JP2003138295A - Solid soap comprising bentonite - Google Patents

Abstract

PROBLEM TO BE SOLVED: To add a skin protecting component to a solid soap comprising a medical carbon of a detergent auxiliary component to add the performance of giving an adequate moist feeling by the film-forming action after washing. SOLUTION: The solid soap is molded by adding 1.00 wt.% bentonite of a skin protecting component to 95.90 wt.% soap base material of a detergent component, 1.00 wt.% premix medical carbon of a detergent auxiliary component, 1.00 wt.% kaolin of a detergent retention component, 1.00 wt.% perfume, and 1.00 wt.% papain powder of a detergent auxiliary component, mixing them by a mixer, and subjecting the resulting mixture to a kneading/molding step.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a solid soap containing bentonite, and more particularly, to a solid soap containing bentonite as a skin protecting ingredient in addition to solid soap containing medicinal charcoal as a cleaning auxiliary ingredient. Is.

[0002]

BACKGROUND ART Soken is a general term for metal salts of higher fatty acids, resin acids, naphthenic acids and the like. And the soap can be classified into a solid soap, a liquid soap, a gel soap, a powder soap, etc. depending on the form, and a face soap, a bath soap, a laundry soap, etc. depending on the use, Depending on the effect, it can be categorized into various types of scented healing stones and medicinal stones. In addition, in the case of solid soap, in order to add the effect of medicinal charcoal, that is, the effect of removing sebum stains of pores, there is also one formed by mixing medicated charcoal as a cleaning auxiliary component with a soap base.

Further, as a solid stone Ken, Japanese Patent Publication No. 7-2
There is one disclosed in Japanese Patent No. 620. The method for producing a solid cosmetic material disclosed in this publication includes a step of mixing a sintered material and at least a pore-forming material remaining at the start of sintering to form a rod shape, and then performing a sintering treatment of the formed article by a sintering treatment. At the same time, a step of removing the pore-forming material or the pore-forming material remaining after the sintering treatment to obtain a self-abrasive porous sintered compact of an inorganic pigment, and then depositing a skin-forming substance in the pores of the sintered compact. And a step of impregnating.

There is one disclosed in Japanese Patent Laid-Open No. 9-111296. The body odor-removing stone Ken disclosed in this publication is cut into small pieces of cosmetic stone, mixed with powdered charcoal and coconut shell activated carbon in an appropriate ratio, and further kneaded with water to make a clay-like container in its entirety. It is then shaped and then cooled to solidify to remove body odor.

There is one disclosed in Japanese Patent Application Laid-Open No. 10-1700. The solid soap, which is disclosed in this publication, uses one or more of charcoal, coal, activated carbon, squid, cocoa, coffee, and dark brown tea as a coloring aid to bring depth to the color. .

There is one disclosed in Japanese Patent Laid-Open No. 10-298595. The natural stone ken containing Bincho charcoal powder disclosed in this publication is added with caustic soda in an amount necessary for the animal and vegetable resin to react with stone ken, the reaction is completed, and salting out is used to make the stone ken. And glycerin are separated, and Binchotan charcoal powder is added to this and stirred to form a mixture of Binchotan charcoal powder that has antioxidant and deodorizing effects on the skin-friendly advance soap.

There is one disclosed in Japanese Patent Laid-Open No. 2000-53558. The cosmetic disclosed in this publication contains an extract component of Kumazasa or charcoal, and is excellent in deodorizing effect and antibacterial effect in cosmetics such as makeup stone, face wash, shampoo, and rinse.

There is one disclosed in Japanese Patent Laid-Open No. 2000-154111. The Binchotan charcoal-containing cosmetics disclosed in this publication are basic cosmetic creams, milks, lotions, etc., and shampoos, treatments, etc. of basic cosmetics that contain fine powder of Binchotan charcoal having deodorant or adsorption effects, etc. Bincho charcoal is 0.01 ~ for basic cosmetics
50% by weight, 1.1-50% by weight for cleaning cosmetics, 0.01-50% for treatments in particular
It is blended in the range of% by weight to remove harmful pigments, odors and fatty acid neutralizing harmful substances contained in basic cosmetics and cleansing cosmetics, and deposits on the body by using basic cosmetics and cleaning cosmetics. Removed stains and odors.

There is one disclosed in Japanese Patent Laid-Open No. 2000-248299. The solid soap mixed with Bincho charcoal disclosed in this publication is a clean vegetable oil obtained by removing impurities from a clean vegetable oil and fat into a saponification pot and saponifying with a caustic soda solution while heating. Repeated salting out with water, purification, and drying with a vacuum dryer to a water content of 15% or less, and powder of medicinal charcoal in an amount of 0.7% by weight of soap base material together with an antioxidant. Stir and mix with the dough with a mixer, knead by rolling, extrude the kneaded material into a rod shape, and mold by stamping, skin anti-aging effect by negative ions of charcoal, whitening effect by bleaching action, It suppresses skin oxidation by absorbing oil and toxins into the small pores on the surface of charcoal.

There is one disclosed in Japanese Patent Laid-Open No. 2001-139995. The charcoal-containing solid soap composition disclosed in this publication contains powdered charcoal, fatty acid soap, polyhydric alcohol or saccharide in the solid soap composition, which has good moldability during production and is used. It has little fluffiness and melt-down, and has an excellent moist feeling.

[0011]

By the way, none of the conventional solid soaps, particularly the solid soaps containing medicinal charcoal, contain bentonite as a skin protecting ingredient.

[0012] That is, the solid medicated soap made by mixing medicated charcoal as a cleaning auxiliary component into a soap base, has a cleaning effect for removing the dirt of the soap, and has a fine effect such as sebum stain on pores which is the effect of the medicinal charcoal. The effect that removes such dirt is added.

However, since bentonite is not mixed with the above-mentioned medicated solid rock ken containing the above-mentioned medicinal charcoal, when the medicated solid rock ken is used, the effect of the bentonite is moderate to the film forming action after washing. Since the effect of giving a moist feeling cannot be obtained, improvement has been desired.

[0014]

Therefore, according to the present invention, in order to eliminate the above-mentioned inconvenience, a soap base material which is a cleaning component having a weight ratio of 95.90% and a cleaning auxiliary component having a weight ratio of 1.00% are used. A certain premixed medicinal charcoal with a weight ratio of 1.0
Kaolin, which is a wash and hold component of 0%, and a weight ratio of 1.0
To 0% fragrance and 0.10% by weight of papain powder which is a cleaning auxiliary ingredient, bentonite which is a skin protection ingredient of 1.00% by weight is added, mixed with a mixer, and subjected to a kneading / molding process. It is characterized by being molded.

[0015]

BEST MODE FOR CARRYING OUT THE INVENTION By inventing as described above,
When molding a solid soap, a soap base material as a cleaning component with a weight ratio of 95.90%, a premix medicinal charcoal as a cleaning auxiliary component with a weight ratio of 1.00%, and a weight ratio of 1.
Kaolin, which is a wash and hold component of 00%, and a weight ratio of 1.
To 100% of fragrance and 0.10% by weight of papain powder which is a cleaning aid ingredient, bentonite which is a skin protection ingredient of 1.00% by weight is added and mixed in a mixer to knead and mix.
Molded through the molding process, the effect of removing oily dirt from pores of medicinal charcoal is refreshing, the effect of removing oily dirt from kaolin, the effect of giving spiritual peace of mind when using fragrance, In addition to solid soap, which has the effect of adding detergency, it has the effect of giving a proper moist feeling by the film-forming action of bentonite, which is a skin protection component, after washing.

[0016]

Embodiments of the present invention will be described in detail below with reference to the drawings.

1 to 3 show an embodiment of the present invention.

In FIG. 2, solid stone Ken manufacturing work steps include a raw material receiving step A as a first step, a material receiving step B as a second step, a raw material acceptance inspection step C as a third step, and a fourth step. Material acceptance inspection step D, raw material material storage step E of the fifth and sixth steps, weighing of the seventh step, mixing step F, kneading / molding of the eighth step, inspection step G, and packaging of the ninth step・ Packing and inspection process H and product inspection / general judgment process I of the 10th process
And the post-shipping response process J of the eleventh process.

The raw material receiving step A of the first step is a step of checking the incoming state of the raw material for solid soap, as shown in FIG.

The material receiving step B of the second step is a step of checking the receiving status of the material of the individual stone, as shown in FIG.

The raw material acceptance inspection step C of the third step
Confirms the physical properties of the raw materials used after arrival, as shown in Fig. 3.
This is a step of measuring physical properties of pH and free alkali.

Furthermore, the material acceptance inspection step D of the fourth step
As shown in FIG. 3, it is a step of inspecting used materials after receipt, that is, inspecting a wrapping paper, a label sticker, a display sticker, an inner box, and an outer box.

Raw material storage step E of the fifth and sixth steps
Is a step of storing raw materials and materials for solid soap after receipt and inspection, as shown in FIG.

The processes from the raw material receiving process A of the first process to the raw material storing process E of the fifth and sixth processes described above are processes at the preparatory stage when manufacturing solid soap.

The weighing and mixing step F of the seventh step is so-called <mixing> as shown in FIG. 3. In this step, the raw materials to be blended are weighed for each lot according to the weight ratio of the raw materials described later. , Mixing with a mechanically controlled mixer for 3 minutes.

Kneading / molding and inspection step G of the eighth step
Is the so-called <refining>, <
It has a process consisting of plodder> and stamping.

In <Refining>,
The mixed raw materials are kneaded and crushed for each lot. In practice, a pelletizer passes a 30-mesh net, and a roll mill cuts the mixture.
Grind to about 10 to 0.08 mm.

The <prodder> is the raw material ground in the above-mentioned <refining> and has a core temperature of 40 ±.
In a state of 3 degrees, each lot is extruded into a rod shape (also referred to as "bar shape") (also referred to as "pressed out"),
At this time, a 50-mesh net is used.

The <stamping> is to perform molding of a solid stone having a predetermined size by a mold and product inspection, and in cutting, the appearance, odor, and color tone of the molded product. Is inspected for each lot, and the stamper inspects the weight and volatile components of the product by a sampling method.

The packaging / packing and inspection step H of the ninth step
Check the operating and working conditions,
This is a process of inspecting the packaging, and visually confirms, for each lot, stains and tears during the work in hand-folded packaging, and visually confirms the printing error and misalignment of the lot type by the lot type machine for each lot. Then, visually check the packing quantity of the middle packing by hand packing for each lot, and visually check the packing quantity of the outer packing by hand packing for each lot.

Further, in the product inspection / comprehensive judgment process I of the tenth process, as shown in FIG. 3, a process of performing product inspection for each lot based on the production record and the product sample, and a lot based on the production record and the product sample. It consists of a process of making a comprehensive judgment for each item.In product inspection, it is judged whether or not the standard of each preset test item is met, and in the comprehensive judgment, the predetermined in-house standard range is satisfied. Determine whether or not

Furthermore, in the post-shipping response process J of the eleventh process, as shown in FIG. 3, the complaint product is analyzed, that is, whether the complaint product conforms to the preset standard of each test item. This is a process to make a close relationship by making a judgment for each target lot, contacting and discussing with the delivery destination.

Explaining the composition of the solid soap, the solid soap is, as shown in FIG. 1 (a), a soap base which is a cleaning component with a weight ratio of 95.90% and a weight ratio of 1.00%. A premix medicinal charcoal which is a cleaning auxiliary component, a kaolin which is a cleaning and holding component having a weight ratio of 1.00%, and a fragrance having a cypress scent and the like having a weight ratio of 0.80%,
A weight ratio of 0.10% and papain powder, which is a cleaning auxiliary component, are added, and in addition to the above raw materials, a new weight ratio of 1.00
% Skin protection ingredient bentonite is added.

At this time, the premix medicinal charcoal is a so-called premix process in which medicinal charcoal having a weight ratio of 0.20% and glycerin having a weight ratio of 0.80% are premixed before weighing. Is applied.

The bentonite is a general term for clay-like substances formed by alteration of volcanic ash, and most of them consist of montmorillonite and beidellite.

In addition, in the weighing and mixing step F of the seventh step, when the respective raw materials are compounded, they are compounded in the compounding order as shown in FIG. 1 (b).

That is, the ingredients are mixed in the order of soap base, kaolin, bentonite, premixed medicinal charcoal, papain powder, and fragrance. The mixing order of the above raw materials can be changed.

Then, through the kneading / molding and inspection step G of the eighth step including the kneading / molding step, the solid soap is molded.

When adding the bentonite, it is also possible to preset the blending range of the weight ratio of 1.00% to 3.00%, which is the blending range, and use the effect according to the blending ratio. .

Further, in the case of soap base, kaolin, bentonite, premixed medicinal charcoal, papain powder, and fragrance, it is possible to change the weight ratio, which is the compounding range, as shown in FIG. 1 (a).

The soap base is water as a solvent, edetate as a quality stabilizer, hydroxyethanediphosphonic acid as a quality stabilizer, polyethylene glycol 400 as a base, and a moisturizer. It contains glycerin and titanium oxide which is a coloring agent.

Next, the operation will be described.

The manufacturing process of the solid soap is carried out in accordance with the flowchart of the manufacturing process of the solid soap shown in FIG. 2 and the detailed explanatory diagram of the manufacturing process of the solid soap shown in FIG.

That is, in the raw material receiving step A of the first step, the receiving status of the raw materials of the solid stone is checked against all the materials, and in the material receiving step B of the second step, the receiving status of the material of solid stone Ken. Is checked for all numbers.

In addition, the raw material acceptance inspection step C of the third step
At the same time, the physical properties of the used raw materials after receipt are checked for the delivered lots, and the physical properties of pH and free alkali are measured for each lot. Inspection, that is, wrapping paper inspection, label sticker inspection, display sticker inspection, inner box inspection, and outer box inspection is performed for each delivery packaging unit.

Then, in the raw material / material storage step E of the fifth and sixth steps, the raw materials and materials of the solid soap after receipt and inspection are stored.

Further, in the weighing and mixing step F of the seventh step, a soap base material which is a cleaning component having a weight ratio of 95.90% and a premix medicinal charcoal which is a cleaning auxiliary component having a weight ratio of 1.00% are used. Kaolin, which is a cleaning and holding component having a weight ratio of 1.00%, fragrance having a weight ratio of 1.00%, and papain powder which is a cleaning auxiliary component having a weight ratio of 0.10%, are blended, and other than the above raw materials. Then, bentonite, which is a skin protection ingredient with a weight ratio of 1.00%, is newly added.

At this time, the compounding order is performed according to the order shown in FIG. Also, after compounding, each lot is mixed for 3 minutes by a mechanically controlled mixer.

Then, the process proceeds to the kneading / molding / inspecting process G of the eighth process, and in this kneading / molding / inspecting process G, <refining>, <plodder>, <stamping>
Are performed sequentially.

That is, in the above <refining>, the mixed raw materials are kneaded for each lot and rubbed. At this time, in actuality, a 30 mesh net is passed by a baitizer operated at an electric current of 50 A or less and crushed to about 0.10 to 0.08 mm by a roll mill operated at an electric power of 200 A or less.

After the <refining>,
In <Prodder>, with the raw material ground in <Refining> at a core temperature of 40 ± 3 degrees,
Each lot is extruded into a bar shape (also called "bar shape").

Furthermore, after <Prodder>, in <Stamping>, a solid soap having a predetermined size is formed.

In the packaging / packing / inspection step H of the ninth step, the operating / working conditions are confirmed, and the packaging / packing is inspected. In addition to visually confirming printing defects and misalignment of the lot type by the lot type machine for each lot, visually confirming the packing quantity of the middle box packing by hand packing for each lot, and checking the outer box packing by hand packing. Check the packaging quantity visually for each lot.

In the product inspection / comprehensive judgment step I of the tenth step, the product inspection is performed for each lot based on the manufacturing record and the product sample, and the comprehensive judgment is performed for each lot based on the manufacturing record and the product sample. For example, in the product inspection, it is determined whether or not the standard of each preset test item is satisfied, and in the comprehensive determination, it is determined whether or not the predetermined in-house standard range is satisfied.

Further, the post-shipping process J of the eleventh process
The analysis of complaint products, that is, whether or not the complaint products conform to the standard of each preset test item, is judged for each lot, and the complaint products are contacted and discussed with the supplier to check the relationship. Be dense.

As a result, in addition to the raw materials of soap base, premixed medicinal charcoal, kaolin, fragrance and papain powder, bentonite which is a skin protection ingredient having a weight ratio of 1.00% is newly added and mixed in a mixer. By the solid stone Ken molded through the kneading and molding process, the effect of removing sebum dirt etc. of the pores of medicinal charcoal easily, the effect of removing sebum dirt of kaolin, and the effect of giving spiritual comfort when using fragrance, It is possible to add the effect of giving a proper moist feeling by the film forming action of bentonite, which is a skin protecting ingredient, to the solid soap having the effect that papain powder becomes the cleaning power of soap . In other words, due to the mixing and disposal of this ratio, the feeling of use is significantly better than that of conventional soap.

Further, since the bentonite is a porous clay-like substance, the effect of removing sebum dirt from the pores of medicinal charcoal and the effect of removing kaolin sebum dirt, that is, fine particles Is able to penetrate deep into the pores and adsorb persistent nasty sebum stains in the pores and scrape them out, which is practically advantageous.

Further, when the bentonite is added, it is possible to make the blending range from 1.00% to 3.00% by weight ratio to effectively utilize the effect produced according to the blending ratio of bentonite.

Furthermore, in the manufacturing process of the solid soap, the first process disclosed in the flowchart for the manufacturing process of the solid soap of FIG. 2 and the detailed explanatory view of the manufacturing process of the solid soap of FIG. By carrying out along each process from the raw material receiving process A to the post-shipping response process J of the 11th process, it becomes easy to collectively control the manufacturing process of the solid rock ken and the plan of the manufacturing work of the solid rock ken is changed. Also, it is possible to easily study improvement of manufacturing workability and the like, which is practically advantageous.

Further, in the conventional manufacturing method, since the medicinal charcoal is fine, when only the medicinal charcoal is mixed in the mixer, dust is scattered, remarkably reducing the productivity and adversely affecting the hygiene of the manufacturing site. However, when mixing the medicinal charcoal, the medicinal charcoal having a weight ratio of 0.20% and the weight ratio of 0.
By premixing 80% glycerin with the glycerin prior to weighing to obtain a mixed liquid state, the so-called premix processing is applied to the premix medicinal charcoal to improve both productivity and sanitary and environmental aspects of the manufacturing site. Can be improved.

The present invention is not limited to the above-mentioned embodiments, but various application modifications are possible.

For example, in the embodiment of the present invention, the manufacturing operation of the solid stone is controlled by each process from the raw material receiving process A of the first process to the post-shipping corresponding process J of the eleventh process. It is also possible to consolidate each process and make it a special configuration to improve efficiency.

That is, the processes from the raw material receiving process A of the first process to the raw material storing process E of the fifth and sixth processes are processes for controlling a series of operations from receipt to storage. It is also possible to divide into two steps, a process relating to the raw material of and a process relating to the material of solid soap.

By doing so, the raw material for solid soap or the material for solid soap can be collectively managed in a series of operations from receipt to storage, and workability such as checking work and carrying work can be improved.

[0065]

As described above in detail, according to the present invention, a soap base material which is a cleaning component having a weight ratio of 95.90% and a premix medicinal charcoal which is a cleaning auxiliary component having a weight ratio of 1.00% are used. Kaolin, which is a cleaning and holding component having a weight ratio of 1.00%, fragrance having a weight ratio of 1.00%, and papain powder which is a cleaning auxiliary component having a weight ratio of 0.10%, have a weight ratio of 1.00%. Bentonite, which is a skin-protecting ingredient, was added, mixed with a mixer, and molded through a kneading and molding process. Of Bentonite, a skin-protecting ingredient, on the solid soap that has the effect of giving mental comfort when using coconut and the effect that papain powder adds to the cleansing power of soap. It can be added efficacy to provide a suitable moist feeling in use. In other words, due to the mixing and disposal of this ratio, the feeling of use is significantly better than that of conventional soap. When mixing the medicinal charcoal, a medicinal charcoal having a weight ratio of 0.20% and glycerin having a weight ratio of 0.80% are premixed before weighing to obtain a mixed liquid state.
By subjecting the premixed medicinal charcoal to the so-called premix processing, it is possible to improve both the productivity and the sanitary environment of the manufacturing site.

[Brief description of drawings]

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a diagram showing a composition of solid soap, showing (a) a composition of solid soap, and (b) a diagram showing a mixing order of each component of the solid soap, according to an embodiment of the present invention. is there.

FIG. 2 is a flow chart for a manufacturing process of a solid stone.

FIG. 3 is a detailed explanatory diagram of a manufacturing process of a solid stone ken.

[Explanation of symbols] A Raw material receiving process of the 1st process B Second step material receiving process C Raw material acceptance inspection process of 3rd process D Material receiving inspection process of 4th process E 5th and 6th raw material storage process F 7th process weighing and mixing process G Kneading / molding of the 8th process, inspection process H 9th process packaging, packing, inspection process I Product inspection / general judgment process of 10th process J 11th process after shipment

Claims (2)

[Claims] 1. A soap base material which is a cleaning component having a weight ratio of 95.90%, a premix medicinal charcoal which is a cleaning auxiliary component having a weight ratio of 1.00%, and a cleaning retention component which is a weight ratio of 1.00%. Kaolin, fragrance with a weight ratio of 1.00%, and papain powder as a cleaning aid with a weight ratio of 0.10%, bentonite, a skin protection component with a weight ratio of 1.00%, are added and mixed in a mixer. The bentonite-blended solid soap is characterized by being molded through a kneading and molding process. 2. The bentonite has a weight ratio of 1.00.
% -3.00% blended range of bentonite according to claim 1 solid soap.