JP5112150B2 - Manufacturing apparatus and manufacturing method of expanded metal with rib - Google Patents

Manufacturing apparatus and manufacturing method of expanded metal with rib Download PDF

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JP5112150B2
JP5112150B2 JP2008099988A JP2008099988A JP5112150B2 JP 5112150 B2 JP5112150 B2 JP 5112150B2 JP 2008099988 A JP2008099988 A JP 2008099988A JP 2008099988 A JP2008099988 A JP 2008099988A JP 5112150 B2 JP5112150 B2 JP 5112150B2
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rib
upper blade
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metal plate
plate
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辰男 辺見
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東邦ラス工業株式会社
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Description

本発明は、リブ付きエキスパンドメタルの製造装置および製造方法に関し、特に、従来実施していた平坦化工程を省略することができるリブ付きエキスパンドメタルの製造装置および製造方法に関する。   The present invention relates to a manufacturing apparatus and a manufacturing method of a ribbed expanded metal, and more particularly to a manufacturing apparatus and a manufacturing method of a ribbed expanded metal that can omit the flattening step that has been conventionally performed.

リブ付きエキスパンドメタルは、原板となる金属板材の所定の範囲に千鳥状の切れ目を形成してこれを拡幅し、あるいは、切れ目を形成しながらこれを拡幅し、当該切れ目を形成して拡幅した範囲についてはメッシュ状とし、切れ目を形成しなかった残りの範囲についてはメッシュが形成されない平坦なリブ(板)7とした金属製品である。
すなわち、リブ付きエキスパンドメタルは、図1に示すようにメッシュ6とリブ7から構成される金属製品である。なお、図1はリブ付きエキスパンドメタルの模式図であり、(a)はその全体図、(b)はメッシュ6の網目の拡大図、(c)は(b)のA−A線断面図である。
Expanded metal with ribs forms a staggered cut in a predetermined range of the metal plate material that is the original plate, and widens this, or widens this while forming a cut, and widens by forming the cut Is a metal product having a mesh-like shape and a flat rib (plate) 7 in which no mesh is formed in the remaining range where no cuts are formed.
That is, the expanded metal with a rib is a metal product composed of a mesh 6 and a rib 7 as shown in FIG. FIG. 1 is a schematic view of an expanded metal with ribs, (a) is an overall view thereof, (b) is an enlarged view of a mesh 6 mesh, (c) is a cross-sectional view taken along line AA in (b). is there.

したがって、製品全体を一様にメッシュ状に加工した通常のエキスパンドメタル、すなわち、リブ無しのエキスパンドメタルの場合には、これを補強したり連結したりするのに、いちいち溶接によって他の部材をメッシュに取り付ける必要があったが、リブ付きエキスパンドメタルの場合には、はじめからリブ7が備わっているので、通常のリブ無しのエキスパンドメタルと比較して加工性・施工性に優れたものとなっている。
このことから、近年においては、リブ付きエキスパンドメタルは、簡易フェンス、仮設足場の踏板、用水路の溝フタ等に代表される建築・土木資材はもちろんのこと、もともとエキスパンドメタル製品は意匠性に優れていることから、園芸用の棚板等の家庭・園芸資材の分野においても広く用いられるようになっている。
Therefore, in the case of ordinary expanded metal that has been processed into a uniform mesh shape throughout the product, that is, expanded metal without ribs, other members are meshed by welding to reinforce and connect them. However, in the case of expanded metal with ribs, rib 7 is provided from the beginning, so it is superior in workability and workability compared to ordinary expanded metal without ribs. Yes.
For this reason, in recent years, expanded metal with ribs has excellent design as well as construction and civil engineering materials such as simple fences, temporary scaffolding treads, groove covers for irrigation canals, etc. Therefore, it is widely used also in the field of home and garden materials such as shelf boards for gardening.

図2〜4は、リブ付きエキスパンドメタルの従来技術に係る製造装置および製造方法を示す図である(例えば、特許文献1〜2参照)。以下、当該図に沿って説明する。
リブ付きエキスパンドメタルの従来技術に係る製造装置は、(1)原板となる金属板材1を搬送する搬送手段2と、(2)搬送手段の出側かつ金属板材の片面側に配置された下刃3と、(3)搬送手段の出側かつ金属板材のもう片面側に配置され、金属板材の板面に入刃して板幅方向への断続的な切れ目の形成と各々の拡幅および金属板材からリブ付きエキスパンドメタルを切り離す上刃4を備える。
2-4 is a figure which shows the manufacturing apparatus and manufacturing method which concern on the prior art of the expanded metal with a rib (for example, refer patent documents 1-2). Hereinafter, it demonstrates along the said figure.
The manufacturing apparatus which concerns on the prior art of an expanded metal with a rib is (1) The conveyance means 2 which conveys the metal plate material 1 used as an original plate, (2) The lower blade arrange | positioned on the one side of the metal plate material at the exit side of the conveyance means 3 and (3) arranged on the exit side of the conveying means and on the other side of the metal plate material, and enters the plate surface of the metal plate material to form intermittent cuts in the plate width direction, and each widening and metal plate material An upper blade 4 for separating the ribbed expanded metal is provided.

当該装置を用いた製造方法としては、先ず、図2(a)に示すように、上刃4を金属板材1の上方に上げた状態で、搬送手段2がリブの巾Rの分だけ金属板材1を搬送方向に送り出す。そして、図2(b)に示すように上刃4を下降させていき、上刃4を金属板材の板面に入刃させて、金属板材の板幅方向に断続的な切れ目を形成するとともに各々を拡幅する。当該加工部位がリブ7とメッシュ6の境界となる。   As a manufacturing method using the apparatus, first, as shown in FIG. 2 (a), the upper plate 4 is raised above the metal plate 1, and the conveying means 2 is a metal plate corresponding to the width R of the rib. 1 is sent out in the transport direction. Then, as shown in FIG. 2 (b), the upper blade 4 is lowered, and the upper blade 4 is inserted into the plate surface of the metal plate material to form intermittent cuts in the plate width direction of the metal plate material. Widen each one. The processed portion becomes a boundary between the rib 7 and the mesh 6.

次いで、図2(c)に示すように上刃4を上昇させてから、図3(a)に示すように上刃4を金属板材1の板幅方向にメッシュの長目方向中心間距離LWの1/2分だけ移動させるとともに、搬送手段2が刻み巾Wだけ金属板材1を送り出した後、図3(b)に示すように上刃4を下降させていき、上刃4を金属板材の板面に入刃させて、金属板材の板幅方向に断続的な切れ目を形成するとともに各々を拡幅する。   Next, the upper blade 4 is raised as shown in FIG. 2C, and then the upper blade 4 is moved in the longitudinal direction of the mesh in the plate width direction of the metal plate 1 as shown in FIG. , And the conveying means 2 sends out the metal plate 1 by the step width W, and then the upper blade 4 is lowered as shown in FIG. Are inserted into the plate surface to form intermittent cuts in the plate width direction of the metal plate material, and each is widened.

このとき、前記したように上刃4を金属板材1の板幅方向にメッシュの長目方向中心間距離LWの1/2分だけ移動させるとともに、搬送手段2が刻み巾Wだけ金属板材1を送り出しているので、金属板材1に形成される切れ目は千鳥状となり、各々を拡幅するとメッシュの網目が板幅方向に並ぶこととなる。   At this time, as described above, the upper blade 4 is moved in the plate width direction of the metal plate 1 by a half of the mesh center distance LW of the mesh, and the conveying means 2 moves the metal plate 1 by the step width W. Since they are fed out, the cuts formed in the metal plate 1 are staggered, and when each is widened, mesh meshes are arranged in the plate width direction.

次いで、図3(c)に示すように上刃4を上昇させてから、上刃4を金属板材1の板幅方向にメッシュの長目方向中心間距離LWの1/2分だけ戻すとともに、搬送手段2が刻み巾Wだけ金属板材1を送り出す。
以下、図2(b)から図3(c)に示した操作を順次繰り返すことにより、図4(a)に示すように金属板材1の先端部からRの範囲は平坦なリブ7、これに後続する範囲はメッシュ6に加工される。
Next, as shown in FIG. 3 (c), the upper blade 4 is raised, and then the upper blade 4 is returned to the plate width direction of the metal plate 1 by 1/2 of the mesh center direction distance LW of the mesh, The conveying means 2 feeds the metal plate 1 by the step width W.
Thereafter, by sequentially repeating the operations shown in FIG. 2B to FIG. 3C, the range of R from the tip of the metal plate 1 is a flat rib 7 as shown in FIG. Subsequent ranges are processed into a mesh 6.

前記操作を順次繰り返すことによりメッシュ短目方向製品長さSになった後は、図4(b)に示すように搬送手段2がリブの巾Rの分だけ金属板材1を搬送方向に送り出す。そして、上刃4を下降させていき、上刃4を金属板材の板面に入刃させて、金属板材の板幅方向に断続的な切れ目を形成するとともに各々を拡幅する。
次いで、上刃4を上昇させてから、図4(c)に示すように上刃4を金属板材1の板幅方向にメッシュの長目方向中心間距離LWの1/2分だけ移動させた後、上刃4を下降させていき、上刃4を金属板材の板面に入刃させる。これにより、先端部からRの範囲と後端部からRの範囲がリブ7で、その間にメッシュ6が形成された加工品であるリブ付きエキスパンドメタルを金属板材1から切り離す。
After the mesh length direction product length S is obtained by sequentially repeating the above operation, the conveying means 2 feeds the metal plate 1 in the conveying direction by the width R of the rib as shown in FIG. Then, the upper blade 4 is lowered, and the upper blade 4 is inserted into the plate surface of the metal plate material to form intermittent cuts in the plate width direction of the metal plate material and widen each.
Next, after raising the upper blade 4, as shown in FIG. 4C, the upper blade 4 is moved in the plate width direction of the metal plate 1 by a half of the mesh center direction distance LW of the mesh. Thereafter, the upper blade 4 is moved down, and the upper blade 4 is inserted into the plate surface of the metal plate material. Thus, the expanded metal with ribs, which is a processed product in which the range of R from the front end portion and the range of R from the rear end portion is the rib 7 and the mesh 6 is formed therebetween, is separated from the metal plate 1.

以上が、リブ付きエキスパンドメタルの従来技術に係る製造装置および製造方法の概要であるが、当該装置および方法によって金属板材1から切り離した前記加工品は、図4(c)のB方向から見た加工品の側面図である図5に示すように、メッシュ6とリブ7の境界で屈曲した、いわゆるZ形の形状となる。したがって、従来においては、屈曲した前記加工品を平坦にするための後工程が必要であった。
特開2001−47153号公報 特開2004−298965号公報
The above is the outline of the manufacturing apparatus and manufacturing method according to the related art of the expanded metal with ribs, but the processed product separated from the metal plate 1 by the apparatus and method is viewed from the B direction in FIG. As shown in FIG. 5 which is a side view of the processed product, a so-called Z-shape is formed which is bent at the boundary between the mesh 6 and the rib 7. Therefore, conventionally, a post-process for flattening the bent workpiece is necessary.
JP 2001-47153 A JP 2004-298965 A

本発明の解決すべき課題は、従来実施していた平坦化工程を省略することができるリブ付きエキスパンドメタルの製造装置および製造方法を提供することである。   The problem to be solved by the present invention is to provide a manufacturing apparatus and a manufacturing method of a ribbed expanded metal that can omit the flattening step that has been conventionally performed.

本発明者は、前記課題を解決すべく、実機を用いた様々な実験的検討および理論的検討を重ねた結果、上刃4を入刃して板幅方向への断続的な切れ目の形成と各々の拡幅を初めて行うとき、換言すると、搬送手段2がリブの巾Rの分だけ金属板材1を搬送方向に送り出した後に上刃4を金属板材の板面に入刃させて、金属板材1の板幅方向に断続的な切れ目を形成するとともに各々を拡幅するときには、リブ7とメッシュ6の境界となる当該上刃入刃部位より搬送方向前方に位置するリブ7を上刃を入刃する板面側から押圧し、上刃を入刃して金属板材からリブ付きエキスパンドメタルを切り離すときには、当該上刃入刃部位とメッシュの間に位置するリブ7を上刃を入刃する板面側から押圧することによって、金属板材がZ形に屈曲する問題を解決できるという技術的知見を得た。   In order to solve the above problems, the inventor has conducted various experimental and theoretical studies using an actual machine. As a result, the upper blade 4 is inserted to form intermittent cuts in the plate width direction. When each widening is performed for the first time, in other words, after the conveying means 2 feeds the metal plate 1 in the conveying direction by the width R of the rib, the upper blade 4 is inserted into the plate surface of the metal plate 1 and the metal plate 1 When an intermittent cut is formed in the plate width direction and each is widened, the upper blade is inserted into the rib 7 positioned forward in the conveying direction from the upper blade insertion portion that becomes the boundary between the rib 7 and the mesh 6. When cutting the ribbed expanded metal from the metal plate material by pressing from the plate surface side to insert the upper blade, the plate surface side into which the upper blade is inserted into the rib 7 located between the upper blade insertion blade portion and the mesh The metal plate is bent into a Z shape when pressed from To obtain the technical knowledge that can be solved.

上記の知見に基づき、本発明者は、従来実施していた平坦化工程を省略することができるリブ付きエキスパンドメタルの製造装置および製造方法に想到した。その要旨とするところは以下のとおりである。   Based on the above findings, the present inventor has conceived a manufacturing apparatus and a manufacturing method of a ribbed expanded metal that can omit the flattening step that has been conventionally performed. The gist is as follows.

)搬送される金属板材の所定の範囲に上刃を入刃して千鳥状の切れ目を形成するとともに各々を拡幅して、当該切れ目を形成して拡幅した範囲についてはメッシュ状とし、切れ目を形成しなかった範囲については平坦なリブとしてメッシュの両側に残し、このように加工したリブ付きエキスパンドメタルを前記金属板材から切り離すリブ付きエキスパンドメタルの製造方法において、上刃を入刃して板幅方向への断続的な切れ目の形成と各々の拡幅を初めて行うときには、リブとメッシュの境界となる当該上刃入刃部位より搬送方向前方に位置するリブを上刃を入刃する板面側から押圧し、上刃を入刃して金属板材からリブ付きエキスパンドメタルを切り離すときには、当該上刃入刃部位とメッシュの間に位置するリブを上刃を入刃する板面側から押圧することを特徴とするリブ付きエキスパンドメタルの製造方法。 ( 1 ) An upper blade is inserted into a predetermined range of the metal plate material to be conveyed to form staggered cuts, and each is widened. In the manufacturing method of expanded metal with ribs, the flat metal is left on both sides of the mesh as a flat rib, and the ribbed expanded metal is cut off from the metal plate material. When forming intermittent cuts in the width direction and widening each width for the first time, the plate surface side where the upper blade is inserted into the rib located forward in the conveying direction from the upper blade insertion portion that becomes the boundary between the rib and the mesh When cutting the ribbed expanded metal from the metal plate by inserting the upper blade, insert the upper blade into the rib located between the upper blade insertion portion and the mesh. Method of manufacturing a ribbed expanded metal, characterized in that pressing the plate face.

従来技術に係る製造装置および製造方法で加工したリブ付きエキスパンドメタルは、メッシュとリブとの境界で屈曲した、いわゆるZ形の形状となって、これを平坦にするための後工程が必要であったが、本発明に係る製造装置および製造方法によって加工したリブ付きエキスパンドメタルは、屈曲することなく平坦度に優れた仕上がりとなるため、従来実施していた平坦化工程を省略することができる。したがって、本発明に係る製造装置および製造方法によれば、製造時間の短縮と製造コストの削減を図ることができる。   The expanded metal with ribs processed by the manufacturing apparatus and the manufacturing method according to the prior art has a so-called Z-shape bent at the boundary between the mesh and the rib, and a subsequent process is required to flatten the metal. However, since the expanded metal with ribs processed by the manufacturing apparatus and the manufacturing method according to the present invention has an excellent flatness without bending, the flattening step that has been conventionally performed can be omitted. Therefore, according to the manufacturing apparatus and the manufacturing method according to the present invention, it is possible to shorten the manufacturing time and the manufacturing cost.

以下、図6〜11を参照して、本発明を実施するための最良の形態を説明する。
本発明に係るリブ付きエキスパンドメタルの製造装置(以下、本発明装置と表記する。)は、図6〜8に示すように、(1)原板となる金属板材1を搬送する搬送手段2と、(2)搬送手段2の出側かつ金属板材の片面側に配置された下刃3と、(3)搬送手段2の出側かつ金属板材のもう片面側に配置された上刃4と、(4)搬送手段2の出側かつ上刃4を配置した板面側に配置されたリブ押圧手段5を備える。
そして、上刃4については、金属板材1の板面に入刃して板幅方向への断続的な切れ目の形成と各々の拡幅および金属板材1からリブ付きエキスパンドメタルを切り離す機能を有し、リブ押圧手段5については、上刃4を入刃する板面側からリブ7を押圧する機能を有する。なお、搬送手段2、下刃3、上刃4、およびリブ押圧手段5の具体的態様については後述する。
Hereinafter, the best mode for carrying out the present invention will be described with reference to FIGS.
As shown in FIGS. 6 to 8, a manufacturing apparatus for a ribbed expanded metal according to the present invention (hereinafter referred to as the present invention apparatus) includes (1) a transport means 2 for transporting a metal plate 1 serving as an original plate, (2) a lower blade 3 arranged on the exit side of the conveying means 2 and on one side of the metal plate, and (3) an upper blade 4 arranged on the exit side of the conveying means 2 and on the other side of the metal plate, 4) A rib pressing unit 5 is provided on the exit side of the conveying unit 2 and on the plate surface side on which the upper blade 4 is arranged.
And about the upper blade 4, it has a function which inserts into the plate | board surface of the metal plate material 1, and forms the intermittent cut | interruption in a plate width direction, each widening, and the function of separating the expanded metal with a rib from the metal plate material 1, The rib pressing means 5 has a function of pressing the rib 7 from the plate surface side where the upper blade 4 is inserted. In addition, the specific aspect of the conveyance means 2, the lower blade 3, the upper blade 4, and the rib press means 5 is mentioned later.

次に、本発明に係るリブ付きエキスパンドメタルの製造方法(以下、本発明方法と表記する。)について説明する。
先ず、図6(a)に示すように、上刃4を金属板材1の上方に上げた状態で、搬送手段2がリブの巾Rの分だけ金属板材1を搬送方向に送り出す。そして、上刃4とリブ押圧手段5を下降させていき、図6(b)に示すようにリブ押圧手段5で金属板材の板面、より具体的には、先ほど搬送方向にリブの巾Rの分だけ送り出したリブの板面を押圧した状態で上刃4を金属板材の板面に入刃させて、金属板材の板幅方向に断続的な切れ目を形成するとともに各々を拡幅する。当該加工部位がリブ7とメッシュ6の境界となる。
Next, a method for producing a ribbed expanded metal according to the present invention (hereinafter referred to as the present method) will be described.
First, as shown in FIG. 6A, the conveying means 2 feeds the metal plate 1 in the conveying direction by the width R of the rib while the upper blade 4 is raised above the metal plate 1. Then, the upper blade 4 and the rib pressing means 5 are lowered, and as shown in FIG. 6 (b), the rib pressing means 5 causes the plate surface of the metal plate material, more specifically, the rib width R in the transport direction as described above. The upper blade 4 is inserted into the plate surface of the metal plate material in a state where the plate surface of the rib fed by the amount is pressed, thereby forming intermittent cuts in the plate width direction of the metal plate material and widening each. The processed portion becomes a boundary between the rib 7 and the mesh 6.

本発明方法は、このように上刃4を入刃して板幅方向への断続的な切れ目の形成と各々の拡幅を初めて行うとき、換言すると、搬送手段2がリブの巾Rの分だけ金属板材1を搬送方向に送り出した後に上刃4を金属板材の板面に入刃させて、金属板材1の板幅方向に断続的な切れ目を形成するとともに各々を拡幅するときに、リブ7とメッシュ6の境界となる当該上刃入刃部位より搬送方向前方に位置するリブ7を上刃を入刃する板面側から押圧するので、従来技術に係る製造方法と異なり、メッシュ6とリブ7の境界において金属板材が屈曲することはない。   In the method of the present invention, when the upper blade 4 is inserted and the intermittent cuts in the plate width direction and the respective widening are performed for the first time, in other words, the conveying means 2 is equal to the width R of the rib. When the metal plate 1 is fed in the conveying direction, the upper blade 4 is inserted into the plate surface of the metal plate to form intermittent cuts in the plate width direction of the metal plate 1 and widen each of the ribs 7. Unlike the manufacturing method according to the prior art, the ribs 7 positioned forward in the conveying direction from the upper blade insertion part serving as the boundary between the mesh 6 and the mesh 6 are pressed from the plate surface side where the upper blade is inserted. The metal plate material does not bend at the boundary of 7.

なお、リブ7を押圧するタイミングとしては、前記したように金属板材1の板幅方向に断続的な切れ目を形成するとともに各々を拡幅しているときにリブ7を押圧していればよいので、上刃4の入刃と同時に、あるいは上刃4の入刃の直前にリブ押圧手段5がリブ7に当接していれば足りるが、加工性の観点からは後者が望ましい。すなわち、上刃4の入刃の直前にリブ押圧手段5がリブに当接するように制御すれば、金属板材1の板幅方向に断続的な切れ目を形成するとともに各々を拡幅しているときのリブ押圧の確実性が増加する。   In addition, as a timing which presses the rib 7, since the rib 7 should just be pressed when each is widened while forming the intermittent cut | interruption in the plate width direction of the metal plate material 1 as mentioned above, It is sufficient if the rib pressing means 5 is in contact with the rib 7 at the same time as the upper blade 4 or immediately before the upper blade 4 is inserted, but the latter is desirable from the viewpoint of workability. That is, if the rib pressing means 5 is controlled so as to contact the rib immediately before the upper blade 4 is inserted, intermittent cuts are formed in the plate width direction of the metal plate 1 and each is widened. The certainty of rib pressing increases.

次いでメッシュ部の加工となるが、図6(c)に示すように上刃4とリブ押圧手段5を上昇させてから、図7(a)に示すように上刃4を金属板材1の板幅方向にメッシュの長目方向中心間距離LWの1/2分だけ移動させ、搬送手段2が刻み巾Wだけ金属板材1を送り出した後、図7(b)に示すように上刃4とリブ押圧手段5を下降させていき、リブ押圧手段5で金属板材の板面を押圧した状態で上刃4を金属板材の板面に入刃させて、金属板材の板幅方向に断続的な切れ目を形成するとともに各々を拡幅する。   Next, processing of the mesh portion is performed. After the upper blade 4 and the rib pressing means 5 are raised as shown in FIG. 6C, the upper blade 4 is moved to the plate of the metal plate 1 as shown in FIG. After moving in the width direction by a half of the distance LW in the major direction of the mesh, the conveying means 2 sends out the metal plate 1 by the step width W, and then the upper blade 4 and the upper blade 4 as shown in FIG. The rib pressing means 5 is lowered, and the upper blade 4 is inserted into the plate surface of the metal plate while the rib pressing means 5 presses the plate surface of the metal plate, and intermittently in the plate width direction of the metal plate. A cut is formed and each is widened.

このとき、前記したように上刃4を金属板材1の板幅方向にメッシュの長目方向中心間距離LWの1/2分だけ移動させるとともに、搬送手段2が刻み巾Wだけ金属板材1を送り出しているので、金属板材1に形成される切れ目は千鳥状となり、各々を拡幅するとメッシュの網目が板幅方向に並ぶこととなる。   At this time, as described above, the upper blade 4 is moved in the plate width direction of the metal plate 1 by a half of the mesh center distance LW of the mesh, and the conveying means 2 moves the metal plate 1 by the step width W. Since they are fed out, the cuts formed in the metal plate 1 are staggered, and when each is widened, mesh meshes are arranged in the plate width direction.

次いで、上刃4とリブ押圧手段5を上昇させてから、図7(c)に示すように上刃4を金属板材1の板幅方向にメッシュの長目方向中心間距離LWの1/2分だけ戻すとともに、搬送手段2が刻み巾Wだけ金属板材1を送り出す。
以下、図6(b)から図7(c)に示した操作を順次繰り返すことにより、図8(a)に示すように金属板材1の先端部からRの範囲は平坦なリブ7、これに後続する範囲はメッシュ6に加工される。
Next, the upper blade 4 and the rib pressing means 5 are raised, and then the upper blade 4 is ½ of the mesh center-to-center distance LW in the plate width direction of the metal plate 1 as shown in FIG. At the same time, the conveying means 2 feeds the metal plate 1 by the step width W.
Thereafter, by sequentially repeating the operations shown in FIG. 6B to FIG. 7C, the range of R from the tip of the metal plate 1 is a flat rib 7, as shown in FIG. 8A. Subsequent ranges are processed into a mesh 6.

なお、前記したように上刃4を入刃して板幅方向への断続的な切れ目の形成と各々の拡幅を初めて行うときには、メッシュ6とリブ7との境界において金属板材を屈曲させないようにするため、リブ7とメッシュ6の境界となる当該上刃入刃部位より搬送方向前方に位置するリブ7を押圧する必要があるが、メッシュ部(ただし、前記したリブ7との境界部を除く。)を加工する際には、必ずしもリブ7ないし金属板材1を押圧する必要はない。これは、従来技術に係る製造方法によってもメッシュ部(ただし、前記したリブ7との境界部を除く。)を加工する際には金属板材1が屈曲しないためである。したがって、当該範囲を加工する際には、必ずしもリブ押圧手段5を昇降させたり、リブ7ないし金属板材1を押圧したりする必要はない。   As described above, when the upper blade 4 is inserted and the intermittent cuts in the plate width direction and the respective widening are performed for the first time, the metal plate material should not be bent at the boundary between the mesh 6 and the rib 7. In order to do this, it is necessary to press the rib 7 positioned forward in the transport direction from the upper blade insertion portion that becomes the boundary between the rib 7 and the mesh 6, but the mesh portion (however, the boundary portion between the rib 7 described above is excluded) .) Is not necessarily required to press the rib 7 or the metal plate 1. This is because the metal plate 1 does not bend when the mesh portion (except for the boundary portion with the rib 7 described above) is processed even by the manufacturing method according to the related art. Therefore, when processing the range, it is not always necessary to raise or lower the rib pressing means 5 or press the rib 7 or the metal plate 1.

前記操作を順次繰り返すことによりメッシュ短目方向製品長さSになった後は、図8(b)に示すように搬送手段2がリブの巾Rの分だけ金属板材1を搬送方向に送り出す。そして、上刃4とリブ押圧手段5を下降させていき、リブ押圧手段5で金属板材の板面、より具体的には、先ほど搬送方向にリブの巾Rの分だけ送り出したリブの板面を押圧した状態で上刃4を金属板材の板面に入刃させて、金属板材の板幅方向に断続的な切れ目を形成するとともに各々を拡幅する。   After the mesh length direction product length S is obtained by sequentially repeating the above operation, the conveying means 2 sends the metal plate 1 in the conveying direction by the rib width R as shown in FIG. 8B. Then, the upper blade 4 and the rib pressing means 5 are lowered, and the rib pressing means 5 is a plate surface of the metal plate material, more specifically, the rib plate surface that is sent out by the width R of the rib in the transport direction. The upper blade 4 is inserted into the plate surface of the metal plate material in a state in which is pressed, and intermittent cuts are formed in the plate width direction of the metal plate material and each is widened.

次いで、上刃4とリブ押圧手段5を上昇させてから、図8(c)に示すように上刃4を金属板材1の板幅方向にメッシュの長目方向中心間距離LWの1/2分だけ移動させた後、上刃4とリブ押圧手段5を下降させていき、リブ押圧手段5で金属板材の板面、より具体的には、先ほど搬送方向にリブの巾Rの分だけ送り出したリブの板面を押圧した状態で上刃4を金属板材の板面に入刃させて、先端部からRの範囲と後端部からRの範囲がリブ7で、その間にメッシュ6が形成されたリブ付きエキスパンドメタルを金属板材1から切り離す。   Next, after the upper blade 4 and the rib pressing means 5 are raised, the upper blade 4 is ½ of the mesh center direction distance LW in the longitudinal direction of the metal plate 1 as shown in FIG. Then, the upper blade 4 and the rib pressing means 5 are moved down, and the rib pressing means 5 feeds the plate surface of the metal plate material, more specifically, the rib width R in the transport direction. The upper blade 4 is inserted into the plate surface of the metal plate while pressing the plate surface of the rib, and the range of R from the front end portion and the range of R from the rear end portion are ribs 7 and a mesh 6 is formed therebetween. The ribbed expanded metal is separated from the metal plate 1.

本発明方法は、このように上刃4を入刃して、金属板材1から加工したリブ付きエキスパンドメタルを切り離すときに、当該上刃入刃部位とメッシュ6の間に位置するリブ7を上刃4を入刃する板面側から押圧するので、従来技術に係る製造方法と異なり、メッシュ6とリブ7との境界において金属板材1が屈曲することはない。   In the method of the present invention, when the upper blade 4 is inserted and the expanded metal with ribs processed from the metal plate 1 is cut off, the rib 7 positioned between the upper blade insertion blade portion and the mesh 6 is moved upward. Since the blade 4 is pressed from the side of the plate surface into which the blade is inserted, unlike the manufacturing method according to the prior art, the metal plate 1 is not bent at the boundary between the mesh 6 and the rib 7.

なお、金属板材1からリブ付きエキスパンドメタルを切り離すときにおけるリブ7を押圧するタイミングとしても、上刃4の入刃と同時に、あるいは上刃4の入刃の直前にリブ押圧手段5がリブ7に当接していれば足りるが、加工性の観点からは後者が望ましい。すなわち、上刃4の入刃の直前にリブ押圧手段5がリブに当接するように制御すれば、金属板材1からリブ付きエキスパンドメタルを切り離しているときのリブ押圧の確実性が増加する。   The rib pressing means 5 is applied to the rib 7 simultaneously with the insertion of the upper blade 4 or immediately before the insertion of the upper blade 4 as the timing of pressing the rib 7 when the ribbed expanded metal is separated from the metal plate 1. The contact is sufficient, but the latter is desirable from the viewpoint of workability. That is, if the rib pressing means 5 is controlled so as to contact the rib immediately before the upper blade 4 is inserted, the reliability of rib pressing when the expanded metal with ribs is separated from the metal plate 1 is increased.

以上が、本発明方法の概要であり、当該方法によって加工したリブ付きエキスパンドメタルは、図9に示すようにメッシュ6とリブ7との境界部位が屈曲していない平坦な仕上がりとなる。したがって、本発明装置および本発明方法によれば、従来実施していた平坦化工程を省略することができ、これにより製造時間の短縮と製造コストの削減を図ることができる。   The above is the outline of the method of the present invention, and the expanded metal with rib processed by the method has a flat finish in which the boundary portion between the mesh 6 and the rib 7 is not bent as shown in FIG. Therefore, according to the device of the present invention and the method of the present invention, the conventional flattening step can be omitted, thereby reducing the manufacturing time and the manufacturing cost.

なお、以上説明したリブ付きエキスパンドメタルは、先端部からRの範囲と後端部からRの範囲がリブ7で、その間にメッシュ6が形成されたリブ付きエキスパンドメタル、換言するとメッシュ6の両側にリブ7が形成されたリブ付きエキスパンドメタルであるが、本発明装置および本発明方法によって加工できるリブ付きエキスパンドメタルは、この形態に限定されるものではない。例えば、メッシュ6の片側にリブ7が形成されたリブ付きエキスパンドメタルにも適用できる。   The expanded metal with ribs described above is the expanded metal with ribs in which the range of R from the front end and the range of R from the rear end are ribs 7, and a mesh 6 is formed between them, in other words, on both sides of the mesh 6. Although it is the expanded metal with a rib in which the rib 7 was formed, the expanded metal with a rib which can be processed by this invention apparatus and this invention method is not limited to this form. For example, the present invention can also be applied to an expanded metal with ribs in which ribs 7 are formed on one side of the mesh 6.

この場合、リブ7を形成してからメッシュ6を形成し、当該加工したリブ付きエキスパンドメタルを金属板材から切り離す場合には、上刃4を入刃して板幅方向への断続的な切れ目の形成と各々の拡幅を初めて行うとき、換言すると、搬送手段2がリブの巾Rの分だけ金属板材1を搬送方向に送り出した後に上刃4を金属板材の板面に入刃させて、金属板材1の板幅方向に断続的な切れ目を形成するとともに各々を拡幅するときに、リブ7とメッシュ6の境界となる当該上刃入刃部位より搬送方向前方に位置するリブ7を上刃を入刃する板面側から押圧すればよい。これにより、メッシュ6とリブ7との境界において金属板材が屈曲することはない。   In this case, when the rib 7 is formed and then the mesh 6 is formed and the processed expanded metal with ribs is separated from the metal plate material, the upper blade 4 is inserted and the intermittent cut in the plate width direction is performed. When forming and each widening for the first time, in other words, after the conveying means 2 feeds the metal plate 1 in the conveying direction by the width R of the rib, the upper blade 4 is inserted into the plate surface of the metal plate, When an intermittent cut is formed in the plate width direction of the plate material 1 and each is widened, the rib 7 positioned forward in the conveying direction from the upper blade insertion portion serving as a boundary between the rib 7 and the mesh 6 is used as the upper blade. What is necessary is just to press from the plate | board surface side to insert. Thereby, the metal plate material is not bent at the boundary between the mesh 6 and the rib 7.

一方、メッシュ6を形成してからリブ7を形成し、当該加工したリブ付きエキスパンドメタルを金属板材から切り離す場合には、上刃4を入刃して、金属板材1から加工したリブ付きエキスパンドメタルを切り離すときに、当該上刃入刃部位とメッシュ6の間に位置するリブ7を上刃4を入刃する板面側から押圧すればよい。これにより、メッシュ6とリブ7との境界において金属板材1が屈曲することはない。   On the other hand, when the rib 6 is formed after the mesh 6 is formed and the processed expanded metal with ribs is cut off from the metal plate, the expanded metal with ribs processed from the metal plate 1 with the upper blade 4 inserted. What is necessary is just to press the rib 7 located between the said upper blade insertion blade site | part and the mesh 6 from the plate | board surface side which inserts the upper blade 4 when cutting off. Thereby, the metal plate 1 is not bent at the boundary between the mesh 6 and the rib 7.

また、本発明装置および本発明方法によれば、複数のメッシュ6を備えたリブ付きエキスパンドメタルについても加工することができる。例えば、板端から順に第1のリブ、第1のメッシュ、第2のリブ、第2のメッシュ、第3のリブという具合に、2のメッシュと3のリブを備えたリブ付きエキスパンドメタルを加工する場合には、上刃を入刃して板幅方向への断続的な切れ目の形成と各々の拡幅を初めて行うとき、すなわち、第1のメッシュの加工を開始するときには、第1のリブと第1のメッシュの境界となる当該上刃入刃部位より搬送方向前方に位置する第1のリブを上刃を入刃する板面側から押圧する。
また、上刃を入刃して第2のメッシュの加工を開始するときには、第2のリブと第2のメッシュの境界となる当該上刃入刃部位より搬送方向前方に位置する第2のリブを上刃を入刃する板面側から押圧する。
そして、上刃を入刃して金属板材からリブ付きエキスパンドメタルを切り離すときには、当該上刃入刃部位と第2のメッシュの間に位置する第3のリブを上刃を入刃する板面側から押圧する。
これにより、メッシュとリブとの境界において金属板材1が屈曲することはない。なお、この例は、本発明装置および本発明方法によれば複数のメッシュを備えたリブ付きエキスパンドメタルについても加工できることを説明するための一例であって、メッシュの数とリブの数は、この例に限定されるものではない。
Moreover, according to this invention apparatus and this invention method, it can process also about the expanded metal with a rib provided with the some mesh 6. FIG. For example, in order from the end of the plate, the first rib, the first mesh, the second rib, the second mesh, the third rib, etc., processed the expanded metal with ribs with 2 mesh and 3 ribs In the case where the upper blade is inserted, the first rib is formed when the intermittent cutting in the plate width direction and the respective widening are performed for the first time, that is, when the processing of the first mesh is started. The first rib positioned forward in the transport direction from the upper blade insertion portion serving as the boundary of the first mesh is pressed from the plate surface side where the upper blade is inserted.
Further, when the upper blade is inserted and the processing of the second mesh is started, the second rib positioned forward in the transport direction from the upper blade insertion portion serving as a boundary between the second rib and the second mesh. Is pressed from the plate surface side where the upper blade is inserted.
When the upper blade is inserted and the expanded metal with ribs is cut off from the metal plate, the third rib located between the upper blade insertion portion and the second mesh is inserted into the upper blade. Press from.
Thereby, the metal plate 1 is not bent at the boundary between the mesh and the rib. In addition, this example is an example for explaining that according to the device of the present invention and the method of the present invention, the expanded metal with ribs provided with a plurality of meshes can be processed, and the number of meshes and the number of ribs are It is not limited to examples.

リブ付きエキスパンドメタルの原板となる金属板材1としては、鉄および鉄を主成分とする鋼板、ステンレス鋼板、アルミニウム、亜鉛、銅、チタン、真鍮等の非鉄金属の他に、これらの合金板を用いることができる。   As the metal plate 1 that is the original plate of the expanded metal with ribs, these alloy plates are used in addition to non-ferrous metals such as steel, stainless steel, aluminum, zinc, copper, titanium, and brass, which are mainly composed of iron and iron. be able to.

金属板材1を搬送する搬送手段2としては、図6〜8に示した搬送ローラを用いることが望ましいが、これに限定されるものではなく、所定の送り量で金属板材を搬送できるものであれば、これを用いることができる。例えば、金属板材の端部を把持するクリップ等の把持手段、金属板材の端部を挟持する挟持手段、あるいは金属板材の板面または側面を押圧する押圧手段を備え、これらの手段によって金属板材1を所定の送り量で搬送できるものであれば、これらを用いることができる。   As the conveying means 2 for conveying the metal plate 1, it is desirable to use the conveying rollers shown in FIGS. 6 to 8, but the invention is not limited to this. This can be used. For example, a gripping means such as a clip for gripping the end portion of the metal plate material, a clamping means for sandwiching the end portion of the metal plate material, or a pressing means for pressing the plate surface or side surface of the metal plate material is provided. These can be used as long as they can be conveyed with a predetermined feed amount.

図10は、図8(c)のD方向から見た本発明装置の側面図である。当該図に示すように、本発明装置を構成する下刃3、上刃4、およびリブ押圧手段5は、搬送手段2の出側に配置する。そして、金属板材1の片面側に下刃3を配置し、これと反対の板面側に上刃4とリブ押圧手段5を配置する。また、下刃3の刃部が、図10に示すようにパスラインPの高さと一致するように配置するのが望ましい。
下刃3と上刃4の相対的な位置関係としては、上刃4を下降させていき金属板材の板面に入刃させて、金属板材1の板幅方向に断続的な切れ目を形成するとともに各々を搬送方向に拡幅するときに下刃3と衝突しないように、所定のクリアランスを持たせることが望ましく、当該図に示すように下刃3が搬送手段2側になるように配置する。
また、上刃4とリブ押圧手段5の相対的な位置関係としては、上刃4が搬送手段2側になるように配置する。
FIG. 10 is a side view of the device of the present invention viewed from the direction D in FIG. As shown in the figure, the lower blade 3, the upper blade 4 and the rib pressing means 5 constituting the device of the present invention are arranged on the exit side of the conveying means 2. And the lower blade 3 is arrange | positioned at the single side | surface side of the metal plate material 1, and the upper blade 4 and the rib press means 5 are arrange | positioned at the plate surface side opposite to this. Further, it is desirable that the blade portion of the lower blade 3 is arranged so as to coincide with the height of the pass line P as shown in FIG.
As a relative positional relationship between the lower blade 3 and the upper blade 4, the upper blade 4 is moved downward to enter the plate surface of the metal plate material to form intermittent cuts in the plate width direction of the metal plate material 1. At the same time, it is desirable to provide a predetermined clearance so that the lower blade 3 does not collide with the lower blade 3 when each is widened in the conveying direction, and the lower blade 3 is disposed on the conveying means 2 side as shown in the drawing.
Further, as a relative positional relationship between the upper blade 4 and the rib pressing means 5, the upper blade 4 is arranged on the conveying means 2 side.

下刃3の材質としては特に限定されるものではないが、例えば、ダイス鋼、ハイス鋼、超硬を用いることができる。   Although it does not specifically limit as a material of the lower blade 3, For example, die steel, high-speed steel, and a cemented carbide can be used.

上刃4の材質としても特に限定されるものではなく、例えば、ダイス鋼、ハイス鋼、超硬を用いることができる。
また、上刃4の刃先の形状についてであるが、形成するメッシュの網目の形状に応じたものを用いることができる。図11は上刃4の刃先の例を示すものであり、(a)〜(e)各図の左側に例示した刃先を用いると、各図右側に示すメッシュの網目を形成することができる。
The material of the upper blade 4 is not particularly limited, and for example, die steel, high-speed steel, or cemented carbide can be used.
Moreover, although it is about the shape of the blade edge | tip of the upper blade 4, the thing according to the mesh shape of the mesh to form can be used. FIG. 11 shows an example of the cutting edge of the upper blade 4. When the cutting edge illustrated on the left side of each of the drawings (a) to (e) is used, the mesh mesh shown on the right side of each figure can be formed.

リブ押圧手段5の材質としては、原板となる金属板材1の板面を押圧できるものであれば特に限定されるものではなく、例えば、鉄および鉄を主成分とする鋼、ステンレス鋼、アルミニウム、亜鉛、銅、チタン、真鍮等の非鉄金属の他に、これらの合金、あるいは強化プラスチックを用いることができる。   The material of the rib pressing means 5 is not particularly limited as long as it can press the plate surface of the metal plate 1 serving as the original plate. For example, iron, iron-based steel, stainless steel, aluminum, In addition to non-ferrous metals such as zinc, copper, titanium, and brass, these alloys or reinforced plastics can be used.

また、図6〜8に示したリブ押圧手段5の形状は棒状であるが、これに限定されるものではなく、例えば板状の板材を用いることができる。なお、棒状のものとしては、断面が円形の丸棒、正方形の角棒、三角形等の異形棒を用いることができるが、リブ押圧手段5は金属板材の板面と接触してこれを押圧するので、製品に疵が付かないように金属板材との接触面が平坦あるいは曲面となるように押圧することが望ましい。すなわち、角のある棒材あるいは板材を用いる場合には、金属板材に角が当たらないように角度を調整して押圧するか、角を丸める等の措置を講ずることが望ましい。また、表面にめっき、化成処理等の表面加工を施したものであってもよい。   Moreover, although the shape of the rib pressing means 5 shown in FIGS. 6-8 is a rod shape, it is not limited to this, For example, a plate-shaped board | plate material can be used. As the rod-shaped member, a round bar having a circular cross section, a square bar, a deformed bar such as a triangle can be used, and the rib pressing means 5 contacts and presses the plate surface of the metal plate material. Therefore, it is desirable to press the product so that the contact surface with the metal plate is flat or curved so that the product is not wrinkled. That is, when using a rod or plate with a corner, it is desirable to take measures such as adjusting the angle so that the corner does not hit the metal plate, or rounding the corner. Further, the surface may be subjected to surface processing such as plating or chemical conversion treatment.

さらに、リブ押圧手段5の長さとしては、板幅方向に均一に金属板材を押圧できるように、少なくとも金属板材の板幅以上とすることが望ましいが、金属板材の板幅と同幅、あるいは板幅以下であってもよい。また、図6〜8に示したリブ押圧手段5は単品で構成されているが、金属板材の板幅方向に配した複数の部材によってリブ押圧手段5を構成してもよい。   Further, the length of the rib pressing means 5 is preferably at least equal to the plate width of the metal plate material so that the metal plate material can be pressed uniformly in the plate width direction. It may be less than the plate width. Moreover, although the rib press means 5 shown to FIGS. 6-8 is comprised by the single item, you may comprise the rib press means 5 by the several member distribute | arranged to the plate width direction of the metal plate material.

上刃4とリブ押圧手段5を昇降させる手段としては特に限定されるものではなく、例えば、油圧シリンダ、エアーシリンダー等を用いることができる。また、上刃4とリブ押圧手段5が独立した昇降手段に接続されてもよいし、昇降手段を共有してもよい。例えば、従来技術に係る製造装置が備える上刃昇降手段にリブ押圧手段5を接続して、上刃4とリブ押圧手段5との昇降を連動させてもよい。上刃4を金属板材の板幅方向に移動させる手段についても同様である。   The means for raising and lowering the upper blade 4 and the rib pressing means 5 is not particularly limited, and for example, a hydraulic cylinder, an air cylinder or the like can be used. Further, the upper blade 4 and the rib pressing means 5 may be connected to independent lifting means, or the lifting means may be shared. For example, the rib pressing means 5 may be connected to the upper blade raising / lowering means provided in the manufacturing apparatus according to the conventional technique, and the raising / lowering of the upper blade 4 and the rib pressing means 5 may be interlocked. The same applies to the means for moving the upper blade 4 in the plate width direction of the metal plate material.

所定のタイミングでリブの巾R、刻み巾Wだけ金属板材を送るように搬送手段2に指示を与える、また、所定のタイミングで上刃4を昇降・移動させる、同じく所定のタイミングでリブ押圧手段5を昇降させる制御手段としても特に限定されるものではなく、例えば、コンピュータ(電子計算機)を用いることができる。なお、当該電子制御手段は本発明装置内に組み込んでも、装置外に設置してもよい。また、前記制御を行う制御手段としては電子制御に限定されるものではなく、例えば、カムとクラッチを組み合わせた機械式制御で行ってもよい。   An instruction is given to the conveying means 2 to feed the metal plate material by the rib width R and the step width W at a predetermined timing, and the upper blade 4 is moved up and down at a predetermined timing, and the rib pressing means at the same predetermined timing. The control means for raising and lowering 5 is not particularly limited, and for example, a computer (electronic computer) can be used. The electronic control means may be incorporated in the apparatus of the present invention or installed outside the apparatus. Further, the control means for performing the control is not limited to electronic control, and for example, mechanical control combining a cam and a clutch may be performed.

以上説明した本発明装置および本発明方法は、図6〜8に示したように原板となる金属板材1を水平方向に搬送する態様のものであるが、これに限定されるものではない。すなわち、本発明装置および本発明方法は、装置の設置スペースが確保できない等の理由で、金属板材1を斜め方向、あるいは鉛直方向に搬送する態様の場合であっても適用することができる。   Although the apparatus and method of the present invention described above are those for transporting the metal plate 1 serving as the original plate in the horizontal direction as shown in FIGS. 6 to 8, the present invention is not limited to this. That is, the device of the present invention and the method of the present invention can be applied even when the metal plate 1 is transported in an oblique direction or a vertical direction because the installation space of the device cannot be secured.

リブ付きエキスパンドメタルの模式図であり、(a)はリブ付きエキスパンドメタルの全体図、(b)はメッシュの網目の拡大図、(c)は(b)のA−A線断面図である。It is a schematic diagram of the expanded metal with a rib, (a) is a whole figure of the expanded metal with a rib, (b) is an enlarged view of the mesh of a mesh, (c) is the sectional view on the AA line of (b). 従来技術に係る製造装置および製造方法を時系列に示す図である。It is a figure which shows the manufacturing apparatus and manufacturing method which concern on a prior art in time series. 従来技術に係る製造装置および製造方法を時系列に示す図である。It is a figure which shows the manufacturing apparatus and manufacturing method which concern on a prior art in time series. 従来技術に係る製造装置および製造方法を時系列に示す図である。It is a figure which shows the manufacturing apparatus and manufacturing method which concern on a prior art in time series. 図4(c)のB方向から見た従来方法によって製造した加工品の側面図である。It is a side view of the processed goods manufactured by the conventional method seen from the B direction of FIG.4 (c). 本発明装置および本発明方法を時系列に示す図である。It is a figure which shows this invention apparatus and this invention method in time series. 本発明装置および本発明方法を時系列に示す図である。It is a figure which shows this invention apparatus and this invention method in time series. 本発明装置および本発明方法を時系列に示す図である。It is a figure which shows this invention apparatus and this invention method in time series. 図8(c)のC方向から見た本発明方法によって製造したリブ付きエキスパンドメタルの側面図である。It is a side view of the expanded metal with a rib manufactured by the method of this invention seen from the C direction of FIG.8 (c). 図8(c)のD方向から見た本発明装置の側面図である。It is a side view of this invention apparatus seen from the D direction of FIG.8 (c). 上刃の刃先の形状と当該刃先を用いて形成されるメッシュの網目の形状の例を示す模式図である。It is a schematic diagram which shows the example of the shape of the blade edge | tip of an upper blade, and the mesh shape of the mesh formed using the said blade edge | tip.

符号の説明Explanation of symbols

1 金属板材 2 搬送手段
3 下刃 4 上刃
5 リブ押圧手段 6 メッシュ
7 リブ
LW メッシュの長目方向中心間距離 SW メッシュの短目方向中心間距離
L メッシュ長目方向製品長さ P パスライン
R リブの巾 S メッシュ短目方向製品長さ
T 板厚 W 刻み巾
DESCRIPTION OF SYMBOLS 1 Metal plate material 2 Conveying means 3 Lower blade 4 Upper blade 5 Rib pressing means 6 Mesh 7 Rib LW Distance between center of long direction of mesh SW Distance of center between short direction of mesh L Length of product in mesh length direction P Pass line R Rib width S Mesh short direction Product length T Plate thickness W Step width

Claims (1)

搬送される金属板材の所定の範囲に上刃を入刃して千鳥状の切れ目を形成するとともに各々を拡幅して、当該切れ目を形成して拡幅した範囲についてはメッシュ状とし、切れ目を形成しなかった範囲については平坦なリブとしてメッシュの両側に残し、このように加工したリブ付きエキスパンドメタルを前記金属板材から切り離すリブ付きエキスパンドメタルの製造方法において、
上刃を入刃して板幅方向への断続的な切れ目の形成と各々の拡幅を初めて行うときには、リブとメッシュの境界となる当該上刃入刃部位より搬送方向前方に位置するリブを上刃を入刃する板面側から押圧し、
上刃を入刃して金属板材からリブ付きエキスパンドメタルを切り離すときには、当該上刃入刃部位とメッシュの間に位置するリブを上刃を入刃する板面側から押圧することを特徴とするリブ付きエキスパンドメタルの製造方法。
The upper blade is inserted into a predetermined range of the metal plate material to be conveyed to form staggered cuts, and each is widened, and the widened range is formed in a mesh shape to form cuts. In the manufacturing method of the expanded metal with ribs that leaves the both sides of the mesh as flat ribs for the range that was not, and separates the expanded metal with ribs thus processed from the metal plate,
When the upper blade is inserted and the intermittent cuts in the plate width direction and the respective widening are performed for the first time, the rib positioned forward in the conveying direction from the upper blade insertion portion that becomes the boundary between the rib and the mesh is raised. Press the blade from the side of the plate that enters the blade,
When cutting the expanded metal with ribs from the metal plate by inserting the upper blade, the rib located between the upper blade insertion blade part and the mesh is pressed from the plate surface side where the upper blade is inserted. Manufacturing method of expanded metal with ribs.
JP2008099988A 2008-04-08 2008-04-08 Manufacturing apparatus and manufacturing method of expanded metal with rib Active JP5112150B2 (en)

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