JP5067844B2 - Underwater casting pipe mixing device and underwater casting pipe mixing method - Google Patents

Description

  The present invention relates to an underwater casting pipe mixing device and a submerged casting pipe mixing method for placing a casting material mixed with clay and slag into a water bottom.

  In some cases, mixed soil treated with dredging and mixed with slag, etc., may be placed on the bottom of the bottom as landfill for subsidence in the bottom of the water or as embankment material for shallow field construction. An example of a conventional mechanical mixing treatment method will be described with reference to FIG.

  As shown in FIG. 7, dredging is performed by the dredger 101, the dredged soil is loaded on the ship 102, and the dredger 103 transports the dredged material to the trolley 100. While the clay is stored in the storage tank 105 from 102 and sent to the mixer 109 by the pump 106, the slag stored in the storage tower 108 is sent to the mixer 109 by the feeder 107, and the mixer 109 mixes the clay and slag. The treated soil was sent to the accumulation area 111 by the belt conveyor 110, and the mixed treated soil was dropped from the accumulation area 111 to the bottom G by the crane 112 and the clamshell 113.

Moreover, what was mixed by the mixing solidification processing method in a pipe was driven to the bottom of the water through a tremy pipe for underwater casting. For example, a flowable raw material containing moisture and solid content is pressure-fed to a destination by a pipe-type mixer device of Patent Document 1 below.
Japanese Patent No. 3650380

  According to the prior art of FIG. 7, when the mixed treated soil of dredged soil and slag is dropped on the bottom of the water, or when the clam shell 113 is lowered to the vicinity of the bottom G and the mixed treated soil is conveyed, In contact with water, dredged clay and slag separated in water, resulting in a decrease in solidification strength, or white turbidity of magnesium hydroxide in water, which may cause water pollution.

  In addition, when using the mixed solidification processing method in the pipe, for example, mixing and kneading of clay and slag and submerged casting become separate processes, and the fleet / equipment configuration becomes diverse, complicated and economical. There were difficulties. In addition, since the mixed treated soil passes through a pumping device using a valve, it is necessary to carefully remove foreign matter with respect to dredged soil and slag.

  In view of the problems of the prior art as described above, the present invention can be placed at an optimum mixing ratio according to the soil quality, and the fleet configuration and device are simple and inexpensive, easily adaptable to large capacity, and can be placed in large quantities. Provided is an underwater casting pipe mixing device and a submerged casting pipe mixing method that can be constructed, and that there is little direct contact between water and slag, and there is little occurrence of material separation in water and white turbidity, and can suppress deterioration of the water environment. For the purpose.

In order to achieve the above object, a mixing device for an underwater driving pipe according to the present invention is a mixing device for an underwater driving pipe installed in an underwater driving boat, and is directed from the underwater driving boat toward the bottom of the water. Connected to the rotating shaft installed in the submerged casting pipe, the submerged casting pipe configured to be movable up and down , the inlet provided in the upper part of the submerged casting pipe and into which the casting material is introduced. An agitating blade, a drive motor provided at the upper end of the submerged placement pipe for rotationally driving the rotary shaft , a first supply means for supplying the first placement material to the inlet, and a second strike A second supply means for supplying the installation material to the charging port; an intrusion water suppression device provided at a lower portion of the submerged installation pipe; and a height level of the installation material accumulated in the submerged installation pipe. and a level sensor for sensing, the first supply means and said second supply means Ri unit controls the supply amount per unit time of the first shot設用material and the second shot設用material, said first shot設用material that has fallen is separately or gathered by turned respectively from the inlet wherein a second shot設用material, wherein depositing said stirring blade by the drive motor in a stirred mixture while in the water hitting設管by driving rotation, striking設用material sensed within the water hitting設管The underlaying pipe is raised while controlling the intrusion water suppression device based on the height level of the water, and the placing material is placed on the bottom of the water .

  According to this submerged casting tube mixing apparatus, the first casting material and the second casting material that have been introduced and dropped in the submerged casting tube are agitated and mixed by the rotationally driven stirring blade while mixing in the tube. Therefore, it is possible to place at an optimum mixing ratio of both materials according to the soil quality. Since mixing and placing of the material for placing can be carried out continuously in the underwater placing pipe, the fleet configuration and equipment are simple and inexpensive, easy to cope with large capacity, and capable of mass placement. .

  In the underwater casting tube mixing apparatus, the first feeding means for supplying the first casting material and a second feeding means for supplying the second casting material, the first feeding means and the By controlling each supply amount per unit time of the first placement material and the second placement material by the second supply means, the mixing ratio of both materials can be controlled, and the mixture is mixed at a predetermined ratio. Placing can be performed with the installation material.

  The underwater driving device includes an intrusion water suppression device provided at a lower portion of the underwater driving tube, and a level sensor that detects a height level of the deposited driving material in the underwater driving tube. The pipe is configured to be movable up and down, and by raising the submerged casting pipe while controlling the intrusion water suppression device based on the detected height level of the casting material in the submerged casting pipe, The casting material can be configured to be placed on the bottom of the water. Thereby, in the mixed casting material, direct contact between the slag and water is reduced, so that the casting material is less likely to be separated in water and clouded, and deterioration of the water environment can be suppressed. Further, since the level sensor can know the amount of the casting material deposited in the underwater casting pipe, the casting can be started by raising the underwater casting pipe when the casting material is deposited in an appropriate amount. It is also possible to monitor fluctuations in the amount of depositing material deposited during casting.

The submerged placement pipe mixing method of the present invention is a method in which a submerged placement pipe is installed from a submerged placement pedestal toward the bottom of the water, and an injection port provided at an upper portion of the submerged placement pipe is used as a placement material. Injecting and dropping soil and slag separately or collectively while controlling the respective supply amounts of dredged soil and slag per unit time, and rotationally driving a stirring blade installed in the submerged casting pipe The dredged clay and the slag that have been thrown in are mixed with stirring, the mixed casting material is deposited in the submerged casting pipe, and the deposited casting material is deposited in the submerged casting pipe. By detecting the height level by a level sensor and raising the submerged casting pipe while controlling the intruding water suppression device based on the detected height level of the casting material in the submerged casting pipe, Mixing of clay and slag Characterized by pouring the droplet設用material underwater was.

  According to this submerged casting pipe mixing method, the dredged clay and slag thrown in and dropped in the submerged casting pipe are accumulated in the pipe while being stirred and mixed by a rotationally driven stirring blade. It becomes possible to place with optimum mixing ratio of dredged soil and slag. Since mixing and casting of dredged soil and slag can be carried out continuously in the underwater casting pipe, the fleet configuration and equipment are simple and inexpensive, can easily cope with large capacity, and can be installed in large quantities. .

  In the above submerged casting pipe mixing method, the mixing ratio of dredged soil and slag per unit time can be controlled, so that the mixing ratio of dredged soil and slag can be controlled. It can be performed.

  Further, a level sensor detects a height level of the deposited casting material in the submerged casting pipe, and an intrusion water suppression device is based on the detected height level of the casting material in the submerged casting pipe. By raising the submerged casting pipe while controlling the above, the casting material mixed with the clay and the slag is placed on the bottom of the water. Thereby, the direct contact between the slag mixed with dredged soil and water is reduced, the mixed treated soil is less likely to be separated in water and clouded, and deterioration of the water environment can be suppressed. Further, since the level sensor can know the amount of the casting material deposited in the underwater casting pipe, the casting can be started by raising the underwater casting pipe when the casting material is deposited in an appropriate amount. It is also possible to monitor fluctuations in the amount of depositing material deposited during casting.

  According to the mixing device for submerged placement pipe and the mixing method in the submerged placement pipe of the present invention, it is possible to place at an optimum mixing ratio according to the soil quality, and the fleet configuration and device are simple, inexpensive, and capable of handling a large capacity. It is easy and can be placed in large quantities, and there is little direct contact between water and slag, so there is little separation of the material in water or white turbidity, and deterioration of the water environment can be suppressed.

  The best mode for carrying out the present invention will be described below with reference to the drawings. FIG. 1 is a flowchart for explaining a submerged casting pipe mixing method according to this embodiment. FIG. 2 is a diagram showing a schematic configuration of a mixing device for an underwater casting pipe according to the present embodiment. FIG. 3 is a diagram schematically showing a configuration in and near the submerged casting tube of the mixing device for the submerged casting tube of FIG. FIG. 4 is a plan view showing a skirt plate of the underwater placing pipe of FIG. FIG. 5 is a view showing a state in which the mixing-treated soil is placed from the underwater placing pipe of FIGS. 3 and 4 using the underwater placing pipe mixing device of FIG.

  The submerged casting pipe mixing method according to the present embodiment is a method in which mixed treated soil (low-strength solidification treatment) in which slag is mixed with dredged soil is placed on the bottom of the water as a filling material for landfill of a bottom of the bottom or creation of a shallow field. is there.

  As shown in FIG. 2, the underwater casting pipe mixing device 10 supplies dredged material to the underwater casting pipe 30 installed toward the bottom G from the underwater casting carrier 20. The underwater placing trolley 20 is provided with a soil supply system and a slag supply system on the right side of FIG.

  That is, in the dredger supply system in FIG. 2, as shown in the steps (S01 to S03) in FIG. The clay is transported (S01), and the clay is unloaded into the hopper 14 by the backhoe 13 from the clay ship 11 (S02), and the clay is discharged from the hopper 14 to the belt conveyor 15 by a predetermined amount (S03). The belt conveyor 15 is configured as a variable speed type having a constant conveyance cross section and capable of speed control, and throws the clay into the inlet 39 of the submerged casting pipe 30.

  Further, in the slag supply system of FIG. 2, as shown in each step (S <b> 04 to S <b> 07) of FIG. 1, the tug ship 22 tows the slag ship 21 loaded with slag generated at a steel mill, a factory, etc. to the carriage 20. Thus, the slag is transported (S04), the slag is dumped into the hopper 24 by the backhoe 23 from the slag ship 21 (S05), and the slag is discharged from the hopper 24 to the belt conveyor 25 by a predetermined amount (S06). The belt conveyor 25 is configured as a variable speed type having a constant conveyance cross section and capable of speed control, and inputs the slag into the input port 39 of the underwater driving pipe 30.

  The belt conveyors 15 and 25 in FIG. 2 both have a constant transport cross section, and by controlling the speed of each, it is possible to control the amount of dredged soil and slag into the submerged casting pipe 30. The ratio can be made constant and can be changed to a predetermined ratio.

  When the conveyors 15 and 25 control the transport amounts of clay and slag per unit time, and the clay and slag are separately introduced into the inlet 39 of the submerged pipe 30 at a predetermined ratio, The mixture is mixed and kneaded in the placing tube 30 to be mixed-treated soil M (FIGS. 3 and 5) and placed on the bottom G (S07).

  Next, the underwater driving tube 30 will be described with reference to FIGS. As shown in FIG. 3, the submerged casting pipe 30 is connected to the charging port 39 where the clay d and slag s transported by the belt conveyors 15 and 25 are input, and to the charging port 39. A pipe 31 that forms a cylindrical pipe line extending toward G, a drive motor 32 disposed at the upper end of the pipe 31, a rotary shaft 33 that is rotated by the drive motor 32, and a rotary shaft 33. The rotary stirring blades 34 that are driven to rotate, the intrusion water suppression device 35 provided on the tip side (water bottom G side) of the pipe 31, and the mud surface m of the mixed treated soil M that is a casting material in the pipe 31. In order to detect the height level, an ultrasonic type level sensor 40 installed at the upper part of the pipe 31 so as to detect the distance to the muddy surface m is provided.

  The drive motor 32 shown in FIG. 3 is composed of an electric motor, and the number of rotations is variable by an inverter panel. The forward / reverse rotation can be switched by a changeover switch, and stirring is performed via a rotation shaft 33 substantially coaxial with the central axis of the pipe 31. The wing 34 is rotationally driven. A plurality of stirring blades 34 are installed per stage, and the number of stages may be one or more. The drive motor 32 may be constituted by a hydraulic motor. In this case, the drive motor 32 can have a function of switching between forward and reverse rotation by a hydraulic circuit.

  The intrusion water suppression device 35 was proposed by the present applicant in Japanese Patent No. 3590861, and is provided on the distal end 31a side of the tube 31 so as to be rotatable by a hinge portion 38 as shown in FIGS. And a plurality of skirt plates 36a to 36h, and an inclinometer 37 disposed on each of the skirt plates 36a to 36d.

  When the skirt plates 36a to 36h are rotated in the rotation direction r of FIG. 3 and opened, the side edges of the skirt plates 36a to 36h overlap each other as shown in FIG. 5 to cover the upper surface of the mixed treated soil M1 placed on the bottom G.

  The pipe 31 is movable upward v or downward v ′, and the height position of the pipe 31 is grasped while measuring the inclination angle θ (relative to the horizontal line h) of the inclined surface m1 of the mixed treated soil M1 with the inclinometer 37. Then, the pipe 31 is moved up and down so that the tip of the pipe 31 is located inside the mixed processing soil M1.

  The kneading and placing step (S07) of the mixed treated soil M by the underwater placing pipe 30 in FIG. 1 will be described with reference to FIGS.

  The underwater casting pipe 30 equipped on the carrier 20 has the tip 31a of the pipe 31 (tips of the skirt plates 36a to 36h) descends slightly above the bottom G (or slightly rises after reaching the bottom G). ) Stop at that height.

  As shown in FIGS. 2 and 3, the clay d and slag s introduced from the belt conveyors 15 and 25 at a predetermined ratio (mixing ratio) fall into the pipe 31 from the inlet 39 and are stirred by the stirring blade 34. The At this time, since the clay and slag do not pass through narrow places such as the valve structure of the pressure feed pump and the mechanical part of the mixer, a special foreign matter removing device is unnecessary.

  The mixed processing soil M kneaded by the stirring blade 34 is accumulated in the pipe 31, but at this time, no water enters the pipe 31 by the skirt plates 36 a to 36 h of the intruding water suppression device 35.

  When the pipe 31 is slowly raised while monitoring the height level of the mud surface m of the mixed treated soil M accumulated in the pipe 31 with the level sensor 40, the mixed treated soil M in the pipe 31 is removed from the tip 31a of the pipe 31. The mixed processing soil M that flows out pushes and opens the skirt plates 36a to 36h and is driven into the bottom G.

  As shown in FIG. 5, the mixed soil S <b> 1 laid as described above is mounted on the bottom G, and the pipe 31 is slowly moved while the inclination angle θ of the inclined surface m <b> 1 is measured by the inclinometer 37. As the mixing treatment soil flows out while the tip 31a of the pipe 31 is located inside the mixing treatment soil M1, the skirt plates 36a to 36h cover the inclined surface m1 of the mixing treatment soil M1. The mixed treated soil M1 has fewer opportunities to come into contact with the surrounding water, and even if it comes into contact, the contact speed is reduced, so that strength reduction and white turbidity due to slag separation are less likely to occur.

  As described above, according to the present embodiment, the mixed treated soil can be placed at an optimum mixing ratio with the slag according to the soil quality of the dredged soil, and the optimum quality can be obtained. In addition, since the mixed treated soil does not pass through the valve or the bottleneck of the pressure feeding device, the conventional careful removal work for dredged soil and slag is not necessary, and the obstacle performance is high. In addition, since the fleet configuration / device is simple, inexpensive, and easy to cope with a large capacity, it is possible to perform large-scale placement at a low cost. Moreover, there is little direct contact of water and slag, there is little generation | occurrence | production of underwater separation and white turbidity of a material, and it can suppress deterioration of a water environment.

  Next, a modification of the underwater casting pipe mixing device of FIG. 2 will be described with reference to FIG. The underwater driving tube mixing apparatus 10A in FIG. 6 is configured to supply the clay to the underwater driving tube 30 with a constant capacity pump, and the other configurations are the same as those in FIG.

  That is, the dredged soil is transferred from the ship 11 to the storage tank 16 by the backhoe 13 in the carriage 20, and the dredged soil is transferred from the storage tank 16 to the submerged casting pipe 30 by a constant capacity pump 17 such as a piston pump or a squeeze pump. It is introduced into the insertion port 39. Thereby, the dredged material and the slag can be mixed in the underwater placing pipe 30 while controlling the amount of dredged material supplied so as to be a predetermined ratio with the slag.

  As described above, the best mode for carrying out the present invention has been described. However, the present invention is not limited to these, and various modifications are possible within the scope of the technical idea of the present invention. For example, although the tube 31 of FIGS. 3 to 5 is configured by a cylindrical tube, the present invention is not limited to this, and may be, for example, a rectangular tube shape, or may be a rectangular tube shape. Even so, the size can be appropriately set according to the amount of the mixed processing soil to be placed.

  Further, in FIG. 3, the clay and slag are separately conveyed to the charging port 39 by the belt conveyors 15 and 25 and are loaded, but the present invention is not limited to this, and for example, the belt conveyors 15 and 25. It is good also as a structure which joins together the clay and slag from a place in the position away from the insertion port 39, collects them, and conveys and injects them with another one belt conveyor.

It is a flowchart for demonstrating the underwater casting pipe | tube mixing method by this Embodiment. It is a figure which shows schematic structure of the mixing apparatus for submerged placement pipes by this Embodiment. It is a figure which shows schematically the structure of the inside and vicinity of the submerged casting pipe of the mixing apparatus for submerged casting pipes of FIG. It is a top view which shows the skirt board of the submerged placement pipe | tube of FIG. It is a figure which shows a mode that mixing processing soil is laid from the submerged casting pipe of FIG. 3, FIG. 4 using the mixing apparatus for submerged casting pipes of FIG. It is a figure which shows schematic structure of the modification of the mixing apparatus for underwater driving pipes of FIG. It is a figure for demonstrating the conventional mechanical mixing processing method using mixed processing soil for water bottom placement.

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 Mixer for submerged placement pipe 10A Mixer for submerged placement pipe 14 Hopper 15 Belt conveyor (1st supply means)
17 Constant displacement pump (first supply means)
20 Submersible trolley, trolley 25 Belt conveyor (second supply means)
30 Submerged casting pipe 31 Pipe 32 Drive motor 33 Rotating shaft 34 Rotating stirring blade, stirring blade 35 Intruding water suppression device 36a-36h Skirt plate 37 Inclinometer 39 Input port 40 Level sensor θ Inclination angle G Water bottom M Mixing soil M1 Placed mixed treated soil d dredged soil (first casting material)
s Slag (second casting material)
m Mud surface m1 Inclined surface

Claims (2)

A mixing device for underwater driving pipes installed in a submersible carrier,
An underwater placement pipe that is installed from the underwater placement boat toward the bottom of the water and configured to be vertically movable ;
An inlet provided at the top of the submerged casting pipe for feeding the casting material;
A stirring blade installed in the submerged casting pipe and connected to a rotating shaft;
A drive motor that is provided at the upper end of the submerged pipe and that rotationally drives the rotary shaft;
First supply means for supplying a first placement material to the charging port;
A second supply means for supplying a second casting material to the charging port;
An intrusion water suppression device provided at a lower portion of the underwater driving pipe;
A level sensor for detecting the height level of the casting material deposited in the submerged casting pipe ,
The first supply means and the second supply means control the supply amounts per unit time of the first casting material and the second casting material, and are fed separately or collectively from the charging port. the said first shot設用material that has fallen and the second shot設用material Te, the stirring blade is deposited stirred with mixing in the water hitting設管by driving to rotate by the drive motor,
The casting material is placed on the bottom of the water by raising the submerged casting pipe while controlling the intrusion water suppression device based on the detected height level of the casting material in the submerged casting pipe. A mixing device for a submerged casting pipe. Install the underwater placement pipe from the underwater placement boat toward the bottom of the water,
The dredged material and slag are poured separately or collectively into the charging port provided at the top of the submerged casting tube while controlling the supply amount of the dredged material and the slag per unit time respectively. Drop
Stirring and mixing the clay and slag dropped and dropped by rotating the stirring blade installed in the submerged casting pipe,
Depositing the mixed casting material in the submerged casting tube ;
A level sensor detects the height level of the deposited casting material in the submerged casting pipe,
The mixed casting of the clay and slag is performed by raising the submerged casting pipe while controlling the intrusion water suppression device based on the detected height level of the casting material in the submerged casting pipe. A submerged in-pipe mixing method, characterized in that an installation material is cast in the bottom of the water.

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