JP5084637B2 - Non-pneumatic tire mold and non-pneumatic tire manufacturing method - Google Patents

Non-pneumatic tire mold and non-pneumatic tire manufacturing method Download PDF

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JP5084637B2
JP5084637B2 JP2008167641A JP2008167641A JP5084637B2 JP 5084637 B2 JP5084637 B2 JP 5084637B2 JP 2008167641 A JP2008167641 A JP 2008167641A JP 2008167641 A JP2008167641 A JP 2008167641A JP 5084637 B2 JP5084637 B2 JP 5084637B2
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mold
mold part
tire
annular portion
pneumatic tire
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JP2010005916A (en
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義雄 三村
清治 井関
邦至 赤坂
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Toyo Tire Corp
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Toyo Tire and Rubber Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/02Solid tyres ; Moulds therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tyre Moulding (AREA)
  • Tires In General (AREA)
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Description

本発明は、タイヤ構造部材として、車両からの荷重を支持する支持構造体を備える非空気圧タイヤ(non−pneumatic tire)の製造に用いられる成形型、および非空気圧タイヤの製造方法に関する。   The present invention relates to a molding die used for manufacturing a non-pneumatic tire including a support structure that supports a load from a vehicle as a tire structure member, and a method for manufacturing the non-pneumatic tire.

空気入りタイヤは、荷重の支持機能、接地面からの衝撃吸収能、および動力等の伝達能(加速、停止、方向転換)を有し、このため、多くの車両、特に自転車、オートバイ、自動車、トラックに採用されている。   The pneumatic tire has a load supporting function, a shock absorbing ability from the ground contact surface, and a transmission ability (acceleration, stop, change of direction) such as power. For this reason, many vehicles, particularly bicycles, motorcycles, automobiles, It is used in trucks.

特に、これらの能力は自動車、その他のモーター車両の発展に大きく貢献した。更に、空気入りタイヤの衝撃吸収能力は、医療機器や電子機器の運搬用カート、その他の用途でも有用である。   In particular, these capabilities greatly contributed to the development of automobiles and other motor vehicles. Furthermore, the impact absorbing ability of pneumatic tires is useful for medical equipment and electronic equipment transport carts and other applications.

従来の非空気圧タイヤとしては、例えばソリッドタイヤ、スプリングタイヤ、クッションタイヤ等が存在するが、空気入りタイヤの優れた性能を有していない。例えば、ソリッドタイヤおよびクッションタイヤは、接地部分の圧縮によって荷重を支持するが、この種のタイヤは重くて、堅く、空気入りタイヤのような衝撃吸収能力はない。また、非空気圧タイヤでは、弾性を高めてクッション性を改善することも可能であるが、空気入りタイヤが有するような荷重支持能または耐久性が悪くなるという問題がある。   Conventional non-pneumatic tires include, for example, solid tires, spring tires, cushion tires, and the like, but do not have the superior performance of pneumatic tires. For example, solid tires and cushion tires support the load by compressing the contact portion, but this type of tire is heavy and stiff, and does not have the ability to absorb shock like a pneumatic tire. Further, in the non-pneumatic tire, it is possible to improve the cushioning property by increasing the elasticity, but there is a problem that the load supporting ability or the durability as the pneumatic tire has is deteriorated.

そこで、下記の特許文献1には、空気入りタイヤと同様な動作特性を有する非空気圧タイヤを開発する目的で、タイヤに加わる荷重を支持する補強された環状バンドと、この補強された環状バンドとホイールまたはハブとの間で張力によって荷重力を伝達する複数のウェブスポークとを有する非空気圧タイヤが提案されている。そして、ウェブスポークについても、引張弾性率を高める目的で、ゴム等を補強する点が開示されている。   Therefore, in Patent Document 1 below, for the purpose of developing a non-pneumatic tire having the same operating characteristics as a pneumatic tire, a reinforced annular band that supports a load applied to the tire, and the reinforced annular band, Non-pneumatic tires have been proposed that have a plurality of web spokes that transmit load forces by tension with a wheel or hub. And also about a web spoke, the point which reinforces rubber | gum etc. is disclosed in order to raise a tensile elasticity modulus.

しかし、特許文献1記載の非空気圧タイヤは、周方向に隣接するウェブスポーク間に間隔が空いていることにより、そのウェブスポーク間の領域で環状バンドの剛性が低くなるため、接地の際に環状バンドがウェブスポーク間でバックリングを起こし、振動・騒音やトレッドの異常磨耗のほか、破壊に至るという問題がある。   However, since the non-pneumatic tire described in Patent Document 1 has a gap between web spokes adjacent to each other in the circumferential direction, the rigidity of the annular band is reduced in the region between the web spokes. Bands cause buckling between web spokes, causing vibration and noise, abnormal wear on the tread, and damage.

このようなウェブスポーク間のバックリングを防止するために、下記の特許文献2には、環状の外周部材と内周部材との間を径方向に連結するフィンを周方向に間隔をあけて間欠的に配列したスポーク構造体を、タイヤ幅方向に複数の帯域に区分した構成にすると共に、隣接する帯域間でフィンの位置を周方向に互いにずらした非空気圧タイヤが記載されている。この構成によれば、互いに周方向にずれたフィンが、隣の帯域におけるフィン間の外周部材の剛性の向上に作用するため、タイヤ剛性の周方向変動を小さくすることで外周部材のバックリングを防止することができる。   In order to prevent such buckling between web spokes, the following Patent Document 2 discloses intermittently fins that are radially connected between an annular outer peripheral member and an inner peripheral member at intervals in the circumferential direction. In addition, a non-pneumatic tire is described in which a spoke structure arranged in a row is divided into a plurality of bands in the tire width direction, and fin positions are shifted from each other in the circumferential direction between adjacent bands. According to this configuration, the fins displaced in the circumferential direction from each other act to improve the rigidity of the outer peripheral member between the fins in the adjacent band. Can be prevented.

特表2005−500932号公報Special Table 2005-500932 Publication 特開2008−55928号公報JP 2008-55928 A

ところで、特許文献2に記載された非空気圧タイヤでは、スポーク構造体は、タイヤ幅方向に複数の帯域に分割した構造体を単位として、これら複数の単位構造体を集積接着することにより構成している。   By the way, in the non-pneumatic tire described in Patent Document 2, the spoke structure is formed by accumulating and bonding a plurality of unit structures in units of structures divided into a plurality of bands in the tire width direction. Yes.

しかしながら、このようなスポーク構造体は、複数の帯域に分割した単位構造体を集積接着することにより構成されるので、耐久性に問題があるとともに、製造工程が複雑となり、生産性の低下が懸念される。   However, since such a spoke structure is constructed by accumulating and bonding unit structures divided into a plurality of bands, there is a problem in durability, and the manufacturing process becomes complicated, and there is a concern that the productivity is lowered. Is done.

そこで、本発明の目的は、非空気圧タイヤの耐久性向上、製造工程の簡素化、並びに生産性の向上が可能な非空気圧タイヤの成形型、および非空気圧タイヤの製造方法を提供することにある。   Accordingly, an object of the present invention is to provide a non-pneumatic tire mold and a non-pneumatic tire manufacturing method capable of improving durability of a non-pneumatic tire, simplifying a manufacturing process, and improving productivity. .

上記目的は、次の如き本発明により達成できる。
即ち、本発明の非空気圧タイヤの成形型は、内側環状部と、その内側環状部の外側に同心円状に設けられた外側環状部と、前記内側環状部と前記外側環状部とを連結する複数の連結部とから構成される支持構造体を備える非空気圧タイヤの製造に用いられる成形型であって、内側環状部を成形するための内側成形型部と、外側環状部を成形するための外側成形型部と、連結部を成形するための複数の第1成形型部および複数の第2成形型部とを備え、第1成形型部と第2成形型部とはタイヤ幅方向に対向して対をなし、型閉状態において、第2成形型部は、対をなす第1成形型部と少なくとも一面が接触し、かつ、タイヤ周方向に隣接する別の対の第1成形型部と少なくとも一面が接触しており、連結部に相当する空間部が、タイヤ周方向およびタイヤ幅方向に各々が独立し、タイヤ幅方向に分割された帯域ごとにタイヤ周方向に互いにずれて構成されることを特徴とする。
The above object can be achieved by the present invention as follows.
That is, the non-pneumatic tire molding die of the present invention includes an inner annular portion, an outer annular portion provided concentrically on the outer side of the inner annular portion, and a plurality of connecting the inner annular portion and the outer annular portion. A mold for use in the manufacture of a non-pneumatic tire comprising a support structure comprising a connecting portion of an inner mold part for molding the inner annular part and an outer part for molding the outer annular part The mold includes a mold part, and a plurality of first mold parts and a plurality of second mold parts for molding the connecting part, and the first mold part and the second mold part are opposed to each other in the tire width direction. In the closed state, the second mold part is in contact with another pair of first mold parts adjacent to each other in the tire circumferential direction at least one surface is in contact with the paired first mold part. At least one surface is in contact, and the space corresponding to the connecting portion extends in the tire circumferential direction. Each independently of the fine tire width direction, characterized in that it is configured offset from one another in the circumferential direction of the tire for each band which are divided in the tire width direction.

本発明の非空気圧タイヤの成形型は、内側成形型部、外側成形型部、複数の第1成形型部、複数の第2成形型部を備え、第1成形型部と第2成形型部とはタイヤ幅方向に対向して対をなしている。そして、型閉状態において、タイヤ周方向およびタイヤ幅方向に各々が独立し、タイヤ幅方向に分割された帯域ごとにタイヤ周方向に互いにずれている空間部を構成することができる。この空間部に弾性材料の原料液などを充填して硬化させ、成形品を成形型から抜く(脱型する)ことにより、内側環状部と、その内側環状部の外側に同心円状に設けられた外側環状部と、内側環状部と外側環状部とを連結し、タイヤ周方向およびタイヤ幅方向に各々が独立し、タイヤ幅方向に分割された帯域ごとにタイヤ周方向に互いにずれている複数の連結部とから構成される支持構造体を備える非空気圧タイヤを製造することができる。したがって、本発明の非空気圧タイヤの成形型によれば、複数の帯域に分割した単位構造体を集積接着して支持構造体を得る従来の方法に比べ、支持構造体を継ぎ目無しに一体成形することができるので、非空気圧タイヤの耐久性の向上が可能である。また、単位構造体の成型工程、接着面の処理工程、接着剤の塗布工程、単位構造体の集積工程という複数の工程が不要となり、製造工程の簡素化、並びに生産性の向上が可能である。   The mold for a non-pneumatic tire of the present invention includes an inner mold part, an outer mold part, a plurality of first mold parts, and a plurality of second mold parts, and the first mold part and the second mold part. And a pair facing each other in the tire width direction. In the mold closed state, it is possible to configure a space portion that is independent in the tire circumferential direction and the tire width direction, and is shifted from each other in the tire circumferential direction for each band divided in the tire width direction. The space portion was filled with an elastic material raw material and cured, and the molded product was removed from the mold (demolded), thereby being provided concentrically around the inner annular portion and the outer annular portion. The outer annular portion, the inner annular portion and the outer annular portion are connected, each of which is independent in the tire circumferential direction and the tire width direction, and is shifted from each other in the tire circumferential direction for each band divided in the tire width direction. A non-pneumatic tire provided with a support structure composed of a connecting portion can be manufactured. Therefore, according to the non-pneumatic tire molding die of the present invention, the support structure is integrally molded without a seam compared to the conventional method in which unit structures divided into a plurality of zones are stacked and bonded together to obtain the support structure. Therefore, the durability of the non-pneumatic tire can be improved. In addition, a plurality of processes such as a unit structure molding process, a bonding surface processing process, an adhesive application process, and a unit structure accumulation process are not required, and the manufacturing process can be simplified and the productivity can be improved. .

本発明の非空気圧タイヤの成形型において、前記第1成形型部および前記第2成形型部は、同円周上でタイヤ径方向に分離していることが好ましい。この構成によれば、第1成形型部および第2成形型部が、タイヤ径方向に分離して生じた隙間を利用して、内側環状部と外側環状部との間に、同心円状に設けられた中間環状部を容易に成形することができる。この中間環状部は、タイヤ周方向に隣接する連結部を連結して補強するので、非空気圧タイヤの耐久性をより向上させることができる。   In the mold for a non-pneumatic tire of the present invention, it is preferable that the first mold part and the second mold part are separated in the tire radial direction on the same circumference. According to this configuration, the first mold part and the second mold part are provided concentrically between the inner annular part and the outer annular part using the gap generated by separating in the tire radial direction. The formed intermediate annular portion can be easily formed. Since the intermediate annular portion connects and reinforces the connecting portions adjacent to each other in the tire circumferential direction, the durability of the non-pneumatic tire can be further improved.

本発明の非空気圧タイヤの成形型において、前記第1成形型部と前記第2成形型部のうち少なくとも一方は、タイヤ幅方向に高さを違える段部を備え、その段部において、対向する他方の成形型部と接触していることが好ましい。この構成によれば、対をなす第1成形型部と第2成形型部のうち少なくとも一方の段部において、他方の成形型部と接触するので、この部分には型閉状態においても空間部が形成されない。すなわち、この構成によれば、タイヤ周方向およびタイヤ幅方向に各々が独立し、タイヤ幅方向に分割された帯域ごとにタイヤ周方向に互いにずれている空間部を容易に形成することができる。   In the mold for a non-pneumatic tire according to the present invention, at least one of the first mold part and the second mold part includes a step part having a different height in the tire width direction, and is opposed to the step part. It is preferable to be in contact with the other mold part. According to this configuration, at least one step portion of the paired first mold portion and second mold portion is in contact with the other mold portion, so that this portion has a space portion even when the mold is closed. Is not formed. That is, according to this configuration, it is possible to easily form a space portion that is independent in the tire circumferential direction and the tire width direction and that is shifted from each other in the tire circumferential direction for each band divided in the tire width direction.

本発明の非空気圧タイヤの成形型において、前記支持構造体の一方の側方部を成形するための第1側面型部と、前記支持構造体の他方の側方部を成形するための第2側面型部とを備え、前記第1成形型部は、第1側面型部に結合され、前記第2成形型部は、第2側面型部に結合されていることが好ましい。この構成によれば、対をなす第1成形型部と第2成形型部とを精度良く位置決めすることができ、また、互いを適切に接触させることができるので、生産性を向上させることができる。   In the mold for a non-pneumatic tire of the present invention, a first side mold part for molding one side part of the support structure and a second side part for molding the other side part of the support structure. It is preferable that the first mold part is coupled to the first side mold part, and the second mold part is coupled to the second side mold part. According to this configuration, the first mold part and the second mold part that form a pair can be positioned with high accuracy and can be brought into contact with each other appropriately, so that productivity can be improved. it can.

一方、本発明の非空気圧タイヤの製造方法は、内側環状部と、その内側環状部の外側に同心円状に設けられた外側環状部と、前記内側環状部と前記外側環状部とを連結する複数の連結部とから構成される支持構造体を備える非空気圧タイヤの製造方法であって、内側環状部を成形するための内側成形型部の外側に、外側環状部を成形するための外側成形型部を同心円状に配置すると共に、内側成形型部と外側成形型部との間に、タイヤ幅方向に対向して対をなす第1成形型部と第2成形型部とを配置して、内側環状部、外側環状部および連結部に相当する空間部を形成する型閉工程と、内側環状部、外側環状部および連結部に相当する空間部に弾性材料の原料液を充填する充填工程と、を備え、前記型閉工程では、第2成形型部を、対をなす第1成形型部と少なくとも一面で接触させ、かつ、タイヤ周方向に隣接する別の対の第1成形型部と少なくとも一面で接触させることで、連結部に相当する空間部を、タイヤ周方向およびタイヤ幅方向に各々が独立し、タイヤ幅方向に分割された帯域ごとにタイヤ周方向に互いにずらして形成することを特徴とする。   On the other hand, the manufacturing method of a non-pneumatic tire of the present invention includes an inner annular portion, an outer annular portion provided concentrically on the outer side of the inner annular portion, and a plurality of connecting the inner annular portion and the outer annular portion. A non-pneumatic tire manufacturing method comprising a support structure composed of a connecting portion of an outer mold, and an outer mold for molding the outer annular portion outside the inner mold portion for molding the inner annular portion The parts are arranged concentrically, and between the inner mold part and the outer mold part, a first mold part and a second mold part that are opposed to each other in the tire width direction are arranged, A mold closing step for forming a space portion corresponding to the inner annular portion, the outer annular portion and the connecting portion; and a filling step for filling the space portion corresponding to the inner annular portion, the outer annular portion and the connecting portion with a raw material liquid of an elastic material; In the mold closing step, the second mold part is paired By contacting at least one surface with one mold part and at least one surface with another pair of first mold parts adjacent to each other in the tire circumferential direction, a space corresponding to the connecting part is formed in the tire circumferential direction and Each of them is independent in the tire width direction, and each band divided in the tire width direction is formed so as to be shifted from each other in the tire circumferential direction.

かかる構成による非空気圧タイヤの製造方法の作用・効果については、すでに述べた通りであり、本発明の非空気圧タイヤの製造方法によると、複数の帯域に分割した単位構造体を集積接着して支持構造体を得る従来の方法に比べ、支持構造体を継ぎ目無しに一体成形することができるので、非空気圧タイヤの耐久性の向上が可能である。また、単位構造体の成型工程、接着面の処理工程、接着剤の塗布工程、単位構造体の集積工程という複数の工程が不要となり、製造工程の簡素化、並びに生産性の向上が可能である。   The operation and effect of the non-pneumatic tire manufacturing method having such a configuration is as described above. According to the non-pneumatic tire manufacturing method of the present invention, the unit structures divided into a plurality of zones are integrated and bonded and supported. Compared to a conventional method for obtaining a structure, the support structure can be integrally formed without a seam, so that the durability of the non-pneumatic tire can be improved. In addition, a plurality of processes such as a unit structure molding process, a bonding surface processing process, an adhesive application process, and a unit structure accumulation process are not required, and the manufacturing process can be simplified and the productivity can be improved. .

本発明の非空気圧タイヤの製造方法において、前記内側成形型部と前記外側成形型部と前記第1成形型部とを同一面に並べて配置した状態にして弾性材料の原料液を注入した後、第1成形型部に第2成形型部を接触させることで、前記型閉工程と前記充填工程とを同時に行なうことが好ましい。この構成によれば、型閉工程と充填工程とを同時に行なえるため、生産性の向上が可能である。また、型閉工程を終了した後に、弾性材料の原料液を充填する方法では、原料液の粘度が高い場合には、空間部の隅々にまで原料液を充填できないおそれや、充填に時間がかかるといった問題があるが、この構成によれば、容易に空間部に弾性材料の原料液を充填することができる。   In the method of manufacturing a non-pneumatic tire of the present invention, after injecting the raw material liquid of the elastic material in a state where the inner mold part, the outer mold part, and the first mold part are arranged on the same surface, It is preferable to perform the mold closing step and the filling step simultaneously by bringing the second mold portion into contact with the first mold portion. According to this configuration, since the mold closing process and the filling process can be performed simultaneously, productivity can be improved. In addition, in the method of filling the raw material liquid of the elastic material after the mold closing process is finished, if the viscosity of the raw material liquid is high, there is a possibility that the raw material liquid cannot be filled to every corner of the space portion, and the filling time is long. Although there is a problem such as this, according to this configuration, the space portion can be easily filled with the raw material liquid of the elastic material.

以下、本発明の実施の形態について、図面を参照しながら説明する。初めに、本発明の成形型および製造方法によって製造される非空気圧タイヤの構成を説明する。図1は非空気圧タイヤの一例を示しており、(a)は正面図、(b)は側面図である。ここで、Oは軸芯を示している。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. First, the configuration of the non-pneumatic tire manufactured by the mold and the manufacturing method of the present invention will be described. FIG. 1 shows an example of a non-pneumatic tire, where (a) is a front view and (b) is a side view. Here, O indicates an axis.

非空気圧タイヤTは、車両からの荷重を支持する支持構造体SSを備えるものである。非空気圧タイヤTは、その支持構造体SSの外側(外周側)や内側(内周側)に、トレッドに相当する部材、補強層、車軸やリムとの適合用部材などを備えていてもよい。   The non-pneumatic tire T includes a support structure SS that supports a load from the vehicle. The non-pneumatic tire T may include a member corresponding to a tread, a reinforcing layer, a member for fitting with an axle or a rim, and the like on the outer side (outer peripheral side) and the inner side (inner peripheral side) of the support structure SS. .

本実施形態の非空気圧タイヤTは、図1の正面図に示すように、支持構造体SSが、内側環状部1と、その外側に同心円状に設けられた中間環状部2と、その外側に同心円状に設けられた外側環状部3と、内側環状部1と中間環状部2とを連結しタイヤ周方向に各々が独立する複数の連結部4と、外側環状部3と中間環状部2とを連結しタイヤ周方向に各々が独立する複数の連結部5とを備えている。   As shown in the front view of FIG. 1, the non-pneumatic tire T according to the present embodiment includes an inner annular portion 1, an intermediate annular portion 2 provided concentrically on the outer side thereof, and an outer side thereof. A concentric outer ring portion 3, an inner ring portion 1 and an intermediate ring portion 2, a plurality of connecting portions 4 which are independent in the tire circumferential direction, an outer ring portion 3 and an intermediate ring portion 2, respectively. And a plurality of connecting portions 5 that are independent of each other in the tire circumferential direction.

連結部4,5は、ユニフォミティを向上させる観点から、タイヤ周方向に一定の間隔を置いて設けることが好ましい。また、個々の連結部4,5の形状は、板状体であり、正面視断面において、タイヤ径方向に連続するように延びている。   It is preferable to provide the connection parts 4 and 5 with a fixed space | interval in a tire peripheral direction from a viewpoint of improving a uniformity. Moreover, the shape of each connection part 4 and 5 is a plate-shaped body, and is extended so that it may continue in a tire radial direction in a front view cross section.

なお、中間環状部2は必ずしも必要ではなく、中間環状部2がない場合には、連結部4と連結部5が一本の連結部として、内側環状部1と外側環状部3とを直接連結する。また、中間環状部2を複数設けることも可能である。   In addition, the intermediate | middle annular part 2 is not necessarily required, and when there is no intermediate | middle annular part 2, the connection part 4 and the connection part 5 connect the inner side annular part 1 and the outer side annular part 3 directly as one connection part. To do. It is also possible to provide a plurality of intermediate annular portions 2.

連結部4,5は、タイヤ幅方向に各々が独立し、タイヤ幅方向に分割された帯域ごとにタイヤ周方向に互いにずれている。すなわち、連結部5と外側環状部3との結合部は、図1の側面図において破線で示すように、タイヤ幅方向に分割された帯域ごとにタイヤ周方向に互いにずれている。ここでは、タイヤ幅方向に帯域が3つに分割されている例を示している。なお、図1(a)では、説明の便宜のために、最も手前にある帯域の連結部4,5のみしか図示していない。   The connecting portions 4 and 5 are independent from each other in the tire width direction, and are shifted from each other in the tire circumferential direction for each band divided in the tire width direction. That is, the coupling portion between the connecting portion 5 and the outer annular portion 3 is shifted from each other in the tire circumferential direction for each band divided in the tire width direction, as indicated by a broken line in the side view of FIG. Here, an example is shown in which the band is divided into three in the tire width direction. In FIG. 1A, for convenience of explanation, only the connecting portions 4 and 5 in the foremost band are shown.

本実施形態では、図1に示すように、支持構造体SSの外側環状部3の外側に、その外側環状部3の曲げ変形を補強する補強層6が設けられている例を示す。また、本実施形態では、図1に示すように、補強層6の更に外側にトレッド層7が設けられている例を示す。補強層6、トレッド層7としては、従来の空気入りタイヤのベルト層と同様のものを設けることが可能である。また、トレッドパターンとして、従来の空気入りタイヤと同様のパターンを設けることが可能である。   In the present embodiment, as shown in FIG. 1, an example is shown in which a reinforcing layer 6 that reinforces bending deformation of the outer annular portion 3 is provided outside the outer annular portion 3 of the support structure SS. Moreover, in this embodiment, as shown in FIG. 1, the example in which the tread layer 7 is provided in the further outer side of the reinforcement layer 6 is shown. As the reinforcing layer 6 and the tread layer 7, it is possible to provide the same layers as those of a conventional pneumatic tire belt layer. Moreover, it is possible to provide the same pattern as a conventional pneumatic tire as a tread pattern.

本発明によれば、後述するように、支持構造体SSが、弾性材料で一体成形されるため、内側環状部1、中間環状部2、外側環状部3および連結部4,5は同じ材質となる。   According to the present invention, as will be described later, since the support structure SS is integrally formed of an elastic material, the inner annular portion 1, the intermediate annular portion 2, the outer annular portion 3, and the connecting portions 4 and 5 are made of the same material. Become.

支持構造体SSの材質としては、熱可塑性エラストマー、架橋ゴム、その他の樹脂、又はこれらを繊維等の補強材で補強した繊維補強材料などが挙げられる。   Examples of the material of the support structure SS include a thermoplastic elastomer, a crosslinked rubber, other resins, or a fiber reinforcing material obtained by reinforcing these with a reinforcing material such as a fiber.

熱可塑性エラストマーとしては、ポリエステルエラストマー、ポリオレフィンエラストマー、ポリアミドエラストマー、ポリスチレンエラストマー、ポリ塩化ビニルエラストマー、ポリウレタンエラストマー等が例示される。架橋ゴム材料を構成するゴム材料としては、天然ゴムの他、スチレンブタジエンゴム(SBR)、ブタジエンゴム(BR)、イソプレンゴム(IIR)、ニトリルゴム(NBR)、水素添加ニトリルゴム(水添NBR)、クロロプレンゴム(CR)、エチレンプロピレンゴム(EPDM)、フッ素ゴム、シリコンゴム、アクリルゴム、ウレタンゴム等の合成ゴムが例示される。これらのゴム材料は必要に応じて2種以上を併用してもよい。   Examples of the thermoplastic elastomer include polyester elastomer, polyolefin elastomer, polyamide elastomer, polystyrene elastomer, polyvinyl chloride elastomer, polyurethane elastomer and the like. Rubber materials constituting the crosslinked rubber material include natural rubber, styrene butadiene rubber (SBR), butadiene rubber (BR), isoprene rubber (IIR), nitrile rubber (NBR), hydrogenated nitrile rubber (hydrogenated NBR). And synthetic rubbers such as chloroprene rubber (CR), ethylene propylene rubber (EPDM), fluorine rubber, silicon rubber, acrylic rubber, and urethane rubber. These rubber materials may be used in combination of two or more as required.

その他の樹脂としては、熱可塑性樹脂、又は熱硬化性樹脂が挙げられる。熱可塑性樹脂としては、ポリエチレン樹脂、ポリスチレン樹脂、ポリ塩化ビニル樹脂などが挙げられ、熱硬化性樹脂としては、エポキシ樹脂、フェノール樹脂、ポリウレタン樹脂、シリコン樹脂、ポリイミド樹脂、メラミン樹脂などが挙げられる。   Examples of other resins include thermoplastic resins and thermosetting resins. Examples of the thermoplastic resin include polyethylene resin, polystyrene resin, and polyvinyl chloride resin, and examples of the thermosetting resin include epoxy resin, phenol resin, polyurethane resin, silicon resin, polyimide resin, and melamine resin.

上記の弾性材料のうち、成形・加工性やコストの観点から、好ましくは、ポリウレタン樹脂が用いられる。なお、弾性材料としては、発泡材料を使用してもよく、上記の熱可塑性エラストマー、架橋ゴム、その他の樹脂を発泡させたものも使用可能である。   Of the above elastic materials, a polyurethane resin is preferably used from the viewpoint of moldability / workability and cost. In addition, as an elastic material, you may use a foaming material, The thing which foamed said thermoplastic elastomer, crosslinked rubber, and other resin can also be used.

本発明に係る成形型および製造方法によれば、以上のような非空気圧タイヤTを好適に製造することができる。以下、非空気圧タイヤTの成形型および製造方法について、図面を参照しながら説明する。   According to the shaping | molding die and manufacturing method which concern on this invention, the above non-pneumatic tires T can be manufactured suitably. Hereinafter, the mold and manufacturing method of the non-pneumatic tire T will be described with reference to the drawings.

<第1実施形態>
図2は、第1実施形態に係る成形型を上型と下型とに分離した状態を示す。図2(a)は下型、図2(b)は上型を示している。図2は、平面図と断面図を上下に並べて示している。また、図3は、一対の第1成形型部と第2成形型部の外観形状を示した斜視図である。
<First Embodiment>
FIG. 2 shows a state in which the mold according to the first embodiment is separated into an upper mold and a lower mold. FIG. 2A shows the lower mold, and FIG. 2B shows the upper mold. FIG. 2 shows a plan view and a sectional view side by side. FIG. 3 is a perspective view showing the appearance of a pair of first mold part and second mold part.

図2(a)に示すように、成形型の下型は、下面型部10(第1側面型部に相当する)と、複数の第1成形型部11と、内側成形型部12と、外側成形型部13とにより構成されている。下面型部10は、支持構造体SSのタイヤ幅方向の側方部のうち一方を成形する。下面型部10は、円板状をしており、複数の第1成形型部11が周方向に等間隔に配置されるようにして結合されている。第1成形型部11の詳細な説明については後述する。また、内側成形型部12は、内側環状部1の内周側を成形するためのものであり、円筒状をしている。外側成形型部13は、外側環状部3の外周側を成形するためのものであり、円筒状をしている。内側成形型部12と外側成形型部13は、同じ高さをしており、型閉状態において、上面型部20に対して同時に接触することができる。   As shown in FIG. 2 (a), the lower mold of the mold includes a lower surface mold part 10 (corresponding to a first side mold part), a plurality of first mold parts 11, an inner mold part 12, The outer mold part 13 is configured. The lower surface mold part 10 molds one of the side parts of the support structure SS in the tire width direction. The lower surface mold part 10 has a disk shape, and a plurality of first mold parts 11 are coupled so as to be arranged at equal intervals in the circumferential direction. Detailed description of the first mold part 11 will be described later. Moreover, the inner side mold part 12 is for shape | molding the inner peripheral side of the inner side annular part 1, and is carrying out the cylindrical shape. The outer mold part 13 is for molding the outer peripheral side of the outer annular part 3 and has a cylindrical shape. The inner mold part 12 and the outer mold part 13 have the same height, and can simultaneously contact the upper mold part 20 in the mold closed state.

図2(b)に示すように、成形型の上型は、上面型部20(第2側面型部に相当する)と、複数の第2成形型部21とにより構成されている。上面型部20は、支持構造体SSのタイヤ幅方向の側方部のうち他方を成形する。上面型部20は、円板状をしており、複数の第2成形型部21が周方向に等間隔に配置されるようにして結合されている。   As shown in FIG. 2 (b), the upper mold of the mold is composed of a top mold part 20 (corresponding to a second side mold part) and a plurality of second mold parts 21. The upper surface mold part 20 forms the other of the side parts in the tire width direction of the support structure SS. The upper surface mold part 20 has a disk shape, and a plurality of second molding mold parts 21 are coupled so as to be arranged at equal intervals in the circumferential direction.

第1成形型部11と第2成形型部21とは、対をなしており、その形状は図3の斜視図のようになっている。第1成形型部11は、タイヤ幅方向に高さを違えた段部11aを備えた階段状(L字状)をしており、同様に、第2成形型部21も、タイヤ幅方向に高さを違えた段部21aを備えた階段状(L字状)をしている。段部11a,21aは、下面型部10および上面型部20に対してほぼ平行に設けられている。   The 1st shaping | molding die part 11 and the 2nd shaping | molding die part 21 have made a pair, The shape has become like the perspective view of FIG. The 1st shaping | molding die part 11 is carrying out the step shape (L shape) provided with the step part 11a which changed height in the tire width direction, and the 2nd shaping | molding die part 21 is also the tire width direction. It has a staircase shape (L shape) with stepped portions 21a having different heights. The step portions 11 a and 21 a are provided substantially parallel to the lower surface mold portion 10 and the upper surface mold portion 20.

第1成形型部11と第2成形型部21は、内側成形型部12とともに内側環状部1を成形するための空間部を構成し、外側成形型部13とともに外側環状部3を成形するための空間部を構成する。   The first mold part 11 and the second mold part 21 constitute a space part for molding the inner annular part 1 together with the inner mold part 12, and mold the outer annular part 3 together with the outer mold part 13. The space part is configured.

複数の第1成形型部11と複数の第2成形型部21は、等間隔を空けてそれぞれ周方向に並べられている。この等間隔に設けられた隙間により、タイヤ径方向に配置された連結部4,5を成形するための空間部を構成する。   The plurality of first mold parts 11 and the plurality of second mold parts 21 are arranged in the circumferential direction at equal intervals. A space portion for forming the connecting portions 4 and 5 arranged in the tire radial direction is formed by the gaps provided at equal intervals.

また、第1成形型部11と第2成形型部21は、同円周上でタイヤ径方向にそれぞれ分離して、隙間11b、21bを形成している。この隙間11b、21bにより、中間環状部2を成形するための空間部を構成することができる。   Moreover, the 1st shaping | molding die part 11 and the 2nd shaping | molding die part 21 are isolate | separated to the tire radial direction on the same circumference, respectively, and the clearance gaps 11b and 21b are formed. A space for forming the intermediate annular portion 2 can be formed by the gaps 11b and 21b.

上型と下型を閉じた状態(型閉状態)における、第1成形型部11と第2成形型部21の接触状態を図4に示す。図4は、第1成形型部11と第2成形型部21をタイヤ径方向の外周側から見た図であるが、説明の便宜のために外側成形型部13は省略している。   FIG. 4 shows a contact state between the first mold part 11 and the second mold part 21 in a state where the upper mold and the lower mold are closed (mold closed state). FIG. 4 is a view of the first mold part 11 and the second mold part 21 as seen from the outer peripheral side in the tire radial direction, but the outer mold part 13 is omitted for convenience of explanation.

第1成形型部11の段部11aは、対をなす第2成形型部21の上端部21cと面接触している。また、第2成形型部21の段部21aは、対をなす第1成形型部11の上端部11cと面接触している。一方、第2成形型部21の側面部21dの一部は、タイヤ周方向に隣接する別の対の第1成形型部11の側面部11dの一部と面接触している。第1成形型部11と第2成形型部21とが以上のような接触状態にあることにより、タイヤ周方向およびタイヤ幅方向に各々が独立し、タイヤ幅方向に分割された帯域ごとにタイヤ周方向に互いにずれている空間部を構成することができる。   The step part 11a of the first mold part 11 is in surface contact with the upper end part 21c of the second mold part 21 forming a pair. Further, the step portion 21 a of the second mold part 21 is in surface contact with the upper end part 11 c of the first mold part 11 that forms a pair. On the other hand, a part of the side part 21d of the second mold part 21 is in surface contact with a part of the side part 11d of another pair of first mold parts 11 adjacent in the tire circumferential direction. Since the first mold part 11 and the second mold part 21 are in the contact state as described above, the tires are independent in the tire circumferential direction and the tire width direction, and are divided into tires for each band divided in the tire width direction. Space portions that are shifted from each other in the circumferential direction can be formed.

非空気圧タイヤTの製造方法について、説明する。図5は、支持構造体SSの製造工程を示している。   A method for manufacturing the non-pneumatic tire T will be described. FIG. 5 shows a manufacturing process of the support structure SS.

初めに、図5(a)のように、第1成形型部11が結合された下面型部10の上に、内側成形型部12と外側成形型部13とを配置する。下面型部10、内側成形型部12、外側成形型部13は、すべて同心円状に配置される。なお、図5では、内側成形型部12と外側成形型部13とは図示していない。   First, as shown in FIG. 5A, the inner mold part 12 and the outer mold part 13 are arranged on the lower mold part 10 to which the first mold part 11 is coupled. The lower surface mold part 10, the inner mold part 12, and the outer mold part 13 are all arranged concentrically. In FIG. 5, the inner mold part 12 and the outer mold part 13 are not shown.

次いで、下面型部10と、第1成形型部11と、内側成形型部12と、外側成形型部13とにより形成される空間部に弾性材料の原料液30を所定量注入する。弾性材料の原料液としては、前述した弾性材料を高温で軟化させたものや、反応硬化前又は架橋前の液状原料が挙げられる。   Next, a predetermined amount of the elastic material solution 30 is injected into a space formed by the lower surface mold part 10, the first mold part 11, the inner mold part 12, and the outer mold part 13. Examples of the raw material liquid for the elastic material include those obtained by softening the above-described elastic material at a high temperature, and liquid raw materials before reaction curing or before crosslinking.

次いで、注入された原料液30の増粘・硬化が開始する前に、上面型部20に結合された第2成形型部21を、上方から第1成形型部11に近接させていく。このとき、図5(b)のように、第1成形型部11の段部11a、上端部11cに、第2成形型部21の上端部21c、段部21aがそれぞれ対向するようにして近接させていく。また、第1成形型部11の側面部11dと、タイヤ周方向に隣接する別の対の第2成形型部21の側面部21dとが接触状態のまま、第1、第2成形型部11,21をスライドさせながら近接させていく。   Next, before the thickening / curing of the injected raw material liquid 30 starts, the second mold part 21 coupled to the upper surface mold part 20 is brought close to the first mold part 11 from above. At this time, as shown in FIG. 5 (b), the upper end portion 21c and the step portion 21a of the second mold portion 21 are close to the step portion 11a and the upper end portion 11c of the first mold portion 11, respectively. I will let you. Further, the first and second mold parts 11 are in contact with the side surface part 11d of the first mold part 11 and the side part 21d of another pair of second mold parts 21 adjacent in the tire circumferential direction. , 21 are moved closer together.

このように、第2成形型部21を上方から第1成形型部11に近接させていくことにより、注入当初は第1成形型部11の段部11a上に溜まっている原料液30は、第2成形型部21の上端部21cに押されるようにして、一対の第1成形型部11と第2成形型部21との隙間を上昇し、第1成形型部11の上端部11cの方向へ流れ込んでいく。さらに、第1成形型部11の上端部11c上の原料液30は、第2成形型部21の段部21aに押されるようにして、隣接する第2成形型部21どうしの隙間を上昇し、上面型部20の方向へ流れていく。   In this way, by bringing the second mold part 21 close to the first mold part 11 from above, the raw material liquid 30 accumulated on the step part 11a of the first mold part 11 at the beginning of injection is The gap between the pair of first mold parts 11 and the second mold part 21 is raised so as to be pushed by the upper end part 21 c of the second mold part 21, and the upper end part 11 c of the first mold part 11 is It flows in the direction. Further, the raw material liquid 30 on the upper end portion 11 c of the first mold part 11 is pushed by the step part 21 a of the second mold part 21, and the gap between the adjacent second mold parts 21 rises. Then, it flows in the direction of the upper surface mold part 20.

第1成形型部11と第2成形型部21とは、最終的に図5(c)のように、第1成形型部11の段部11aが、対をなす第2成形型部21の上端部21cと面接触し、第1成形型部11の上端部11cが、対をなす第2成形型部21の段部21aと面接触するまで近接させる。これにより、型閉状態において、タイヤ周方向およびタイヤ幅方向に各々が独立し、タイヤ幅方向に分割された帯域ごとにタイヤ周方向に互いにずれている空間部が構成され、この空間部に弾性材料の原料液30が充填された状態となる。すなわち、型閉工程と充填工程とが同時に行なわれる。   As shown in FIG. 5C, the first mold part 11 and the second mold part 21 finally have a step 11a of the first mold part 11 paired with the second mold part 21. The upper end part 21c is brought into surface contact with the upper end part 11c until the upper end part 11c of the first mold part 11 comes into surface contact with the stepped part 21a of the second mold part 21 making a pair. Thereby, in the mold closed state, a space portion that is independent in each of the tire circumferential direction and the tire width direction and is displaced from each other in the tire circumferential direction for each of the zones divided in the tire width direction is formed. The material raw material liquid 30 is filled. That is, the mold closing process and the filling process are performed simultaneously.

次いで、弾性材料の原料液30を固化させ、脱型することにより支持構造体SSを得ることができる。原料液30を固化させる方法としては、反応硬化、加熱硬化、冷却固化などが挙げられる。脱型を容易にするためには、第1成形型部11と第2成形型部21は、下面型部10と上面型部20に対して着脱可能な形態とすることが効果的である。脱型後には、ポストキュア工程などを実施することも可能である。   Next, the support structure SS can be obtained by solidifying and removing the raw material liquid 30 of the elastic material. Examples of the method for solidifying the raw material liquid 30 include reaction curing, heat curing, and cooling solidification. In order to facilitate demolding, it is effective to make the first mold part 11 and the second mold part 21 detachable from the lower surface mold part 10 and the upper surface mold part 20. After demolding, a post-cure process or the like can also be performed.

最後に、得られた支持構造体SSの外側環状部3外周面に接着剤を介して、補強層6およびトレッド層7を巻き付けて接合し、非空気圧タイヤTを成形する。なお、補強層6およびトレッド層7が未加硫ゴムからなる場合には、支持構造体SSの外側環状部3に巻き付けた後に、加熱プレス機などで加硫を行なう。   Finally, the reinforcing layer 6 and the tread layer 7 are wound and joined to the outer peripheral surface of the outer annular portion 3 of the obtained support structure SS via an adhesive to form the non-pneumatic tire T. In addition, when the reinforcing layer 6 and the tread layer 7 are made of unvulcanized rubber, after being wound around the outer annular portion 3 of the support structure SS, vulcanization is performed with a hot press machine or the like.

本発明によれば、内側環状部1と、その内側環状部1の外側に同心円状に設けられた外側環状部3と、内側環状部1と外側環状部3とを連結し、タイヤ周方向およびタイヤ幅方向に各々が独立し、タイヤ幅方向に分割された帯域ごとにタイヤ周方向に互いにずれている複数の連結部4,5とから構成される支持構造体SSを一体成形することができるので、非空気圧タイヤTの製造工程の簡素化、並びに生産性の向上が可能である。さらに、この支持構造体SSには継ぎ目が無いので、この支持構造体SSを備える非空気圧タイヤTの耐久性を向上させることができる。   According to the present invention, the inner annular portion 1, the outer annular portion 3 provided concentrically outside the inner annular portion 1, the inner annular portion 1 and the outer annular portion 3 are connected, and the tire circumferential direction and A support structure SS composed of a plurality of connecting portions 4 and 5 that are independent in the tire width direction and are offset from each other in the tire circumferential direction for each of the bands divided in the tire width direction can be integrally formed. Therefore, the manufacturing process of the non-pneumatic tire T can be simplified and the productivity can be improved. Further, since the support structure SS has no seam, the durability of the non-pneumatic tire T including the support structure SS can be improved.

<他の実施形態>
(1)第2実施形態
前述の第1実施形態では、第1成形型部11と第2成形型部21との両方に段部11a,21aが設けられているが、どちらか一方の成形型部のみに段部を設けてもよい。図6に、第2成形型部21のみに段部21aを設ける例を示す。
<Other embodiments>
(1) Second Embodiment In the first embodiment described above, the step portions 11a and 21a are provided in both the first mold portion 11 and the second mold portion 21, but either one of the molds is used. You may provide a step part only in a part. FIG. 6 shows an example in which the step portion 21 a is provided only in the second mold part 21.

第1実施形態では、連結部4,5は、タイヤ幅方向に各々が独立し、タイヤ幅方向に3分割された帯域ごとにタイヤ周方向に互いにずれている例を示した。これに対し、第2実施形態では、連結部は、タイヤ幅方向に各々が独立し、タイヤ幅方向に2分割された帯域ごとにタイヤ周方向に互いにずれる。   In 1st Embodiment, the connection parts 4 and 5 showed the example which each shifted | deviated mutually in the tire circumferential direction for every zone divided | segmented into 3 in the tire width direction independently in the tire width direction. On the other hand, in 2nd Embodiment, a connection part mutually differs in a tire width direction, and shift | deviates mutually in a tire circumferential direction for every zone | band divided into 2 in the tire width direction.

(2)第3実施形態
前述の第1実施形態では、第1成形型部11と第2成形型部21とは、それぞれ1つずつ段部11a,21aが設けられているが、それぞれ複数の段部を設けてもよい。図7に、第1成形型部11と第2成形型部21とに、それぞれ2つずつ段部を設ける例を示す。
(2) Third Embodiment In the first embodiment described above, each of the first mold part 11 and the second mold part 21 is provided with stepped parts 11a and 21a, respectively. A stepped portion may be provided. FIG. 7 shows an example in which two steps are provided on each of the first mold part 11 and the second mold part 21.

この構成によれば、第1実施形態と同じように、タイヤ幅方向に各々が独立し、タイヤ幅方向に3分割された帯域ごとにタイヤ周方向に互いにずれている連結部4,5を成形することができる。また、本発明によれば、さらに段部を増やすことで、帯域を4分割以上にすることも容易である。   According to this configuration, as in the first embodiment, the connecting portions 4 and 5 that are independent in the tire width direction and are offset from each other in the tire circumferential direction for each of the three bands divided in the tire width direction are formed. can do. In addition, according to the present invention, it is easy to make the band into four or more by increasing the number of steps.

(3)第4実施形態
前述の第1実施形態では、第1成形型部11と第2成形型部21の段部11a,21aが、下面型部10および上面型部20に対してほぼ平行に設けられているが、段部11a,21aはこの形状に限られない。図8に、段部11a,21aを、下面型部10および上面型部20に対して斜めに設ける例を示す。
(3) Fourth Embodiment In the first embodiment described above, the step portions 11 a and 21 a of the first mold portion 11 and the second mold portion 21 are substantially parallel to the lower surface mold portion 10 and the upper surface mold portion 20. However, the step portions 11a and 21a are not limited to this shape. FIG. 8 shows an example in which the step portions 11 a and 21 a are provided obliquely with respect to the lower surface mold portion 10 and the upper surface mold portion 20.

ところで、第1実施形態に係る成形型部11,21によれば、第2成形型部21と、第2成形型部21の段部21aから上端部21cに続く側壁との交わる箇所(図5(b)の丸印Aで囲んだ箇所)には、空気が溜まりやすい。すなわち、第2成形型部21と原料液30とによって逃げ場を失った空気が、この箇所に溜まってしまい、支持構造体SSに欠落やボイドが発生しやすい。   By the way, according to the mold parts 11 and 21 according to the first embodiment, the location where the second mold part 21 intersects with the side wall continuing from the step part 21a of the second mold part 21 to the upper end part 21c (FIG. 5). Air easily collects in the portion surrounded by the circle A in (b). That is, air that has lost its escape from the second mold part 21 and the raw material liquid 30 accumulates at this location, and the support structure SS is likely to be missing or voided.

これに対し、第4実施形態に係る成形型部11,21によれば、第2成形型部21の段部21aが斜めになっているので、図8(b)の丸印Bで囲んだ箇所の空気は上方に逃げ易く、空気が溜まりにくくなっている。   On the other hand, according to the mold parts 11 and 21 according to the fourth embodiment, since the step part 21a of the second mold part 21 is inclined, it is surrounded by a circle B in FIG. 8B. The air at the location is easy to escape upward, and the air is difficult to collect.

(4)前述の実施形態では、下面型部10と、第1成形型部11と、内側成形型部12と、外側成形型部13とにより形成される空間部に弾性材料の原料液30を所定量注入し、上面型部20に結合された第2成形型部21を、上方から第1成形型部11に近接させていって型閉状態とすることにより、支持構造体SSを得ている。しかしながら、予め、すべての型部を用いて型閉状態とし、つまり、下面型部10と、第1成形型部11と、内側成形型部12と、外側成形型部13と、上面型部20と、第2成形型部21とにより空間部を形成し、この空間部に弾性材料の原料液30を射出して充填し、支持構造体SSを得てもよい。すなわち、型閉工程の完了後に充填工程を行なうこともできる。この場合、軸芯Oを水平にし、上型と下型を左右から閉じる姿勢で支持してもよい。   (4) In the above-described embodiment, the raw material liquid 30 of the elastic material is placed in the space formed by the lower surface mold part 10, the first mold part 11, the inner mold part 12, and the outer mold part 13. A support structure SS is obtained by injecting a predetermined amount and bringing the second mold part 21 coupled to the upper surface mold part 20 close to the first mold part 11 from above to close the mold. Yes. However, the molds are closed in advance using all the mold parts, that is, the lower mold part 10, the first mold part 11, the inner mold part 12, the outer mold part 13, and the upper mold part 20 Then, a space part may be formed by the second molding die part 21 and the raw material liquid 30 of the elastic material may be injected and filled in the space part to obtain the support structure SS. That is, the filling step can be performed after the mold closing step is completed. In this case, the axis O may be horizontal and the upper mold and the lower mold may be supported from the left and right.

非空気圧タイヤの一例を示す正面図および側面図Front view and side view showing an example of non-pneumatic tire 本発明の成形型(下型)の構成を示す正面図および断面図Front view and sectional view showing the configuration of the mold (lower mold) of the present invention 本発明の成形型(上型)の構成を示す正面図および断面図Front view and sectional view showing the configuration of the mold (upper mold) of the present invention 第1成形型部と第2成形型部の外観斜視図External perspective view of first mold part and second mold part 第1成形型部と第2成形型部の接触状態を説明するための説明図Explanatory drawing for demonstrating the contact state of a 1st mold part and a 2nd mold part 非空気圧タイヤの製造工程を説明するための説明図Explanatory drawing for demonstrating the manufacturing process of a non-pneumatic tire 本発明の成形型の他の例(第2実施形態)を説明するための説明図Explanatory drawing for demonstrating the other example (2nd Embodiment) of the shaping | molding die of this invention 本発明の成形型の他の例(第3実施形態)を説明するための説明図Explanatory drawing for demonstrating the other example (3rd Embodiment) of the shaping | molding die of this invention 本発明の成形型の他の例(第4実施形態)を説明するための説明図Explanatory drawing for demonstrating other examples (4th Embodiment) of the shaping | molding die of this invention

符号の説明Explanation of symbols

T 非空気圧タイヤ
SS 支持構造体
1 内側環状部
2 中間環状部
3 外側環状部
4,5 連結部
6 補強層
7 トレッド層
10 下面型部
11 第1成形型部
11a 段部
12 内側成形型部
13 外側成形型部
20 上面型部
21 第2成形型部
21a 段部
30 原料液
T non-pneumatic tire SS support structure 1 inner annular part 2 intermediate annular part 3 outer annular part 4,5 connecting part 6 reinforcing layer 7 tread layer 10 lower surface mold part 11 first molding part 11a step part 12 inner molding part 13 Outer mold part 20 Upper mold part 21 Second mold part 21a Step part 30 Raw material liquid

Claims (6)

内側環状部と、その内側環状部の外側に同心円状に設けられた外側環状部と、前記内側環状部と前記外側環状部とを連結する複数の連結部とから構成される支持構造体を備える非空気圧タイヤの製造に用いられる成形型であって、
内側環状部を成形するための内側成形型部と、外側環状部を成形するための外側成形型部と、連結部を成形するための複数の第1成形型部および複数の第2成形型部とを備え、
第1成形型部と第2成形型部とはタイヤ幅方向に対向して対をなし、
型閉状態において、第2成形型部は、対をなす第1成形型部と少なくとも一面が接触し、かつ、タイヤ周方向に隣接する別の対の第1成形型部と少なくとも一面が接触しており、連結部に相当する空間部が、タイヤ周方向およびタイヤ幅方向に各々が独立し、タイヤ幅方向に分割された帯域ごとにタイヤ周方向に互いにずれて構成されることを特徴とする非空気圧タイヤの成形型。
A support structure including an inner annular portion, an outer annular portion provided concentrically outside the inner annular portion, and a plurality of connecting portions that connect the inner annular portion and the outer annular portion is provided. A mold used for manufacturing a non-pneumatic tire,
An inner mold part for molding the inner annular part, an outer mold part for molding the outer annular part, a plurality of first mold parts and a plurality of second mold parts for molding the connecting part And
The first mold part and the second mold part are opposed to each other in the tire width direction,
In the mold closed state, the second mold part is in contact with at least one surface of the paired first mold part and at least one surface is in contact with another pair of first mold parts adjacent in the tire circumferential direction. The space portion corresponding to the connecting portion is independent in the tire circumferential direction and the tire width direction, and is configured to be shifted from each other in the tire circumferential direction for each band divided in the tire width direction. Non-pneumatic tire mold.
前記第1成形型部および前記第2成形型部は、同円周上でタイヤ径方向に分離している請求項1に記載の非空気圧タイヤの成形型。   2. The non-pneumatic tire mold according to claim 1, wherein the first mold part and the second mold part are separated in the tire radial direction on the same circumference. 前記第1成形型部と前記第2成形型部のうち少なくとも一方は、タイヤ幅方向に高さを違える段部を備え、その段部において、対向する他方の成形型部と接触している請求項1または2に記載の非空気圧タイヤの成形型。   At least one of the first mold part and the second mold part includes a step part having a different height in the tire width direction, and the step part is in contact with the other mold part facing each other. Item 3. A mold for forming a non-pneumatic tire according to Item 1 or 2. 前記支持構造体の一方の側方部を成形するための第1側面型部と、前記支持構造体の他方の側方部を成形するための第2側面型部とを備え、
前記第1成形型部は、第1側面型部に結合され、前記第2成形型部は、第2側面型部に結合されている請求項1〜3のいずれか1項に記載の非空気圧タイヤの成形型。
A first side mold part for molding one side part of the support structure, and a second side mold part for molding the other side part of the support structure;
The non-pneumatic pressure according to any one of claims 1 to 3, wherein the first mold part is coupled to a first side mold part, and the second mold part is coupled to a second side mold part. Tire mold.
内側環状部と、その内側環状部の外側に同心円状に設けられた外側環状部と、前記内側環状部と前記外側環状部とを連結する複数の連結部とから構成される支持構造体を備える非空気圧タイヤの製造方法であって、
内側環状部を成形するための内側成形型部の外側に、外側環状部を成形するための外側成形型部を同心円状に配置すると共に、内側成形型部と外側成形型部との間に、タイヤ幅方向に対向して対をなす第1成形型部と第2成形型部とを配置して、内側環状部、外側環状部および連結部に相当する空間部を形成する型閉工程と、
内側環状部、外側環状部および連結部に相当する空間部に弾性材料の原料液を充填する充填工程と、を備え、
前記型閉工程では、第2成形型部を、対をなす第1成形型部と少なくとも一面で接触させ、かつ、タイヤ周方向に隣接する別の対の第1成形型部と少なくとも一面で接触させることで、連結部に相当する空間部を、タイヤ周方向およびタイヤ幅方向に各々が独立し、タイヤ幅方向に分割された帯域ごとにタイヤ周方向に互いにずらして形成することを特徴とする非空気圧タイヤの製造方法。
A support structure including an inner annular portion, an outer annular portion provided concentrically outside the inner annular portion, and a plurality of connecting portions that connect the inner annular portion and the outer annular portion is provided. A non-pneumatic tire manufacturing method comprising:
The outer mold part for molding the outer annular part is arranged concentrically outside the inner mold part for molding the inner annular part, and between the inner mold part and the outer mold part, A mold closing step in which a first mold part and a second mold part that are paired facing each other in the tire width direction are disposed to form a space corresponding to the inner annular part, the outer annular part, and the connecting part;
Filling the space corresponding to the inner annular portion, the outer annular portion and the connecting portion with a raw material liquid of an elastic material, and
In the mold closing step, the second mold part is brought into contact with at least one surface with the paired first mold part and at least one surface with another pair of first mold parts adjacent in the tire circumferential direction. Thus, the space portion corresponding to the connecting portion is formed independently of each other in the tire circumferential direction and the tire width direction, and is formed so as to be shifted from each other in the tire circumferential direction for each band divided in the tire width direction. Non-pneumatic tire manufacturing method.
前記内側成形型部と前記外側成形型部と前記第1成形型部とを同一面に並べて配置した状態にして弾性材料の原料液を注入した後、第1成形型部に第2成形型部を接触させることで、前記型閉工程と前記充填工程とを同時に行なう請求項5に記載の非空気圧タイヤの製造方法。

After the inner mold part, the outer mold part, and the first mold part are arranged on the same surface and the raw material liquid of the elastic material is injected, the second mold part is inserted into the first mold part. The method for producing a non-pneumatic tire according to claim 5, wherein the mold closing step and the filling step are performed simultaneously by bringing them into contact with each other.

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