JP5167040B2 - Injection nozzle for inner surface irradiation - Google Patents

Description

  The present invention relates to a hole inner surface irradiation nozzle for irradiating shot blasting or shot peening on a hole inner surface of a workpiece.

  Conventionally, methods such as shot peening and shot blasting in which hard particles are jetted into and collided with compressed air are known as means for hardening or abrading the surface of a workpiece such as a machine part. In particular, when irradiating the inner surface of the cylindrical hole of the workpiece, a deflecting member is disposed at the tip of the jet nozzle outlet, and the jet containing hard particles is deflected by the deflecting member to irradiate the cylindrical hole surface. An irradiation nozzle is known (see, for example, Patent Document 1). In the injection nozzle described in Patent Document 1, a support column is extended in the nozzle axis along the tube axis direction, and a deflection member is supported at the tip of the support column. The support column is supported from the peripheral surface of the nozzle pipe line by the support member, and hard particles are supplied together with high-pressure air from the upstream side of the support member.

JP 2000-343429 A

  However, in the irradiation nozzle described in Patent Document 1, since hard particles are supplied together with high-pressure air from the upstream side of the support member, the flow loss due to the support member is large and the injection efficiency is poor.

  The present invention is a hole inner surface irradiation spray nozzle that irradiates hard particles with compressed air on the inner surface of a hole of a workpiece, and includes a tube member having a path for hard particle irradiation, and a jet outlet at an end of the tube member. A deflection member that deflects the ejected hard particles toward the inner surface of the hole of the workpiece, a rod member that extends in the passage and has a deflection member attached to the tip, and a support that supports the rod member in the passage And a swirl flow generating mechanism for generating a swirl flow in the compressed air so as to flow toward the jet outlet while swirling along the inner peripheral surface of the tube member, and the support member is a tube member that generates the swirl flow It is characterized by being provided apart from the inner peripheral surface in the axial direction or radial direction.

The present invention is a hole inner surface irradiation spray nozzle that irradiates hard particles with compressed air onto a hole inner surface of a workpiece , and ejects hard particles supplied from a supply port at one end from an outlet at the other end. a tube member having a passage for a deflection member for deflecting toward the hard particles ejected from the ejection port of the other end portion of the tube member into the hole inner surface of the object, is extended into the passage, A rod member to which the deflection member is attached at the tip, a support member that supports the rod member in the passage, and a flow toward the jet port while turning along the inner peripheral surface of the tube member A swirl flow generating mechanism for generating a swirl flow in the compressed air, and the tube member is a first tube member in which the spout is opened at a distal end and the swirl flow generating mechanism is provided at a proximal end. And connected to the base end of the first pipe member, And a second tubular member that guides the hard particles within a tubular member, the support member may be provided in the second tubular member.

-First embodiment-
A first embodiment of a hole inner surface irradiation nozzle according to the present invention will be described below with reference to FIGS.
Fig.1 (a) is sectional drawing which shows schematic structure of the injection nozzle for hole inner surface irradiation which concerns on 1st Embodiment. This injection nozzle is used, for example, for performing shot blasting or shot peening on the inner surface of a cylindrical hole for inserting a piston provided in a cylinder block of a hydraulic pump. That is, the jet nozzle jets hard particles such as steel material, glass, ceramic, etc. and collides them to perform surface cleaning and surface hardening of the inner surface of the hole.

  The injection nozzle shown in FIG. 1A includes a flow channel pipe 1 and a suction pipe 2 arranged in series with the flow path tube 1 and coaxially with the flow path tube 1. The suction pipe 2 is supported through the partition wall 9 at the end of the flow path pipe 1. The channel tube 1 and the suction tube 2 form passages PS1 and PS2 for the passage of the hard particles 7. The partition wall 9 forms a chamber 11 described later.

  A rod member 3 extends along the axis of the channel tube 1. One end of the rod member 3 protrudes outward from the jet outlet 1a at the end of the flow channel tube 1, and the deflection member 4 is attached to the one end. The deflecting member 4 has a tapered surface 4a that faces the ejection port 1a and spreads in a trumpet shape (conical shape) outward in the radial direction, and the hard particles 7 ejected from the ejection port 1a collide with the tapered surface 4a. The injection direction of the hard particles 7 is deflected.

  The other end of the bar member 3 is inserted into the suction pipe 2. As shown in FIG. 1B, which is a cross-sectional view taken along the line bb of FIG. 1A, rod-like support portions 5 are provided around the rod member 3 at, for example, three circumferential directions. It is supported from the inner peripheral surface of the suction pipe 2 through these support portions 5. A particle supply unit (not shown) as a supply source of the hard particles 7 is provided on the upstream side (right side in the drawing) of the support unit 5 in FIG. 1A, and the hard particles 7 are supported from the particle supply unit. It passes through the gap of the part 5 and is supplied into the flow path pipe 1.

  A chamber 11 is provided around the channel tube 1 at the end of the channel tube 1. An inlet pipe 14 is connected to the chamber 11, and compressed air is supplied into the chamber 11 through the inlet pipe 14. An annular slit 12 is provided at the end portion of the flow channel pipe 1 over the entire circumference with the partition wall 9 on the upstream side of the distal end portion of the suction pipe 2. The passage PS2 in the flow channel pipe 1 is in communication. Further, the flow path pipe 1 is formed with an inclined surface portion 13 in which the inner diameter of the passage PS2 gradually decreases from the slit 12 to the downstream side of the passage (left side in the figure), and the end portion of the suction pipe 2 is located inside the inclined surface portion 13. Are spaced apart from the inclined surface portion 13. The chamber 11, the slit 12, and the inclined surface portion 13 constitute a swirl flow generating mechanism 10.

  The operation of the injection nozzle according to the first embodiment will be described. The compressed air sent into the chamber 11 via the feed pipe 14 is stored in the chamber 11 and then jetted uniformly into the passage SP2 from the entire circumference via the slit 12. The air ejected into the passage SP2 flows while swirling along the inclined surface portion 13, and a swirling flow (so-called Coanda spiral flow) is formed. This swirling flow flows in the passage PS2 along the inner peripheral surface of the flow channel tube 1 and is ejected from the ejection port 1a.

  At this time, since the central portion of the swirling flow has a negative pressure, the hard particles 7 in the suction pipe 2 are sucked by the negative pressure and guided into the passage PS2. The hard particles 7 guided into the passage PS2 are transported along the flow of the swirling flow and ejected from the ejection port 1a as shown in FIG. The ejected hard particles 7 are deflected by colliding and reflecting on the tapered surface 4a of the deflecting member 4, and are ejected toward the processing surface 6 on the radially outer side (the inner surface of the cylindrical hole of the cylinder block). Alternatively, it is injected toward the machining surface 6 without colliding with the deflecting member 4. Thereby, the processing surface 6 is hardened or polished.

According to 1st Embodiment, there can exist the following effects.
(1) The flow path pipe 1 and the suction pipe 2 are connected to form the paths PS1 and PS2 for irradiating the hard particles, the rod member 3 is extended in the paths PS1 and PS2, and the support section 5 is interposed therebetween. The bar member 3 is supported from the inner peripheral surface of the suction pipe 2, the deflection member 4 is attached to the tip of the bar member 3, and the swirl flow generating mechanism 10 that generates the swirl flow at the end of the flow path pipe 1 is provided. Thereby, since the support part 5 is provided away from the inner peripheral surface of the flow channel tube 1, it is possible to prevent the swirling flow from being hindered by the support part 5, and to improve the injection efficiency. Further, since compressed air does not flow through the suction pipe 2, the compressed jet does not collide with the support portion 5, and damage to the support portion 5 can be prevented.

(2) Since the hard particles 7 are ejected from the jet outlet 1a at the end of the flow channel pipe 1 along the swirling flow, the hard particles 7 linear to the deflecting member 4 as shown in FIG. Collisions can be avoided and damage to the surface of the deflecting member 1 can be suppressed. In addition, wear of the inner wall of the flow channel pipe 1 can be suppressed as compared with the case where a linear compression jet flows.
(3) The suction pipe 2 is provided through the partition wall 9 at the end of the flow pipe 1, the compressed air chamber 11 is formed around the flow pipe 1, and the chamber 11 and the passage SP2 are connected to the flow pipe. The inclined surface portion 13 was formed so as to be communicated via an annular slit 12 between one end portion and the partition wall 9 and the passage diameter was reduced from the slit 12 toward the downstream side of the passage. As a result, the hard particles 7 can be sucked from the suction pipe 2 in the swirl flow generating portion, which is efficient.
(4) Since the flow channel pipe 1 and the suction pipe 2 are provided coaxially with each other and the bar member 3 is supported on the axial center of the suction pipe 2, the bar member 3 is prevented from obstructing the swirling flow. it can.

-Second Embodiment-
With reference to FIGS. 3 and 4, a second embodiment of the injection nozzle for hole inner surface irradiation according to the present invention will be described.
FIG. 3 is a cross-sectional view showing a schematic configuration of a hole inner surface irradiation nozzle according to the second embodiment. In addition, the same code | symbol is attached | subjected to the location same as FIG. 1, and the difference with 1st Embodiment is mainly demonstrated below. The second embodiment differs from the first embodiment in the shape of the passage PS2 in the flow channel pipe 1.

  That is, as shown in FIG. 3, the inner peripheral surface of the flow channel pipe 1 is provided with an inclined surface portion 15 on the downstream side of the inclined surface portion 13 so that the inner diameter of the passage PS2 gradually decreases toward the downstream side of the passage. By providing the inclined surface portion 15 in this manner, the passage diameter is reduced, the swirling flow is accelerated, and the impact force when the hard particles 7 collide with the machining surface 6 can be increased. As a result, the effect of hardening and scouring of the processed surface 6 can be enhanced.

  In addition, you may provide the inclined surface part 15 not only in one place but in multiple places. FIG. 4 is an example in which two inclined surface portions 15 are provided. By providing a plurality of inclined surface portions 15 in this way, the swirl flow can be further accelerated, and the effect of hardening and scouring the processed surface 6 can be further enhanced. If the amount of restriction on the inclined surface portion 15 is excessively large, wear of the inner wall surface of the flow channel pipe 1 becomes a problem. Therefore, when the amount of restriction is large, a plurality of inclined surface portions 15 are provided to divide the restriction region into a plurality of regions. It is preferable.

-Third embodiment-
With reference to FIG. 5, a third embodiment of the injection nozzle for hole inner surface irradiation according to the present invention will be described.
FIG. 5 is a cross-sectional view illustrating a schematic configuration of a hole inner surface irradiation nozzle according to the third embodiment. In addition, the same code | symbol is attached | subjected to the location same as FIG. 1, and the difference with 1st Embodiment is mainly demonstrated below. The third embodiment differs from the first embodiment in the shape of the passage PS2 in the flow channel pipe 1.

  That is, as shown in FIG. 5, the inner peripheral surface of the flow channel pipe 1 is provided with an inclined surface portion 16 in which the inner diameter of the passage PS <b> 2 gradually increases toward the downstream side of the passage with the jet outlet 1 a as a terminal. By providing the inclined surface portion 16 in this way, the velocity vector in the axial direction of the swirling flow is reduced, and the hard particles 7 can be ejected at an angle closer to the perpendicular to the processing surface 6. As a result, the impact force when the hard particles 7 collide with the processed surface 10 can be increased, and the effect of hardening and erasing the processed surface 10 can be increased. In this case, since the hard particles 7 are ejected at an angle close to perpendicular to the processing surface 6, the outer diameter of the deflecting member 4 is preferably larger than that of FIG.

  In addition, as shown in FIG. 6, you may make it provide the inclined surface part 15 and the inclined surface part 16 in the internal peripheral surface of the flow-path pipe 1, respectively. As a result, the swirling flow is accelerated by the inclined surface portion 15, and the influence of the speed reduction in the inclined surface portion 16 can be mitigated. As shown in FIG. 7, the inclined surface portions 15 may be provided at a plurality of locations to enhance the acceleration effect.

  In the above embodiment, the flow path pipe 1 (first pipe member) and the suction pipe 2 (second pipe member) as the pipe members forming the hard particle irradiation passages PS1 and PS2 are connected in series. Although the end of the suction pipe 2 is disposed downstream of the slit 12 that is the swirl flow generating portion, the end of the suction pipe 2 may be disposed upstream of the slit 12. . Although the rod member 3 is supported by the support portion 5 provided on the upstream side of the passage from the slit 12, if the support member 5 is provided apart from the inner peripheral surface of the flow channel tube 1 where the swirl flow is generated, the support portion is provided as a slit. You may provide in 12 channel | paths downstream. For example, as shown in FIG. 8, the support portion 5 may be provided at the distal end portion of the suction pipe 2 on the downstream side of the slit 12. Although the rod member 3 extends along the axis of the flow channel pipe 1 and the suction pipe 2, it may be provided so as to deviate from the axis. The shapes of the deflection member 4 and the support portion 5 as a support member are not limited to those described above. The bar member 3 may be supported by the support portion 5 in a cantilever manner or may be supported in both the support manners.

  A chamber 11 for compressed air is provided around the flow path pipe 1, and the chamber 11 and the passage PS2 are communicated with an annular slit 12, and an inclined surface portion whose passage diameter gradually decreases from the slit 12 to the downstream side of the passage. Although the swirling flow generating mechanism 10 is configured by providing 13 (passage diameter reducing portion), the swirling flow of the compressed air flowing toward the jet outlet 1a is generated while swirling along the inner peripheral surface of the flow channel pipe 1. In this case, the swirl flow generating mechanism 10 may have any configuration. The configuration of the inclined surface portion 15 as the swirling flow acceleration portion that accelerates the swirling flow and the configuration of the inclined surface portion 16 as the swirling flow deflecting portion that brings the swirling flow perpendicularly to the machining surface 6 are not limited to those described above. That is, as long as the features and functions of the present invention can be realized, the present invention is not limited to the hole inner surface irradiation spray nozzle of the embodiment.

Sectional drawing which shows schematic structure of the injection nozzle for hole inner surface irradiation which concerns on the 1st Embodiment of this invention. The figure which shows the effect of this Embodiment. Sectional drawing which shows schematic structure of the injection nozzle for hole inner surface irradiation which concerns on the 2nd Embodiment of this invention. The figure which shows the modification of FIG. Sectional drawing which shows schematic structure of the injection nozzle for hole inner surface irradiation which concerns on the 3rd Embodiment of this invention. The figure which shows the modification of FIG. The figure which shows another modification of FIG. The figure which shows the modification of FIG.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Channel pipe 2 Suction pipe 3 Rod member 4 Deflection member 5 Support part 10 Swirling flow generation mechanism 11 Chamber 12 Annular slit 13 Inclined surface parts 15 and 16 Inclined surface part

Claims (5)

A hole inner surface irradiation nozzle for irradiating hard particles with compressed air on the inner surface of a hole of a workpiece,
A pipe member having a passage for ejecting hard particles supplied from a supply port at one end from an outlet at the other end ;
A deflecting member for deflecting said hard particles ejected from the ejection port of the other end portion of the tube member toward the hole inner surface of the workpiece,
A rod member extending in the passage and having the deflection member attached to the tip portion;
A support member for supporting the rod member in the passage;
A swirl flow generating mechanism for generating a swirl flow in the compressed air so as to flow toward the jet port while swirling along the inner peripheral surface of the pipe member;
The pipe member is
A first pipe member in which the jet port is opened at a distal end portion and the swirl flow generating mechanism is provided at a proximal end portion;
A second pipe member that is connected to the base end of the first pipe member and guides the hard particles into the first pipe member;
The hole inner surface irradiation nozzle, wherein the support member is provided on the second pipe member. In the hole inner surface dose injection nozzle according to claim 1,
The swirl flow generating mechanism is
An annular compressed air chamber into which the compressed air supplied from the compressed air introduction pipe on the outer peripheral surface of the first pipe member is inserted;
An annular slit communicating the compressed air chamber and the inner passage of the first pipe member;
An injection nozzle for irradiating an inner surface of a hole, comprising: a passage reduced diameter portion in which the diameter of the passage gradually decreases from the annular slit toward the downstream side of the passage.   In the hole inner surface dose injection nozzle according to claim 2,
  The tip of the second pipe member is connected to the first pipe member so as to be positioned in the vicinity of the slit in the reduced diameter portion of the swirl flow generating mechanism. Injection nozzle for hole inner surface irradiation. In the hole inner surface dose injection nozzle of the mounting serial to any one of claims 1 to 3,
The hole inner surface irradiation nozzle, wherein the passage has a swirl flow acceleration portion in which a passage diameter gradually decreases between the swirl flow generating portion and the jet outlet. In the hole inner surface dose injection nozzle according to any one of claims 1 to 4,
The nozzle for irradiating a hole inner surface, wherein the passage has a swirl flow deflecting portion in which the passage diameter gradually increases toward the downstream side of the passage with the jet outlet as a terminal.

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