JP5077422B2 - Optical pickup device and manufacturing method thereof - Google Patents

Description

  The present invention relates to an optical pickup device used for recording or reproducing information with respect to an optical disc such as a CD (Compact Disc) or a DVD (Digital Versatile Disc) and a manufacturing method thereof, and in particular, adjusting an attitude of an objective lens with respect to the optical base. The present invention relates to an optical pickup device having a structure suitable for skew adjustment and a manufacturing method thereof.

An optical pickup device mounted on an optical disc device or the like and driven to reciprocate in the radial direction of the optical disc includes an optical base and an actuator unit supported by the optical base.
The actuator unit includes an actuator base, a movable unit that is swingably supported by the actuator base via a suspension wire, and an objective lens attached to the movable unit.

At the time of manufacturing the optical pickup apparatus, the posture (optical axis) of the objective lens with respect to the optical base is generally adjusted by a radial skew adjustment and a tangential skew adjustment called so-called skew adjustment.
As a specific adjustment method, the attitude of the actuator base with respect to the optical base is adjusted in the radial direction and the tangential direction. This skew adjustment is described in Patent Document 1, for example.

Further, Patent Document 2 discloses a structure that can perform skew adjustment smoothly.
In this structure, a part of the yoke base is bent to the optical base side to form a yoke piece, and this yoke piece comes into contact with the peripheral edge of the recess provided in the optical base, enabling smooth adjustment. Yes.

In the conventional optical pickup device, the yoke is disposed on the optical base side with respect to the movable part.
Therefore, the movable part is exposed on the optical disc mounting side, so that it is not affected by dust and foreign matter from the outside, and when the optical pickup device is transported alone in the assembly process. In many cases, a protective cover that covers most of the movable portion and protects it is attached so that the movable portion is not accidentally touched and made defective.
An example of an optical pickup equipped with this protective cover is described in Patent Document 3.

JP 2000-293873 A (paragraph numbers 0006, 0007) JP 2001-23207 A JP 2005-18864 A

Incidentally, the skew adjustment structure described in Patent Document 2 also has a configuration in which the yoke base is disposed between the movable portion and the optical base as described above.
That is, as pointed out in Patent Document 3, the movable part is exposed to the optical disk mounting side, so it is strongly desired that the product is further provided with a protective cover.

  However, the optical pickup device is strictly required to reduce the cost from the market. The optical pickup device can perform good skew adjustment and protect the movable part with as few parts and man-hours as possible. And a method for producing the same.

  SUMMARY OF THE INVENTION An object of the present invention is to provide an optical pickup device that can perform good skew adjustment with a small number of parts and man-hours and that protects a movable part, and a method for manufacturing the same.

In order to solve the above problems, the present invention has the following means.
1) In an optical pickup device comprising an actuator (2) having an objective lens (4) and an optical base (1) that supports the actuator (2) on one surface side.
The actuator (2) has a yoke (3) disposed on the side opposite to the optical base (1) and covering a part of the actuator (2),
The yoke (3) has a pair of bent portions (3a, 3b) facing each other with the objective lens (4) interposed therebetween,
The optical base (1) has support portions (B1 to B3) formed as a part of a substantially spherical surface on the one surface side,
The optical base (1) is configured such that the actuator (2) includes one (3a) of the pair of bent portions (3a, 3b) of the yoke (3) (Y1) and the other two ( The optical pickup device (50) is characterized in that Y2 and Y3) are supported by being brought into contact with the support portions (B1 to B3) of the optical base (1).
2) One (3a) of the pair of bent portions (3a, 3b) has a protrusion (3g) at its tip.
The projecting portion (3g) is defined as one location (Y1) that contacts the support portion (B1), and the pair of bent portions (3a, 3b) at the pair of corners at the other (3b) or at the tip at the other The optical pickup device (50) according to 1), wherein the pair of protrusions provided are two places (Y2, Y3) that contact the support portion.
3) The optical pickup device (50) according to 2), wherein the protrusion or corner has a curved surface that contacts the support (B1 to B3).
4) The optical pickup device (50) according to any one of 1) to 3), wherein the support portion is formed as a part of a spherical surface having a common center (CT).
5) The optical pickup device (50) according to 4), wherein the common center (CT) is located at a principal point of the objective lens (4).
6) The optical pickup device (50) according to any one of 1) to 5), wherein a magnet (11) is attached to each of the pair of bent portions (3a, 3b).

7) An actuator base (8), a movable part having an objective lens (4) and supported swingably by the actuator base (8), a part of the movable part being covered and the objective lens (4) ) With a yoke (3) fixed to the actuator base (8) having a pair of bent portions (3a, 3b) opposed to each other with respect to the optical base (1). An actuator mounting step in which the yoke (3) is positioned on the side opposite to the optical base (1) and only the bent portions (3a, 3b) of the yoke (3) are in contact with each other. ,
A plurality of adjustment pins (12-15) are pressed against the surface of the yoke (3) opposite to the optical base (1) so as to sandwich the objective lens (4), and the adjustment pins (12-15) ) Is adjusted, and the yoke (3) is slid on the support portions (B1 to B3) so as to be in a posture according to the urging force or the pushing amount. A skew adjustment step of adjusting an inclination of the optical axis (4z) of the objective lens (4) with respect to 1).

  According to the present invention, it is possible to achieve good skew adjustment with a small number of parts and a small number of man-hours, and to protect the movable part.

It is a perspective view which shows the Example of the optical pick-up apparatus of this invention. It is a trihedral view showing an embodiment of the optical pickup device of the present invention. It is a perspective view for demonstrating the Example of the optical pick-up apparatus of this invention. It is a perspective view for demonstrating the principal part of the Example of the optical pick-up apparatus of this invention. It is a trihedral view for explaining the main part of the embodiment of the optical pickup device of the present invention. It is a perspective view for demonstrating the other principal part of the Example of the optical pick-up apparatus of this invention. It is a three-view figure for demonstrating the other principal part of the Example of the optical pick-up apparatus of this invention. It is the elements on larger scale for demonstrating the other principal part of the Example of the optical pick-up apparatus of this invention. It is a perspective view about the principal part for demonstrating the structure of the Example of the optical pick-up apparatus of this invention. It is a three-view figure about the principal part for demonstrating the structure of the Example of the optical pick-up apparatus of this invention. It is a figure for demonstrating the skew adjustment in the Example of the manufacturing method of the optical pick-up apparatus of this invention.

The preferred embodiments of the present invention will be described with reference to FIGS.
FIG. 1 is a perspective view showing an embodiment of an optical pickup device of the present invention.
2A and 2B are three views showing the embodiment shown in FIG. 1, in which FIG. 2A is a plan view, FIG. 2B is a front view, and FIG. 2C is a right side view.

  First, an outline of the optical pickup device 50 will be described.

The optical pickup device 50 according to the embodiment includes an optical base 1 and an actuator 2 fixed to the optical base 1.
The optical pickup device 50 is mounted on an optical disk device or the like.
Specifically, as shown in FIGS. 1 and 2, in the optical pickup device 50, the optical base 1 is supported by a guide shaft (not shown) on the optical disk device side arranged on parallel axes CL1 and CL2. Then, it is mounted on the optical disk apparatus so as to reciprocate in the radial directions D1 and D2 of the optical disk on the guide shaft by driving means (not shown).

The actuator 2 includes a yoke 3, an objective lens 4, and a lens holder 5 that holds the objective lens 4.
As shown in FIG. 2, the objective lens 4 together with the lens holder 5 is a direction in which the optical base 1 is separated from or in contact with the disk Dc (focus direction), and the radial directions D1 and D2 (tracking direction) of the disk Dc. Driven by.
This driving is performed by a suspension wire type driving mechanism.

  3A is an external perspective view of the actuator 2, and FIG. 3B shows a state where the yoke is removed from FIG.

  As shown in FIGS. 3A and 3B, the actuator 2 includes a yoke 3, an objective lens 4, a lens holder 5 that holds the objective lens 4, and a bobbin that is integrated with the lens holder 5. 6, two pairs of suspension wires 7a to 7d (7d not shown) whose one end is fixed to the bobbin 6, and the other ends of the suspension wires 7a to 7d are fixed, and the bobbin 6 is connected to the suspension wire 7a. And an actuator base (hereinafter referred to as an ACT base) 8 that is swingably supported through 7d.

  Hereinafter, the suspension wires 7a to 7d are collectively referred to simply as the suspension wire 7.

  The ACT base 8 is formed with a substantially bag-like engaging portion 8a into which a thin plate piece is inserted and held, while the yoke 3 is formed from a thin iron plate, and is formed from a pair of opposing edges. Bending portions 3a and 3b are provided.

One bent portion 3 a of the yoke 3 is inserted into and engaged with the engaging portion 8 a of the ACT base 8 and is held by the yoke 3. Specifically, the bent portion 3a is press-fitted into the engaging portion 8a with strong insertion.
Magnets 11a and 11b are fixed to the inner surfaces of the bent portions 3a and 3b, respectively.
Therefore, the magnet 11a, the yoke 3, and the magnet 11b constitute a magnetic circuit.

A focus coil 9F is wound around the bobbin 6.
Further, a total of four tracking coils 9Ta to 9Td (9Td not shown) are arranged in pairs on the side surface of the bobbin 6 on the ACT base 8 side and the opposite side surface sandwiching the objective lens 4. .
Here, these coils 9F and 9Ta to 9Td are located in a magnetic field generated by the magnets 11a and 11b.

  Hereinafter, the tracking coils 9Ta to 9Td are also simply referred to as a tracking coil 9T.

Each of the coils 9F and 9T is electrically connected to an actuator drive circuit provided on the substrate 10 attached to the ACT base 8 via the suspension wire 7.
The energization of the coils 9F and 9T is controlled by a focus and tracking control unit (not shown) provided on the optical disc apparatus side.
As a result, the bobbin 6 is driven in the focus direction and the tracking direction together with the objective lens 4, and information is recorded or reproduced on the optical disc Dc satisfactorily.

Next, the optical base 1 will be described in detail.
FIG. 4 is an external perspective view of the optical base 1.
FIG. 5 is a three-side view of the optical base 1. 5A is a plan view, FIG. 5B is a front view, and FIG. 5C is a right side view.

The optical base 1 is formed by resin injection molding or metal die casting.
The optical base 1 has a base plate 1a having a bottom plate portion 1d and having a top surface (upper side in FIG. 4) facing the bottom plate portion 1d opened to have a substantially box shape.
The base 1a is provided with support arms 1b and 1c supported by a guide shaft (not shown) provided on the optical disc apparatus side along parallel axes CL1 and CL2.

The bottom plate portion 1d is formed with three protruding portions 1e1 to 1e3 that protrude toward the top surface.
The top surfaces 1e1t to 1e3t of the protrusions 1e1 to 1e3 are part of a spherical surface having a predetermined radius R0 with the point CT as the center.
In the front view of FIG. 5, the top surface 1e1t of the protrusion 1e1 is described as having a radius R0 from the point CT, but the same applies to the protrusions 1e1 and 1e2.
Here, the top surfaces 1e1t to 1e3t are also referred to as base sliding portions B1 to B3, respectively.

  The point CT is set as the principal point of the objective lens of the optical pickup device 50.

Next, the yoke 3 will be described in detail.
FIG. 6 is an external perspective view of the yoke 3, and two perspective views from different angles are shown as (a) and (b).
FIG. 7 is a three-sided view of the yoke 3 and an enlarged view of the A part and the B part therein. 7A is a plan view, FIG. 7B is a front view, and FIG. 7C is a right side view.

The yoke 3 is formed by press-molding a thin steel plate.
The plate thickness is, for example, 0.8 mm.

The yoke 3 has a base portion 3k having an opening 3c at the center and formed in a frame shape, and a bent portion 3a, which is bent at approximately 90 ° in the same direction from a pair of opposing frame portions 3d and 3e in the base portion 3k. 3b.
In addition, projecting pieces 3f and 3f that are inclined in the same direction as the bending direction of the bent portion 3a and project outward are formed at both ends of the frame portion 3d.

  The protruding pieces 3f and 3f are omitted in FIG.

The frame portions 3d and 3e are formed with protruding portions 3h and 3h that protrude in the same direction as the bending direction of the bent portions 3a and 3b, respectively.
Further, projecting portions 3i and 3j projecting inward are formed on both side surfaces of the bent portions 3a and 3b.
The magnets 11 and 11 (see FIG. 3) fixed to the inner surfaces of the bent portions 3a and 3b are positioned by the protruding portions 3h and 3h and the protruding portions 3i and 3j.
The magnets 11 and 11 are fixed to the yoke 3 with an adhesive.

On the inner surface of the pair of frame portions 3m, 3m where the bent portions 3a, 3b are not formed, a thin portion 3n that is thinner than the others is provided.
The thin portion 3n is provided in correspondence with the position of the bobbin 6, and serves as an escape to avoid the bobbin 6 from colliding with the base 3k when the actuator 2 is driven in the focus direction or the tracking direction.

A protruding portion 3g that further protrudes in the vicinity of the center is provided at the tip of the bent portion 3a.
As can be seen from the A and B enlarged views in FIG. 7, the corners at the tip of the protrusion 3g are formed as curved surfaces as indicated by R1 to R4.
The curved surface of the corner is realized by providing a pressing process for crushing the corner in the manufacturing process of the yoke 3.
It is desirable that the curved surface is implemented at least for R1 and R2 and R3 at the outer corner.
More preferably, each corner is curved into a spherical surface.

  FIG. 8 is an enlarged view of a portion C in FIG.

As can be seen from FIG. 8, both corners at the tip of the bent portion 3b are formed as curved surfaces as indicated by R5 to R8 and are curved.
The curved surface of the corner is realized by providing a pressing process for crushing the corner in the manufacturing process of the yoke 3.
It is desirable that the curved surface is implemented at least for R5 and R6 and R7 at the outer corner.
Further, in the shape shown in FIG. 8B, it is more preferable that the corners R7 and R8 are smoothly curved in an arc shape.

  Here, the curved tip portion of the protrusion 3g is referred to as a yoke sliding portion Y1, and the curved corner portions at the tip of the bent portion 3b are referred to as yoke sliding portions Y2 and Y3, respectively. The yoke sliding portions Y1 to Y3 are placed so as to contact the base sliding portions B1 to B3, respectively.

This will be described with reference to FIGS.
FIG. 9 is a perspective view showing only the optical base 1 and the yoke 3 in a state where the actuator 2 is mounted on the optical base 1. Two views with different perspective angles are shown in FIGS. 9 (a) and 9 (b).
FIG. 10 is a five-side view showing only the optical base 1 and the yoke 3 in the same state as FIG. FIG. 10A is a plan view, FIG. 10B is a front view, FIG. 10C is a left side view, FIG. 10D is a right side view, and FIG.

FIG. 9A shows a state where the yoke sliding portion Y1 is in contact with the base sliding portion B1, and a state where the yoke sliding portion Y2 is in contact with the base sliding portion B2. .
FIG. 9B shows a state where the yoke sliding portion Y1 is in contact with the base sliding portion B1, and a state where the yoke sliding portion Y3 is in contact with the base sliding portion B3. .

Each base sliding portion B1 to B3 is formed as a part of a spherical surface having a common center, and each yoke sliding portion Y1 to Y3 is formed with a curved surface. Point contact.
Therefore, the yoke 3 slides with respect to the optical base 1 within a range where both can come into contact with each other, and can take an arbitrary posture.
Each of the base sliding portions B1 to B3 is preferably formed as a part of a true spherical surface, but may be a part of a spherical surface.

  Here, as shown in FIG. 9A, the axis parallel to the axes CL1 and CL2 passing through the center point CT of the curved surfaces of the base sliding portions B1 to B3 is taken as the X axis, and similarly passes through the center point CT to the optical disc Dc. An axis that is parallel and orthogonal to the axes CL1 and CL2 is a Y axis, and an axis that is orthogonal to the X axis and the Y axis is a Z axis.

In this case, the yoke 3 can at least slide in the radial direction DR and slide in the tangential direction DT with respect to the optical base 1.
Actually, since the yoke 3 is integrally fixed to the ACT base 8, the actuator 2 can slide in the radial direction DR and the tangential direction DT with respect to the optical base 1.
That is, radial skew adjustment and tangential skew adjustment of the actuator 2 are possible.

  The surfaces of the base sliding portions B1 to B3 are formed so that the adjustable angle is at least about ± 2 ° around each axis.

Next, skew adjustment in the manufacturing process of the optical pickup device 50 will be described with reference to FIG.
FIG. 11 shows a state where the actuator 2 is placed on the optical base 1.

First, the optical base 1 is set on the reference surface in the skew adjustment jig, and the actuator 2 is placed.
The skew adjustment jig can measure the inclination of the optical axis 4z of the objective lens 4 with respect to the reference surface. In this skew adjustment, the reference surface of the optical base 1 is brought into contact with the reference surface of the jig, and the optical base 1 The optical axis 4z of the objective lens 4 is adjusted to a predetermined angle with respect to the reference plane.

Four adjustment pins 12 to 15 are pressed against the yoke 3 from the side on which the actuator 2 is placed.
The adjustment pins 12 and 13 are brought into contact with the frame portions 3m and 3m sandwiching the Y axis and are urged downward in the drawing.
The adjustment pins 14 and 15 are brought into contact with the frame portions 3d and 3e sandwiching the X axis and are urged downward in the drawing.
That is, the adjustment pins 12 and 13 and the adjustment pins 14 and 15 are pressed against the yoke 3 with the objective lens interposed therebetween.
This urging force can be obtained as a repulsive force by providing a coil spring for urging the adjusting pin toward the yoke 3 on the base side of each adjusting pin.

By adjusting the biasing force of each of the adjustment pins 12 to 15, the yoke 3, that is, the actuator 2 has a posture in which the biasing force can be balanced, so that the optical axis 4z of the objective lens 4 is at a predetermined angle with respect to the reference plane. Thus, the urging force of the adjustment pins 12 to 15 is adjusted.
Further, the pushing amount (stroke) of the yoke 3 may be adjusted instead of the urging force. By adjusting the push amount of each adjustment pin 12-15, the yoke 3, that is, the actuator 2 assumes a posture corresponding to the push amount of each adjustment pin, so that the optical axis of the objective lens 4 is at a predetermined angle with respect to the reference plane. The push amount of the adjustment pins 12 to 15 is adjusted so that

When the optical axis 4z becomes a predetermined angle, the yoke 3 and the optical base 1 are fixed by bonding or soldering. A photo-curing adhesive or the like can be used as this adhesive.
The application positions of the adhesive are four locations H1 to H4 shown in FIG.
H3 and H4 fix the protruding piece 3f and the optical base 1 to each other. Since the protruding piece 3f protrudes from the base 3k of the yoke 3, the protruding piece 3f can be easily applied without paying special attention to adhesive stagnation.

Further, the protruding piece 3f is shaped so as to come into contact with the optical base 1 when the actuator 2 is excessively inclined for some reason, and has a function of preventing a defect from occurring due to excessive inclination.
This excessive inclination regulation may be such that the ACT base 8 and the optical base 1 abut instead of the yoke 3 and the optical base 1.

In the optical pickup apparatus described above, the yoke 3 is disposed on the opposite side of the optical base 1 with respect to the bobbin 6.
The opening 3c of the yoke 3 can be an opening that only exposes the objective lens 4 to the outside (on the optical disc Dc side).

Therefore, a part of the actuator is covered by the yoke 3. Specifically, the yoke 3 is configured to cover the bobbin 6, the suspension wire 7, the focus coil 9F, the tracking coil 9T, and the like, which are movable parts, so as not to be exposed to the outside.
At least, the yoke 3 is a movable member and can cover and protect the suspension wire 7 and the focus and tracking coils 9F and 9T which are very weak in strength.

  As a result, the optical pickup device 50 is not easily affected by dust and foreign matter from the outside, and does not accidentally touch the movable part when transported as a single product, so that the possibility of becoming a defective product is extremely small.

  In addition, since a protective cover for protecting the movable portion is not required, the number of parts is reduced, and the number of assembling steps is reduced, thereby reducing the cost.

  In the skew adjustment step, the adjustment pins 12 to 15 can be directly applied to the yoke 3. That is, since the actuator 2 can be placed and the adjustment pin applied from the same side (upper side in FIG. 11), the adjustment work becomes easy and the adjustment jig can be easily manufactured.

The embodiment of the present invention is not limited to the configuration and procedure described above, and it goes without saying that modifications may be made without departing from the scope of the present invention.
The yoke sliding portions Y2 and Y3 are not limited to the corners of the bent portion 3b, and may be protruding portions that project like the yoke sliding portion Y1 (3g).

DESCRIPTION OF SYMBOLS 1 Optical base 1a Base 1b, 1c Support arm 1d Bottom plate part 1e1-1e3 Projection part 1e1t-1e3t Top surface 2 Actuator 3 Yoke 3a, 3b Bending part 3c Opening part 3d, 3e, 3m Frame part 3f Projection piece 3g Projection part 3h, 3i, 3j Projection part 3k Base part 3n Thin part 4 Objective lens 5 Lens holder 6 Bobbin 8 ACT base (actuator base)
8a engaging portion 7, 7a-7d suspension wire 8 ACT base 9F focus coil 9T, 9Ta-9Td tracking coil 10 substrate 11a, 11b magnet 12a, 12b, 13a, 13b adjusting pin 50 optical pickup device B1-B3 base sliding portion Y1-Y3 Yoke sliding part CT principal point

Claims (1)

An actuator and method of manufacturing an optical pickups apparatus for manufacturing an optical pickup apparatus having an optical base, a for supporting the actuator on one side with an objective lens,
The actuator includes an actuator base, a movable part having an objective lens and swingably supported by the actuator base, and a pair of bent parts that cover a part of the movable part and face each other with the objective lens interposed therebetween And having a yoke fixed to the actuator base.
The optical base has, on the one surface side, a support part formed as a part of a spherical surface with a predetermined radius centered on the position of the principal point of the objective lens,
An actuator mounting step of mounting the actuator with respect to the optical base so that only the bent portion of the yoke contacts the support portion with the center of the spherical surface as the position of the principal point of the objective lens;
A plurality of adjustment pins are pressed against the surface of the yoke opposite to the optical base so as to sandwich the objective lens, and the urging force or pushing amount of the adjustment pin is adjusted, and the yoke is moved to the urging force. Or a skew adjustment step of adjusting the inclination of the optical axis of the objective lens with respect to the optical base by sliding on the support portion of the optical base so as to have a posture corresponding to the pushing amount;
A method of manufacturing an optical pickup device, comprising: