JP5053871B2 - Intake duct for vehicle - Google Patents

Intake duct for vehicle Download PDF

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JP5053871B2
JP5053871B2 JP2008004805A JP2008004805A JP5053871B2 JP 5053871 B2 JP5053871 B2 JP 5053871B2 JP 2008004805 A JP2008004805 A JP 2008004805A JP 2008004805 A JP2008004805 A JP 2008004805A JP 5053871 B2 JP5053871 B2 JP 5053871B2
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contact
duct
support portion
wall
contact member
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浩司 岡本
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Inoac Corp
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Description

この発明は、車両用吸気ダクトに関するものである。   The present invention relates to a vehicle intake duct.

図10および図11に示すように、多くの自動車では、車体10の前部に画成されたエンジンルーム12内にエンジンEGが搭載されている。このエンジンEGには、周知の如く、エンジンルーム12内に設置されたエアクリーナーACを介し、外部の空気を連続的かつ安定的に供給することが必要不可欠である。そこで、エアクリーナーACに連結される外気導入用の車両用吸気ダクトD1が、車体10におけるエンジンルーム12の前側に配設され、この車両用吸気ダクトD1を介して車外の空気を取り込んでエアクリーナーACへ案内するようになっている。   As shown in FIGS. 10 and 11, in many automobiles, an engine EG is mounted in an engine room 12 defined in the front portion of the vehicle body 10. As is well known, it is indispensable for the engine EG to supply external air continuously and stably through an air cleaner AC installed in the engine room 12. Therefore, a vehicle intake duct D1 for introducing outside air connected to the air cleaner AC is disposed on the front side of the engine room 12 in the vehicle body 10, and air outside the vehicle is taken in via the vehicle intake duct D1. Guide to AC.

車両用吸気ダクトD1は、エンジンルーム12を開閉可能に閉成するエンジンフード14と、エンジンルーム12の前側に位置してラジエターRDを固定するためのラジエターサポート16との間の間隙Sに、空気取込口26が臨むように配設することが望ましい。しかし間隙Sは、図11および図13に示したように、車体形状の関係から上下方向の寸法を大きく確保することが困難な場合が多い。従って、車両用吸気ダクトD1の外形形状は、高さ寸法を低く抑えた幅広の扁平形状とせざるを得ない状況となっている。   The vehicle intake duct D1 has an air gap in an air gap S between an engine hood 14 that can open and close the engine room 12 and a radiator support 16 that is positioned on the front side of the engine room 12 and fixes the radiator RD. It is desirable to arrange so that the intake port 26 faces. However, as shown in FIGS. 11 and 13, it is often difficult for the gap S to ensure a large vertical dimension due to the vehicle body shape. Accordingly, the outer shape of the vehicle intake duct D1 is inevitably a wide flat shape with the height dimension kept low.

すなわち車両用吸気ダクトD1は、図12に一部破断して示すように、インジェクション成形またはブロー成形等の成形技術により成形された合成樹脂製で、互いに対向する上壁部分22および下壁部分24からなるダクト本体20が主体とされる。また車両用吸気ダクトD1は、屈曲状をなすダクト本体20の長手方向の一端に横長の空気取込口26を開設すると共に、長手方向の他端に略矩形の空気送出口28を開設してある。そしてダクト本体20は、図10および図13に示すように、その前側部分がピンまたはボルト等の適宜取付手段BLでラジエターサポート16の上面へ取り付けられ、その後側部分がエンジンルーム12内に設置されたエアクリーナーACへ連結される。   That is, the vehicle air intake duct D1 is made of a synthetic resin formed by a molding technique such as injection molding or blow molding as shown in a partially broken view in FIG. 12, and the upper wall portion 22 and the lower wall portion 24 facing each other. A duct body 20 made of The vehicle intake duct D1 has a horizontally long air intake 26 at one end in the longitudinal direction of the bent duct body 20 and a substantially rectangular air outlet 28 at the other end in the longitudinal direction. is there. As shown in FIGS. 10 and 13, the duct body 20 has a front portion attached to the upper surface of the radiator support 16 by appropriate attachment means BL such as a pin or a bolt, and a rear portion thereof installed in the engine room 12. Connected to the air cleaner AC.

ここで、前述した車両用吸気ダクトD1のダクト本体20は、軽量化に伴う薄肉化および扁平状の外形形状等によって剛性があまり高くない。従って、通常の使用状態であっても、エンジンEGの駆動時におけるダクト本体20内の負圧化や、エンジンルーム12内の温度上昇によるダクト本体20の軟化により、上壁部分22および下壁部分24の陥凹的な変形が発生し易くなっている。特に、横長の空気取込口26が形成されたダクト本体20の前側部分では変形が起こり易く、上壁部分22および下壁部分24の変形により空気取込口26の開口面積が減少すると、エンジンEGへ空気を充分に取り込めなくなる。そこで、図12および図13に示すように、下壁部分24にダクト本体20内へ突出する柱状の支持部30を設け、この支持部30で上壁部分22を内側から支持させる構成とすることで、前述した問題を解決する対策が施されている。これに関連する技術は、例えば特許文献1に開示されている。
特開2004−308453号公報
Here, the duct main body 20 of the above-described vehicle intake duct D1 is not so high in rigidity due to the thinning and the flat outer shape accompanying the weight reduction. Accordingly, even in a normal use state, the upper wall portion 22 and the lower wall portion are caused by the negative pressure in the duct body 20 when the engine EG is driven or the duct body 20 is softened due to the temperature rise in the engine room 12. Twenty-four concave deformations are likely to occur. In particular, when the front side portion of the duct body 20 in which the horizontally long air intake port 26 is formed is easily deformed, and the opening area of the air intake port 26 decreases due to the deformation of the upper wall portion 22 and the lower wall portion 24, the engine Air cannot be taken into EG enough. Therefore, as shown in FIGS. 12 and 13, the lower wall portion 24 is provided with a columnar support portion 30 protruding into the duct body 20, and the upper wall portion 22 is supported from the inside by the support portion 30. Therefore, measures are taken to solve the above-mentioned problems. A technique related to this is disclosed in Patent Document 1, for example.
JP 2004-308453 A

ところで近年に至っては、歩行者保護に関する安全対策の確立が希求されており、歩行者が衝突した際にはその衝撃により車体が適度に変形することで、衝撃吸収を図るようにした所謂「歩行者傷害軽減ボディ」が開発されている。このため、エンジンフード14においては、歩行者が衝突した際の衝撃力により下方へ変形し易い構造とすることで、衝突による衝撃吸収を図って歩行者の負傷度合を軽減する対策が施されている。従って、エンジンフード14の真下に位置する車両用吸気ダクトD1は、エンジンフード14の変形につれてダクト本体20自体が変形して、エンジンフード14の変形を阻害しないことが要求されている。   By the way, the establishment of safety measures for pedestrian protection has been demanded in recent years, and when a pedestrian collides, the vehicle body is deformed appropriately by the impact, so-called `` walking '' "Injury alleviation body" has been developed. For this reason, the engine hood 14 has a structure that is easily deformed downward by an impact force when a pedestrian collides, thereby taking measures to reduce the degree of injury of the pedestrian by absorbing the impact due to the collision. Yes. Therefore, the vehicle intake duct D1 located directly under the engine hood 14 is required to be deformed by the duct body 20 itself as the engine hood 14 is deformed, so that the deformation of the engine hood 14 is not hindered.

そこで従来の車両用吸気ダクトD1は、エンジンフード14の変形に伴う外力が上方から付加された場合に、前述した支持部30を折曲的または撓曲的に圧縮変形させることで、ダクト本体20の変形を実現するようにしていた。しかしながら、ブロー成形されたダクト本体20の場合では、支持部30の肉厚のコントロールが困難であるから、該支持部30の強度にバラツキが発生し易くなっていた。例えば、支持部30が規定より厚く形成されていた場合には、図14に示すように、所定の外力が付加されても該支持部30が適切に変形しないから、所謂「支え棒」のように作用してダクト本体20の変形を阻害する問題が発生してしまう。また、インジェクション成形された上壁部分22と下壁部分24とを貼り合わせて形成されたダクト本体20の場合では、支持部30の肉厚のコントロールは比較的容易にできるとしても、外力が付加された場合に支持部30が折曲的または撓曲的に圧縮変形する態様は同様であるから、該支持部30の変形が増加するに伴って反発力が徐々に高まってしまい、依然として荷重の調節が困難となっていた。   Therefore, the conventional vehicle air intake duct D1 is configured such that when the external force accompanying the deformation of the engine hood 14 is applied from above, the support portion 30 described above is bent or flexibly compressed and deformed, whereby the duct body 20 It was trying to realize the deformation of. However, in the case of the blow molded duct body 20, it is difficult to control the thickness of the support portion 30, and thus the strength of the support portion 30 is likely to vary. For example, when the support part 30 is formed thicker than specified, the support part 30 does not deform appropriately even when a predetermined external force is applied as shown in FIG. The problem which acts on this and inhibits the deformation | transformation of the duct main body 20 will generate | occur | produce. Further, in the case of the duct body 20 formed by bonding the upper wall portion 22 and the lower wall portion 24 formed by injection molding, an external force is applied even though the thickness of the support portion 30 can be controlled relatively easily. In this case, since the support portion 30 is bent or flexibly compressed and deformed in the same manner, the repulsive force gradually increases as the deformation of the support portion 30 increases, and the load still remains. Adjustment was difficult.

本発明は、所定の大きさ以上の外力が第1壁体に付加された際に、該第1壁体の円滑な変形が許容される車両用吸気ダクトを提供することを目的とする。   An object of the present invention is to provide a vehicle intake duct that allows smooth deformation of the first wall when an external force of a predetermined magnitude or more is applied to the first wall.

前記課題を解決し、所期の目的を達成するため、請求項1に記載の発明は、互いに対向する第1壁体および第2壁体を有するダクト本体を備えた車両用吸気ダクトにおいて、
前記第1壁体における前記ダクト本体内に設けられ、第1壁体から前記第2壁体に向けて突出する支持部と、
前記第2壁体における前記支持部に対向する部位に開口し、該支持部が挿通可能な寸法に設定された挿通部と、
前記第2壁体の外側に取り付けられた板状の当接部材とを備え、
前記当接部材は、前記第2壁体への取付部位である取付部と、前記取付部に弾性変形可能に連設され前記挿通部を覆蓋、前記第1壁体の第2壁体側への変形に伴前記支持部の当接によりダクト本体から離れるよう変形する当接変位部とを有し、
前記当接部材は、前記当接変位部が第1壁体の変形を許容するよう弾性変形した状態において、前記支持部を介して該第1壁体へ復帰弾力を付与するよう構成したことを要旨とする。
In order to solve the above-mentioned problems and achieve the intended object, the invention according to claim 1 is a vehicle intake duct including a duct body having a first wall body and a second wall body facing each other.
A support portion provided in the duct body in the first wall body and projecting from the first wall body toward the second wall body;
An insertion portion that is open to a portion of the second wall that faces the support portion, and is set to a dimension that allows the support portion to be inserted;
A plate-like contact member attached to the outside of the second wall,
Said abutment member, said mounting portion is a mounting portion to the second wall, so as to be elastically deformable continuously provided by covering the insertion portion into the mounting portion, the second wall side of the first wall It has a abutment displacing portion to deform away from the duct body by the contact of the support portion intends accompanied by the deformation of the,
The contact member is configured to apply a return elasticity to the first wall body via the support portion in a state where the contact displacement portion is elastically deformed to allow deformation of the first wall body. The gist.

従って、請求項1に係る発明によれば、ダクト本体の第1壁体に所定の大きさ以上の外力が付加された際に、該第1壁体に設けた支持部が第2壁体の外側に取り付けられた当接部材を変形させることで、第1壁体の円滑な変形が許容される。すなわち、ダクト本体における第1壁体の変形が、支持部の折曲的または撓曲的な圧縮変形によるものではなく、該支持部の当接による当接部材の当接変位部の変位によってなされる。そして当接部材は、当接変位部が弾性変形した状態では支持部を介して第1壁体へ復帰弾力を付与するので、第1壁体に対する外力の付加が解除されるとダクト本体を元の形状に復帰させることも可能である。また、ダクト本体と当接部材とが別部材として構成されるので、該ダクト本体の材質や肉厚等の制限を受けることなく、ダクト本体の変形荷重を容易に設定することができる。 Therefore, according to the first aspect of the present invention, when an external force of a predetermined magnitude or more is applied to the first wall body of the duct body, the support portion provided on the first wall body is the second wall body. By deforming the contact member attached to the outside, smooth deformation of the first wall body is allowed. That is, the deformation of the first wall body in the duct main body is not caused by the bending or bending compression deformation of the support portion, but by the displacement of the contact displacement portion of the contact member due to the contact of the support portion. The The contact member gives a return elastic force to the first wall body via the support portion when the contact displacement portion is elastically deformed. Therefore, when the external force applied to the first wall body is released, the contact body returns to the original position. It is also possible to restore the shape. In addition, since the duct body and the abutting member are configured as separate members, the deformation load of the duct body can be easily set without being restricted by the material or thickness of the duct body.

請求項2に記載の発明は、前記取付部は、前記当接変形部を挟む両側に、該当接変形部と同じ方向へ延出する延出部を有し、
前記当接部材は、前記各延出部が前記第2壁体に固定されることを要旨とする。
従って、請求項2に係る発明によれば、第2壁体に固定される当接部材の取付位置と当接変位部に対する支持部の当接位置とが、該当接変位部と取付部との連設部に対して同じ側に位置するから、支持部が当接変位部を下方へ押した場合に取付部が第2壁体を外側から押す力が弱められ、該第2壁体の変形を抑えることができる。
請求項3に記載の発明は、前記当接変位部の前記ダクト本体内に臨む部位に、シート状の緩衝材が配設されていることを要旨とする。
従って、請求項3に係る発明によれば、支持部と当接変位部とが直接接触することによる異音の発生を防止することができる。
請求項4に記載の発明は、前記当接部材と前記第2壁体との間に、前記挿通部を囲繞するシール部材が配設されていることを要旨とする。
従って、請求項4に係る発明によれば、第2壁体と当接部材との密着度合が高まり、当接部材の非変形時には挿通部が当接変位部で覆蓋され、該挿通部を介して外部空気がダクト本体内へ流入することを防止し得る。
In the invention according to claim 2, the attachment portion has an extending portion that extends in the same direction as the corresponding contact deformation portion on both sides of the contact deformation portion.
The contact member is characterized in that the extending portions are fixed to the second wall body .
Therefore, according to the invention according to claim 2, the attachment position of the contact member fixed to the second wall body and the contact position of the support portion with respect to the contact displacement portion are determined by the corresponding contact displacement portion and the attachment portion. Since it is located on the same side with respect to the connecting portion, when the support portion pushes the contact displacement portion downward, the force that the mounting portion pushes the second wall body from the outside is weakened, and the deformation of the second wall body Can be suppressed.
The gist of the invention described in claim 3 is that a sheet-like cushioning material is disposed at a portion of the contact displacement portion facing the duct body.
Therefore, according to the invention which concerns on Claim 3, generation | occurrence | production of the noise by the support part and a contact displacement part contacting directly can be prevented.
The gist of the invention described in claim 4 is that a seal member surrounding the insertion portion is disposed between the contact member and the second wall body.
Therefore, according to the fourth aspect of the present invention, the degree of contact between the second wall body and the contact member is increased, and when the contact member is not deformed, the insertion portion is covered with the contact displacement portion , and the insertion portion is interposed through the insertion portion. Thus, external air can be prevented from flowing into the duct body.

本発明に係る車両用吸気ダクトによれば、所定の大きさ以上の外力が第1壁体に付加された際に、第2壁体に取り付けた当接部材が変形することで第1壁体の円滑な変形が許容される。   According to the vehicle intake duct according to the present invention, when an external force having a predetermined magnitude or more is applied to the first wall body, the contact member attached to the second wall body is deformed to deform the first wall body. Smooth deformation is allowed.

次に、本発明に係る車両用吸気ダクトにつき、好適な実施例を挙げ、添付図面を参照しながら、以下に説明する。   Next, a preferred embodiment of the vehicle air intake duct according to the present invention will be described and described below with reference to the accompanying drawings.

本願が対象とする車両用吸気ダクトDは、図10〜図14に示した従来の車両用吸気ダクトD1と同様に、エンジンルーム12の前側車体構成部分であるラジエターサポート16とエンジンフード14との間の間隙Sに、ダクト本体40の空気取込口46を臨ませた状態で設置される。実施例では、図12に示す従来の車両用吸気ダクトD1のダクト本体20と外形形状が、基本的に同一のダクト本体40を有した車両用吸気ダクトDを例示し、車両における同一の構成部分、部材については、同一の符号を付して説明を省略する。そして、車両用吸気ダクトDにおいて車体10の前側を指向した側を前側とし、該車両用吸気ダクトDにおいてエアクリーナーACに連結される側を後側とする。また、車体10の前側から見た該車体10の車幅方向を、車両用吸気ダクトDの左右方向とする。   The vehicle air intake duct D to which the present application is directed is similar to the conventional vehicle air intake duct D1 shown in FIGS. 10 to 14 between the radiator support 16 and the engine hood 14 that are the front body components of the engine room 12. It is installed with the air intake 46 of the duct body 40 facing the gap S between them. The embodiment exemplifies the vehicle intake duct D having the duct body 40 having the same shape as the duct body 20 of the conventional vehicle intake duct D1 shown in FIG. About a member, the same code | symbol is attached | subjected and description is abbreviate | omitted. A side of the vehicle intake duct D that faces the front side of the vehicle body 10 is a front side, and a side of the vehicle intake duct D that is connected to the air cleaner AC is a rear side. Further, the vehicle width direction of the vehicle body 10 viewed from the front side of the vehicle body 10 is the left-right direction of the vehicle intake duct D.

実施例の車両用吸気ダクトDは、図1および図2に示すように、ポリエチレン(PE)やポリプロピレン(PP)等の合成樹脂素材からブロー成形された屈曲筒体状をなすダクト本体40を備えている。このダクト本体40は、互いに対向する上壁部分(第1壁体)42および下壁部分(第2壁体)44からなり、エンジンルーム12の前側に取り付けた際に、上壁部分42がエンジンフード14に対向する。ダクト本体40の長手方向の一端である前端部に横長の空気取込口46が形成されていると共に、長手方向の他端である後端部に空気送出口48が形成されている。空気送出口48の外周囲には、エアクリーナーACの空気流入口に嵌合する筒状の連結部50が設けられている。また、ダクト本体40の前端部には、該ダクト本体40の外面から側方へ延出した取付片部52,52が設けられている。これら取付片部52,52には、ラジエターサポート16の上面に締結されるボルトBLが挿通する係止孔が穿設されている。なおダクト本体40は、上壁部分42および下壁部分44を個別にインジェクション成形して、これら上壁部分42および下壁部分44の端部を接合して形成することも可能である。   As shown in FIGS. 1 and 2, the vehicle air intake duct D of the embodiment includes a duct body 40 having a bent cylindrical shape blow-molded from a synthetic resin material such as polyethylene (PE) or polypropylene (PP). ing. The duct body 40 includes an upper wall portion (first wall body) 42 and a lower wall portion (second wall body) 44 facing each other. When the duct body 40 is attached to the front side of the engine room 12, the upper wall portion 42 is engine-mounted. Opposite the hood 14. A horizontally long air intake 46 is formed at the front end which is one end in the longitudinal direction of the duct body 40, and an air outlet 48 is formed at the rear end which is the other end in the longitudinal direction. A cylindrical connecting portion 50 that fits into the air inlet of the air cleaner AC is provided on the outer periphery of the air outlet 48. Further, attachment piece portions 52, 52 extending from the outer surface of the duct main body 40 to the side are provided at the front end portion of the duct main body 40. The mounting pieces 52 and 52 are provided with locking holes through which bolts BL fastened to the upper surface of the radiator support 16 are inserted. The duct body 40 can also be formed by individually injection-molding the upper wall portion 42 and the lower wall portion 44 and joining the end portions of the upper wall portion 42 and the lower wall portion 44.

上壁部分42には、図1〜図3に示すように、空気取込口46の後側に隣接した部位に、該上壁部分42からダクト本体40内へ突出する柱状の支持部60が設けられている。そして、下壁部分44の支持部60に対向する部位に、該支持部60が挿通可能な寸法に開口する挿通部62が設けられている。また、下壁部分44の外側には、挿通部62に臨むように板状の当接部材70が取り付けられている。従って、上壁部分42の支持部60が設けられた部位を上方から押した際には、該上壁部分42が下方へ沈み込むように変形することに伴い、支持部60の当接端部60Aが、挿通部62を介して当接部材70に当接するよう構成されている。   As shown in FIGS. 1 to 3, the upper wall portion 42 has a columnar support portion 60 that protrudes from the upper wall portion 42 into the duct body 40 at a portion adjacent to the rear side of the air intake port 46. Is provided. An insertion portion 62 that opens to a size that allows the support portion 60 to be inserted is provided at a portion of the lower wall portion 44 that faces the support portion 60. A plate-like contact member 70 is attached to the outside of the lower wall portion 44 so as to face the insertion portion 62. Therefore, when the portion of the upper wall portion 42 where the support portion 60 is provided is pushed from above, the upper wall portion 42 is deformed so as to sink downward, so that the contact end portion of the support portion 60 60 </ b> A is configured to contact the contact member 70 via the insertion portion 62.

支持部60は、上壁部分42の成形時に該上壁部分42に一体成形され、上壁部分42の肉厚と略同一の肉厚の略四角錐形状を呈している。図2に示すように、支持部60のダクト本体40内への突出長Hは、該支持部60の当接端部60Aが当接部材70との間に僅かな隙間ができる程度とされ、これら支持部60と当接部材70とは、ダクト本体40の非変形時には離間している。そして、下壁部分44に取り付けられた当接部材70に支持部60の当接端部60Aが当接すると、上壁部分42の該支持部60が設けられた部位が支持される。なお、支持部60の突出長Hは、該支持部60の当接端部60Aが当接部材70と接触する長さであってもよい。   The support portion 60 is integrally formed with the upper wall portion 42 when the upper wall portion 42 is formed, and has a substantially quadrangular pyramid shape with a thickness substantially the same as the thickness of the upper wall portion 42. As shown in FIG. 2, the protrusion length H of the support portion 60 into the duct body 40 is such that a slight gap is formed between the contact end portion 60A of the support portion 60 and the contact member 70. The support 60 and the contact member 70 are separated when the duct body 40 is not deformed. When the contact end portion 60A of the support portion 60 contacts the contact member 70 attached to the lower wall portion 44, the portion of the upper wall portion 42 provided with the support portion 60 is supported. Note that the protrusion length H of the support portion 60 may be a length at which the contact end portion 60 </ b> A of the support portion 60 contacts the contact member 70.

支持部60の形成位置は、図2に示すように、ダクト本体40の前側部分をラジエターサポート16の上面に固定させた状態において、該ラジエターサポート16の上面から外れた後側となるように設定されている。支持部60の形成位置をこのように設定するのは、図5に示すように、上壁部分42に外力が付加されて該上壁部分42が下壁部分44側へ変形する際に、これに伴って支持部60が変位してダクト本体40の外側(下方)へ突出するからである。なお、支持部60の突出形状は、前述した略四角錐形状に限定されるものではなく、例えば円錐または楕円錐形状、多角錐形状、円柱または角柱形状等であってもよいし、空気の流れを制御するように空気の流れ方向に沿ったリブ形状でもよい。   As shown in FIG. 2, the formation position of the support portion 60 is set to be the rear side of the radiator support 16 when the front portion of the duct body 40 is fixed to the upper surface of the radiator support 16. Has been. The formation position of the support portion 60 is set in this way when an external force is applied to the upper wall portion 42 and the upper wall portion 42 is deformed toward the lower wall portion 44 as shown in FIG. This is because the support portion 60 is displaced along with the protrusion and protrudes outward (downward) from the duct body 40. Note that the protruding shape of the support portion 60 is not limited to the substantially quadrangular pyramid shape described above, and may be, for example, a cone or elliptical cone shape, a polygonal pyramid shape, a cylinder or a prism shape, or the flow of air. It may be a rib shape along the air flow direction so as to control.

下壁部分44に開口する挿通部62は、図1および図3(a)に示すように、上壁部分42の下壁部分44側への変形に伴って変位する支持部60の挿通を許容する。すなわち、図3(b)に示すように、挿通部62の左右開口幅L1は、支持部60の左右幅W1より大きく設定されると共に、挿通部62の前後開口幅L2は、支持部60の前後幅W2より大きく設定されている。また支持部60は、図3(b)に示すように、上方から見て挿通部62の開口領域内に位置しており、該支持部60は挿通部62と上下方向において完全に重なっている。従って、上壁部分42に外力が付加されて、該上壁部分42が下壁部分44側である下方へ変形すると、支持部60が下壁部分44に接触することなく挿通部62に挿通し得る。すなわち、通常の使用状態において付加される外力より大きい外力が上壁部分42に対して上方から付加された場合には、支持部60が挿通部62へ円滑に挿通することで、上壁部分42は下壁部分44に接触する状態まで変形し得る。なお挿通部62は、ダクト本体40をブロー成形した後工程において、エンドミルまたは熱刃カッター等で開設される。但し、ダクト本体40をインジェクション成形する場合には、上壁部分42の成形と同時に挿通部62を成形することも可能である。   As shown in FIG. 1 and FIG. 3A, the insertion portion 62 that opens in the lower wall portion 44 allows insertion of the support portion 60 that is displaced along with the deformation toward the lower wall portion 44 side of the upper wall portion 42. To do. That is, as shown in FIG. 3B, the left and right opening width L1 of the insertion portion 62 is set to be larger than the left and right width W1 of the support portion 60, and the front and rear opening width L2 of the insertion portion 62 is It is set larger than the front-rear width W2. Further, as shown in FIG. 3B, the support portion 60 is located in the opening region of the insertion portion 62 as viewed from above, and the support portion 60 completely overlaps with the insertion portion 62 in the vertical direction. . Therefore, when an external force is applied to the upper wall portion 42 and the upper wall portion 42 is deformed downward on the lower wall portion 44 side, the support portion 60 is inserted into the insertion portion 62 without contacting the lower wall portion 44. obtain. That is, when an external force larger than the external force applied in a normal use state is applied from above to the upper wall portion 42, the support portion 60 smoothly passes through the insertion portion 62, so that the upper wall portion 42. Can be deformed to contact the lower wall portion 44. The insertion portion 62 is opened by an end mill, a hot blade cutter, or the like in a post-process after the duct body 40 is blow-molded. However, when the duct body 40 is injection-molded, the insertion portion 62 can be molded simultaneously with the molding of the upper wall portion 42.

当接部材70は、バネ鋼等からなる金属製であって、図1〜図4に示すように、該当接部材70を下壁部分44に取り付けるための取付部72と、挿通部62を覆蓋すると共に支持部60が当接する当接変位部74とを備えている。取付部72は、当接変位部74の前側部分と連設され、該当接変位部74より左右両側へ延出すると共に後方へ延出した鉤状を呈し、図3(b)および図4に示すように、当接変位部74を挟んだ左右両側において後方へ延出する各延出部72A,72Aに、取付ネジ80の挿通が許容されるネジ挿通孔76,76が形成されている。これらネジ挿通孔76,76は、下壁部分44の外面において挿通部62の左右に形成されたネジ締結孔54,54に夫々整合する。従って、各ネジ挿通孔76,76に挿通した各取付ネジ80,80を対向のネジ締結孔54,54にねじ込むことで、当接部材70がダクト本体40の下壁部分44に固定される。   The contact member 70 is made of a metal made of spring steel or the like, and covers the attachment portion 72 for attaching the contact member 70 to the lower wall portion 44 and the insertion portion 62 as shown in FIGS. And a contact displacement portion 74 with which the support portion 60 abuts. The attachment portion 72 is connected to the front side portion of the contact displacement portion 74, and has a hook shape extending from the contact displacement portion 74 to the left and right sides and extending rearward, as shown in FIGS. As shown, screw insertion holes 76 and 76 that allow the attachment screw 80 to be inserted are formed in the extending portions 72A and 72A that extend rearward on both the left and right sides with the contact displacement portion 74 interposed therebetween. These screw insertion holes 76 and 76 are respectively aligned with screw fastening holes 54 and 54 formed on the left and right of the insertion portion 62 on the outer surface of the lower wall portion 44. Therefore, the contact member 70 is fixed to the lower wall portion 44 of the duct body 40 by screwing the mounting screws 80, 80 inserted into the screw insertion holes 76, 76 into the opposing screw fastening holes 54, 54.

当接変位部74は、前述した挿通部62の開口サイズより大きい矩形状に形成されており、前述したように、前側部分において取付部72に連設されると共に、左側部分および右側部分においては該取付部72の各延出部72A,72Aと分離している。そして、取付部72により当接部材70を下壁部分44に取り付けた際には、図3(a)に示すように、当接変位部74が挿通部62を全面的に覆蓋すると共に、下壁部分44の挿通部62の周囲部分に密着する。すなわち当接部材70は、支持部60の非当接時に、下壁部分44に密着して当接変位部74が挿通部62を覆蓋し、該挿通部62を介して外部空気がダクト本体40内へ流入することを防止するよう構成されている。   The contact displacement portion 74 is formed in a rectangular shape larger than the opening size of the insertion portion 62 described above, and as described above, the contact displacement portion 74 is connected to the attachment portion 72 at the front side portion, and at the left side portion and the right side portion. The mounting portion 72 is separated from the extending portions 72A and 72A. When the contact member 70 is attached to the lower wall portion 44 by the attachment portion 72, the contact displacement portion 74 covers the entire insertion portion 62 as shown in FIG. The wall portion 44 is in close contact with the peripheral portion of the insertion portion 62. That is, the contact member 70 is in close contact with the lower wall portion 44 when the support portion 60 is not in contact, and the contact displacement portion 74 covers the insertion portion 62, and external air is passed through the insertion portion 62 through the duct body 40. It is configured to prevent inflow.

そして、上壁部分42に下方への外力が付加されて支持部60が当接変位部74を内側から押した際には、図5に示すように、取付部72と当接変位部74との境界部分に位置する変形部78が折曲的または撓曲的に変形し、当接変位部74が該支持部60との当接下にダクト本体40の外側へ後下がり状態に変位することが許容される。そして、当接変位部74がダクト本体40の外側へ変位することで挿通部62が開放し、該挿通部62を介して支持部60がダクト本体40の外側へ変位することが可能となり、上壁部分42の下方への変形が許容される。   When a downward external force is applied to the upper wall portion 42 and the support portion 60 pushes the contact displacement portion 74 from the inside, as shown in FIG. 5, the attachment portion 72, the contact displacement portion 74, The deformed portion 78 located at the boundary portion of the wire is bent or flexibly deformed, and the contact displacement portion 74 is displaced to the outside of the duct body 40 in a rearwardly lowered state while being in contact with the support portion 60. Is acceptable. Then, the abutment displacement portion 74 is displaced to the outside of the duct body 40 to open the insertion portion 62, and the support portion 60 can be displaced to the outside of the duct body 40 via the insertion portion 62. The wall portion 42 is allowed to be deformed downward.

当接部材70が変形して当接変位部74の変位を発現させる変形荷重は、変形部78の延在長(当接変位部74の幅寸法)や、該変形部78における当接部材70の肉厚を調節することで設定される。これにより実施例では、前述した通常の使用状態において想定される外力が上壁部分42を介して支持部60に付加された場合には、当接変位部74が変位しないように設定されている。従って、当接部材70の当接変位部74は、図2および図3(a)に示すように、通常の使用状態に支持部60が内側から当接しても下壁部分44に密着した状態に姿勢保持され、通常の使用状態においては上壁部分42の変形が阻止される。一方、通常の使用状態において付加される外力以上の大きい外力が上壁部分42に付加された場合には、前述したように、上壁部分42の変形に伴って下方へ変位する支持部60の当接下に当接変位部74が後下がり状態に変位し、ダクト本体40における上壁部分42の変形が許容される。   The deformation load that deforms the contact member 70 to cause the displacement of the contact displacement portion 74 is the extension length of the deformation portion 78 (width dimension of the contact displacement portion 74) or the contact member 70 in the deformation portion 78. It is set by adjusting the wall thickness. Thus, in the embodiment, when the external force assumed in the normal use state described above is applied to the support portion 60 via the upper wall portion 42, the contact displacement portion 74 is set so as not to be displaced. . Accordingly, as shown in FIGS. 2 and 3A, the contact displacement portion 74 of the contact member 70 is in close contact with the lower wall portion 44 even when the support portion 60 contacts from the inside in a normal use state. The posture of the upper wall portion 42 is prevented from being deformed during normal use. On the other hand, when an external force larger than the external force applied in a normal use state is applied to the upper wall portion 42, as described above, the support portion 60 that is displaced downward as the upper wall portion 42 is deformed. Under the contact, the contact displacement portion 74 is displaced rearwardly, and the deformation of the upper wall portion 42 in the duct body 40 is allowed.

なお、実施例の当接部材70では、図3(b)に示すように、取付部72における左右の延出部72A,72Aに形成したネジ挿通孔76,76の位置を、当接変位部74の支持部60が当接する当接位置P1を通過して左右方向に延在する(ダクト本体40の前端部と平行に延在する)直線上とし、当接位置P1と各ネジ挿通孔76,76とを左右方向において一直線上に整列させてある。すなわち、当接部材70の支持部60が当接する当接位置P1と、取付ネジ80,80による当接部材70の下壁部分44に対する取付位置P2,P2とが、変形部78に対して同一の側である後側に設けてある。これにより、通常の使用状態時において支持部60が当接変位部74を下方へ押した場合に、当接部材70の変形部78から前側に位置する取付部72が下壁部分44を押し上げる力が弱められ、ダクト本体40の前側部分において下壁部分44が変形して空気取込口46の開口面積が減少するのを防止し得る。なお取付位置P2,P2は、変形部78に対して当接位置P1と同一の側に設けてあればよく、これら取付位置P2,P2と当接位置P1とは、必ずしも左右方向において一直線上に整列していなくてもよい。例えば、延出部72A,72Aを更に後方へ延長形成して、当接位置P1より後側に取付位置P2,P2を設けてもよい。   In the contact member 70 of the embodiment, as shown in FIG. 3B, the positions of the screw insertion holes 76 and 76 formed in the left and right extending portions 72A and 72A in the mounting portion 72 are set as the contact displacement portion. It is on a straight line extending in the left-right direction through the contact position P1 with which the support portions 60 of the 74 abut (extending parallel to the front end portion of the duct body 40), and the contact position P1 and each screw insertion hole 76. , 76 are aligned in a straight line in the left-right direction. That is, the abutting position P1 where the support portion 60 of the abutting member 70 abuts and the mounting positions P2, P2 of the abutting member 70 with respect to the lower wall portion 44 by the mounting screws 80, 80 are the same as the deformation portion 78 It is provided on the rear side which is the side of the front side. As a result, when the support portion 60 pushes the contact displacement portion 74 downward in the normal use state, the attachment portion 72 located on the front side from the deformable portion 78 of the contact member 70 pushes up the lower wall portion 44. The lower wall portion 44 is deformed in the front portion of the duct body 40 and the opening area of the air intake port 46 can be prevented from being reduced. The attachment positions P2 and P2 need only be provided on the same side as the contact position P1 with respect to the deformed portion 78. The attachment positions P2 and P2 and the contact position P1 are not necessarily in a straight line in the left-right direction. They do not have to be aligned. For example, the extension portions 72A and 72A may be further extended rearward, and the attachment positions P2 and P2 may be provided on the rear side of the contact position P1.

当接部材70における当接変位部74のダクト本体40内に面した内側には、図2および図3(a)に示すように、不織布またはウレタン等を材質とするシート状の緩衝シート材82が貼り付けられている。この緩衝シート材82は、支持部60と当接変位部74とが直接的に接触することによる異音の発生を防止するために貼り付けられている。従って支持部60は、緩衝シート材82を介して当接変位部74を押すようになり、これにより上壁部分42を支持する。但し、支持部60と当接部材70とが接触しても異音が発生しない場合や、異音の発生レベルが極小さい場合には、緩衝シート材82を貼り付ける必要はない。   As shown in FIG. 2 and FIG. 3A, on the inner side of the contact displacement portion 74 of the contact member 70 facing the duct main body 40, a sheet-like cushioning sheet material 82 made of a nonwoven fabric or urethane is used. Is pasted. This buffer sheet material 82 is affixed in order to prevent the generation of abnormal noise due to the direct contact between the support portion 60 and the contact displacement portion 74. Therefore, the support part 60 comes to push the contact displacement part 74 via the cushioning sheet material 82, thereby supporting the upper wall part 42. However, it is not necessary to affix the cushioning sheet material 82 when abnormal noise does not occur even when the support portion 60 and the contact member 70 come into contact with each other or when the abnormal noise generation level is extremely small.

従って、前述のように構成された実施例の車両用吸気ダクトDでは、図5に示すように、通常の使用状態において付加される外力より大きい外力が上壁部分42に付加された際に、該上壁部分42に設けた支持部60が下壁部分44に取り付けた当接部材70の当接変位部74を変位させることで、上壁部分42の円滑な変形が許容される。すなわち、ダクト本体40における上壁部分42の変形が、支持部60の折曲的または撓曲的な圧縮変形によるものではなく、該支持部の当接による当接部材70の変形(当接変位部74の変位)によってなされる。従って、ダクト本体40の変形が大きくなっても反発力が殆ど高まらない。また、上壁部分42に対する外力の付加が解除された際には、当接部材70の復帰弾力により当接変位部74が元の状態に復帰しながら支持部60を押すので、ダクト本体40が元の形状に復帰することも可能である。更に、ダクト本体40と当接部材70とが別部材として構成されるので、該当接部材70をダクト本体40とは別の様々な材質とすることができる。これにより、ダクト本体40の材質や下壁部分44の肉厚等の制限を受けることなく、該ダクト本体40の変形荷重を容易に設定することができる。   Therefore, in the vehicle intake duct D of the embodiment configured as described above, as shown in FIG. 5, when an external force larger than the external force applied in a normal use state is applied to the upper wall portion 42, The support portion 60 provided on the upper wall portion 42 displaces the contact displacement portion 74 of the contact member 70 attached to the lower wall portion 44, so that smooth deformation of the upper wall portion 42 is allowed. That is, the deformation of the upper wall portion 42 in the duct body 40 is not due to the bending or bending compression deformation of the support portion 60, but the deformation (contact displacement) of the contact member 70 due to the contact of the support portion. Displacement of the portion 74). Therefore, even if the deformation of the duct main body 40 increases, the repulsive force hardly increases. Further, when the external force applied to the upper wall portion 42 is released, the contact displacement portion 74 pushes the support portion 60 while returning to the original state by the return elastic force of the contact member 70, so that the duct body 40 is It is also possible to return to the original shape. Furthermore, since the duct main body 40 and the contact member 70 are configured as separate members, the corresponding contact member 70 can be made of various materials different from the duct main body 40. Thereby, the deformation load of the duct main body 40 can be easily set without being restricted by the material of the duct main body 40 and the thickness of the lower wall portion 44.

(変更例)
当接部材70は、前述した実施例の形状に限定されるものではなく、例えば図6に示すように、空気取込口46と挿通部62との間に取付ネジ80をねじ込むネジ締結孔54を形成し得るスペースがある場合には、該ネジ締結孔54をこれら空気取込口46と挿通部62との間に設けることで、当接部材70を単純な長矩形状に形成することも可能である。
(Example of change)
The contact member 70 is not limited to the shape of the above-described embodiment. For example, as shown in FIG. 6, a screw fastening hole 54 into which a mounting screw 80 is screwed between the air intake port 46 and the insertion portion 62. Can be formed in a simple long rectangular shape by providing the screw fastening hole 54 between the air intake port 46 and the insertion portion 62. It is.

当接部材70は、金属製のものに限定されるものではなく、例えば合成樹脂板等から形成された合成樹脂製、ゴム板から形成されたゴム製等、弾性変形が可能な素材から形成されたものであれば実施可能である。これにより前述したように、ダクト本体40の材質や下壁部分44の肉厚等の制限を受けることなく、該ダクト本体40の変形荷重を容易に設定することができる。   The contact member 70 is not limited to a metal member, and is made of a material that can be elastically deformed, such as a synthetic resin formed from a synthetic resin plate or the like, or a rubber formed from a rubber plate. If it is, it can be implemented. Thereby, as described above, the deformation load of the duct main body 40 can be easily set without being restricted by the material of the duct main body 40 or the thickness of the lower wall portion 44.

当接部材70の当接変位部74は、図7(a)および図7(b)に示すように、挿通部62の開口輪郭形状と同一の外部輪郭形状を有する栓状に形成し、支持部60の非当接時には、当接変位部74が挿通部62に嵌合するように構成してもよい。この場合、挿通部62の内周端面部を、ダクト本体40の内側から外側方向へ行くに従って拡開する傾斜面とすると共に、当接変位部74の外周端面部を、ダクト本体40側に近接するに従って内方へ傾いた傾斜面することが望ましい。これにより、当接部材70の非変形時に、当接変位部74の外周端面部が挿通部62の内周端面部に密着するよう構成すれば、挿通部62を介して外部空気がダクト本体40内へ流入することを防止し得る。   As shown in FIGS. 7A and 7B, the contact displacement portion 74 of the contact member 70 is formed in a plug shape having the same outer contour shape as the opening contour shape of the insertion portion 62, and is supported. When the part 60 is not in contact, the contact displacement part 74 may be configured to fit into the insertion part 62. In this case, the inner peripheral end surface portion of the insertion portion 62 is an inclined surface that expands from the inside of the duct main body 40 toward the outer side, and the outer peripheral end surface portion of the contact displacement portion 74 is close to the duct main body 40 side. It is desirable to have an inclined surface inclined inward as it goes on. Thereby, when the outer peripheral end surface portion of the contact displacement portion 74 is in close contact with the inner peripheral end surface portion of the insertion portion 62 when the contact member 70 is not deformed, the external air is passed through the insertion portion 62. It is possible to prevent inflow.

当接部材70の当接変位部74は、図8に参考例として示すように、支持部60に当接可能に挿通部62に臨んた状態で下壁部分44の内側(ダクト本体40の内部)に取り付けるようにしてもよい。この参考例では、当接部材70の当接変位部74は、挿通部62の開口輪郭形状より小さい外部輪郭形状に形成される。従って、支持部60が当接変位部74に当接した際には、図8に2点鎖線で示すように、当接変位部74が挿通部62を介してダクト本体40の外側へ変位することが許容され、支持部60が該挿通部62を介してダクト本体40の外側へ変位するので、上壁部分42の変形が許容される。なお、当接変位部74が挿通部62より小さく形成されていることに伴い、挿通部62を被覆する被覆シール部材84が下壁部分44の外側に配設され、挿通部62を介して外部空気がダクト本体40内へ流入することを防止し得る。 As shown as a reference example in FIG. 8, the abutting displacement portion 74 of the abutting member 70 is located inside the lower wall portion 44 (inside the duct main body 40) while facing the insertion portion 62 so as to be abuttable against the support portion 60. ) May be attached. In this reference example, the contact displacement portion 74 of the contact member 70 is formed in an outer contour shape smaller than the opening contour shape of the insertion portion 62. Therefore, when the support portion 60 comes into contact with the contact displacement portion 74, the contact displacement portion 74 is displaced to the outside of the duct body 40 through the insertion portion 62 as shown by a two-dot chain line in FIG. 8. Since the support portion 60 is displaced to the outside of the duct body 40 through the insertion portion 62, the upper wall portion 42 is allowed to be deformed. In addition, since the contact displacement portion 74 is formed to be smaller than the insertion portion 62, a covering seal member 84 that covers the insertion portion 62 is disposed outside the lower wall portion 44, and the outside is inserted through the insertion portion 62. Air can be prevented from flowing into the duct body 40.

実施例では、当接部材70を取付ネジ80でダクト本体40に取り付ける態様を例示したが、当接部材70の取付態様はこれに限定されない。例えば、下壁部分44の外側に、当接部材70のネジ挿通孔76,76に挿通するボスを突設し、このボスの頂部を溶融変形させてかしめることで、当接部材70をダクト本体40に取り付けるようにしてもよい。また、リベットや係止金具等の取付固定手段を利用して、当接部材70をダクト本体40に固定するようにしてもよい。更に、当接部材70に係止爪部等を形成すると共に、ダクト本体40に該係止爪部が係止可能な係止受部を形成し、これら係止爪部と係止受部との係止により当接部材70をダクト本体40に取り付けるようにしてもよい。また、当接部材70が、ダクト本体40と相溶性がある合成樹脂製の場合には、振動溶着技術等により取付部72をダクト本体40に溶着することで、当接部材70をダクト本体40に取り付けるようにしてもよい。   In the embodiment, the contact member 70 is attached to the duct main body 40 with the attachment screw 80, but the attachment manner of the contact member 70 is not limited to this. For example, a boss that is inserted into the screw insertion holes 76 and 76 of the abutting member 70 is projected outside the lower wall portion 44, and the abutting member 70 is ducted by melting and deforming the top of the boss. You may make it attach to the main body 40. FIG. Further, the contact member 70 may be fixed to the duct main body 40 by using attachment fixing means such as a rivet or a locking metal fitting. Further, a locking claw portion or the like is formed on the abutting member 70, and a locking receiving portion to which the locking claw portion can be locked is formed on the duct body 40. The locking claw portion and the locking receiving portion The abutting member 70 may be attached to the duct body 40 by locking. When the contact member 70 is made of a synthetic resin that is compatible with the duct main body 40, the contact member 70 is welded to the duct main body 40 by vibration welding technology or the like, so that the contact member 70 is connected to the duct main body 40. You may make it attach to.

上壁部分42に設けられる支持部60は、図9に示すように、該上部壁体42と別部材として構成してもよい。図9(a)は、上壁部分42と別体に形成した支持部60を、該上壁部分42の内側に取り付けた形態を示し、図9(b)は、上壁部分42と別体に形成した支持部60を、該上壁部分42の外側から取り付けた形態を示している。なお、上壁部分42に対する支持部60の固定は、図に示したネジを利用したり、溶着または接着等によりなされる。また、上壁部分42と支持部60とを別体構成とした場合には、該支持部60をダクト本体40とは別の素材(金属、合成ゴム等)から形成することが可能となる。   As shown in FIG. 9, the support portion 60 provided on the upper wall portion 42 may be configured as a member separate from the upper wall body 42. FIG. 9A shows a form in which a support portion 60 formed separately from the upper wall portion 42 is attached to the inside of the upper wall portion 42, and FIG. 9B is a separate body from the upper wall portion 42. The form which attached the support part 60 formed in 3 from the outer side of this upper wall part 42 is shown. The support portion 60 is fixed to the upper wall portion 42 by using a screw shown in the drawing, welding, adhesion, or the like. When the upper wall portion 42 and the support portion 60 are configured separately, the support portion 60 can be formed from a material (metal, synthetic rubber, etc.) different from the duct body 40.

支持部60は、上壁部分42の肉厚と略同一の肉厚としたものに限定されず、上壁部分42より薄肉に構成したり、中実状に構成してもよい。   The support portion 60 is not limited to a thickness that is substantially the same as the thickness of the upper wall portion 42, and may be configured to be thinner or more solid than the upper wall portion 42.

ダクト本体40と当接部材70との密着度合を高める必要がある場合には、下壁部分44の外面または当接部材70の当接変位部74に、挿通部62を囲繞するシール部材を装着するようにしてもよい。なおシール部材は、ウレタンやゴム等の弾力性を有するものが好ましい。   When it is necessary to increase the degree of adhesion between the duct body 40 and the contact member 70, a seal member that surrounds the insertion portion 62 is attached to the outer surface of the lower wall portion 44 or the contact displacement portion 74 of the contact member 70. You may make it do. The sealing member is preferably one having elasticity such as urethane or rubber.

実施例では、挿通部62の後側において当接変位部74がダクト本体40から離間するように当接部材70を下壁部分44に取り付ける態様を例示したが、該当接部材70の取付態様はこれに限定されない。すなわち、挿通部62の前側において当接変位部74がダクト本体40から離間するように変形当接部材70を下壁部分44に取り付けてもよい。また、挿通部62の左側または右側において当接変位部74がダクト本体40から離間するように変形当接部材70を下壁部分44に取り付けてもよい。   In the embodiment, an example in which the contact member 70 is attached to the lower wall portion 44 so that the contact displacement portion 74 is separated from the duct body 40 on the rear side of the insertion portion 62 is illustrated. It is not limited to this. That is, the deforming contact member 70 may be attached to the lower wall portion 44 so that the contact displacement portion 74 is separated from the duct body 40 on the front side of the insertion portion 62. Further, the deforming contact member 70 may be attached to the lower wall portion 44 so that the contact displacement portion 74 is separated from the duct body 40 on the left side or the right side of the insertion portion 62.

実施例の車両用吸気ダクトを車体前側に取り付けた状態を示した斜視図である。It is the perspective view which showed the state which attached the vehicle intake duct of the Example to the vehicle body front side. 図1のII−II線断面図である。It is the II-II sectional view taken on the line of FIG. (a)は、ダクト本体に設けた支持部および該ダクト本体に取り付けた当接部材を示した部分斜視図であり、(b)は、(a)の平面図である。(a) is the fragmentary perspective view which showed the support part provided in the duct main body, and the contact member attached to this duct main body, (b) is a top view of (a). ダクト本体に当接部材を取り付ける状態で示した斜視図である。It is the perspective view shown in the state which attaches a contact member to a duct main body. エンジンフードの変形による外力が上壁部分に付加されることで、当接部材の当接変位部が変位してダクト本体が変形した状態を示した側断面図である。It is the sectional side view which showed the state which the contact displacement part of the contact member displaced and the duct main body deform | transformed by applying the external force by a deformation | transformation of an engine hood to an upper wall part. 当接部材の別形態例を示した斜視図である。It is the perspective view which showed another example of the contact member. (a)は、当接部材の更に別の形態例を示した斜視図であり、(b)は、(a)のVIIb−VIIb線断面図である。(a) is the perspective view which showed another example of the contact member, (b) is the VIIb-VIIb sectional view taken on the line of (a). 当接部材の参考例を示した側断面図である。It is the sectional side view which showed the reference example of the contact member. ダクト本体と別体に構成した支持部を示した側断面図であって、(a)は、上壁部分の内側に支持部を固定した形態を示し、(b)は、上壁部分に設けた開口部を介して該上壁部分の外側に支持部を固定した形態を示している。It is side sectional drawing which showed the support part comprised separately from the duct main body, Comprising: (a) shows the form which fixed the support part inside the upper wall part, (b) is provided in the upper wall part The form which fixed the support part to the outer side of this upper wall part through the opened opening part is shown. 車両におけるエンジンルーム内を略示した斜視図である。1 is a perspective view schematically showing the inside of an engine room in a vehicle. 図10のX−X線断面図である。It is the XX sectional view taken on the line of FIG. 図10に例示した従来の車両用吸気ダクトの一部破断斜視図である。It is a partially broken perspective view of the conventional vehicle intake duct illustrated in FIG. 図12に例示した従来の車両用吸気ダクトを車両前側に組み付けた状態を、エンジンフードの変形前状態で示した側断面図である。It is the sectional side view which showed the state which assembled | attached the conventional vehicle intake duct illustrated in FIG. 12 to the vehicle front side in the state before a deformation | transformation of an engine hood. 図12に例示した従来の車両用吸気ダクトを車両前側に組み付けた状態を、エンジンフードの変形に伴う外力が付加された状態で示した側断面図である。FIG. 13 is a side cross-sectional view showing a state in which the conventional vehicle intake duct illustrated in FIG. 12 is assembled on the vehicle front side in a state where an external force accompanying deformation of the engine hood is applied.

符号の説明Explanation of symbols

40 ダクト本体,42 上壁部分(第1壁体),44 下壁部分(第2壁体),60 支持部,
62 挿通部,70 当接部材,72 取付部,72A 延出部,74 当接変位部,
82 緩衝シート材(シート状の緩衝材)
40 duct body, 42 upper wall portion (first wall body), 44 lower wall portion (second wall body), 60 support portion,
62 insertion part, 70 contact member, 72 mounting part, 72A extension part, 74 contact displacement part,
82 cushioning sheet material (sheet cushioning material)

Claims (4)

互いに対向する第1壁体および第2壁体を有するダクト本体を備えた車両用吸気ダクトにおいて、
前記第1壁体における前記ダクト本体内に設けられ、第1壁体から前記第2壁体に向けて突出する支持部と、
前記第2壁体における前記支持部に対向する部位に開口し、該支持部が挿通可能な寸法に設定された挿通部と、
前記第2壁体の外側に取り付けられた板状の当接部材とを備え、
前記当接部材は、前記第2壁体への取付部位である取付部と、前記取付部に弾性変形可能に連設され前記挿通部を覆蓋、前記第1壁体の第2壁体側への変形に伴前記支持部の当接によりダクト本体から離れるよう変形する当接変位部とを有し、
前記当接部材は、前記当接変位部が第1壁体の変形を許容するよう弾性変形した状態において、前記支持部を介して該第1壁体へ復帰弾力を付与するよう構成した
ことを特徴とする車両用吸気ダクト。
In the vehicle intake duct including a duct body having a first wall body and a second wall body facing each other,
A support portion provided in the duct body in the first wall body and projecting from the first wall body toward the second wall body;
An insertion portion that is open to a portion of the second wall that faces the support portion, and is set to a dimension that allows the support portion to be inserted;
A plate-like contact member attached to the outside of the second wall,
Said abutment member, said mounting portion is a mounting portion to the second wall, so as to be elastically deformable continuously provided by covering the insertion portion into the mounting portion, the second wall side of the first wall It has a abutment displacing portion to deform away from the duct body by the contact of the support portion intends accompanied by the deformation of the,
The contact member is configured to apply a return elastic force to the first wall body via the support portion in a state where the contact displacement portion is elastically deformed to allow deformation of the first wall body. A vehicle intake duct characterized by the above.
前記取付部は、前記当接変形部を挟む両側に、該当接変形部と同じ方向へ延出する延出部を有し、
前記当接部材は、前記各延出部が前記第2壁体に固定される請求項1記載の車両用吸気ダクト。
The attachment part has an extension part extending in the same direction as the corresponding contact deformation part on both sides of the contact deformation part,
2. The vehicle intake duct according to claim 1 , wherein each of the extending portions is fixed to the second wall body .
前記当接変位部の前記ダクト本体内に臨む部位に、シート状の緩衝材が配設されている請求項1または2記載の車両用吸気ダクト。The vehicle intake duct according to claim 1 or 2, wherein a sheet-like cushioning material is disposed at a portion of the contact displacement portion facing the duct body. 前記当接部材と前記第2壁体との間に、前記挿通部を囲繞するシール部材が配設されている請求項1〜3の何れか一項に記載の車両用吸気ダクト。The vehicle intake duct according to any one of claims 1 to 3, wherein a seal member that surrounds the insertion portion is disposed between the contact member and the second wall body.
JP2008004805A 2008-01-11 2008-01-11 Intake duct for vehicle Expired - Fee Related JP5053871B2 (en)

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