planted on a disk-shaped substrate 5 is adhered to the buffing base part 10 The polishing step 2 comprises a polishing step 2 in which the painted surfaces 20, 21, 22, and 23 of the automobile are polished by the polisher 15 to form a mirror surface.

使用する研磨剤(シリコーンオイルを含まない)8の成分構成は、研磨砥粒40を10〜25重量%、石油系溶剤を15〜30重量%、界面活性剤を1〜5重量%、多価アルコールを1〜5重量%、増粘剤を1〜5重量%、メタケイ酸ナトリウムを5〜10重量%及び水を30〜50重量%を含有する研磨剤(シリコーンオイルを含まない)8である。   The composition of the abrasive (not including silicone oil) 8 used is 10-25% by weight of abrasive grains 40, 15-30% by weight of petroleum solvent, 1-5% by weight of surfactant, polyvalent A polishing agent (not including silicone oil) 8 containing 1 to 5% by weight of alcohol, 1 to 5% by weight of thickener, 5 to 10% by weight of sodium metasilicate, and 30 to 50% by weight of water. .

まず、本発明に使用する研磨砥粒40について説明する。研磨砥粒40は、砥粒の製造過程で昇降温を繰り返して相転移させ体積変化を生じさせて結晶構造を破壊されやすくした砥粒であって、その砥粒を研磨砥粒として使用するとポリッシャの上下、左右及び回転力で粉砕されやすくなっており、モース硬度が2〜6で、平均粒径0.3〜20μmの砥粒である。   First, the abrasive grains 40 used in the present invention will be described. The abrasive grains 40 are abrasive grains in which the crystal structure is easily broken by causing phase change by repeatedly raising and lowering the temperature during the manufacturing process of the abrasive grains, and the abrasive grains are used as the abrasive grains. It is easy to grind | pulverize by the upper and lower sides, right and left, and rotational force, and it is an abrasive grain with a Mohs hardness of 2-6 and an average particle diameter of 0.3-20 micrometers.

前記の要件を具備する研磨砥粒40としては、例えば酸化ジルコニウムがある。   Examples of the abrasive grains 40 having the above requirements include zirconium oxide.

研磨砥粒40として酸化ジルコニウムを使用した場合には、研磨開始時には酸化ジルコニウムの粒径が平均粒径0.3〜20μm、好ましくは平均粒径1〜10μmであったものがポリッシャによる研磨の過程で粉砕され平均粒径0.1〜2μmまで微細化する。このように、酸化ジルコニウムを研磨砥粒40としたときに酸化ジルコニウムの粒子の大きさが研磨開始時は粒径が大きく、研磨の過程で結晶が粉砕され微粒子化する。   In the case where zirconium oxide is used as the abrasive grains 40, the average particle diameter of the zirconium oxide is 0.3 to 20 μm, preferably 1 to 10 μm at the start of polishing. And then refined to an average particle size of 0.1 to 2 μm. Thus, when zirconium oxide is used as the abrasive grains 40, the size of the zirconium oxide particles is large at the start of polishing, and the crystals are pulverized into fine particles during the polishing process.

研磨開始時は図8に示すように塗装表面20に形成されたキズの周囲を研磨砥粒40の粗い粒子を含有した研磨剤8で塗膜7を削り取り、研磨の過程で結晶が粉砕され微粒子化が拡がっていくと図9に示すように中程度の大きさの研磨砥粒41を含有した研磨剤8で塗膜7が削られ、さらに微粒子化が拡がっていくと図10に示すように微粒子化された研磨砥粒42を含有した研磨剤8で塗装表面22に対する鏡面仕上げが実施され、この結果図11に示すような鏡面仕上げされた塗装表面23が形成される。   At the start of polishing, as shown in FIG. 8, the coating film 7 is scraped off with a polishing agent 8 containing coarse particles of polishing abrasive grains 40 around the scratches formed on the coating surface 20, and crystals are crushed in the polishing process to form fine particles As shown in FIG. 10, the coating film 7 is scraped with the polishing agent 8 containing the medium-sized abrasive grains 41 as shown in FIG. The mirror surface finish is performed on the coating surface 22 with the abrasive 8 containing the fine abrasive grains 42, and as a result, a mirror-finished coating surface 23 as shown in FIG. 11 is formed.

次に、本発明に使用するバフについて、正面概要図である図2及び正面概要図の一部拡大図である図3で説明する。使用するバフの型としては、長さを10〜30mmに設定した羊毛4を密集させて円板状の基板5に植設したウールバフ3、又は長さを10〜30mmに設定したポリエステルからなる細線形状物64を密集させて円板状の基板5に植設した細線形状物植設バフ63がよい。   Next, the buff used in the present invention will be described with reference to FIG. 2 which is a schematic front view and FIG. 3 which is a partially enlarged view of the schematic front view. The buff mold to be used is a wool buff 3 in which wool 4 having a length set to 10 to 30 mm is closely packed and planted on a disk-shaped substrate 5, or a thin wire made of polyester having a length set to 10 to 30 mm A thin line-shaped object planting buff 63 in which the shaped objects 64 are closely packed and implanted on the disk-shaped substrate 5 is preferable.

バフに植設した細線形状のものの長さが長いほど、図8に示すように、羊毛4又はポリエステルからなる細線形状物64が深いキズの空間部6に入り込やすくなり、羊毛4又はポリエステルからなる細線形状物64に研磨砥粒40を含有した研磨剤8が絡んで付着しやすくなり、前記空間部6に入った羊毛4又はポリエステルからなる細線形状物64で前記キズの内壁24の塗膜7や塗装表面部との角形状部25の塗膜7を削り取りやすくなる。   As the length of the thin line shape planted in the buff becomes longer, as shown in FIG. 8, the fine line shape object 64 made of wool 4 or polyester is more likely to enter the deep scratch space 6, and the wool 4 or polyester The abrasive 8 containing the abrasive grains 40 is easily entangled and adhered to the fine line shaped article 64, and the coating film on the inner wall 24 of the scratch is made of the fine line shaped article 64 made of wool 4 or polyester entering the space 6. 7 and the coating film 7 of the square-shaped part 25 with the coating surface part are easily scraped off.

次に、ポリッシャについて説明する。上下、左右及び回転運動をするダブルアクションポリッシャ15を研磨作業に使用すると、1方向の回転運動のみのシングルアクションポリッシャを研磨作業に使用した場合よりも作業者の手、腕又は胸にかかる負荷を低減できるので、研磨作業が極めて楽に容易にできるという効果が生じる。   Next, the polisher will be described. When the double action polisher 15 that moves up and down, left and right, and rotational movement is used for polishing work, the load on the operator's hand, arm, or chest is less than when a single action polisher with only one-direction rotational movement is used for polishing work. Since it can reduce, the effect that a grinding | polishing operation | work can be performed very easily easily arises.

ダブルアクションポリッシャ15は、上下、左右及び回転運動をするので、羊毛4又はポリエステルからなる細線形状物64が、塗装表面20についたキズの略V字型の空間部6に入り込みやすく、かつ入り込んだ羊毛4又はポリエステルからなる細線形状物64が上下、左右及び回転運動をするので、キズの内壁24の塗膜7や塗装表面部との角形状部25の塗膜7を削り取りやすくなる。   Since the double action polisher 15 moves up and down, right and left, and rotationally, the fine line-shaped object 64 made of wool 4 or polyester easily enters and enters the substantially V-shaped space 6 of the scratch on the painted surface 20. Since the thin line-shaped object 64 made of wool 4 or polyester moves up and down, left and right, and rotationally, the coating film 7 on the inner wall 24 of the scratch and the coating film 7 on the corner portion 25 with the coating surface portion can be easily scraped off.

ダブルアクションポリッシャ15に取り付けるバフ貼着用ベース10の形状を平面概要図である図4及び正面概要図である図5で説明する。バフ貼着用ベース10の中央部に設けられたポリッシャの出力軸を嵌入させる軸受部11と、円盤形状の外縁部に形成した外周縁フランジ部12との間の環形状部13を垂直断面で凹形状にくり抜いて板圧2〜3mmの薄肉化、及び前記薄肉化した環形状部13に直径10〜15mmの重量軽減孔14を6〜12個所設けた。   The shape of the buffing base 10 attached to the double action polisher 15 will be described with reference to FIG. 4 which is a schematic plan view and FIG. 5 which is a schematic front view. A ring-shaped part 13 between the bearing part 11 into which the output shaft of the polisher provided at the center part of the buffing base 10 is inserted and the outer peripheral flange part 12 formed on the outer edge part of the disk shape is recessed in a vertical section. The plate was cut into a thin shape with a plate pressure of 2 to 3 mm, and 6 to 12 weight reduction holes 14 with a diameter of 10 to 15 mm were provided in the thinned ring-shaped portion 13.

これにより、バフ貼着用ベース10の軽減化とともに、研磨時に塗装表面20、21、22、23に生じる摩擦熱の熱量の放熱効果を高まることができ、放熱効果が高まることにより、研磨作業で生じる摩擦熱による塗装表面20、21、22、23の温度上昇を抑制することができ、塗膜7の軟化を抑制でき塗装表面に研磨キズを発生しにくくすることができる。   Thereby, with the reduction of the buffing base 10, it is possible to increase the heat release effect of the frictional heat generated on the painted surfaces 20, 21, 22, and 23 during polishing, and the heat release effect increases, resulting in the polishing work. The temperature rise of the coating surfaces 20, 21, 22, and 23 due to frictional heat can be suppressed, the softening of the coating film 7 can be suppressed, and scratches on the coating surface can be made difficult to occur.

ポリッシャを使用するときには、ポリッシャを握るときに使う筋肉として手の尺側手根屈筋を使用し、ポリッシャを押しつけるときに使う筋肉として腕の上腕三頭斤筋と胸の大胸筋を使用する。そこで、従来のシングルアクションポリッシャを使用した場合と、本発明のバフ貼着用ベース10を付け替えたダブルアクションポリッシャ15を使用した場合との手の尺側手根屈筋、腕の上腕三頭斤筋及び胸の大胸筋の筋電位を測定し比較した。   When using a polisher, the ulnar carpal flexor muscle of the hand is used as the muscle used for gripping the polisher, and the triceps surae muscle of the arm and the great pectoral muscle of the chest are used as the muscles used when pressing the polisher. Therefore, when using the conventional single action polisher and when using the double action polisher 15 with the buffing base 10 of the present invention replaced, the ulnar carpal flexor of the hand, the triceps surae muscle of the arm, and The myoelectric potentials of the great pectoral muscles were measured and compared.

従来のシングルアクションポリッシャを使用した場合を図12(a)乃至図12(c)に示すように筋電位測定値は平均値で略0.5mV、最大値で略1mVを示しており、本発明のバフ貼着用ベース10を付け替えたダブルアクションポリッシャ15を使用した場合を図13(a)乃至図13(c)に示すように筋電位測定値は平均値で略0.1mVを示していて、本発明の場合が作業者の負担は1/5〜1/10に軽減されることが示されている。   When the conventional single action polisher is used, as shown in FIGS. 12 (a) to 12 (c), the myoelectric potential measurement value is about 0.5 mV in average value and about 1 mV in maximum value. As shown in FIGS. 13 (a) to 13 (c), when the double action polisher 15 in which the buffing base 10 is replaced is used, the myoelectric potential measurement value shows an average value of approximately 0.1 mV, In the case of the present invention, it is shown that the burden on the operator is reduced to 1/5 to 1/10.

また、塗装表面20を従来のシングルアクションポリッシャを使用して研磨した場合と、本発明のバフ貼着用ベース10を付け替えたダブルアクションポリッシャ15を使用して研磨した場合との塗装表面20の温度をサーモグラフィで測定し比較した。   Moreover, the temperature of the coating surface 20 when the coating surface 20 is polished using a conventional single action polisher and when the coating surface 20 is polished using the double action polisher 15 in which the buffing base 10 of the present invention is changed is used. Measured by thermography and compared.

室温が20℃で、塗装表面20のA点の温度が20℃のときにおいて、従来のシングルアクションポリッシャを使用して研磨した場合を図6のサーモグラフ略図30に示しているように塗装表面20の温度の最高値はB点で90.3℃であり、本発明のバフ貼着用ベース10を付け替えたダブルアクションポリッシャ15を使用して研磨した場合を図7のサーモグラフ略図31に示しているようにC点で22.5℃であった。   When the room temperature is 20 ° C. and the temperature at point A of the coating surface 20 is 20 ° C., the case where the surface is polished using a conventional single action polisher is shown in FIG. The maximum value of the temperature is 90.3 ° C. at the point B, and the case where the double action polisher 15 in which the buffing base 10 of the present invention is replaced is used is shown in the thermograph schematic diagram 31 of FIG. It was 22.5 degreeC by C point.

サーモグラフィ30、31の温度測定結果の比較から、本発明のバフ貼着用ベース10を固設したダブルアクションポリッシャ15を使用して研磨した場合には摩擦熱の発生がほとんど認められなかった。   From the comparison of the temperature measurement results of the thermography 30, 31, almost no generation of frictional heat was observed when polishing was performed using the double action polisher 15 to which the buffing base 10 of the present invention was fixed.

次に、1回の研磨作業で塗装表面にできた深いキズを修復し鏡面を形成させる方法を図1に示す塗装表面の鏡面仕上げ方法の工程1の手順に従って説明する。   Next, a method for repairing deep scratches formed on the painted surface by one polishing operation and forming a mirror surface will be described according to the procedure of step 1 of the mirror surface finishing method of the painted surface shown in FIG.

まず、研磨作業前の準備作業9として、市販されているダブルアクションポリッシャ15のバフ貼着用ベース10を取り外し、中央部に設けられたポリッシャの出力軸を嵌入させる軸受部11と、円盤形状の外縁部に形成した外周縁フランジ部12との間の環形状部13を垂直断面で凹形状にくり抜いて板圧2〜3mmの薄肉化、及び前記薄肉化した環形状部13に直径10〜15mmの重量軽減孔14を6〜12個所設けたバフ貼着用ベース10をダブルアクションポリッシャ15に固設する。   First, as preparatory work 9 before polishing work, a buffing base 10 of a commercially available double action polisher 15 is removed, a bearing part 11 into which an output shaft of a polisher provided in the center part is inserted, and a disk-shaped outer edge The annular portion 13 formed between the outer peripheral flange portion 12 and the outer peripheral flange portion 12 is cut into a concave shape in a vertical cross section to reduce the plate pressure to 2 to 3 mm, and the reduced annular shape portion 13 has a diameter of 10 to 15 mm. The buffing base 10 provided with 6 to 12 weight reduction holes 14 is fixed to the double action polisher 15.

このとき、市販のダブルアクションポリッシャ15はいずれの型でよく、それぞれの型に適応させるようにバフ貼着用ベース10のポリッシャの出力軸を嵌入させる軸受部11の形状を変えればよい。   At this time, the commercially available double action polisher 15 may be any type, and the shape of the bearing portion 11 into which the output shaft of the polisher of the buffing base 10 is fitted may be changed so as to be adapted to each type.

次に、バフ貼着用ベース10を取り替えた前記ダブルアクションポリッシャ15に、長さを10〜30mmに設定した羊毛4を密集させて円板状の基板5に植設したウールバフ3を、又は長さを10〜30mmに設定したポリエステルからなる細線形状物64を密集させて円板状の基板5に植設した細線形状物植設バフ63を貼着する。   Next, the wool buff 3 in which the wool 4 having a length set to 10 to 30 mm is densely packed in the double action polisher 15 in which the buffing base 10 has been replaced and is planted on the disk-shaped substrate 5, or the length A thin line-shaped object 64 made of polyester having a thickness of 10 to 30 mm is closely packed, and a thin line-shaped object-planting buff 63 that is implanted on the disk-shaped substrate 5 is attached.

そして、例えば酸化ジルコニクムが含有された研磨剤8を、キズのある塗装表面20に塗布、又はダブルアクションポリッシャ15のバフ部に塗布する。   Then, for example, the abrasive 8 containing zirconium oxide is applied to the scratched painted surface 20 or applied to the buff portion of the double action polisher 15.

そして、ダブルアクションポリッシャ15で、キズ修復範囲や鏡面仕上げ対象範囲の塗装表面20を研磨し、塗装表面23に光沢が見られ鏡面が形成されたことを確認したら研磨作業を終了する。このように1回の研磨作業で深いキズのある塗装表面20のキズの修復及び鏡面仕上げをすることができる。   Then, the double action polisher 15 polishes the coating surface 20 in the flaw repair range or the mirror finish target range, and when the gloss is seen on the coating surface 23 and the mirror surface is formed, the polishing operation is finished. In this way, it is possible to repair and mirror finish the scratches on the paint surface 20 with deep scratches by a single polishing operation.

深いキズが修復されて鏡面仕上げが完成する過程を図8乃至図11で説明する。研磨開始直後の粗い研磨砥粒40で塗膜7を削り取るときの状態を図8、研磨開始して少し経過後の少し微粒子化が進んだ研磨砥粒41で塗膜7を削り取るときの状態を図8、微粒子となった研磨砥粒42で塗装表面22を鏡面仕上げするときの状態を図10、そして鏡面仕上げが終了し塗装表面23に鏡面が形成された状態を図11に示す。   The process of repairing the deep scratch and completing the mirror finish will be described with reference to FIGS. FIG. 8 shows the state when the coating film 7 is scraped off with the coarse abrasive grain 40 immediately after the start of polishing, and the state when the coating film 7 is scraped off with the polishing abrasive grain 41 which has become slightly finer after the start of polishing. FIG. 8 shows a state when the coating surface 22 is mirror-finished with the abrasive grains 42 which are fine particles, and FIG. 11 shows a state where the mirror-finishing is finished and a mirror surface is formed on the coating surface 23.

図8に示すように、塗装表面20には断面略V字型のキズが存在している。ダブルアクションポリッシャ15で塗装表面20を研磨し始めたころは、粉砕され微粒子化されやすい平均粒径1〜10μmの大きさの研磨砥粒40を含有した研磨剤8が付着した、ウールバフ3のロングの羊毛4が、キズのV字内の空間部6に入り込み、かつキズの塗装表面との接点部である角形状部25に当接して、ダブルアクションポリッシャ15による上下、左右又は回転の複雑な運動でよって、キズの内壁24の塗膜7及び塗装表面との接点部である角形状部25の塗膜7を前記大きさの研磨砥粒40で多数の方向から削り取る。   As shown in FIG. 8, scratches having a substantially V-shaped cross section are present on the painted surface 20. When the coated surface 20 began to be polished with the double action polisher 15, a long wool buff 3 with a polishing agent 8 containing abrasive grains 40 having an average particle size of 1 to 10 μm, which is easily pulverized and finely divided, is attached. The wool 4 enters the space 6 in the V-shape of the scratch and comes into contact with the square-shaped portion 25 that is the contact portion with the coating surface of the scratch. By the movement, the coating film 7 on the inner wall 24 of the scratch and the coating film 7 on the square-shaped portion 25 which is a contact portion with the coating surface are scraped off from a large number of directions with the abrasive grains 40 of the size.

前記研磨はキズの深さ以上の深さまで塗膜7を削り取るのではなく、キズの内壁24の塗膜7及び塗装表面との接点部である角形状部25の塗膜7を削り取るものである。したがって、キズの垂直方向断面形状を、図8に示すようなキズ底部26に鋭角な空間を有し塗装表面20との接点部形状が角形の略V字形から、図11に示すようなキズ底部26に広角な空間を有し塗装表面23との接点部形状が大きな略円弧形状の略水平形状にするので、キズの深さ以上に塗膜7を削り取らない。   The polishing does not scrape the coating film 7 to a depth equal to or greater than the depth of the scratch, but scrapes the coating film 7 on the inner wall 24 of the scratch and the coating film 7 on the corner portion 25 that is a contact portion with the coating surface. . Accordingly, the vertical cross-sectional shape of the scratch is changed from a substantially V-shape having an acute space at the scratch bottom 26 as shown in FIG. 26 has a wide angle space and a substantially horizontal shape with a substantially arc shape with a large contact portion with the coating surface 23, so that the coating film 7 is not scraped off beyond the depth of the scratch.

研磨が進むと、図9に示すように、当初の塗装表面20の位置から塗装表面の高さが塗装表面21の位置まで下がり、かつ図8に示した研磨砥粒40の平均粒径がだんだん微粒子化し研磨砥粒40より小さい研磨砥粒41になる。微粒子化がやや進んだ研磨砥粒41を含有した研磨剤8で塗装表面21を研磨すると塗膜7が更に削り取られて、かつ研磨砥粒41はさらに図10に示すように0.1〜2μmの粒径にまで微粒子化する。   As the polishing proceeds, as shown in FIG. 9, the height of the coating surface decreases from the initial position of the coating surface 20 to the position of the coating surface 21, and the average particle size of the abrasive grains 40 shown in FIG. 8 gradually increases. It becomes fine particles and becomes abrasive grains 41 smaller than abrasive grains 40. When the coating surface 21 is polished with the abrasive 8 containing the abrasive grains 41 with slightly advanced fine particles, the coating film 7 is further scraped off, and the abrasive grains 41 are further 0.1 to 2 μm as shown in FIG. Fine particles to a particle size of

図10に示すように、ほとんどすべての研磨砥粒が微粒子化した研磨砥粒42を含有した研磨剤8で塗装表面22を研磨すると鏡面仕上げがすすみ、図11に示すように塗装表面23に光沢が生じ鏡面が形成される。すると、キズの深さ以上の深さまで塗膜7を研磨で削り取らなくても、光を照射したときに塗装表面23にはキズ底部26による影が生じないようになりキズ底部26が見えにくくなる。   As shown in FIG. 10, when the coated surface 22 is polished with the polishing agent 8 containing the abrasive grains 42 in which almost all of the abrasive grains are made into fine particles, a mirror finish is achieved. As shown in FIG. And a mirror surface is formed. Then, even if the coating film 7 is not scraped off to a depth equal to or greater than the depth of the scratch, the coating surface 23 will not be shaded by the scratch bottom 26 when irradiated with light, and the scratch bottom 26 will be difficult to see. .

ここで、略V字形状のキズに対する、本発明の研磨方法による塗装表面20の形状変化の過程と、従来からの一般的な研磨方法による塗装表面20の形状変化の過程の違いを図14及び図15で説明する。   Here, the difference between the process of changing the shape of the painted surface 20 by the polishing method of the present invention and the process of changing the shape of the painted surface 20 by a conventional general polishing method for a substantially V-shaped scratch is shown in FIG. This will be described with reference to FIG.

従来からの一般的な研磨方法は、図14に示すように、短い毛が密集して植設されて羊毛がまっすぐに縦立しているため、研磨するにしたがって塗装表面20高さが、研磨前の塗装表面20の高さ位置から徐々に略水平方向で略同じ高さで51、52と下がっていき、最後には塗装表面高さが略V字形状のキズが完全になくなる塗装表面53の位置までキズの深さ以上に下がる。   As shown in FIG. 14, the conventional general polishing method is such that short hairs are densely planted and wool is vertically standing. The coating surface 53 gradually decreases from the height position of the previous coating surface 20 to 51 and 52 at substantially the same height in the horizontal direction, and finally the coating surface height is completely free of scratches having a substantially V-shape. It goes down to the position of more than the depth of the scratch.

一方、本発明の研磨方法は、図15に示すように、長い羊毛4の1本1本がダブルアクションポリッシャ15の上下・左右・回転などの複雑な作動で塗装表面20、55、56、57に存するキズの空間部6に次々と侵入し、キズの内壁24の塗膜7や、塗装表面のキズ外周部の角形状部25の塗膜7を削り取るので、塗装表面20高さ及び形状は、55、56、57と変化し、キズ底部26に広角な空間を有し塗装表面57との接点部形状が大きな略円弧形状となる略水平形状になるので、キズの深さまで塗膜を削り取らなくても、光を照射したときに塗装表面57にはキズ跡による影が生じないようになりキズが見えにくくなる。   On the other hand, according to the polishing method of the present invention, as shown in FIG. 15, each long wool 4 is subjected to complicated operations such as up / down / left / right / rotation of the double action polisher 15 to paint surfaces 20, 55, 56, 57. The cracks 6 invaded one after another, and the paint film 7 on the flaw inner wall 24 and the paint film 7 on the outer peripheral part of the flaw on the paint surface are scraped off. , 55, 56, and 57, and has a wide-angle space in the scratch bottom 26 and a substantially horizontal shape in which the contact portion shape with the coating surface 57 becomes a substantially arc shape, so that the coating film is scraped to the depth of the scratch. Even if it is not, shadows due to scratch marks do not occur on the painted surface 57 when light is irradiated, and scratches are difficult to see.

以上により、深いキズのある塗装表面20を、1回の研磨でキズを修復し鏡面仕上げをすることができる。   As described above, the coating surface 20 having a deep scratch can be mirror-finished by repairing the scratch by one polishing.

次に、実施例を挙げて本発明を説明するが、本発明は実施例により限定されるものでない。   Next, although an Example is given and this invention is demonstrated, this invention is not limited by an Example.

まず、研磨作業前の準備として、黒色塗りの自動車を準備し、前記自動車のボンネットの塗装表面20状態は、黒色が白っぽくくすんで見え、洗車キズや擦りキズが数多くあった。これらのキズのうち26箇所の深さをマイクロスコープ(型式2054−100EM PEAK社製)で測定するとキズの深さは0.1〜10μmであった。また、モース硬度は2であった。そして、ボンネット部分を中性のシャンプーで洗車し乾いたタオルで水分を拭き取った。   First, as a preparation before polishing work, a black-coated automobile was prepared, and the painted surface 20 state of the bonnet of the automobile appeared dull and whitish, and there were many car washing scratches and rubbing scratches. When the depth of 26 of these scratches was measured with a microscope (model 2054-100EM manufactured by PEAK), the depth of the scratch was 0.1 to 10 μm. The Mohs hardness was 2. The bonnet part was washed with a neutral shampoo and the moisture was wiped off with a dry towel.

市販されているダブルアクションポリッシャ(型式RSE−1250 リョービ製)15のバフ貼着用ベースを取り外し、中央部に設けられたポリッシャの出力軸を嵌入させる軸受部11と、円盤形状の外縁部に形成した外周縁フランジ部12との間の環形状部13を垂直断面で凹形状にくり抜いて板圧3mmの薄肉化、及び前記薄肉化した環形状部13に直径12mmの重量軽減孔14を8個所設けたバフ貼着用ベース10をダブルアクションポリッシャ15にボルト4本で締結することにより固設する。   A buff pasting base of a commercially available double action polisher (model RSE-1250 made by Ryobi) 15 was removed, and a bearing portion 11 into which an output shaft of a polisher provided in the center portion was fitted, and a disc-shaped outer edge portion were formed. The annular portion 13 between the outer peripheral flange portion 12 is cut into a concave shape in a vertical cross section to reduce the thickness of the plate pressure to 3 mm, and eight weight reduction holes 14 having a diameter of 12 mm are provided in the thinned annular portion 13. The buffing base 10 is fixed by fastening it to the double action polisher 15 with four bolts.

次に、バフ貼着用ベース10を取り替えた前記ダブルアクションポリッシャ15に、長さを10〜20mmに設定した羊毛4を密集させて円板状の基板5に植設した直径130mmのウールバフ3を貼着する。   Next, a wool buff 3 having a diameter of 130 mm, in which wool 4 having a length of 10 to 20 mm is closely packed and planted on a disk-shaped substrate 5 is pasted on the double action polisher 15 in which the base 10 for buffing is replaced. To wear.

そして、酸化ジルコニクムが含有された研磨剤8略0.5mgを、キズのある塗装表面20に塗布、又はダブルアクションポリッシャ15のウールバフ3に塗布する。   Then, about 0.5 mg of the abrasive 8 containing zirconic oxide is applied to the scratched painted surface 20 or to the wool buff 3 of the double action polisher 15.

そして、ダブルアクションポリッシャ15で、キズ修復範囲や鏡面仕上げ対象範囲の塗装表面20、21、22、23を縦方向又は横方向で研磨し、塗装表面23に光沢が見られ鏡面が形成されたことを確認したら研磨作業を終了し、1回の研磨作業で深いキズのある塗装表面20のキズの修復及び鏡面仕上げができる。   Then, with the double action polisher 15, the coated surfaces 20, 21, 22, and 23 in the flaw repair range and mirror finish target range were polished in the vertical direction or the horizontal direction, and the coated surface 23 was glossed and a mirror surface was formed. After confirming the above, the polishing operation is completed, and the scratch on the coating surface 20 having a deep scratch can be repaired and mirror-finished by a single polishing operation.

研磨作業終了後にマイクロスコープで確認すると、塗装面特有のユズ膚を残したまますべてのキズが消えて鏡面が形成されていた。   When it was confirmed with a microscope after the polishing operation was completed, all scratches disappeared and a mirror surface was formed while leaving the skin peculiar to the painted surface.

さらに、モース硬度4の別の自動車のボンネットに対し上記と同様の本発明の塗装表面20の鏡面仕上げ方法を実施すると、キズの深さ10μmが消え鏡面が形成された。   Further, when the same mirror surface finishing method of the painted surface 20 of the present invention as described above was applied to another automobile hood having a Mohs hardness of 4, the scratch depth of 10 μm disappeared and a mirror surface was formed.

1 塗装表面の鏡面仕上げ方法の工程
2 研磨工程
3 ウールバフ
4 羊毛
5 基板
6 空間部
7 塗膜
8 研磨剤
9 準備作業
10 バフ貼設用ベース
11 軸受部
12 外周縁フランジ部
13 環形状部
14 重量軽減孔
15 ダブルアクションポリッシャ
20 塗装表面
21 塗装表面
22 塗装表面
23 塗装表面
24 内壁
25 角形状部
26 底部
30 サーモグラフ略図
31 サーモグラフ略図
40 研磨砥粒
41 研磨砥粒
42 研磨砥粒
51 塗装表面
52 塗装表面
53 塗装表面
55 塗装表面
56 塗装表面
57 塗装表面
63 細線形状物植設バフ
64 ポリエステルからなる細線形状物
A 熱発生のない位置
B 最高温度の位置
C 最高温度の位置
DESCRIPTION OF SYMBOLS 1 Process of mirror surface finishing method of coating surface Polishing process 3 Wool buff 4 Wool 5 Substrate 6 Space part 7 Paint film 8 Abrasive agent 9 Preparatory work 10 Buffing base 11 Bearing part 12 Outer peripheral flange part 13 Ring-shaped part 14 Weight Reduction hole 15 Double action polisher 20 Painted surface 21 Painted surface 22 Painted surface 23 Painted surface 24 Inner wall 25 Square shape part 26 Bottom part 30 Thermograph schematic diagram 31 Thermograph schematic diagram 40 Abrasive grain 41 Abrasive grain 42 Abrasive grain 51 Coated surface 52 Painted surface 53 Painted surface 55 Painted surface 56 Painted surface 57 Painted surface 63 Fine wire shaped planting buff 64 Fine wire shaped material made of polyester A Heat-free position B Maximum temperature position C Maximum temperature position

Claims (4)

ポリッシャの研磨力で粉砕されて微粒子化しやすくモース硬度が2〜6で、平均粒径3超〜20μmの研磨砥粒を含む研磨剤(シリコーンオイルを含まない)を使用し、長さを10〜30mmに設定した羊毛を密集させて円板状の基板に植設したウールバフを、又は長さを10〜30mmに設定したポリエステルからなる細線形状物を密集させて円板状の基板に植設した細線形状物植設バフをバフ貼着ベース部に貼着させたダブルアクションポリッシャにより、自動車の塗装表面を研磨して鏡面を形成する研磨工程からなることを特徴とする塗装表面の鏡面仕上げ方法。 A polishing agent (without silicone oil) containing a polishing grain having a Mohs hardness of 2 to 6 and an average particle size of 3 to 20 μm is used. Wool buffs in which wool set to 30 mm is densely planted and planted on a disk-shaped substrate, or fine line-shaped objects made of polyester having a length of 10 to 30 mm are clustered and planted on a disk-shaped substrate. A method of mirror finishing a painted surface, comprising a polishing step of polishing a painted surface of an automobile to form a mirror surface by a double action polisher in which a thin wire-shaped object planting buff is adhered to a buffing base portion. 前記研磨砥粒が、砥粒の製造過程で昇降温を繰り返して結晶構造を破壊されやすくした砥粒で、研磨砥粒として使用するとポリッシャの研磨力で粉砕されやすく、モース硬度が2〜6の砥粒で、前記砥粒が平均粒径3超〜20μmの砥粒であることを特徴とする請求項1に記載の塗装表面の鏡面仕上げ方法。   The abrasive grain is an abrasive grain whose crystal structure is easily broken by repeatedly raising and lowering the temperature in the course of manufacturing the abrasive grain. When used as a polishing grain, the abrasive grain is easily crushed by the polishing force of the polisher, and the Mohs hardness is 2-6. The method for mirror finishing a coated surface according to claim 1, wherein the abrasive grains are abrasive grains having an average grain size of more than 3 to 20 µm. 前記研磨砥粒が、酸化ジルコニウムであることを特徴とする請求項1又は2に記載の塗装表面の鏡面仕上げ方法。   The method for mirror finishing a coated surface according to claim 1 or 2, wherein the abrasive grains are zirconium oxide. 前記研磨剤(シリコーンオイルを含まない)が、研磨砥粒を10〜25重量%、石油系溶剤を15〜30重量%、界面活性剤を1〜5重量%、多価アルコールを1〜5重量%、増粘剤を1〜5重量%、メタケイ酸ナトリウムを5〜10重量%及び水を30〜50重量%を含有する研磨剤からなることを特徴とする請求項1乃至3のいずれかに記載の塗装表面の鏡面仕上げ方法。   The abrasive (without silicone oil) is 10-25 wt% abrasive grains, 15-30 wt% petroleum solvent, 1-5 wt% surfactant, 1-5 wt% polyhydric alcohol %, An abrasive containing 1 to 5% by weight of a thickener, 5 to 10% by weight of sodium metasilicate, and 30 to 50% by weight of water. The method of mirror finishing of the painted surface as described.
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