JP5155419B2 - Packaging structure for flat-screen television - Google Patents

Description

  The present invention relates to a flat television packaging structure for transporting a flat television without breakage.

  In the conventional flat television packaging structure, a cushioning member made of cardboard or polystyrene foam (reinforcement) is provided between the bottom plate of the packaging box and the base of the flat television and between the top plate of the packaging box and the top of the thin television. Member) (see Patent Document 1). These reinforcing members absorb external vibrations, shocks, and the like, and prevent the thin television from being damaged during transportation.

JP 2008-74417 A

  There are various types of thin televisions with different shapes and sizes.

  In the prior art, a reinforcing member must be prepared for each model, which increases costs and increases the environmental load for disposal. Furthermore, in the prior art, since the volume of the reinforcing member is large, a large space is required to store the packing material when not in use.

  This invention is made | formed in view of this point, and it aims at providing the packing structure of the thin television which can pack various models and can make a packing material compact.

  The flat TV packaging structure of the present invention is a packing structure for packing a flat TV having a main body having a display screen in a packing box, and has a rectangular parallelepiped having an opening upward and a depth dimension smaller than the width direction. A bottom box that is a housing of a shape; a buffer member that is formed of a soft material and is placed in the bottom box and on which the main body of the thin television is placed; and an open housing that is placed on the buffer member Two corner pads that are placed on each of the upper corners of the main body of the thin television, two first belt members that are adjustable in length at both ends, and attached to both side surfaces of the two corner pads. Four second belt members, and a central portion of the two first belt members is fixed to a longitudinal center portion and a depth direction end portion of the bottom box, and the two first belt members Both By fastening part and the four and a second belt member, respectively, for fixing the loaded was a flat-screen television to the buffer member, a configuration.

  According to the present invention, since the lengths of both ends of the two first belt members can be easily adjusted, various models can be packed and the packing material can be made compact. Therefore, the cost can be reduced as compared with the prior art in which a packaging structure is prepared for each model, and the environmental load for disposal can be reduced. Furthermore, according to the present invention, a buffer member between the top plate of the packaging box and the upper part of the thin television is not necessary. Furthermore, in the packaging structure of the present embodiment, it is not necessary to fill the entire space between the bottom plate of the packaging box and the pedestal of the thin television with a buffer member, as in the past. Therefore, compared with the conventional packaging structure, the packaging material can be made compact, and the space for storing the packaging material when not in use can be reduced.

The external view (front view, right view) which shows the structure of the packing structure which concerns on one embodiment of this invention Sectional view of the packing structure of FIG. External view of bottom box (plan view, front sectional view) External view of the corner pad (front view, left side cross-sectional view) The figure which shows the packing process of the packing structure which concerns on one embodiment of this invention

  Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

[Package structure]
FIG. 1 is an external view showing a configuration of a packaging structure according to an embodiment of the present invention. 1A is a front view, and FIG. 1B is a right side view. 2A is a cross-sectional view taken along line AA in FIG. 1, and FIG. 2B is a cross-sectional view taken along line BB in FIG.

  The packaging structure according to the present embodiment packages the thin television 1. The thin television 1 includes a main body having a display screen (panel) on one wide surface of a substantially rectangular flat plate-like casing, and a stand that is fixed to the opposite surface of the display screen and supports the main body. In the following description, the side on which the display screen of the flat-screen television 1 is provided is referred to as the front side, the opposite side is referred to as the back side, and the left, right, top, and bottom are referred to the display screen. These are referred to as the left side, right side, upper side, and lower side, respectively. Further, the stand of the flat-screen television 1 includes a plate-like pedestal that comes into contact with a floor surface, a television stand, and the like, and a support shaft portion that is erected on the pedestal and has an end connected to the back of the main body of the liquid crystal television 1. And have.

  As shown in FIGS. 1 and 2, the packaging structure according to the present embodiment includes a bottom box 10, a plywood 20, a ground pad 30, buffer members 40 a and 40 b, a panel protective cloth 50, and a corner pad. 60a, 60b and the upper box 70 are mainly comprised.

  The bottom box 10 is a rectangular parallelepiped casing having an upper opening that is large enough to accommodate the thin television 1 and whose depth dimension is smaller than the width direction. Details of the configuration of the bottom box 10 will be described later.

  The plywood 20 is made of wood and is a rectangular flat plate having the same size as the inner surface of the bottom box 10, and is placed on the bottom box 10 with the bottom box 10 placed on the ground.

  The ground pad 30 is a soft material such as urethane foam and is a substantially rectangular flat plate having substantially the same size as the plywood 20, and is placed on the plywood 20.

  The buffer members 40a and 40b are soft materials such as urethane foam and are placed on the ground pad 30. The lower surface of the main body of the thin television 1 is placed on the upper surfaces of the buffer members 40a and 40b. When the thin television 1 is placed on the buffer members 40 a and 40 b, the pedestal of the thin television 1 is in a state of floating from the ground pad 30. The ground pad 30 is not an essential component, and the buffer members 40 a and 40 b may be placed on the plywood 20.

  In order to protect the display screen of the thin television 1, the panel protective cloth 50 covers the entire display screen from the main body of the thin television 1 placed on the buffer members 40 a and 40 b. It is done.

  The corner pads 60a and 60b are made of corrugated cardboard and are open casings on the same type of triangles contrasting with each other. The corner pads 60 a and 60 b are placed on the upper corners of the main body of the thin television 1 from above the panel protective cloth 50. In this state, inner binding belt portions 67a1, 67a2, 67b1, and 67b2 described later are respectively fastened to both ends of inner binding belt portions 13a and 13b described later. Details of the configuration of the corner pad 60a will be described later.

  The upper box 70 is made of corrugated cardboard, and is formed by fitting and fixing a square cylindrical side surface portion 72 to a top box 71 of a rectangular parallelepiped housing having a lower opening. The size of the outer periphery of the upper box 70 is substantially equal to the size of the inner periphery of the bottom box 10. At the time of packing, the upper box 70 is fitted into the bottom box 10. The top box 71 of the upper box 70 is provided with a handle.

  In a state where the top box 70 is put on the bottom box 10, outer binding belts 14 a and 14 b described below are put on the top box 70 and fastened. Thereby, it becomes the packing figure shown in FIG.

[Details of bottom box configuration]
FIG. 3 is an external view of the bottom box 10. 3A is a plan view, and FIG. 3B is a front sectional view. As shown in FIG. 3, the bottom box 10 includes a bottom box body 11, a bottom plate 12, inner binding belt portions 13a and 13b, and outer binding belts 14a and 14b.

  The bottom box body 11 is made of cardboard and has a substantially rectangular bottom wall portion 11a whose depth dimension is smaller than the width direction, a front wall portion 11b, a rear wall portion 11c, and a right wall portion 11b provided substantially perpendicular to the four sides of the bottom wall portion 11a. It consists of a wall part 11d and a left wall part 11e.

  The bottom plate 12 is made of cardboard and is a substantially rectangular flat plate having substantially the same size as the bottom wall portion 11 a and is attached to the bottom surface of the bottom box body 11. The bottom box body 11 to which the bottom plate 12 is attached becomes a rectangular parallelepiped housing having an upper opening.

  The inner binding belt portions 13a and 13b are attached to both ends with insertion-side fasteners for fastening with inner binding belt portions 67a1, 67a2, 67b1 and 67b2, which will be described later, and have a length near the insertion-side fixing fasteners. An adjustment mechanism for adjusting the angle is provided. Central portions of the inner binding belt portions 13a and 13b are attached to the longitudinal center portion of the bottom wall portion 11a and both end portions in the depth direction in parallel with the right wall portion 11d and the left wall portion 11e. Both ends of the inner binding belt portions 13a and 13b are exposed to the outside from between the front wall portion 11b or the back wall portion 11c and the plywood 20 when the plywood 20 is placed on the bottom wall portion 11a. It becomes.

  The outer binding belts 14a and 14b are each provided with an insertion side fastening tool and a receiving side fastening tool at one of both ends, and an adjusting mechanism for adjusting the length is provided in the vicinity of the insertion side fastening tool. Is provided. Center portions of the outer binding belts 14a and 14b are attached to the inner surface side end of the bottom wall portion 11a in parallel with the right wall portion 11d and the left wall portion 11e from the front wall portion 11b to the back wall portion 11c. Both end portions of the outer binding belts 14a and 14b are exposed outwardly from the gap between the front wall portion 11b or the back wall portion 11c and the bottom wall portion 11a when the bottom plate 12 is attached to the bottom wall portion 11a. It becomes a state.

[Details of Corner Pad Configuration]
FIG. 4 is an external view of the corner pad 60a. 4A is a front view, and FIG. 4B is a left side cross-sectional view. As shown in FIG. 4, the corner pad 60a includes a substantially rectangular upper wall portion 61a, a substantially rectangular side wall portion 62a provided substantially perpendicular to one short side of the upper wall portion 61a, and an upper wall portion 61a. And a substantially triangular front wall 63a and back wall 64a provided substantially perpendicular to one long side of the side wall 62a.

  Mounting holes 65a1 and 65a2 are provided in the front wall portion 63a and the rear wall portion 64a of the corner pad 60a. Reinforcing tools 66a1 and 66a2 are attached around the attachment holes 65a1 and 65a2, respectively.

  The inner binding belt portions 67a1 and 67a2 are passed through the attachment holes 65a1 and 65a2 to which the reinforcing tools 66a1 and 66a2 are attached. The inner binding belt portions 67a1 and 67a2 are formed in a ring shape, and a receiving side fastener is attached thereto.

  When the corner pad 60a is put on the thin television 1, the upper wall portion 61a and the side wall portion 62a are brought into contact with the upper surface and right side surface of the main body portion of the thin television 1 via the panel protective cloth 50, respectively. Touch.

  The corner pad 60b is in contrast to the corner pad 60a and has inner binding belt portions 67b1 and 67b2.

[Packaging procedure for flat-screen television]
Next, the packing procedure of the thin television 1 will be described with reference to FIG. FIG. 5 is a diagram showing a packing process of the packing structure according to the embodiment of the present invention.

  First, as illustrated in FIG. 5A, the bottom box 10 is placed so that the opening faces upward, and the plywood 20, the ground pad 30, and the buffer members 40 a and 40 b are placed on the bottom box 10.

  Next, as shown in FIG. 5B, the lower surface of the main body of the thin television 1 is placed on the upper surfaces of the buffer members 40a and 40b. At this time, the pedestal of the thin television 1 is in a state of floating from the ground pad 30.

  Next, as shown in FIG. 5C, a panel protective cloth 50 is put on the thin television 1, and corner pads 60a and 60b are placed on the upper corners of the main body of the thin television 1 from above. Put on.

  Next, as shown in FIG. 5D, the inner binding belt portions 67a1, 67a2, 67b1, and 67b2 of the corner pads 60a and 60b and the both ends of the inner binding belt portions 13a and 13b of the bottom box 10 are fastened. .

  Next, as shown in FIG. 5E, the upper box 70 is put on the thin television 1 and is fitted into the bottom box 10.

  Finally, as shown in FIG. 5F, the outer binding belts 14a and 14b are put on the upper box 70 and fastened. Thereby, the packing operation is completed, and the packing form shown in FIG. 1 is obtained.

[Features and effects of the present embodiment]
The packing structure according to the present embodiment includes inner binding belt portions 67a1, 67a2, 67b1, 67b2 of the corner pads 60a, 60b, and both ends of the inner binding belt portions 13a, 13b of the bottom box 10 that can be adjusted in length. Are characterized in that the thin television 1 mounted on the buffer members 40a and 40b is fixed.

  In the front, the inner binding belt portions 13 a and 13 b are in the lower central portion of the thin television 1. Further, the inner binding belt portions 67a1, 67a2, 67b1, and 67b2 exist at the upper corners of the thin television 1 (see FIG. 2A). Therefore, when these are fastened, a force acts on the thin television 1 inward and downward. The thin television 1 is fixed in the left-right direction by the balance of the respective forces in the inward direction. Further, the thin television 1 is fixed in the vertical direction by the balance between the downward force and the repulsive force of the buffer members 40a and 40.

  In addition, on both sides, both ends of the inner binding belt portions 13 a and 13 b and the inner binding belt portions 67 a 1, 67 a 2, 67 b 1 and 67 b 2 exist outside the thin television 1. Therefore, when these are fastened, force acts on both the front side and the back side in the outward direction. Due to the balance of these forces, the thin television 1 is fixed in the front-rear direction.

  Thus, according to this Embodiment, since the thin television 1 can be fixed to any direction, it can prevent that the thin television 1 falls down and is damaged in the middle of conveyance.

  In addition, since the buffer members 40a and 40b absorb external vibrations and shocks, the thin television 1 can be prevented from being damaged by vibrations and shocks during conveyance.

  Furthermore, according to this Embodiment, since the length of the both ends of the inner binding belt parts 13a and 13b can be adjusted easily, various models of the thin television 1 can be packed. Therefore, the cost can be reduced as compared with the prior art in which a packaging structure is prepared for each model, and the environmental load for disposal can be reduced.

  Moreover, in the packing structure of this Embodiment, the buffer member between the top plate of a packing box and the upper part of the thin television 1 becomes unnecessary. Furthermore, in the packaging structure of the present embodiment, it is not necessary to fill the entire space between the bottom plate of the packaging box and the pedestal of the thin television with a buffer member, as in the past. Therefore, compared with the conventional packaging structure, the packaging material can be made compact, and the space for storing the packaging material when not in use can be reduced.

  Since both ends of the inner binding belt portions 13a and 13b and the inner binding belt portions 67a1, 67a2, 67b1, and 67b2 exist outside the thin television 1, they do not hit the display screen of the thin television 1. The display screen will not be damaged.

  The present invention can be used when packing a thin television.

DESCRIPTION OF SYMBOLS 1 Thin television 10 Bottom box 13a, 13b Inner binding belt part 14a, 14b Outer binding belt 20 Plywood 30 Ground pad 40a, 40b Buffer member 50 Panel protective cloth 60a, 60b Corner pad 67a1, 67a2, 67b1, 67b2 Inner binding belt Part 70 upper box

Claims (2)

A packaging structure for packaging a thin television with a main body having a display screen in a packaging box,
A bottom box that is a rectangular parallelepiped housing having an opening upward and a depth dimension smaller than the width direction;
A cushioning member formed of a soft material, placed in the bottom box, and on which the main body of the thin television is placed;
Two corner pads, each of which is an open housing and covers each of the upper corners of the main body of the thin television mounted on the buffer member;
Two first belt members adjustable in length at both ends;
Four second belt members attached to both side surfaces of the two corner pads,
The center portions of the two first belt members are fixed to the center portion in the longitudinal direction and the both end portions in the depth direction of the bottom box,
The thin television mounted on the buffer member is fixed by fastening both end portions of the two first belt members and the four second belt members, respectively.
Packaging structure for flat-screen televisions. A rectangle having the same size as the inner surface of the bottom box, further comprising a plywood placed on the bottom box,
The buffer member is placed on the plywood,
Both end portions of the first belt member are exposed to the outside from between the front wall or the rear wall of the bottom box and the plywood.
The packaging structure of a thin television according to claim 1.

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