JP5167210B2 - Joint structure and its construction method - Google Patents

Joint structure and its construction method Download PDF

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JP5167210B2
JP5167210B2 JP2009175461A JP2009175461A JP5167210B2 JP 5167210 B2 JP5167210 B2 JP 5167210B2 JP 2009175461 A JP2009175461 A JP 2009175461A JP 2009175461 A JP2009175461 A JP 2009175461A JP 5167210 B2 JP5167210 B2 JP 5167210B2
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side plate
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芳生 安藤
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株式会社パロマ
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本発明は、熱交換器のケースに収容された伝熱管を、この伝熱管との間で流体を流通させるための連絡管へと接続するための接手構造に関する。   The present invention relates to a joint structure for connecting a heat transfer tube housed in a case of a heat exchanger to a connecting tube for circulating a fluid between the heat transfer tube.

熱交換器では、ケース外から導入された外部流体を、螺旋状に巻かれた熱交換用の伝熱管が収容された収容空間に通してからケース外へ排出させることにより、外部流体と伝熱管内の内部流体との熱交換を行う。この熱交換器における伝熱管は、該伝熱管の端部がケース側板に挿通されたうえで、この伝熱管との間で内部流体を流通させるための連絡管へと接続されている(特許文献1参照)。   In the heat exchanger, the external fluid introduced from outside the case passes through a housing space in which a heat exchange tube for heat exchange wound in a spiral shape is housed, and then is discharged outside the case. Exchanges heat with the internal fluid in the tube. The heat transfer tube in this heat exchanger is connected to a connecting tube for circulating an internal fluid between the heat transfer tube after the end of the heat transfer tube is inserted into the case side plate (Patent Document) 1).

ここでの接手(ヘッダ6A,6B)構造は、ケース側板に挿通された伝熱管の端部を取り囲む側壁からなる第1部材に、連絡管(開口部60A,60B)を接続する領域の外周を立ち上げてなる第2部材を、その立ち上がり部の端部がケースに向かうように嵌合させることで実現されている。   The joint (headers 6A, 6B) structure here has an outer periphery of a region where the connecting pipe (openings 60A, 60B) is connected to the first member formed of the side wall surrounding the end of the heat transfer pipe inserted through the case side plate. This is realized by fitting the raised second member so that the end of the rising part faces the case.

特開2008−032252号公報JP 2008-032252 A

上記のような接手構造においては、第1部材とケース側板に挿通された伝熱管の端部とを溶接した後で、第2部材を、第1部材における側壁の端部に溶接することとなる。
このとき、第1部材と伝熱管との溶接箇所は、伝熱管の端部それぞれを溶接するには複雑な形状であるため、いわゆるロウ付けによる溶接が行われ、また、第1部材と第2部材との溶接箇所についても、一方の端部が他方の端部に隠れた状態であり適切に密閉溶接をするために、同じくロウ付けによる溶接が行われている。
In the joint structure as described above, after welding the first member and the end of the heat transfer tube inserted through the case side plate, the second member is welded to the end of the side wall of the first member. .
At this time, since the welded portion between the first member and the heat transfer tube has a complicated shape for welding the end portions of the heat transfer tube, welding by so-called brazing is performed, and the first member and the second heat transfer tube are welded. As for the welded portion with the member, one end portion is hidden behind the other end portion, and in order to carry out hermetic welding appropriately, welding by brazing is also performed.

ここで、ロウ付けによる溶接は、上記のような溶接箇所の溶接に適しているものの、高温環境である炉内で実施することで素材の劣化が進行してしまうことを懸念して、複数回に分けて溶接作業を行うのに適していない。よって、通常は、これら複数の溶接箇所について同時に溶接作業を行うことになる。   Here, although welding by brazing is suitable for welding at the above-mentioned welding locations, there is a concern that the deterioration of the material will progress by being carried out in a furnace that is a high-temperature environment, and multiple times will be performed. It is not suitable for carrying out welding work separately. Therefore, usually, a welding operation is simultaneously performed for the plurality of welding locations.

しかし、このとき同時に溶接作業を行うことから、第1部材と伝熱管の端部との溶接箇所、または、第1部材と第2部材との溶接箇所における溶接状態の良否を確認してから他方の溶接作業を行うといったことができず、また、一方が不適切な溶接状態になっていたとしても、ロウ付けによる溶接作業の性質上、両方の溶接作業後に部材を分離して溶接作業をやり直すといったことも困難である。その結果、従来の接手構造では、製造工程全体を通しての不良率が高くなりやすいという問題があった。   However, since the welding operation is simultaneously performed at this time, the quality of the welded state between the first member and the end of the heat transfer tube or the welded portion between the first member and the second member is confirmed and the other Even if one of them is in an inappropriate welding state, due to the nature of the welding operation by brazing, the members are separated after both welding operations and the welding operation is repeated. It is also difficult. As a result, the conventional joint structure has a problem that the defect rate tends to be high throughout the manufacturing process.

本発明は、このような課題を解決するためになされたものであり、その目的は、製造工程全体を通しての不良率を低くするための技術を提供することである。   The present invention has been made to solve such problems, and an object of the present invention is to provide a technique for reducing the defect rate throughout the manufacturing process.

上記課題を解決するため第1の構成は、ケース外から導入された外部流体を、前記ケース内において熱交換用の伝熱管が収容された収容空間に通してから前記ケース外へ排出させることで、前記外部流体と前記伝熱管内を流通する内部流体との熱交換を行う熱交換器につき、該熱交換器の前記ケース側板に挿通された前記伝熱管の端部を、該伝熱管との間で前記内部流体を流通する連絡管へと接続するための接手構造である。
The first configuration for solving the above problems, the introduced external fluid from outside of the case, through the housing space heat transfer tube for heat exchange is housed be discharged out of the case from within the casing Then, for a heat exchanger that performs heat exchange between the external fluid and the internal fluid that circulates in the heat transfer tube, an end portion of the heat transfer tube inserted through the case side plate of the heat exchanger is connected to the heat transfer tube. It is a joint structure for connecting to the connecting pipe which distribute | circulates the said internal fluid between.

この接手構造は、前記伝熱管の端部が挿通される孔を形成してなる第1孔形成部、および、該第1孔形成部を挿通した前記伝熱管の端部を取り囲む側壁を有する第1部材と、前記連絡管が挿通される孔を形成してなる第2孔形成部、および、外周部が立ち上がった立ち上がり部を有する第2部材と、を有しており、前記第1部材は、前記第1孔形成部の孔に挿通した前記伝熱管の端部と溶接され、前記第2部材は、前記立ち上がり部の端部を前記ケースの外方に向けた状態で、前記第1部材における側壁の端部と嵌合されており、該嵌合した状態で、前記立ち上がり部の端部が前記第1部材における側壁の端部と溶接されている。   The joint structure includes a first hole forming portion formed with a hole through which an end portion of the heat transfer tube is inserted, and a side wall surrounding the end portion of the heat transfer tube inserted through the first hole forming portion. 1 member, the 2nd hole formation part which forms the hole where the above-mentioned connecting pipe is inserted, and the 2nd member which has the rise part where the peripheral part stood up, and the 1st member The second member is welded to the end portion of the heat transfer tube inserted through the hole of the first hole forming portion, and the second member has the end portion of the rising portion facing outward of the case. The end portion of the rising portion is welded to the end portion of the side wall of the first member in the fitted state.

このように構成された接手構造であれば、第1部材における側壁の端部と第2部材における立ち上がり部の端部とがケース外方に向くように、第1部材と第2部材とを嵌合することで、少なくとも第1部材および第2部材それぞれにおいてケース外方へ向けて延びる一定領域が重畳した状態となり、この領域を両部材の溶接箇所とすることができる。   With the joint structure configured as described above, the first member and the second member are fitted so that the end of the side wall of the first member and the end of the rising portion of the second member face the outside of the case. By combining, at least each of the first member and the second member is in a state where a certain region extending toward the outside of the case is overlapped, and this region can be used as a welding location of both members.

このように、第1部材および第2部材において重畳する領域を溶接箇所とすることができるため、第1部材および伝熱管の端部を炉内ロウ付けにより溶接した後、その溶接状態を確認したうえで、第1部材および第2部材の重畳箇所をアルゴン溶接(いわゆるTIG溶接)で溶接することができる。   Thus, since the overlapping region in the first member and the second member can be used as a welding location, the welded state was confirmed after welding the first member and the end of the heat transfer tube by brazing in the furnace. In addition, the overlapping portion of the first member and the second member can be welded by argon welding (so-called TIG welding).

つまり、上記構成であれば、第1部材と伝熱管との溶接を行った後、その溶接状態の適否を確認し、適切に溶接されていることが確認された場合にのみ、第1部材と第2部材との溶接を行って接手構造を構築するといったことが可能となる。   That is, if it is the said structure, after welding with a 1st member and a heat exchanger tube, the suitability of the welding state will be confirmed, and only when it is confirmed that it is welded appropriately, the 1st member and It is possible to construct a joint structure by performing welding with the second member.

これにより、第1部材と伝熱管とが適切に溶接されていない場合に第1部材と第2部材とを溶接してしまう、といったことがなくなる結果、不必要な溶接作業をなくすことができるだけでなく、不適切な接手構造が構築されてしまうことを事前に防止できる。   As a result, when the first member and the heat transfer tube are not properly welded, the first member and the second member are not welded. As a result, unnecessary welding work can be eliminated. Therefore, it is possible to prevent an inappropriate joint structure from being constructed in advance.

さらに、第1部材および第2部材それぞれにおいてケース外方へ向けて延びる一定領域が重畳するという構造上、第1部材における側壁の端部と第2部材における立ち上がり部との接触面積を充分に確保でき、さらに拡管することにより両部材を密着させられるため、溶接前でも両部材の嵌合状態を維持しやすくなる。これにより、両部材の溶接作業時においても、従来の接手構造より第2部材の位置がズレにくくなるため、溶接作業を安定した状態で容易に行えるようになる。   Furthermore, the contact area between the end of the side wall of the first member and the rising portion of the second member is sufficiently secured due to the structure in which the constant regions extending outward from the case overlap in each of the first member and the second member. In addition, since both members can be brought into close contact with each other by further expanding the tube, it is easy to maintain the fitted state of both members even before welding. As a result, even during the welding operation of both members, the position of the second member is less likely to be displaced than in the conventional joint structure, so that the welding operation can be easily performed in a stable state.

そして、第1部材および第2部材は、それぞれケース外方に向けて延びる一定領域が重畳しているため、その重畳領域をアルゴン溶接により溶接したとしても、その溶接箇所は、内部流体が流通する領域ではないため、接手構造としての変質や破損を防止することができる。   And since the 1st member and the 2nd member each overlap the fixed area | region extended toward the case outward, even if the overlap area | region was welded by argon welding, an internal fluid distribute | circulates the welding location. Since it is not a region, it is possible to prevent alteration and breakage of the joint structure.

また、上記構成においては、第1部材における側壁の端部と、第2部材における立ち上がり部の端部とがケース外方へ向くように、第2部材が第1部材における側壁の端部内側に嵌合すればよく、両部材の具体的な形状については特に限定されない。   In the above configuration, the second member is located inside the end of the side wall of the first member so that the end of the side wall of the first member and the end of the rising portion of the second member face the outside of the case. What is necessary is just to fit, and it does not specifically limit about the specific shape of both members.

例えば、第2の構成のように、前記第1部材は、前記側壁の端部側に、該側壁の延出方向に沿った断面形状を略L字状とする略L字状フランジ部が形成されており、前記第2部材は、前記略L字状フランジ部内側に嵌合する外径形状を有している、というようにすることが考えられる。
For example, as in the second configuration, the first member, the end portion side of the side wall, is substantially L-shaped flange portion for the cross-sectional shape along the extending direction of the side wall and substantially L-shaped It can be considered that the second member has an outer diameter shape that fits inside the substantially L-shaped flange portion.

この構成であれば、第1部材における略L字状フランジ部に第2部材を嵌合することで、第1部材および第2部材それぞれにおいてケース外方へ向けて延びる一定領域が重畳した状態とすることができる。特に、第2部材は、第1部材の略L字状フランジ部に嵌合することで、第1部材の側壁に沿ってケース側へ変位することが規制されるため、さらに両部材の嵌合状態が維持されやすくなり、溶接作業をより安定した状態で容易に行えるようになる。   With this configuration, by fitting the second member to the substantially L-shaped flange portion of the first member, a state in which the constant regions extending toward the outside of the case are superimposed on each of the first member and the second member, can do. In particular, since the second member is restricted from being displaced to the case side along the side wall of the first member by being fitted to the substantially L-shaped flange portion of the first member, the fitting of both the members is further performed. The state is easily maintained, and the welding operation can be easily performed in a more stable state.

また、上記課題を解決するため第3の構成は、ケース外から導入された外部流体を、前記ケース内において熱交換用の伝熱管が収容された収容空間に通してから前記ケース外へ排出させることで、前記外部流体と前記伝熱管内を流通する内部流体との熱交換を行う熱交換器につき、該熱交換器の前記ケース側板に挿通された前記伝熱管の端部を、該伝熱管との間で前記内部流体を流通する連絡管へと接続するための接手構造である。
The third configuration for solving the above-discharge the external fluid introduced from outside the case, outside the case from the through housing space heat transfer tube for heat exchange is housed within said case Thus, with respect to the heat exchanger that performs heat exchange between the external fluid and the internal fluid that flows through the heat transfer tube, the end of the heat transfer tube inserted through the case side plate of the heat exchanger is connected to the heat transfer tube. It is a joint structure for connecting to the connecting pipe which distribute | circulates the said internal fluid between heat pipes.

この接手構造は、前記伝熱管の端部が挿通される孔を形成してなる第1孔形成部、該第1孔形成部を挿通した前記伝熱管の端部を取り囲む側壁、および、該側壁の端部側に形成されたフランジ部を有する第1部材と、前記連絡管が挿通される孔を形成してなる第2孔形成部を有する第2部材と、を有し、前記第1部材は、前記側壁において前記フランジ部が形成されている端部側の開口部が前記ケースの外方に向くように配設され、前記第1孔形成部の孔に挿通した前記伝熱管の端部と溶接されており、前記第2部材は、該第2部材の周辺部が、前記第1部材に形成された前記フランジ部と重畳するように配設され、該重畳する部分において前記第1部材と溶接されている。   The joint structure includes a first hole forming portion formed with a hole through which an end portion of the heat transfer tube is inserted, a side wall surrounding the end portion of the heat transfer tube inserted through the first hole forming portion, and the side wall A first member having a flange portion formed on an end side of the first member, and a second member having a second hole forming portion formed with a hole through which the connecting pipe is inserted. Is an end of the heat transfer tube that is disposed so that the opening on the end side where the flange portion is formed on the side wall faces the outside of the case, and is inserted into the hole of the first hole forming portion. The second member is disposed so that a peripheral portion of the second member overlaps with the flange portion formed on the first member, and the first member is disposed at the overlapping portion. And are welded.

このように構成された接手構造であれば、第1部材におけるフランジ部と第2部材の周辺部とが重畳するように、第1部材と第2部材とを配設することで、少なくとも第1部材および第2部材それぞれにおいてフランジ部に沿って延びる一定領域が重畳した状態となり、この領域を両部材の溶接箇所とすることができる。   In the joint structure configured as described above, at least the first member and the second member are disposed so that the flange portion of the first member and the peripheral portion of the second member overlap each other. In each of the member and the second member, a certain region extending along the flange portion is superposed, and this region can be used as a welding location of both members.

このように、第1部材および第2部材において重畳する領域を溶接箇所とすることができるため、上記と同じく、第1部材と伝熱管の端部とを炉内ロウ付けにより溶接を行った後、その溶接状態の適否を確認し、適切に溶接されていることが確認された場合にのみ、第1部材と第2部材との溶接を行って接手構造を構築するといったことが可能となる。   Thus, since the overlapping region in the first member and the second member can be used as the welding location, after the first member and the end of the heat transfer tube are welded by brazing in the furnace, as described above. It is possible to confirm the suitability of the welding state and to construct the joint structure by welding the first member and the second member only when it is confirmed that the welding is properly performed.

これにより、第1部材と伝熱管とが適切に溶接されていない場合にも、第1部材と第2部材とを溶接してしまう、といったことがなくなる結果、不必要な溶接作業をなくすことができるだけでなく、不適切な接手構造が構築されてしまうことを事前に防止できる。   As a result, even when the first member and the heat transfer tube are not properly welded, the first member and the second member are not welded. As a result, unnecessary welding work can be eliminated. In addition, it is possible to prevent an inappropriate joint structure from being constructed in advance.

さらに、第1部材および第2部材は、それぞれフランジ部に沿って延びる一定領域が重畳しているため、その重畳領域をアルゴン溶接により溶接したとしても、その溶接箇所は、内部流体が流通する領域ではないため、接手構造としての変質や破損を防止することができる。   Further, since the first member and the second member are overlapped with a certain region extending along the flange portion, even if the overlap region is welded by argon welding, the welded portion is a region through which the internal fluid flows. Therefore, alteration and breakage of the joint structure can be prevented.

また、上記各構成においては、伝熱管と第1部材との溶接箇所、および、ケース側板と伝熱管との溶接箇所をそれぞれ別々に溶接することが想定されるが、第1部材、伝熱管およびケース側板を一度に溶接することとしてもよい。このための構成としては、例えば、以下に示す第4の構成のようにすることが考えられる。
Moreover, in each said structure, although it is assumed that the welding location of a heat exchanger tube and a 1st member and the welding location of a case side plate and a heat exchanger tube are each welded separately, a 1st member, a heat exchanger tube, and It is good also as welding a case side plate at once. As a structure for this, for example, it is conceivable to fourth as configuration shown below.

この構成において、前記ケース側板には、該ケース外方に向けて立ち上がった立ち上がり部を有するバーリング孔が形成され、前記伝熱管の端部が、該バーリング孔を介して前記ケース側板を挿通されており、前記第1部材は、前記第1孔形成部の孔に、前記ケース側板の前記立ち上がり部、および、前記バーリング孔に挿通された前記伝熱管の端部が挿通され、前記第1孔形成部と前記ケース側板の前記立ち上がり部および前記伝熱管の端部とが溶接されている。   In this configuration, the case side plate is formed with a burring hole having a rising portion that rises outward from the case, and an end portion of the heat transfer tube is inserted through the case side plate through the burring hole. And the first member is formed by inserting the rising portion of the case side plate and the end of the heat transfer tube inserted through the burring hole into the hole of the first hole forming portion. And the rising portion of the case side plate and the end of the heat transfer tube are welded.

この構成であれば、ケース側板に形成されたバーリング孔の立ち上がり部を、第1部材における第1孔形成部の孔に挿通して第1部材と伝熱管との溶接箇所まで到達させることができるため、この溶接箇所を、第1部材と伝熱管との溶接箇所だけでなく、ケース側板における立ち上がり部との溶接箇所とすることができる。これにより、第1部材、伝熱管およびケース側板を一度に溶接することができる。   With this configuration, the rising portion of the burring hole formed in the case side plate can be inserted into the hole of the first hole forming portion of the first member and reach the welding location between the first member and the heat transfer tube. For this reason, this welding location can be used not only as a welding location between the first member and the heat transfer tube but also as a welding location with the rising portion of the case side plate. Thereby, a 1st member, a heat exchanger tube, and a case side board can be welded at once.

また、このように、第1部材、伝熱管およびケース側板の溶接箇所は、伝熱管をバーリング孔の立ち上がり部が取り囲み、その外側に第1孔形成部の孔が配置された状態となっている。この状態にすることにより、第1部材、伝熱管およびケース側板を、前記第1孔形成部と対向する開口部側からロウ付けによる溶接をするだけで、伝熱管とバーリング孔の立ち上がり部との間、および、バーリング孔の立ち上がり部と第1部材における第1孔形成部の孔との間、の両方に溶融したロウ材を浸透させて接合させることができるため、ケース内側からの溶接を行わなくても、各部材の溶接を実現することができる。   Further, in this way, the welded portion of the first member, the heat transfer tube, and the case side plate is in a state in which the rising portion of the burring hole surrounds the heat transfer tube and the hole of the first hole forming portion is disposed outside thereof. . In this state, the first member, the heat transfer tube, and the case side plate are welded by brazing from the opening side facing the first hole forming portion, and the heat transfer tube and the rising portion of the burring hole are connected. Since the molten brazing material can be infiltrated and joined to both the gap and the rising portion of the burring hole and the hole of the first hole forming portion of the first member, welding from the inside of the case is performed. Even if it is not, welding of each member is realizable.

また、上記課題を解決するための第1の方法は、ケース外から導入された外部流体を、前記ケース内において熱交換用の伝熱管が収容された収容空間に通してから前記ケース外へ排出させることで、前記外部流体と前記伝熱管内を流通する内部流体との熱交換を行う熱交換器につき、該熱交換器の前記ケース側板に挿通された前記伝熱管の端部を、該伝熱管との間で前記内部流体を流通する連絡管へと接続する接手構造の構築方法である。
The first way to solve the above problems, an external fluid introduced from the outside of the case, since through the accommodation space heat transfer tube for heat exchange is housed within the casing to the outside of said case With respect to the heat exchanger that performs heat exchange between the external fluid and the internal fluid that circulates in the heat transfer tube by discharging, the end portion of the heat transfer tube inserted through the case side plate of the heat exchanger is It is the construction method of the joint structure connected to the connection pipe | tube which distribute | circulates the said internal fluid between heat transfer pipes.

この構築方法においては、前記伝熱管の端部が挿通される孔を形成してなる第1孔形成部、および、該第1孔形成部を挿通した前記伝熱管の端部を取り囲む側壁を有する第1部材につき、前記第1孔形成部の孔に、前記ケース側板に挿通された前記伝熱管の端部を挿通させる第1取付手順と、前記第1部材の前記第1孔形成部と前記伝熱管の端部とを溶接する第1溶接手順と、孔の形成された第2孔形成部、および、該第2孔形成部の外周を立ち上げてなる立ち上がり部を有する第2部材を、該第2部材における立ち上がり部の端部が前記ケースの外方に向くように、前記第1部材における側壁の端部内側に嵌合させる第2取付手順と、前記第1部材の側壁の端部と前記第2部材の立ち上がり部の端部とを溶接する第2溶接手順と、により接手構造を構築する。   In this construction method, a first hole forming portion formed with a hole through which an end portion of the heat transfer tube is inserted, and a side wall surrounding the end portion of the heat transfer tube inserted through the first hole forming portion are provided. For the first member, a first attachment procedure for inserting an end portion of the heat transfer tube inserted through the case side plate into the hole of the first hole forming portion, the first hole forming portion of the first member, and the A first welding procedure for welding the end portions of the heat transfer tubes, a second hole forming portion in which a hole is formed, and a second member having a rising portion formed by raising the outer periphery of the second hole forming portion, A second attachment procedure for fitting the end of the rising portion of the second member inside the end of the side wall of the first member so that the end of the rising portion faces outward of the case; and an end of the side of the first member And a second welding procedure for welding the rising end of the second member. To build the structure.

この方法であれば、上記第1の構成における接手構造を構築するのに適している。
また、この方法は、前記第1部材が、前記側壁の端部側に、該側壁の延出方向に沿った断面形状を略L字状とする略L字状フランジ部を形成したものであり、前記第2部材が、前記略L字状フランジ部内側に嵌合する外径形状を有している場合であれば、以下に示す第2の方法のようにするとよい。
This method is suitable for constructing the joint structure in the first configuration.
Further, in this method, the first member is formed with a substantially L-shaped flange portion having a substantially L-shaped cross section along the extending direction of the side wall on the end side of the side wall. , may the second member, in the case has a outer shape that fits into the substantially L-shaped flange portion inwardly, so that the second way described below.

この方法において、前記第2取付手順では、前記第2部材を前記第1部材の前記略L字状フランジ部内側に嵌め込む。
この方法であれば、上記第1,第2の構成における接手構造を構築するのに適している。
In this method, in the second attachment procedure, the second member is fitted inside the substantially L-shaped flange portion of the first member.
This method is suitable for constructing the joint structure in the first and second configurations.

また、上記課題を解決するための第3の方法は、ケース外から導入された外部流体を、前記ケース内において熱交換用の伝熱管が収容された収容空間に通してから前記ケース外へ排出させることで、前記外部流体と前記伝熱管内を流通する内部流体との熱交換を行う熱交換器につき、該熱交換器の前記ケース側板に挿通された前記伝熱管の端部を、該伝熱管との間で前記内部流体を流通する連絡管へと接続するための接手構造の構築方法である。
The third way for solving the above problems, an external fluid introduced from the outside of the case, since through the accommodation space heat transfer tube for heat exchange is housed within the casing to the outside of said case With respect to the heat exchanger that performs heat exchange between the external fluid and the internal fluid that circulates in the heat transfer tube by discharging, the end portion of the heat transfer tube inserted through the case side plate of the heat exchanger is It is the construction method of the joint structure for connecting to the connecting pipe which distribute | circulates the said internal fluid between heat transfer pipes.

この構築方法においては、前記伝熱管の端部が挿通される孔を形成してなる第1孔形成部、該第1孔形成部を挿通した前記伝熱管の端部を取り囲む側壁、および、該側壁の端部側に形成されたフランジ部を有する第1部材につき、前記側壁において前記フランジ部が形成されている端部側の開口部が前記ケースの外方に向くように配設すると共に、前記第1孔形成部の孔に、前記ケース側板に挿通された前記伝熱管の端部を挿通させる第1取付手順と、前記第1部材を、前記第1孔形成部に挿通した前記伝熱管の端部と溶接する第1溶接手順と、前記連絡管が挿通される孔を形成してなる第2孔形成部を有する第2部材を、前記第2部材の周辺部が、前記第1部材に形成された前記フランジ部と重畳するように配設する第2取付手順と、前記第1部材のフランジ部と前記第2部材の周辺部との重畳する部分を溶接する第2溶接手順と、により接手構造を構築する。   In this construction method, a first hole forming portion formed with a hole through which an end portion of the heat transfer tube is inserted, a side wall surrounding the end portion of the heat transfer tube inserted through the first hole forming portion, and the For the first member having a flange portion formed on the end side of the side wall, the opening on the end side where the flange portion is formed on the side wall is disposed so as to face outward of the case, and A first attachment procedure for inserting an end portion of the heat transfer tube inserted through the case side plate into the hole of the first hole forming portion, and the heat transfer tube having the first member inserted through the first hole forming portion. And a second member having a second hole forming part formed with a hole through which the connecting pipe is inserted, and a peripheral part of the second member is the first member. A second attachment procedure disposed so as to overlap with the flange portion formed in A second welding procedure for welding the overlapped portions of the periphery of the flange portion of the first member second member, by constructing the catch structure.

この方法であれば、上記第3の構成における接手構造を構築するのに適している。
また、上記各方法において、前記ケース側板に、該ケース外方に向けて立ち上がった立ち上がり部を有するバーリング孔が形成されている場合には、以下に示す第4の方法のようにするとよい。
This method is suitable for constructing the joint structure in the third configuration.
In each of the above method, the casing side plates, if the burring hole having upstanding rising portion toward the case outside is formed, it may be like the fourth way described below.

この方法において、前記第1取付手順では、前記第1部材における第1孔形成部の孔に、前記ケース側板の前記立ち上がり部、および、前記バーリング孔に挿通された前記伝熱管の端部を挿通して、前記第1溶接手順では、前記第1部材における前記第1孔形成部と前記ケース側板の前記立ち上がり部および前記伝熱管の端部とを溶接する。   In this method, in the first mounting procedure, the rising portion of the case side plate and the end portion of the heat transfer tube inserted through the burring hole are inserted into the hole of the first hole forming portion of the first member. In the first welding procedure, the first hole forming portion of the first member, the rising portion of the case side plate, and the end portion of the heat transfer tube are welded.

この方法であれば、上記第4の構成における接手構造を構築するのに適している。   This method is suitable for constructing the joint structure in the fourth configuration.

熱交換器の構成を示す斜視図The perspective view which shows the structure of a heat exchanger 熱交換器の構成を示す側面図Side view showing the configuration of the heat exchanger 第1実施形態における接手構造を示す要部断面図Sectional drawing of the principal part which shows the joint structure in 1st Embodiment 第2実施形態における接手構造を示す要部断面図Sectional drawing of the principal part which shows the joint structure in 2nd Embodiment

以下に本発明の実施形態を図面と共に説明する。
(1)第1実施形態
(1−1)全体構成
熱交換器1は、図1,図2に示すように、ケース2外から導入された外部流体を、ケース2内において熱交換用の伝熱管3が収容された収容空間に通してからケース2外へ排出させることで、外部流体と伝熱管3内を流通する内部流体との熱交換を行うために用いられるものである。
Embodiments of the present invention will be described below with reference to the drawings.
(1) First Embodiment (1-1) Overall Configuration As shown in FIGS. 1 and 2, the heat exchanger 1 is configured to transfer an external fluid introduced from outside the case 2 for heat exchange within the case 2. The heat pipe 3 is used for exchanging heat between the external fluid and the internal fluid flowing through the heat transfer tube 3 by discharging the heat tube 3 from the housing space to the outside of the case 2.

この熱交換器1における伝熱管3は、ケース2側板に挿通され、伝熱管3との間で内部流体を流通する連絡管4へと接続されることとなるが、この伝熱管3と連絡管4との接手構造は、図3(a)に示すように、第1部材10と第2部材20とを用いて実現される。なお、本実施形態では、複数の伝熱管3がケース2内に収容されており、複数の伝熱管3それぞれに内部流体を導入する導入領域、および、複数の伝熱管3それぞれから内部流体を排出する排出領域、のそれぞれに接手構造が構築されている。   The heat transfer tube 3 in the heat exchanger 1 is inserted into the side plate of the case 2 and connected to the communication tube 4 that circulates the internal fluid between the heat transfer tube 3 and the heat transfer tube 3 and the communication tube. The joint structure with 4 is realized by using the first member 10 and the second member 20 as shown in FIG. In the present embodiment, the plurality of heat transfer tubes 3 are accommodated in the case 2, and the introduction fluid is introduced into each of the plurality of heat transfer tubes 3, and the internal fluid is discharged from each of the plurality of heat transfer tubes 3. A joint structure is constructed in each of the discharge areas.

まず、第1部材10は、伝熱管3の端部それぞれが挿通される複数の孔が形成された第1孔形成部12と、この第1孔形成部12の孔それぞれを挿通した伝熱管3の端部を取り囲むように設けられた側壁14とを有する。   First, the first member 10 includes a first hole forming portion 12 formed with a plurality of holes through which the end portions of the heat transfer tube 3 are inserted, and the heat transfer tube 3 inserted through the holes of the first hole forming portion 12. And a side wall 14 provided so as to surround the end portion of the.

これらのうち、第1孔形成部12は、ケース2側板における上記導入領域および排出領域それぞれを含むのに充分な面積を有する板状の部材であり、伝熱管3の端部をケース2側板に挿通し、導入領域および排出領域それぞれを形成させる挿通孔が複数形成されたものである。   Among these, the 1st hole formation part 12 is a plate-shaped member which has an area sufficient to include each of the said introduction area | region and discharge area | region in a case 2 side plate, and makes the end part of the heat exchanger tube 3 into a case 2 side plate. A plurality of insertion holes for forming the insertion region and the introduction region and the discharge region are formed.

また、側壁14は、第1孔形成部12を基準としてケース2から離れる方向へ延出する板状の壁であり、その延出する量として、伝熱管3の端部が第1孔形成部12から突出する距離より長い距離が確保されている。そして、この側壁14の端部(図3(a)における右端部側の領域;以下同様)には、側壁14の延出方向に沿った断面形状を略L字状とする略L字状フランジ部16が形成されており、この略L字状フランジ部16内側に第2部材20が嵌合されている。   The side wall 14 is a plate-like wall extending in a direction away from the case 2 with respect to the first hole forming portion 12, and the end of the heat transfer tube 3 is the first hole forming portion as the extending amount. A distance longer than the distance protruding from 12 is secured. In the end portion of the side wall 14 (the region on the right end portion side in FIG. 3A; the same applies hereinafter), a substantially L-shaped flange whose cross-sectional shape along the extending direction of the side wall 14 is substantially L-shaped. A portion 16 is formed, and the second member 20 is fitted inside the substantially L-shaped flange portion 16.

このような構成の第1部材10は、側壁14の端部を、ケース2側板から離れる方向であるケース2の外方へ向けて、ケース2側板に取り付けられる。
ここで、ケース2側板には、図3(b)に示すように、ケース2外方に向けて立ち上がった立ち上がり部5を有するバーリング孔が形成されており、伝熱管3の端部は、このバーリング孔によりケース2側板に挿通されている。そして、第1部材10は、第1孔形成部12の孔に、ケース2側板の立ち上がり部5、および、バーリング孔に挿通された伝熱管3の端部が挿通された状態で、第1孔形成部12がケース2側板の立ち上がり部5および伝熱管3の端部と溶接される。
The first member 10 having such a configuration is attached to the case 2 side plate with the end portion of the side wall 14 facing the outside of the case 2 in a direction away from the case 2 side plate.
Here, as shown in FIG. 3B, a burring hole having a rising portion 5 rising outward from the case 2 is formed in the case 2 side plate, and the end portion of the heat transfer tube 3 is The case 2 side plate is inserted through a burring hole. And the 1st member 10 is the 1st hole in the state by which the edge part of the heat transfer tube 3 penetrated by the standing part 5 of the case 2 side plate and the burring hole was penetrated by the hole of the 1st hole formation part 12. The forming portion 12 is welded to the rising portion 5 of the case 2 side plate and the end portion of the heat transfer tube 3.

このとき、ケース2側板に形成されたバーリング孔の立ち上がり部5は、第1部材10における第1孔形成部12の孔に挿通されて、第1孔形成部12と伝熱管3との溶接箇所まで到達しており、ここを溶接箇所とすることで、伝熱管3と第1部材10、および、ケース2側板を一度に溶接することが可能となる。なお、これらの溶接には、いわゆるロウ付けによる溶接を採用している。   At this time, the rising portion 5 of the burring hole formed in the case 2 side plate is inserted into the hole of the first hole forming portion 12 in the first member 10, and the welded portion between the first hole forming portion 12 and the heat transfer tube 3. The heat transfer tube 3, the first member 10, and the case 2 side plate can be welded at a time by setting this as the welding location. In addition, welding by what is called brazing is employ | adopted for these welding.

一方、第2部材20は、図3(a)に示すように、連絡管4が挿通される孔を形成してなる第2孔形成部22と、外周部が立ち上がった立ち上がり部24とを有する。
これらのうち、第2孔形成部22は、第1部材10の略L字状フランジ部16内側に嵌合する面積を有する板状の部材であり、連絡管4を挿通するための孔が形成されている。
On the other hand, as shown in FIG. 3A, the second member 20 has a second hole forming part 22 formed with a hole through which the connecting pipe 4 is inserted, and a rising part 24 whose outer peripheral part rises. .
Among these, the 2nd hole formation part 22 is a plate-shaped member which has the area fitted inside the substantially L-shaped flange part 16 of the 1st member 10, and the hole for penetrating the connecting pipe 4 is formed. Has been.

また、立ち上がり部24は、第2孔形成部22を基準として、第2孔形成部22の外周部をケース2から離れる方向に延出させたものであり、第2孔形成部22と一体に形成されている。   Further, the rising portion 24 extends the outer peripheral portion of the second hole forming portion 22 away from the case 2 with the second hole forming portion 22 as a reference, and is integrated with the second hole forming portion 22. Is formed.

この第2孔形成部22と立ち上がり部24の外径形状は、第1部材10の略L字状フランジ部16内側に嵌合するように、第2孔形成部22と立ち上がり部24における延出方向との角度や、両部の接合部分に形成される曲面の曲率半径などが調整されている。   The outer diameter shapes of the second hole forming portion 22 and the rising portion 24 are extended at the second hole forming portion 22 and the rising portion 24 so as to fit inside the substantially L-shaped flange portion 16 of the first member 10. The angle with the direction, the radius of curvature of the curved surface formed at the joint portion of both portions, and the like are adjusted.

このような構成の第2部材20は、第2孔形成部22を基準とする立ち上がり部24の端部(図3における右端側の領域;以下同様)を、ケース2の外方へ向けた状態で、第1部材10の略L字状フランジ部16内側に嵌合させることにより、第1部材10に取り付けられる。   The second member 20 having such a configuration is such that the end portion of the rising portion 24 with respect to the second hole forming portion 22 (the region on the right end side in FIG. 3; the same applies hereinafter) faces the outside of the case 2. Thus, the first member 10 is attached to the first member 10 by being fitted inside the substantially L-shaped flange portion 16.

このように、第1部材10における略L字状フランジ部16に第2部材20を嵌合することで、第1部材10および第2部材20それぞれにおいてケース外方へ向けて延びる一定領域が重畳した状態となり、こうして重畳している端部同士を溶接することにより、第2部材20が第1部材10に取り付けられる。なお、ここでの溶接には、アルゴン溶接(いわゆるTIG溶接)を採用している。
(1−2)作用、効果
このように構成された接手構造であれば、第1部材10における側壁14の端部と第2部材20における立ち上がり部24の端部とがケース2外方に向くように、第1部材と第2部材20とを嵌合することで、少なくとも第1部材10および第2部材20それぞれにおいてケース2外方へ向けて延びる一定領域が重畳した状態となり、この領域を両部材の溶接箇所とすることができる。
As described above, by fitting the second member 20 to the substantially L-shaped flange portion 16 of the first member 10, a constant region extending outward from the case is superimposed on each of the first member 10 and the second member 20. Thus, the second member 20 is attached to the first member 10 by welding the overlapping ends. Note that argon welding (so-called TIG welding) is employed for the welding here.
(1-2) Action and Effect With the joint structure configured as described above, the end portion of the side wall 14 of the first member 10 and the end portion of the rising portion 24 of the second member 20 face outward of the case 2. As described above, by fitting the first member and the second member 20, at least the first member 10 and the second member 20 are overlapped with a certain region extending outward from the case 2, and this region is overlapped. It can be set as the welding location of both members.

このように、第1部材10および第2部材20において重畳する領域を溶接箇所とすることができるため、第1部材10および伝熱管3の端部をロウ付けにより溶接した後、その溶接状態を確認したうえで、第1部材10および第2部材20の溶接箇所をアルゴン溶接により第1部材10および第2部材20の素材同士が溶解しても接手構造に何ら影響を与えず溶接することができる。   Thus, since the overlapping region in the first member 10 and the second member 20 can be used as a welding location, after welding the end portions of the first member 10 and the heat transfer tube 3 by brazing, the welding state is set. After confirming, the welding location of the first member 10 and the second member 20 can be welded without affecting the joint structure even if the materials of the first member 10 and the second member 20 are melted by argon welding. it can.

つまり、上記実施形態であれば、第1部材10と伝熱管3との溶接を行った後、その溶接状態の適否を確認し、適切に溶接されていることが確認された場合にのみ、第1部材10と第2部材20との溶接を行って接手構造を構築するといったことが可能となる。   That is, in the above embodiment, after welding the first member 10 and the heat transfer tube 3, the suitability of the welding state is confirmed, and only when it is confirmed that the welding is properly performed, It is possible to construct a joint structure by welding the first member 10 and the second member 20.

これにより、第1部材10と伝熱管3とが適切に溶接されていない場合でも第1部材10と第2部材20とが溶接されてしまう、といったことがなくなる結果、不必要な溶接作業をなくすことができるだけでなく、不適切な接手構造が構築されてしまうことを事前に防止できる。   As a result, even if the first member 10 and the heat transfer tube 3 are not properly welded, the first member 10 and the second member 20 are not welded. As a result, unnecessary welding work is eliminated. In addition, it is possible to prevent an inappropriate joint structure from being constructed in advance.

さらに、第1部材10および第2部材20それぞれにおいてケース2外方へ向けて延びる一定領域が重畳するという構造上、第1部材10における側壁14の端部と第2部材20における立ち上がり部24との接触面積を充分に確保でき、さらに拡管することにより両部材を密着させられるため、溶接前でも両部材の嵌合状態を維持しやすくなる。これにより、両部材の溶接作業時においても、従来の接手構造より第2部材20の位置がズレにくくなるため、溶接作業を安定した状態で容易に行えるようになる。   Further, the first member 10 and the second member 20 each have a structure in which a certain region extending outward from the case 2 overlaps, and therefore, the end portion of the side wall 14 in the first member 10 and the rising portion 24 in the second member 20 The contact area of the two members can be sufficiently secured, and the two members can be brought into close contact with each other by further expanding the tube, so that the fitted state of both members can be easily maintained even before welding. Thereby, since the position of the 2nd member 20 becomes difficult to shift | deviate from the conventional joint structure also at the time of welding operation of both members, welding operation can be easily performed in the stable state.

そして、第1部材10および第2部材20は、それぞれケース2外方に向けて延びる一定領域が重畳しているため、その重畳領域をアルゴン溶接により溶接したとしても、その溶接箇所は、内部流体が流通する領域ではないため、接手構造としての変質や破損を防止することができる。   Since the first member 10 and the second member 20 are overlapped with a certain region extending outward from the case 2, even if the overlap region is welded by argon welding, the welded portion is an internal fluid. Therefore, it is possible to prevent deterioration and breakage of the joint structure.

また、上記実施形態では、第1部材10における略L字状フランジ部16に第2部材20を嵌合することで、第1部材10および第2部材20それぞれにおいてケース2外方へ向けて延びる一定領域が重畳した状態とすることができる。特に、第2部材20は、第1部材10の略L字状フランジ部16に嵌合することで、第1部材10の側壁14に沿ってケース2側へ変位することが規制されるため、さらに両部材の嵌合状態が維持されやすくなり、溶接作業をより安定した状態で容易に行えるようになる。   Moreover, in the said embodiment, the 2nd member 20 is fitted to the substantially L-shaped flange part 16 in the 1st member 10, and it extends toward the case 2 outward in each of the 1st member 10 and the 2nd member 20. A certain region can be overlaid. In particular, the second member 20 is restricted from being displaced toward the case 2 along the side wall 14 of the first member 10 by being fitted to the substantially L-shaped flange portion 16 of the first member 10. Furthermore, the fitting state of both members is easily maintained, and the welding operation can be easily performed in a more stable state.

また、上記実施形態であれば、ケース2側板に形成されたバーリング孔に伝熱管3を挿通して、該バーリング孔の立ち上がり部5を、第1部材10における第1孔形成部12の孔に挿通して第1部材10と伝熱管3との溶接箇所まで到達ができるため、この溶接箇所を、第1部材10と伝熱管3との溶接箇所だけでなく、ケース2側板における立ち上がり部5との溶接箇所とすることができる。これにより、第1部材10、伝熱管3およびケース2側板を一度に溶接することができる。   Further, in the above embodiment, the heat transfer tube 3 is inserted into the burring hole formed in the case 2 side plate, and the rising portion 5 of the burring hole is used as the hole of the first hole forming portion 12 in the first member 10. Since it can penetrate and reach the welding location of the 1st member 10 and the heat exchanger tube 3, this welding location is not only the welding location of the 1st member 10 and the heat exchanger tube 3, but the standup part 5 in the case 2 side plate It can be set as the welding location. Thereby, the 1st member 10, the heat exchanger tube 3, and the case 2 side plate can be welded at once.

また、このように、第1孔形成部12の孔、伝熱管3およびケース2側板の溶接箇所は、伝熱管3をバーリング孔の立ち上がり部5が取り囲み、その外側に第1部材10の第1孔形成部12の孔が配置された状態となっている。この状態にすることにより、第1部材、伝熱管およびケース側板を、前記第1孔形成部と対向する開口部側からロウ付けによる溶接をするだけで、伝熱管3とバーリング孔の立ち上がり部5との間、および、バーリング孔の立ち上がり部5と第1部材10における第1孔形成部12の孔との間、の両方に溶融したロウ材を浸透させて接合させることができるため(図3(b)参照)、ケース2内側からの溶接を行わなくても、各部材の溶接を実現することができる。
(1−3)変形例
以上、本発明の実施の形態について説明したが、本発明は、上記実施形態に何ら限定されることはなく、本発明の技術的範囲に属する限り種々の形態をとり得ることはいうまでもない。
Further, in this way, the welded portion of the hole of the first hole forming portion 12, the heat transfer tube 3 and the case 2 side plate surrounds the heat transfer tube 3 with the rising portion 5 of the burring hole, and the first member 10 on the outside thereof. It is in the state where the hole of the hole forming part 12 is arranged. In this state, the heat transfer tube 3 and the rising portion 5 of the burring hole are simply welded to the first member, the heat transfer tube, and the case side plate by brazing from the opening side facing the first hole forming portion. 3 and between the rising portion 5 of the burring hole and the hole of the first hole forming portion 12 of the first member 10, the molten brazing material can be infiltrated and joined (FIG. 3). (See (b)), welding of each member can be realized without performing welding from the inside of the case 2.
(1-3) Modifications Embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments, and may take various forms as long as they belong to the technical scope of the present invention. Needless to say, you get.

例えば、上記実施形態においては、第1部材10の端部に略L字状フランジ部16が形成され、その内側に第2部材20が嵌合するように構成されている。この略L字状フランジ部16は、側壁14の延出方向と交差する方向へ延出する部分と、この部分から側壁14の延出方向に沿って演出する部分と、で構成されていればよく、各部分の長さや、両部分間の角度などについては特に限定されない。   For example, in the said embodiment, the substantially L-shaped flange part 16 is formed in the edge part of the 1st member 10, and the 2nd member 20 is comprised so that it may fit inside. If the substantially L-shaped flange portion 16 is composed of a portion extending in a direction intersecting the extending direction of the side wall 14 and a portion that produces an effect along the extending direction of the side wall 14 from this portion. Well, the length of each part, the angle between the two parts, etc. are not particularly limited.

また、上記実施形態においては、第1部材10の端部に略L字状フランジ部16が形成され、その内側に第2部材20が嵌合するように構成されている。しかし、第1部材10の端部に第2部材20が嵌合する構成であれば、第1部材10に略L字状フランジ部16が形成されておらず、側壁14が延出しているだけとし、この側壁14の内側に第2部材20が嵌合するように構成してもよい。
(2)第2実施形態
(2−1)全体構成
本実施形態における接手構造は、上記実施形態における一部構成が相違しているだけであるため、その相違点についてのみ詳細に説明する。
Moreover, in the said embodiment, the substantially L-shaped flange part 16 is formed in the edge part of the 1st member 10, and the 2nd member 20 is comprised so that it may fit inside. However, if the second member 20 is configured to be fitted to the end of the first member 10, the substantially L-shaped flange portion 16 is not formed on the first member 10, and only the side wall 14 extends. The second member 20 may be fitted inside the side wall 14.
(2) Second Embodiment (2-1) Overall Configuration Since the joint structure in the present embodiment is only different in part in the above embodiment, only the differences will be described in detail.

本実施形態における熱交換器は、伝熱管3と連絡管4との接手構造を第1部材10と第2部材20とを用いて実現している点は一致しているが、これら第1部材10、第2部材20それぞれの構成が一部相違している。   The heat exchanger in the present embodiment is identical in that the joint structure of the heat transfer tube 3 and the connecting tube 4 is realized by using the first member 10 and the second member 20, but these first members are the same. 10 and the second member 20 are partially different in configuration.

まず、本実施形態における第1部材10は、図4に示すように、側壁14の端部に、平板状のフランジ部18が形成され、側壁14においてフランジ部18が形成されている端部側の開口部をケース2の外方へ向けて配設されており、このフランジ部18の表面に重なるように第2部材20が配置される。この第1部材10は、第1実施形態と同様にしてケース2側板に取り付けられる。   First, as shown in FIG. 4, the first member 10 in the present embodiment has a flat flange portion 18 formed at the end portion of the side wall 14, and the end portion side where the flange portion 18 is formed in the side wall 14. The second member 20 is disposed so as to overlap the surface of the flange portion 18. The first member 10 is attached to the case 2 side plate in the same manner as in the first embodiment.

一方、第2部材20は、連絡管4が挿通される孔を形成してなる第2孔形成部22として構成されたものである。この第2孔形成部22は、第1部材10の側壁14においてフランジ部18が形成されている端部側の開口より大きい面積を有する平板状の部材であり、連絡管4を挿通するための孔が形成されている。   On the other hand, the second member 20 is configured as a second hole forming portion 22 formed with a hole through which the communication tube 4 is inserted. The second hole forming portion 22 is a flat member having an area larger than the opening on the end portion side where the flange portion 18 is formed in the side wall 14 of the first member 10, and is used for inserting the connecting tube 4. A hole is formed.

このような構成の第2部材20は、第2孔形成部22の周辺部が第1部材10におけるフランジ部18と重畳するように、第1部材10のフランジ部18の表面に重ねられた状態で第1部材10に取り付けられる。   The second member 20 having such a configuration is overlaid on the surface of the flange portion 18 of the first member 10 such that the peripheral portion of the second hole forming portion 22 overlaps the flange portion 18 of the first member 10. Is attached to the first member 10.

こうして、第1部材10のフランジ部18と第2部材20とを重ねた状態では、少なくとも第1部材10および第2部材20それぞれにおいてフランジ部18に沿って延びる一定領域が重畳した状態となるため、この重畳している領域を溶接する。なお、ここでの溶接には、アルゴン溶接を採用している。
(2−2)作用、効果
このように構成された接手構造であれば、第1部材10におけるフランジ部18と第2部材20の周辺部とが重畳するように第1部材10と第2部材20とを配設することで、少なくとも第1部材10および第2部材20それぞれにおいてフランジ部18に沿って延びる一定領域が重畳した状態となり、この領域を両部材の溶接箇所とすることができる。
Thus, in a state where the flange portion 18 and the second member 20 of the first member 10 are overlapped, a certain region extending along the flange portion 18 in each of the first member 10 and the second member 20 is overlapped. Then, the overlapping area is welded. In addition, argon welding is employ | adopted for the welding here.
(2-2) Action and Effect With the joint structure configured as described above, the first member 10 and the second member are arranged so that the flange portion 18 of the first member 10 and the peripheral portion of the second member 20 overlap each other. 20, at least the first member 10 and the second member 20 are in a state where a certain region extending along the flange portion 18 is overlapped, and this region can be a welded portion of both members.

このように、第1部材10および第2部材20において重畳する領域を溶接箇所とすることができるため、上記と同じく、第1部材10と伝熱管3との溶接を行った後、その溶接状態の適否を確認し、適切に溶接されていることが確認された場合にのみ、第1部材10と第2部材20との溶接を行って接手構造を構築するといったことが可能となる。   Thus, since the area | region which overlaps in the 1st member 10 and the 2nd member 20 can be made into a welding location, after performing the welding with the 1st member 10 and the heat exchanger tube 3 similarly to the above, the welding state It is possible to construct a joint structure by performing welding of the first member 10 and the second member 20 only when it is confirmed that the welding is properly performed.

これにより、第1部材10と伝熱管3とが適切に溶接されていない場合にも、第1部材10と第2部材20とを溶接してしまう、といったことがなくなる結果、不必要な溶接作業をなくすことができるだけでなく、不適切な接手構造が構築されてしまうことを事前に防止できる。   As a result, even when the first member 10 and the heat transfer tube 3 are not properly welded, the first member 10 and the second member 20 are not welded. As a result, unnecessary welding work is performed. In addition, it is possible to prevent an inappropriate joint structure from being constructed in advance.

さらに、第1部材10および第2部材20は、それぞれフランジ部18に沿って延びる一定領域が重畳しているため、その重畳領域をアルゴン溶接により溶接したとしても、その溶接箇所は、内部流体が流通する領域ではないため、接手構造としての変質や破損を防止することができる。
(2−3)変形例
以上、本発明の第2実施形態について説明したが、本発明は、上記実施形態に何ら限定されることはなく、本発明の技術的範囲に属する限り種々の形態をとり得ることはいうまでもない。
Further, since the first member 10 and the second member 20 overlap each other with a certain region extending along the flange portion 18, even if the overlapping region is welded by argon welding, the welded portion has an internal fluid. Since it is not a circulated region, it is possible to prevent alteration and breakage as a joint structure.
(2-3) Modifications As described above, the second embodiment of the present invention has been described. However, the present invention is not limited to the above-described embodiment, and various forms are possible as long as they belong to the technical scope of the present invention. It goes without saying that it can be taken.

例えば、上記第2実施形態においては、第1部材10の端部に平板状のフランジ部18が形成され、その表面に重なるように平板状の第2部材20が配置されている。このフランジ部18の表面と、第2部材20とは、両者が重畳するように配設される関係にあればよく、それぞれを平板状以外の部材として構成してもよい。例えば、フランジ部18および第2部材20それぞれ、つまり第1部材10と第2部材20との重畳箇所を、凹または凸となるような形状にして嵌合するように構成することが考えられる。より具体的には、フランジ部18および第2部材20それぞれを、外周に向かうほどケース2に向けて凹または凸となるような形状の板状部材で構成することが考えられる。   For example, in the said 2nd Embodiment, the flat flange part 18 is formed in the edge part of the 1st member 10, and the flat 2nd member 20 is arrange | positioned so that the surface may be overlapped. The surface of this flange part 18 and the 2nd member 20 should just be in the relationship arrange | positioned so that both may overlap, and you may comprise each as members other than flat form. For example, it is conceivable that the flange portion 18 and the second member 20, that is, the overlapping portions of the first member 10 and the second member 20, are configured to fit into a concave or convex shape. More specifically, it can be considered that each of the flange portion 18 and the second member 20 is configured by a plate-like member having a shape that becomes concave or convex toward the case 2 toward the outer periphery.

なお、この構成は、第1実施形態における略L字状フランジ部16と立ち上がり部24との関係についても同様に採用することができる。
また、フランジ部18を第1実施形態と同様の略L字状フランジとして構成し、このフランジ部18内側に平板状の第2部材20を嵌合させるように構成してもよい。この構成では、フランジ部18のうち、側壁14の延出方向と交差する方向へ延出する部分表面と、第2部材20とが重畳するように配置されることとなる。
In addition, this structure is employable similarly about the relationship between the substantially L-shaped flange part 16 and the standup | rising part 24 in 1st Embodiment.
Further, the flange portion 18 may be configured as a substantially L-shaped flange similar to the first embodiment, and the flat plate-like second member 20 may be fitted inside the flange portion 18. In this configuration, the second member 20 is arranged so that the partial surface of the flange portion 18 extending in the direction intersecting with the extending direction of the side wall 14 overlaps the second member 20.

1…熱交換器、2…ケース、3…伝熱管、4…連絡管、5…立ち上がり部、10…第1部材、12…第1孔形成部、14…側壁、16…略L字状フランジ部、18…フランジ部、20…第2部材、22…第2孔形成部、24…立ち上がり部。   DESCRIPTION OF SYMBOLS 1 ... Heat exchanger, 2 ... Case, 3 ... Heat transfer pipe, 4 ... Connecting pipe, 5 ... Standing part, 10 ... 1st member, 12 ... 1st hole formation part, 14 ... Side wall, 16 ... Substantially L-shaped flange Part, 18 ... flange part, 20 ... second member, 22 ... second hole forming part, 24 ... rising part.

Claims (7)

ケース外から導入された外部流体を、前記ケース内において熱交換用の伝熱管が収容された収容空間に通してから前記ケース外へ排出させることで、前記外部流体と前記伝熱管内を流通する内部流体との熱交換を行う熱交換器につき、該熱交換器の前記ケース側板に挿通された前記伝熱管の端部を、該伝熱管との間で前記内部流体を流通する連絡管へと接続するための接手構造において、
前記伝熱管の端部が挿通される孔を形成してなる第1孔形成部、および、該第1孔形成部を挿通した前記伝熱管の端部を取り囲む側壁を有する第1部材と、
前記連絡管が挿通される孔を形成してなる第2孔形成部、および、外周部が立ち上がった立ち上がり部を有する第2部材と、を有しており、
前記第1部材は、前記第1孔形成部の孔に挿通した前記伝熱管の端部と溶接され、
前記第2部材は、前記立ち上がり部の端部を前記ケースの外方に向けた状態で、前記第1部材における側壁の端部と嵌合されており、該嵌合した状態で、前記立ち上がり部の端部が前記第1部材における側壁の端部と溶接されており、
前記ケース側板には、該ケース外方に向けて立ち上がった立ち上がり部を有するバーリング孔が形成され、前記伝熱管の端部が、該バーリング孔を介して前記ケース側板を挿通されており、
前記第1部材における第1孔形成部の孔に、前記ケース側板の前記立ち上がり部、および、前記バーリング孔に挿通された前記伝熱管の端部が挿通された位置関係にて、前記第1孔形成部と前記ケース側板の前記立ち上がり部および前記伝熱管の端部とが溶接されている
ことを特徴とする接手構造。
The external fluid introduced from the outside of the case passes through the housing space in which the heat transfer tube for heat exchange is accommodated in the case and then is discharged to the outside of the case, thereby circulating the external fluid and the inside of the heat transfer tube. With respect to a heat exchanger that performs heat exchange with an internal fluid, an end portion of the heat transfer tube inserted through the case side plate of the heat exchanger is connected to a communication tube that circulates the internal fluid with the heat transfer tube. In the joint structure for connection,
A first member having a first hole forming portion formed with a hole through which an end portion of the heat transfer tube is inserted, and a side wall surrounding the end portion of the heat transfer tube inserted through the first hole forming portion;
A second hole forming part formed with a hole through which the connecting pipe is inserted, and a second member having a rising part with an outer peripheral part rising,
The first member is welded to an end portion of the heat transfer tube inserted through the hole of the first hole forming portion,
The second member is fitted to the end of the side wall of the first member with the end of the rising portion facing outward from the case, and the rising portion is in the fitted state. Is welded to the end of the side wall of the first member ,
The case side plate is formed with a burring hole having a rising portion rising toward the outside of the case, and an end portion of the heat transfer tube is inserted through the case side plate through the burring hole,
In the positional relationship in which the rising portion of the case side plate and the end of the heat transfer tube inserted into the burring hole are inserted into the hole of the first hole forming portion in the first member, the first hole The joint structure , wherein the forming portion, the rising portion of the case side plate, and the end portion of the heat transfer tube are welded .
前記第1部材は、前記側壁の端部側に、該側壁の延出方向に沿った断面形状を略L字状とする略L字状フランジ部が形成されており、
前記第2部材は、前記略L字状フランジ部内側に嵌合する外径形状を有している
ことを特徴とする請求項1に記載の接手構造。
In the first member, a substantially L-shaped flange portion having a substantially L-shaped cross section along the extending direction of the side wall is formed on the end side of the side wall,
The joint structure according to claim 1, wherein the second member has an outer diameter shape that fits inside the substantially L-shaped flange portion.
ケース外から導入された外部流体を、前記ケース内において熱交換用の伝熱管が収容された収容空間に通してから前記ケース外へ排出させることで、前記外部流体と前記伝熱管内を流通する内部流体との熱交換を行う熱交換器につき、該熱交換器の前記ケース側板に挿通された前記伝熱管の端部を、該伝熱管との間で前記内部流体を流通する連絡管へと接続するための接手構造において、
前記伝熱管の端部が挿通される孔を形成してなる第1孔形成部、該第1孔形成部を挿通した前記伝熱管の端部を取り囲む側壁、および、該側壁の端部側に形成されたフランジ部を有する第1部材と、
前記連絡管が挿通される孔を形成してなる第2孔形成部を有する第2部材と、を有し、
前記第1部材は、前記側壁において前記フランジ部が形成されている端部側の開口部が前記ケースの外方に向くように配設され、前記第1孔形成部の孔に挿通した前記伝熱管の端部と溶接されており、
前記第2部材は、該第2部材の周辺部が、前記第1部材に形成された前記フランジ部と重畳するように配設され、該重畳する部分において前記第1部材と溶接されており、
前記ケース側板には、該ケース外方に向けて立ち上がった立ち上がり部を有するバーリング孔が形成され、前記伝熱管の端部が、該バーリング孔を介して前記ケース側板を挿通されており、
前記第1部材における第1孔形成部の孔に、前記ケース側板の前記立ち上がり部、および、前記バーリング孔に挿通された前記伝熱管の端部が挿通された位置関係にて、前記第1孔形成部と前記ケース側板の前記立ち上がり部および前記伝熱管の端部とが溶接されている
ことを特徴とする接手構造。
The external fluid introduced from the outside of the case passes through the housing space in which the heat transfer tube for heat exchange is accommodated in the case and then is discharged to the outside of the case, thereby circulating the external fluid and the inside of the heat transfer tube. With respect to a heat exchanger that performs heat exchange with an internal fluid, an end portion of the heat transfer tube inserted through the case side plate of the heat exchanger is connected to a communication tube that circulates the internal fluid with the heat transfer tube. In the joint structure for connection,
A first hole forming portion formed with a hole through which an end of the heat transfer tube is inserted, a side wall surrounding the end of the heat transfer tube inserted through the first hole forming unit, and an end side of the side wall A first member having a formed flange portion;
A second member having a second hole forming part formed with a hole through which the connecting pipe is inserted;
The first member is disposed so that an opening on an end side where the flange portion is formed on the side wall faces the outside of the case, and the first member is inserted through the hole of the first hole forming portion. Welded to the end of the heat pipe,
The second member is disposed so that a peripheral portion of the second member overlaps with the flange portion formed in the first member, and is welded to the first member at the overlapping portion .
The case side plate is formed with a burring hole having a rising portion rising toward the outside of the case, and an end portion of the heat transfer tube is inserted through the case side plate through the burring hole,
In the positional relationship in which the rising portion of the case side plate and the end of the heat transfer tube inserted into the burring hole are inserted into the hole of the first hole forming portion in the first member, the first hole The joint structure , wherein the forming portion, the rising portion of the case side plate, and the end portion of the heat transfer tube are welded .
前記伝熱管は、前記ケース側板を挿通される端部側において前記ケース内に位置する領域に、前記伝熱管の長さ方向と交差する方向へ突出する突起が形成されているThe heat transfer tube is formed with a protrusion protruding in a direction intersecting the length direction of the heat transfer tube in a region located in the case on an end side through which the case side plate is inserted.
ことを特徴とする請求項1から3のいずれかに記載の接手構造。The joint structure according to any one of claims 1 to 3, wherein:
ケース外から導入された外部流体を、前記ケース内において熱交換用の伝熱管が収容された収容空間に通してから前記ケース外へ排出させることで、前記外部流体と前記伝熱管内を流通する内部流体との熱交換を行う熱交換器につき、該熱交換器の前記ケース側板に挿通された前記伝熱管の端部を、該伝熱管との間で前記内部流体を流通する連絡管へと接続する接手構造の構築方法において、
前記伝熱管の端部が挿通される孔を形成してなる第1孔形成部、および、該第1孔形成部を挿通した前記伝熱管の端部を取り囲む側壁を有する第1部材につき、前記第1孔形成部の孔に、前記ケース側板に挿通された前記伝熱管の端部を挿通させる第1取付手順と、
前記第1部材の前記第1孔形成部と前記伝熱管の端部とを溶接する第1溶接手順と、
孔の形成された第2孔形成部、および、該第2孔形成部の外周を立ち上げてなる立ち上がり部を有する第2部材を、該第2部材における立ち上がり部の端部が前記ケースの外方に向くように、前記第1部材における側壁の端部内側に嵌合させる第2取付手順と、
前記第1部材の側壁の端部と前記第2部材の立ち上がり部の端部とを溶接する第2溶接手順と、により接手構造を構築すると共に、
前記ケース側板に、該ケース外方に向けて立ち上がった立ち上がり部を有するバーリング孔が形成されている場合において、
前記第1取付手順では、前記第1部材における第1孔形成部の孔に、前記ケース側板の前記立ち上がり部、および、前記バーリング孔に挿通された前記伝熱管の端部を挿通して、
前記第1溶接手順では、前記第1部材における前記第1孔形成部と前記ケース側板の前記立ち上がり部および前記伝熱管の端部とを溶接する
ことを特徴とする接手構造の構築方法。
The external fluid introduced from the outside of the case passes through the housing space in which the heat transfer tube for heat exchange is accommodated in the case and then is discharged to the outside of the case, thereby circulating the external fluid and the inside of the heat transfer tube. With respect to a heat exchanger that performs heat exchange with an internal fluid, an end portion of the heat transfer tube inserted through the case side plate of the heat exchanger is connected to a communication tube that circulates the internal fluid with the heat transfer tube. In the construction method of the joint structure to be connected,
For a first member having a first hole forming portion formed with a hole through which an end portion of the heat transfer tube is inserted, and a side wall surrounding the end portion of the heat transfer tube inserted through the first hole forming portion, A first attachment procedure for inserting the end portion of the heat transfer tube inserted through the case side plate into the hole of the first hole forming portion;
A first welding procedure for welding the first hole forming portion of the first member and an end of the heat transfer tube;
A second member having a second hole forming part in which a hole is formed and a rising part formed by raising an outer periphery of the second hole forming part, and an end of the rising part of the second member is outside the case. A second attachment procedure for fitting inside the end of the side wall of the first member so as to face
While constructing a joint structure by a second welding procedure for welding the end of the side wall of the first member and the end of the rising portion of the second member ,
In the case where a burring hole having a rising portion rising toward the outside of the case is formed in the case side plate,
In the first attachment procedure, the end portion of the heat transfer tube inserted through the rising portion of the case side plate and the burring hole is inserted into the hole of the first hole forming portion of the first member,
In the first welding procedure, the joint structure construction method is characterized in that the first hole forming portion of the first member, the rising portion of the case side plate, and an end portion of the heat transfer tube are welded .
前記第1部材が、前記側壁の端部側に、該側壁の延出方向に沿った断面形状を略L字状とする略L字状フランジ部を形成したものであり、前記第2部材が、前記略L字状フランジ部内側に嵌合する外径形状を有している場合において、
前記第2取付手順では、前記第2部材を前記第1部材の前記略L字状フランジ部内側に嵌め込む
ことを特徴とする請求項5に記載の接手構造の構築方法。
The first member is formed with a substantially L-shaped flange portion having a substantially L-shaped cross-sectional shape along the extending direction of the side wall on the end side of the side wall, and the second member is In the case of having an outer diameter shape that fits inside the substantially L-shaped flange portion,
The method for constructing a joint structure according to claim 5, wherein, in the second attachment procedure, the second member is fitted inside the substantially L-shaped flange portion of the first member.
ケース外から導入された外部流体を、前記ケース内において熱交換用の伝熱管が収容された収容空間に通してから前記ケース外へ排出させることで、前記外部流体と前記伝熱管内を流通する内部流体との熱交換を行う熱交換器につき、該熱交換器の前記ケース側板に挿通された前記伝熱管の端部を、該伝熱管との間で前記内部流体を流通する連絡管へと接続するための接手構造の構築方法において、
前記伝熱管の端部が挿通される孔を形成してなる第1孔形成部、該第1孔形成部を挿通した前記伝熱管の端部を取り囲む側壁、および、該側壁の端部側に形成されたフランジ部を有する第1部材につき、前記側壁において前記フランジ部が形成されている端部側の開口部が前記ケースの外方に向くように配設すると共に、前記第1孔形成部の孔に、前記ケース側板に挿通された前記伝熱管の端部を挿通させる第1取付手順と、
前記第1部材を、前記第1孔形成部に挿通した前記伝熱管の端部と溶接する第1溶接手順と、
前記連絡管が挿通される孔を形成してなる第2孔形成部を有する第2部材を、前記第2部材の周辺部が、前記第1部材に形成された前記フランジ部と重畳するように配設する第2取付手順と、
前記第1部材のフランジ部と前記第2部材の周辺部との重畳する部分を溶接する第2溶接手順と、により接手構造を構築すると共に、
前記ケース側板に、該ケース外方に向けて立ち上がった立ち上がり部を有するバーリング孔が形成されている場合において、
前記第1取付手順では、前記第1部材における第1孔形成部の孔に、前記ケース側板の前記立ち上がり部、および、前記バーリング孔に挿通された前記伝熱管の端部を挿通して、
前記第1溶接手順では、前記第1部材における前記第1孔形成部と前記ケース側板の前記立ち上がり部および前記伝熱管の端部とを溶接する
ことを特徴とする接手構造の構築方法。
The external fluid introduced from the outside of the case passes through the housing space in which the heat transfer tube for heat exchange is accommodated in the case and then is discharged to the outside of the case, thereby circulating the external fluid and the inside of the heat transfer tube. With respect to a heat exchanger that performs heat exchange with an internal fluid, an end portion of the heat transfer tube inserted through the case side plate of the heat exchanger is connected to a communication tube that circulates the internal fluid with the heat transfer tube. In the construction method of the joint structure for connecting,
A first hole forming portion formed with a hole through which an end of the heat transfer tube is inserted, a side wall surrounding the end of the heat transfer tube inserted through the first hole forming unit, and an end side of the side wall The first member having the formed flange portion is disposed such that an opening on the end portion side where the flange portion is formed on the side wall faces the outside of the case, and the first hole forming portion A first attachment procedure for inserting the end portion of the heat transfer tube inserted through the case side plate into the hole;
A first welding procedure for welding the first member to an end of the heat transfer tube inserted through the first hole forming portion;
A second member having a second hole forming portion formed with a hole through which the connecting pipe is inserted, so that a peripheral portion of the second member overlaps with the flange portion formed in the first member. A second mounting procedure for disposing;
While constructing a joint structure by a second welding procedure of welding the overlapping portion of the flange portion of the first member and the peripheral portion of the second member ,
In the case where a burring hole having a rising portion rising toward the outside of the case is formed in the case side plate,
In the first attachment procedure, the end portion of the heat transfer tube inserted through the rising portion of the case side plate and the burring hole is inserted into the hole of the first hole forming portion of the first member,
In the first welding procedure, the joint structure construction method is characterized in that the first hole forming portion of the first member, the rising portion of the case side plate, and an end portion of the heat transfer tube are welded .
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