JP5056292B2 - Surface light source device and liquid crystal display device - Google Patents

Surface light source device and liquid crystal display device Download PDF

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JP5056292B2
JP5056292B2 JP2007237886A JP2007237886A JP5056292B2 JP 5056292 B2 JP5056292 B2 JP 5056292B2 JP 2007237886 A JP2007237886 A JP 2007237886A JP 2007237886 A JP2007237886 A JP 2007237886A JP 5056292 B2 JP5056292 B2 JP 5056292B2
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light source
source device
housing
plate
surface light
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JP2009070681A (en
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衛 矢部
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Omron Corp
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Omron Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a surface-emitting light source device and a liquid crystal display device excellent in heat dissipation efficiency. <P>SOLUTION: The surface-emitting light source device is provided with a planar light-emitting surface widening toward direction X and direction Y which are orthogonal. Furthermore, the surface-emitting light source device is provided with: a back surface housing portion 26 provided on a side opposite to the light-emitting surface; a box type housing 18 with a first side part housing portion 28 extending in the direction X and two second side part housing portions 30 extending in the direction Y; a light guiding part 14 arranged between the light-emitting surface and the back surface housing portion 26; and a light source 66 arranged inside the first and second side part housing portions 28 and 30 and making light incident to the light guiding part 14. A housing portion for dissipating heat 34 is formed by extending the housing portions of the back surface housing portion 26 and the first and second side part housing portions 28 and 30 and the housing portion for dissipating heat 34 is made to face at least one housing portion with space between the housing portions. <P>COPYRIGHT: (C)2009,JPO&amp;INPIT

Description

本発明は、面状の光出射面を有する面光源装置、例えば液晶表示装置のバックライト装置として使用される面光源装置に関する。本発明はまた、そのような面光源装置を備えた液晶表示装置に関する。   The present invention relates to a surface light source device having a planar light emitting surface, for example, a surface light source device used as a backlight device of a liquid crystal display device. The present invention also relates to a liquid crystal display device provided with such a surface light source device.

小型液晶表示装置用バックライトの光源として従来から発光ダイオードが用いられてきたが、省電力や色再現性向上の利点からよりサイズの大きなバックライトでの利用が要求されるようになってきている。ところが、大型のバックライト装置は当然大きな光出射面を有することから、光源に近い部分の輝度と光源から離れた部分の輝度に差を生じがちである。そのため、光出射面のすべての部分において所定量以上の輝度を確保するため、大型化と共に光源の駆動電流を上げる必要がある。しかし、光源の駆動電流を上げると光源の発熱量が増大し、光源の使用制限温度を超えることになる。そのため、光源から周囲雰囲気までの熱抵抗を低減し、光源の温度上昇を抑える工夫が必要となる。   Conventionally, light emitting diodes have been used as light sources for backlights for small liquid crystal display devices, but due to the advantages of power saving and improved color reproducibility, use in larger size backlights has been demanded. . However, since a large backlight device naturally has a large light exit surface, it tends to cause a difference between the luminance near the light source and the luminance away from the light source. Therefore, it is necessary to increase the drive current of the light source with an increase in size in order to ensure a luminance of a predetermined amount or more in all portions of the light emitting surface. However, when the drive current of the light source is increased, the amount of heat generated by the light source increases and exceeds the light source usage limit temperature. Therefore, it is necessary to devise a device that reduces the thermal resistance from the light source to the ambient atmosphere and suppresses the temperature rise of the light source.

そのため、特許文献1に、絶縁性を有する又は絶縁層を表面に形成した高熱伝導性材料からなる回路基板に光源である発光ダイオードを搭載する技術が開示されている。
特開2002−216525号公報
Therefore, Patent Document 1 discloses a technique in which a light emitting diode as a light source is mounted on a circuit board made of a high thermal conductivity material having an insulating property or having an insulating layer formed on the surface thereof.
JP 2002-216525 A

また、特許文献2に、光源であるLEDに接する伝熱壁、該伝熱壁を覆う放熱板を介して、光源の熱を外部に放出する技術が開示されている。
特開2006−208723号公報
Patent Document 2 discloses a technique for releasing heat of a light source to the outside through a heat transfer wall in contact with an LED that is a light source and a heat dissipation plate that covers the heat transfer wall.
JP 2006-208723 A

しかし、特許文献1の技術は、回路基板を収容するケースの大きさに制限があるため、放熱性能の改善にも限りがある。また、特許文献2の技術は、伝熱壁は外気に接していないため、十分な放熱性能の改善を期待できない。   However, the technique of Patent Document 1 is limited in improving the heat dissipation performance because there is a limit to the size of the case that accommodates the circuit board. Moreover, since the heat transfer wall is not in contact with the outside air, the technique of Patent Document 2 cannot be expected to sufficiently improve the heat dissipation performance.

そこで、本発明の面光源装置及び該面光源装置を備えた液晶表示装置では、面光源装置(10A)は、直交する第1の方向(X方向)と第2の方向(Y方向)に広がりを有する面状の光出射面(12)を有する。面光源装置(10A)はまた、上記光出射面(12)の反対側にある背面ハウジング部分(26)と、上記第1の方向に伸びる第1の側部ハウジング部分(28)と、上記第2の方向に伸びる2つの第2の側部ハウジング部分(30)を有する箱型のハウジング(18)と、上記光出射面(12)と背面ハウジング部分(26)との間に配置された導光部(14)と、上記第1と第2の側部ハウジング部分(28,30)の少なくとも一つの内側に配置され、上記導光部(14)に光を入射するための光源(66)を有し、上記第1と第2の側部ハウジング部分(28,30)の少なくとも一つのハウジング部分を延設するとともに折り曲げて、上記少なくとも一つのハウジング部分(28又は30)の外側に位置して第1の隙間(36)を介して上記少なくとも一つのハウジング部分に対向する第1の放熱板部(38)と上記背面ハウジング部分(26)の外側に位置して第2の隙間(40)を介して上記背面ハウジング部分(26)に対向する第2の放熱板部(42)を備えた放熱用ハウジング部分(26)を形成し、上記放熱用ハウジング部分(26)が上記ハウジング(18)に一体的に形成されていることを特徴とする Therefore, in the surface light source device of the present invention and the liquid crystal display device including the surface light source device, the surface light source device (10A) extends in a first direction (X direction) and a second direction (Y direction) that are orthogonal to each other. A planar light emitting surface (12) having The surface light source device (10A) also includes a rear housing part (26) on the opposite side of the light emitting surface (12), a first side housing part (28) extending in the first direction, and the first A box-shaped housing (18) having two second side housing parts (30) extending in the direction of 2, and a guide disposed between the light exit surface (12) and the rear housing part (26). A light source (66) disposed inside at least one of the light portion (14) and the first and second side housing portions (28, 30), and for making light incident on the light guide portion (14) the a, is bent while extending at least one housing part of the first and second side housing portion (28, 30), positioned outside of the at least one housing part (28 or 30) The first gap (36) Then, the first heat radiating plate portion (38) facing the at least one housing portion and the rear housing portion (26) via the second gap (40) located outside the rear housing portion (26). ) And a heat radiating housing part (26) provided with a second heat radiating plate part (42) facing each other, and the heat radiating housing part (26) is formed integrally with the housing (18). Characterized by

本発明に係る面光源装置及び液晶表示装置によれば、光源で発生した熱を効率的に外部雰囲気に放出できる。そのため、光源のジャンクション温度を効果的に下げることができる。その結果、光源により多くの電流を供給し、光出射面から出射される光の輝度、光量を上げることができる。   According to the surface light source device and the liquid crystal display device according to the present invention, the heat generated by the light source can be efficiently released to the outside atmosphere. Therefore, the junction temperature of the light source can be effectively lowered. As a result, it is possible to supply a large amount of current to the light source and increase the luminance and the amount of light emitted from the light emitting surface.

以下、添付図面を参照して本発明に係る面光源装置、およびこの面光源装置を有する液晶表示装置について説明する。   Hereinafter, a surface light source device according to the present invention and a liquid crystal display device having the surface light source device will be described with reference to the accompanying drawings.

図1は、本発明に係る面光源装置10Aを示す。面光源装置10Aは、液晶パネル(図示せず)の背面側に配置され、液晶パネルと共に液晶表示装置を構成する。   FIG. 1 shows a surface light source device 10A according to the present invention. 10 A of surface light source devices are arrange | positioned at the back side of a liquid crystal panel (not shown), and comprise a liquid crystal display device with a liquid crystal panel.

面光源装置10Aは、図示する直交座標系のX方向(第1の方向)とY方向(第2の方向)を含むXY平面と平行な面に沿って広がりを有する四角形の光出射面12を有し、光出射面12の背後(図面の下方)に配置されている後述する導光部14から出射された光を光出射面12上に投射するように構成されている。したがって、面光源装置10Aを液晶パネルに組み合わせた状態で、液晶パネルは面光源装置10Aの光出射面12上に配置される。   The surface light source device 10A includes a rectangular light emitting surface 12 having a spread along a plane parallel to the XY plane including the X direction (first direction) and the Y direction (second direction) of the orthogonal coordinate system shown in the drawing. And is configured to project light emitted from a light guide unit 14 (described later) disposed behind the light emitting surface 12 (below the drawing) onto the light emitting surface 12. Therefore, in a state where the surface light source device 10A is combined with the liquid crystal panel, the liquid crystal panel is disposed on the light emitting surface 12 of the surface light source device 10A.

面光源装置10Aは、光出射面12を除く周囲を囲むハウジング16又はフレームを有する。ハウジング16は、熱伝導性の高い材料、例えばアルミニウムで形成することが好ましい。図2〜図5に示すように、ハウジング16は、後述する導光部14を収容する下部ハウジング(下部フレーム)18を有する。好ましくは、図示するように、ハウジング16は、下部ハウジング18に収容されている導光部を下部ハウジング18内に保持する上部ハウジング(上部フレーム)20を有する。下部ハウジング18は、X方向に伸びる一対の平行な横縁部22(22a,22b)(特に、図3,4参照)とY方向に伸びる一対の平行な縦縁部24(特に、図3,4参照)を有する四角形の底板(背面ハウジング部分)26を有する。底板26の両横縁部22(22a,22b)はXY平面に垂直なZ方向又はほぼ垂直な方向に延設されて一対の横方向側板(2つの第1のハウジング部分)28(28a、28b)が形成されている。同様に、底板26の両縦縁部24もXY平面に垂直なZ方向又はほぼ垂直な方向に延設されて一対の縦方向側板(2つの第2のハウジング部分)30が形成されている。   The surface light source device 10 </ b> A includes a housing 16 or a frame surrounding the periphery excluding the light emitting surface 12. The housing 16 is preferably formed of a material having high thermal conductivity, such as aluminum. As shown in FIGS. 2 to 5, the housing 16 includes a lower housing (lower frame) 18 that houses a light guide unit 14 described later. Preferably, as illustrated, the housing 16 includes an upper housing (upper frame) 20 that holds the light guide portion accommodated in the lower housing 18 in the lower housing 18. The lower housing 18 includes a pair of parallel lateral edges 22 (22a, 22b) (particularly see FIGS. 3 and 4) extending in the X direction and a pair of parallel longitudinal edges 24 (particularly FIG. 4), and a rectangular bottom plate (back housing portion) 26. Both lateral edge portions 22 (22a, 22b) of the bottom plate 26 are extended in the Z direction or substantially perpendicular direction to the XY plane to form a pair of lateral side plates (two first housing portions) 28 (28a, 28b). ) Is formed. Similarly, both vertical edge portions 24 of the bottom plate 26 are also extended in the Z direction or substantially perpendicular direction to the XY plane to form a pair of vertical side plates (two second housing portions) 30.

実施形態では、一方の横方向側板28aは他方の横方向側板28bよりも高さ(Z方向の寸法)が高くしてある。また、これに合わせて、一対の縦方向側板30は、一方の横方向側板28aから他方の横方向側板28bに向かって次第に高さが低くしてある。その結果、底板26、一対の横方向側板28、一対の縦方向側板30の内側には、それらの板部材によって囲まれた略四角形で且つY方向横断面が略台形の導光部収容空間32が形成されている。   In the embodiment, one lateral side plate 28a is higher in height (dimension in the Z direction) than the other lateral side plate 28b. In accordance with this, the height of the pair of vertical side plates 30 is gradually decreased from one horizontal side plate 28a toward the other horizontal side plate 28b. As a result, the light guide portion accommodating space 32 having a substantially rectangular shape and a substantially trapezoidal cross section in the Y direction is enclosed inside the bottom plate 26, the pair of lateral side plates 28, and the pair of longitudinal side plates 30. Is formed.

本発明の特徴として、下部ハウジング18は、放熱板34からなる放熱用ハウジング部分を更に備えている。図4,5に示すように、放熱板34は、横方向側板28aの上端から横方向側板28aの背後を経由して底板26の背後に延設されており、概略、横方向側板28aの外面と所定の間隔(隙間36)をあけて対向する第1の放熱板部(放熱用ハウジング部分)38と、底板26の外面と所定の間隔(隙間40)をあけて平行に又はほぼ平行に伸びる第2の放熱板部(放熱用ハウジング部分)42を備えている。実施形態では、第1の放熱板部38には所定の間隔をあけて複数の開口部44が形成されている。図5に示すように、第2の放熱板部42にも所定の間隔をあけて複数の開口部46が形成されている。実施形態では、第2の放熱板部42は、底板26とほぼ同じ大きさの寸法(X、Y方向寸法)を有し、底板26のほぼ全体に対向している。また、横方向側板28bの近傍にある第2の放熱板部42の両側末端部は一部を切り起こして底板26に向かって伸びる隙間保持部48が形成されており、これにより底板26と第2の放熱板部42との間の隙間40に一定の大きさの放熱空間50が安定して形成されている。   As a feature of the present invention, the lower housing 18 further includes a heat radiating housing portion formed of a heat radiating plate 34. As shown in FIGS. 4 and 5, the heat radiating plate 34 extends from the upper end of the lateral side plate 28a to the back of the bottom plate 26 via the back of the lateral side plate 28a, and is roughly the outer surface of the lateral side plate 28a. And the first heat radiating plate portion (heat radiating housing portion) 38 facing each other with a predetermined gap (gap 36) and the outer surface of the bottom plate 26 extending in parallel or substantially in parallel with a predetermined gap (gap 40). A second heat radiating plate portion (heat radiating housing portion) 42 is provided. In the embodiment, the first heat radiating plate portion 38 is formed with a plurality of openings 44 at predetermined intervals. As shown in FIG. 5, a plurality of openings 46 are also formed in the second heat radiating plate portion 42 at a predetermined interval. In the embodiment, the second heat radiating plate portion 42 has substantially the same size as the bottom plate 26 (dimensions in the X and Y directions) and faces almost the entire bottom plate 26. Further, a gap holding portion 48 extending toward the bottom plate 26 is formed by cutting and raising a part of both end portions of the second heat radiating plate portion 42 in the vicinity of the lateral side plate 28b. The heat radiation space 50 having a certain size is stably formed in the gap 40 between the two heat radiation plate portions 42.

図2に戻り、導光部14は、複数の光学部材で構成されている。実施形態において、導光部14を構成する複数の光学部材は、下部ハウジング18側から順番に、反射板(反射シート)52、導光板54、拡散板(拡散シート)56、プリズムシート58を含む。ここで、導光板54は、導光部収容空間32の大きさと形状にほぼ一致した大きさと形状を有し、一端側(図の左側)から他端側(図の右側)に向かって次第に厚みが薄くしてある。反射板52、拡散板56、プリズムシート58には、従来から提供されている反射板、拡散板、プリズムシートが利用される。このように部材から構成される導光部14は、図示するように積層され、導光板54の一端側端面を横方向側板28aに対向させた状態、導光部収容空間32に収容される。   Returning to FIG. 2, the light guide unit 14 includes a plurality of optical members. In the embodiment, the plurality of optical members constituting the light guide unit 14 include a reflection plate (reflection sheet) 52, a light guide plate 54, a diffusion plate (diffusion sheet) 56, and a prism sheet 58 in order from the lower housing 18 side. . Here, the light guide plate 54 has a size and shape that substantially match the size and shape of the light guide housing space 32, and gradually increases in thickness from one end side (left side in the figure) to the other end side (right side in the figure). Is thin. As the reflecting plate 52, the diffusing plate 56, and the prism sheet 58, a conventionally provided reflecting plate, diffusing plate, and prism sheet are used. Thus, the light guide part 14 comprised from a member is laminated | stacked as shown in figure, and is accommodated in the light guide part accommodation space 32 in the state which made the one end side end surface of the light guide plate 54 oppose the horizontal direction side board 28a.

図3に示すように、導光部材収容空間32に隣接する横方向側板28aの内面には、光源装置60が設けてある。光源装置60は、横方向側板28aの内面に沿って配置される帯状のフレキシブル配線基板(FPC)62を有する。フレキシブル配線基板62は、例えば、両面接着テープ64を用いて、横方向側板28aに接着されている。フレキシブル配線基板62は、該フレキシブル配線基板62上に等間隔に配置されるとともにフレキシブル配線基板62に設けた電力供給配線(図示せず)と電気的に接続された複数の光源である発光ダイオード(LED)66を支持している。フレキシブル配線基板62はまた、上述の電力供給配線と電気的に接続された配線を有するリード部68を備えており、本実施形態では、リード部68は底板26の角部に形成した開口部又はスロット70を介して外部に導出されている。   As shown in FIG. 3, a light source device 60 is provided on the inner surface of the lateral side plate 28 a adjacent to the light guide member accommodation space 32. The light source device 60 includes a strip-shaped flexible wiring board (FPC) 62 disposed along the inner surface of the lateral side plate 28a. The flexible wiring board 62 is bonded to the lateral side plate 28a using, for example, a double-sided adhesive tape 64. The flexible wiring board 62 is arranged on the flexible wiring board 62 at equal intervals, and is a light emitting diode (LED) that is a plurality of light sources electrically connected to power supply wirings (not shown) provided on the flexible wiring board 62. LED) 66 is supported. The flexible wiring board 62 also includes a lead portion 68 having a wiring electrically connected to the above-described power supply wiring. In the present embodiment, the lead portion 68 is an opening formed at a corner of the bottom plate 26 or It is led out through the slot 70.

図2に戻り、上部ハウジング20は、下部ハウジング18の平面寸法(X、Y方向寸法)よりも僅かに大きな平面寸法を有するロ字形の天板72を有し、天板72の内側に光出射用開口部74が形成されている。天板72の4つの縁部(2つの横方向縁部76と2つの縦方向縁部78)はそれぞれ図の下方(Z方向)に延設されて4つの側板(2つの横方向側板80と2つの縦方向側板82)が形成されている。したがって、図1に示すように、上部ハウジング20は、上述のように導光部14を収容した下部ハウジング18の上に装着されると、ロ字形天板72の内側に光出射面12を形成する。なお、下部ハウジング18に対して上部ハウジング20を安定して保持するために、上部ハウジング20の側板80,82には適当な間隔をあけて複数の内方凸部84又は凹部を形成し、下部ハウジング18の側板28,30には対応する係合部(例えば、凸部又は凹部86)を形成し、上部ハウジング20を下部ハウジング18に装着した状態で上部ハウジング20と下部ハウジング18の凸部と凹部又は凸部と凸部を係合させるようにしてもよい。   Returning to FIG. 2, the upper housing 20 has a square-shaped top plate 72 having a plane size slightly larger than the plane size (X and Y direction sizes) of the lower housing 18, and light is emitted inside the top plate 72. Opening 74 is formed. The four edges (two lateral edges 76 and two longitudinal edges 78) of the top plate 72 are respectively extended downward (Z direction) in the figure to form four side plates (two lateral side plates 80 and 80). Two longitudinal side plates 82) are formed. Therefore, as shown in FIG. 1, when the upper housing 20 is mounted on the lower housing 18 containing the light guide portion 14 as described above, the light emitting surface 12 is formed inside the square-shaped top plate 72. To do. In order to stably hold the upper housing 20 with respect to the lower housing 18, a plurality of inward convex portions 84 or concave portions are formed on the side plates 80 and 82 of the upper housing 20 with an appropriate interval therebetween. The side plates 28 and 30 of the housing 18 are formed with corresponding engaging portions (for example, convex portions or concave portions 86), and the upper housing 20 and the convex portions of the lower housing 18 are mounted with the upper housing 20 mounted on the lower housing 18. You may make it engage a recessed part or a convex part, and a convex part.

以上のように構成された面光源装置10Aによれば、発光ダイオード66から出射された光は、導光板54の一端側の端面88(図2参照)から導光板54に入射される。導光板54に入射された光は、導光板の上面と下面で反射を繰り返しながら他端側に向かって進行するとともに、導光板54の上面から出射される。導光板54の下面から出射した光は、反射板52で反射されて再び導光板54に入射された後、最後には導光板54の上面から出射する。導光板54の上面から出射した光は、拡散板56とプリズムシート58を通過し、上部の光出射用開口部74を介して外部に出射し、面光源装置10Aの上に配置される液晶パネル(図示せず)に入射される。   According to the surface light source device 10 </ b> A configured as described above, the light emitted from the light emitting diode 66 enters the light guide plate 54 from the end surface 88 (see FIG. 2) on one end side of the light guide plate 54. The light incident on the light guide plate 54 travels toward the other end while being repeatedly reflected on the upper and lower surfaces of the light guide plate and is emitted from the upper surface of the light guide plate 54. The light emitted from the lower surface of the light guide plate 54 is reflected by the reflecting plate 52 and incident on the light guide plate 54 again, and finally exits from the upper surface of the light guide plate 54. The light emitted from the upper surface of the light guide plate 54 passes through the diffusion plate 56 and the prism sheet 58, is emitted to the outside through the upper light emitting opening 74, and is disposed on the surface light source device 10A. (Not shown).

発光ダイオード66で発生した熱は、その殆どが発光ダイオード66の背後に位置する下部ハウジング横方向側板28aに伝わる。本発明において、横方向側板28aは、下部ハウジング18の底板26だけでなく、該横方向側板28aを延設した放熱板34とも一体的に構成されているため、横方向側板28aに伝わった熱の一部は底板26に伝わり、残りの一部の熱が放熱板34の第1の放熱板部38から第2の放熱板部42へと伝わる。また、底板26及び放熱板34に移動した熱は、それらと直に接触する放熱空間50及び放熱板34の背後にある周辺雰囲気(放熱空間)90に放出される。底板26と放熱板34の間の放熱空間50の熱は、放熱空間50の外周部又は放熱板34に形成した複数の開口部46を介して周辺雰囲気90に放出される。そのため、単に底板26を通じて放熱する場合に比べて、発光ダイオード66の熱が効率良く周辺雰囲気90に放出できる。これにより、発光ダイオード66の温度上昇を抑えることができる。また、その結果、発光ダイオード66により多くの駆動電流を供給し、各発光ダイオード66から出射される光量を上げ、高輝度の面発光源を得ることができる。   Most of the heat generated in the light emitting diode 66 is transmitted to the lower housing lateral side plate 28 a located behind the light emitting diode 66. In the present invention, the lateral side plate 28a is integrally formed with not only the bottom plate 26 of the lower housing 18 but also the heat radiating plate 34 extending from the lateral side plate 28a, so that the heat transmitted to the lateral side plate 28a. Part of the heat is transmitted to the bottom plate 26, and the remaining part of the heat is transmitted from the first heat radiating plate portion 38 of the heat radiating plate 34 to the second heat radiating plate portion 42. Further, the heat transferred to the bottom plate 26 and the heat radiating plate 34 is released to the heat radiating space 50 and the surrounding atmosphere (heat radiating space) 90 behind the heat radiating plate 34 in direct contact with them. The heat of the heat dissipation space 50 between the bottom plate 26 and the heat dissipation plate 34 is released to the surrounding atmosphere 90 through the outer peripheral portion of the heat dissipation space 50 or the plurality of openings 46 formed in the heat dissipation plate 34. Therefore, the heat of the light emitting diode 66 can be efficiently released to the surrounding atmosphere 90 as compared with the case where heat is simply radiated through the bottom plate 26. Thereby, the temperature rise of the light emitting diode 66 can be suppressed. As a result, it is possible to supply a large amount of drive current to the light emitting diodes 66, increase the amount of light emitted from each light emitting diode 66, and obtain a high-luminance surface emitting source.

放熱特性解析Thermal characteristics analysis

放熱板34を備えた下部ハウジング18を有する面光源装置(実施例1)とこの面光源装置から放熱板を取り除いた面光源装置(比較例1)の放熱特性を解析した。   The heat radiation characteristics of the surface light source device (Example 1) having the lower housing 18 provided with the heat sink 34 and the surface light source device (Comparative Example 1) obtained by removing the heat sink from the surface light source device were analyzed.

図6は、比較例1に係る面光源装置の放熱特性をモデル化した図である。具体的に、モデル化にあたって、面光源装置を横方向(X方向)に関してLED1個分の幅(10mm)を検討の対象とし、隣接するLEDの間では熱バランスがとれているものとした。面光源装置を横方向(Y方向)に底板を10mmごとに10分割し、各分割部分に個別に熱抵抗を考えた。具体的に、図6(a)はLEDから底板の末端までの各熱抵抗部の熱抵抗を示し、図6(b)は図6(a)のモデル図をより簡略化したものである。図中、各符号の意味を以下の表1に示し、各熱抵抗部の材料、大きさ、熱抵抗、熱伝導率を図7(図7(a)、図7(b))に示す。また、図6において、各熱抵抗部の記号の下に付した数値が熱抵抗(K/W)である。

Figure 0005056292
FIG. 6 is a diagram modeling heat dissipation characteristics of the surface light source device according to Comparative Example 1. Specifically, in modeling, the surface light source device was examined for the width (10 mm) of one LED in the lateral direction (X direction), and heat balance was assumed between adjacent LEDs. The surface light source device was divided into 10 parts every 10 mm in the horizontal direction (Y direction), and thermal resistance was considered individually for each divided part. Specifically, FIG. 6 (a) shows the thermal resistance of each thermal resistance part from the LED to the end of the bottom plate, and FIG. 6 (b) is a simplified version of the model diagram of FIG. 6 (a). In the figure, the meaning of each symbol is shown in Table 1 below, and the material, size, thermal resistance, and thermal conductivity of each thermal resistance portion are shown in FIG. 7 (FIGS. 7A and 7B). In FIG. 6, the numerical value given below the symbol of each thermal resistance portion is the thermal resistance (K / W).
Figure 0005056292

図6(特に図6(a))から明らかなように、LEDから周囲雰囲気への放熱性に大きく関係しているのは、底板から周囲雰囲気への熱伝達による放熱である。底板の放熱性を向上させるためには、例えば、熱伝達率を上げるとか表面積を拡大するなどの方法がある。しかし、前者の方法(熱伝達率の向上)を採用する場合にはファンを用いて周囲雰囲気を強制対流させることが考えられるが、コストの面で現実的でない。また、底板の表面積は面光源装置の大きさで決まることから、底板を大きくすることは非常に難しい。   As is clear from FIG. 6 (particularly FIG. 6A), the heat dissipation from the bottom plate to the ambient atmosphere is largely related to the heat dissipation from the LED to the ambient atmosphere. In order to improve the heat dissipation of the bottom plate, for example, there are methods such as increasing the heat transfer coefficient and expanding the surface area. However, in the case of adopting the former method (improvement of heat transfer coefficient), it is conceivable to forcibly convection the ambient atmosphere using a fan, but this is not practical in terms of cost. Further, since the surface area of the bottom plate is determined by the size of the surface light source device, it is very difficult to enlarge the bottom plate.

図8は、上述した実施例1に係る面光源装置の放熱特性をモデル化した図である。図8中、放熱板に関する各符号の意味を以下の表2に示す(但し、図6と重複する部分は省略する。)。

Figure 0005056292
モデル化の手法は上述した比較例1と同一で、放熱板についても、面光源装置を横方向(X方向)に関してLED1個分の幅(10mm)を検討の対象とし、隣接するLEDの間では熱バランスがとれているものとした。具体的に、図8(a)はLEDから底板と放熱板の末端までの各熱抵抗部の熱抵抗を示し、図8(b)は図8(a)のモデル図をより簡略化したもので、図6に追加した部分(図の下のモデル図部分)が放熱板の熱抵抗を示している。また、放熱特性の計算を簡略化するため、放熱板における第1の放熱板部の放熱は無視した。さらに、底板と放熱板との間の空気の温度は周辺雰囲気の温度と同じとした。さらにまた、放熱板部の両面と底板の熱伝達率は同一とした。 FIG. 8 is a diagram modeling the heat dissipation characteristics of the surface light source device according to Example 1 described above. In FIG. 8, the meanings of the respective symbols relating to the heat sink are shown in the following Table 2 (however, the portions overlapping those in FIG. 6 are omitted).
Figure 0005056292
The modeling method is the same as in Comparative Example 1 described above, and for the heat radiating plate, the width of the surface light source device in the horizontal direction (X direction) (10 mm) is considered, and between adjacent LEDs It was assumed that heat balance was achieved. Specifically, FIG. 8 (a) shows the thermal resistance of each thermal resistance part from the LED to the bottom plate and the end of the heat sink, and FIG. 8 (b) is a simplified version of the model of FIG. 8 (a). Thus, the part added to FIG. 6 (model part below the figure) shows the thermal resistance of the heat sink. Further, in order to simplify the calculation of the heat dissipation characteristics, the heat dissipation of the first heat dissipation plate portion in the heat dissipation plate was ignored. Furthermore, the temperature of the air between the bottom plate and the heat radiating plate was the same as the temperature of the surrounding atmosphere. Furthermore, the heat transfer coefficient of both surfaces of the heat radiating plate portion and the bottom plate is the same.

実施例1と比較例1の面光源装置について計算された熱抵抗を示す図8(図8(a)),図6(図6(a))における合成熱抵抗を比較すれば明らかなように、比較例1において底板から周辺雰囲気への熱抵抗は144(K/W)であるのに対し、実施例1において底板と放熱板から周辺雰囲気への熱抵抗は53(K/W)で、約三分の一に減少した。その結果、LEDから周辺雰囲気への熱抵抗Rjaは、比較例1の場合に208(K/W)であるのに対して実施例1では117(K/W)まで、約二分の一に減少した。   As apparent from the comparison of the combined thermal resistance in FIG. 8 (FIG. 8A) and FIG. 6 (FIG. 6A) showing the thermal resistance calculated for the surface light source devices of Example 1 and Comparative Example 1. In Comparative Example 1, the thermal resistance from the bottom plate to the surrounding atmosphere is 144 (K / W), whereas in Example 1, the thermal resistance from the bottom plate and the heat sink to the surrounding atmosphere is 53 (K / W). It decreased to about one third. As a result, the thermal resistance Rja from the LED to the surrounding atmosphere is 208 (K / W) in the case of the comparative example 1, whereas it is reduced to about 1/2 by 117 in the example 1 (K / W). did.

図9は、実施例1と比較例1のLEDに電流を流したときのジャンクション温度Tjの計算結果を示す。図10は計算に用いた条件(電流値、周囲温度、熱抵抗、順方向電圧)
を示す。図に示すように、LEDのジャンクション温度Tjの最大値を120℃に設定した場合、比較例1の面光源装置では最大電流が50mAであり、LEDの定格電流150mAに対して三分の一しか電流を流せないため非常に効率が悪い。これに対して、実施例1の面光源装置では、LEDの順方向電流を約85mAまで上げることができる。その結果、電流とLEDの光度(面光源装置の輝度)は略比例関係にあるため、比較例1の面光源装置に比べて輝度を約1.7倍に向上できる。
FIG. 9 shows the calculation result of the junction temperature Tj when current is passed through the LEDs of Example 1 and Comparative Example 1. Figure 10 shows the conditions used for the calculation (current value, ambient temperature, thermal resistance, forward voltage)
Indicates. As shown in the figure, when the maximum value of the junction temperature Tj of the LED is set to 120 ° C., the maximum current is 50 mA in the surface light source device of Comparative Example 1, which is only one third of the rated current 150 mA of the LED. It is very inefficient because no current can flow. On the other hand, in the surface light source device of Example 1, the forward current of the LED can be increased to about 85 mA. As a result, since the current and the luminous intensity of the LED (the luminance of the surface light source device) are in a substantially proportional relationship, the luminance can be improved by about 1.7 times compared to the surface light source device of Comparative Example 1.

また、両者に同一電流を供給した場合、実施例1の面光源装置の寿命が比較例1の面光源装置の寿命に比べて著しく長くなる。具体的に、LEDの順方向電流が50mAの場合、実施例1の面光源装置では比較例1の面光源装置に比べてジャンクション温度を約15℃下げることができる。特に、周囲温度環境が厳しい車載用途用液晶装置(例えば、ナビゲーションシステム)において大きなメリットとなる。   In addition, when the same current is supplied to both, the lifetime of the surface light source device of Example 1 is significantly longer than the lifetime of the surface light source device of Comparative Example 1. Specifically, when the forward current of the LED is 50 mA, the junction temperature can be lowered by about 15 ° C. in the surface light source device of Example 1 compared to the surface light source device of Comparative Example 1. In particular, this is a great advantage in a liquid crystal device for on-vehicle use (for example, a navigation system) having a severe ambient temperature environment.

さらに、同一ジャンクション温度、同一輝度の場合、必要な明るさを確保するために、実施例1の面光源装置では比較例1の面光源装置よりも少ない数のLEDで足りる。上述のように、実施例1の面光源装置では1.7倍の光量を確保できることから、例えば、セラミック製の高価なLEDを20個から12個に低減できる。   Furthermore, in the case of the same junction temperature and the same luminance, the surface light source device of the first embodiment needs a smaller number of LEDs than the surface light source device of the first comparative example in order to ensure the necessary brightness. As described above, since the surface light source device according to the first embodiment can secure 1.7 times the amount of light, for example, 20 expensive LEDs made of ceramic can be reduced from 20 to 12.

本発明の実施例2に係る面光源装置を説明する。図11,12を参照すると、実施例2の面光源装置10Bは、下部ハウジング18Bの底板26の一部を2回折り曲げて放熱板98が形成されている。具体的に、実施例2では、縦方向側板30と発光ダイオード66から離れた他方の横方向側板28bの内面から内側に向かって所定距離だけ離れた底板部分に、図の上方から見たときに全体としてコ字形に伸びるスリット94を形成するとともに、コ字形スリット94の内側に残っている底板部分96を一方の横方向側板28aの近傍で2回折り曲げ、底板26と平行又はほぼ平行若しくは非平行に伸びる放熱板98が形成されている。具体的に、実施例2において、放熱板98は、一方の横方向側板28aの近傍で底板26に対して直角又はほぼ直交に伸びる第1の放熱板部100と、第1の放熱板部100の下端縁から底板26と間隔104をあけて該底板26に沿って平行に又はほぼ平行に伸びる第2の放熱板部102を有する。   A surface light source device according to Embodiment 2 of the present invention will be described. 11 and 12, in the surface light source device 10B of the second embodiment, a part of the bottom plate 26 of the lower housing 18B is bent twice to form a heat radiating plate 98. Specifically, in the second embodiment, when viewed from the upper side of the figure on the bottom plate portion that is separated from the inner surface of the other lateral side plate 28b away from the vertical side plate 30 and the light emitting diode 66 by a predetermined distance inward. A slit 94 extending in a U-shape as a whole is formed, and a bottom plate portion 96 remaining inside the U-shaped slit 94 is bent twice in the vicinity of one lateral side plate 28a so as to be parallel, almost parallel or non-parallel to the bottom plate 26. A heat radiating plate 98 is formed to extend. Specifically, in the second embodiment, the heat radiating plate 98 includes a first heat radiating plate portion 100 extending at a right angle or substantially orthogonal to the bottom plate 26 in the vicinity of one lateral side plate 28a, and the first heat radiating plate portion 100. The second heat dissipating plate portion 102 extends in parallel or substantially in parallel with the bottom plate 26 at a distance 104 from the bottom edge of the bottom plate 26.

実施例2に係る面光源装置10Bの放熱特性モデルを図13(図13(a)、図13(b))に示す。特に図13(b)に示すように、実施例2の面光源装置では底板と放熱板の放熱抵抗(R−3=95KW)、LEDから底板及び放熱板までの全放熱抵抗(R−ja=159KW)が比較例1の放熱抵抗(R−3=144KW,R−ja=208KW)よりも相当減少し、実施例1と同様の効果が得られることが分かる。   A heat dissipation characteristic model of the surface light source device 10B according to Example 2 is shown in FIG. 13 (FIGS. 13A and 13B). In particular, as shown in FIG. 13B, in the surface light source device of Example 2, the heat radiation resistance (R-3 = 95 kW) of the bottom plate and the heat sink, and the total heat resistance (R−ja =) from the LED to the bottom plate and the heat sink. 159 KW) is considerably smaller than the heat radiation resistance of Comparative Example 1 (R-3 = 144 KW, R-ja = 208 KW), and it can be seen that the same effect as in Example 1 can be obtained.

また、実施例2の放熱板は単に底板をプレスで一方向に加工するだけで形成できることから、放熱板の製造プロセスが実施例1に比べて簡単である。   Moreover, since the heat sink of Example 2 can be formed simply by processing the bottom plate in one direction with a press, the manufacturing process of the heat sink is simpler than that of Example 1.

本発明の実施例3に係る面光源装置を説明する。図14,15を参照すると、実施例3の面光源装置10Cの下部ハウジング18Cは、発光ダイオード66を支持する横方向側板28aの長手方向両端部をX方向外側に向かって延設するとともにその延設部を折り返し、横方向側板28aと平行又は非平行の放熱板106が形成してある。具体的に、実施例3では、横方向側板28aの長手方向外側に向かって延設し、その延設部をまず90度内側に曲げて第1の放熱板部108を形成するとともに、さらに延設部をもう一度90度内側に曲げて第2の放熱板部110が形成されており、第2の放熱板部110が隙間112を介して横方向側板28aと平行又はほぼ平行に配置されている。このように構成された実施例3の面光源装置によれば、発熱源である発光ダイオード66のすぐ近くで、放熱板106を通じて筐体等に熱を放出することができる。   A surface light source device according to Embodiment 3 of the present invention will be described. 14 and 15, the lower housing 18C of the surface light source device 10C according to the third embodiment extends both ends in the longitudinal direction of the lateral side plate 28a that supports the light emitting diode 66 toward the outside in the X direction. The heat radiating plate 106 that is parallel or non-parallel to the lateral side plate 28a is formed by folding the installation portion. Specifically, in Example 3, the lateral side plate 28a extends outward in the longitudinal direction, and the extended portion is first bent inward by 90 degrees to form the first heat radiating plate portion 108 and further extended. The second heat radiating plate portion 110 is formed by bending the installed portion 90 degrees inward again, and the second heat radiating plate portion 110 is disposed in parallel or substantially parallel to the lateral side plate 28a through the gap 112. . According to the surface light source device of the third embodiment configured as described above, heat can be released to the housing or the like through the heat radiating plate 106 in the immediate vicinity of the light emitting diode 66 that is a heat generation source.

実施例1に係る面光源装置の斜視図。1 is a perspective view of a surface light source device according to Embodiment 1. FIG. 図1に示す面光源装置の分解斜視図。The disassembled perspective view of the surface light source device shown in FIG. 図1に示す面光源装置の下部ハウジングと光源装置の斜視図。The perspective view of the lower housing and light source device of the surface light source device shown in FIG. 図1に示す面光源装置の下部ハウジングを表面から見た斜視図。The perspective view which looked at the lower housing of the surface light source device shown in FIG. 1 from the surface. 図1に示す面光源装置の下部ハウジングを背後から見た斜視図。The perspective view which looked at the lower housing of the surface light source device shown in FIG. 1 from back. 比較例1に係る面光源装置における下部ハウジングの熱抵抗モデル図。The thermal resistance model figure of the lower housing in the surface light source device which concerns on the comparative example 1. FIG. 実施例1,比較例1の面光源装置を構成する各部の特性(熱抵抗等)を示す表。The table | surface which shows the characteristic (thermal resistance etc.) of each part which comprises the surface light source device of Example 1 and Comparative Example 1. FIG. 実施例1に係る面光源装置における下部ハウジングの熱抵抗モデル図。FIG. 3 is a thermal resistance model diagram of a lower housing in the surface light source device according to the first embodiment. 実施例1と比較例1における電流―ジャンクション温度の関係を示すグラフ。The graph which shows the relationship of the electric current-junction temperature in Example 1 and Comparative Example 1. FIG. 図9の特性を求めた条件を示す表。The table | surface which shows the conditions which calculated | required the characteristic of FIG. 実施例2に係る面光源装置における下部ハウジングを正面から見た斜視図。The perspective view which looked at the lower housing in the surface light source device which concerns on Example 2 from the front. 実施例2に係る面光源装置における下部ハウジングを背面から見た斜視図。The perspective view which looked at the lower housing in the surface light source device concerning Example 2 from the back. 実施例2に係る下部ハウジングの熱抵抗モデル図。FIG. 9 is a thermal resistance model diagram of the lower housing according to the second embodiment. 実施例3に係る面光源装置における下部ハウジングを表面から見た斜視図。The perspective view which looked at the lower housing in the surface light source device concerning Example 3 from the surface. 実施例3に係る面光源装置における下部ハウジングを背面から見た正面。The front which looked at the lower housing in the surface light source device which concerns on Example 3 from the back surface.

符号の説明Explanation of symbols

10A、10B、10C:面光源装置
12:光出射面
14:導光部
16:ハウジング
18:下部ハウジング
20:上部ハウジング
22(22a、22b):横縁部
24:縦縁部
26:底板
28(28a,28b):横方向側板
30:縦方向側板
32:導光部材収容空間
34:放熱板
36:隙間
38:第1の放熱板部
40:隙間
42:第2の放熱板部
44、46:開口部
48:隙間保持部
50:放熱空間
52:反射板
54:導光板
56:拡散板
58:プリズムシート
60:光源装置
62:フレキシブル配線基板
64:両面テープ
66:発光ダイオード
68:リード部
70:スロット
72:天板
74:光出射用開口部
76:横方向縁部
78:縦方向縁部
80:横方向側板
82:縦方向側板
84:凸部
86:凹部
88:端面
90:周辺雰囲気
92:放熱板
10A, 10B, 10C: Surface light source device 12: Light exit surface 14: Light guide 16: Housing 18: Lower housing 20: Upper housing 22 (22a, 22b): Horizontal edge 24: Vertical edge 26: Bottom plate 28 ( 28a, 28b): lateral side plate 30: vertical side plate 32: light guide member accommodating space 34: heat sink 36: gap 38: first heat sink 40: gap 42: second heat sink 44, 46: Opening 48: Gap holding part 50: Radiation space 52: Reflecting plate 54: Light guide plate 56: Diffusion plate 58: Prism sheet 60: Light source device 62: Flexible wiring board 64: Double-sided tape 66: Light emitting diode 68: Lead part 70: Slot 72: Top plate 74: Light emitting opening 76: Horizontal edge 78: Vertical edge 80: Horizontal side plate 82: Vertical side plate 84: Convex portion 86: Concave portion 88: End surface 90: Ambient atmosphere 92: Hot plate

Claims (5)

直交する第1の方向(X方向)と第2の方向(Y方向)に広がりを有する面状の光出射面(12)を有する面光源装置(10A)であって、
上記光出射面(12)の反対側にある背面ハウジング部分(26)と、上記第1の方向に伸びる第1の側部ハウジング部分(28)と、上記第2の方向に伸びる2つの第2の側部ハウジング部分(30)を有する箱型のハウジング(18)と、
上記光出射面(12)と背面ハウジング部分(26)との間に配置された導光部(14)と、
上記第1と第2の側部ハウジング部分(28,30)の少なくとも一つの内側に配置され、上記導光部(14)に光を入射するための光源(66)を有し、
上記第1と第2の側部ハウジング部分(28,30)の少なくとも一つのハウジング部分を延設するとともに折り曲げて、上記少なくとも一つのハウジング部分(28又は30)の外側に位置して第1の隙間(36)を介して上記少なくとも一つのハウジング部分に対向する第1の放熱板部(38)と上記背面ハウジング部分(26)の外側に位置して第2の隙間(40)を介して上記背面ハウジング部分(26)に対向する第2の放熱板部(42)を備えた放熱用ハウジング部分(26)を形成し、上記放熱用ハウジング部分(26)が上記ハウジング(18)に一体的に形成されていることを特徴とする面光源装置。
A surface light source device (10A) having a planar light emitting surface (12) extending in a first direction (X direction) and a second direction (Y direction) perpendicular to each other,
A rear housing part (26) opposite the light exit surface (12), a first side housing part (28) extending in the first direction, and two second extending in the second direction. A box-shaped housing (18) having side housing portions (30) of
A light guide (14) disposed between the light exit surface (12) and a rear housing portion (26);
A light source (66) disposed inside at least one of the first and second side housing portions (28, 30) for entering light into the light guide (14);
At least one housing portion of the first and second side housing portions (28, 30) is extended and bent to be positioned outside the at least one housing portion (28 or 30). The first heat dissipating plate (38) facing the at least one housing part via the gap (36) and the outer side of the rear housing part (26) and the second gap (40) A heat radiating housing portion (26) having a second heat radiating plate portion (42) facing the rear housing portion (26) is formed, and the heat radiating housing portion (26) is integrated with the housing (18). A surface light source device that is formed .
上記ハウジング(18)と上記放熱用ハウジング部分(26)がアルミニウムの板で作られていることを特徴とする請求項1の面光源装置。 2. A surface light source device according to claim 1, wherein said housing (18) and said heat radiation housing part (26) are made of aluminum plates . 上記放熱用ハウジング部分(34)は、上記隙間(40)にある空気が対流するための少なくとも一つの開口部(46)を備えていることを特徴とする請求項1又は2の面光源装置。   3. The surface light source device according to claim 1, wherein the heat radiating housing part (34) includes at least one opening (46) for convection of air in the gap (40). 上記放熱用ハウジング部分(34)が延設される少なくとも一つのハウジング部分(28a)が上記光源(66)を支持していることを特徴とする請求項1〜3のいずれかの面光源装置。   4. The surface light source device according to claim 1, wherein at least one housing part (28a) in which the heat radiating housing part (34) is extended supports the light source (66). 請求項1〜4のいずれかの面光源装置の上記光出射面上に液晶パネルが配置されている液晶表示装置。   A liquid crystal display device in which a liquid crystal panel is disposed on the light emitting surface of the surface light source device according to claim 1.
JP2007237886A 2007-09-13 2007-09-13 Surface light source device and liquid crystal display device Expired - Fee Related JP5056292B2 (en)

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