JP5187888B2 - Vertical collator system - Google Patents

Vertical collator system Download PDF

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JP5187888B2
JP5187888B2 JP2008108662A JP2008108662A JP5187888B2 JP 5187888 B2 JP5187888 B2 JP 5187888B2 JP 2008108662 A JP2008108662 A JP 2008108662A JP 2008108662 A JP2008108662 A JP 2008108662A JP 5187888 B2 JP5187888 B2 JP 5187888B2
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vertical
paper feed
paper
timing
feeding
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JP2009256063A (en
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栄二 片山
久博 平山
茂 脇本
秀明 田渕
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Horizon International Inc
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本発明は、複数連の縦型丁合機を備えた縦型丁合機システムに関する。   The present invention relates to a vertical collator system including a plurality of vertical collators.

丁合機として、縦方向に複数段の給紙段を有する縦型丁合機が知られている。このような縦型丁合機は高さに制限があるために給紙段の段数が大きく取れないことがあり、頁数の多い用紙の丁合には縦型丁合機を複数列直列に連結して各縦型丁合機で丁合された用紙束を順次重ね合わせて用紙集積部に排出し、必要な頁数の用紙束を形成している。   As a collating machine, a vertical collating machine having a plurality of feed stages in the vertical direction is known. Such vertical collators are limited in height, so the number of paper feed stages may not be large. For collation of paper with a large number of pages, multiple vertical collators are connected in series. The sheet bundles that are connected and collated by each vertical collating machine are sequentially stacked and discharged to the sheet stacking unit to form a sheet bundle having a required number of pages.

図3(a)は従来の縦型丁合機を複数連備えた縦型丁合機システムの一例であり、各縦型丁合機51〜53が制御基板51A〜53Aを搭載し、お互いの縦型丁合機がタイミングをとりながら、複数の縦型丁合機を用いた丁合を制御している。   FIG. 3A is an example of a vertical collating machine system having a plurality of conventional vertical collating machines. Each vertical collating machine 51 to 53 is equipped with control boards 51A to 53A, and While the vertical collating machine is timing, collation using a plurality of vertical collating machines is controlled.

この縦型丁合機システムにおいて丁合を行う場合、縦型丁合機51の制御基板51Aから一番後ろの縦型丁合機53の制御基板53Aに丁合開始信号(x)が送られ、この縦型丁合機53の制御基板53Aは丁合を行いながら次の縦型丁合機52が給紙するタイミングで縦型丁合機52の制御基板52Aに丁合開始信号(y)を送る。そして、同様に、縦型丁合機52の制御基板52Aは丁合を行いながら次の縦型丁合機51が給紙するタイミングで縦型丁合機51の制御基板51Aに丁合開始信号(z)を送る。   When collation is performed in this vertical collator system, a collation start signal (x) is sent from the control board 51A of the vertical collator 51 to the control board 53A of the rearmost vertical collator 53. The control board 53A of the vertical collating machine 53 performs collation, and the collation start signal (y) is sent to the control board 52A of the vertical collating machine 52 at the timing when the next vertical collating machine 52 feeds paper. Send. Similarly, the control board 52A of the vertical collating machine 52 performs a collation, and the collating start signal is sent to the control board 51A of the vertical collating machine 51 at the timing when the next vertical collating machine 51 feeds paper. Send (z).

このとき、後ろの縦型丁合機は前の縦型丁合機の紙を搭載している状況を把握し、丁合開始信号を送るタイミングを調整する必要がある。すなわち、複数連の縦型丁合機に紙が全段積んであると、図3(b)に示すように、きれいに重なった状態で出てくるが、例えば、図3(a)に示すように、縦型丁合機51の棚α、縦型丁合機52の棚β、γ、及び、縦型丁合機53の棚δにのみ紙が積んである状態で、全段積んであるのと同じタイミングで給紙すると、図3(c)に示すように紙と紙の間に隙間があいてしまう。   At this time, the rear vertical collating machine needs to grasp the situation where the paper of the previous vertical collating machine is loaded and adjust the timing for sending the collation start signal. That is, if all the sheets of paper are stacked on a plurality of vertical collators, the paper will come out neatly as shown in FIG. 3B. For example, as shown in FIG. In addition, the paper is loaded only on the shelf α of the vertical collating machine 51, the shelves β and γ of the vertical collating machine 52, and the shelf δ of the vertical collating machine 53. When paper is fed at the same timing as that shown in FIG. 3, there is a gap between the papers as shown in FIG.

このような隙間が空くことをなくすために、縦型丁合機53は縦型丁合機51、52の空いている棚数を把握し、その分のタイミングを遅らせて給紙する。また、縦型丁合機52は自分の連の紙が重なるようにタイミング調整しながら、縦型丁合機51の積んである棚の位置の分、給紙タイミングを遅らせる。このようにすることにより、図3(d)に示すように、紙を均等に重ね合わせることができる。   In order to prevent such a gap from being formed, the vertical collating machine 53 grasps the number of empty shelves in the vertical collating machines 51 and 52 and feeds paper by delaying the corresponding timing. Further, the vertical collating machine 52 delays the paper feeding timing by the amount of the position of the shelf on which the vertical collating machine 51 is stacked while adjusting the timing so that its own sheets overlap. By doing in this way, as shown in FIG.3 (d), paper can be overlap | superposed uniformly.

さらに、ブロック給紙(中綴じ機用に何枚かを分割して送る機能)やバリアブル給紙(1回の給紙ごとに給紙する棚を変える機能)のときにはさらに複雑な制御をする必要がある。
このように、お互いの縦型丁合機がタイミングをとりながら複数連の縦型丁合機を用いた丁合を制御する方法では、1つの縦型丁合機での制御は簡単であるが、複数連の縦型丁合機を連動させると、縦型丁合機毎の給紙タイミングの制御が複雑となり、拡張性を阻害していた。
In addition, more complicated control is required for block paper feed (a function for dividing and feeding several sheets for a saddle stitching machine) and variable paper feed (a function for changing a paper feed shelf for each paper feed). There is.
In this way, in the method of controlling collation using a plurality of vertical collating machines while each vertical collating machine is timing, control with one vertical collating machine is simple. When a plurality of vertical collating machines are interlocked, the control of sheet feeding timing for each vertical collating machine becomes complicated and hinders scalability.

本発明は、上記の問題に鑑みてなされたもので、制御構成を簡素化し、拡張性が高い制御構成を実現することができる縦型丁合機システムを提供することを目的とする。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a vertical collating machine system that can simplify a control configuration and realize a control configuration with high expandability.

本発明の縦型丁合機システムは、所定頁の紙葉を集積した棚から一枚ずつ棚制御基板からの給紙信号により給紙する給紙段が上下方向に複数段に配置され、各給紙段から給紙された紙葉を、前記各給紙段の棚制御基板から発する給紙信号のタイミング遅れにより順次後方にずらせて積み重ねた紙葉束を排出する縦型丁合機を複数連備えた縦型丁合機システムであって、前記複数連の縦型丁合機のうちの1つの縦型丁合機に設けた前記複数連の縦型丁合機全体を制御する基板に、前記複数連の縦型丁合機の各給紙段の棚制御基板から発する給紙信号のタイミングを、各給紙段の紙葉の積載状況に基づいて調整し、調整した給紙タイミング信号を前記各給紙段の棚制御基板へそれぞれ出力する給紙タイミング調整手段を設け、前記各給紙段の棚制御基板は前記給紙タイミング調整手段で調整された給紙タイミング信号により給紙信号を出力し、各縦型丁合機から排出される紙葉束の各紙葉間の前記ずれ幅を常に一定としてなることを特徴とする。 Vertical collator system of the present invention, the sheet feed tray for feeding a sheet feeding signal from the shelf control board one by one from the shelf that integrates sheet of predetermined pages are arranged in a plurality of stages in the vertical direction, each A plurality of vertical collating machines that discharge sheets stacked by sequentially shifting the sheets fed from the sheet feeding stage to the rear in response to the timing delay of the sheet feeding signal from the shelf control board of each sheet feeding stage. A vertical collating machine system comprising a plurality of vertical collating machines provided on a vertical collating machine provided in one of the plural vertical collating machines. , Adjusting the timing of the paper feed signal emitted from the shelf control board of each paper feed stage of the plurality of vertical collating machines based on the stacking status of the paper sheets of each paper feed stage, and adjusting the paper feed timing signal Is provided to each of the paper feed tray shelf control boards, and a paper feed timing adjusting means is provided for each paper feed tray shelf control board. Board outputs a sheet feed signal by the sheet feeding timing signal adjusted by the paper feed timing adjustment means, comprising the displacement width between each paper leaf Kamihataba discharged from the vertical collating machine always as constant It is characterized by that.

本発明の縦型丁合機システムによれば、全体を制御する基板から各棚に給紙指示を出すことにより、シンプルで拡張性の高い制御構成を実現させることができるので、棚数や積み量の違う縦型丁合機や棚を組み合わせても制御が可能となり、複雑な制御を実現させることができる。
また、複数連の給紙棚を1箇所の基板で制御することができるので、制御が非常に簡単になるとともに、拡張性にすぐれ、給紙パターンの変更などにも対応しやすく、後ろにつながる縦型丁合機は各棚を制御する機能のみを搭載するので、基板構成をシンプルにすることができる。
According to the vertical collating machine system of the present invention, a simple and highly scalable control configuration can be realized by issuing a paper feed instruction to each shelf from a board that controls the whole. Control is possible even by combining vertical collators and shelves with different amounts, and complex control can be realized.
In addition, since a plurality of paper feed shelves can be controlled by a single board, the control is very simple, it has excellent expandability, and it is easy to respond to changes in paper feed patterns, leading to the back. Since the vertical collator only has a function of controlling each shelf, the board configuration can be simplified.

図1は本発明の縦型丁合機システムの実施例を示す図であり、図に示すように、3列の縦型丁合機1A、1B、1Cを直列に連結している。そして、縦型丁合機1Aは縦型丁合機1A、1B、1Cの全体を制御する基板20と縦型丁合機1Aの各棚の給紙段を制御する棚制御基板21Aを備え、縦型丁合機1B、1Cは各棚の給紙段を制御する棚制御基板21B、21Cを備えている。   FIG. 1 is a diagram showing an embodiment of a vertical collating machine system according to the present invention. As shown in the figure, three rows of vertical collating machines 1A, 1B, 1C are connected in series. The vertical collating machine 1A includes a substrate 20 that controls the entire vertical collating machines 1A, 1B, and 1C, and a shelf control board 21A that controls a paper feed stage of each shelf of the vertical collating machine 1A. The vertical collators 1B and 1C are provided with shelf control boards 21B and 21C for controlling the paper feed stages of the respective shelves.

縦型丁合機1A、1B、1Cは制御基板を除いて同様な構造を備えており、その具体的構造について図2により説明する。
これらの縦型丁合機1A、1B、1Cは縦方向に8段の給紙段2a〜2hを備えている。各給紙段には給紙ローラ3a〜3hが配置されており、縦方向送りローラ4a〜4hを介して縦方向搬送ベルト5に用紙を給紙する。縦方向搬送ベルト5は、上下に配置された縦方向搬送ベルト用駆動ローラ6a、6bにより駆動される。各給紙段から給紙された用紙は頁順に丁合されて用紙束が形成され横方向搬送ベルト7により搬送される。
The vertical collators 1A, 1B, and 1C have the same structure except for the control board, and the specific structure will be described with reference to FIG.
These vertical collators 1A, 1B, and 1C are provided with eight paper feed stages 2a to 2h in the vertical direction. Paper feed rollers 3a to 3h are arranged in each paper feed stage, and paper is fed to the vertical conveying belt 5 via the vertical feed rollers 4a to 4h. The vertical conveyance belt 5 is driven by vertical conveyance belt drive rollers 6a and 6b arranged above and below. The paper fed from each paper feed stage is collated in page order to form a paper bundle, and is transported by the lateral transport belt 7.

横方向搬送ベルト7は、横方向搬送ベルト用駆動ローラ8a、8bにより駆動される。横方向搬送ベルト7の回転方向は、当該駆動ローラ8a、8bの回転方向を切り替えることにより時計回り方向と反時計回り方向のいずれかの方向に選定できる。9は丁合された用紙束を加圧して横方向搬送ベルト7から搬出するための加圧ローラ、10は横方向送りローラ、11は縦方向搬送ベルト5から横方向搬送ベルト7に搬送される用紙束の搬送経路を左右に切り替える切り替えゲートである。横方向搬送ベルト7の回転方向は、切り替えゲート11による用紙束の搬送経路の切り替えに応じて時計回り方向と反時計回り方向のいずれかの方向に選定される。   The lateral transport belt 7 is driven by lateral transport belt drive rollers 8a and 8b. The rotation direction of the lateral conveying belt 7 can be selected from the clockwise direction and the counterclockwise direction by switching the rotation direction of the driving rollers 8a and 8b. 9 is a pressure roller for pressing the collated sheet bundle and carrying it out of the lateral transport belt 7, 10 is a lateral feed roller, and 11 is transported from the vertical transport belt 5 to the lateral transport belt 7. This is a switching gate that switches the sheet bundle conveyance path to the left and right. The rotation direction of the lateral conveyance belt 7 is selected in either the clockwise direction or the counterclockwise direction according to the switching of the sheet bundle conveyance path by the switching gate 11.

そして、縦型丁合機1A、1B、1Cを直列に連結する場合、図1に示すように、各縦型丁合機1A、1B、1Cで丁合された用紙束が、横方向搬送ベルト7A〜7Cで同一の方向に搬送されるように各切り替えゲート11A〜11Bを切り替える。   When the vertical collating machines 1A, 1B, and 1C are connected in series, as shown in FIG. 1, the sheet bundle collated with each of the vertical collating machines 1A, 1B, and 1C is transferred to the horizontal conveying belt. The switching gates 11A to 11B are switched so as to be conveyed in the same direction by 7A to 7C.

一方、棚制御基板21A、21B、21Cは自己の各給紙段2a〜2hに用紙が積まれているか否かをセンサ(図示せず)により常時検出しており、これらの用紙の積まれている状況を制御基板20に信号線22を介して通知する。
そして、制御基板20は基板21A、21B、21Cから通知された、各縦型丁合機1A、1B、1Cの給紙段の用紙の積載状況に基づいて各縦型丁合機1A、1B、1Cの給紙段からの給紙タイミングを調整(設定)して、棚制御基板21A、21B、21Cに各棚の給紙タイミング信号を出力する。
On the other hand, the shelf control boards 21A, 21B, and 21C always detect whether or not sheets are stacked in their respective sheet feed stages 2a to 2h by a sensor (not shown), and these sheets are stacked. Is notified to the control board 20 via the signal line 22.
Then, the control substrate 20 is notified from the substrates 21A, 21B, and 21C based on the stacking status of the sheets in the sheet feeding stages of the respective vertical collators 1A, 1B, and 1C. The paper feed timing from the 1C paper feed stage is adjusted (set), and the paper feed timing signal for each shelf is output to the shelf control boards 21A, 21B, and 21C.

すなわち、制御基板20は、縦型丁合機1Cの各給紙段2a〜2hの用紙の積載状況に基づいて棚制御基板21Cに各給紙段2a〜2hの給紙信号を出力し、次に、縦型丁合機1Cで丁合された用紙束PCが縦型丁合機1Bの切り替えゲート11Bを通過するタイミングで、縦型丁合機1Bで丁合された用紙束PBが用紙束PCに重ねられるように、縦型丁合機1Bの各給紙段2a〜2hの用紙の積載状況に基づいて縦型丁合機1Bの各給紙段2a〜2hの給紙信号を棚制御基板21Bに出力する。   That is, the control board 20 outputs the paper feed signals of the paper feed stages 2a to 2h to the shelf control board 21C based on the stacking status of the papers of the paper feed stages 2a to 2h of the vertical collating machine 1C. At the timing when the sheet bundle PC collated by the vertical collating machine 1C passes through the switching gate 11B of the vertical collating machine 1B, the sheet bundle PB collated by the vertical collating machine 1B becomes the sheet bundle. Shelf control of the paper feed signals of the paper feed stages 2a to 2h of the vertical collating machine 1B based on the stacking condition of the papers of the paper feed stages 2a to 2h of the vertical collating machine 1B so as to be superimposed on the PC Output to the substrate 21B.

同様にして、制御基板20は、重ねられた用紙束PCと用紙束PBが横方向搬送ベルト7Aで搬送され、縦型丁合機1Aの切り替えゲート11Aを通過するタイミングで、縦型丁合機1Aで丁合された用紙束PAが当該用紙束PCと用紙束PBに重ねられるように、縦型丁合機1Aの各給紙段2a〜2hの用紙の積載状況に基づいて縦型丁合機1Aの各給紙段2a〜2hの給紙信号を棚制御基板21Aに出力する。
このようにして直列に連結された各縦型丁合機1A、1B、1Cで丁合された用紙束は、PC、PB、PAの順で順次重ねられて最終段の縦型丁合機1Aから排出され、用紙束集積部12に集積される。
Similarly, the control board 20 has a vertical collating machine at a timing when the overlapped sheet bundle PC and sheet bundle PB are conveyed by the lateral conveying belt 7A and pass through the switching gate 11A of the vertical collating machine 1A. The vertical collation is performed based on the paper stacking status of each of the paper feed stages 2a to 2h of the vertical collating machine 1A so that the paper bundle PA collated in 1A is superimposed on the paper bundle PC and the paper bundle PB. The paper feed signals of the paper feed stages 2a to 2h of the machine 1A are output to the shelf control board 21A.
The bundle of sheets collated by the vertical collators 1A, 1B, and 1C connected in series in this way are sequentially stacked in the order of PC, PB, and PA, and the final vertical collator 1A. And is accumulated in the sheet bundle accumulating unit 12.

以上のように、縦型丁合機1Aの制御基板20は、各縦型丁合機1A、1B、1Cの紙積載状況を全て把握しているので給紙タイミングの調整が容易であり、また、縦型丁合機1Aの制御基板20が各棚制御基板21A21B、21Cに給紙信号を出し、他の縦型丁合機は各棚に出された給紙信号を見て給紙するのみであるので、基板構成をシンプルにすることができる。   As described above, the control board 20 of the vertical collating machine 1A grasps all the paper stacking statuses of the vertical collating machines 1A, 1B, and 1C, so that it is easy to adjust the feeding timing. The control board 20 of the vertical collating machine 1A issues a paper feed signal to each of the shelf control boards 21A21B and 21C, and the other vertical collating machines only feed paper by looking at the paper feed signal sent to each shelf. Therefore, the substrate configuration can be simplified.

なお、上記の実施例では、縦型丁合機を3連連結した縦型丁合機システムについて説明したが、連数、棚の段数は任意に変更することが可能であり、また、上記の実施例では、先頭の縦型丁合機1Aに複数連の縦型丁合機全体を制御する基板を搭載したが、他の縦型丁合機1B、1Cに複数連の縦型丁合機全体を制御する基板を搭載することもできる。   In the above embodiment, the vertical collating machine system in which three vertical collating machines are connected has been described. However, the number of stations and the number of shelves can be arbitrarily changed. In the embodiment, the first vertical collator 1A is equipped with a substrate for controlling the entire plurality of vertical collators, but the other vertical collators 1B and 1C have a plurality of vertical collators. It is also possible to mount a board for controlling the whole.

本発明の縦型丁合機システムを示す図である。It is a figure which shows the vertical collator system of this invention. 縦型丁合機の具体的構造を示す図である。It is a figure which shows the specific structure of a vertical collating machine. 従来の縦型丁合機システム及び用紙束の丁合状態を説明するための図である。It is a figure for demonstrating the conventional vertical collator system and the collation state of a paper bundle.

符号の説明Explanation of symbols

1A、1B、1C 縦型丁合機
20 基板
21A、21B、21C 棚制御基板
2a〜2h 給紙段
3a〜3h 給紙ローラ
4a〜4h 縦方向送りローラ
5 縦方向搬送ベルト
6a、6b 縦方向搬送ベルト用駆動ローラ
7 横方向搬送ベルト
8a、8b 横方向搬送ベルト用駆動ローラ
9 加圧ローラ
10 横方向送りローラ
11 切り替えゲート
12 用紙束集積部
1A, 1B, 1C Vertical collator 20 Substrate 21A, 21B, 21C Shelf control board 2a-2h Paper feed stage 3a-3h Paper feed roller 4a-4h Longitudinal feed roller 5 Longitudinal conveyance belt 6a, 6b Longitudinal conveyance Driving roller for belt 7 Horizontal conveying belts 8a and 8b Driving roller for horizontal conveying belt 9 Pressure roller 10 Horizontal feeding roller 11 Switching gate 12 Sheet bundle stacking unit

Claims (2)

所定頁の紙葉を集積した棚から一枚ずつ棚制御基板からの給紙信号により給紙する給紙段が上下方向に複数段に配置され、各給紙段から給紙された紙葉を、前記各給紙段の棚制御基板から発する給紙信号のタイミング遅れにより順次後方にずらせて積み重ねた紙葉束を排出する縦型丁合機を複数連備えた縦型丁合機システムであって、前記複数連の縦型丁合機のうちの1つの縦型丁合機に設けた前記複数連の縦型丁合機全体を制御する基板に、前記複数連の縦型丁合機の各給紙段の棚制御基板から発する給紙信号のタイミングを、各給紙段の紙葉の積載状況に基づいて調整し、調整した給紙タイミング信号を前記各給紙段の棚制御基板へそれぞれ出力する給紙タイミング調整手段を設け、前記各給紙段の棚制御基板は前記給紙タイミング調整手段で調整された給紙タイミング信号により給紙信号を出力し、各縦型丁合機から排出される紙葉束の各紙葉間の前記ずれ幅を常に一定としてなることを特徴とする縦型丁合機システム。 Feeding stage for feeding by the feed signal from the shelf control board one by one from the shelf that integrates sheet of predetermined pages are arranged in a plurality of stages in the vertical direction, the paper sheets fed from each paper feed stage The vertical collating machine system has a plurality of vertical collating machines that discharge a stack of paper sheets that are sequentially shifted backward due to the timing delay of the paper feeding signal emitted from the shelf control board of each paper feeding stage. The substrate for controlling the entire plurality of vertical collating machines provided in one vertical collating machine among the plurality of vertical collating machines, The timing of the paper feed signal generated from the shelf control board of each paper feed stage is adjusted based on the stacking condition of the paper sheets of each paper feed stage, and the adjusted paper feed timing signal is sent to the shelf control board of each paper feed stage. Feeding timing adjusting means for outputting each is provided, and the shelf control board of each feeding stage has the feeding timing adjustment Vertical which outputs a sheet feed signal by the sheet feeding timing signal adjusted in stages, and always characterized by comprising a constant the deviation width between each paper leaf Kamihataba discharged from the vertical collator machine Collating machine system. 前記各給紙段に紙葉の積載の有無を検出するセンサを設け、前記センサの検出信号を前記給紙タイミング調整手段に入力し、前記センサの検出信号に基づいて各給紙段の棚制御基板から発する給紙信号のタイミングを調整してなることを特徴とする請求項1に記載の縦型丁合機システム。 Each of the paper feed stages is provided with a sensor for detecting whether or not a sheet is stacked, and a detection signal of the sensor is input to the paper feed timing adjusting means, and shelf control of each paper feed stage is performed based on the detection signal of the sensor 2. The vertical collator system according to claim 1, wherein the timing of a paper feed signal emitted from the substrate is adjusted .
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7241660B2 (en) 2019-10-08 2023-03-17 ルネサスエレクトロニクス株式会社 Resolver correction device and correction method for resolver correction device
JP7277542B2 (en) 2020-10-27 2023-05-19 インフィニオン テクノロジーズ アクチエンゲゼルシャフト Processing Resolver Signals

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* Cited by examiner, † Cited by third party
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JP3798228B2 (en) * 2000-06-21 2006-07-19 株式会社デュプロ Collating device
JP2003335453A (en) * 2002-05-17 2003-11-25 Duplo Corp Collating device
JP4614779B2 (en) * 2005-01-20 2011-01-19 株式会社デュプロ Paper bundle transport device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7241660B2 (en) 2019-10-08 2023-03-17 ルネサスエレクトロニクス株式会社 Resolver correction device and correction method for resolver correction device
JP7277542B2 (en) 2020-10-27 2023-05-19 インフィニオン テクノロジーズ アクチエンゲゼルシャフト Processing Resolver Signals

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