JP5065666B2 - Electrical junction box - Google Patents

Electrical junction box Download PDF

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Publication number
JP5065666B2
JP5065666B2 JP2006344220A JP2006344220A JP5065666B2 JP 5065666 B2 JP5065666 B2 JP 5065666B2 JP 2006344220 A JP2006344220 A JP 2006344220A JP 2006344220 A JP2006344220 A JP 2006344220A JP 5065666 B2 JP5065666 B2 JP 5065666B2
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mounting bracket
box body
box
groove portion
under cover
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JP2008160924A (en
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正寛 金丸
慎 中山
太郎 井上
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Yazaki Corp
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Yazaki Corp
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Priority to JP2006344220A priority Critical patent/JP5065666B2/en
Priority to US11/959,833 priority patent/US7750238B2/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/081Bases, casings or covers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S248/00Supports
    • Y10S248/906Electrical outlet box support

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Connection Or Junction Boxes (AREA)

Description

本発明は、自動車に搭載される電気接続箱に関する。   The present invention relates to an electrical junction box mounted on an automobile.

通常の電気接続箱では、箱本体に取付ブラケットが一体に形成してある。そして、その取付ブラケットを用いて、電気接続箱をボルトで車体に固定するようになっている。また、アンダーカバーは、取付ブラケットに干渉することなく、箱本体の下面を覆うように箱本体に装着してロックできるようになっている(例えば、特許文献1参照)。
実開平7−42538号公報
In a normal electrical junction box, a mounting bracket is integrally formed on the box body. And the electrical connection box is fixed to the vehicle body with bolts using the mounting bracket. Further, the under cover can be locked by being attached to the box body so as to cover the lower surface of the box body without interfering with the mounting bracket (for example, see Patent Document 1).
Japanese Utility Model Publication No. 7-42538

ところで、前記取付ブラケットを箱本体に一体に設けている場合、車種等に応じて取付形態が異なると、1種の電気接続箱では対応しきれないことがある。そのような場合、取付形態ごとに取付ブラケットの寸法だけを違えた複数種の電気接続箱を用意しておかなければならず、生産性が悪いという問題があった。   By the way, in the case where the mounting bracket is provided integrally with the box body, if the mounting form differs depending on the vehicle type or the like, one type of electrical junction box may not be able to handle it. In such a case, it is necessary to prepare a plurality of types of electrical junction boxes in which only the dimensions of the mounting bracket are different for each mounting form, and there is a problem that productivity is poor.

本発明は、上記事情を考慮し、電気接続箱の取付形態の違いに柔軟に対応することができて生産性を上げることができると共に、取付ブラケットの強度を高めて、車体取付時の信頼性を高めることのできる電気接続箱を提供することを目的とする。   In consideration of the above circumstances, the present invention can flexibly cope with the difference in the mounting form of the electrical junction box, increase the productivity, increase the strength of the mounting bracket, and improve the reliability when mounting the vehicle body. An object of the present invention is to provide an electrical junction box capable of increasing the resistance.

請求項1の発明は、電気部品等を収納する箱本体と、該箱本体の下面に着脱自在に装着される固定用の取付ブラケットと、前記箱本体の下面に装着されるアンダーカバーと、からなり、前記箱本体と取付ブラケットには、該取付ブラケットが適正な状態に装着されたとき1本の溝部として連続し、不適正な状態に装着されたとき不連続となる溝部がそれぞれ形成され、前記アンダーカバーには、前記箱本体側の溝部と取付ブラケット側の溝部が1本に連続したとき、その1本に連続した溝部に嵌まることで、前記アンダーカバーが前記取付ブラケットの上に重なる凸部が設けられ、前記取付ブラケットが前記箱本体にスライドロック機構を介して装着されており、前記箱本体と取付ブラケットには、前記スライドロック機構のスライド方向と交差する方向に延びるように前記溝部が形成されていることを特徴とする。 The invention of claim 1 includes: a box body that houses electrical components, a fixing mounting bracket that is detachably mounted on the lower surface of the box body, and an under cover that is mounted on the lower surface of the box body. And the box body and the mounting bracket are each formed with a groove portion that is continuous as a single groove when the mounting bracket is mounted in an appropriate state, and is discontinuous when the mounting bracket is mounted in an inappropriate state, When the groove portion on the box body side and the groove portion on the mounting bracket side are continuous with one in the under cover, the under cover overlaps the mounting bracket by fitting into the continuous groove portion. convex portions are provided, the mounting bracket is mounted via a slide lock mechanism to said box body, said box body and the mounting bracket, the sliding direction of the slide lock mechanism Wherein the groove is formed to extend in a direction difference.

請求項1の発明によれば、取付ブラケットを箱本体に対して着脱自在としたので、必要に応じて取付ブラケットを取り付けたり取り外したりできる上、必要に応じた種類の取付ブラケットを選択して装着することができる。従って、車種等に応じて取付形態が異なるような場合、取付形態ごとに電気接続箱の全体を種類分けして用意しておく必要がなく、電気接続箱の主要部品である箱本体は共通部品化し、取付ブラケットだけを取付形態ごとに用意しておけばよくなり、生産効率の向上が図れる。   According to the first aspect of the present invention, since the mounting bracket is detachable from the box body, the mounting bracket can be attached and detached as required, and the type of mounting bracket selected as necessary is mounted. can do. Therefore, when the mounting form differs depending on the vehicle type, etc., it is not necessary to prepare the entire electrical connection box for each mounting form, and the box body, which is the main part of the electrical connection box, is a common part. Therefore, it is only necessary to prepare a mounting bracket for each mounting form, and the production efficiency can be improved.

また、箱本体に装着した取付ブラケットの溝部に、後から取付ブラケットの上に重なるように装着したアンダーカバーの凸部を嵌めるので、アンダーカバーが外れない限り、取付ブラケットが外れないようにすることができる。従って、小さい取付ブラケットでも、強固に固定することができ、電気接続箱を車体に固定した際の支持強度のアップが図れる。取付ブラケットは電気接続箱を支持固定する大事な部分であるため、着脱自在でありながらも取付ブラケットを強固に固定できることは、電気接続箱の信頼性を高める上で非常に重要なことである。 In addition, the convex part of the under cover that is mounted so as to overlap the mounting bracket later is fitted into the groove of the mounting bracket that is mounted on the box body, so that the mounting bracket cannot be removed unless the under cover is removed. Can do. Therefore, even a small mounting bracket can be firmly fixed, and the support strength when the electrical junction box is fixed to the vehicle body can be increased. Since the mounting bracket is an important part for supporting and fixing the electrical junction box, it is very important to be able to firmly fix the mounting bracket while being detachable, in order to increase the reliability of the electrical junction box.

また、取付ブラケットが適正に装着されていないと、取付ブラケットの溝部と箱本体の溝部が1本に連続せず、アンダーカバーの凸部を溝部に嵌めることができないので、そのことをもって取付ブラケットの誤組付状態を検知することができる。   In addition, if the mounting bracket is not properly mounted, the groove portion of the mounting bracket and the groove portion of the box body are not continuous, and the convex portion of the under cover cannot be fitted into the groove portion. An erroneous assembly state can be detected.

さらに、取付ブラケットをスライドロック機構を介して箱本体に装着するようにしており、溝部をスライドロック機構のスライド方向と交差する方向に延びるように形成してあるので、取付ブラケットが不適正に装着されているとき、溝部がはっきりとした段差を持って不連続となる。従って、その不連続部分の発生により、アンダーカバーが適正に箱本体に装着することができなくなり、そのことをもって取付ブラケットの誤組付状態を検知することができる。 In addition , the mounting bracket is attached to the box body via the slide lock mechanism, and the groove is formed to extend in a direction intersecting the slide direction of the slide lock mechanism, so the mounting bracket is mounted improperly When being done, the groove becomes discontinuous with a clear step. Therefore, due to the occurrence of the discontinuous portion, the under cover cannot be properly attached to the box body, and accordingly, an erroneous assembly state of the mounting bracket can be detected.

以下、本発明の実施形態を図面を参照して説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は実施形態の電気接続箱を下面側が上になるよう裏返して示す斜視図、図2は図1の電気接続箱からアンダーカバーを取り外した状態を示す斜視図、図3は取り外したアンダーカバーの斜視図、図4はアンダーカバーの上面側(内面側)の構成を示す斜視図、図5は同電気接続箱を裏返して全部品を分解して示す斜視図、図6は箱本体に取付ブラケットを取り付けて1本に連続させた溝部に対してアンダーカバーの凸部に設けたT形部を溝部に嵌めようとしている状態を示す要部の斜視図である。   1 is a perspective view showing the electrical connection box of the embodiment turned upside down so that the lower surface side is up, FIG. 2 is a perspective view showing a state where the under cover is removed from the electrical connection box of FIG. 1, and FIG. FIG. 4 is a perspective view showing the configuration of the upper surface side (inner surface side) of the under cover, FIG. 5 is a perspective view showing the electric junction box turned upside down, and all parts being disassembled, and FIG. 6 is attached to the box body It is a perspective view of the principal part which shows the state which is going to fit the T-shaped part provided in the convex part of the undercover with respect to the groove part which attached the bracket and was made to continue in one.

この電気接続箱は、図1及び図5に示すように、電気部品等を収納する箱本体10と、該箱本体10の下面壁11の所定のブラケット取付座12に着脱自在に装着される固定用の取付ブラケット20と、箱本体10の下面に装着されるアンダーカバー30と、からなる。取付ブラケット20には、ボルト締結部52が設けられている。   As shown in FIGS. 1 and 5, the electrical junction box is fixed to a box body 10 that houses electrical components and the like and a predetermined bracket mounting seat 12 of a lower wall 11 of the box body 10 that is detachably mounted. Mounting bracket 20 and an under cover 30 mounted on the lower surface of the box body 10. A bolt fastening portion 52 is provided on the mounting bracket 20.

アンダーカバー30は、取付ブラケット20を避けた範囲を覆うもので、カバー本体31の一端縁31aのみが取付ブラケット20の上に重なるようになっている。そして、その取付ブラケット20に重なるアンダーカバー30の一端縁31aに対応させて、図2に示すように、箱本体10と取付ブラケット20には、取付ブラケット20が適正な状態に装着されたとき1本の溝部40として連続し、不適正な状態に装着されたとき不連続となる溝部41、42がそれぞれ形成されている。   The under cover 30 covers a range that avoids the mounting bracket 20, and only one end edge 31 a of the cover main body 31 overlaps the mounting bracket 20. When the mounting bracket 20 is attached to the box body 10 and the mounting bracket 20 in an appropriate state as shown in FIG. 2, corresponding to the one end edge 31a of the under cover 30 that overlaps the mounting bracket 20. Groove portions 41 and 42 that are continuous as the groove portion 40 of the book and become discontinuous when mounted in an inappropriate state are formed.

また、図3、図4に示すように、アンダーカバー30の一端縁31aには、箱本体10側の溝部41と取付ブラケット20側の溝部42が1本に連続したとき、その1本に連続した溝部40に嵌まることで、アンダーカバー30が取付ブラケット20の上に重なるリブ(凸部)33、34が設けられている。このリブ33、34の途中には、図6に示すように、箱本体10及び取付ブラケット20側の溝部40の途中に設けられた鍵溝部43に嵌まるT字形部35が設けられている。 As shown in FIGS. 3 and 4, when the groove 41 on the box body 10 side and the groove 42 on the mounting bracket 20 side are continuous with one end edge 31 a of the under cover 30, the one is continuous with the one. By fitting in the groove 40, ribs (convex portions) 33 and 34 are provided so that the under cover 30 overlaps the mounting bracket 20 . In the middle of the ribs 33 and 34, as shown in FIG. 6, there is provided a T-shaped portion 35 that fits into a key groove portion 43 provided in the middle of the groove portion 40 on the box body 10 and the mounting bracket 20 side.

また、取付ブラケット20の取付面(上面)と箱本体10のブラケット取付座12には、取付ブラケット20を一定の方向から直線スライドさせることによりブラケット取付座12に取付ブラケット20を固定することのできるスライドロック機構13、23が設けられている。図5に示すように、ブラケット取付座12側のスライドロック機構13は、スライドレール13aとロック部13bとを備え、取付ブラケット20側のスライドロック機構23は、図示しないが、相手側のスライドレール13aに嵌まるスライドレールと、ロック部13bにロックするロック部とを備えている。   Further, the mounting bracket 20 can be fixed to the bracket mounting seat 12 by sliding the mounting bracket 20 linearly from a fixed direction on the mounting surface (upper surface) of the mounting bracket 20 and the bracket mounting seat 12 of the box body 10. Slide lock mechanisms 13 and 23 are provided. As shown in FIG. 5, the slide lock mechanism 13 on the bracket mounting seat 12 side includes a slide rail 13a and a lock portion 13b, and the slide lock mechanism 23 on the mounting bracket 20 side is not shown, but the other side slide rail The slide rail fitted to 13a and the lock part locked to the lock part 13b are provided.

この場合、図2に示すように、箱本体10と取付ブラケット20の各溝部41、42のうち1本に連続する部分は、スライドロック機構13、23のスライド方向Aと交差する方向Bに延在するように形成されている。   In this case, as shown in FIG. 2, a continuous portion of one of the groove portions 41 and 42 of the box body 10 and the mounting bracket 20 extends in a direction B intersecting the slide direction A of the slide lock mechanisms 13 and 23. It is formed to exist.

また、このように着脱自在に装着される取付ブラケット20の他に、箱本体10とアンダーカバー30には、固定的にボルト締結部51と、ボルト締結部53付きの取付ブラケット32とがそれぞれ設けられており、これらの3つのボルト締結部51、52、53を用いて電気接続箱を車体に固定できるようになっている。   In addition to the mounting bracket 20 that is detachably mounted in this manner, the box body 10 and the under cover 30 are each provided with a bolt fastening portion 51 and a mounting bracket 32 with a bolt fastening portion 53 in a fixed manner. The electric junction box can be fixed to the vehicle body using these three bolt fastening portions 51, 52, 53.

このような構成の電気接続箱を組み立てる場合は、まず、箱本体10の下面のブラケット取付座12に、取付ブラケット20をスライドロック機構13、23を介して装着する。適正に装着できると、図2に示すように、取付ブラケット20の溝部42が箱本体10側の溝部41と滑らかに連続し、1本の溝部40となる。   When assembling the electrical junction box having such a configuration, first, the mounting bracket 20 is mounted on the bracket mounting seat 12 on the lower surface of the box body 10 via the slide lock mechanisms 13 and 23. When properly mounted, as shown in FIG. 2, the groove portion 42 of the mounting bracket 20 smoothly continues with the groove portion 41 on the box body 10 side to form one groove portion 40.

次に、アンダーカバー30を箱本体10の下面に装着する。そうすると、アンダーカバー30の一端縁の内面に設けた凸部33、34が、1本に連続した溝部40に嵌まる。この状態でアンダーカバー30を箱本体10にロックすることで電気接続箱が完成する。   Next, the under cover 30 is attached to the lower surface of the box body 10. If it does so, the convex parts 33 and 34 provided in the inner surface of the one end edge of the undercover 30 will fit in the groove part 40 which followed one. In this state, the electrical connection box is completed by locking the under cover 30 to the box body 10.

また、取付ブラケット20が適正に装着されていない場合は、箱本体10側の溝部41と取付ブラケット20側の溝部42が不連続となる。従って、凸部33、34が溝部41、42に嵌らず、アンダーカバー30を正しく装着することができなくなる。従って、そのことで、取付ブラケット20の不適正な装着を発見することができる。   Further, when the mounting bracket 20 is not properly mounted, the groove portion 41 on the box body 10 side and the groove portion 42 on the mounting bracket 20 side are discontinuous. Accordingly, the convex portions 33 and 34 do not fit into the groove portions 41 and 42, and the under cover 30 cannot be correctly attached. Therefore, the improper mounting of the mounting bracket 20 can be found by that.

この電気接続箱の場合、取付ブラケット30を箱本体10に対して着脱自在としているので、必要に応じて取付ブラケット30を取り付けたり取り外したりできる。また、必要に応じた種類の取付ブラケット30を選択して装着することもできる。   In the case of this electrical junction box, the mounting bracket 30 is detachable from the box body 10, so that the mounting bracket 30 can be attached or detached as necessary. In addition, it is possible to select and mount a type of mounting bracket 30 as required.

従って、車種等に応じて取付形態が異なるような場合、取付形態ごとに電気接続箱の全体を種類分けして用意しておく必要がなく、電気接続箱の主要部品である箱本体10を共通部品とし、取付ブラケット30だけを取付形態ごとに用意しておけばよくなり、生産効率の向上が図れる。   Therefore, when the mounting form differs depending on the vehicle type or the like, it is not necessary to prepare the entire electrical connection box for each mounting form, and the box body 10 which is the main part of the electrical connection box is shared. It is only necessary to prepare the mounting bracket 30 for each mounting form as a part, and the production efficiency can be improved.

また、箱本体10に装着した取付ブラケット20の溝部42に、後から取付ブラケット20の上に重なるように装着したアンダーカバー30の凸部34を嵌めるので、アンダーカバー30が外れない限り、取付ブラケット20が外れないようにすることができる。従って、小さい取付ブラケット0でも、強固に固定することができ、電気接続箱を車体に固定した際の支持強度のアップが図れる。取付ブラケット0は電気接続箱を支持固定する大事な部分であるため、着脱自在でありながらも取付ブラケット0を強固に固定できることは、電気接続箱の信頼性を高める上で非常に重要なことである。 Further, since the convex portion 34 of the under cover 30 that is mounted so as to overlap the mounting bracket 20 later is fitted into the groove portion 42 of the mounting bracket 20 that is mounted on the box body 10, the mounting bracket is mounted unless the under cover 30 is removed. 20 can be prevented from coming off. Therefore, even the small mounting bracket 20 can be firmly fixed, and the support strength when the electric junction box is fixed to the vehicle body can be increased. Since the mounting bracket 20 is an important part for supporting and fixing the electrical junction box, being able to firmly fix the mounting bracket 20 while being detachable is very important for improving the reliability of the electrical junction box. That is.

また、取付ブラケット20が適正に装着されていない場合は、取付ブラケット20の溝部42と箱本体10の溝部41が1本に連続しないので、アンダーカバー30の凸部33、34を溝部41、42に嵌めることができないので、そのことをもって取付ブラケット20の誤組付状態を検知することができる。   Further, when the mounting bracket 20 is not properly mounted, the groove portion 42 of the mounting bracket 20 and the groove portion 41 of the box body 10 are not continuous, so that the convex portions 33, 34 of the under cover 30 are connected to the groove portions 41, 42. Therefore, it is possible to detect an erroneous assembly state of the mounting bracket 20.

その場合、取付ブラケット20をスライドロック機構13、23を介して箱本体10に装着するようにしてあり、且つ、溝部41、42をスライドロック機構13、23のスライド方向Aと交差する方向Bに延びるように形成してあることにより、取付ブラケット20が不適正に装着されているときに、よりはっきりと溝部41、42を段差をもって不連続にすることができる。従って、より確実にアンダーカバー30を適正に箱本体10に装着することができなくなり、そのことをもって、明確に取付ブラケット20の誤組付状態を検知することができるようになる。   In that case, the mounting bracket 20 is attached to the box body 10 via the slide lock mechanisms 13 and 23, and the grooves 41 and 42 are arranged in a direction B intersecting the slide direction A of the slide lock mechanisms 13 and 23. By being formed so as to extend, when the mounting bracket 20 is improperly mounted, the groove portions 41 and 42 can be made more discontinuous with steps. Accordingly, the under cover 30 cannot be properly attached to the box body 10 more reliably, and accordingly, the erroneous assembly state of the mounting bracket 20 can be clearly detected.

本発明の実施形態の電気接続箱を下面側が上になるよう裏返して示す斜視図である。It is a perspective view which turns over and shows the electrical junction box of embodiment of this invention so that a lower surface side may become an upper side. 図1の電気接続箱からアンダーカバーを取り外した状態を示す斜視図である。It is a perspective view which shows the state which removed the under cover from the electrical-connection box of FIG. 取り外したアンダーカバーの斜視図である。It is a perspective view of the removed undercover. 同アンダーカバーの上面側(内面側)の構成を示す斜視図である。It is a perspective view which shows the structure of the upper surface side (inner surface side) of the undercover. 同電気接続箱を裏返して全部品を分解して示す斜視図である。It is a perspective view which disassembles and shows all the components by turning over the electrical junction box. 箱本体に取付ブラケットを取り付けて1本に連続させて溝部に対してアンダーカバーの凸部に設けたT形部を溝部に嵌めようとしている状態を示す要部の斜視図である。It is a perspective view of the principal part which shows the state which attaches a mounting bracket to a box main body, makes it continue in one, and is trying to fit in the groove part the T-shaped part provided in the convex part of the undercover with respect to the groove part.

符号の説明Explanation of symbols

10 箱本体
13 スライドロック機構
20 取付ブラケット
23 スライドロック機構
30 アンダーカバー
33,34 凸部
40,41,42 溝部
10 Box body 13 Slide lock mechanism 20 Mounting bracket 23 Slide lock mechanism 30 Under cover 33, 34 Convex part 40, 41, 42 Groove part

Claims (1)

電気部品等を収納する箱本体と、該箱本体の下面に着脱自在に装着される固定用の取付ブラケットと、前記箱本体の下面に装着されるアンダーカバーと、からなり、前記箱本体と取付ブラケットには、該取付ブラケットが適正な状態に装着されたとき1本の溝部として連続し、不適正な状態に装着されたとき不連続となる溝部がそれぞれ形成され、前記アンダーカバーには、前記箱本体側の溝部と取付ブラケット側の溝部が1本に連続したとき、その1本に連続した溝部に嵌まることで、前記アンダーカバーが前記取付ブラケットの上に重なる凸部が設けられ、前記取付ブラケットが前記箱本体にスライドロック機構を介して装着されており、前記箱本体と取付ブラケットには、前記スライドロック機構のスライド方向と交差する方向に延びるように前記溝部が形成されていることを特徴とする電気接続箱。 A box main body for storing electrical parts, a fixing mounting bracket that is detachably mounted on the lower surface of the box main body, and an under cover that is mounted on the lower surface of the box main body. The bracket is formed with a groove portion that is continuous as one groove portion when the mounting bracket is mounted in an appropriate state, and is discontinuous when the mounting bracket is mounted in an inappropriate state. When the groove portion on the box body side and the groove portion on the mounting bracket side are continuous with each other, by fitting into the groove portion continuous with the one, a convex portion is provided on which the under cover overlaps the mounting bracket , A mounting bracket is attached to the box body via a slide lock mechanism, and the box body and the mounting bracket extend in a direction intersecting the sliding direction of the slide lock mechanism. Electrical connection box, characterized in that the groove is formed such.
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JP5336259B2 (en) * 2009-05-14 2013-11-06 矢崎総業株式会社 Electrical junction box bracket structure
JP5294084B2 (en) * 2009-10-28 2013-09-18 住友電装株式会社 Stud bolt assembly and electrical junction box with stud bolt assembly

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JP2723377B2 (en) * 1991-05-22 1998-03-09 矢崎総業株式会社 Composite block
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US7443672B2 (en) * 2006-10-03 2008-10-28 Fu Zhun Precision Industry (Shen Zhen) Co., Ltd. Video graphics array (VGA) card assembly
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