CN107931067A - A kind of woven pattern exposed lacquer spraying technique of automobile using carbon fiber product - Google Patents
A kind of woven pattern exposed lacquer spraying technique of automobile using carbon fiber product Download PDFInfo
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- CN107931067A CN107931067A CN201711376207.9A CN201711376207A CN107931067A CN 107931067 A CN107931067 A CN 107931067A CN 201711376207 A CN201711376207 A CN 201711376207A CN 107931067 A CN107931067 A CN 107931067A
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- Prior art keywords
- carbon fiber
- woven pattern
- fiber product
- automobile
- spraying technique
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/50—Multilayers
- B05D7/56—Three layers or more
- B05D7/57—Three layers or more the last layer being a clear coat
- B05D7/576—Three layers or more the last layer being a clear coat each layer being cured, at least partially, separately
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/002—Pretreatement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D2203/00—Other substrates
- B05D2203/30—Other inorganic substrates, e.g. ceramics, silicon
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a kind of exposed lacquer spraying technique of woven pattern of automobile using carbon fiber product, specific steps include：（1）Sandblasting；（2）Cleaning；（3）Dehydration；（4）Compound type transparent putty sprays；（5）Compound type transparent putty toasts；（6）Compound type transparent putty layer is ground；（7）Transparent priming sprays；（8）Priming paint toasts；（9）Primer mill；（10）Clear varnish sprays；（11）Varnish toasts；（12）Examine.The exposed lacquer spraying technique of woven pattern of automobile using carbon fiber product of the present invention, change traditional carbon fibres woven pattern lacquer spraying technique difficulty, only with 4 techniques, spray 3 celluloid paints, carbon fiber woven pattern application paint film appearance requirement is can reach, with applied to New-energy electric vehicle carbon fibre composite inner and outer decorative parts.
Description
Technical field
The present invention relates to automobile manufacturing field, more particularly to a kind of woven pattern of carbon fiber woven pattern inner and outer decorative parts of automobile
Leak outside lacquer spraying technique.
Background technology
Present automobile carbon fiber exterior trimming parts surface spraying method, general surface are polished, and go to the surfaces such as electrostatic and dedusting
Processing, and automobile exterior trimming parts are carried out with primer spray, Puttying, dust and color spray paint and etc..Wherein, Puttying and scrape ash and be
After automobile carbon fiber surface has sprayed priming paint, fill up or disposed of in its entirety by way of, remove automobile carbon fiber woven pattern
The rugged part on surface so that automobile carbon fiber woven pattern flat smooth, is that must paint can effectively be attached to vapour
Car carbon fiber exterior trimming parts surface, ensures the quality of car surface appearance.
But it there is problems：Puttying and scrape ash be required to worker by hand repeatedly putty is coated in automobile carbon
Fibrage line surface so that Puttying step construction speed is slow, causes the cycle of integral spray operation longer, so that
Present automobile carbon fiber exterior trimming parts woven pattern is exposed, is only applicable to small-scale spray treatment, and cannot meet current automobile
The demand of large-scale production.
The content of the invention
The invention mainly solves the technical problem of providing a kind of exposed Spray Painter of woven pattern of automobile using carbon fiber product
Skill, changes traditional carbon fibres woven pattern lacquer spraying technique difficulty.
In order to solve the above technical problems, one aspect of the present invention is：A kind of automobile using carbon fiber system is provided
The exposed lacquer spraying technique of woven pattern of product, specific steps include：
（1）Sandblasting：Blasting treatment is carried out to woven pattern carbon fiber product surface；
（2）Cleaning：Woven pattern carbon fiber product after progress blasting treatment is washed, separation surface gravel, the shadow of greasy dirt
Ring the material of spray painting；
（3）Dehydration：Woven pattern carbon fiber product after washing process is carried out dehydrating；
（4）Compound type transparent putty sprays：Spray treatment is carried out to the woven pattern carbon fiber product after dehydration, in 15--25 DEG C of room temperature
Paint spraying room, sprays compound type transparent putty, and thickness is 40-50 μm；
（5）Compound type transparent putty toasts：Woven pattern carbon fiber product after spraying compound type transparent putty is stood after a certain period of time, in temperature
Toasted under the conditions of 60--120 DEG C, soaking time 30-45min；
（6）Compound type transparent putty layer is ground：Woven pattern carbon fiber product after handling baking is ground, the rough surface after processing
Spend for Ra0.7-1.2；
（7）Transparent priming sprays：Clear bottom is sprayed at 15-25 DEG C of room temperature to the woven pattern carbon fiber product after milled processed
Paint, thickness are 40-50 μm；
（8）Priming paint toasts：Woven pattern carbon fiber product after spray treatment is first stood after a certain period of time, in temperature 60--120
Toasted under the conditions of DEG C, soaking time 30-45min；
（9）Primer mill：Woven pattern carbon fiber product after handling baking is ground, and the surface roughness after processing is
Ra0.2-0.6；
（10）Clear varnish sprays：Clear varnish spray treatment, spraying are carried out to the woven pattern carbon fiber product after milled processed
Below 10,000 grades of environment dust fall amount, 20-25 DEG C of paint temperature, humidity 40%-60%, 45-55 μm of coating thickness；
（11）Varnish toasts：Standing be baked to being completely dried after a certain period of time, forms woven pattern carbon fiber finished product；
（12）Examine：Check woven pattern carbon fiber finished product, packed after meeting the requirements.
In a preferred embodiment of the present invention, the step（1）In, blasting treatment uses P180-P360 glass sands, spray
3-6 bars of sand pressure.
In a preferred embodiment of the present invention, the step（2）In, washing uses ultrasonic cleaning.
In a preferred embodiment of the present invention, the step（3）In, carry out 40 DEG C of baking 15min removing moisture.
In a preferred embodiment of the present invention, the step（6）In, using pneumatic lapper device, P200-P320 dry grinding
Sand paper is ground operation, 5 minute/square metre of grinding rate.
In a preferred embodiment of the present invention, the step（9）In, constructed using P800 silicon carbide papers, and
It is carried out dehydrating after grinding.
In a preferred embodiment of the present invention, the step（11）In, stand 15min and toasted under 70 DEG C of environment
45min is completely dried, hardness of paint film HB-H.
In a preferred embodiment of the present invention, the step（11）In, 30min is stood under 80-100 DEG C of baking condition
30-60min is completely dried, and hardness of paint film reaches H-3H.
In a preferred embodiment of the present invention, the step（12）In, finished product Eligibility requirements include：Flat appearance light
It is sliding, zero defect, without any aberration；Gloss >=90G20 °；Tangerine peel L≤5, S≤15；Hardness HB -3H；0-1 grades of adhesive force.
In a preferred embodiment of the present invention, the step（5）And step（8）In, the time of standing is at least
15min。
The beneficial effects of the invention are as follows：The exposed lacquer spraying technique of woven pattern of automobile using carbon fiber product of the present invention, changes conventional carbon
Fibrage line lacquer spraying technique difficulty, only with 4 techniques, sprays 3 celluloid paints, you can reaches the painting of carbon fiber woven pattern
Paint film appearance requirement is filled, with applied to New-energy electric vehicle carbon fibre composite inner and outer decorative parts.
Brief description of the drawings
Fig. 1 is the flowage structure of exposed one preferred embodiment of lacquer spraying technique of woven pattern of automobile using carbon fiber product of the present invention
Schematic diagram.
Embodiment
Presently preferred embodiments of the present invention is described in detail below in conjunction with the accompanying drawings, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, so as to make a clearer definition of the protection scope of the present invention.
Referring to Fig. 1, the embodiment of the present invention includes：
A kind of exposed lacquer spraying technique of woven pattern of automobile using carbon fiber product, specific steps include：
（1）, carbon fiber woven pattern sandblasting：
Blasting treatment is carried out to woven pattern carbon fiber surface, using P180-P360 glass sands, 3-6 bars of blasting pressure, rough surface
Spend Ra4-Ra6.
Due to woven pattern carbon fiber thermal it is molded after, the pin hole of all existing 0.005-0.01mm diameters at present, braiding lattice stride
There are the bubble that 0.001-0.01mm is not waited, pin hole residual releasing agent.Ground, solved such using hand lapping, or machine
Problem certainly will damage carbon fiber braiding lines.Therefore the present invention uses P180-P360 glass sands, sandstone is impacted with shock wave force
Grinding, the releasing agent inside carbon fiber pin hole can be cleared up effectively, and the bubble of woven pattern is very weak, the impact force of sandblasting,
Adjusted according to actual production pressure, bubble in woven pattern is removed in the case of not damaging carbon fiber lines, be current first effective
Pretreatment mode.
（2）, carbon fiber woven pattern cleaning：
Ultrasonic wave water washing, the material of separation surface gravel, greasy dirt etc. influence spray painting are carried out again.
After carbon fiber woven pattern blasting treatment, surface can retain substantial amounts of emery dust, unclear to comprehend covering braiding lines, to applying
Material adhesive force will also result in influence and be handled using ultrasonic wave water washing, can effectively handle emery dust.Such as using grinding substrate surface, meeting
Produce substantial amounts of resin-oatmeal, carbon fibre powder, ultrasonic wave water washing, simply, and quickly, thoroughly mode of operation.
（3）, carbon fiber woven pattern dehydration：
Carrying out 40 DEG C of baking 15min removing moisture.
After ultrasonic wave water washing, substrate surface humidity is big, and woven pattern retains moisture, and directly spray painting can produce bubble, paint film
Peel off, adhesive force is very poor.
（4）, carbon fiber woven pattern base material covering：
In 15-25 DEG C of paint spraying room of room temperature, compound type transparent putty, thickness 40-50um are sprayed, thickness limit is not less than 40 μm, right
The pin hole of carbon fiber woven pattern, sandblasting trace are completely covered, and reach as high as 100 μm.
Spraying conditions：15-25 DEG C of temperature, humidity 40%-60% are optimum operation environment, and humiture is excessive, and bottom excessively is low, all can
Coating is used, spraying operation has an impact.Film thickness：In view of the characteristic of this coating, film thickness 40-50 um are optimal
Thickness, can be recessed to the pin hole of base material and play effective filling effect.
（5）, compound type transparent putty baking：
, can be in 60-120 DEG C of condition of baking temperature without any foaming phenomena, soaking time 30- after this compound type transparent putty stands 15 minutes
45min, so compound type transparent putty sprayed coating requires, is subject to and sprays wet film flatness.
Stand purpose：After compound type transparent putty spraying, the purpose of standing allows compound type transparent putty to have a levelling, and the time filled up goes
Reaction, allows coating primary solidification.
（6）, compound type transparent putty layer grinding：
Compound type transparent putty is ground, and can directly use pneumatic lapper device, and P200-P320 dry abrasive papers are ground operation, simple speed
Degree is fast, 5 minute/square metre of grinding rate, surface roughness Ra0.7-1.2.
The apparent present situation of paint film：The pin hole of substrate surface, depression are completely covered, and after being dehydrated red do, coating surface occurs
Different degrees of pit.The purpose of grinding：The depression of coating surface is ground, makes coating surface smooth, it is smooth.
（7）, transparent priming spraying：
Spraying operation at 15-25 DEG C of room temperature, 40-50 μm of thickness, spraying wet film is optimal for S grades of small tangerine peels, stands levelling after 15mim
For minute surface, if thick bottom is poor to compound type transparent putty layer adhesive force less than 30 μm, the brightness of clear varnish can be influenced indirectly.
Spray humiture：15-25 DEG C of temperature, humidity 40%-60% are optimum operation environment, and humiture is excessive, too low, all can
Coating is used, spraying operation has an impact.The purpose of film thickness：Film thickness 40-50 um are optimum thickness, are transparent
The overall plumpness of varnish increase, to a other small pin hole left, depression obtains 2 times and fills up effect.
（8）, priming paint baking temperature：
60-80 DEG C of baking temperature solidification point, soaking time 30-45min, highest can bear 120 DEG C, and temperature is higher, hardness of paint film
Higher, surface strength is bigger.
Stand purpose：After compound type transparent putty spraying, the purpose of standing allows compound type transparent putty to have a levelling, and the time filled up goes
Reaction, allows coating primary solidification.
（9）Primer mill：
Constructed using P800 silicon carbide papers, it is desirable to which surface roughness Ra 0.2-0.6, surfacing is without depression, without any spray
Paint it is bad, if any turning back to step（5）Or（7）Step operation.
Grind purpose：For colored paint, clear varnish levelling degree is maximized, constructed using P800 silicon carbide papers, it is desirable to
Surface roughness Ra 0.2-0.6, clear varnish paint film best results under secondary effect, tangerine peel degree is minimum, even up to mirror effect.
（10）Dehydration：
40 DEG C of baking 15min of baking oven can be placed in, complete dehydration is carried out to workpiece
The purpose of dehydration：Coating surface humidity after water mill is big, and bubble occurs after spraying, peels off, and poor adhesive force, dehydration is placed in
40 DEG C of baking 15min processing of baking oven, can evade the above problem completely.
（11）Clear varnish sprays：
Below 10,000 grades of painting environments dust fall amount, 20-25 DEG C of paint temperature is optimal, humidity 40%-60%, 45-55 μm of coating thickness,
If clear varnish is less than 30 μm, poor to prime coat adhesive force, poor to apparent brightness, light transmittance, saturation degree, influence to paint
Film outward appearance improvement of visual effect, if finishing coat is higher than 60 μm, time of repose is short, then bubble occurs.
Clear varnish environment necessity：The environment degree of clear varnish is sprayed, directly determines the yield of finished product, so spraying ring
The yield of the higher finished product of border degree is higher, and paint film appearance effect is better.The necessity of humiture：20-25 DEG C of paint temperature is optimal, wet
Spend under the conditions of 40%-60%, the good fluidity of coating, dope viscosity stability is good, spraying application best results.Film thickness must
The property wanted：The lower paint film plumpness of 45-55 μm of clear varnish is good, and for gloss of film degree up to 90G20 °, light transmittance effect is good, is also beneficial to
Polishing surface particle, salient point etc..Film thickness is higher, and lifting spray painting product yield, can cover in wet film construction
Below 0.005mm particles.
（12）Varnish baking condition：
Standing 15min can toast 45min under 70 DEG C of environment and be completely dried, hardness of paint film HB-H.
Stand 30min 30-60min can be completely dried under 80-100 DEG C of baking condition, and hardness of paint film can reach H-3H.
The purpose of the standing of clear varnish：Allow clear varnish to realize automatic levelling after the completion of spraying, allow clear varnish coating
Inside ventilation, exhaust, prevents the generation of bubble in baking process.
（13）Check carbon fiber woven pattern workpiece, surfacing is smooth, without any spray painting defect.
Carbon fiber woven pattern hyaline layer, coating performance table：
Table 1：
The importance of painting quality detection：
1. whether test finished product meets required standard；
2. preventing the circulation of defective products, unqualified deliver to client is avoided；
3. detect paint film finished product data；
4. record data, optimize technique.
The varnish coated technique of carbon fiber woven pattern appearance transparent of the present invention, paints covering for carbon fiber woven pattern and solves heat
Defect caused by pressure or molding, employs the coating process of simple and fast, has broken carbon fiber woven pattern constructional difficulties, technique
It is cumbersome, the defects of big is expended, using sandblasting, sprays compound type transparent putty, transparent priming, clear varnish, etc. critical process, simple process,
Solve carbon fiber woven pattern spraying application problem.
The foregoing is merely the embodiment of the present invention, is not intended to limit the scope of the invention, every to utilize this hair
The equivalent structure or equivalent flow shift that bright specification and accompanying drawing content are made, is directly or indirectly used in other relevant skills
Art field, is included within the scope of the present invention.
Claims (10)
1. the exposed lacquer spraying technique of woven pattern of a kind of automobile using carbon fiber product, it is characterised in that specific steps include：
（1）Sandblasting：Blasting treatment is carried out to woven pattern carbon fiber product surface；
（2）Cleaning：Woven pattern carbon fiber product after progress blasting treatment is washed, separation surface gravel, the shadow of greasy dirt
Ring the material of spray painting；
（3）Dehydration：Woven pattern carbon fiber product after washing process is carried out dehydrating；
（4）Compound type transparent putty sprays：Spray treatment is carried out to the woven pattern carbon fiber product after dehydration, in 15-25 DEG C of room temperature
Paint spraying room, sprays compound type transparent putty, and thickness is 40-50 μm；
（5）Compound type transparent putty toasts：Woven pattern carbon fiber product after spraying compound type transparent putty is stood after a certain period of time, in temperature
Toasted under the conditions of 60-120 DEG C, soaking time 30-45min；
（6）Compound type transparent putty layer is ground：Woven pattern carbon fiber product after handling baking is ground, the rough surface after processing
Spend for Ra0.7-1.2；
（7）Transparent priming sprays：Clear bottom is sprayed at 15-25 DEG C of room temperature to the woven pattern carbon fiber product after milled processed
Paint, thickness are 40-50 μm；
（8）Priming paint toasts：Woven pattern carbon fiber product after spray treatment is first stood after a certain period of time, in 60-120 DEG C of temperature
Under the conditions of toasted, soaking time 30-45min；
（9）Primer mill：Woven pattern carbon fiber product after handling baking is ground, and the surface roughness after processing is
Ra0.2-0.6；
（10）Clear varnish sprays：Clear varnish spray treatment, spraying are carried out to the woven pattern carbon fiber product after milled processed
Below 10,000 grades of environment dust fall amount, 20-25 DEG C of paint temperature, humidity 40%-60%, 45-55 μm of coating thickness；
（11）Varnish toasts：Standing be baked to being completely dried after a certain period of time, forms woven pattern carbon fiber finished product；
（12）Examine：Check woven pattern carbon fiber finished product, packed after meeting the requirements.
2. the exposed lacquer spraying technique of woven pattern of automobile using carbon fiber product according to claim 1, it is characterised in that described
Step（1）In, blasting treatment uses P180-P360 glass sands, 3-6 bars of blasting pressure.
3. the exposed lacquer spraying technique of woven pattern of automobile using carbon fiber product according to claim 1, it is characterised in that described
Step（2）In, washing uses ultrasonic cleaning.
4. the exposed lacquer spraying technique of woven pattern of automobile using carbon fiber product according to claim 1, it is characterised in that described
Step（3）In, carry out 40 DEG C of baking 15min removing moisture.
5. the exposed lacquer spraying technique of woven pattern of automobile using carbon fiber product according to claim 1, it is characterised in that described
Step（6）In, using pneumatic lapper device, P200-P320 dry abrasive papers are ground operation, 5 minute/square of grinding rate
Rice.
6. the exposed lacquer spraying technique of woven pattern of automobile using carbon fiber product according to claim 1, it is characterised in that described
Step（9）In, constructed using P800 silicon carbide papers, and be carried out dehydrating after grinding.
7. the exposed lacquer spraying technique of woven pattern of automobile using carbon fiber product according to claim 1, it is characterised in that described
Step（11）In, standing 15min toasts 45min under 70 DEG C of environment and is completely dried, hardness of paint film HB-H.
8. the exposed lacquer spraying technique of woven pattern of automobile using carbon fiber product according to claim 1, it is characterised in that described
Step（11）In, stand 30min 30-60min under 80-100 DEG C of baking condition and be completely dried, hardness of paint film reaches H-3H.
9. the exposed lacquer spraying technique of woven pattern of automobile using carbon fiber product according to claim 1, it is characterised in that described
Step（12）In, finished product Eligibility requirements include：Flat appearance is smooth, zero defect, without any aberration；Gloss >=90G20 °；Tangerine peel L
≤5、S≤15；Hardness HB -3H；0-1 grades of adhesive force.
10. the exposed lacquer spraying technique of woven pattern of automobile using carbon fiber product according to claim 1, it is characterised in that institute
State step（5）And step（8）In, the time of standing is at least 15min.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711376207.9A CN107931067A (en) | 2017-12-19 | 2017-12-19 | A kind of woven pattern exposed lacquer spraying technique of automobile using carbon fiber product |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711376207.9A CN107931067A (en) | 2017-12-19 | 2017-12-19 | A kind of woven pattern exposed lacquer spraying technique of automobile using carbon fiber product |
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| CN107931067A true CN107931067A (en) | 2018-04-20 |
Family
ID=61942397
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| CN201711376207.9A Pending CN107931067A (en) | 2017-12-19 | 2017-12-19 | A kind of woven pattern exposed lacquer spraying technique of automobile using carbon fiber product |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109622336A (en) * | 2018-12-04 | 2019-04-16 | 江苏亨睿碳纤维科技有限公司 | A kind of water-based paint lacquer spraying technique of automobile carbon fiber product |
| CN111068999A (en) * | 2019-12-31 | 2020-04-28 | 上海大众联合汽车改装有限公司 | Paint spraying process for automobile carbon fiber outer covering piece substrate |
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| CN104226567A (en) * | 2014-09-26 | 2014-12-24 | 中国电子科技集团公司第五十四研究所 | Coating method of ultraviolet-resistant bright transparent composite coating |
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| CN111068999A (en) * | 2019-12-31 | 2020-04-28 | 上海大众联合汽车改装有限公司 | Paint spraying process for automobile carbon fiber outer covering piece substrate |
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Application publication date: 20180420 |