JP5053340B2 - Heat source machine for heating - Google Patents

Heat source machine for heating Download PDF

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JP5053340B2
JP5053340B2 JP2009191704A JP2009191704A JP5053340B2 JP 5053340 B2 JP5053340 B2 JP 5053340B2 JP 2009191704 A JP2009191704 A JP 2009191704A JP 2009191704 A JP2009191704 A JP 2009191704A JP 5053340 B2 JP5053340 B2 JP 5053340B2
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water
neutralizer
heating
water level
cistern
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JP2011043290A (en
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真啓 森田
佳幹 可児
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Rinnai Corp
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本発明は、暖房端末に温水を供給する暖房用熱源機に関する。   The present invention relates to a heating heat source that supplies hot water to a heating terminal.

従来、この種の暖房用熱源機として、バーナと、バーナの燃焼排ガスの潜熱を回収する潜熱回収型熱交換部を有する熱交換器と、暖房端末と熱交換器との間で循環ポンプの作動により水を循環させる暖房回路に介設したシスターンと、シスターンに水を補給する補水弁とを備えるものは知られている。   Conventionally, as this type of heating heat source machine, a burner, a heat exchanger having a latent heat recovery type heat exchanger that recovers the latent heat of combustion exhaust gas from the burner, and an operation of a circulation pump between the heating terminal and the heat exchanger It is known to have a cistern interposed in a heating circuit that circulates water by means of a water supply and a rehydration valve that replenishes the cistern with water.

ここで、潜熱回収型熱交換部では、燃焼排ガス中の水分が凝縮して強酸性のドレンが発生する。そのため、ドレンの排水路に中和器を介設して、ドレンを中和してから排出するようにしている。   Here, in the latent heat recovery type heat exchanging section, moisture in the combustion exhaust gas is condensed and strongly acidic drain is generated. For this reason, a neutralizer is provided in the drainage drain to neutralize the drain before discharging.

ところで、ドレンの排水路の上流端は燃焼排ガスの通路に臨んでいるため、ドレンだけでなく燃焼排ガスまでが排水路を介して排出されてしまう可能性がある。そこで、従来、ドレンの流入側に位置する流入側貯留部と、ドレンの排出側に位置する流出側貯留部と、流入側貯留部と流出側貯留部とを連通する連通部とを有する中和器を用い、中和器内の水位が所定レベル以上になったときに、連通部が水面下に沈んで燃焼排ガスの通過を阻止可能な水封状態になるようにしたものが知られている(例えば、特許文献1参照)。   By the way, since the upstream end of the drainage drainage channel faces the passage of the combustion exhaust gas, not only the drain but also the combustion exhaust gas may be discharged through the drainage channel. Therefore, conventionally, neutralization having an inflow side storage portion positioned on the drain inflow side, an outflow side storage portion positioned on the drain discharge side, and a communication portion communicating the inflow side storage portion and the outflow side storage portion When the water level in the neutralizer becomes equal to or higher than a predetermined level, a communicating part sinks below the surface of the water and is in a water-sealed state capable of preventing the passage of combustion exhaust gas. (For example, refer to Patent Document 1).

このものでは、中和器に接続される給水路に給水弁を介設すると共に、中和器内の水位が所定レベル以上であるか否かを検知する水位検知手段を設けて、水位が所定レベルより低くなったときに、給水弁を開弁して中和器に水を補給し、中和器が水封状態に維持されるようにしている。然し、これでは、中和器用の専用の給水弁が必要になり、コストが高くなる不具合がある。   In this case, a water supply valve is provided in a water supply path connected to the neutralizer, and a water level detecting means for detecting whether or not the water level in the neutralizer is equal to or higher than a predetermined level is provided. When it becomes lower than the level, the water supply valve is opened to supply water to the neutralizer so that the neutralizer is maintained in a water-sealed state. However, this requires a dedicated water supply valve for the neutralizer, which increases the cost.

特開2008−298367号公報JP 2008-298367 A

本発明は、以上の点に鑑み、中和器用の専用の給水弁を用いずに中和器を水封状態に維持できるようにした低コストの暖房用熱源機を提供することをその課題としている。   In view of the above, the present invention has as its subject to provide a low-cost heating heat source unit that can maintain a neutralizer in a water-sealed state without using a dedicated water supply valve for the neutralizer. Yes.

本発明は、バーナと、バーナの燃焼排ガスの潜熱を回収する潜熱回収型熱交換部を有する熱交換器と、暖房端末と熱交換器との間で循環ポンプの作動により水を循環させる暖房回路に介設したシスターンと、シスターンに水を補給する補水弁と、潜熱回収型熱交換部で発生したドレンの排水路に介設した中和器とを備える暖房用熱源機であって、中和器は、ドレンの流入側に位置する流入側貯留部と、ドレンの排出側に位置する流出側貯留部と、流入側貯留部と流出側貯留部とを連通する連通部とを有し、中和器内の水位が所定レベル以上になったときに、連通部が水面下に沈んで燃焼排ガスの通過を阻止可能な水封状態になるように構成され、中和器内の水位が所定レベル以上であるか否かを検知する水位検知手段と、水位が所定レベルより低くなったときに、中和器に水を補給する制御手段とを備えるものにおいて、上述した課題を解決するために、以下の事項を採用したことを特徴とする。   The present invention relates to a heat exchanger having a burner, a latent heat recovery type heat exchanger that recovers the latent heat of combustion exhaust gas from the burner, and a heating circuit that circulates water between the heating terminal and the heat exchanger by operating a circulation pump. A heat source machine for heating, comprising a cistern interposed in the cistern, a refill valve for supplying water to the cistern, and a neutralizer interposed in a drainage path of a drain generated in the latent heat recovery type heat exchange unit, The vessel has an inflow side reservoir located on the drain inflow side, an outflow side reservoir located on the drain side of the drain, and a communication portion communicating the inflow side reservoir and the outflow side reservoir. The water level in the neutralizer is configured so that when the water level in the sump rises above a predetermined level, the communicating part sinks below the surface of the water and enters a water-sealed state that can prevent the passage of combustion exhaust gas. The water level detection means for detecting whether or not it is above and the water level is at a predetermined level When it becomes low, in which a control unit for replenishing water to the neutralizer, in order to solve the above problems, is characterized by employing the following matters.

即ち、本発明は、シスターンに連なるオーバーフロー管を中和器に接続し、制御手段は、水位検知手段により水位が所定レベルより低くなったことが検知されたときに、補水弁を開弁させて、シスターンからオーバーフローした水をオーバーフロー管を介して中和器に補給する制御を行うように構成されることを特徴とする。   That is, according to the present invention, an overflow pipe connected to the cistern is connected to the neutralizer, and the control means opens the water refill valve when the water level detecting means detects that the water level is lower than a predetermined level. Further, the present invention is characterized in that control is performed so that water overflowed from the cistern is supplied to the neutralizer via the overflow pipe.

本発明によれば、暖房用熱源機に従来から設けられているシスターン用の補水弁によりシスターンを介して中和器に水を補給して、中和器を水封状態に維持できる。そのため、中和器用の専用の給水弁が不要になり、コストダウンを図ることができる。   According to the present invention, the neutralizer can be maintained in a water-sealed state by supplying water to the neutralizer through the cistern by a cistern replenishment valve conventionally provided in the heating heat source unit. This eliminates the need for a dedicated water supply valve for the neutralizer, thereby reducing costs.

また、本発明において、制御手段は、補水弁を開弁させて暖房回路に水を注入する水張り時に、シスターンから水をオーバーフローさせて、中和器に水を注入する制御を行うように構成されることが望ましい。これによれば、水張り時に中和器を水封状態にすることができ、水張り後の熱源機の暖房試運転時に燃焼排ガスがドレンの排水路から排出されることを防止できる。   Further, in the present invention, the control means is configured to perform control to cause the water to overflow from the cistern and to inject water into the neutralizer when the water filling is performed by opening the water refill valve and injecting water into the heating circuit. It is desirable. According to this, the neutralizer can be put in a water-sealed state during water filling, and combustion exhaust gas can be prevented from being discharged from the drain drainage channel during the heating trial operation of the heat source device after water filling.

本発明の実施形態の暖房用熱源機の構成を示す説明図。Explanatory drawing which shows the structure of the heat-source equipment for heating of embodiment of this invention. 実施形態の熱源機のコントローラが行う中和器に対する補水制御の内容を示すフロー図。The flowchart which shows the content of the water supplement control with respect to the neutralizer which the controller of the heat-source equipment of embodiment performs. 実施形態の熱源機のコントローラが行う水張り制御の内容を示すフロー図。The flowchart which shows the content of the water filling control which the controller of the heat-source equipment of embodiment performs.

図1を参照して、1は暖房用熱源機のハウジングを示している。ハウジング1は缶体2を内蔵している。缶体2内には、下部にバーナ3が配置され、上部に熱交換器4が配置されている。缶体2の下端には、缶体2内に燃焼用空気を供給する燃焼ファン5が接続されている。   Referring to FIG. 1, reference numeral 1 denotes a housing of a heating heat source machine. The housing 1 contains a can body 2. In the can 2, a burner 3 is arranged at the lower part and a heat exchanger 4 is arranged at the upper part. A combustion fan 5 that supplies combustion air into the can body 2 is connected to the lower end of the can body 2.

熱交換器4は、バーナ2の燃焼排ガスの顕熱を回収する顕熱回収型の第1熱交換部4aと、燃焼排ガス中の水分を凝縮させて潜熱を回収する潜熱回収型の第2熱交換部4bとで構成されている。第2熱交換部4bの下側には、第2熱交換部4bで発生したドレンを受けるドレン受け6が設けられている。そして、ドレン受け6に連なる排水路7に中和器8を介設し、強酸性のドレンを中和器8で中和してから排出するようにしている。   The heat exchanger 4 includes a sensible heat recovery type first heat exchange unit 4a that recovers sensible heat of the combustion exhaust gas of the burner 2, and a latent heat recovery type second heat that condenses moisture in the combustion exhaust gas to recover latent heat. It is comprised with the exchange part 4b. A drain receiver 6 that receives drain generated in the second heat exchange section 4b is provided below the second heat exchange section 4b. Then, a neutralizer 8 is provided in the drainage channel 7 connected to the drain receiver 6 so that the strongly acidic drain is neutralized by the neutralizer 8 and then discharged.

また、図外の暖房端末と熱交換器4との間で後述する循環ポンプ11の作動により水を循環させる暖房回路9が設けられている。尚、暖房端末は、浴室暖房機等の高温暖房端末と床暖房等の低温暖房端末とから成る。暖房回路9は、高温暖房端末及び低温暖房端末からの水を第2熱交換部4bに戻す流路9aと、第2熱交換部4bに流れた水を第1熱交換部4aに送る流路9bと、第1熱交換部4aに流れた水を高温暖房端末に送る流路9cとを備えており、流路9bにシスターン10と循環ポンプ11とが介設されている。暖房回路9は、更に、循環ポンプ11と第1熱交換部4aとの間の流路9bの部分から分岐した、低温暖房端末に水を送る流路9dと、流路9cから分岐してシスターン10に水を戻すバイパス弁9eを介設した流路9fとを備えている。   Moreover, the heating circuit 9 which circulates water by the action | operation of the circulation pump 11 mentioned later between the heating terminal outside a figure and the heat exchanger 4 is provided. The heating terminal includes a high-temperature heating terminal such as a bathroom heater and a low-temperature heating terminal such as floor heating. The heating circuit 9 includes a flow path 9a for returning water from the high-temperature heating terminal and the low-temperature heating terminal to the second heat exchange section 4b, and a flow path for sending water that has flowed to the second heat exchange section 4b to the first heat exchange section 4a. 9b and a flow path 9c that sends the water that has flowed to the first heat exchanging section 4a to the high-temperature heating terminal, and a cistern 10 and a circulation pump 11 are interposed in the flow path 9b. The heating circuit 9 further includes a flow path 9d that branches from the flow path 9b between the circulation pump 11 and the first heat exchange unit 4a, and a flow path 9d that feeds water to the low temperature heating terminal, and a flow path 9c that branches from the flow path 9c. 10 and a flow path 9f provided with a bypass valve 9e for returning water to the water.

シスターン10の上端には補水路12が接続されており、この補水路12に補水弁13を介設している。また、シスターン10内には、低水位電極10aと高水位電極10bとが設けられている。そして、シスターン10内の水位が低水位電極10aの下端より低くなって低水位電極10aがオフしたとき、制御手段たるコントローラ14により補水弁13を開弁させて、高水位電極10bがオンするまでシスターン10に水を補給するようにしている。シスターン10には、更に、水位が熱膨張で所定の満タンレベル以上になったときに、オーバーフローした水を排水するためのオーバーフロー管15が接続されている。   A water replenishment passage 12 is connected to the upper end of the cistern 10, and a water replenishment valve 13 is provided in the water replenishment passage 12. Further, in the cistern 10, a low water level electrode 10a and a high water level electrode 10b are provided. When the water level in the cistern 10 is lower than the lower end of the low water level electrode 10a and the low water level electrode 10a is turned off, the refill valve 13 is opened by the controller 14 as the control means until the high water level electrode 10b is turned on. The cistern 10 is replenished with water. The cistern 10 is further connected with an overflow pipe 15 for draining the overflowed water when the water level reaches or exceeds a predetermined full tank level due to thermal expansion.

上記中和器8は、器体8aの内部空間を、ドレンの流入側に位置する流入側貯留部8bと、ドレンの排出側に位置する流出側貯留部8cとに区画する隔壁8dを備えている。隔壁8dの下端は器体8aの底面に達しておらず、隔壁8dの下端と器体8aの底面との間に流入側貯留部8bと流出側貯留部8cとを連通する連通部8eが形成される。そして、中和器8内の水位が隔壁8dの下端のレベル以上になったときに、連通部8eが水面下に沈んで燃焼排ガスの通過を阻止可能な水封状態になるようにしている。尚、器体8a内には、図示省略した中和剤が充填されている。   The neutralizer 8 includes a partition wall 8d that divides the internal space of the vessel body 8a into an inflow side reservoir 8b located on the drain inflow side and an outflow side reservoir 8c located on the drain discharge side. Yes. The lower end of the partition wall 8d does not reach the bottom surface of the vessel body 8a, and a communication portion 8e that connects the inflow side storage portion 8b and the outflow side storage portion 8c is formed between the lower end of the partition wall 8d and the bottom surface of the container body 8a. Is done. When the water level in the neutralizer 8 becomes equal to or higher than the level at the lower end of the partition wall 8d, the communicating portion 8e sinks below the surface of the water so as to be in a water-sealed state that can prevent passage of combustion exhaust gas. The vessel body 8a is filled with a neutralizing agent (not shown).

また、中和器8内には、水位が隔壁8dの下端よりも若干高い所定レベル以上であるときにオンする水位検知手段たる水位電極8fが設けられている。そして、中和器8に、シスターン10に連なる上記オーバーフロー管15を接続し、コントローラ14により、水位電極8fがオフしたとき補水弁13を開弁させて、中和器8に水を補給する補水制御を行うようにしている。   Further, in the neutralizer 8, there is provided a water level electrode 8f as water level detecting means that is turned on when the water level is a predetermined level or higher that is slightly higher than the lower end of the partition wall 8d. Then, the overflow pipe 15 connected to the cistern 10 is connected to the neutralizer 8, and when the water level electrode 8 f is turned off by the controller 14, the supplementary water valve 13 is opened to replenish the neutralizer 8 with water. Control is performed.

中和器8に対する補水制御の詳細は、図2に示す通りであり、先ず、STEP1で水位電極8fがオフしたか否かを判別する。中和器8内の水位が上記所定レベルよりも低くなって水位電極8fがオフしたときは、STEP2に進んで、補水弁13を開弁させる。この場合、シスターン10の高水位電極10bがオンしても補水弁13は閉弁されず、シスターン10からオーバーフローした水がオーバーフロー管15を介して中和器8に補給される。   The details of the water replenishment control for the neutralizer 8 are as shown in FIG. 2. First, in STEP 1, it is determined whether or not the water level electrode 8 f is turned off. When the water level in the neutralizer 8 becomes lower than the predetermined level and the water level electrode 8f is turned off, the process proceeds to STEP 2 and the water refill valve 13 is opened. In this case, even if the high water level electrode 10 b of the cis turn 10 is turned on, the water refill valve 13 is not closed, and water overflowed from the cis turn 10 is supplied to the neutralizer 8 through the overflow pipe 15.

次に、STEP3で水位電極8fがオンしたか否かを判別する。そして、中和器8内の水位が所定レベルに上昇して水位電極8fがオンしたとき、STEP4で補水弁13を閉弁させた後、STEP1に戻り、上記補水制御を繰り返す。   Next, in STEP 3, it is determined whether or not the water level electrode 8f is turned on. When the water level in the neutralizer 8 rises to a predetermined level and the water level electrode 8f is turned on, the water refill valve 13 is closed in STEP 4, and then the process returns to STEP 1 to repeat the water replenishment control.

このように、本実施形態では、シスターン10用の補水弁13によりシスターン10を介して中和器8に水を補給して、中和器8を水封状態に維持できる。そのため、中和器8用の専用の給水弁が不要になり、コストダウンを図ることができる。   Thus, in this embodiment, the neutralizer 8 can be maintained in a water-sealed state by replenishing water to the neutralizer 8 via the cistern 10 by the refill valve 13 for the cistern 10. For this reason, a dedicated water supply valve for the neutralizer 8 is not required, and the cost can be reduced.

また、コントローラ14は、熱源機設置後に水張りスイッチがオンされたとき、図3に示す水張り制御を行う。水張り制御では、先ず、STEP11で補水弁13を開弁させると共に、STEP12で暖房端末に通水する図外の端末用熱動弁を開弁させて、暖房回路9に注水する。次に、STEP13でシスターン10の高水位電極10bがオンしたか否かを判別し、オンしたときに、STEP14に進んで、オンしてから所定時間(例えば、60秒)経過したか否かを判別する。そして、所定時間経過したとき、STEP15で端末用熱動弁を閉弁させる。   Further, the controller 14 performs the water filling control shown in FIG. 3 when the water filling switch is turned on after the heat source device is installed. In the water filling control, first, the water refill valve 13 is opened in STEP 11, and a terminal thermal valve (not shown) that passes water to the heating terminal is opened in STEP 12, and water is injected into the heating circuit 9. Next, in STEP 13, it is determined whether or not the high water level electrode 10 b of the cistern 10 is turned on. When turned on, the process proceeds to STEP 14, and whether or not a predetermined time (for example, 60 seconds) has elapsed since turning on is determined. Determine. And when predetermined time passes, a thermal valve for terminals is closed by STEP15.

次に、STEP16に進み、中和器8の水位電極8fがオンしたか否かを判別する。そして、水位電極8fがオンしたときに、STEP17で補水弁13を閉弁させ、水張り制御を終了する。これによれば、水張り時に中和器8を水封状態にすることができ、水張り後の熱源機の試運転時に燃焼排ガスがドレンの排水路7から排出されることを防止できる。   Next, it progresses to STEP16 and it is discriminate | determined whether the water level electrode 8f of the neutralizer 8 was turned on. When the water level electrode 8f is turned on, the water refill valve 13 is closed in STEP 17, and the water filling control is terminated. According to this, the neutralizer 8 can be put in a water-sealed state at the time of water filling, and combustion exhaust gas can be prevented from being discharged from the drain drainage channel 7 at the time of trial operation of the heat source device after water filling.

以上、本発明の実施形態について図面を参照して説明したが、本発明はこれに限定されない。例えば、上記実施形態は、暖房用熱交換器4のみを有する暖房専用の熱源機に本発明を適用したものであるが、暖房用熱交換器と給湯用熱交換器とを併設した暖房及び給湯用の複合熱源機にも同様に本発明を適用できる。   As mentioned above, although embodiment of this invention was described with reference to drawings, this invention is not limited to this. For example, in the above-described embodiment, the present invention is applied to a heating-only heat source apparatus having only the heating heat exchanger 4, but heating and hot water supply provided with a heating heat exchanger and a hot water supply heat exchanger are provided. Similarly, the present invention can be applied to a composite heat source machine.

3…バーナ、4…熱交換器、4b…第2熱交換部(潜熱回収型熱交換部)、7…排水路、8…中和器、8b…流入側貯留部、8c…流出側貯留部、8e…連通部、8f…水位電極(水位検知手段)、9…暖房回路、10…シスターン、11…循環ポンプ、13…補水弁、14…コントローラ(制御手段)、15…オーバーフロー管。   DESCRIPTION OF SYMBOLS 3 ... Burner, 4 ... Heat exchanger, 4b ... 2nd heat exchange part (latent heat recovery type heat exchange part), 7 ... Drainage channel, 8 ... Neutralizer, 8b ... Inflow side storage part, 8c ... Outflow side storage part 8e ... communication part, 8f ... water level electrode (water level detection means), 9 ... heating circuit, 10 ... systern, 11 ... circulation pump, 13 ... replenishment valve, 14 ... controller (control means), 15 ... overflow pipe.

Claims (2)

バーナと、バーナの燃焼排ガスの潜熱を回収する潜熱回収型熱交換部を有する熱交換器と、暖房端末と熱交換器との間で循環ポンプの作動により水を循環させる暖房回路に介設したシスターンと、シスターンに水を補給する補水弁と、潜熱回収型熱交換部で発生したドレンの排水路に介設した中和器とを備える暖房用熱源機であって、
中和器は、ドレンの流入側に位置する流入側貯留部と、ドレンの排出側に位置する流出側貯留部と、流入側貯留部と流出側貯留部とを連通する連通部とを有し、中和器内の水位が所定レベル以上になったときに、連通部が水面下に沈んで燃焼排ガスの通過を阻止可能な水封状態になるように構成され、
中和器内の水位が所定レベル以上であるか否かを検知する水位検知手段と、水位が所定レベルより低くなったときに、中和器に水を補給する制御手段とを備えるものにおいて、
シスターンに連なるオーバーフロー管を中和器に接続し、制御手段は、水位検知手段により水位が所定レベルより低くなったことが検知されたときに、補水弁を開弁させて、シスターンからオーバーフローした水をオーバーフロー管を介して中和器に補給する制御を行うように構成されることを特徴とする暖房用熱源機。
A burner, a heat exchanger having a latent heat recovery type heat exchanger that recovers the latent heat of the combustion exhaust gas of the burner, and a heating circuit that circulates water between the heating terminal and the heat exchanger by operating a circulation pump A heating heat source machine comprising a cistern, a water replenishment valve for supplying water to the cistern, and a neutralizer interposed in a drainage path of a drain generated in the latent heat recovery type heat exchange unit,
The neutralizer has an inflow side storage portion located on the drain inflow side, an outflow side storage portion located on the drain discharge side, and a communication portion communicating the inflow side storage portion and the outflow side storage portion. When the water level in the neutralizer becomes a predetermined level or more, the communication part is configured to sink under the water surface so as to be in a water-sealed state capable of preventing the passage of the combustion exhaust gas.
In what comprises a water level detection means for detecting whether or not the water level in the neutralizer is equal to or higher than a predetermined level, and a control means for supplying water to the neutralizer when the water level becomes lower than the predetermined level,
The overflow pipe connected to the cis turn is connected to the neutralizer, and the control means opens the water refill valve when the water level detection means detects that the water level is lower than the predetermined level, and the water overflowed from the cis turn is detected. A heat source unit for heating, which is configured to perform control to replenish the neutralizer through an overflow pipe.
前記制御手段は、前記補水弁を開弁させて前記暖房回路に水を注入する水張り時に、前記シスターンから水をオーバーフローさせて、前記中和器に水を注入する制御を行うように構成されることを特徴とする請求項1記載の暖房用熱源機。   The control means is configured to perform control of causing water to overflow from the cistern and injecting water into the neutralizer when the water filling is performed to open the water refill valve and inject water into the heating circuit. The heating heat source machine according to claim 1, wherein:
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