JP5192466B2 - Fragrance cleaning agent for flush toilet and manufacturing method thereof - Google Patents

Fragrance cleaning agent for flush toilet and manufacturing method thereof Download PDF

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JP5192466B2
JP5192466B2 JP2009197520A JP2009197520A JP5192466B2 JP 5192466 B2 JP5192466 B2 JP 5192466B2 JP 2009197520 A JP2009197520 A JP 2009197520A JP 2009197520 A JP2009197520 A JP 2009197520A JP 5192466 B2 JP5192466 B2 JP 5192466B2
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栄治 国友
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Kobayashi Pharmaceutical Co Ltd
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本発明は、水洗トイレ用芳香洗浄剤及びその製造方法、特に、中心軸層とその周囲を順次覆う2以上の層からなる水洗トイレ用芳香洗浄剤及びその製造方法に関する。 The present invention relates to a fragrance cleaning agent for flush toilets and a method for producing the same, and more particularly to a fragrance cleaner for flush toilets comprising a central axis layer and two or more layers sequentially covering the periphery thereof and a method for producing the same.

従来の水洗トイレ用芳香洗浄剤は、主に界面活性剤、香料、色素からなる組成物であって、単一層の固形層で形成されているため、次のような不都合があった。例えば、これらの洗浄剤は、水洗タンク上の容器に設置して使用されるが、通常これらの洗浄剤は包装フィルムに包まれており、詰め替え時には包装フィルムを破いて取りだし前記容器に設置することになる。しかし、袋から出にくい柔らかい洗浄剤を取り出す場合や、また袋から出した洗浄剤が倒れるとそれを起こす場合に、洗浄剤に直接手が触れることがあり、その場合、手に付着した洗浄剤の色素は、石鹸等で洗浄しても取れにくいため、不快感が使用者に長期間残る問題があった。 A conventional fragrance cleaning agent for flush toilets is a composition mainly composed of a surfactant, a fragrance, and a pigment, and is formed of a single solid layer, and thus has the following disadvantages. For example, these cleaning agents are used by being installed in a container on a water washing tank. Usually, these cleaning agents are wrapped in a packaging film, and when refilling, the packaging film is torn out and installed in the container. become. However, when taking out a soft cleaning agent that is difficult to get out of the bag, or when the cleaning agent that comes out of the bag falls down, it may directly touch the cleaning agent. This dye has a problem that unpleasant sensation remains for a long time because it is difficult to remove even after washing with soap or the like.

次に、液体成分の配合量を多くすると、保形性が悪くかつ洗浄剤が柔らかくベトツク問題があり、また香料を配合する場合は、固形層全体にほぼ均一に配合されるため、使用初期の香りを多くしたり、使用後期の香りを多くする対応が困難であった。さらに、色素を有する洗浄剤の場合、キレート剤や酵素といった微量成分を配合しても、その配合状態を使用者に認識させ、商品価値を高めることが困難であり、また便器の黄ばみを除去するための漂白剤と色素等は化学反応するため、単一の洗浄剤に配合することができなかった。 Next, when the amount of the liquid component is increased, the shape retention is poor and the cleaning agent is soft and there is a problem of stickiness, and when a fragrance is blended, it is blended almost uniformly throughout the solid layer. It was difficult to respond to increasing the scent or increasing the scent at the end of use. Furthermore, in the case of detergents with pigments, it is difficult for the user to recognize the compounding state even if a minor component such as a chelating agent or an enzyme is added, and to increase the commercial value, and to remove the yellowing of the toilet. Therefore, since the bleaching agent and the coloring agent chemically react with each other, they cannot be mixed in a single cleaning agent.

そこで、本発明は、取扱い時に色素の付着しやすい問題や液体成分の配合量を多くできない問題を解決できると共に、前記香りのコントロールが可能であって、しかも前記微量成分の配合による商品価値の向上と相互に化学反応する複数の成分の配合が可能な水洗トイレ用芳香洗浄剤及びその製造方法を提供することを目的とする。 Therefore, the present invention can solve the problem that the pigment easily adheres during handling and the problem that the amount of the liquid component cannot be increased, and the scent can be controlled, and the commercial value is improved by the addition of the trace component. It is an object of the present invention to provide an aroma cleaning agent for flush toilets and a method for producing the same.

かかる目的を達成するため、鋭意研究した結果、中心軸を有する複数の層からなる洗浄剤とし、任意の複数の層間で、層中の成分が異なるようにすれば、前記問題を解決できる洗浄剤が得られることを見出だし、また複数の中空の金型の組み合わせを工夫すれば、これらの洗浄剤を機械的に簡単に製造し得ることを見出だし、本発明を完成させた。 As a result of diligent research to achieve this object, a cleaning agent that can solve the above problems can be obtained by using a cleaning agent composed of a plurality of layers having a central axis so that the components in the layers are different between any plurality of layers. In addition, it was found that these detergents can be easily produced mechanically by devising a combination of a plurality of hollow molds, thereby completing the present invention.

すなわち、本発明のうち第1の発明は、少なくとも、界面活性剤、色素、香料からなる固形の水洗トイレ用芳香洗浄剤において、中心軸層を有し、各層の軸回りの周囲を次の層が順次覆う、2以上の層からなり、少なくとも一つの組合わせの二層間で、層中の少なくとも一つの成分が異なることを特徴とする水洗トイレ用芳香洗浄剤である。 That is, the first invention of the present invention is a solid fragrance cleaning agent for flush toilets comprising at least a surfactant, a pigment, and a fragrance, and has a central axis layer, and the following layers around the axis of each layer The fragrance cleaning agent for flush toilets comprises two or more layers sequentially covered, and at least one component in the layers is different between at least one combination of two layers.

ここで、「少なくとも一つの組合わせの二層間」の二層は、任意に選択でき、隣接する二層であっても、二層が離れていてもよい。例えば中心軸層と最外層であってもよい。また、「少なくとも一つの組合わせの二層」であるから、三つ以上の層で成分が異なっていてもよいし、複数の組合わせの二層間で成分が異なっていてもよい。一方、「一つの成分が異なる」とは、その成分の種類が異なる場合のみならず、種類が同じであっても、その成分の性質若しくは配合量が異なる場合も含む。その成分の有無による相違は勿論含まれる。また、「少なくとも一つ」であるから、複数の成分が異なっていてもよいのは勿論である。なお、2以上の層(好ましくは2以上であって数個〜数十個までの層)からなる洗浄剤の断面形状は問わない。例えば、円形、楕円形、三角形、四角形、多角形、星型、ハ−ト型等を含む。また、洗浄剤の各層の断面形状は、これらの断面形状の二以上の組合わせであってもよい。例えば、中心軸層が星型でその外側層が円形、中心軸層が星型でその次の層が三角でそのまた次の層が円形、中心軸層がハート型でその次の層が四角形等が例示される。 Here, the two layers of “at least one combination of two layers” can be arbitrarily selected, and may be adjacent two layers or may be separated from each other. For example, the central axis layer and the outermost layer may be used. In addition, since it is “two layers of at least one combination”, the components may be different in three or more layers, and the components may be different in two layers of a plurality of combinations. On the other hand, “one component is different” includes not only the case where the type of the component is different, but also the case where the type or amount of the component is different even if the type is the same. Of course, a difference depending on the presence or absence of the component is included. Moreover, since it is "at least one", of course, a some component may differ. In addition, the cross-sectional shape of the cleaning agent composed of two or more layers (preferably two or more and several to several tens of layers) is not limited. For example, a circle, an ellipse, a triangle, a rectangle, a polygon, a star shape, a heart shape and the like are included. Further, the sectional shape of each layer of the cleaning agent may be a combination of two or more of these sectional shapes. For example, the central axis layer is a star, the outer layer is circular, the central axis layer is a star, the next layer is triangular, the next layer is circular, the central axis layer is a heart shape, and the next layer is square Etc. are exemplified.

本発明に用いる界面活性剤は、いわゆる、非イオン界面活性剤、アニオン界面活性剤、カチオン界面活性剤、両性イオン界面活性剤、その他の界面活性剤のいずれであってもよいが、非イオン界面活性剤、アニオン界面活性剤が好ましい。なお、これらの界面活性剤は、単独で用いてもよいし、2種以上を混合して用いてもよい。 The surfactant used in the present invention may be any of so-called nonionic surfactants, anionic surfactants, cationic surfactants, zwitterionic surfactants, and other surfactants. Activators and anionic surfactants are preferred. In addition, these surfactants may be used independently and may be used in mixture of 2 or more types.

本発明に用いる色素は、水溶性の色素であれば特に限定されないが、具体的には、青色1号、青色2号、青色3号、黄色3号、黄色4号、黄色202号、赤色106号、赤色2号、赤色3号などが例示される。 The dye used in the present invention is not particularly limited as long as it is a water-soluble dye. Specifically, Blue No. 1, Blue No. 2, Blue No. 3, Yellow No. 3, Yellow No. 4, Yellow No. 202, Red 106 No., Red No. 2, Red No. 3 and the like.

本発明に用いる香料は、特に限定されないが、具体的には、ローズ油、グレープフルーツ油、パイン油などの天然香料又はリモネンなどの合成香料及びこれらの混合物が例示される。 Although the fragrance | flavor used for this invention is not specifically limited, Specifically, synthetic fragrance | flavors, such as natural fragrance | flavors, such as rose oil, grapefruit oil, and pine oil, or limonene, and mixtures thereof are illustrated.

本発明には、また、ビルダー、溶解調節剤、その他微量成分として、キレート剤、酵素、消臭剤、撥水剤等が配合されていてもよい。さらに、滑沢剤、離型剤等の他の配合剤が配合されていてもよい。 In the present invention, chelating agents, enzymes, deodorants, water repellents, and the like may be blended as builders, dissolution regulators, and other minor components. Furthermore, other compounding agents such as a lubricant and a release agent may be blended.

本発明に用いるビルダーとしては、水溶性の充填剤であればいずれも使用できるが、具体的には、アルカリ金属の塩化物、炭酸塩、炭酸水素塩、硫酸塩、リン酸塩、ホウ酸塩、ケイ酸塩等の水溶性無機充填剤、及び炭素数が2〜10のカルボン酸、炭素数が2〜10のヒドロキシカルボン酸、ポリカルボン酸やヒドロキシポリカルボン酸等の有機酸並びにそれらの塩、炭素数が2〜10のアミノカルボン酸、アミノポリカルボン酸若しくはポリアミノカルボン酸又はそれらの塩等水溶性有機充填剤が例示できる。なお、これらのビルダーは、単独で用いてもよいし、2種以上を混合して用いてもよい。 As the builder used in the present invention, any water-soluble filler can be used. Specifically, alkali metal chlorides, carbonates, bicarbonates, sulfates, phosphates, borates. , Water-soluble inorganic fillers such as silicates, carboxylic acids having 2 to 10 carbon atoms, hydroxycarboxylic acids having 2 to 10 carbon atoms, organic acids such as polycarboxylic acids and hydroxypolycarboxylic acids, and salts thereof And water-soluble organic fillers such as aminocarboxylic acids having 2 to 10 carbon atoms, aminopolycarboxylic acids or polyaminocarboxylic acids, or salts thereof. In addition, these builders may be used independently and may be used in mixture of 2 or more types.

本発明に用いる溶解調節剤としては、カルボキシメチルセルロース塩、水溶性であって熱可塑性のオリゴマーやポリマー、例えばゼラチン、寒天等を、例示することができる。 Examples of the dissolution regulator used in the present invention include carboxymethylcellulose salts, water-soluble and thermoplastic oligomers and polymers such as gelatin and agar.

このように構成すると、目的に応じ、各層に配合する成分の種類、性質、量を変えることができるので、以下に示すように、前記課題が解決できる。例えば、(1) 二つ以上の同心軸層の最外層に色素を配さず、それより内側の層に色素(例えば、青色)を配合すれば、洗浄水の色(青色)は確保できて、しかもこの洗浄剤に手が振れても、色素が付着しない効果が得られ、前記使用者に与える長期の不快感の問題を解決できる。 If comprised in this way, according to the objective, since the kind, the property, and quantity of a component mix | blended with each layer can be changed, the said subject can be solved as shown below. For example, (1) If a pigment is not arranged in the outermost layer of two or more concentric axis layers and a pigment (for example, blue) is blended in the inner layer, the color of the washing water (blue) can be secured. In addition, even if the detergent is shaken, the effect of preventing the pigment from adhering is obtained, and the problem of long-term discomfort given to the user can be solved.

また、(2) 液体成分(香料及び色素を除く、以下同じ)の配合量をより内側の層で多くし、より外側の層に固形成分を多く配合するようにすれば、液体成分は内層に閉じ込められるので、洗浄剤の保形性とベトツキの問題が解決でき、(3) 香料を配合する場合も、最外層により多くの香料を配合すれば使用初期の香りを多くし、より内側の層により多くの香料を配合すれば使用後期の香りを多くすることが可能である。また、(4) 最外層に色素を配合せず、色の付いた微量成分(キレート剤や酵素等)を配合すれば、その配合状態を使用者に認識させ、商品価値を高めることができ、(5) 二層の各層に化学反応成分を分離して配合し、その成分による化学反応を防止できる。さらに、これら(1) 〜(5) の配合の2以上の組み合わせも可能である。 (2) If the amount of liquid components (excluding fragrances and pigments, the same shall apply hereinafter) is increased in the inner layer and more solid components are added in the outer layer, the liquid component is in the inner layer. Because it is trapped, it can solve the problem of shape retention and stickiness of the cleaning agent. (3) Even when blending a fragrance, if more fragrance is blended in the outermost layer, the scent at the beginning of use is increased, and the inner layer If more fragrances are added, it is possible to increase the late scent. In addition, (4) If you do not mix pigments in the outermost layer but mix colored trace components (chelating agents, enzymes, etc.), you can let the user recognize the blended state and increase the commercial value. (5) The chemical reaction component can be separated and mixed in each of the two layers to prevent chemical reaction due to the component. Further, a combination of two or more of the combinations (1) to (5) is also possible.

本発明のうち第2の発明は、第1の発明のうち、少なくとも一つの組合わせの二層間で、色素が異なることを特徴とする水洗トイレ用芳香洗浄剤である。このように、構成すれば、各層に配合する色が使用時の洗浄水中では混合色となり、商品には色層分離による意匠的効果を付与しつつ、使用時には、新鮮な混合色の洗浄水にすることができる。また、前記したように、最外層に色素を配合せず、より内側層に色素を配合すれば、洗浄剤に手が振れても、色素が付着しない効果が得られる。 Of the present invention, the second invention is an aroma cleaning agent for flush toilets characterized in that the pigment is different between two layers of at least one combination of the first invention. In this way, if configured, the color to be mixed in each layer becomes a mixed color in the wash water at the time of use, and the product is given a design effect by color layer separation, while at the time of use it is washed with a fresh mixed color wash water. can do. In addition, as described above, if a pigment is not blended in the outermost layer and a pigment is blended in the inner layer, an effect that the pigment does not adhere can be obtained even if the detergent is shaken.

本発明のうち第3の発明は、第1の発明のうち、少なくとも一つの組合わせの二層間で、液体成分量及び/又は香料の量が異なることを特徴とする水洗トイレ用芳香洗浄剤である。このように、構成すれば、液体成分の配合量を通常より多くしたい場合でも、その成分をより内側の層に配合し、より外側の層(例えば、最外層)に固形成分を多く配合するようにすれば、従来の単一層の洗浄剤に生じた、柔らかくベトツク洗浄剤の問題が解決できる。香料については、例えばより外側の層により多くの香料を配合すれば香りの立上がりを早くし、より内側の層により多くの香料を配合すれば香りの立上がりを遅くすることが可能である。また、液体成分の配合量の異なる二層と香料の配合量の異なる二層との組み合わせも可能である。 3rd invention among this invention is the fragrance cleaning agent for flush toilets characterized by the quantity of a liquid component and / or the quantity of a fragrance | flavor differing between the two layers of at least 1 combination among 1st invention. is there. In this way, even if it is desired to increase the amount of the liquid component, the component is added to the inner layer, and the solid component is added to the outer layer (for example, the outermost layer). In this way, the problem of the soft and sticky cleaning agent that occurs in the conventional single layer cleaning agent can be solved. As for the fragrance, for example, if more fragrances are blended in the outer layer, the rise of fragrance can be accelerated, and if more fragrances are blended in the inner layer, the rise of fragrance can be delayed. A combination of two layers having different liquid component blending amounts and two layers having different flavor blending amounts is also possible.

本発明のうち第4の発明は、第1の発明のうち、少なくとも一つの組合わせの二層間のより外側部分の層に、水洗トイレ用芳香洗浄剤の微量成分を配合したことを特徴とする水洗トイレ用芳香洗浄剤である。このように、構成すれば、その配合状態を使用者に認識させ、商品価値を高めることが可能である。例えば、最外層に色の着いた微量成分(キレ−ト剤、酵素消臭剤、撥水剤等)を配合し、その層に色素を配合せず、より内側の層に色素を配合した場合である。この場合、使用時の洗浄水の色を、内側層の色素により確保しつつ、洗浄剤の意匠的効果を高めることになる。 A fourth invention of the present invention is characterized in that, in the first invention, a trace amount component of a fragrance cleaning agent for flush toilets is blended in a layer of an outer portion between two layers of at least one combination. It is an aromatic cleaning agent for flush toilets. Thus, if comprised, it can make a user recognize the compounding state and can raise a commercial value. For example, when a trace amount of colored components (such as a chelating agent, an enzyme deodorant, or a water repellent) is blended in the outermost layer, a pigment is not blended in that layer, and a pigment is blended in the inner layer. It is. In this case, the design effect of the cleaning agent is enhanced while securing the color of the cleaning water at the time of use by the pigment of the inner layer.

本発明のうち第5の発明は、第1の発明のうち、少なくとも一つの組合わせの二層の一方と他方に、互いに化学反応する成分を分離して配合したことを特徴とする水洗トイレ用芳香洗浄剤である。以上のように構成すると、互いに化学反応する成分が洗浄剤中に含まれていても、それらの成分は二層に分離されているため化学反応しない。その結果、この洗浄剤は、化学反応による構成成分の機能変化が生ぜず長期間の保存が可能であり、しかも使用時にそれらの成分が流水に溶解しても、瞬時の一部混合であるため、それら成分間の反応はあまり起こらず、各成分の機能は維持される。例えば、漂白剤と色素を二つの層に分離して配合した洗浄剤の場合、便器の黄ばみ除去の漂白剤の機能と洗浄水に色をつける色素の機能がその洗浄剤の長期の保存状態においても、またその洗浄剤の使用時においても維持される。化学反応成分として、その他、酸と塩基の組合わせ等が例示される。 The fifth invention of the present invention is for a flush toilet characterized in that components that chemically react with each other are mixed and separated into one and the other of at least one of the two layers of the first invention. A fragrance cleaner. If comprised as mentioned above, even if the component which carries out a chemical reaction mutually is contained in the washing | cleaning agent, since these components are isolate | separated into two layers, they do not react chemically. As a result, this cleaning agent can be stored for a long period of time without causing functional changes in the components due to chemical reactions, and even if these components dissolve in running water during use, they are instantly mixed partially. The reaction between these components does not occur so much and the function of each component is maintained. For example, in the case of a cleaning agent that contains a bleaching agent and a pigment separated into two layers, the function of the bleaching agent for removing yellowing of the toilet and the function of the coloring agent for coloring the cleaning water are the long-term storage conditions of the cleaning agent. Is also maintained during use of the cleaning agent. Other examples of the chemical reaction component include a combination of an acid and a base.

本発明のうち第6の発明は、中心軸となる、中空の部分金型(以下、単に部分金型という)に、外側の部分金型の内径が隣接する内側の部分金型の外径より大きくなるようにして、部分金型を順次配置し、かつ前記外側の部分金型のそれぞれの出口部分が隣接する内側の部分金型の出口付近で先細になっている構成の金型を用い、押出成形することを特徴とする第1、2、3、4又は5発明記載の水洗トイレ用芳香洗浄剤の製造方法である。 According to a sixth aspect of the present invention, the inner diameter of the inner partial mold is such that the inner diameter of the outer partial mold is adjacent to a hollow partial mold (hereinafter simply referred to as a partial mold) that serves as the central axis. Using a mold having a structure in which partial molds are sequentially arranged so as to become large, and each outlet part of the outer partial mold is tapered in the vicinity of the outlet of the adjacent inner partial mold, The method for producing a fragrance cleaning agent for flush toilets according to the first, second, third, fourth, or fifth aspect of the present invention, characterized by performing extrusion molding.

以上のように構成すると、各部分金型に、押出機から洗浄剤原料が圧入されると、その原料は金型内を通過して金型出口に達するが、その際、外側の部分金型のそれぞれの出口部分が隣接する内側の部分金型の出口付近で先細になっているため、出口までは金型壁で隔てられていた各層の原料は、出口付近で外側の層のものが内側の層へと圧縮されて成形されることになる。その結果、それぞれの層が同心軸状に一体的に積層され、各層間に隙間のない洗浄剤が連続して容易に形成される。 With the above configuration, when the cleaning material is pressed into each partial mold from the extruder, the raw material passes through the mold and reaches the mold outlet. Since each outlet portion of the taper is tapered near the outlet of the adjacent inner partial mold, the raw material of each layer separated by the mold wall up to the outlet is that of the outer layer near the outlet. It is compressed into a layer and molded. As a result, the respective layers are integrally laminated concentrically, and a cleaning agent having no gap between the respective layers is easily formed continuously.

以上説明したように、本発明の洗浄剤によれば、目的に応じ、各層に配合する成分の種類、性質、量を変えることができるので、従来解決できなかった前記課題を解決できる。例えば、 (1)二つ以上の層の同心軸層の最外層に色素を配さず、それより内側の層に色素(例えば、青色)を配合すれば、洗浄水の色(青色)は確保できて、しかもこの洗浄剤に手が振れても、色素が付着しない効果が得られ、前記使用者に与える長期の不快感の問題を解決できる。 As described above, according to the cleaning agent of the present invention, the type, nature, and amount of components to be blended in each layer can be changed according to the purpose, so that the above-mentioned problems that could not be solved conventionally can be solved. For example, (1) If the pigment is not arranged in the outermost layer of two or more concentric shaft layers and the pigment (for example, blue) is blended in the inner layer, the color of the wash water (blue) is secured. In addition, even if the detergent is shaken, the effect of preventing the dye from attaching is obtained, and the problem of long-term discomfort given to the user can be solved.

また、(2) 液体成分の配合量をより内側の層で多くし、より外側の層に固形成分を多く配合するようにすれば、液体成分は内層に閉じ込められるので、洗浄剤の保形性が確保されると共に洗浄剤が柔らかくベトツク問題も解決でき、また(3) 最外層により多くの香料を配合すれば使用初期の香りを多くし、より内側の層により多くの香料を配合すれば使用後期の香りを多くすること(又はその逆)が可能である。さらに、(4) 最外層に色素を配合せず、色の付いた微量成分(キレート剤や酵素等)を配合すればその配合状態を使用者に認識させることができ、商品価値を高めることや、(5) 二層の各層に化学反応成分を分離して配合し、化学反応を防止して、その成分の機能を維持することができる。さらに、これら(1) 〜(5) の配合の2以上の組み合わせも可能である。 (2) If the amount of liquid component is increased in the inner layer and a larger amount of solid component is added in the outer layer, the liquid component is confined in the inner layer. In addition, the cleaning agent is soft and can solve the sticky problem. (3) If more fragrance is added to the outermost layer, the scent at the beginning of use is increased, and if more fragrance is added to the inner layer, it is used. It is possible to increase the late scent (or vice versa). In addition, (4) If the pigment is not blended in the outermost layer, but it is blended with colored trace components (chelating agents, enzymes, etc.), the blended state can be recognized by the user, increasing the commercial value and (5) It is possible to separate and mix the chemical reaction component in each of the two layers, prevent the chemical reaction, and maintain the function of the component. Further, a combination of two or more of the combinations (1) to (5) is also possible.

また、本発明の洗浄剤の製造方法によれば、中心軸となる部分金型及びその回りに順次配置した部分金型に、押出機から洗浄剤原料が圧入されると、その原料は金型内を通過して金型出口に達するが、その際、外側の部分金型のそれぞれの出口部分が隣接する内側の部分金型の出口付近で先細になっているため、出口までは金型壁で隔てられていた各層の原料は、それぞれの出口付近で外側の層のものが内側の層へと圧縮されて成形されることになる。その結果、それぞれの層が同心軸状に一体的に積層され、各層間に隙間のない洗浄剤が連続して容易に形成される。 Further, according to the method for producing a cleaning agent of the present invention, when the cleaning material is press-fitted from the extruder into the partial mold that is the central axis and the partial mold that is sequentially arranged around the partial mold, the raw material is the mold. It passes through the inside and reaches the mold outlet. At that time, each outlet part of the outer partial mold is tapered near the outlet of the adjacent inner partial mold. The raw material of each layer separated by (1) is molded by compressing the outer layer from the outer layer near the respective outlets into the inner layer. As a result, the respective layers are integrally laminated concentrically, and a cleaning agent having no gap between the respective layers is easily formed continuously.

本発明の第1の実施の形態に係る二層の同心軸層(中心軸層と外層)を形成する洗浄剤の斜視図である。It is a perspective view of the cleaning agent which forms two concentric axial layers (a central axial layer and an outer layer) concerning a 1st embodiment of the present invention. 本発明の第2の実施の形態に係る製造方法に用いる押出機の要部を示す概略図である。It is the schematic which shows the principal part of the extruder used for the manufacturing method which concerns on the 2nd Embodiment of this invention. 原料成分の混練機と計量供給機を示す概略図である。It is the schematic which shows the kneading machine and metering feeder of a raw material component. 二層洗浄剤の使用状態を示す図である。It is a figure which shows the use condition of a two-layer cleaning agent.

以下、本発明の実施の形態を、図面に基づいて説明するが、本発明はこの実施の形態に示す、洗浄剤とその製造方法に限定されるものではない。図1は、本発明の第1の実施の形態に係る二つの層(中心軸層と外側層)を形成する洗浄剤の斜視図である。図2は本発明の第2の実施の形態に係る製造方法に用いる押出機の要部を示す概略図であり、1は金型、2は押出機本体である。1aは中心軸となる部分金型であり、1bはその外側の部分金型である。金型1bの内径は金型1aの外径より大きく、金型1aの出口部分で先細となっている。また2aは金型1aに連結された押出機本体であり、2bは金型1bに連結された押出機本体である。図3は原料成分の混練機と計量供給機を示す概略図であり、3は二軸混練機、4は粉体成分の定量供給器、5は液体成分の定量ポンプである。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. However, the present invention is not limited to the cleaning agent and the manufacturing method thereof shown in these embodiments. FIG. 1 is a perspective view of a cleaning agent that forms two layers (a central axis layer and an outer layer) according to the first embodiment of the present invention. FIG. 2 is a schematic view showing the main part of an extruder used in the production method according to the second embodiment of the present invention, wherein 1 is a mold and 2 is an extruder body. Reference numeral 1a denotes a partial mold serving as a central axis, and reference numeral 1b denotes an outer partial mold. The inner diameter of the mold 1b is larger than the outer diameter of the mold 1a, and is tapered at the outlet of the mold 1a. 2a is an extruder body connected to the mold 1a, and 2b is an extruder body connected to the mold 1b. FIG. 3 is a schematic view showing a raw material component kneader and a metering feeder. 3 is a twin-screw kneader, 4 is a powder component metering feeder, and 5 is a liquid component metering pump.

第1の実施の形態に係る二つの層(中心軸層と外側層)を形成する洗浄剤(以下、単に二層洗浄剤という)は、図2の押出機を用い、第2の実施の形態に係る次の方法にて製造する。すなわち、まず、原料の粉体成分は定量供給器4で計量し、液体成分は定量ポンプ5で計量して、二軸混練機3に送り、ここで十分攪拌混練する。この場合、成分の種類、性質、量を変えると原料組成の異なる種々の混練原料が得られる。次に、この混練原料のうち、洗浄剤の中心軸層となる原料は二軸混練機3から押出機本体2aを経由して金型1aに圧送され、外側層用の原料は二軸混練機3から押出機本体2bを経由して金型1bに圧送されるが、金型1bは金型1aの出口部分で先細となっているため、金型1b内の原料はそこで圧縮され、金型1aから出た原料に押しつけられる。その結果、双方の原料により形成される二層は、それまで双方を隔てていた金型1aの金型壁に起因する隙間が埋められることになり、二層間が密着した一体成形体となる。この成形体は、所望の大きさに切断して使用する。 The cleaning agent forming the two layers (the central axis layer and the outer layer) according to the first embodiment (hereinafter simply referred to as the two-layer cleaning agent) is the second embodiment using the extruder shown in FIG. According to the following method. That is, first, the powder component of the raw material is weighed by the metering feeder 4, and the liquid component is metered by the metering pump 5 and sent to the biaxial kneader 3, where it is sufficiently stirred and kneaded. In this case, various kneading raw materials having different raw material compositions can be obtained by changing the types, properties and amounts of the components. Next, among the kneaded raw materials, the raw material that becomes the central axis layer of the cleaning agent is pumped from the biaxial kneader 3 to the mold 1a via the extruder body 2a, and the raw material for the outer layer is the biaxial kneader. 3 is pumped to the mold 1b via the extruder main body 2b. However, since the mold 1b is tapered at the exit portion of the mold 1a, the raw material in the mold 1b is compressed there. Pressed against the raw material from 1a. As a result, the two layers formed by both raw materials are filled with a gap due to the mold wall of the mold 1a that has been separated from each other, and an integrated molded body in which the two layers are in close contact with each other. This molded body is used after being cut into a desired size.

以上の如くして製造すれば、例えば、色素を配合した原料と配合していない原料の組み合わせ、異なる色素を配合した原料の組み合わせ、液体成分をより多く配合した原料と液体成分の少ない原料の組み合わせ、又は微量成分を配合した原料と配合していない原料の組み合わせによる、以下の実施例に示す二層洗浄剤を得ることができる。
If manufactured as described above, for example, a combination of raw materials with and without pigments, a combination of raw materials with different pigments, a combination of raw materials with more liquid components and less liquid components Alternatively, the two-layer cleaning agent shown in the following examples can be obtained by a combination of a raw material containing a trace component and a raw material not containing it.

以下、実施例を用いて本発明を更に具体的に説明するが、本発明はこれらの実施例に限定されるものではない。 EXAMPLES Hereinafter, although this invention is demonstrated further more concretely using an Example, this invention is not limited to these Examples.

(参考例1と比較例1)参考例1と比較例1は、中心軸層(表1において中心層という、以下、他の表において同じ)に色素を配合し、その外側層(表1において外層という、以下、他の表において同じ)に色素を配合しない二層洗浄剤に関するものである。参考例1の試料は、界面活性剤として椰子油混合脂肪酸塩(第一工業製薬株式会社製)とポリエチレングリコール(第一工業製薬株式会社製PEG6000P)、ビルダーとして中性無水芒硝(四国化成株式会社製)、溶解調節剤としてカルボキシメチルセルロース塩、色素として青色1号(三国住友化学株式会社製)、香料として香料混合物を用い、表1の如く配合して、前記第2の実施の形態に示す方法にて製造したものである。比較例1の試料も表1の配合に基づき、同様にして製造した。参考例1、比較例1の各試料のいずれも、外側層縁径が32mmであり、中心軸層縁径が22.6mm(体積比1:1)であって、長さ22.0mmのものが得られた。 (Reference Example 1 and Comparative Example 1) In Reference Example 1 and Comparative Example 1, a pigment is blended in a central axis layer (referred to as a central layer in Table 1 hereinafter, the same in other tables), and an outer layer (in Table 1). The outer layer, hereinafter the same in other tables) relates to a two-layer detergent that does not contain a dye. Samples of Reference Example 1 were coconut oil mixed fatty acid salt (manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) and polyethylene glycol (PEG 6000P made by Daiichi Kogyo Seiyaku Co., Ltd.) as the surfactant, and neutral anhydrous sodium sulfate (Shikoku Kasei Co., Ltd.) as the builder. ), A carboxymethyl cellulose salt as a dissolution regulator, Blue No. 1 (manufactured by Mikuni Sumitomo Chemical Co., Ltd.) as a pigment, and a fragrance mixture as a fragrance, blended as shown in Table 1, and the method shown in the second embodiment It is manufactured by. The sample of Comparative Example 1 was produced in the same manner based on the formulation in Table 1. Each sample of Reference Example 1 and Comparative Example 1 has an outer layer edge diameter of 32 mm, a central axis layer edge diameter of 22.6 mm (volume ratio 1: 1), and a length of 22.0 mm. was gotten.

(参考例2、3、4)参考例2、3、4は中心軸層と外側層に異なる色素を配合した二層洗浄剤に関するものであり、各試料は、色素として黄色202号(1)(三国住友化学株式会社製)、赤色106号(三国住友化学株式会社製)を用い、表2に示す如く配合した以外は、前記参考例1の試料と同様にして製造した。なお、各試料の寸法は、いずれも、実施例1の試料の寸法と同じである。 (Reference Examples 2, 3, and 4) Reference Examples 2, 3, and 4 relate to a two-layer detergent in which different dyes are blended in the central axis layer and the outer layer, and each sample is yellow 202 (1) as the dye. It was manufactured in the same manner as the sample of Reference Example 1 except that it was blended as shown in Table 2 using Red No. 106 (manufactured by Mikuni Sumitomo Chemical Co., Ltd.) and Red 106 (manufactured by Mikuni Sumitomo Chemical Co., Ltd.). Note that the dimensions of each sample are the same as the dimensions of the sample of Example 1.

(実施例1と比較例2、3)実施例1と比較例2、3は、液体成分の配合量を中心軸層に増やした二層洗浄剤と、外側層に増やした二層洗浄剤に関するものであり、液体成分として椰子油脂肪酸ジエタノールアミド(第一工業製薬株式会社製ダイヤノールCDE)を用い、表3の如く配合した以外は前記参考例1の場合と同様にして製造した。また、各試料の寸法は、いずれも参考例1の試料の寸法と同じである。 (Example 1 and Comparative Examples 2 and 3) Example 1 and Comparative Examples 2 and 3 relate to a two-layer cleaning agent in which the amount of liquid component is increased in the central axis layer and a two-layer cleaning agent in which the outer layer is increased. It was manufactured in the same manner as in Reference Example 1 except that coconut oil fatty acid diethanolamide (Daianol CDE manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) was used as the liquid component, and blended as shown in Table 3. The dimensions of each sample are the same as the dimensions of the sample of Reference Example 1.

(参考例5)表1の参考例1の外側層の原料組成に、微量成分として褐色の酵素(長瀬産業株式会社製ビオプラーゼ)を該原料の1.0重量%の割合で配合した以外は、参考例1と同様の組成、同様の方法にて製造し、同様の寸法のものが得られた。 (Reference Example 5) The raw material composition of the outer layer of Reference Example 1 in Table 1 was blended with a brown enzyme (Biolase manufactured by Nagase Sangyo Co., Ltd.) as a minor component at a ratio of 1.0% by weight of the raw material, The same composition and the same method as in Reference Example 1 were produced, and the same size was obtained.

(物性試験方法)表1の「洗浄剤による手の汚れ」、「洗浄剤のベトツキ」は、洗浄剤を指で軽く摘んだ時の、指への色素の着色の程度とベトツキ感で判断した。 (Physical property test method) “Hand stain due to detergent” and “Sticky of detergent” in Table 1 were judged by the degree of coloring of the pigment on the finger and the feeling of stickiness when the detergent was lightly picked with a finger. .

表2の洗浄剤による洗浄水の色は、図4の容器(上部及び下部に孔がある)に二層洗浄剤を入れ、水洗トイレの貯水タンク上で使用した場合の便器に流れる洗浄水の色を目視観察で評価した。なお、図4の容器を使用すると、上方からの流水は直接洗浄剤にかからず、容器の上部の孔から容器に入り内壁を伝って底部に流れ、また底部の孔からも水は容器内に入るので、洗浄剤は、水に漬かった底部の表面から溶け出すことになる。 The color of the cleaning water by the cleaning agent in Table 2 is as follows. The cleaning water flowing in the toilet when the two-layer cleaning agent is put in the container of FIG. 4 (having holes at the top and bottom) and used on the water storage tank of the flush toilet. The color was evaluated by visual observation. When the container shown in FIG. 4 is used, the flowing water from above does not directly come into contact with the cleaning agent, enters the container through the hole at the top of the container, flows along the inner wall, flows to the bottom, and the water from the bottom hole also enters the container. As it enters, the cleaning agent will melt from the bottom surface soaked in water.

表3の「洗浄剤の保形性」は、10名のモニターにより、洗浄剤を指で軽く摘んだ時の変形度で評価した。 The “shape retention of the cleaning agent” in Table 3 was evaluated by the degree of deformation when the cleaning agent was lightly picked with a finger by a monitor of 10 persons.

Figure 0005192466
Figure 0005192466

表1に示すように、外側層に色素を配合していない参考例1は、明らかに手の汚れを生じないのに対し、外側層に色素を配合している比較例1は手に汚れを生じる。 As shown in Table 1, Reference Example 1 in which no pigment was blended in the outer layer clearly did not cause stains on the hand, whereas Comparative Example 1 in which pigment was blended in the outer layer did not stain the hands. Arise.

Figure 0005192466
Figure 0005192466

表2示すように、外側層に青色を中心軸層に黄色の色素を配合した参考例2からは緑色の洗浄水が、外側層に青色を中心軸層に赤色の色素を配合した参考例3からは紫色の洗浄水が、外側層に赤色を中心軸層に黄色の色素を配合した参考例4からはオレンジ色の洗浄水が得られ、外側層と中心軸層の色素をそれぞれ置き換えても同様の色の洗浄水が得られた。すなわち、各層に異なる色素を配合すれば、使用時の洗浄水中ではそれらの混合色となるので、二層洗浄剤には色層分離による意匠的効果を付与しつつ、使用時には、新鮮な混合色の洗浄水にすることができる。 As shown in Table 2, from Reference Example 2 in which blue is added to the outer layer and a yellow dye is added to the central axis layer, green cleaning water is added to Reference Example 3 in which blue is added to the outer layer and red dye is added to the central axis layer. The orange wash water is obtained from the reference example 4 in which the purple wash water is mixed with red in the outer layer and the yellow dye is blended in the central axis layer. A similar colored wash water was obtained. In other words, if different dyes are blended in each layer, they will be mixed colors in the wash water at the time of use. Therefore, the two-layer detergent has a design effect by color layer separation, while at the time of use a fresh mixed color. Can be used for washing water.

Figure 0005192466
表3に示すように、液体成分である椰子油脂肪酸ジエタノールアミドを中心軸層に多く配合した実施例1の保形性はよいが、それを外側層に配合した比較例3は不良となり、それを中心軸層と外側層に半分ずつ配した比較例2はやや不良となっている。このことは、従来液体成分が配合できなかった組成の原料でも、それを中心軸層に配合すれば、保形性が維持できた。また、ベトツキ感も実施例1には認められなかったが、比較例2、3には認められ、特に比較例3は著しかった。
Figure 0005192466
As shown in Table 3, the shape retention of Example 1 in which a large amount of coconut oil fatty acid diethanolamide, which is a liquid component, was blended in the central axis layer was good, but Comparative Example 3 in which it was blended in the outer layer was poor, In Comparative Example 2 in which the halves are arranged in half in the central axis layer and the outer layer, they are slightly defective. This indicates that, even with a raw material having a composition that could not be blended with conventional liquid components, shape retention could be maintained by blending it into the central axis layer. Also, no stickiness was observed in Example 1, but it was recognized in Comparative Examples 2 and 3, and Comparative Example 3 was particularly remarkable.

さらに、表1の外側層の原料組成(色素を配合していない)に微量成分として褐色の酵素を配合した参考例5の試料は、褐色の酵素が斑点状に二層洗浄剤の外側層の表面に表れ、その意匠的効果が認められた。 Furthermore, in the sample of Reference Example 5 in which the brown enzyme was blended as a minor component in the raw material composition (without pigment) of Table 1, the brown enzyme was spotted in the outer layer of the two-layer detergent. Appeared on the surface, the design effect was recognized.

1・・・ 金型、1a・・・ 中心軸となる部分金型、1b・・・ その外側の部分金型、2・・・ 押出機本体、2a・・・ 金型1aに連結された押出機本体、2b・・・ 金型1bに連結された押出機本体、3・・・ 混練機、4・・・ 粉体成分の定量供給器、5・・・ 液体成分の定量ポンプ。 DESCRIPTION OF SYMBOLS 1 ... Mold, 1a ... Partial mold used as a central axis, 1b ... Partial mold outside it, 2 ... Extruder main body, 2a ... Extrusion connected to mold 1a Machine body, 2b ... Extruder body connected to the mold 1b, 3 ... Kneading machine, 4 ... Powder component metering feeder, 5 ... Liquid component metering pump.

Claims (4)

少なくとも、界面活性剤、色素、香料からなる固形の水洗トイレ用芳香洗浄剤において、中心軸層を有し、各層の軸周りの周囲を次の層が順次覆う、2以上の層からなり、少なくとも一つの組み合わせの2層間で、層中の液体成分量(香料及び色素を除く)が異なる洗浄剤であって、最外層には液体成分(香料及び色素を除く)を配合しないことを特徴とする水洗トイレ用芳香洗浄剤。 At least a solid fragrance cleaning agent for a flush toilet comprising a surfactant, a pigment, and a fragrance, having a central axis layer, and comprising two or more layers that sequentially cover the periphery of each layer around the axis, It is a cleaning agent in which the amount of liquid components in a layer (excluding fragrances and pigments) differs between two layers in one combination, and the outermost layer does not contain liquid components (excluding fragrances and pigments) Fragrance cleaning agent for flush toilets. 少なくとも一つの組み合わせの二層間で、色素が異なることを特徴とする請求項1記載の水洗トイレ用芳香洗浄剤。 The fragrance cleaning agent for flush toilets according to claim 1, wherein the pigment is different between at least one combination of two layers. 少なくとも一つの組み合わせの二層間で、香料の量が異なることを特徴とする請求項1又は2に記載の水洗トイレ用芳香洗浄剤。 The fragrance cleaning agent for flush toilets according to claim 1 or 2, wherein the amount of perfume is different between at least one combination of two layers. 中心軸となる、中空の部分金型(以下、単に部分金型という)に、外側の部分金型の内径が隣接する内側の部分金型の外径より大きくなるようにして、部分金型を順次配置し、かつ前記外側の部分金型のそれぞれの出口部分が隣接する内側の部分金型の出口付近で先細になっている構成の金型を用い、押出成形することを特徴とする請求項1,2又は3に記載の水洗トイレ用芳香洗浄剤の製造方法。 The partial mold is made so that the inner diameter of the outer partial mold is larger than the outer diameter of the adjacent inner partial mold in the hollow partial mold (hereinafter simply referred to as a partial mold) that becomes the central axis. The extrusion molding is performed using a mold that is arranged sequentially and each outlet portion of the outer partial mold is tapered in the vicinity of the outlet of the adjacent inner partial mold. The manufacturing method of the fragrance cleaning agent for flush toilets as described in 1, 2 or 3.
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JPS6236500A (en) * 1985-08-12 1987-02-17 花王株式会社 Solid detergent
JPH07109499A (en) * 1993-10-08 1995-04-25 Osaka Seiyaku:Kk Foaming detergent
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