JP5174690B2 - Manufacturing equipment for composite molded products with a skin material bonded to the surface of a substrate - Google Patents

Manufacturing equipment for composite molded products with a skin material bonded to the surface of a substrate Download PDF

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JP5174690B2
JP5174690B2 JP2009007910A JP2009007910A JP5174690B2 JP 5174690 B2 JP5174690 B2 JP 5174690B2 JP 2009007910 A JP2009007910 A JP 2009007910A JP 2009007910 A JP2009007910 A JP 2009007910A JP 5174690 B2 JP5174690 B2 JP 5174690B2
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molded product
base material
jig
ear
rotating drum
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JP2010162794A (en
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敏弘 裏
覚 藤井
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Nanjo Auto Interior Co Ltd
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Nanjo Auto Interior Co Ltd
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Description

本発明は、所定の形状に成形された基材の表面に、樹脂製の表皮材を貼り合わせた複合成形品の製造装置に関するものである。   The present invention relates to an apparatus for manufacturing a composite molded product in which a resin skin material is bonded to the surface of a base material molded into a predetermined shape.

自動車や客車あるいは飛行機等の場合、内装材の多くに樹脂成形品が用いられている。そして、この内装材の場合、意匠性や安全性確保のために、硬質な基材の表面に樹脂製の表皮材を一体に貼り合わせている例が殆どである。このようにして基材の表面に表皮材を貼り合わせた場合、基材の周囲に端面が露出していては見栄えが悪いため、表皮材を基材の大きさよりも若干大きく裁断して耳部を形成し、この耳部を基材の端面を巻き込むようにして裏側に折り返して端面が露出しないように加工したり、基材の表面で表皮材が切れている場合には、この切れ目が露出しないように、木目込み処理ということが行われる。このような2つの処理例をドアトリムに適用した場合について、図1(a)(b)(c)(d)に基づいて説明する。   In the case of automobiles, passenger cars, airplanes, etc., resin molded products are used for many of the interior materials. And in the case of this interior material, in order to ensure designability and safety, in most cases, a resin skin material is integrally bonded to the surface of a hard base material. When the skin material is bonded to the surface of the base material in this way, the end surface is exposed around the base material so that it does not look good, so the skin material is cut slightly larger than the size of the base material so that the ear part is cut. This edge is folded back to the back side so that the end surface of the base material is rolled up so that the end surface is not exposed, or when the skin material is cut on the surface of the base material, this cut is exposed. In order to avoid this, a graining process is performed. The case where these two processing examples are applied to a door trim will be described with reference to FIGS. 1 (a), (b), (c), and (d).

図1において(a)はドアトリム100の表面の説明図、(b)は裏面図、(c)はB−B′線断面図、(d)はA−A′線断面図であって、101は基材、102は化粧用にドアトリム100の表面に貼り合わされた表皮材、103は基材101の端面から突出した耳部(図1ではすでに裏面に折り返されている)である。   1A is an explanatory view of the front surface of the door trim 100, FIG. 1B is a rear view, FIG. 1C is a cross-sectional view taken along the line BB ′, and FIG. Is a base material, 102 is a skin material bonded to the surface of the door trim 100 for makeup, and 103 is an ear portion protruding from the end surface of the base material 101 (already folded back on the back surface in FIG. 1).

106は木目込み処理部、108は折り返し部であって、木目込み処理部10は図1(c)に示すように、基材101の表面に木目込み溝107が形成してあり、表皮材102の端部105をこの木目込み溝107内に折り込むことで表皮材102の端面の保護と見栄えの向上の効果を得ている。   106 is a graining processing unit, and 108 is a turn-back unit. The graining processing unit 10 has a graining groove 107 formed on the surface of the substrate 101 as shown in FIG. By folding 105 into the grained groove 107, the effect of protecting the end face of the skin material 102 and improving the appearance is obtained.

一方、表皮材102の耳部103は、図1(b)(d)に示すように、耳部103を基材101の裏側に折り返して貼り付けることにより、基材101の端面を覆い隠してその露出を防いでいる。   On the other hand, as shown in FIGS. 1B and 1D, the ear portion 103 of the skin material 102 covers the end surface of the base material 101 by covering the ear portion 103 back to the back side of the base material 101. The exposure is prevented.

これらの各加工方法の公知例を次に説明する。   Next, known examples of these processing methods will be described.

1.表皮材の木目処理
この木目処理として、特開平5−200878号には、ドアトリムにおける木目込み処理方法が紹介されている。
1. Wood Grain Treatment for Skin Material As this wood grain treatment, Japanese Patent Laid-Open No. 5-200878 introduces a wood grain processing method in a door trim.

この木目込み方法は、トリム本体の表面所定箇所に装飾シートを圧着するとともに、装飾シートの端末をトリム本体に設けた木目込み用溝部内に圧入する自動車用内装部品における装飾シートの圧着装置において、トリム本体をセットする圧着用下型と、昇降用シリンダにより昇降可能な上側ベースにエアシリンダを介して設置され、トリム本体の表面所定箇所に装飾シートを圧着する圧着用上型と、この圧着用上型の周縁に沿って配置され、上側ベースに連結されている木目込み用バーにより、上記エアシリンダ内へのエアの導入、排除操作を制御して、圧着用上型の押圧力を可変させながら処理する方法である。   This trimming method uses a trim body in a decorative sheet crimping apparatus for interior parts for automobiles, in which a decorative sheet is crimped on a predetermined surface of the trim body, and a terminal of the decorative sheet is press-fitted into a groove portion for graining provided in the trim body. A lower die for crimping, an upper die for crimping a decorative sheet on a predetermined surface of the trim body, which is installed on an upper base that can be raised and lowered by a lifting cylinder, and this upper die for crimping Is controlled along the pressing force of the upper die for crimping by controlling the introduction and removal operation of the air into the air cylinder by the wood-meshing bar arranged along the peripheral edge of the wood and connected to the upper base. Is the method.

2.表皮材の折り返し処理
この折り返し処理方法として、特開平2−204123号公報には、シリンダーとクランプを利用して表皮材の耳部を基材の裏側に折り返して基材の端面を覆い隠す処理方法が紹介されている。この折り返し方法は、熱可塑性樹脂製基材周囲の裏面へ熱風を吹き付けて表面を溶かし、この後基材より張り出している表皮材の耳部を、シリンダーに連動のリンク機構で繰り出された上部型で耳部を裏側に折り返してクランプし、この折り返した耳部を前記基材の溶融面に圧着させて端面を覆い隠す方法である。
2. Folding process of skin material As this folding processing method, Japanese Patent Application Laid-Open No. 2-204123 discloses a processing method in which an ear part of a skin material is folded back to the back side of the base material by using a cylinder and a clamp to cover the end face of the base material. Has been introduced. In this folding method, hot air is blown to the back surface around the thermoplastic resin base material to melt the surface, and then the upper part of the skin material protruding from the base material is drawn out by a link mechanism linked to the cylinder. Then, the ear part is folded back to the back side and clamped, and the folded ear part is pressed against the molten surface of the base material to cover the end face.

特開平2−204123号公報JP-A-2-204123 特開平5−200878号公報Japanese Patent Laid-Open No. 5-200878

しかし、上記したように、木目込みと折り返し加工にはそれぞれ別の加工機が必要であり、1つのドアトリムにおいて木目込みと折り返し処理がある場合には、木目加工機で木目加工した上で折り返し加工機のところへ半製品を運び、ここで折り返し加工を行う必要があることから、半製品のセットや取り出しに手間を要し、更に半製品を加工機間で移動する際に物にぶつけて損傷したりすることがある。   However, as described above, separate processing machines are required for the graining and folding processes, and when there is a graining and folding process in one door trim, However, since it is necessary to carry the semi-finished product and turn it back here, it takes time to set and remove the semi-finished product, and when the semi-finished product is moved between the processing machines, it hits the object and is damaged. There are things to do.

また、工場には木目込み用と折り返し用の加工機を備える必要があることから、設備費が嵩み、設置面積も広くとる必要がある。   Moreover, since it is necessary to equip the factory with processing machines for graining and turning, it is necessary to increase the equipment cost and increase the installation area.

また、ドアトリムにおいて、例えば4ドアー車の場合は、フロント側の左右のドアトリムと、リヤ側の左右のドアトリムとの4種のドアトリムがあり、それぞれが形態を異にしていることから、上記した木目込み用と折り返し用にはそれぞれ4種の治具が必要となり、このようなドアトリムの製造には多くの手間とコストがかかるという問題がある。   In the case of a four-door vehicle, for example, there are four types of door trims, a front left and right door trim and a rear left and right door trim, each having a different form. Four types of jigs are required for use and folding, and there is a problem that manufacturing such a door trim requires a lot of labor and cost.

本発明は斯る点に鑑みて提供されるものであって、その目的は、一台の装置を用いて、例えば4種のドアトリムについて木目込み処理と折り返し処理が可能な製造装置を提供することである。   The present invention is provided in view of such a point, and an object of the present invention is to provide a manufacturing apparatus capable of performing a graining process and a folding process on, for example, four types of door trims using a single apparatus. is there.

上記目的を達成するために提案される請求項1に記載の発明は、a.輪郭が所定の形状に成形された基材の表面に、表皮材を貼りあわせた構成の製品を成形するための複合成形品の製造装置であって、b.前記製造装置は、機体に対して水平な回転軸を介して回転自在に取り付けられていると共に周囲が多面に形成され、かつこの多面ごとに前記複合成形品を受け容れてセットするための成形品受け治具を上向きに取り付けた構成の下段回転ドラムと、c.前記機体に対して前記下段ドラムの上方に前記下段回転ドラムの回転軸と平行な回転軸に回転自在に取り付けられていると共に周囲が多面に形成され、かつこの多面ごとに前記成品受け治具にセットされた複合成形品の基材の裏面形状に合致し、前記基材の裏面に上方から圧着して基材と表皮材を貼り合せるための成形品押し付け治具を下向きに取り付けた構成の上段回転ドラムと、d.前記複合成形品の形状に合致する成形品受け治具と成形品押え治具が対向するように下段回転ドラムと上段回転ドラムとを回転させたのち、前記成形品受け治具内に表皮材をセットし、更にこの表皮材の上に基材をセットすると、上段回転ドラムを下降させて成形品押し付け治具を基材の裏面に圧着させることにより、表皮材を基材の表面に貼り付ける制御装置と、から成ることを特徴とするものである。   The invention according to claim 1 proposed to achieve the above object comprises: a. An apparatus for manufacturing a composite molded product for forming a product having a structure in which a skin material is bonded to the surface of a base material whose contour is formed into a predetermined shape; b. The manufacturing apparatus is a molded product that is rotatably attached to a machine body through a horizontal rotating shaft, has a multi-sided periphery, and accepts and sets the composite molded product for each multi-sided surface. A lower rotating drum having a receiving jig attached upward; c. A rotating shaft parallel to the rotating shaft of the lower rotating drum is rotatably mounted above the lower drum with respect to the machine body, and the periphery is formed in multiple faces. Upper part of a configuration that fits the back surface shape of the base material of the set composite molded product and that is attached downward with a molded product pressing jig for bonding the base material and the skin material by pressing the back surface of the base material from above A rotating drum; d. After rotating the lower rotating drum and the upper rotating drum so that the molded product receiving jig and the molded product holding jig that match the shape of the composite molded product face each other, the skin material is placed in the molded product receiving jig. When the base material is set on the skin material, the upper rotating drum is lowered and the molded product pressing jig is pressure-bonded to the back surface of the base material so that the skin material is attached to the surface of the base material. And a device.

更に、請求項2に記載の発明は、請求項1に記載の発明において、前記成形品受け治具には、セットされた表皮材を吸着して成形品受け治具内に固定するための吸引孔が設けられていること、を特徴とするものである。   Further, the invention according to claim 2 is the suction device according to claim 1, wherein the molded product receiving jig sucks the set skin material and fixes it in the molded product receiving jig. It is characterized in that a hole is provided.

この発明によると表皮材と基材を成形品受け治具内に簡単に固定することができる。   According to this invention, the skin material and the base material can be easily fixed in the molded product receiving jig.

更に、請求項3に記載の発明は、請求項1に記載の発明において、前記成形品受け治具及び成形品押え治具は、それぞれの回転ドラムに対して着脱自在に取り付けられていること、を特徴とするものである。   Furthermore, the invention according to claim 3 is the invention according to claim 1, wherein the molded product receiving jig and the molded product holding jig are detachably attached to the respective rotary drums, It is characterized by.

この発明によると、成形品受け治具と押え治具を交換することにより、多様な成形品に対応することができる。   According to the present invention, it is possible to deal with various molded products by exchanging the molded product receiving jig and the holding jig.

更に、請求項4に記載の発明は、請求項1に記載の発明において、前記下段回転ドラムは、取り付けられている成形品受け治具が斜めになるようにその回転角を制御できること、を特徴とするものである。   Further, the invention according to claim 4 is characterized in that, in the invention according to claim 1, the rotation angle of the lower rotating drum can be controlled so that the molded product receiving jig attached thereto is inclined. It is what.

この発明によると、ドアトリムのような大きな成形品の場合でも、そのセット及び取り出しを簡単に行うことができる。   According to the present invention, even in the case of a large molded product such as a door trim, it can be easily set and taken out.

更に、請求項5に記載の発明は、請求項1に記載の発明において、前記製造する複合成形品は、基材の周縁の一部から表皮材側に形成した耳部が突出した構成から成ること、を特徴とするものである。   Further, the invention according to claim 5 is the invention according to claim 1, wherein the composite molded article to be manufactured has a configuration in which an ear portion formed on the skin material side protrudes from a part of the periphery of the base material. It is characterized by this.

更に、請求項6に記載の発明は、前記製造する複合成形品の基材には木目込み溝が形成され、表皮材の端縁はこの木目込み溝に臨んで形成された構成から成ることを特徴とするものである。   Furthermore, the invention according to claim 6 is characterized in that the base material of the composite molded article to be manufactured is formed with a wood groove, and the edge of the skin material is formed facing this wood groove. To do.

更に、請求項7に記載の発明は、請求項1に記載の発明において、前記下段回転ドラムにおいて、成形品受け治具に臨ませて木目込み装置が設けられていると共に機体側にはこの木目込み装置を駆動するための木目込み駆動装置が設けられていること、を特徴とするものである。   Further, the invention according to claim 7 is the invention according to claim 1, wherein the lower rotating drum is provided with a graining device facing the molded product receiving jig, and the graining device is provided on the machine body side. Is provided with a grain driving device for driving the.

この発明によると、成形品受け台上にセットされた成形品ごとに木目込み駆動装置を設ける必要がない。   According to the present invention, it is not necessary to provide a grain driving device for each molded product set on the molded product cradle.

更に、請求項8に記載の発明は、請求項1に記載の発明において、前記下段回転ドラムにおいて、成形品受け治具に臨ませて耳部折り返し装置が設けられていると共に機体側にはこの耳部折り返し装置を駆動するための耳部折り返し駆動装置が設けられていること、を特徴とするものである。   Further, the invention according to claim 8 is the invention according to claim 1, wherein in the lower rotating drum, an ear part folding device is provided facing the molded product receiving jig, and on the machine body side, An ear part folding drive device for driving the ear part folding device is provided.

この発明によると、成形品受け台上にセットされた成形品ごとに耳部折り返し駆動装置を設ける必要がない。   According to this invention, it is not necessary to provide the ear part folding drive device for each molded product set on the molded product cradle.

更に、請求項9に記載の発明は、請求項7に記載の発明において、前記木目込み装置は、木目込み駆動装置側から前進して来た駆動カムにより上昇して表皮材の端縁側を基材側の木目込み溝内に折り曲げて押し込み貼り付ける構成となっていること、を特徴とするものである。   Furthermore, the invention according to claim 9 is the invention according to claim 7, wherein the wood graining device is raised by the drive cam that has advanced from the wood grain drive device side, and the edge side of the skin material is moved to the base material side. It is characterized in that it is configured to be bent and pressed into a grained groove.

更に、請求項10に記載の発明は、請求項8に記載の発明において、前記耳部折り返し装置は、この耳部折り返し駆動装置の駆動桿の先端の上昇により折り返し治具が上昇して表皮材側の耳部を上方に90°折り曲げたのち、駆動桿の前進により折り返し治具が耳部を基材の裏側に折り返し、駆動桿の下降により折り返し治具が下降して耳部を基材の周縁の裏側に折り返して貼り付ける構成となっていること、を特徴とするものである。   Further, the invention according to claim 10 is the invention according to claim 8, wherein in the ear part folding device, the folding jig is raised by raising the tip of the drive rod of the ear part folding drive device, and the skin material After folding the side ears 90 ° upward, the folding jig is folded back to the back side of the substrate by the advancement of the driving rod, and the folding jig is lowered by lowering the driving rods so that the ears are It is characterized by being configured to be folded and attached to the back side of the periphery.

更に、請求項11に記載の発明は、請求項7乃至10のいずれか1項に記載の発明において、前記下段回転ドラムと機体には、複合成形品に木目込みと耳部の折り返し部が形成されている場合には、この両方の加工ができるように木目込み装置とこの駆動装置及び耳部折り返し装置とこの駆動装置が設けられていること、を特徴とするものである。   Furthermore, an invention according to claim 11 is the invention according to any one of claims 7 to 10, wherein the lower rotary drum and the machine body are formed with a grained portion and a folded portion of an ear portion in a composite molded product. In this case, the graining device, the driving device, the ear part folding device, and the driving device are provided so that both of these processes can be performed.

更に、請求項12に記載の発明は、請求項1乃至11に記載の発明において、前記制御装置は、設定された加工プログラムに基づいて下段回転ドラム及び上段回転ドラムを回転させて対となる成形品受け治具と成形品押え治具を対向させると共に成形品受け治具内の吸引孔を負圧に形成し、上段回転ドラムを下降させて成形品受け治具内の半製品を押え込んで基材と表皮材を貼着し、次に木目込み又は耳部の折り返しを行う木目込み駆動装置又は耳部折り返し駆動装置の駆動を制御し、その上で上段回転ドラムを上昇させて木目込みおよび耳部折り返し済の複合成形品を解放する制御を行うことができるように構成されていること、を特徴とするものである。   Further, the invention according to claim 12 is the invention according to any one of claims 1 to 11, wherein the control device forms a pair by rotating the lower rotating drum and the upper rotating drum based on the set machining program. The product receiving jig and the molded product holding jig are made to face each other, the suction hole in the molded product receiving jig is formed at a negative pressure, and the upper rotary drum is lowered to hold the semi-finished product in the molded product receiving jig. The base material and the skin material are pasted, and then the drive of the wood grain drive device or the ear portion turn back drive device that performs wood graining or ear part folding is controlled, and then the upper rotating drum is raised to raise the grain and ear part folding. It is characterized by the fact that it can be controlled to release a finished composite molded product.

本発明の効果は次のとおりである。
1.一台の製造装置において、多角形に形成された下段回転ドラムと上段回転ドラムを設け、この回転ドラムに上下が対となる成形品受け治具と成形品押え治具を取り付けておくことにより、例えば回転ドラムの断面を四角形に形成し、この4面にそれぞれ成形品受け治具と成形品押え治具を取り付けておくようにすると、4種の形態の製品を一台の装置を用いて製造することができる。
The effects of the present invention are as follows.
1. In one manufacturing apparatus, a lower rotating drum and an upper rotating drum formed in a polygon are provided, and a molded product receiving jig and a molded product holding jig that are paired up and down are attached to the rotating drum, For example, if the cross section of the rotating drum is formed into a quadrangle, and a molded product receiving jig and a molded product holding jig are attached to each of these four surfaces, four types of products can be manufactured using a single device. can do.

よって、複合成形品の製造装置を形態の違う成形品ごとに用意する必要がないため、設備費を軽減することができると共に2台以上の設置面積をとる必要がなくなる。   Therefore, since it is not necessary to prepare a composite molded product manufacturing apparatus for each molded product having a different form, the equipment cost can be reduced and it is not necessary to take an installation area of two or more units.

2.下段回転ドラム側には木目込み装置を設け、これを駆動するための駆動装置は機体側に設けたことにより、下段回転ドラムの軽量化を図り、然も駆動装置は木目込み用と耳部折り返し用の2つを設けるだけで良いため、装置製作費のコストを低減できる。 2. A wood graining device is provided on the lower rotating drum side, and a driving device for driving this is provided on the machine body side, thereby reducing the weight of the lower rotating drum. Since only two need be provided, the cost of manufacturing the device can be reduced.

3.木目込みと耳部折り返しが必要な製品の場合でも、製品をそれぞれの加工に合わせて装置間を持ち運びする必要がないため、製品をぶつけて損傷する虞れがない。 3. Even in the case of a product that requires graining and folding of the ear, it is not necessary to carry the product between devices in accordance with each processing, so there is no risk of damage caused by hitting the product.

4.木目込み装置及び耳部折り返し装置の原点復帰は、すべてスプリング力を利用することで、動力が不必要となり、装置の簡素化と軽量化が可能である。 4). The origin return of the graining device and the ear folding device all uses spring force, so that no power is required, and the device can be simplified and reduced in weight.

5.駆動装置はすべて機体側に設けたことにより、回転ドラムに配管や配線が必要でないため回転ドラム機構の簡素化を図り、併せて一台の駆動装置で多面にセットされた木目込み装置又は耳部折り返し装置をも駆動することができることから、装置の製作コストの低減を図ることができる。 5. Since all the drive units are installed on the machine body, piping and wiring are not required for the rotary drum, so the rotary drum mechanism is simplified. Since the apparatus can also be driven, the manufacturing cost of the apparatus can be reduced.

以下各図を用いて本発明の実施例を詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

本実施例で製造する製品は、図1に示したドアトリム100であって、それを製造する製造装置は木目込みと耳部折り返し加工を一緒に行うことができるものである。   The product manufactured in the present embodiment is the door trim 100 shown in FIG. 1, and the manufacturing apparatus for manufacturing the door trim 100 can perform both the graining and the ear folding process.

図2、3において、1は機体、2は基台、3、3aは基台2から直立された側枠、4は側枠3、3aの上端間に取り付けられた天枠である。   2 and 3, reference numeral 1 denotes an airframe, 2 is a base, 3 and 3a are side frames standing upright from the base 2, and 4 is a top frame attached between the upper ends of the side frames 3 and 3a.

5は前記側枠3、3a間に回転軸6により回転自在に取り付けられた断面四角形の下段回転ドラムであって、このドラム5の各面には、図4に示すようにドアトリム100の表皮材102、基材101を受け容れる成形品受け治具7及び補助治具7aを取り付けたベース板9がボルト8により着脱自在に取り付けられている。   Reference numeral 5 denotes a lower rotary drum having a quadrangular cross section that is rotatably mounted between the side frames 3 and 3a by a rotary shaft 6. On each surface of the drum 5, as shown in FIG. 102, a base plate 9 to which a molded product receiving jig 7 and an auxiliary jig 7a for receiving the base material 101 are attached is detachably attached by bolts 8.

また、成形品受け治具7には、図4に示すように底面に吸引孔10が設けてあり、この吸引孔10は、図外のコンプレッサーに吸引管(図示せず)を介して結ばれていて、成形品受け治具7にセットされた表皮材102を吸引することで表皮材102を成形品受け治具内に固定することができる。   Further, as shown in FIG. 4, the molded product receiving jig 7 is provided with a suction hole 10 on the bottom surface, and this suction hole 10 is connected to a compressor (not shown) via a suction pipe (not shown). Therefore, the skin material 102 can be fixed in the molded product receiving jig by sucking the skin material 102 set in the molded product receiving jig 7.

図4において簡易に表示しているが、11は木目込み装置、12は耳部折り返し装置であって、本実施例では図1に示した木目込み部106を上記木目込み装置11で処理し、耳部折り返し部108を耳部折り返し装置12で処理する。   In FIG. 4, the display is simplified, but 11 is a wood graining device, and 12 is an ear folding device. In this embodiment, the wood graining unit 106 shown in FIG. The part 108 is processed by the ear folding device 12.

図5は成形品押え治具43を示し、成形品受け治具7内にセットされた成形品を押え込むためのもので、後述する上段回転ドラム35に取り付けられる。   FIG. 5 shows a molded product holding jig 43 for holding a molded product set in the molded product receiving jig 7 and is attached to an upper rotating drum 35 described later.

更に具体的に木目込み装置11を図6に基づいて説明すると、この木目込み装置11は、成形品受け治具7の側方において、ベース板9に直立させたガイド13に対して先端に木目込み用刃14を取り付けた昇降桿15が上下動自在に取り付けられている。   More specifically, the wood graining device 11 will be described with reference to FIG. 6. This wood graining device 11 has a wood graining blade at the tip of the guide 13 that stands upright on the base plate 9 on the side of the molded product receiving jig 7. A lifting rod 15 to which 14 is attached is attached so as to be movable up and down.

なお、昇降桿15は、本実施例では、自重でガイド13に沿って下降した位置にあるが、スプリングの力で一旦上昇したものが、下降し、復帰するように構成しても良い。   In this embodiment, the lifting rod 15 is in a position lowered along the guide 13 by its own weight. However, the lifting rod 15 may be configured so that once lifted by the force of the spring is lowered and returned.

次に、耳部折り返し装置12を図7を基に説明する。   Next, the ear | edge part folding | turning apparatus 12 is demonstrated based on FIG.

この図7において、耳部折り返し装置12は、ベース板9に対してスプリング23により下降するようにして上下動自在に直立され、かつスプリング23aにより前進したものが後退するように賦勢されている支軸22に対して取付板22a上に係合環25aを間隔を空けて取り付けることにより、係合部24aを形成している係合部材25と、前記取付板22aから直立させた直立桿26の上部に成形品受け治具7側に向けて取り付けられた下面に逃げ溝28を形成した折り返し治具27を取り付けた構成である。   In FIG. 7, the ear folding device 12 is erected so that it can be moved up and down with respect to the base plate 9 by a spring 23 and that moved forward by a spring 23 a is retracted. By attaching an engagement ring 25a on the attachment plate 22a with a space to the support shaft 22, an engagement member 25 forming an engagement portion 24a and an upright rod 26 standing upright from the attachment plate 22a are provided. The folding jig 27 having a relief groove 28 formed on the lower surface attached toward the molded product receiving jig 7 side is attached to the upper part.

図7において、29は耳部折り返し装置12の駆動装置であって、この装置29は、機体1に取り付けられた下向きのシリンダー30のロッド31に対して水平方向に向けて取り付けられた水平動シリンダー32のロッド33の先端に、前記係合部材25の係合部24aに前進して係合することができるフック部材34を取り付けた構成である。   In FIG. 7, reference numeral 29 denotes a drive device for the ear folding device 12, which is a horizontal moving cylinder attached in a horizontal direction to a rod 31 of a downward cylinder 30 attached to the airframe 1. A hook member 34 that can be advanced and engaged with the engaging portion 24a of the engaging member 25 is attached to the tip of the rod 33 of 32.

なお、本実施例で処理されるドアトリム100側の基材101の端部は、90°裏側に折り返した折り返し縁105が形成されたものである。   In addition, the edge part of the base material 101 by the side of the door trim 100 processed in a present Example is formed with the folding | turning edge 105 folded back 90 degree back side.

図2、3において、35は前記下段回転ドラム5の上方において回転軸36により機体1に対して上下動自在に取り付けられた上段回転ドラムであって、この上段回転ドラム35は断面四角形から成り、各面にベース板44を介して成形品押え治具43が下向きに取り付けられている。   2 and 3, reference numeral 35 denotes an upper rotary drum that is mounted on the machine body 1 so as to be movable up and down by the rotary shaft 36 above the lower rotary drum 5, and the upper rotary drum 35 has a quadrangular cross section. A molded product pressing jig 43 is attached to each surface downward via a base plate 44.

38、38aは取付アングル34の両端に垂下固定された取付具で、その取付具38,38aの先端に回転軸36が取付けられている。39、39aはブレ止め用ガイドピン、40、40aはガイドピン39、39aが入り込むためのピン受けである。   Reference numerals 38 and 38a denote fixtures that are suspended and fixed to both ends of the attachment angle 34, and a rotary shaft 36 is attached to the tips of the fixtures 38 and 38a. Reference numerals 39 and 39a denote anti-blur guide pins, and reference numerals 40 and 40a denote pin receivers for the guide pins 39 and 39a to enter.

41は下段回転ドラム駆動用サーボモータ、42は上段回転ドラム駆動用サーボモータであって、各ドラムを90°ずつ、及び下段回転ドラム5側については35°前傾させることも可能である。   Reference numeral 41 is a servo motor for driving the lower rotary drum, and 42 is a servo motor for driving the upper rotary drum, and each drum can be tilted forward by 90 ° and 35 ° forward on the lower rotary drum 5 side.

なお、前記上段回転ドラム35に取り付けられた成形品押え治具43は、図7に示すようにピン45を介して上段回転ドラム35の取付面35aに対して上下動自在に取り付けられていると共に、上昇するときにスプリング46の作用で成形品押え治具43に負荷がかかる構造となっていて、成形品押え治具43が基材101を押えるときに、弾力的に圧接(密着)するようにして押え効果を高めている。   The molded product pressing jig 43 attached to the upper rotary drum 35 is attached to a mounting surface 35a of the upper rotary drum 35 via a pin 45 so as to be movable up and down as shown in FIG. The molded product pressing jig 43 is subjected to a load by the action of the spring 46 when it is raised, and when the molded product pressing jig 43 presses the base material 101, it is elastically pressed (contacted). This increases the presser foot effect.

以上に説明した本発明に係る製造装置について、その作用(ドアトリム製造工程)を図8乃至図11に基づいて詳細に説明する。   About the manufacturing apparatus which concerns on this invention demonstrated above, the effect | action (door trim manufacturing process) is demonstrated in detail based on FIG. 8 thru | or FIG.

先ず図8に示すように、複合成形品に適合した成形品受け治具7と成形品押え治具43を選定し、下段回転ドラム5と上段回転ドラム35をサーボモータ41、42により回転させて対向させる。但し、表皮材102と基材101及びドアトリム100を成形品受け治具7にセットしやすくするために、下段回転ドラム5側のみ図8に示すように手前に約35°傾斜させたところで止めておく。7aはドアトリム受け補助治具である。   First, as shown in FIG. 8, a molded product receiving jig 7 and a molded product holding jig 43 suitable for a composite molded product are selected, and the lower rotary drum 5 and the upper rotary drum 35 are rotated by servo motors 41 and 42. Make them face each other. However, in order to make it easier to set the skin material 102, the base material 101, and the door trim 100 to the molded product receiving jig 7, only the lower rotating drum 5 side is stopped at an angle of about 35 ° toward the front as shown in FIG. deep. 7a is a door trim receiving auxiliary jig.

その上で、図9に示すように、裏面に接着剤を塗布した表皮材102を成形品受け治具7内にセットした上で、図10に示すようにこの表皮材102の上にドアトリム100をセットする。   Then, as shown in FIG. 9, a skin material 102 with an adhesive applied to the back surface is set in the molded product receiving jig 7, and then a door trim 100 is placed on the skin material 102 as shown in FIG. Set.

次に、図11に示すように下段回転ドラム5を回転させて成形品受け治具7を上向きに設定し、次に図12に示すように昇降シリンダー37を駆動して回転軸36を下降させることにより上段回転ドラム35を下降させ、成形品押え治具43を基材101の上面(裏面)に当接させ、更に下降させると、成形品押え治具43はスプリング46を圧縮するようにして僅かに上昇(後退)しながら、密着力(押圧力)を保持する(図7参照)。   Next, as shown in FIG. 11, the lower rotating drum 5 is rotated to set the molded product receiving jig 7 upward. Next, as shown in FIG. 12, the elevating cylinder 37 is driven to lower the rotary shaft 36. As a result, the upper rotary drum 35 is lowered, the molded product pressing jig 43 is brought into contact with the upper surface (back surface) of the substrate 101, and further lowered, the molded product pressing jig 43 compresses the spring 46. While slightly rising (retreating), the adhesion (pressing force) is maintained (see FIG. 7).

この間に、表皮材102は接着剤によりドアトリム100の基材101に貼着する。   During this time, the skin material 102 is adhered to the base material 101 of the door trim 100 with an adhesive.

基材101に表皮剤102を貼り付けただけの製品の場合には、この工程で終り、あとは上段回転ドラム35を上昇させて成形品受け治具7内からドアトリム100を取り出し、作業を終る。   In the case of a product in which the skin agent 102 is just pasted on the base material 101, the process ends. After that, the upper rotary drum 35 is raised, the door trim 100 is taken out from the molded product receiving jig 7, and the operation is finished. .

一方、図1(a)(b)(c)(d)に示したような木目込み部107と折り返し部108の存在するドアトリム100の製造においては、基材101の端面の露出を防ぎ、意匠性を高めるために、あらかじめ表皮材102に折り返し用の耳部103を形成しておき(図1(a)一点鎖線)これを折り返して基材101の端面を処理することが必要になる。   On the other hand, in the manufacture of the door trim 100 having the grained portion 107 and the folded portion 108 as shown in FIGS. 1 (a), (b), (c), and (d), the exposure of the end face of the base material 101 is prevented, and the design property is prevented. In order to increase the thickness, it is necessary to form an ear portion 103 for folding in the skin material 102 in advance (FIG. 1 (a) one-dot chain line) and fold this to process the end face of the substrate 101.

この工程を図13乃至図20で説明すると、図13は基材101と表皮材102とを成形品受け治具7と成形品押え治具43間に挟んで押えた状態である。この状態において、図14に示すように、上下動シリンダー30により駆動装置29を下降させたのち水平動シリンダー32のロッド33を前進させてフック部材34の先端を係合部24aに係合させる。   This process will be described with reference to FIGS. 13 to 20. FIG. 13 shows a state in which the base material 101 and the skin material 102 are sandwiched and held between the molded product receiving jig 7 and the molded product pressing jig 43. In this state, as shown in FIG. 14, after the drive device 29 is lowered by the vertical movement cylinder 30, the rod 33 of the horizontal movement cylinder 32 is advanced to engage the tip of the hook member 34 with the engagement portion 24a.

次に、図15に示すようにロッド33を駆動してフック部材34を上昇させることにより、折り返し治具27で表皮材102の耳部103を上方へ90°折り曲げる。   Next, as shown in FIG. 15, the rod 33 is driven to raise the hook member 34, whereby the ear 103 of the skin material 102 is bent 90 ° upward by the folding jig 27.

次に図16に示すようにロッド33を前進させることにより、折り返し治具27で耳部103を水平方向に90°折り曲げる。   Next, as shown in FIG. 16, the ear 33 is bent 90 ° in the horizontal direction by the folding jig 27 by moving the rod 33 forward.

その上で図16に示すように、折り返し治具27の逃げ溝28のところに耳部103の端部105が来たところで前進を止める。   Then, as shown in FIG. 16, the advancement is stopped when the end portion 105 of the ear portion 103 comes to the escape groove 28 of the folding jig 27.

次に図17に示すように折り返し治具27を下降させ、端部105を逃げ溝28内に押し込んで貼りつけることにより、基材101の端面104を耳部103で覆う。   Next, as shown in FIG. 17, the folding jig 27 is lowered, and the end portion 105 is pushed into the escape groove 28 and attached to cover the end surface 104 of the substrate 101 with the ear portion 103.

次に、図18に示すように、シリンダー32のロッド33を後退させてフック部材34を係合部24aから外すと、スプリング23aにより折り返し治具27も後退し、スプリング23により下降して元の位置に復帰する。このように、耳部折り返し装置12においては、すべてスプリング23、23aが復帰を司っている。   Next, as shown in FIG. 18, when the rod 33 of the cylinder 32 is retracted to remove the hook member 34 from the engaging portion 24a, the folding jig 27 is also retracted by the spring 23a, and is lowered by the spring 23 to return to the original position. Return to position. Thus, in the ear | edge part folding | turning apparatus 12, all the springs 23 and 23a are managing return.

以上でドアトリム100の加工が終了すると、図19に示すように上段回転ドラム35がシリンダー37により上昇して成形品押え治具43がドアトリム100から離れる。
この状態でドアトリム100を成形品受け治具7から取り出す事ができるが、図20に示す様に下段回転ドラム5を傾斜させて静止することにより、ドアトリム100が容易に取り出せる効果を得られる場合がある。
When the processing of the door trim 100 is completed as described above, the upper rotary drum 35 is raised by the cylinder 37 as shown in FIG. 19 and the molded product pressing jig 43 is separated from the door trim 100.
In this state, the door trim 100 can be taken out from the molded product receiving jig 7. However, as shown in FIG. 20, there is a case where the effect that the door trim 100 can be easily taken out can be obtained by inclining the lower rotary drum 5 to be stationary. is there.

次に、木目込み加工を図21(a)〜(c)に基づいて説明する。
木目込みとは、ドアトリム100の、基材101に逆U字状の木目込み溝107が形 成されており、この木目込み溝107内に表皮材102の端部を折り返して押し込み、 貼着することである。
Next, the graining process will be described with reference to FIGS.
Wood graining means that an inverted U-shaped wood graining groove 107 is formed in the base material 101 of the door trim 100, and the end portion of the skin material 102 is folded back into the wood graining groove 107 and stuck. .

木目込み装置11は、成形品受け治具7と成形品押え治具43間にドアトリム100 を押えた状態で木目込み駆動装置シリンダー21がカム桿19を前進させると、図21 (b)に示すようにカム桿19の上昇カム面19aが昇降桿15のローラー16の下に 入り込んで行く。     When the wood grain driving device cylinder 21 advances the cam rod 19 with the door trim 100 held between the molded product receiving jig 7 and the molded product holding jig 43, as shown in FIG. The rising cam surface 19 a of the cam rod 19 enters under the roller 16 of the lifting rod 15.

この結果、昇降桿15がカム面19aの作用で上昇し、これにより刃14が上昇して 表皮材102の端部を基材101に形成した木目込み溝107内に折り込んで貼着する 。     As a result, the elevating rod 15 is raised by the action of the cam surface 19 a, whereby the blade 14 is raised and the end portion of the skin material 102 is folded into the wood groove 107 formed in the base material 101 and attached.

この折り込みが終了すると、図21(c)に示すようにシリンダー21によりカム桿 19が後退し、これにつれて昇降桿15が下降し、刃14が木目込み溝107内から下 方に逃れて木目込み加工が終了する。     When the folding is completed, as shown in FIG. 21 (c), the cam rod 19 is retracted by the cylinder 21, and the lifting rod 15 is lowered accordingly, and the blade 14 escapes downward from the grain groove 107 to perform the graining process. finish.

以上が木目込み工程であって、このフローを図22に示す。     The above is the graining process, and this flow is shown in FIG.

以上の説明と実施例はドアトリム100において、表皮材102の加工に木目込み及 び折り返しが併用される場合であるが、成形品の形態によっては、木目込み装置11又 は耳部折り返し装置12のみが下段回転ドラム7側に設けられる場合もある。     In the above description and the embodiment, in the door trim 100, the graining and folding are used together for the processing of the skin material 102. However, depending on the form of the molded product, only the graining device 11 or the ear folding device 12 is the lower stage. In some cases, it is provided on the rotating drum 7 side.

図3において、47は制御装置であって、この制御装置47は、加工対象物を入力す るとこの加工対象物に合った成形品受け治具7と成形品押え治具43を選定して下段回 転ドラム5と上段回転ドラム35を回転させることにより対向させ、更に木目込み又は 折り返し加工の設定を入力することにより木目込み装置11又は折り返し装置12のそ れぞれの駆動装置17、29を駆動して木目込みと耳部折り返し加工の一連を自動的に 制御する構成である。     In FIG. 3, reference numeral 47 denotes a control device. When the processing object is input, the control device 47 selects the molded product receiving jig 7 and the molded product holding jig 43 suitable for the processed object. The lower rotating drum 5 and the upper rotating drum 35 are rotated to face each other, and further, the driving devices 17 and 29 of the graining device 11 and the folding device 12 are driven by inputting the setting of the graining or folding processing, respectively. Thus, it is a configuration that automatically controls a series of graining and ear folding processes.

産業上の利用分野Industrial application fields

1.自動車、飛行機、列車、住宅等の内装材の製造
2.家具、各種ケース等の外装材の製造
1. 1. Manufacture of interior materials for automobiles, airplanes, trains, houses, etc. Manufacture of exterior materials such as furniture and various cases

(a)はドアトリムの外面の説明図、(b)はドアトリムの内面の説明図、(c)はB−B´線断面図、(d)はA−A'線断面図(A) is explanatory drawing of the outer surface of a door trim, (b) is explanatory drawing of the inner surface of a door trim, (c) is a BB 'sectional view, (d) is an AA' sectional view. ドアトリム製造装置全体を示す正面図Front view showing the entire door trim manufacturing device 一部を断面した装置の側面図Side view of a partially sectioned device 成形品受け治具の説明図Illustration of molded product receiving jig 成形品押え治具の説明図Explanatory drawing of molded product holding jig 木目込み装置の説明図Explanatory drawing of graining device 耳部折り返し装置の説明図Explanatory drawing of the ear folding device 耳部折り返し工程の説明図Explanatory diagram of the ear folding process 耳部折り返し工程の説明図Explanatory diagram of the ear folding process 耳部折り返し工程の説明図Explanatory diagram of the ear folding process 耳部折り返し工程の説明図Explanatory diagram of the ear folding process 耳部折り返し工程の説明図Explanatory diagram of the ear folding process 耳部折り返し工程の説明図Explanatory diagram of the ear folding process 耳部折り返し工程の説明図Explanatory diagram of the ear folding process 耳部折り返し工程の説明図Explanatory diagram of the ear folding process 耳部折り返し工程の説明図Explanatory diagram of the ear folding process 耳部折り返し工程の説明図Explanatory diagram of the ear folding process 耳部折り返し工程の説明図Explanatory diagram of the ear folding process 耳部折り返し工程の説明図Explanatory diagram of the ear folding process 耳部折り返し工程の説明図Explanatory diagram of the ear folding process (a)乃至(c)木目込み工程の説明図(A) thru | or (c) Explanatory drawing of a graining process 木目込み工程のフローの説明図Explanatory diagram of the graining process flow

100 ドアトリム
101 基材
102 表皮材
103 耳部
104 端面
105 木目
1 機体
5 下段回転ドラム
7 成形品受け治具
11 木目込み装置
12 耳部折り返し装置
14 刃
17 木目込み駆動装置
27 折り返し治具
29 折り返し駆動装置
35 上段回転ドラム
43 成形品押え治具
47 制御装置
DESCRIPTION OF SYMBOLS 100 Door trim 101 Base material 102 Skin material 103 Ear part 104 End surface 105 Wood grain 1 Machine body 5 Lower stage rotating drum 7 Molded article receiving jig 11 Wood graining device 12 Ear part folding device 14 Blade 17 Wood graining drive device 27 Folding jig 29 Folding drive device 35 Upper stage rotating drum 43 Molded product holding jig 47 Controller

Claims (12)

a. 輪郭が所定の形状に成形された基材の表面に、表皮材を貼りあわせた構成の製品を成形するための複合成形品の製造装置であって、
b. 前記製造装置は、機体に対して水平な回転軸を介して回転自在に取り付けられていると共に周囲が多面に形成され、かつこの多面ごとに前記複合成形品を受け容れてセットするための成形品受け治具を上向きに取り付けた構成の下段回転ドラムと、
c. 前記機体に対して前記下段ドラムの上方に前記下段回転ドラムの回転軸と平行な回転軸に回転自在に取り付けられていると共に周囲が多面に形成され、かつこの多面ごとに前記成品受け治具にセットされた複合成形品の基材の裏面形状に合致し、前記基材の裏面に上方から圧着して基材と表皮材を貼り合せるための成形品押し付け治具を下向きに取り付けた構成の上段回転ドラムと、
d. 前記複合成形品の形状に合致する成形品受け治具と成形品押え治具が対向するように下段回転ドラムと上段回転ドラムとを回転させたのち、前記成形品受け治具内に表皮材をセットし、更にこの表皮材の上に基材をセットすると、上段回転ドラムを下降させて成形品押し付け治具を基材の裏面に圧着させることにより、表皮材を基材の表面に貼り付ける制御装置と、
e. から成る複合成形品の製造装置
a device for producing a composite molded product for molding a product having a structure in which a skin material is bonded to the surface of a base material whose contour is formed into a predetermined shape;
b. The manufacturing apparatus is rotatably attached to the machine body via a horizontal rotating shaft and has a multi-sided periphery, and receives and sets the composite molded product for each multi-sided surface. A lower rotating drum configured with the molded product receiving jig attached upward;
c. It is rotatably attached to a rotating shaft parallel to the rotating shaft of the lower rotating drum above the lower drum with respect to the machine body, and has a multi-sided periphery. A configuration in which a molded product pressing jig is attached downward to match the back surface shape of the base material of the composite molded product set on the tool, and press the top surface of the base material to bond the base material and the skin material. An upper rotating drum,
d. After rotating the lower rotating drum and the upper rotating drum so that the molded product receiving jig and the molded product holding jig that match the shape of the composite molded product face each other, the skin material is placed in the molded product receiving jig. When the base material is set on the skin material, the upper rotating drum is lowered and the molded product pressing jig is pressure-bonded to the back surface of the base material so that the skin material is attached to the surface of the base material. Equipment,
e. Manufacturing equipment for composite molded products
前記成形品受け治具には、セットされた表皮材を吸着して成形品受け治具内に固定するための吸引孔が設けられていること、を特徴とする請求項1に記載の複合成形品の製造装置。   2. The composite molding according to claim 1, wherein the molded product receiving jig is provided with suction holes for adsorbing and fixing the set skin material in the molded product receiving jig. Product manufacturing equipment. 前記成形品受け治具及び成形品押え治具は、それぞれの回転ドラムに対して着脱自在に取り付けられていること、を特徴とする請求項1に記載の複合成形品の製造装置。   The apparatus for manufacturing a composite molded product according to claim 1, wherein the molded product receiving jig and the molded product pressing jig are detachably attached to the respective rotating drums. 前記下段回転ドラムは、取り付けられている成形品受け治具が斜めになるようにその回転角を制御できること、を特徴とする請求項1に記載の複合成形品の製造装置。   The apparatus for producing a composite molded product according to claim 1, wherein the rotation angle of the lower rotating drum can be controlled so that a molded product receiving jig attached thereto is inclined. 前記製造する複合成形品は、基材の周縁の一部から表皮材側に形成した耳部が突出した構成から成ること、を特徴とする請求項1に記載の複合成形品の製造装置。   2. The composite molded product manufacturing apparatus according to claim 1, wherein the composite molded product to be manufactured has a configuration in which an ear portion formed on a skin material side protrudes from a part of a peripheral edge of a base material. 前記製造する複合成形品の基材には木目込み溝が形成され、表皮材の端縁はこの木目込み溝に臨んで形成された構成から成ること、を特徴とする請求項1に記載の複合成形品の製造装置。   2. The composite molded product according to claim 1, wherein the base material of the composite molded product to be manufactured is formed with a wood groove, and an edge of the skin material is formed so as to face the wood groove. Manufacturing equipment. 前記下段回転ドラムには、成形品受け治具に臨ませて木目込み装置が設けられ、機体側にはこの木目込み装置を駆動するための木目込み駆動装置が設けられていること、を特徴とする請求項1に記載の複合成形品の製造装置。   The lower rotating drum is provided with a wood graining device facing a molded product receiving jig, and a wood grain driving device for driving the wood graining device is provided on the machine body side. The manufacturing apparatus of the composite molded product of 1. 前記下段回転ドラムには、成形品受け治具に臨ませて耳部折り返し装置が設けられ、機体側にはこの耳部折り返し装置を駆動するための耳部折り返し駆動装置が設けられていること、を特徴とする請求項1に記載の複合成形品の製造装置。   The lower rotating drum is provided with an ear folding device facing the molded product receiving jig, and an ear folding device for driving the ear folding device is provided on the machine body side, The apparatus for producing a composite molded article according to claim 1. 前記木目込み装置は、前記木目込み駆動装置側から前進して来た駆動カムにより上昇して表皮材の端縁側を基材側の木目込み溝内に折り曲げて押し込み貼り付ける構成となっていること、を特徴とする請求項7に記載の複合成形品の製造装置。   The wood graining device is configured to be lifted by a drive cam that has been advanced from the wood grain drive device side, and is configured to bend and paste the edge side of the skin material into the wood grain groove on the base material side. The manufacturing apparatus of the composite molded product of Claim 7. 前記耳部折り返し装置は、前記耳部折り返し駆動装置の駆動桿の先端の上昇により折り返し治具が上昇して表皮材側の耳部を上方に90°折り曲げたのち、駆動桿の前進により折り返し治具が耳部を基材の裏側に折り返し、駆動桿の下降により折り返し治具が下降して耳部を基材の周縁の裏側に折り返して貼り付ける構成となっていること、を特徴とする請求項8に記載の複合成形品の製造装置。   In the ear folding device, the folding jig is raised by raising the tip of the driving rod of the ear folding driving device and the ear on the skin material side is bent 90 ° upward, and then the folding is cured by the advancement of the driving rod. The tool is configured such that the ear part is folded back to the back side of the base material, and the folding jig is lowered by lowering the drive rod, and the ear part is folded and attached to the back side of the peripheral edge of the base material. Item 9. An apparatus for producing a composite molded article according to Item 8. 前記下段回転ドラムと機体には、複合成形品に木目込みと耳部の折り返し部が形成されている場合には、この両方の加工ができるように木目込み装置とこの駆動装置及び耳部折り返し装置とこの駆動装置が設けられていること、を特徴とする請求項7乃至10のいずれか1項に記載の複合成形品の製造装置。   When the lower rotating drum and the machine body are formed with a grained part and a folded part of the ear part in the composite molded product, the graining device, the driving device, the ear part folding device, and this The apparatus for manufacturing a composite molded article according to any one of claims 7 to 10, wherein a drive device is provided. 前記制御装置は、設定された加工プログラムに基づいて下段回転ドラム及び上段回転ドラムを回転させて対となる成形品受け治具と成形品押え治具を対向させると共に成形品受け治具内の吸引孔を負圧に形成し、上段回転ドラムを下降させて成形品受け治具内の半製品を押え込んで基材と表皮材を貼着し、次に木目込み又は耳部の折り返しを行う木目込み駆動装置又は耳部折り返し駆動装置の駆動を制御し、その上で上段回転ドラムを上昇させて木目込みおよび耳部折り返し済の複合成形品を解放する制御を行うように構成されていること、を特徴とする請求項1乃至11のいずれか1項に記載の複合成形品の製造装置。   The control device rotates the lower rotating drum and the upper rotating drum on the basis of the set processing program so as to make the paired molded product receiving jig and the molded product holding jig face each other and sucking in the molded product receiving jig. Graining drive that forms a hole in negative pressure, lowers the upper rotating drum, presses the semi-finished product in the molded product receiving jig, adheres the base material and the skin material, and then folds the grain or the ear part It is configured to control the driving of the device or the ear part folding drive device, and then to raise the upper rotating drum to release the composite molded product with the graining and the ear part folded. The manufacturing apparatus of the composite molded product of any one of Claim 1 thru | or 11.
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JP2765776B2 (en) * 1992-01-30 1998-06-18 河西工業株式会社 Roll-in welding method and roll-up welding device for skin material
JP2002283461A (en) * 2001-03-28 2002-10-03 Johnson Controls Automotive Systems Corp Method for bonding skin material of seat for vehicle
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