JP5191185B2 - Inspection guideline creation system - Google Patents

Description

  The present invention relates to an inspection procedure creation system for creating an inspection procedure required for periodic inspection of a plant.

  In the power plant, in order to confirm that the electric work conforms to the technical standard, the plant is periodically stopped and a periodic operator inspection is performed. In this periodic inspection, a large number of inspections are performed for each plant, and it is necessary to prepare an inspection manual for each inspection item. Conventionally, these inspection procedures have been prepared by a person in charge based on a vast amount of data such as specifications, procedures, drawings, etc. of each device.

  Patent Document 1 discloses an automatic operation manual creation device that automatically creates an operation manual that summarizes the response of control logic to an operator's simulated operation, but creates an inspection manual that is necessary for periodic inspection. There is no known inspection procedure creation system.

Japanese Patent Laid-Open No. 11-65640

  In preparing each inspection procedure, since the purpose, target range, inspection method, judgment standard, and the like are different for each inspection, much time and labor are required for searching / extracting / inputting necessary information. In addition, it is necessary to reflect the indications received at the time of inspection in the inspection manual for the related inspections to be performed during the regular inspection, and correction of the indications is required to be quick and reliable. However, since this reflection work is performed manually by the person in charge, there is a problem that not only a great deal of labor is required, but also there is a risk of reflection omission.

  Moreover, in the power plant, the inspection time and the inspection items are determined according to the importance of the equipment, and the inspection object varies depending on the period of the periodic inspection. For this reason, when preparing the inspection procedure, not only does it take a lot of time for the person in charge to check the inspection target, but it is also necessary to perform double or triple confirmation to prevent human error. More time is required.

  Therefore, the present invention provides an inspection procedure creation system that can quickly and reliably create an inspection procedure for an inspection item that is a target for each periodic inspection.

  In order to solve the above-mentioned problems, the present invention provides an inspection plan database that stores the period of periodic inspection for each inspection target of equipment, inspection items, a format database that stores the format of the inspection procedure, and the inspection procedure. A description item database storing items to be described, an inspection object extraction means for extracting inspection objects for periodic inspection from the inspection plan database, and a format of an inspection procedure corresponding to the extracted inspection object is acquired from the format database It is an object of the present invention to provide an inspection procedure document preparation system comprising a format acquisition unit and a description item acquisition unit that acquires the description items of the inspection procedure corresponding to the extracted inspection object from the description item database.

  Moreover, the inspection procedure manual creation system of the present invention includes a description item correcting means for correcting the description items of the inspection procedure manual at the time of periodic inspection.

  Further, the inspection procedure creation system of the present invention includes an inspection procedure storage means for storing a plurality of inspection procedures in which items described in the inspection procedure are related to each other, and the description correction unit corrects the items. The inspection procedure manual related to the description items is extracted from the inspection procedure storage means.

  In the inspection procedure creation system according to the present invention, the description item correcting means simultaneously corrects the items described in a plurality of related inspection procedures.

  Further, in the inspection procedure manual creation system of the present invention, the description item correction means includes database correction means for correcting the contents stored in the description item database.

  In addition, the inspection manual creation system of the present invention has an indication item storage means for storing the indication items at the time of periodic inspection, and includes a check means for checking the consistency between the items described in the inspection procedure and the indication items. It is a thing.

  Moreover, the inspection procedure creation system of the present invention has a schedule storage means for storing the inspection work schedule and the inspection schedule, and the schedule for managing the schedule so that the inspection of the equipment requiring the inspection work is performed after the inspection work is completed. It is equipped with management means.

  Further, in the inspection procedure creation system according to the present invention, the schedule management means corrects the inspection schedule in response to the change of the inspection construction schedule.

  The inspection procedure creation system according to the present invention includes a periodical inspection implementation time and inspection plan database storing inspection items for each inspection target of the device, a format database storing the inspection procedure format, and the inspection procedure A database for storing items to be stored, an inspection object extraction means for extracting inspection objects for periodic inspections from the inspection plan database, and a form acquisition for acquiring from the form database the forms of inspection procedures corresponding to the extracted inspection objects The inspection object is automatically extracted from the inspection plan database by having a configuration comprising means and a description item acquisition means for acquiring the description items of the inspection procedure corresponding to the extracted inspection object from the description item database. Can obtain the format and description items of the inspection procedure manual corresponding to the extracted inspection target and automatically perform the necessary inspection It is possible to create a Ryosho. Therefore, it is possible to quickly and surely create the inspection procedure manual for the inspection item to be subjected to each periodic inspection, and it is possible to reduce the time and labor required to create the procedure manual.

  In addition, the inspection procedure creation system according to the present invention includes a description item correcting means for correcting the items described in the inspection procedure during the periodic inspection, so that the items described in the inspection procedure can be changed based on the indications received during the inspection. There is an effect that correction can be made quickly and reliably.

  Further, the inspection procedure creation system of the present invention includes an inspection procedure storage means for storing a plurality of inspection procedures in which items described in the inspection procedure are related to each other, and the description correction unit corrects the items. By extracting the inspection procedure related to the description items from the inspection procedure storage means, it is possible to check and correct the description items of the inspection procedure related to the description items to be corrected. There is an effect that it is possible to reliably reflect the findings received at the time of inspection in the inspection manuals of related inspections performed during the periodic inspection.

  In addition, the inspection procedure creation system of the present invention is configured so that the description item correcting means corrects the description items of a plurality of related inspection procedures at the same time so that the indication items received during the inspection are There is an effect that can be automatically reflected in the inspection procedure manual of the related inspection performed during the inspection.

  Further, in the inspection procedure manual creation system of the present invention, the description item correction means has a database correction means for correcting the contents stored in the description item database, thereby reflecting the points indicated in the past periodic inspection. There is an effect that an inspection manual can be created.

  In addition, the inspection manual creation system of the present invention has an indication item storage means for storing the indication items at the time of periodic inspection, and includes a check means for checking the consistency between the items described in the inspection procedure and the indication items. As a result, it is possible to automatically check that the created inspection manual reflects the items pointed out in past periodic inspections, and it is possible to prevent the omission of the pointed items from being reflected. .

  Moreover, the inspection procedure creation system of the present invention has a schedule storage means for storing the inspection work schedule and the inspection schedule, and the schedule for managing the schedule so that the inspection of the equipment requiring the inspection work is performed after the inspection work is completed. By providing the management means, it is possible to link the inspection work schedule and the inspection schedule, prevent delay of inspection due to incomplete inspection work, and efficiently perform periodic inspection.

  Further, the inspection procedure creation system according to the present invention is configured so that the schedule management means corrects the inspection schedule corresponding to the change of the inspection construction schedule, so that the inspection construction schedule is changed even if the inspection construction schedule is changed. There is an effect that it is possible to prevent the waiting for inspection due to incomplete construction, and to carry out periodic inspection efficiently.

Embodiments of the present invention will be described based on examples shown in the drawings.
The inspection procedure creation system according to the present invention includes an inspection plan database 4 storing the period of periodic inspection and inspection items for each inspection target of the device, a format database 5 storing the format of the inspection procedure, and the inspection procedure. The description item database 6 storing items described in the certificate, the inspection object extraction means 1 for extracting the inspection object of the periodic inspection from the inspection plan database 4, and the format of the inspection procedure document corresponding to the extracted inspection object Form acquisition means 2 that is acquired from the database 5 and description item acquisition means 3 that acquires from the description item database 6 description items of the inspection procedure corresponding to the extracted inspection object.

  As shown in FIG. 4, the inspection plan database 4 stores the time when periodic inspection is performed and inspection items for each inspection target of equipment. For example, the inspection plan database 4 stores the inspection time and inspection items according to the importance of the equipment, and the periodic inspection is performed. In addition, the inspection plan database 4 is configured to review the timing for carrying out the periodic inspection according to the deterioration or repair of the equipment and to keep the inspection frequency appropriate.

  In the embodiment shown in FIG. 1, the inspection object extraction means 1 selects a device with a circle in the periodic inspection column from the devices in the inspection plan database 4 shown in FIG. Can be extracted.

  In the embodiment shown in FIG. 1, the format database 5 classifies inspection objects based on, for example, the importance of ensuring safety, and stores the format of the inspection procedure manual for each classification. As shown in FIG. 2, the entry item database 6 is composed of a cover information database, an inspection purpose database, an inspection object range database, an inspection item database, an inspection method database, a judgment reference database, and an attached material database. The items described in the book are stored by item. In addition, the attached material database stores materials attached to the inspection procedure such as the inspection system, inspection procedure, equipment outline, structure diagram / system diagram, and the like.

  In FIG. 1, reference numeral 100 denotes an inspection procedure document creation unit, which is composed of a form acquisition unit 2 and a description item acquisition unit 3. The form acquisition means 2 acquires the form of the inspection procedure manual corresponding to the inspection object extracted by the inspection object extraction means 1 from the form database 5. As shown in FIG. 2, the description item acquisition means 3 acquires items to be described in this inspection procedure from each database of the description item database 6 and acquires attachments necessary for the inspection from the attachment database. The inspection manual as shown in FIG. 5 can be output.

  In FIG. 1, reference numeral 7 denotes an inspection procedure document storage unit that can store the inspection procedure document created by the inspection procedure document creation unit 100. In the illustrated embodiment, the inspection procedure storage means 7 is configured to store a plurality of inspection procedures in which items described in each inspection procedure are associated with each other.

  In the embodiment shown in FIG. 1, the inspection procedure document preparation system includes an indication item input unit 9, an indication item storage unit 11, a check unit 10, and a description item correction unit 8. The pointed item input means 9 is configured so that items pointed out with respect to the inspection procedure during the periodic inspection can be input from the terminal and stored in the pointed item storage unit 11. The check means 10 checks the consistency between the items described in the inspection procedure prepared by the inspection procedure preparation unit 100 and the indications pointed out in the past periodic inspection and stored in the indication storage unit 11. You can do that.

  The description item correction means 8 can correct the description items of the inspection procedure based on the indication items input by the indication item input means 9 during the periodic inspection. Further, the description item correcting means 8 has a related procedure extraction function for extracting from the inspection procedure storage means 7 an inspection procedure related to the description item pointed out and corrected at the time of inspection, It is configured so that the items described can be corrected. It should be noted that the description item correcting means 8 is preferably configured to be able to correct the description items of a plurality of related inspection procedures at the same time.

  Moreover, the description item correction means 8 has a database correction means for correcting the contents stored in the description item database 6, corrects the description items of the corresponding database, and puts the indicated items in the inspection manual to be created in the future. It can be reflected.

  In the embodiment shown in FIG. 3, the inspection procedure creation system manages the schedule so that the inspection storage schedule and the inspection schedule and the schedule storage means 15 for storing the inspection schedule and the inspection of the equipment requiring the inspection construction are performed after the inspection construction is completed. A schedule management means is provided.

  In the embodiment shown in FIG. 3, the schedule management means is implemented by the inspection work plan creation means 12 for creating a necessary inspection work plan based on the inspection plan database 4 and the periodic inspection based on the inspection plan database 4. And an inspection plan creation means 13 for creating an inspection plan. The schedule storage means 15 can store the schedule of the inspection work plan created by the inspection work plan creation means 12 and the schedule of the inspection plan created by the inspection plan creation means 13.

  The inspection plan creation means 13 acquires the schedule of the inspection work plan stored in the schedule storage means 15 and creates the inspection plan so that the inspection of the equipment requiring inspection work can be carried out after the inspection work is completed. It is configured.

The schedule management means includes a plan correction means 14. The plan correction means 14 is configured to be able to correct the inspection work plan when the inspection work schedule is changed, and to correct the inspection schedule in response to the change of the inspection work schedule. .
Further, the schedule storage means 15 is provided with an inspection process table output means 16 so that the inspection process table can be printed or displayed on a terminal at the work site.

The block diagram which shows one Example of the test procedure preparation system which concerns on this invention. The block diagram which shows the detail of the one Example. The block diagram which shows one Example of a schedule management means. The figure which shows one Example of an inspection plan database. The figure which shows the output example of a test procedure manual.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Inspection object extraction means 2 Format acquisition means 3 Description item acquisition means 4 Inspection plan database 5 Format database 6 Description item database 7 Inspection procedure document storage means 8 Description item correction means 9 Point matter input means 10 Check means 11 Point matter storage means 12 Inspection work plan creation means 13 Inspection plan creation means 14 Plan correction means 15 Schedule storage means 16 Inspection process chart output means 100 Inspection procedure creation means

Claims (7)

Inspection plan database that stores the period of periodic inspections and inspection items for each inspection target of equipment, format database that stores the format data of inspection procedures according to the classification of inspection targets, and entry data described in the inspection procedures A database of items that are stored by item,
An inspection object extraction means for extracting an inspection object that is a period of execution of the periodic inspection from the inspection plan database;
Form acquisition means for acquiring form data of the inspection procedure corresponding to the classification of the inspection object extracted by the inspection object extraction means from the form database, and description item data of the inspection procedure corresponding to the extracted inspection object In addition to having an inspection procedure document preparation means comprising a description item acquisition means acquired from a description item database ,
Inspection work plan creation means for creating an inspection work plan for equipment requiring inspection work based on the inspection period and inspection items stored in the inspection plan database, and periodic inspection stored in the inspection plan database. A schedule management means comprising an inspection plan preparation means for preparing an inspection plan to be executed in the periodic inspection based on the implementation time and inspection items ;
Schedule storage means for storing the schedule of the inspection construction plan created by the inspection construction plan creation means and the schedule of the inspection plan created by the inspection plan creation means ,
The schedule management means acquires the schedule of the inspection work plan stored in the schedule storage means by the inspection plan creation means , links the schedule of the inspection work plan and the schedule of the inspection plan, and requires the inspection work Create an inspection plan to carry out inspection after the completion of inspection work ,
The inspection procedure preparation means has the inspection procedure form stored in the schedule data, the format data of the inspection procedure acquired by the format acquisition unit, the description item data of the inspection procedure acquired by the description item acquisition unit, and the schedule storage unit; inspection procedure drafting system to create the inspection manual procedures to be inspected based on the schedule of the inspection plan.   It is provided with indication item input means for inputting indication items pointed out at the time of periodic inspection, and entry item correction means for correcting the entry items in the inspection procedure received from the indication items from the indication item input means. The inspection procedure making system according to claim 1.   The inspection procedure storage means for storing a plurality of inspection procedures that are related to each other in the items described in the inspection procedure is provided, and the inspection procedure related to the items to be corrected by the description correction unit is 3. The inspection guideline creation system according to claim 2, wherein the inspection guidebook creation system is extracted from the guideline storage means.   4. The inspection procedure creation system according to claim 3, wherein the description modification means corrects the descriptions of a plurality of related inspection procedures simultaneously.   5. The inspection procedure document creation system according to claim 2, wherein the description item correction means includes database correction means for correcting the content of description item data stored in the description item database.   6. An indication item storage unit for storing an indication item input from the indication item input unit, and a check unit for checking the consistency between the item described in the inspection procedure and the indication item. The inspection guideline creation system described in any one.   When the schedule of the inspection construction plan created by the inspection construction plan creation means is changed, the schedule management means corrects the schedule of the inspection plan in response to the change of the schedule of the inspection construction plan. 7. The inspection procedure creation system according to any one of claims 1 to 6.

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