JP5094584B2 - Machine tool cutting powder processing equipment - Google Patents

Machine tool cutting powder processing equipment Download PDF

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JP5094584B2
JP5094584B2 JP2008162250A JP2008162250A JP5094584B2 JP 5094584 B2 JP5094584 B2 JP 5094584B2 JP 2008162250 A JP2008162250 A JP 2008162250A JP 2008162250 A JP2008162250 A JP 2008162250A JP 5094584 B2 JP5094584 B2 JP 5094584B2
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cutting powder
cutting
air
processing chamber
machine tool
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JP2010000579A (en
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靖宏 稲増
友彦 林
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DMG Mori Co Ltd
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DMG Mori Co Ltd
Mori Seiki Co Ltd
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本発明は、工作機械の切削粉処理装置に関し、詳細には、特に軽金属の加工時に発生する粉塵状の切削粉を回収するための切削粉処理装置に関する。   The present invention relates to a cutting powder processing apparatus for machine tools, and more particularly, to a cutting powder processing apparatus for collecting dust-like cutting powder generated during processing of light metal.

例えば合成樹脂製ワークの切削加工時に発生する切削粉を回収する装置として、特許文献1に記載のものがある。これは、工具に冷却エアを供給する冷却用エアノズルと、切削粉を吸込み管の吸込み口に向けて落下させる吹き出し用エアノズルと、吸込み管に接続された回収タンクと、該回収タンク内を負圧にするとともに、前記両エアノズルに圧力エアを供給するルーツ式ブロワとを備えている。
実用新案登録第3130735号公報
For example, there is a device described in Patent Document 1 as an apparatus for collecting cutting powder generated during cutting of a synthetic resin workpiece. This consists of a cooling air nozzle that supplies cooling air to the tool, a blowout air nozzle that drops cutting powder toward the suction port of the suction pipe, a recovery tank connected to the suction pipe, and a negative pressure inside the recovery tank. And a Roots-type blower for supplying pressure air to both the air nozzles.
Utility Model Registration No. 3130735

前記従来の切削粉処理装置では、切削粉を工具の直下に配置された吸込み管の吸込み口に向けて落下させるようにしているため、加工室内にて浮遊する切削粉については回収率が悪いという問題がある。   In the conventional cutting powder processing apparatus, since the cutting powder is dropped toward the suction port of the suction pipe arranged directly under the tool, the recovery rate of the cutting powder floating in the processing chamber is poor. There's a problem.

本発明は、前記従来の問題点に鑑みてなされたもので、加工室内にて浮遊する切削粉等の回収率を高めることができる工作機械の切削粉処理装置を提供することを課題としている。   This invention is made | formed in view of the said conventional problem, and makes it the subject to provide the cutting powder processing apparatus of the machine tool which can raise the collection | recovery rate of the cutting powder etc. which float in a processing chamber.

請求項1の発明は、略密閉状に構成された加工室と、該加工室内に少なくともその一部が位置するように配置された主軸と、該主軸の先端部に装着された工具とを備え、前記加工室内にて粉塵状の切削粉を発生する工作機械の切削粉処理装置であって、前記加工室内に空気を流下させる空気ノズルを天井部に形成し、前記主軸及び工具に吸引孔を軸方向に貫通するように形成するとともに、該吸引孔の一端開口を前記加工室内に位置させ、他端開口を吸引分離装置に接続し、該吸引分離装置により、前記加工室内で発生した切削粉を前記空気ノズルから流下した空気とともに前記吸引孔を介して吸引し、該吸引された空気から前記切削粉を分離するとともに、該切削粉が分離された空気を前記加工室に供給して前記空気ノズルから流下させることを特徴としている。   The invention of claim 1 includes a processing chamber configured in a substantially sealed shape, a main shaft disposed so that at least a part of the processing chamber is positioned in the processing chamber, and a tool attached to a tip portion of the main shaft. A cutting powder processing apparatus for a machine tool that generates dust-like cutting powder in the processing chamber, wherein an air nozzle for allowing air to flow into the processing chamber is formed in a ceiling portion, and suction holes are formed in the spindle and the tool. It is formed so as to penetrate in the axial direction, one end opening of the suction hole is positioned in the processing chamber, the other end opening is connected to the suction separation device, and the cutting powder generated in the processing chamber by the suction separation device Together with the air flowing down from the air nozzle through the suction hole, the cutting powder is separated from the sucked air, and the air from which the cutting powder is separated is supplied to the processing chamber to supply the air. Make it flow down from the nozzle It is characterized by a door.

請求項2の発明は、請求項1に記載の工作機械の切削粉処理装置において、前記吸引分離装置は、加工点に供給された切削剤を前記切削粉及び空気と共に吸引し、該空気から分離した切削剤を加工室内に供給することを特徴としている。   According to a second aspect of the present invention, in the cutting powder processing device for a machine tool according to the first aspect, the suction separation device sucks the cutting agent supplied to a processing point together with the cutting powder and air, and separates it from the air. It is characterized in that the cutting agent is supplied into the processing chamber.

請求項3の発明は、請求項1に記載の工作機械の切削粉処理装置において、
前記加工機の底部に配置され、前記吸引分離装置により吸引されずに落下した切削粉及び切削剤を受けるトラフをさらに備えていることを特徴としている。
A third aspect of the present invention is the machine tool cutting powder processing apparatus according to the first aspect,
It is characterized by further comprising a trough that is disposed at the bottom of the processing machine and receives cutting powder and cutting agent that have fallen without being sucked by the suction separation device.

請求項1の発明によれば、加工室内に天井部から空気を流下させたので、加工室内に浮遊する粉塵状の切削粉やミスト状の切削剤についても流下させることができ、吸引分離装置により吸引孔を介して吸引でき、切削粉の回収率を向上できる。   According to the first aspect of the present invention, since the air is allowed to flow down from the ceiling portion into the processing chamber, dust-like cutting powder and mist-like cutting agent floating in the processing chamber can be allowed to flow down, and the suction separation device Suction can be performed through the suction holes, and the cutting powder recovery rate can be improved.

また、吸引分離装置からの排気を加工室に供給することにより、前記空気流を形成するように構成したので、空気流を発生させるためのコストの増加を防止できる。   In addition, since the air flow is formed by supplying the exhaust gas from the suction separation device to the processing chamber, it is possible to prevent an increase in cost for generating the air flow.

請求項2の発明では、分離回収された切削剤を加工室に供給するようにしたので、切削剤を例えば加工室の壁面を洗浄する洗浄液として利用でき、これにより壁面に付着した切削粉等についても底部に流下させて回収可能となり、前記排気による空気流の形成と相俟って、セミクローズ型でかつ省エネルギ型の切削粉処理を実現できる。   In the invention of claim 2, since the separated and collected cutting agent is supplied to the processing chamber, the cutting agent can be used as a cleaning liquid for cleaning the wall surface of the processing chamber, for example. Also, it can be recovered by flowing down to the bottom, and combined with the formation of the air flow by the exhaust, semi-closed and energy-saving cutting powder processing can be realized.

請求項3の発明では、加工室の底部にトラフを配置し、前記吸引分離装置で吸引されずに流下した切削粉等をトラフで受け、外部に排出するようにしたので、この点からも切削粉等の回収率を高めることができる。   In the invention of claim 3, a trough is arranged at the bottom of the processing chamber, and cutting powder or the like that flows down without being sucked by the suction separation device is received by the trough and discharged to the outside. The recovery rate of powder and the like can be increased.

以下、本発明の実施形態を添付図面に基づいて説明する。図1は、本発明の一実施形態に係る工作機械の切削粉処理装置を説明するための図である。   Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. FIG. 1 is a diagram for explaining a machine tool processing device for a machine tool according to an embodiment of the present invention.

図において、1は本実施形態に係る切削粉処理装置2を備えた工作機械である。この工作機械1は、加工機3と、該加工機3の周囲を囲むカバー4とを備えている。前記加工機3は、フレーム部材5と、該フレーム部材5により支持された主軸頭6と、該主軸頭6により回転自在に支持された主軸7と、該主軸7の先端部に支持された工具8と、該工具8及び加工テーブル9の周囲を略密閉状に囲む加工室10とを備えている。前記主軸7の前端部は前記加工室10内に位置している。   In the figure, reference numeral 1 denotes a machine tool provided with a cutting powder processing apparatus 2 according to the present embodiment. The machine tool 1 includes a processing machine 3 and a cover 4 surrounding the processing machine 3. The processing machine 3 includes a frame member 5, a spindle head 6 supported by the frame member 5, a spindle 7 that is rotatably supported by the spindle head 6, and a tool that is supported at the tip of the spindle 7. 8 and a machining chamber 10 that surrounds the tool 8 and the machining table 9 in a substantially hermetically sealed manner. The front end portion of the main shaft 7 is located in the processing chamber 10.

前記加工室10では、前記工具8に固定された刃具8aにより加工テーブル9上のワークWが機械加工される際に、粉塵状の切削粉W1及び切削剤W2が飛散することとなる。これらの切削粉等の一部は自重により落下するが、粉塵状の切削粉あるいはミスト状の切削剤は加工室10内を浮遊することとなる。   In the processing chamber 10, when the workpiece W on the processing table 9 is machined by the cutting tool 8 a fixed to the tool 8, the dust-like cutting powder W <b> 1 and the cutting agent W <b> 2 are scattered. Some of these cutting powders fall due to their own weight, but dust-like cutting powder or mist-like cutting agent floats in the processing chamber 10.

そして本実施形態では、前記主軸7及び工具8にはこれらを軸方向に貫通する吸引孔17が形成されている。この吸引孔17の一端開口17aは前記加工室10内に位置しており、他端開口17bには吸引通路14を介して集塵機(吸引分離装置)13が接続されている。   In the present embodiment, the main shaft 7 and the tool 8 are formed with suction holes 17 penetrating them in the axial direction. One end opening 17 a of the suction hole 17 is located in the processing chamber 10, and a dust collector (suction separation device) 13 is connected to the other end opening 17 b through a suction passage 14.

前記加工室10の天井部10aに配置された空気ヘッダ10cには多数の空気ノズル10dが形成されている。前記加工室10内には、前記空気ノズル10dから流下する空気流11が形成される。この空気流11により前記浮遊する粉塵状切削粉やミスト状切削剤についても流下することとなる。そしてこれらの切削粉や切削剤の少なくとも一部は、前記空気と共に前記工具8及び主軸7に形成された吸引孔17を介して前記集塵機13により吸引されることとなる。   A number of air nozzles 10d are formed in the air header 10c disposed in the ceiling portion 10a of the processing chamber 10. An air flow 11 flowing down from the air nozzle 10d is formed in the processing chamber 10. The air flow 11 also causes the floating dusty cutting powder and mist cutting agent to flow down. At least a part of these cutting powder and cutting agent is sucked by the dust collector 13 through the suction holes 17 formed in the tool 8 and the main shaft 7 together with the air.

また前記底部10bには、前記切削粉及び切削剤のうち、前記集塵機13により吸引されずに流下したものを受けるトラフ12が配設されている。このトラフ12は、前記底部10bに接続されたホッパ部12aと、該ホッパ部12aで誘導された切削粉等を貯留する貯留部12bとを有する。   The bottom 10b is provided with a trough 12 that receives the cutting powder and the cutting agent that have flowed down without being sucked by the dust collector 13. The trough 12 includes a hopper portion 12a connected to the bottom portion 10b, and a storage portion 12b for storing cutting powder or the like induced by the hopper portion 12a.

前記集塵機13は、ケーシング13aと、該ケーシング13a内を排気することにより該ケーシング13a内を負圧にするブロアー13bとを備えている。また、前記ケーシング13a内には、前記空気から切削粉W1を分離する切削粉フィルタ13c及び前記空気から分離された切削剤W2を回収する切削剤受け13dが配設されている。前記切削粉フィルタ13cにより捕捉された切削粉W1は切削粉バケット13eに貯留される。   The dust collector 13 includes a casing 13a and a blower 13b that exhausts the inside of the casing 13a to make the inside of the casing 13a have a negative pressure. In the casing 13a, a cutting powder filter 13c that separates the cutting powder W1 from the air and a cutting agent receiver 13d that collects the cutting agent W2 separated from the air are disposed. The cutting powder W1 captured by the cutting powder filter 13c is stored in the cutting powder bucket 13e.

前記ブロアー13bの吐出口は排気ダクト15を介して前記加工室10の空気ヘッダ10cに接続されている。また排気ダクト15の途中には風量調整弁15aが介設されている。   The discharge port of the blower 13 b is connected to the air header 10 c of the processing chamber 10 through the exhaust duct 15. An air volume adjusting valve 15 a is interposed in the middle of the exhaust duct 15.

また前記切削剤受け13dは切削剤供給管16により前記加工室10に接続されている。この切削剤供給管16の途中にはポンプ16aが介設されており、加工室10の壁面に加圧された切削剤を吹き付け、該壁面に付着した切削粉等を洗い流すようになっている。また、16b,16cは開閉弁であり、切削剤供給管16の前記両開閉弁16b,16c間部分と前記排気ダクト15の風量調整弁15の上流側部分とは分岐管16dで連通されている。   Further, the cutting agent receiver 13 d is connected to the processing chamber 10 by a cutting agent supply pipe 16. A pump 16a is interposed in the middle of the cutting agent supply pipe 16, and a pressurized cutting agent is sprayed on the wall surface of the processing chamber 10 to wash away the cutting powder adhering to the wall surface. Reference numerals 16b and 16c denote on-off valves, and a portion between the on-off valves 16b and 16c of the cutting agent supply pipe 16 and an upstream side portion of the air volume adjusting valve 15 of the exhaust duct 15 are communicated with each other by a branch pipe 16d. .

前記トラフ12に落下した比較的大きい切削粉及び切削剤は、該トラフ12内に貯留され、チップコンベア等により外部に排出される。   The relatively large cutting powder and cutting agent that have fallen on the trough 12 are stored in the trough 12 and discharged to the outside by a chip conveyor or the like.

空気と共にケーシング13a内に吸引された切削粉W1は、前記切削粉フィルタ13cにより分離捕捉される。この切削粉フィルタ13cにより捕捉された切削粉W1は、切削粉バケット13eに回収される。   The cutting powder W1 sucked into the casing 13a together with the air is separated and captured by the cutting powder filter 13c. The cutting powder W1 captured by the cutting powder filter 13c is collected in the cutting powder bucket 13e.

そして前記ブロアー13bによるケーシング13aからの排気は、前記加工室10の天井部10aの空気ヘッダ10cに供給され、前記空気流11を形成する。   The exhaust from the casing 13 a by the blower 13 b is supplied to the air header 10 c of the ceiling portion 10 a of the processing chamber 10 to form the air flow 11.

また前記切削剤受け13dに回収された切削剤は、ポンプ16aで加圧され、洗浄液として前記加工室10の壁面に向かって吹き付けられ、これにより壁面に付着している切削粉等は洗い流され、前記トラフ12に流下する。   Further, the cutting agent collected in the cutting agent receiver 13d is pressurized by the pump 16a and sprayed as a cleaning liquid toward the wall surface of the processing chamber 10, whereby the cutting powder or the like adhering to the wall surface is washed away, The trough 12 flows down.

このように本実施形態装置では、加工室10内において、天井部10aから底部10bに向かって流れる空気流11を形成したので、加工室10内にて浮遊する粉塵状の切削粉やミスト状の切削剤についても積極的に前記主軸7の吸引孔17により吸引回収でき、また吸引されずに落下した切削粉等は底部10bのトラフ12内に落下し、チップコンベア等で外部に排出される。   As described above, in the apparatus according to the present embodiment, the air flow 11 flowing from the ceiling portion 10a toward the bottom portion 10b is formed in the processing chamber 10, so that dust-like cutting powder or mist-like powder floating in the processing chamber 10 is formed. The cutting agent can also be actively sucked and collected by the suction hole 17 of the main shaft 7, and the cutting powder and the like that has fallen without being sucked falls into the trough 12 of the bottom 10b and is discharged to the outside by a chip conveyor or the like.

また、集塵機13の排気を利用して前記空気流11を形成したので、空気流を形成するためのコスト増加を回避できる。また集塵機13により回収した切削剤を加工室10内に壁面洗浄剤として供給するようにしたので、前記排気による空気流の形成と相俟って、セミクローズ型で、かつ省エネルギ型の切削粉処理を実現できる。   Moreover, since the said air flow 11 was formed using the exhaust_gas | exhaustion of the dust collector 13, the cost increase for forming an air flow can be avoided. Further, since the cutting agent recovered by the dust collector 13 is supplied into the processing chamber 10 as a wall cleaner, the semi-closed and energy-saving cutting powder is combined with the formation of the air flow by the exhaust. Processing can be realized.

本発明の一実施形態に係る工作機械の切削粉処理装置を示す模式構成図である。It is a schematic block diagram which shows the cutting powder processing apparatus of the machine tool which concerns on one Embodiment of this invention.

符号の説明Explanation of symbols

1 工作機械
2 切削粉処理装置
10 加工室
10a 天井部
10b 底部
10d 空気ノズル
11 空気流
12 トラフ
13 集塵機(吸引分離装置)
DESCRIPTION OF SYMBOLS 1 Machine tool 2 Cutting powder processing apparatus 10 Processing chamber 10a Ceiling part 10b Bottom part 10d Air nozzle 11 Air flow 12 Trough 13 Dust collector (suction separator)

Claims (3)

略密閉状に構成された加工室と、該加工室内に少なくともその一部が位置するように配置された主軸と、該主軸の先端部に装着された工具とを備え、前記加工室内にて粉塵状の切削粉を発生する工作機械の切削粉処理装置であって、
前記加工室内に空気を流下させる空気ノズルを天井部に形成し、
前記主軸及び工具に吸引孔を軸方向に貫通するように形成するとともに、該吸引孔の一端開口を前記加工室内に位置させ、他端開口を吸引分離装置に接続し、
該吸引分離装置により、前記加工室内で発生した切削粉を前記空気ノズルから流下した空気とともに前記吸引孔を介して吸引し、該吸引された空気から前記切削粉を分離するとともに、該切削粉が分離された空気を前記加工室に供給して前記空気ノズルから流下させる
ことを特徴とする工作機械の切削粉処理装置。
A machining chamber configured in a substantially hermetically sealed manner, a spindle disposed so that at least a part thereof is positioned in the machining chamber, and a tool attached to a tip portion of the spindle, Machine tool cutting powder processing apparatus for generating a shaped cutting powder,
Forming an air nozzle in the ceiling for allowing air to flow into the processing chamber;
The suction hole is formed in the main shaft and the tool so as to penetrate in the axial direction, one end opening of the suction hole is positioned in the processing chamber, and the other end opening is connected to the suction separation device,
The suction separation device sucks the cutting powder generated in the processing chamber together with the air flowing down from the air nozzle through the suction hole and separates the cutting powder from the sucked air. A cutting powder processing apparatus for a machine tool, wherein the separated air is supplied to the processing chamber and flows down from the air nozzle.
請求項1に記載の工作機械の切削粉処理装置において、
前記加工室において、吸引分離装置は、加工点に供給された切削剤を前記切削粉及び空気と共に吸引し、該空気から分離した切削剤を加工室内に供給する
ことを特徴とする工作機械の切削粉処理装置。
In the machine tool cutting powder processing apparatus according to claim 1,
In the processing chamber, the suction separation device sucks the cutting agent supplied to the processing point together with the cutting powder and air, and supplies the cutting agent separated from the air into the processing chamber. Powder processing equipment.
請求項1に記載の工作機械の切削粉処理装置において、
前記加工機の底部に配置され、前記吸引分離装置により吸引されずに落下した切削粉及び切削剤を受けるトラフをさらに備えている
ことを特徴とする工作機械の切削粉処理装置。
In the machine tool cutting powder processing apparatus according to claim 1,
A cutting powder processing apparatus for a machine tool, further comprising a trough disposed at the bottom of the processing machine and receiving cutting powder and cutting agent that have fallen without being sucked by the suction separation device.
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