JP5173494B2 - Surface finishing method - Google Patents

Surface finishing method Download PDF

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JP5173494B2
JP5173494B2 JP2008051608A JP2008051608A JP5173494B2 JP 5173494 B2 JP5173494 B2 JP 5173494B2 JP 2008051608 A JP2008051608 A JP 2008051608A JP 2008051608 A JP2008051608 A JP 2008051608A JP 5173494 B2 JP5173494 B2 JP 5173494B2
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plaster
coating
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JP2009209541A (en
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幸司 濱村
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Aica Kogyo Co Ltd
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Description

本発明は、漆喰調塗材の塗装方法に関するものである。   The present invention relates to a method for coating a plaster coating material.

漆喰調塗材は日本、或いは外国ではスイス、イタリア等の大理石調を模したものが使用され、組成が消石灰、大理石粉を含むため、調湿性、結露防止などの機能を有するものが知られている。しかし、仕上げ方法は従来の仕上げを模するものが多く、幅広い環境、デザインに適応するには新規な方法が望まれていた。   The plaster-like coating material used in Japan or abroad is similar to the marble tone of Switzerland, Italy, etc., and since the composition contains slaked lime and marble powder, those with functions such as humidity conditioning and prevention of condensation are known. Yes. However, many finishing methods imitate conventional finishing, and a new method has been desired to adapt to a wide range of environments and designs.

消石灰、ポリマー成分及び水を含有する塗料組成物であって、塗液またはその乾燥塗膜の (1)容器の中での状態、(2)塗装作業性、(3)低温安定性、(4)塗膜の外観、(5)耐アルカリ性、(6)耐洗浄性、(7)隠蔽率が、JIS K5663−1995に規定される少なくとも2種ペイントの性質を満たすものである塗料組成物、上記塗料組成物を塗布して成る塗装物が開示されている。(特許文献1)   A coating composition containing slaked lime, a polymer component, and water, wherein the coating liquid or its dried coating film is (1) in a container, (2) coating workability, (3) low temperature stability, (4 A coating composition wherein the appearance of the coating film, (5) alkali resistance, (6) washing resistance, and (7) concealment rate satisfy the properties of at least two kinds of paints defined in JIS K5663-1995, A coated article obtained by applying a coating composition is disclosed. (Patent Document 1)

従来の磨き漆喰にほとんど遜色のない風合いで、しかも強度等に優れ、かつひび割れ等の発生しにくい磨き漆喰風の壁材が得られる磨き漆喰風壁材組成物を目的として、消石灰100重量部に対して、珪砂30〜70重量部、合成樹脂エマルジョンまたはパウダー樹脂3〜10重量部、すさ0.5〜6重量部、クレイ成分0.5〜5重量部、分散剤0.5〜5重量部、セルロース系増粘剤0.2〜3重量部、消泡剤0.1〜2重量部含有することを特徴とする磨き漆喰風壁材組成物が開示されている。(特許文献2)   For the purpose of a polished plaster-like wall material composition that gives a polished plaster-like wall material that has a texture that is almost inferior to conventional polished plaster, is excellent in strength, etc., and is unlikely to crack, etc. On the other hand, 30 to 70 parts by weight of silica sand, 3 to 10 parts by weight of synthetic resin emulsion or powder resin, 0.5 to 6 parts by weight of soil, 0.5 to 5 parts by weight of clay component, 0.5 to 5 parts by weight of dispersant A polished plaster-like wall material composition containing 0.2 to 3 parts by weight of a cellulose-based thickener and 0.1 to 2 parts by weight of an antifoaming agent is disclosed. (Patent Document 2)

塗装模様形成方法は、炭酸カルシウム及びバインダー樹脂を含有し、水と混練してなり、炭酸カルシウムの累積量90%に相当する粒子直径が3〜20μmの範囲内であることが好ましい塗料組成物を、被塗装面の一部又は全部に、1回又は複数回塗りつける工程と、塗りつけられた前記塗料組成物の表面を乾燥させる工程と、塗りつけられた塗料組成物表面をコテ塗りする工程と、を含むもので、簡便、安全、かつ、低コストで、所望の濃淡模様等の塗装模様を現出することができる開示されている。(特許文献3)   The coating pattern forming method comprises a coating composition containing calcium carbonate and a binder resin, kneaded with water, and preferably having a particle diameter corresponding to 90% of the cumulative amount of calcium carbonate within a range of 3 to 20 μm. A step of applying one or more times to a part or all of the surface to be coated, a step of drying the surface of the applied coating composition, and a step of applying a trowel to the surface of the applied coating composition Including, it is disclosed that a desired pattern such as a shade pattern can be produced with ease, safety and low cost. (Patent Document 3)

漆喰調塗材は磨き等の光沢により表現意匠を奏するものが多かった。
特開2001−187867号公報 特開2001−192255号公報 特開2004−211035号公報
Many of the plaster-like coating materials have an expressive design due to their gloss such as polishing.
JP 2001-187867 A JP 2001-192255 A JP 2004-211035 A

解決しようとする課題は、石灰成分を40重量%以上含有し、合成樹脂成分が10重量%以下である漆喰調塗材において、本来の調湿、結露防止を向上させると共に意匠性を付与させる表面仕上げ方法の提供である。   The problem to be solved is a surface that improves the original moisture conditioning and prevention of condensation and imparts design properties to a plaster coating material containing a lime component of 40% by weight or more and a synthetic resin component of 10% by weight or less. Provide finishing methods.

請求項1の発明は、下地に、消石灰或いは炭酸カルシウムいずれか或いは両成分を総量としてを40〜80重量%含有し、充填剤を25〜40重量%、顔料を5〜10重量%、合成樹脂エマルジョンを樹脂成分として10重量%以下を特徴とする漆喰調塗材に粒径0.1〜1.5mmの骨材10〜150重量%を、塗膜のひび割れを避け、塗膜の光沢が低いものとするために配合し塗付後、プラスチック鏝或いは木鏝で前記骨材をひっかき転がすことにより筋溝状の模様を形成し、表面が光沢を失い乾きかけた時に金属鏝にて平面部を磨きの光沢とするためにこすり押さえることを特徴とする表面仕上げ方法であり、結露防止機能を表面積を増やすことにより増進させるほか、結露が発生しても結露の流れあとが判らない。また、磨きの光沢外観とコントラストを付与する意匠となり、現代風のデザインに合わせることができる。
請求項2の発明は、請求項1に記載の表面仕上げ後、前記仕上げと光沢或いは色の異なる石灰成分を40%以上含有し、合成樹脂成分が10%以下である漆喰調塗材を塗付し、こすり光沢を出すことを特徴とする表面仕上げ方法であり、請求項2でできた筋溝を色調のコントラストにで、意匠を演出することができる。
The invention of claim 1 contains, as a base, 40 to 80% by weight of slaked lime or calcium carbonate or a total amount of both components, 25 to 40% by weight of filler, 5 to 10% by weight of pigment, and synthetic resin. 10% to 150% by weight of aggregate with a particle size of 0.1 to 1.5mm , avoiding cracks in the coating film, and the gloss of the coating film to a plaster coating material characterized by 10% by weight or less of emulsion as a resin component After blending and coating to make it low, the aggregate is formed by scratching the aggregate with a plastic mallet or wooden mallet, and when the surface loses luster and dries, it is flat with a metal bowl This is a surface finishing method characterized by rubbing to make the surface glossy, and the anti-condensation function is enhanced by increasing the surface area, and even if condensation occurs, the flow of condensation cannot be determined. In addition, it is a design that gives a polished glossy appearance and contrast, and can be adapted to contemporary designs.
The invention of claim 2 applies a plaster-tone coating material containing 40% or more of a lime component having a gloss or color different from that of the finish after the surface finish of claim 1 and having a synthetic resin component of 10% or less. In addition, the surface finishing method is characterized by producing a rubbed gloss, and the design can be produced with the streak formed in claim 2 in the contrast of color tone.

本発明は漆喰調塗材の調湿、結露防止機能を増し、意匠を演出できる。   The present invention increases the humidity control and dew condensation prevention functions of the plaster coating material and can produce a design.

本発明は漆喰調塗材に骨材を配合し塗付後、プラスチック鏝或いは木鏝で前記骨材をひっかき転がすことにより筋溝状の模様を形成すること、さらに平面部を金属鏝にて押さえ磨きに近い状態とすること、さらに全体に前記漆喰調塗材とは光沢があがるか別色調の漆喰調塗材を塗り重ね前工程で得られた筋溝をコントラスト化とする方法で以下詳細に説明する。   In the present invention, an aggregate is mixed with a plaster-like coating material, and after applying the aggregate, the aggregate is formed by rolling the aggregate with a plastic basket or a wooden mallet. It is in a state close to polishing, and in addition to the above stucco-like coating material as a whole, it is glossy or it is a method of contrasting the streak obtained in the previous process by applying a different-tone stucco-tone coating material in detail below explain.

石灰成分を40%以上含有し、合成樹脂成分が10%以下である漆喰調塗材は消石灰或いは炭酸カルシウムいずれか或いは両成分を総量として40%以上含み漆喰調塗材となる第一要素である。合成樹脂成分10%以下は漆喰塗材の耐水性、乾燥性の欠点を補う目的で、合成樹脂を配合するが、その配合が塗膜の水蒸気透過性・塗材そのものの吸放湿性を失わない配合物を意味する。   The stucco-like coating material containing 40% or more of the lime component and 10% or less of the synthetic resin component is the first element that becomes 40% or more of the total amount of either slaked lime or calcium carbonate or both components and becomes a stucco-tone coating material. . Synthetic resin is blended for the purpose of compensating for the water resistance and drying properties of the plaster coating material for synthetic resin components of 10% or less, but the blending does not lose the water vapor permeability of the coating film or the moisture absorption / release properties of the coating material itself. Means a blend.

壁の吸放湿性は漆喰調塗材に拠る場合と下地に吸放湿性の高い素材を用い漆喰調塗材は水蒸気透過性を損なわない場合とがある。本発明は両者いずれかにも対応する方法で、意匠性と効果両面で有用なものである。   The moisture absorption and desorption of the wall may depend on the plaster-like coating material, and the material with high moisture absorption / release properties may be used for the base, and the plaster-tone coating material may not impair the water vapor permeability. The present invention is a method corresponding to both, and is useful in both design and effects.

漆喰調塗材は消石灰或いは炭酸カルシウムいずれか或いは両成分を総量としてを40〜80重量%含有し、充填剤として、炭酸カルシウム粉、大理石粉、珪砂粉等を意匠、塗布適性のため25〜40重量%、着色剤として、顔料を5〜10重量%、粘性等塗料適性を向上させるものとして、増粘剤、分散剤、消泡剤等を2〜5重量%、合成樹脂エマルジョンを樹脂成分として10重量%以下であるものが、意匠性を得るための塗布作業適性や、耐水性、耐クラック性を向上させるため、配合される。
市販品にジョリパットイタリアートIIJP−70、JP−65、JM−65(アイカ工業(株)、商品名)フィオレンティーノ((株)フッコー、商品名)、ベネチアーノ((株)エバーファースト、商品名)等がある。
The plaster coating material contains either slaked lime or calcium carbonate or both components in a total amount of 40 to 80% by weight, and the filler is calcium carbonate powder, marble powder, silica sand powder, etc. 5% to 10% by weight as a colorant, 5% to 10% by weight as a pigment, 2-5% by weight as a thickener, dispersant, antifoaming agent, etc. What is 10% by weight or less is blended in order to improve application workability for obtaining design properties, water resistance, and crack resistance.
Commercially available products are Jolipat Italian II-JP-70, JP-65, JM-65 (Aika Industry Co., Ltd., trade name) Fiorentino (Fukuko Co., Ltd., trade name), Venetian (Everfast Co., Ltd., trade name) ) Etc.

本発明で用いる骨材は骨材は0.1〜1.5mm以内のものが好ましい。この範囲で、筋溝の深さが、厚みのある模様と効果がえられ、塗膜が厚すぎて、塗膜にひび割れが生じることがない。なお、骨材と塗布厚は使用する骨材により適宜選択する。骨材の粒径が小さいと塗布厚が薄くする必要がある。最も 好ましいものとして寒水石2厘がある。添加量は筋溝の多少により変わるが、漆喰調塗材に対して10〜150重量%で、塗膜は光沢が低いものとなる。   The aggregate used in the present invention is preferably within 0.1 to 1.5 mm. Within this range, the depth of the streak can provide a thick pattern and effect, the coating film is too thick, and the coating film will not crack. The aggregate and the coating thickness are appropriately selected depending on the aggregate to be used. When the particle size of the aggregate is small, it is necessary to reduce the coating thickness. Most preferred is 2 liters of cold water stone. Although the amount of addition varies depending on the amount of streak, it is 10 to 150% by weight based on the plaster coating material, and the coating film has low gloss.

本発明で用いるプラスチック鏝或いは木鏝は上記骨材が鏝に引っかかり筋溝が生じれば良く、プラスチック鏝としてはポリスチレン製の鏝などがある。また発泡スチロール等のブロック等の鏝でないものを代用することができる。   The plastic casket or wooden casket used in the present invention is only required to have the above-mentioned aggregate caught on the casket to form a streak. Moreover, what is not wrinkles, such as blocks, such as a polystyrene foam, can be substituted.

下地に対して、必要に応じて シーラーを塗布する。   Apply sealer to the base as necessary.

上記漆喰調塗材に骨材を配合したものを塗布量0.5〜2.5kg/mステンレス鏝等の金属鏝にて平滑にならす。 The above-mentioned plaster-like coating material is blended with an aggregate and smoothed with a metal jar such as a 0.5 to 2.5 kg / m 2 stainless steel jar.

上記処理後、プラスチック鏝或いは木鏝で、筋をつける方向に鏝を移動する。要領としては骨材と前記鏝の間で、骨材を転がす様にする。この際、下地の不陸が影響を受けるのでこれを避けたい場合は下地調整をする。   After the above processing, the scissors are moved in the direction of placing the streaks with a plastic scissors or wooden crates. The point is to roll the aggregate between the aggregate and the heel. At this time, since the unevenness of the ground is affected, if you want to avoid this, adjust the ground.

その後、表面が乾きかけた時に金属鏝でこすり押さえる。さらに具体的には鏝のエッジ部分でこすり、平滑に押さえる。表面が乾きかける時期は塗布直後の濡れ光沢から塗膜が光沢を失うことにより判る。   Then, when the surface is about to dry, rub it with a metal scissors. More specifically, rub at the edge of the heel and hold it smoothly. The time when the surface dries can be determined by the loss of gloss of the coating film from the wet gloss immediately after application.

前記仕上げと光沢或いは色の異なる漆喰調塗材0.1〜0.5kg/mを塗付し、薄く塗付した後、手で触りべとつかない半乾きの状態で金属鏝でこすり光沢をだす。この光沢の異なるとは漆喰調塗材が低光沢でない限り、前記仕上げでは骨材を配合し、光沢が落ちているので自然と異なることとなる。また、色を変えることにより、前記仕上げの凹凸により、光沢の変化、色調の変化が生じる。 Apply 0.1 to 0.5 kg / m 2 of a stucco-like coating material with a gloss or color different from that of the finish, apply it thinly, and then rub it with a metal scissors in a semi-dry state that is not sticky to the hand. . The difference in gloss is different from the natural finish because, as long as the plaster coating material is not low gloss, the above-mentioned finish mixes the aggregate and the gloss is lowered. Further, by changing the color, a change in gloss and a change in color tone occur due to the unevenness of the finish.

上記工程で、どの工程で止めるかにより、効果が異なる。第一として、塗膜を引っ掻き模様を形成したものは表面積が大きく、吸放湿が得られる反面塗膜厚さが薄い部分が生じる。下地材料にもよるが、乾燥後にクラックが生じる恐れがある。第二としては表面が乾きかけた時に金属鏝にてこすり押さえた状態では前記恐れはない。第三として最後の処理まで行った場合は、意匠的にもっとも効果を奏することになる。
これらは意匠性・吸放湿性等適宜使用者の好みに、多様性に応じることができる。
以下実施例、比較例で、詳細に説明する。なお、室温は25℃相対湿度65%で行った。
In the above process, the effect varies depending on which process is stopped. First, the scratched pattern formed on the coating film has a large surface area, and moisture absorption and desorption can be obtained. Depending on the underlying material, cracks may occur after drying. Secondly, there is no such fear when the surface is rubbed with a metal bowl when the surface is about to dry. Thirdly, when the process is performed up to the last process, the design is most effective.
These can be adapted to the user's preference as appropriate, such as design and moisture absorption / release properties.
Hereinafter, it demonstrates in detail with an Example and a comparative example. The room temperature was 25 ° C. and relative humidity 65%.

石膏ボード(12mm厚、JISA6901相当品)にジョリパットシーラーJS−300(アイカ工業(株)製、アクリル樹脂系固形分70%下塗材、商品名)を150g/m刷毛塗り、乾燥後、ジョリパットイタリアートIIJP−70(アイカ工業(株)製、漆喰調塗材、エチレン酢酸ビニル樹脂5%、商品名)100重量部に寒水石2厘を前記JP−70の50重量部を加え撹拌し、これを1kg/mステンレス製鏝にて平滑に塗り、ポリスチレン樹脂製鏝を図1に示す様に動かし、骨材の転がった跡をつけ実施例1とした。なお図2ではジョリパットイタリアートIIJP−70C91(黒色)を用いて、作製した。 Gypsum board (12mm thickness, JISA6901 equivalent) Jolipat Sealer JS-300 (Aika Kogyo Co., Ltd., acrylic resin-based solid content 70% primer, trade name) 150g / m 2 brush applied, dried, Art IIJP-70 (manufactured by Aika Kogyo Co., Ltd., stucco-tone coating material, ethylene vinyl acetate resin 5%, trade name) 100 parts by weight of 2 ml of cold water stone and 50 parts by weight of JP-70 were added and stirred. Was coated with a 1 kg / m 2 stainless steel plate and the polystyrene resin plate was moved as shown in FIG. In FIG. 2, Jolipat Italianate IIJP-70C91 (black) was used.

実施例1処理後、約60分後、表面が乾燥し始めたら、平坦部を金属鏝のエッジで1〜5回こすり実施例2とした。   Example 1 After about 60 minutes after the treatment, when the surface began to dry, the flat part was rubbed 1 to 5 times with the edge of a metal bowl as Example 2.

実施例2で得られた模様付け乾燥後アイカジョリパットIIJP−65B色を金属鏝で0.25kg/m塗布し、手で触りべとつかない程度の半乾きで、金属鏝のエッジを立て、強く擦りながら光沢を出し実施例3とした。なお図3ではジョリパットイタリアートIIJP-70C72(薄灰色)を下地に、JP-65C31(白色)を用いて、作製した。 After the patterning and drying obtained in Example 2, 0.25 kg / m 2 of Aikajo Lipat IIJP-65B color was applied with a metal scissors, and the edges of the metal scissors were erected and rubbed strongly with a half-dryness that would not be touched by the hand. However, it was glossy and designated as Example 3. In FIG. 3, Jolipat Italian II IIJP-70C72 (light gray) was used as a base and JP-65C31 (white) was used.

鏝操作概要。鏝 Operation summary. 実施例2の代用写真。The substitute photograph of Example 2. 実施例3の代用写真。The substitute photograph of Example 3.

符号の説明Explanation of symbols

1 プラスチック製鏝
2 鏝の操作方向
3 筋溝の方向
4 実際の筋溝のイメージ例
1 Plastic scissors 2 Shaft operating direction 3 Streak direction 4 Example of actual streak image

Claims (2)

下地に、消石灰或いは炭酸カルシウムいずれか或いは両成分を総量としてを40〜80重量%含有し、充填剤を25〜40重量%、顔料を5〜10重量%、合成樹脂エマルジョンを樹脂成分として10重量%以下を特徴とする漆喰調塗材に粒径0.1〜1.5mmの骨材10〜150重量%を、塗膜のひび割れを避け、塗膜の光沢が低いものとするために配合し塗付後、プラスチック鏝或いは木鏝で前記骨材をひっかき転がすことにより筋溝状の模様を形成し、表面が光沢を失い乾きかけた時に金属鏝にて平面部を磨きの光沢とするためにこすり押さえることを特徴とする表面仕上げ方法。 The base contains 40 to 80% by weight of either slaked lime or calcium carbonate or both components as a total amount, 25 to 40% by weight of filler, 5 to 10% by weight of pigment, and 10% by weight of synthetic resin emulsion as a resin component. % To less than 10% by weight of aggregate with a particle size of 0.1-1.5mm to avoid cracking of the coating film and to reduce the gloss of the coating film After the application, the aggregate is formed by scratching the aggregate with a plastic or wooden mallet, and when the surface loses its luster and dries, the flat part is polished with a metal mallet. A surface finishing method characterized by rubbing and pressing. 請求項1に記載の表面仕上げ後、前記仕上げと光沢或いは色の異なる石灰成分を40%以上含有し、合成樹脂成分が10%以下である漆喰調塗材を塗付し、こすり光沢を出すことを特徴とする表面仕上げ方法。   After the surface finish according to claim 1, apply a plaster-like coating material containing 40% or more of a lime component having a gloss or color different from that of the finish and having a synthetic resin component of 10% or less to give a rubbed gloss. Surface finishing method characterized by
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